Professional Documents
Culture Documents
BRSM
Systems:QMS ISO 9001 (2008)‐FSMS ISO 22000 (2005)
Assessment Report/Checklist
Form 009
CLIENT‐ORGANIZATION (NAME): Aras Bazar Pharmaceutical Co.
PHYSICAL LOCATION(s): Amol Ind. Zone, Amol, Iran
Stage II Audit Date(s): 17‐21 July 2016
Stage I Audit Date(s): 11 June ‐12 June
NAICS (or NACE) CODE 21.10/K
Assessment objectives: Third party assessment , Attesting requirements
of ISO 9001:2008, ISO22000:2005 in
management system of the client company
ASSESSMENT TEAM INFORMATION
Assessment Team Leader, ATL Akbar Shams
Assessor 2 Nahid Zandi
Note: Adjusting the language within this form to the type of activity and nature of the organization is acceptable.
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We pursuit to assure that client‐organization adheres to the protection of communities and consumers. This is to
1 follow the intent to the substitution of the word “identify” to the word “determine” as part of the importance to
the processes being capable of achieving desired outputs (including consumer’s well‐being).
Production of: Mineral & Vitamin Supplement and Feed Additives,
Antibiotics, Anticoccidials and Growth Promoters, Vitamins in Feed
2 Scope of activities Supplements form, Feed Additives, Water Soluble Powders and Oral
Liquids for Livestock, Poultry and Aquaculture, and Disinfectants in
liquid & powder forms for warehouse Hygiene
APPLICAB
REFEREN
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CE, AS
9001 22000
LE
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4 4 Quality/ Food safety management system
The process map include 15 processes:
- Sale QM.03.02
- Product Realization QM-02-02
- Management review QM.04.01
- Purchase QM.06.02
- Maintenance QM.09.03
- QC /QM-10-02
- Calibration QM-11-03
- Control of nonconforming product QM-13-03
- Corrective action / preventive QM-14-03
4.1 4.1 General requirements A
- Preserving product QM-15-02
- Internal audit QM-17-01
- Training QM-18-03
- Production planning QM-19-02
- Production QM-26-02
- Continuous improvement QM-32-01
- HACCP QM-36-01
The process of communication between has been
,for example processes sale and Production planning
checked.
4.2 4.2 Documentation requirements the quality/food safety management system includes
4.2.1 4.2.1 General Manual, procedures and work instructions as well as A
4.2.2 4.2.2 Quality manual
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 Page 2 of 16
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4.2.3 7.7 Control of documents forms and external instructions and standards if
4.2.4 4.2.3 Updating of preliminary applicable
8.5.2 information and documents
specifying the PRPs and the the documents of the company have been reviewed in
HACCP plan stage I one assessment and all mandatory procedures
Control of records have been in place,
Updating the food safety Nonconformity was removed.
management system
Quality/food safety Manual documents are
established/recommended by any member of the
organization, then the management representative
reviews and approves it initially and with signature of
the management the document is valid to be used.
Control of documents and records addresses the
document and record control; all records are subject to
be kept up to 5 years after sale.
Records of Identification and risk management are keep
for 10 years
Records of C&D are kept for 5 years.
After expiration dates filed records.
Last –step of HACCP: review of information and
documents related to PRP and plan HACCP has done
.No Need to revise
Covering the requirements of the standard procedures,
They include control of document, control of record,
internal audit, Control of nonconforming product,
Corrective action / preventive, Identification and
traceability, withdrawals, haccp ,...
Scope is defined in the manual of the organization.
5 5 Management responsibility
Management commitment observed through checking
of the process within the company, such as resource
5.1 5.1 Management commitment A
provision, policy, management review meeting, and the
opening and closing meeting
Emergency Situation:
- Shortage of Row Material in the market.
- The return of the consumer arena
- Spread of infection
- Disruption of transportation fleet
- Lack of water / water contamination
- Product contamination
Emergency preparedness and
N/A 5.7
response
Collect all contaminated and suspected products from A
warehouses and production lines and creating
conditions for quarantine
Collecting of distributed products in accordance
withdraw procedure
Testing and making decision how to deal with
contaminations
Informing the authorities and destruction of infected
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products
Investigating method and ways to eliminates and
removing contamination and take appropriate actions
Food safety team includes technical Manager and
M.R(MR Aryana),production Manager ,Sales Manager,
PM Manager ,
Records of contamination drills on 95/03/12 (June
2016) was observed. For Serial number 82-26-MV
(AD3E) withdrawal has been done.
Selling information products has been recorded in the
form of product output.
- Records of customer survey such as
Mr Nobakht for vitamin, date October 2015 score
88/100
Dr Sirati for all product date march 2016 score 90/100
Dr Modanloo for antibiotics score 86/100
Mr Rashidi for vitamin score 77/100
- Average customer satisfaction 83.15/100
Target: 90/100
5.2 Customer focus Duration: 6 months
7.2.3 5.6.1 External communication Average Survey items: quality92- Timely delivery A
8.2.1 Customer satisfaction 89- comunication97…
2 corrective action is derived from survey results
No records of Complaints.
Records of IMOH visit from organizations on
95/02/12(may 2016) was observed.
PRP has been audited on April 2016, result is 845 from
1000. This is acceptable in this sector.
Changes in legal requirements have been investigated in
date 31/3/1395 (June 2016)
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- Education: Bachelor
- Training: HACCP- ISO9001- ISO22000- FDA- Pharma
cope
- Skill: 3years
- Experience: Testing method
Operator: MS Mosavi
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FR.06.01
7.5 Control of production and and packaging to be done
7.5.1 service provision Product record for Premix Vitamin K3 date 25/11/94
7.5.2
N/A
Validation of production and AR
(February 2016) 2000 kg:
7.5.5 service provision
- Vitamin K3(MSB OR MPB) code 1010104‐ 10.000kg
Identification Preservation of
product - Wheat meal code 1010301
- Calcium Carbonate code 1010302
- Foil bags code 2010111‐ number 200
expiration date for Vitamin meat 9 months, multi vitamin
2 years, Flumequine; 2 years
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Refrigerator thermometer
Serial Number: 1825641
Date: 15/3/1394
Incubator :
Serial Number: 1825613
Date: 15/3/1394
The error has been installed on the device
Setting : 25.6
By reading: 25.6
Measurement, analysis and
8 improvement Validation,
8.1 8 verification and
8.2 improvement of the food
safety management system
Base on plan frequency is every six month.
Audit has done on end of 19 May 2016(95/02/30) in
accordance ISO 22000:2005 and ISO 9001:2008 requirements
in checklist
4 NC were found
As example :
8.2.2 8.4.1 Internal audit Records of QC for batch number 8 vitamin were not observed. A
Also 3 recommendation for improvements such as
Use of Statistical software for data analysis
Independency and impartiality were checked.
Internal Audit certification of 2 Auditors Mr Aryana and Mr
Matin Saberi were checked.
The observations will be recorded in the check list.
eleventh step :planning of Verification and validation
The results of the water analysis conducted by Regulatory
(Health of work environment central Office)
Workplace Health Center on 01/25/95(13 April 2016)
- PH = 7.1
Food safety management
- Free chlorine residual = 0.5
system verification
8.4 - Coliforms per 100 ml: 0
Analysis of results of
N/A 8.4.3 - Escherichia coli per 100 ml: 0 A
8.2 verification activities - S. 100 ml: 0
Validation of control Responsible of testing: Mohseni
measure combinations Validation of control measure combinations were. Final
product Di-calcium phosphate Tested by regulatory
authorities in April 2016 and MOH PRP audit has been
conducted on may2016
Control measures has not changed.
According to the data analysis procedure monitoring
Monitoring and processes were observed. Organization collect, identify and
measurement of processes analyze appropriate data to demonstrate efficiency.
8.2.3 Evaluation of individual , if score of customer satisfaction below than 75 or every
8.4
N/A
verification results item be zero corrective action must be done. Score of
A
Analysis of data customer satisfaction for was 83.5 .
Supplier evaluation process after supplier evaluation for the
first time, 2 suppliers removed from the list. Because of the
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Personal hygiene: A
Health card of following staff were observed
issued 94/8/15 Mohsen Behmanesh
issued 94/8/15 Hasan Babaki
issued 94/8/15 Zahra Ghorban Nejad
Personal protective equipment, including Cap -
work clothes - mask ,Gloves
Culture (V.R.B.A) has prepared base on
Establishing the
operational
instruction.
N/A 7.5 prerequisite Records were reviewed for Mr. Pashani in May.
programmes
(PRPs) Washing and disinfectant:
Cleaning of Salon is done according to C & D
schedule. Raw materials are stored on pallets.
Separation is done to avoid cross-contamination.
Temperature is check consistently records for
last month was observed.
Cleaning program operator equipment were
investigated. Daily Cleaning and disinfectant is
done.
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By exception, we indicate the specific Strengths and weakness of the organization in light of the management system, as we perceive and seen through
processes in reference to requirements of the criteria being ascribed as these apply and relate to the assessment plan and planning of the assessment.
This aspect relates to Accreditation Body as it does to the protection of consumers in the client-organization’s role within their respective supply – chain.
Disclaimers: (1) herein, we reiterate that any suggestion or opinion that the assessment team expresses does not construe to be a contractual
requirement. (2) The degree of certainty in conclusions increases by the competence of the assessment team as well as the attestation within the
assessment protocol, values, mission and vision under which we operate for the protection of consumers, still remains a certain level of uncertainty.
Strength Weakness
Exclusive of formulation
Packaging
Having technical people
High production capacity
action Request Type I Form-008 – as we indicate and that each of the RA addresses the basic four (4) questions
as seen in Form-008:N/A
action Request Type II Form-008 – as we indicate and that each of the AR addresses the basic four (4) questions
as seen in Form-008:
Order point for Iron raw material 1500 gr Is set but in storage there are 750 gr
END of REPORT
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 Page 16 of 16