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Customer: Leung Pui Form Mould & Engineering

Co., Ltd.

Project: Proposed Residential Development at


Pak Shek Kok, Tai Po, Tai Po Town, Lot
No.226

Title: Steel Working Platform for Lift Shaft

Date: 10-May-2018

Ref. No.: 180401-C02A

Designed By:
Eddie Wong
Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Steel Working Platform

I) Reference Documents
The following standards and codes of practice have been used for the preparation of these calculations.

1. BS 5975 Code of Practice for Falsework


2. Steel Designer's Manual
3. HK Steel Code 2011

II) General Arrangement

Dwg. No. : 180401-11

III) Design Brief

Design typical steel working platform with max. size in 2m long x 2.2m width in lift shaft for light duty works.

IV) Design Data


Platform live load ( L.L. ) = 2.00 kPa

Self weight of steel plate per platform = 0.003 x 7850 x 2.20 x 2.00 = 104 kg
Self weight of RSC per platform = 2.2 x 4 x 10.42 = 91.7 kg
Self of RSA per platform = 2.00 x 2 x 3.06 = 12.24 kg
Total weight per platform W = 104 + 92 + 12 = 207.9 kg
2
Area of platform A= 2.20 x 2.00 = 4.40 m

Self weight per platform ( D.L. ) = W/A = 0.47 kPa


Self weight of the steel platform ( D.L. ) = 0.50 kPa

2
Concrete grade fcu = 40 N/mm

Size of the working platfrom = 2.00 m (long) x 2.20 m (width)

Live Load on Platform


With refer to the materail used for the wall formworks in the lift shaft, we have
Length of the lift shaft L = 2.30 m
Width of the lift shaft W = 2.00 m
Height of the lift shaft H = 3.00 m

According to the on-site measuring,


2
Self weight of 18mm plywood = 9.00 kg/m
Self weight of 50x75 timber in 3.00m long = 4.5 kg
Max. spacing of 50x75 vertical backing for wall formwork = 0.3 m

Total nos. of 50x75 timber provided for the lift shat = 2 x (L + W) / 0.3 = 30 nos.

Total area of the lift shaft wall = 2 x (L +W) x H = 25.8 m2


Total weight of plywood used = 9.00 x 25.8 = 232 kg
= 2.32 kN
Total weight of timber bearers used = 4.50 x 30 = 135 kg
= 1.35 kN

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Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Self weight per worker = 75 kg = 0.75 kN


Max. nos. of worker will work on the lift shaft platfrom = 4 nos.

∴ Total live load on the platform F = 2.32 + 1.35 + 0.75 x 4.00 = 6.67 kN
2
Size of the working platfrom A = 2.30 x 2.00 = 4.60 m

Max. live load on the platform = F/A = 1.45 kPa


< 2.00 kPa

Check Steel Floor Plate


Use 3mm thk. steel chequered plate for the working platform.

Max. panel dimension = 0.75 m x 0.7 m

Refer table 2 of ' Steel Designer's Manual' (Attachment 1)

For floor plate is simply supported on all four edges, and panel dimension is 1000 mm x 1000mm which
is larger than the actual panel dimension for the working platfrom.

The allowable floor load = 3.35 kPa

Platform live load = 2.50 kPa


< 3.35 kPa OK

Check Primary Floor Joist


Use 50x50x4t steel RSA (S275) for supporting the floor plate.

Material Proporties : 50x50x4t steel RSA (S275)


4 3
Ixx = 9.16 cm Zxx = 2.52 cm ryy = 15.3 mm
D = 50 mm t = 4.0 mm A = 392 mm2
Max. span ( L ) = 0.75 m Max. loading width = 0.70 m

Design U.D.L. on the steel platfrom = 1.6 x L.L. + 1.4 x D.L. = 3.9 kPa
Design load on the RSA joists, ω = 3.90 x 0.7 = 2.73 kN/m

2
Max. bending moment, B.M. = ωxL /8 = 0.19 kNm

Max. shear force, V = ωxL/2 = 1.024 kN

As the RSA floor joists are fully restrained by tack welding to the floor plate.
Bending strength of the joists, Pb = 275 N/mm2

Bending moment capacity of the RSA joists = Pb x Zxx = 0.69 kNm


> 0.19 kNm OK

Shear capacity of the joists = 0.6 x Py x D x t = 33 kN


> 1.024 kN OK

Provided 4mm fillet weld to the channel floor bearer,


Design welding strength of 4mm, FW = 0.7 x 4 x 220 x 10-3 = 0.62 kN/mm

Min. weld length required at end support = ν / weld strength + end return
= 1.02 / 0.62 +2x4 = 9.66 mm (Say 40mm)

第2頁
Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Check Channel Floor Bearer


Use 102x51x10.42 kg/m steel RSC (S275) for supporting the floor joists.

Material Proporties : 102x51x10.42 kg/m steel RSC (S275)


4 3
Ixx = 207 cm Zxx = 40.8 cm ryy = 14.8 mm
2
D = 101.6 mm t = 6.1 mm A = 1330 mm
Max. loading width, B1 = 0.70 m B2 = 0.75 m
Max. span, L = 2.00 m

Design U.D.L. on the steel platfrom = 1.6 x L.L. + 1.4 x D.L. = 3.9 kPa
Design load on the RSC channel ω = 3.90 x ( 0.70 + 0.75 )/2 = 2.83 kN/m

Max. bending moment, B.M. = ω x L2 / 8 = 1.41 kNm

Max. shear force, V = ωxL/2 = 2.83 kN

As the RSC floor bearer is fully restrained by tack welding to the floor plate.
Bending strength of the joists, Pb = 275 N/mm2

Bending moment capacity of the RSC bearer = Pb x Zxx = 11.22 kNm


> 1.41 kNm OK

Shear capacity of the bearer = 0.6 x Py x D x t = 102.3 kN


> 2.83 kN OK

Provided 4mm fillet weld to the channel floor bearer,


Design welding strength of 4mm, FW = 0.7 x 4 x 220 x 10-3 = 0.62 kN/mm

Min. weld length required at end support = ν / weld strength + end return
= 2.83 / 0.62 +2x4 = 12.59 mm (Say 40mm)

Check Channel Bearer Supported by the Hanger Tie


Use 102x51x10.42 kg/m steel RSC (S275) for supporting the floor bearers.

Material Proporties : 102x51x10.42 kg/m steel RSC (S275)


Ixx = 207 cm4 Zxx = 40.8 cm3 ryy = 14.8 mm
D = 101.6 mm t = 6.1 mm A = 1330 mm2
Design U.D.L. on the steel platfrom ω = 1.6 x L.L. + 1.4 x D.L. = 3.9 kPa
Max. loading width, L1 = 0.7 m L2 = 0.75 m
Max. span of the bearer, L = 2.00 m

Point load from the middle floor bearer, P1 = ω x (L1 + L 2 ) / 2 x L / 2 = 2.83 kN

Point load from the edge floor bearer, P2 = ω x L2 / 2 x L / 2 = 1.46 kN

第3頁
Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Loading diagram:

Max. Tension force of the hanger tie per level of platform T1 = P1 + P2 = 4.29 kN

Taking moment at P1 :
Max. bending moment, B.M. = ( T1 - P2 ) x L2 = 2.12 kNm

Max. Shear force, V = T1 - P2 = 2.83 kN

As the RSC floor bearer is fully restrained by tack welding to the floor plate.
2
Bending strength of the joists, Pb = 275 N/mm

Bending moment capacity of the RSC joists = Pb x Zxx = 11.22 kNm


> 2.12 kNm OK

Shear capacity of the joist = 0.6 x Py x D x t = 102 kN


> 2.83 kN OK

Check Hanger Tie at Corner of Platform


Provide 4 nos. of 100x100x8t steel RSA (S275) hanger tie at the corners of platform for linking of subsequent
platforms to max. of 2 levels.

Material Proporties : 100x100x8t steel RSA (S275)


Ixx = 146 cm4 Zxx = 20.2 cm3 ryy = 30.7 mm
D = 100 mm t = 8.0 mm A = 1560 mm2
Area of the working platfrom, = 2.00 m (long) x 2.2 m (width)

Design U.D.L. on the steel platfrom = 1.6 x L.L. + 1.4 x D.L. = 3.9 kPa

Total platform load per level = ω x Area of the platfrom = 17.16 kN

Total no. of working platform linked together = 2 nos,

Max. tension per hanger tie = 2 x 17.16 / 4 = 8.58 kN

第4頁
Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Use 1 no. M20 Gr. 4.6 bolt for the connection of the floor bearer and the hanger tie.
Max. shear force on the bolt = Max. tension force per hanger tie = 8.58 kN

3
Shear capacity of the connection bolt = 160 x 245 / 10 = 39.2 kN
> 8.58 kN OK

2
Bearing stress capacity of the hanger tie at the hole Pbw = 460 N/mm

3
Bearing capacity of the hanger tie = 460 x 20 x 8 / 10 = 73.6 kN
> 8.58 kN OK

Check Support Bearer on Steel Tie Bar.


Loading diagram:

Where T = Hanging load from the hanger tie


R = Rection froce on the steel bar support
Max. reaction force on the steel bar support, R = T = 8.58 kN

Use 102x51x10.42 kg/m steel RSC (S275) supported by the steel tie bars.
Material Proporties : 102x51x10.42 kg/m steel RSC (S275)
Ixx = 207 cm4 Zxx = 40.8 cm3 ryy = 14.8 mm
D = 101.6 mm t = 6.1 mm A = 1330 mm2
Max. span of the cantilever ( L c ) = ( 2200 - 50 - 1700 - 50) / 2 = 200 mm

Max. bending moment = TxLc = 1.72 kNm


Max. shear force, ν = T=R = 8.58 kN

Effectivel length of the bearer under the point load, Le = 2 x Lc = 400 mm


Slenderness ratio of bearer, λ = Le / ryy = 27
Bending strength of the bearer, Pb = 275 N/mm2

Bending moment capacity of the RSC bearer = Pb x Zxx = 11.22 kNm


> 1.72 kNm OK

Shear capacity of the joist = 0.6 x Py x D x t = 102 kN


> 8.58 kN OK

第5頁
Client : Leung Pui Form Mould & Engineering Co., Ltd. Date : 10-May-2018
Site : Proposed Residential Development at Pak Shek Kok, Tai Po, Tai Po Town, Lot No.226 Designer : Eddie Wong

Titile : Steel Working Platform for Lift Shaft Ref. No.: 180401-C02A

Check Y40 Steel Bar Support


Max. load on the steel bar, R = Max. shear force = 8.58 kN
Min. concrete thk. of the lift shaft wall t = 100 mm
Diameter of the steel bar support Ø = 40 mm
Eccentricity from centre line of the bearer e = 125 mm
Elastic Modulus of the Ø40 steel bar, Zxx = πd3 / 32 = 6283 mm
3

Section area of the Ø40 steel bar, A = πd2 / 4 = 1257 mm2

Max. bending moment due to eccentricity, Mx = Rxe = 1.073 kNm

Bending moment capacity of the steel bar = Pb x Zxx = 2.89 kNm


> 1.073 kNm OK

Shear capacity of the steel bar, V = 0.6 x Py x A = 347 kN


> 8.58 kN OK

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