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ENGINEERING ENERGY
GROUP OVERVIEW
2017
Presentation Outline
ENKA Overview
Q&A
ENKA OVERVIEW
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Int r o duc ing
60 years of construction experience
worldwide
Successfully completed more than 500 projects in
45 countries, with a historical contract value of
US$ 43 billion
Employs worldwide around 30,000 people; 10%
of which is technical and 6% of which is
administrative personnel
Named one of the world’s top contractors by
Engineering News-Record (ENR), a leading publication
for the engineering and construction industry since
1982
2016 Annual Revenue, comprising the revenues of following
activities corresponding to USD 3.5 billion: Holds ISO 9001, OHSAS 18001 & ISO 14001 and
Engineering & Construction ASME certificates
Power Shares the vision & goals of its customers, adopts
Real Estate to their needs and to local conditions
Trade More than 50 subsidiaries operating in 6 major
Traded publicly in Borsa Istanbul (BIST) with a Market geographical areas:
Cap of more than US$ 7 billion. CIS, Asia, Middle East, Europe, Africa and
Turkey
Uninterrupted
Family
Leadership
provides
Stability,
Strength and
Continuity
Petrochemical Plants
Power plants
Industrial plants
Business centers
Administrative buildings
Cultural centers
Shopping malls
20%
27%
0% 18%
LIFTING EQUIPMENT
TRANSPORTATION EQUIPMENT
SUPPORT EQUIPMENT
ASME Nuclear NPT STAMP ASME Nuclear NA STAMP ASME Nuclear NS STAMP EnBW KTA 1401
Nuc l ea r C er t if ic a t es
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Engineering - Overall Group Outline
Overview
Objectives
Organization Structure
Through in-house management of the whole value chain, ENKA minimizes interface issues,
increases overall safety, quality & schedule management, adds considerable value to its
clients by completing undertaken projects safely, in time and with high quality, minimizing
the duration of commissioning and start-up, ensuring highest reliability of operation while
significantly reducing maintenance costs of constructed facilities.
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Engineering - Energy Group Outline
Overview
Organization Structure
Resources
Man Power
Software
Proposal Engineering
ENKA Engineering Energy Group is located in Istanbul Headquarter and composed of around 70
design engineers that is expanded easily to 150 people through its network of partners and sub-
contractors.
ENKA Engineering Energy Group is handling all engineering and design activities for Power
Plants and Oil& Gas EPC projects executed by ENKA Construction & Industry Co. Inc.
ENKA Engineering Energy Group brings benefits of its experience to ENKA Construction &
Industry Co. Inc. and assure the overall success by designing world-class projects that meet and
even exceed quality, schedule and cost requirements.
The main and primary task of ENKA Engineering Energy Group is using “in-house” engineering
capabilities and design the Power Plants and Oil&Gas projects without having any external
service and support.
ENKA Engineering Energy Group has a matrix organization that contains both project dedicated
teams and functional group personnel to execute the Projects together. Engineering Group
Manager (EGM) is the leader of whole group who has an extensive level of expertise and
experience acquired through the executed projects Starting from bidding process (Proposal
Engineering Stage), a Project Engineering Manager (PEM) is assigned to manage and coordinate
all the necessary engineering activities for the Project. PEM reports to EGM directly.
Engineering Group Supervisors (EGSs) coordinate the functional group tasks who produce the
design deliverables of the Project. Project Engineers (PEs) are dedicated to the specific Project
and are responsible for coordinating the design activities within the department while directly
reporting the status of the Project activities to the relevant PEM.
I&C Group : 8
14
Project Control and Admin : 2
Engineering Softwares
Process Aspen One Engineering Desktops, CHEMCAD, Aveva Diagrams, Smart Plant P&ID
SINETZ, EZ Air (HVAC), CARRIER HAP (HVAC), AFT Impulse, AMETank, OmniCADD,
Mechanical
Navisworks Manage, Smart Plant P&ID
Aveva E3D, Aveva PDMS, Aveva MDS, Aveva Draft Module, Aveva Isodraft Module,
Piping
SMART 3D, Smart Sketch, CEASAR II, FEATools, Pipe Data Pro, SmartPlant Review
AMETank, SAP2000, ETABS, SAFE V12, Staad Pro, RAM Conn., Prokon, CSiCol, MathCad,
Civil TEKLA STRUCTURE, Autodesk Building Design Suite Premium, CSICOL V8, SHAFT
V2012, Skecthup Pro, LPILE, DYNAPILE, Allplan, Mxroad
TEKLA STRUCTURE, SAP2000, Staad Pro, Autodesk Building Design Suite Premium,
Structure
Microstation V8i, RAM Conn., PROKON
Electrical Aveva Cabling System, Aveva Electrical, ETAP, Dialux, Zuken E3
Instrumentation and Aveva Instrumentation, FlowSolv, Emerson Instrumentation - Toolkit, Smart Plant
Control Instrumentation, Smart Plant P&ID
Drafting Softwares AutoCAD 2015, MS Visio, Infomaker, Adobe Photoshop, Adobe Indesign
Others Softwares MS Office, MS Project, Lotus Notes, Primavera 8.3.2, ASPEN Capital Cost Est.
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411 mw Yaj v inskaj a Po w er Pl ant - Russia
Location
Project Description
Lump Sum Turnkey - A plant with single shaft
configuration, 1 gas turbine, 1 steam turbine and
1 heat recovery steam generator.
Construction
Period
07/2008 - 08/2011
Design, Commissioning
Main Work Item Quantity Unit Procurement Fabrication Construction
Engineering & Start-Up
Earth Works 50,000 m3 N/A
Concrete 11,427 m3
Structural Steel 3,074 ton
A/G Piping 959 ton
Cabling 385,337 lm N/A
Mech. Equipment 6,155 ton
Insulation & Paint 6,000 m2
Buildings 8,328 m2
Not by ENKA
Partially by ENKA
Fully by ENKA
Project
Description
Engineering, Procurement, Construction and Commissioning of 3x42 MW Simple Cycle Power Generation Plant and
Power Distribution System at the West Qurna Field (2nd Phase). Plant supplies electrical power to the WQ-2 central
oil processing facility, the gas treatment plant, waste management complex, oil well pads, the crude oil export
pipeline and the 3,000 person accommodation camp.
The Project includes three (3) GE MS6001B API Class Heavy Duty Dual Fuel Gas Turbine Generators - Simple Cycle 42
MW each at ISO conditions, associated balance of plant and 33kV/132kV GIS switchyard, utilities and infrastructure.
Additional three (3) GE MS6001B API Class Heavy Duty Dual Fuel Gas Turbine Generators were provided by ENKA as
supply only.
Not by ENKA
Partially by ENKA
Fully by ENKA
Design, Commissioning
Main Work Item Quantity Unit Procurement Fabrication Construction
Engineering & Start-Up
Earth Works 260,000 m3 N/A
Concrete 30,000 m3
Structural Steel 5,000 ton
Piping Erection 2,000 ton
Cabling 600,000 lm N/A
Equipment Erect. 25,000 ton
Insulation & Paint 52,000 m2
Buildings 6,500 m2
Not by ENKA
Partially by ENKA
Fully by ENKA
Project Description:
Not by ENKA
Partially by ENKA
Fully by ENKA
Design, Commissioning
Main Work Item Quantity Unit Procurement Fabrication Construction
Engineering & Start-Up
Earth Works 119,000 m3 N/A N/A
Concrete 102,000 m3
Structural Steel 1,600 ton
A/G Piping 1,600 ton
Cabling 858,000 lm N/A
Mech. Equipment 9,400 ton
Insulation & Paint 70,000 m2
Buildings 6,638 m2
Not by ENKA
Partially by ENKA
Fully by ENKA
Project Description:
Engineering, procurement, construction, commissioning and start-up
of a 2 x 285 MW Simple Cycle Power Generation plant on turn-key
basis.
Power island of the plant will consist of 2 units Siemens SGT5-PAC
4000F Combustion Turbine Generator sets complete with auxiliary
system which will be supplied by the Owner free-issue at site.
Design, Commissioning
Main Work Item Quantity Unit Procurement Fabrication Construction
Engineering & Start-Up
Earth Works 29,975 m3 N/A N/A
Concrete 11,400 m3
Structural Steel 1,600 ton
A/G Piping 203 ton
Cabling 154,000 lm N/A
Mech. Equipment 1,360 ton
Insulation & Paint 30,223 m2
Buildings 5,872 m2
Not by ENKA
Partially by ENKA
Fully by ENKA
Capacity
51 Million m3 /day gas
10,000 ton /day condensate & c/o
120 MW Power Generation
Milestones
ENKA was awarded by Fluor Daniel Eurasia Inc. and Exxon Neftegas
Limited (ENL) in May 2005 with the contract for installation of
mechanical and piping systems, and the works were completed by the
end of October 2006, two months ahead of schedule.
Project Description:
The existing South Caucasus Pipeline transports gas from
Azerbaijan to markets in Georgia and Turkey with a system
design capacity of 7.4 bcma. The South Caucasus Pipeline
Expansion (SCPX) will increase the capacity of the existing system
by approximately 16 bcma through a 48” diameter pipeline and
will connect to TANAP pipeline.
ENKA and Bechtel Joint Venture have been awarded the SCPX
Early Works and Facilities contract on 7 February 2014. The
client, SCP, is an international consortium whose shareholders
are BP – United Kingdom (%28.8), TPAO – Turkey (%9), SOCAR –
Azerbaijan (%16.7), Petronas - Malaysia (%15.5), Lukoil – Russia
(%10) and, NICO – Iran (%10). The Bechtel ENKA Joint Venture
scope under this contract comprise of all related early civil works
and construction of two compressor stations and a pressure
reduction and metering station at three different locations.
Construction of an 15 km Access Road between the existing
Millennium highway and the Second Compressor Station is also
in the early Works scope of the contract.
Zwitina SCPP Project Libya 1010 16 NG 04/2008 - 07/2010 General Electricity Company of LIBYA (GECOL)
Derna Desalination Plant Libya 8628 24 Potable Water 08/2006 - 06/2011 General Electricity Company of LIBYA (GECOL)
Project Description: Supply of basic engineering, all civil engineering work, piping engineering and design (including
stress analysis), all piping material supply, gas filters, heaters, reducing unit, metering unit and
control systems supply, electrical material supply, all site works (civil works, piping, mechanical
and electrical / instrumentation erection works, testing and commissioning).
Project Description: Supply of basic engineering, all civil engineering work, piping engineering and design (including
stress analysis), all piping material supply, gas filters, heaters, reducing unit, metering unit and
control systems supply, electrical material supply, all site works (civil works, piping, mechanical
and electrical / instrumentation erection works, testing and commissioning).
Project Description: Supply of civil engineering, piping engineering and design (including stress analysis), electrical
engineering, all piping material supply, gas scrubber supply, electrical material supply, all site
works (civil works, piping, mechanical and electrical / instrumentation erection works, testing
and commissioning).
Project Description: Supply of civil engineering, piping engineering and design (including stress analysis), electrical
engineering, all piping material supply, gas scrubber supply, electrical material supply, all site
works (civil works, piping, mechanical and electrical / instrumentation erection works, testing
and commissioning).
Project Description: Supply of civil engineering, piping engineering and design (including stress analysis), electrical
engineering, all piping material supply, gas scrubber supply, electrical material supply, all site
works (civil works, piping, mechanical and electrical / instrumentation erection works, testing
and commissioning).
Project Description: Turn-key supply and construction of CS-3 Compressor Station including; Supply of civil
engineering, piping engineering and design (including stress analysis), electrical engineering,
all piping material supply, gas scrubber supply, electrical material supply, all site works (civil
works, piping, mechanical and electrical / instrumentation erection works, testing and
commissioning).
Project Description: Detail engineering, equipment and material supply, erection, construction and commissioning
of carbon dioxide and steam injection and oil recovery facilities.
Key figures:
1,800 km 56” pipeline
6 compressor stations
2 metering stations
Dardanelles Strait crossing
2 x Evaporator
2 x Boiler
2 x Product water tank (2x 20.000 m3)
1 x Make Up water tank (1 x 500 m3)
1 x PP Make Up water tank (1 x 5000 m3)
1 x HFO tank (1 x 20.000 m3)
3 x Product water pumps
3 x Sea water supply pumps
2 x Sea water intake system
2 x 1000 m Offshore piping
1 x 9000 m Pipeline
Derna Desalination Plant consist of 2 evaporator units and 2 2 x Product water tank (2 x 10.000 m3)
boilers with 2x20.000m3/day water production capacity
2 x Evaporator
2 x Boiler
2 x Product water tank (2x 20.000 m3)
1 x Make Up water tank (1 x 500 m3)
2 x HFO tank (1 x 5.000 m3)
3 x Product water pumps
3 x Sea water supply pumps
2 x Sea water intake system
2 x 500 m Offshore piping
List of sub-units ;
4 x Evaporator
4 x Boiler
2 x Product Water (2x 10.000 m3)
1 x Make Up water tank (1 x 500 m3)
2 x HFO tank (2 x 10000 m3)
1 x LFO tank (1 x 2.500 m3)
9 x Product water pumps
5 x Sea water supply pumps
4 x Sea water intake system
4 x 500 m Offshore piping
List of sub-units ;
2 x Evaporator
2 x Boiler
2 x Product Water (2x 10.000 m3)
1 x HFO tank (1 x 5.000 m3)
3 x Product water pumps
3 x Sea water supply pumps