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Part: 4 - AA3

OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III


European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 1 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

OVF20
Service Handling

Authorization Date D1: 12-Jun-1996

Running on PCB: GBA 26800 H

Software Version: GAA 30158 AAD

Document Revision:

Date Author Page Comment


16-Feb-1996 G. Priebe 1 - 13 Original Document
28-Aug-1996 G. Priebe 1,5-14 replace

Copyright 1996, OTIS GmbH Berlin. No part of this document may be copied or reproduced
in any form or by any means without the prior written consent of OTIS GmbH.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 2 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

Table of Contents

1 Event Logging MCB ΙΙ ................................................................................ 3

2 List of Parameters ...................................................................................... 7

3 Shut Down Error Handling ......................................................................... 8

4 Preventive Maintenance ............................................................................. 9

5 Replacement of Spare Parts .................................................................... 10

6 Hints for Parameter Adjustment when Exchanging Spare Parts .......... 13


6.1 Capacitor Board ........................................................................................................ 13
6.2 Fan .................................................................................................................... 13
6.3 EEPROM .................................................................................................................. 13

7 List of Spare Parts .................................................................................... 14


Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 3 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

1 Event Logging MCB ΙΙ


Name : ________________ Number of runs :
Date : ________________
Loc . : ________________ Actual Time / Day

< Test = 2> < Part = 4 > <Test = 2 > < Self = 3 > <GO ON>
EEP EPROM RAM

EPROM ________________
Version _____30158______
Package Duty ______kW /____V /____A /

Remarks:_________________________________________________________________
________________________________________________________________________
_________________________________________________________________

< Test = 2 > < DataLog = 5 >

Direction - Up
tcr up
tcr do xxx xxx xxx
I
S
PGN
Slip
I % %2
t
Fcomp ( .01% ) _____________ Fred ( 0.1% ) _____________
Direction - Down
tcr up xxx xxx xxx
tcr do
I
S
PGN
Slip
I % %2
t

Fcomp ( .01% ) _____________ Fred ( 0.1% ) _____________


Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 4 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

Abs Operat Time Abs Cap Board in use


____ : ____ : ___ ___ ___ Day : ____ Year : ____
(time) (days) (years)
Abs No. of Runs
<Test = 2> , <Maint = 8>, Fan in use _________
<Status = 1> , <GO ON> ____ : ____ : ___ ___ ___
(time) (days) (years) E2P Write Cycle
_________

For „actual“- (<M> <2> <2> <1>) and „saved ” (<M> <2> <2> <2>) events
Please fill the chart in case of an error.

0 34 68
SYS: Warmstart not used not used
FATAL ERROR

1 35 69
SYS: Shut Down not used DRV: PVT Fail
FATAL ERROR FATAL ERROR

2 36 70
SYS: DDP not used DRV: Speed Msmt
FATAL ERROR ERROR

3 37 71
SYS: E2P missing M C: EMERGNCY DRV: >Speed
FATAL ERROR ST FATAL ERROR
FATAL ERROR
4 38 72
SYS: E2P written M C: Command DRV: <Speed
Lst
Information ERROR FATAL ERROR

5 39 73
SYS: E2P Default M C: FR w/o Learn DRV: Open Loop
Information ERROR ERROR

6 40 74
SYS: E2P UnvPara M C: WT F DRV: Rollb Start
WARNING SWITCH ERROR
WARNING
7 41 75
SYS: Inputs Lost M C: MC + DRV: Rollb Stop
ERROR SafetyCh ERROR
FATAL ERROR
8 42 76
SYS: PckgTst Err M C: U/D lost DRV: Encoder Dir
ERROR FATAL ERROR ERROR

9 43 77
SYS: Power Fail M C: SafetyChain DRV: Phase Down
FATAL ERROR FATAL ERROR FATAL ERROR

10 44 78
SYS: <24V Supply M C: Chk SW Sig DRV: Over Load
FATAL ERROR FATAL ERROR FATAL ERROR
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 5 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

11 45 79
SYS: <15V Supply M C: Chk DBD Sig not used
FATAL ERROR FATAL ERROR

12 46 80
SYS: Inv-Relay M C: Chk RDY Sig not used
FATAL ERROR FATAL ERROR

13 47 81
SYS: Int O_Flow not used not used
WARNING

14 48 82
SYS: Calc Time not used not used
WARNING

15 49 83
SYS: 1LS + 2LS not used not used
ERROR

16 50 84
SYS: ADC Offset not used not used
ERROR

17 51 85
SYS: HSO Buf Ful MLS: <Acc Dist not used
ERROR WARNING

18 52 86
not used MLS: <Dec Dist LRN: Learn abort
WARNING FATAL ERROR

19 53 87
not used MLS: Stop in LS LRN: < Mag Len
WARNING FATAL ERROR

20 54 88
not used MLS: /T <> IP LRN: > Mag Len
WARNING FATAL ERROR

21 55 89
INV: >Heat Packg MLS: Inp Error LRN: Mag Len Var
FATAL ERROR ERROR FATAL ERROR

22 56 90
INV: >Volt DC MLS: 1LS Ini Dec LRN: <Floor Dist
FATAL ERROR WARNING FATAL ERROR

23 57 91
INV: Link Down MLS: 2LS Ini Dec LRN: >Floor Dist
ERROR WARNING FATAL ERROR

24 58 92
not used MLS: Event Miss LRN: Too many LV
ERROR WARNING FATAL ERROR

25 59 93
INV: U_DC Meas MLS: SL Missed not used
ERROR FATAL ERROR
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 6 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

26 60 94
not used MLS: LV Missed not used
ERROR FATAL ERROR

27 61 95
INV: >Curr Motor MLS: LV lost not used
FATAL ERROR FATAL ERROR

28 62 96
INV: Temp meas. MLS: LV Count Err not used
ERROR WARNING

29 63 97
INV: brake chopp MLS: LV Trig Err not used
FATAL ERROR WARNING

30 64 98
INV: UDC ELGA not used not used
ERROR

31 65 99
INV: Err undefnd not used SYS: Msg Lost
ERROR INFORMATION

32 66
not used not used

33 67
not used not used
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 7 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

2 List of Parameters
Location: _________________________ SW-version: __________________________

Name: _________________________ Date: __________________________

-------------------------------------- Adjusted Parameters --------------------------------------------

Contract-Parameter (<M> <3> <1>)


NOM FREQ [0,1Hz] __________ (500) CON SPE [0,01m/s] ___________ (100)
N SYN MOTOR [rpm] __________ (1500) ENCODER PULSES ___________ (0)
ENCODER TRACES __________ (1) 2LV ___________ (0)
DDP [s] __________ (20) CONTR TYP ___________ (0)
ACC PRECTR __________ (6) SLIP LOAD [0,1%fn] ___________ (80)
TOP FLOOR __________ (1) FLOORS IN 1LS ___________ (1)

Drive-Parameter (<M> <3> <2>)


INS SPE [0,01m/s] __________ (50) NOM SPE [0,01m/s] ___________ (100)
SHR SPE [0,01m/s] __________ (0) REL SPE [0,01m/s] ___________ (0)
2
CRE SPE [0,01m/s] __________ (8) ACC [0,01m/s ) ___________ (100)
2
DEC [0,01m/s ] __________ (100) JERK [0,01m/s3] ___________ (133)

Vane-Parameter (<M> <3> <3>)


IPU DLY [mm] __________ (120) IPD DLY [mm] ___________ (120)
LV DLY UP [mm] __________ (50] LV DLY DOWN [mm] ___________ (50)
1LS DLY [mm] __________ (50) 2LS DLY [mm] ___________ (50)
SLU DLY [mm] __________ (50) SLD DLY [mm] ___________ (50)

Start / Stop-Parameter (<M> <3> <4>)


LFT BK DLY [10ms] __________ (0) PREMAG PER [10ms] ___________ (5)
PRET FREQ [0,1Hz] __________ (2) PRET SLOP ___________ (10)
RMP DWN T2 [10ms] __________ (50) DRP BK DLY [10ms] ___________ (45)
EL HLT PER [10ms] __________ (20) DEMAG PER [10ms] ___________ (5)

Control-Parameter (<M> <3> <5> <1>)


N CTR : kp [%] __________ (60) N CTR : Ti [10ms] ___________ (10)
N CTR : Td [10ms] __________ (10) SLIP LIMIT [%fn] ___________ (22)
Red I1 Limit [%] __________ (195)

U/f-Parameter (<M> <3> <5> <2>)


Ustart [0,1%Un] __________ (20) Uacc [0,1%Un] ___________ (1100)
Uslip [0,1%Un] __________ (150) Udc [V] ___________ (600)
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 8 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

3 Shut Down Error Handling


Following events course a "Shut Down" (immediate stop) through which in addition to oc-
cured error the inverter will block immediately or only after repeated appearance in se-
quence.

Reason Error no. Blocking of


inverter after
"x"sequences
A Temperature Error
temperature of heat link larger than 85 °C 22 1
(error message 30 appears already from 80°C)
B Voltage Error 10 2*
24V od. 15V power supply defective 11 2*
C Error in Power Part of Package
Overload current IGBT 25 4
Overload current motor 27 4
Overvoltage input circuit 21 2*
Undervoltage input circuit 23 6*
Error in brake-IGBT 29 4**
D Speed Errors
Overspeed 71 4
Underspeed 72 4
E LV-Signal missed 60 8
F Overweight 78 4
G Motor phase missing 77 3
H Motion Commands with coded interface are 38 5
absent (only CONTR TYPE = 2 or 4)
I DDP 2 1

The errors B upto H don't already cause at first appearance the blocking of inverter instead
only after repeated appearance.
The errors A and I cause blocking immediately.
* These errors cause complete switch off of inverter after corresponding number of ap-
pearances .
** Faults of „Brake“-IGBT bring a complete switch off of inverter if they occur during still-
stand for longer time. By that a overheating of brake resistor should be prevent.
In case the inverter had been blocked due to errors B upto H it is possible to compensate
the inverter blockage by means of Service Tool.
Connect the Service Tool and after push of <M> the following error message will display:
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 9 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

First line: SUPPPLY (error B)


INVERTER (error C)
SPEED (error D)
LV (error E)
OVERLOAD (error F)
PHASE (error G)
MCOMMAND (error H)

Second line: clear? (<Shift> <5>)


Push <Shift> <5> simultaneous for about 10 sec to cancel the error. The inverter is ready
again.
Attention!
Before starting the drive again the cause for error have to found and eliminated on
the other hand the inverter can be distroyed.

4 Preventive Maintenance
The preventive replacement of spare parts, such as capacitor board, fan and EEPROM, is
supported by the Service Tool.

Maintenance menu: < M > < 2 > < 8 >


1 Shows time of use of the package, capaci-
Status = 1 Set = 2 tor board, fan and EEPROM
2 Allows to change the time of use of the
spare parts
Be careful
Test = 2 when usingg this feature!
Maint = 8 (see chapter 4)
Status = 1

Status = 1 Set = 2 Abs Operat Time Displays the absoulte oper-


hh:mm:ss dddyy ating time


< GO ON >

Abs No. of Runs 0000000 =absolute number
00000000 of runs


< GO ON >

Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 10 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996


hh: number of hours Cap Board in use
mm: number of minutes Displays the time of use of
Day: ddd Year: yy the capacitor board
ss: number of seconds
ddd: number of days
yy: number of years ↓
< GO ON >

Fan in use Displays the time of use of
hh:mm:ss dddyy the fan


< GO ON >

xxxxx : number of EEPROM E2P Write Cycle
write cycles xxxxx

5 Replacement of Spare Parts


The OVF20 package requires preventive maintenance. The components that should be
preventatively replaced have the following proposed life times:
• Capacitor board: 8 years
• Fan: 20000 hours
• EEPROM: 65500 write cycles
When the end of life time of a spare part is comin up, then the Service Tool displays several
instructions. After pressing <M><2><8> one or more messages will appear:
“SPAREPART”:CAP BOARD
<M><2><8> CHANGE „SPAREPART“ E2P
Day: ddd FAN
ddd: days of the spare part’s
↓ rest lifetime
< GO ON >

Status = 1 Set = 2

When the lifetime of a spare part has ended, one or more messages will appear:

CHANGE „SPAREPART“
<M> <2> <8> lifetime exceed


< GO ON >
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 11 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996


Status = 1 Set = 2

After replacing a spare part, the time of use in the maintenance service menu has to be
changed.

Caution!
These parameters should normally not be changed.
These parameters have to be written only if either the capacitor board, fan or
EEPROM has been replaced.

Parameters can’t be changed when the car is running.

<M><2><8>

Status = 1 Set = 2 !! SENSITIVE !!


<2>→
!! PARAMETERS !!

< GO ON >

hh : hours New System Time?
mm : minutes hh:mm:ss dddyy New package time of use
ss : seconds
ddd : days ↓
yy : years < GO ON >

New No. of Runs?
New absolute number of
xxxxxx
runs


< GO ON >

New CB Time? New capacitor board time
Day: ddd Year: yy of use (0 for a new CB)


< GO ON >

New Fan Time? New fan time of use
Day: ddd Year: yy (0 for a new fan)
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 12 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 13 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

6 Hints for Parameter Adjustment when Exchanging Spare Parts


6.1 Capacitor Board
1. Replace the capacitor board
2. Press <M><2><8><2><GO ON>... until “New CB Time?” appears.
3. If the capacitor board is a “new” part (never used before) then set “Day” and “Year” to
zero (press “0” 5 times”). If the capacitor board is not a “new” part, then enter the
amount of days and years that it has already been running.
4. Press <ENTER>.
5. Press <M><2><8><1>
The new used-lifetime of the capacitor board is now shown in the maintenance status
menu.

6.2 Fan
1. Replace the fan.
2. Press <M><2><8><2><GO ON>... until “New Fan Time?” appears.
3. If the fan is a “new” part (never used before) then set “Day” and “Year” to zero (press
“0” 5 times”). If the fan is not a “new” part, then enter the amount of days and years that
it has already been running.
4. Press <ENTER>.
5. Press <M><2><8><1>
The new used-lifetime of the fan is now shown in the maintenance status menu.

6.3 EEPROM
1. Press <M><2><8><1>
2. Press <GO ON> and note the following values:

- Abs Operat Time


- Abs No. of Runs
- Cap Board in use
- Fan in use
3. Replace the EEPROM after switching off.
4. Press <M><2><8><2>
5. Press <GO ON> and enter the noted values (from step 2) into the Service Tool:
New System Time? <- Abs Operat Time
New No. of Runs? <- Abs No. of Runs
(fill in the higher denominations with zeroes)
New CB Time? <- Cap Board in use
New Fan Time? <- Fan in use
(only the number of days and years is required)
6. Press <M><2><8><1>
The new parameters are now shown in the maintenance status menu.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 14 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

7 List of Spare Parts


Package OVF20- Voltage 220 V Voltage 480 V
without APD with APD without APD with APD
Power GBA 21150...
3 kW ... E10 ... EL10 ... A10 ... AL10
5 kW ... F10 ... FL10 ... B10 ... BL10
9 kW ... G10 ... GL10 ... C10 ... CL10
15 kW open open ... D10 ... DL10

APD APDL
Filters Voltage 220V Voltage 480V Voltage 220V Voltage 480V
Power GAA 657... GAA 605...
3 kW ... A10 ... A10 ... L10 ... L10
5 kW ... A20 ... A10 ... L10 ... L10
9 kW ... G10 ... A20 open ... L10
15 kW open GBA 657 A30 open open

CHF Voltage 220V Value Voltage 480V Value


Power GO...GAA 234
3 kW open ... R20 6,5 A / 19,5 mH
5 kW open ... S20 10,0 A / 9,0 mH
9 kW open ... T20 16,0 A / 5,0 mH
15 kW open ... AL10 26,0 A / 2,9 mH

Spare Part on MCB ΙΙ Spare Part No.


MCB ΙΙ GBA 26800 H1
EPROM GAA 30158 AAD1
EEPROM GO 616 BP6

Capacitor Board CB Voltage Voltage 480V


220V
Power GBA 26800...
3 kW ... S10 ... R10
5 kW ... S10 ... R10
9 kW ... AG10 ... K10
15 kW open ... N10
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H III
European and Transcontinental
Operations Vintage: 01 / 2
Service Handling Page: 15 / 14
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996

Main Relays GAA 638 ...


Inverter Relay INV ... AG7
Charge Relay CHRG ... R2

Fan Voltage 220V Voltage 480V


Power GAA 713...
3 kW ------ ------
5 kW ------ ... A1
9 kW ... A2 ... A3
15 kW open ... A2

Resistor Box Voltage 220V Voltage 480V


Power GAA 9673...
3 kW ... GV 21 ... GV 4
5 kW ... GV 22 ... GV 2
9 kW ... GV 23 ... GV 6
15 kW open ... GV 20

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