Professional Documents
Culture Documents
®
11-06-608
Eaton EN-0300
Replaces 11-608
Heavy Duty Hydrostatic Pumps
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Series 2
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S o l u t i o n s
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Heavy Duty Series 2 Hydrostatic Pump
Contents
Features ................................................................................................... 3
Pump Dimensions
Model 54, 64, 75 - Opposite Side Porting ........................... 4 - 5
Model 54, 64, 75 - Same Side Porting ................................. 6 - 7
Model 89, 105 - Opposite Side Porting ................................ 8 - 9
Model 89, 105 - Same Side Porting ................................. 10 - 11
Specifications and Performance Data .................................................... 12
Charge Pump Performance Data ........................................................... 13
Model Code ................................................................................... 14 - 15
Input Shaft Options ............................................................................... 16
Pump Features and Options................................................................... 17
Control Options
Manual Control................................................................. 18 - 19
Hydraulic Remote Control ........................................................ 20
Electronic Proportional Displacement Control .................. 21 - 23
Multiplex Control .............................................................. 24 - 25
Solenoid Control w/Swashplate Feedback Sensor .................... 26
Forward - Neutral - Reverse Control and
Controls Special Features ......................................................... 27
Auxiliary Mount Options ........................................................................ 28
Operational Diagram .............................................................................. 29
Application Information ................................................................. 30 - 31
Additional Application Information ........................................................ 32
Hydraulic Fluid Recommendations ................................................ 33 - 34
2
Heavy Duty Series 2 Hydrostatic Pump
The Series 2 Pump’s single piece pump housing The pump mounted electronics and sensors have been
provides exceptional strength and soundproofing. specially designed to meet the rigors of the mobile - off
Eaton’s cast iron housing has only one major opening road enviroment, including resistance to electromagnetic
versus two openings for competitive pumps. This interference or emissions.
provides a stronger, more rigid pump housing and
reduces the number of gasketed joints. A variety of available drive shaft configurations –
straight keyed, splined, or tapered–ensures the proper
The high-strength, one-piece swashplate has the shaft for your application.
swashlever and servo-pin integrated into the swashplate,
delivering increased reliability without adding extra The serviceable bi-metal bearing plate has steel for high
weight. pressure capability and a bronze bearing face for high
speed capabilities.
A large diameter single servo piston permits pump
operation at lower charge pressures, minimizing parasitic SAE auxiliary mounts: “A,” “B,” “B-B” and “C” are
charge pump losses for increased overall pump available with and without charge pump. Excellent torque
efficiency. A large centering spring, housed within the capability allows high horsepower to work circuits
servo piston, returns the pump to neutral in the event of without multiple pump drives.
control pressure loss.
The main system ports – SAE code 61 and code 62 – are
The new integral gerotor type charge pump combines available with SAE or Metric threads. Opposite side and
excellent suction/speed capabilities in a compact design. same side configurations are now available to
Several displacement options are available to suit the accommodate a wide range of installations.
needs of every application, including tandem pumps.
3
Heavy Duty Series 2 Hydrostatic Pump
32°
147,57
[5.81]
+0,00
127,00
-0,08
Ø Cg
5.000 +.000
-.003
124,05 SEE AUXILIARY
Ø [4.884]
MOUNTING OPTIONS
SYSTEM
(SAE-J744 C-MOUNT) PRESSURE
MOUNTING FLANGE PORT (B)
WITH GROOVE FOR 'O' RING
15,7
[.62]
PORT (F)
12,45±,25
[.490±.010]
240,6
[9.47]
235,5
[9.27]
90.0
[3.54]
57,6
[2.27]
PORT (J)
CONTROLLER
176,1
[6.94]
101,1
[4.00] PORT (N)
SEE SHAFT 147,57
[5.81] Cg
90,1 OPTIONS
[3.55]
7,4
[.29]
25.4
[1.00]
97,7
[3.85] PORT (P)
2X
99,0 CHARGE RELIEF PORT (D)
PORT (F) [3.90] NAMEPLATE
235,5
[9.27] PORT (B)
4
Heavy Duty Series 2 Hydrostatic Pump
PORT (N)
A
52,8 4X 57,3
[2.25]
[2.08]
105,7
[4.16]
58,9
[2.32]
S
54,6
45,3 PORT (H)
[2.15]
[1.78] 4X 82,6
99,6
[3.25]
[3.92]
52,8
[2.08]
PORT (P) B
0,15
PORT (F)
4X Ø
[59]
PORT (B)
4X 52,8 Weight
[2.08] 92,8 90,7
2X
58 kg [128 lbs.] [3.66] [3.57]
DO NOT REMOVE PLUG 98,6 90,9
CAN NOT BE USED AS A [3.88] [3.58]
CASE DRAIN PORT
5
Heavy Duty Series 2 Hydrostatic Pump
(SAE-J744 C-MOUNT)
MOUNTING FLANGE
15,7 PORT (F)
[.62]
SEE AUXILIARY WITH GROOVE FOR O-RING 57,3 52,8
12,45 ±,25 4X
MOUNTING OPTIONS [2.25] [2.08]
[.490 ±.010]
123,2
90,9
[4.85]
[3.58]
124,05 104,1
Ø 4X 57,3
[4.884] [4.10] [2.25]
+0,00
127,00 -0,08
Ø +.000
5.000 -.003 101,6
[4.01] 98,6
[3.88]
120,6
32°
[4.75]
1,19
R
[.047]
15,0
299,0 PORT (E) 4X 82,6 4X Ø
[.59]
[11.77] [3.25]
45,3
A* Charge Pump
[1.78]
Displacement *A Dimension
PORT (A) 13,9 cm3/r [.85 in3/r] 300,3[11.82]
52,8
SEE PORT OPTIONS [2.08]
3 3
17,4 cm /r [1.06 in /r] 303,7[11.96]
OPTIONAL SPEED SENSOR
21.0 cm3/r [1.28 in3/r] 307,2[12.10]
MATING 2 WAY CONNECTOR PACKARD ELECTRIC
27,9 cm3/r [1.70 in3/r] 314,1[12.37] P/N 1216 2193 CONNECTOR (1)
P/N 1212 4075 PIN TERMINAL (2)
PORT (E) P/N 1204 8086 CABLE SEAL (2)
99,0
147,1 [3.90]
[5.80]
PORT (H) 238,8
2X
246,9 [9.40]
[9.72]
PORT (B)
6
Heavy Duty Series 2 Hydrostatic Pump
240,6
[9.47]
235,5
90,0 [9.27]
[3.54]
57,6 PORT (K)
[2.27]
PORT (J)
PORT (N)
S
54,6
97,7 [2.15]
110,5
[3.85] [4.35]
99,0
2X
PORT (F) [3.90] NAMEPLATE PORT (P)
235,5 2X 92,8 126,7
[9.27] [3.66] [4.99]
7
Heavy Duty Series 2 Hydrostatic Pump
32˚
182,9
147,57
[5.81]
[7.20]
SEE SHAFT
OPTIONS PORT (N)
103,5
[4.08] 147,57
182,9
[5.81]
[7.20] Cg
3,8
[.15]
106.68
27,9
[7.20]
[1.10]
107,3
[4.22]
PORT (P)
PORT (F)
140,0 NAMEPLATE
[5.51]
258,4
[10.17] PORT (B)
8
Heavy Duty Series 2 Hydrostatic Pump
138,9 140,5
[5.47] [5.53]
109,8 119,6 PORT (A)
[4.32] [4.71]
PORT (N)
A
15,0
4X
[.59]
127,3
[5.01]
57,3 62,7
44,3 4X
[2.25] [2.47]
[1.75]
S
61,0 62,7
31,8 PORT (H)
4X 82,6 [2.40] [1.25] [2.47]
[3.25] 114,6
[4.51]
PORT (F)
PORT (E) B
9
Heavy Duty Series 2 Hydrostatic Pump
140,5
[5.53] 101,9
114,6 [4.01]
2X
[4.51]
124,05 119,6
Ø
[4.884] [4.71] 4X 57,3
[2.25]
127,00 +0,00
Ø -0,08
5.000 +.000
-.003
141,6 101,9
[5.58] [4.01]
32° 109,8
[4.32]
R 1,19
[.047]
154,0
333,1 [6.06] 61,0 4X Ø15,0
[13.11] 44,3 [2.40] [.59]
Charge Pump
A* Displacement *A Dimension [1.75] 4X 82,6
[3.25]
CENTERLINE OF 13,9 cm3/r [.85 in3/r] 337,1[13.27]
CHARGE PUMP PORT (A) PORT (E)
17,4 cm3/r [1.06 in3/r] 340,5[13.40]
INLET PORT SEE PORT OPTIONS 280,5
[11.04] 21.0 cm3/r [1.28 in3/r] 344,0[13.55] OPTIONAL SPEED SENSOR
27,9 cm3/r [1.70 in3/r] 350,9[13.81] MATING 2 WAY CONNECTOR PACKARD ELECTRIC
34,7 cm3/r [2.12 in3/r] 357,7[14.08] P/N 1216 2193 CONNECTOR (1)
P/N 1212 4075 PIN TERMINAL (2)
P/N 1204 8086 CABLE SEAL (2)
66,68
[2.625]
66.68
[2.625]
10
Heavy Duty Series 2 Hydrostatic Pump
271,3
[10.68]
258,4
[10.17]
PORT (K) 247,2
[9.73]
101,0
[3.98]
68,8
[2.71]
PORT (J)
SEE SHAFT PORT (N)
OPTIONS
PORT (M)
103,5
[4.08]
S
10,7 62,7
[.42] [2.47]
107,3
[4.22] 118,1
[4.65]
PORT (W)
PORT (F)
140,0 NAMEPLATE 2X 105,7 125,7
[4.16] [4.95]
[5.51] PORT (H)
258,4 PORT (P)
[10.17]
Port Description S.A.E. 'O' Ring Port Size
A Main Port 1" per Code 61 per J518
B Main Port 1" per Code 61 per J518
D Charge Gauge Port 7/8-14 UN-2B
E Case Drain Port 1 1/16-12 UN-2B
F Case Drain Port 1 1/16-12 UN-2B
H Charge Pressure Inlet Port 1 5/16-12 UN-2B
P Gauge Port, System Port B 9/16-18 UNF-2B
N Gauge Port, System Port A 9/16-18 UNF-2B
J Gauge Port Servo 1 7/16-20 UNF-2B
K Gauge Port Servo 2 7/16-20 UNF-2B
M Remote Filter Port, Outlet 7/8-14 UN-2B
W Remote Filter Port, Intlet 7/8-14 UN-2B
11
Heavy Duty Series 2 Hydrostatic Pump
Series 2 - Specifications
Model Code Number 54 64 75 89 105
Displacement
cm3/r [in3/r] 54 [3.3] 64 [3.9] 75 [4.6] 89 [5.4] 105 [6.4]
Input Mounting Flange C C C C C
Max. Shaft Speed*
RPM @ Max. Displ. 4510 4165 4165 3720 3720
Continuous Pressure
bar [PSI] 240 [3500] 240 [3500] 240 [3500] 240 [3500] 240 [3500]
Intermittent Pressure
bar [PSI] 430 [6250] 430 [6250] 430 [6250] 430 [6250] 430 [6250]
Case Pressure Cont. -------------------------- 2,25 bar [40 PSI] ------------------------
bar [PSI] Max. ------------------------- 13,8 bar [200 PSI] -------------------------
Output Flow
l/min @ 240bar 235 255 301 318 376
gal/min @ 3500 PSI [62.2] [67.2] [79.5] [84.1] [99.4]
Input Torque
N·m @ 240 bar 218 256 303 358 424
lbf·in @ 3500 PSI [1944] [2278] [2694] [3189] [3771]
Temperature Rating -------------------------- 82° C [180° F] ---------------------------
Weight (opposite 58 kg 58 kg 58 kg 81 kg 81 kg
side Porting) [128 lbs] [128 lbs] [128 lbs] [178 lbs] [178 lbs]
300 54 cm3/r
75 cm3/r 150 [3.3 in3/r]
[2655]
[4.6 in3/r] [39.6]
64 cm3/r 100
[3.9 in3/r] [26.4]
200 54 cm3/r 50
[1770] [3.3 in3/r] [13.2]
0
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
Pump Speed (RPM) Pump Speed (RPM)
12
Heavy Duty Series 2 Hydrostatic Pump
3.4 98
[4.50] [26.0]
90
[24.0]
3.0
[4.00]
83
[22.0]
[2.12 in3/r]
Theoretical Input Power
68 27,9 cm3/r
2.2 27,9 cm3/r [18.0] [1.70 in3/r]
[3.00] [1.70 in3/r]
61 21,0 cm3/r
21,0 cm3/r [16.0] [1.28 in3/r]
[1.28 in3/r]
1.9
53 17,4 cm3/r
[2.50] 17,4 cm3/r
[14.0] [1.06 in3/r]
[1.06 in3/r]
45 13,9 cm3/r
1.5 13,9 cm3/r
[12.0] [0.85 in3/r]
[2.00] [0.85 in3/r]
38
[10.0]
1.1
[1.50] 30
kW l/min. [8.0]
[HP] [gal/min]
0.7 23
[1.00] [6.0]
15
[4.0]
0.4
[0.50]
8
[2.0]
500 1000 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500 3000 3500 4000 4500
Model Code
The following 31-digit coding system has been developed to identify all of the configuration options for the Series 2 hydrostatic pump. Use this
model code to specify a pump with the desired features. All 31-digits of the code must be present when ordering. You may want to photocopy the
matrix below to ensure that each number is entered in the correct box.
14
Heavy Duty Series 2 Hydrostatic Pump
Model Code
EG ............... Electronic Proportional Control 12 and 24 Volt DC 4 ................. 27,9 cm3/r [1.70 in3/r] (Models 54, 64 ,75, 89, 105)
and Electronic Driver with +/-20 mA Command 5 ................. 34,7 cm3/r [2.12 in3/r] (Models 89, 105)
Input Position 25 - Auxiliary Mounting
EL ............... Electronic Proportional Control 12 and 24 Volt 1 ................. None (Models 54 to 105)
and Electronic Driver with +/-100 mA Command
C ................. A-pad, Dual 2 Bolt Mount, No Shaft Seal, 9 Tooth
Input
16/32 Pitch Spline
FR ............... Forward-Neutral-Reverse Control 12 Volt w/2 2-
D ................. B-pad, Dual 2 Bolt Mount, No Shaft Seal, 13 Tooth
Pin Weatherpack Connectors
16/32 Pitch Spline
FS ............... Forward-Neutral-Reverse Control 24 Volt w/2 2-
E ................. B-B-pad, Dual 2 Bolt Mount, No Shaft Seal, 15
Pin Weatherpack Connectors
Tooth 16/32 Pitch Spline
HA .............. Hydraulic Remote Control with 5-15 bar [73-218
F ................. C-pad, 4 Bolt Mount, No Shaft Seal, 14 Tooth 12/
PSI control range
24 Pitch Spline
MA .............. Manual Displacement Control
H ................. C-pad, Intregal to End Cover ( typically front pump
MB .............. Manual Displacement Control with Normally of tandem), 4 Bolt Mount, No Shaft Seal, 27 Tooth
Closed Neutral Lockout Switch 24/48 Pitch Spline
MC .............. Manual Displacement Control with Normally Open Position 26 - Charge Pump Options
Neutral Lockout Switch
0 ................. None
MG .............. Manual Displacement Control with Neutral Detent
A ................. Remote Filter Ports
ML .............. Manual Displacement Control w/Wide Band
Position 27 - Charge Pressure Relief Valve Setting
Neutral
A ................. 21 bar [304.6 PSI] - Standard
SE ............... Solenoid Control 12 Volt with Swashplate
Feedback Sensor C ................. 24 bar [348 PSI]
Position 20* - Control Orifice Supply (P) E ................. 27 bar [391.6 PSI]
Position 21* - Control Orifice Servo (S1) Position 28 - Charge Pump Special Features
Position 22* - Control Orifice Servo (S2) 0 ................. No Charge Pump Special Features
* Eaton recommends you chose an orifice for control orifice Position 29 - Paint and Packaging
supply (P), servo orifice (S1) and servo orifice (S2). 0 ................. Painted Primer Blue (Standard)
0 ................. None Position 30 - Identification On Unit
A ................. 0,53 [.021] Diameter 0 ................. Standard
B ................. 0,71 [.028] Diameter Position 31 - Design Code
C ................. 0,91 [.036] Diameter A ................. A
D ................. 1,12 [.044] Diameter
E ................. 1,22 [.048] Diameter
F ................. 1,32 [.052] Diameter
G ................. 1,45 [.057] Diameter
H ................. 1,65 [.065] Diameter
J ................. 1,85 [.073] Diameter
K ................. 2,06 [.081] Diameter
L ................. 2,39 [.094] Diameter
M ................ 2,59 [.102] Diameter
Position 23 - Control Special Features
0 ................. No Control Special Features
3 ................. Destroke valve
Position 24 - Charge Pump Displacement
1 ................. 13,9 cm3/r [0.85 in3/r] (Models 54, 64 ,75, 89)
2 ................. 17,4 cm3/r [1.06 in3/r] (Models 54, 64 ,75, 89, 105)
3 ................. 21,0 cm3/r [1.28 in3/r] (Models 54, 64 ,75, 89, 105)
15
Heavy Duty Series 2 Hydrostatic Pump
55,47 ±0,89
55,47 ±0,89
[2.184 ±.035]
[2.184 ±.035]
13 Tooth 47,63 ±0,51
14 Tooth
47,63 ±0,51 [1.875 ±.020]
[1.875 ±.020]
Torque Torque
1921 N·m 791 N·m
17,000 lbf·in 7,000 lbf·in
63,50 ±0,03
Ø 63,50 ±0,03 Ø
[2.500 ±.001] [2.500 ±.001]
43,650 ±0,064
Ø [1.7185 ±.0025] Model Ø
31,160 ±0,127
[1.2268 ±.0050] Model
Code 13 Code 14
INVOLUTE SPLINE INVOLUTE SPLINE
FILLET ROOT SIDE FIT FILLET ROOT SIDE FIT
13 TOOTH 8/16 PITCH 14 TOOTH 12/24 PITCH
WILL FIT ANSI B92.1 1970 WILL FIT ANSI B92.1 1970
CLASS 5 MATING SPLINES CLASS 5 MATING SPLINES
55,47 ±0,89
[2.184 ±.035] 55,47 ±0,89
47,63 ±0,51 21 Tooth [2.184 ±.035] 23 Tooth
[1.875 ±.020] 47,63 ±0,51
Torque [1.875 ±.020]
Torque
1130 N·m 1469 N·m
10,000 lbf·in 13,000 lbf·in
Ø 63,50 ±0,03
Ø 63,50 ±0,03 [2.500 ±.001]
[2.500 ±.001] Model Ø 37,62 ±0,13
Model
Ø 34,442 ±0,127 [1.481 ±.005]
[1.3560 ±.0050]
Code 21 Code 23
INVOLUTE SPLINE
INVOLUTE SPLINE FILLET ROOT SIDE FIT
FILLET ROOT SIDE FIT 23 TOOTH 16/32 PITCH
21 TOOTH 16/32 PITCH WILL FIT ANSI B92.1 1970
WILL FIT ANSI B92.1 1970 CLASS 5 MATING SPLINES
CLASS 5 MATING SPLINES
47,62 ±0,51
[1.875 ±.020]
27 Tooth
39,60 ±0,89
[1.559 ±.035]
Torque
FOR REAR UNIT OF TANDEM
WITH FRONT UNIT HAVING
734 N·m
INTEGRAL C-PAD
6,500 lbf·in
Ø 63,50 ±0,03
[2.500 ±.001]
Ø
29,51 ±0,13
[1.162 ±.005] Model
Code 28
INVOLUTE SPLINE
FILLET ROOT SIDE FIT
27 TOOTH 24/48 PITCH
WILL FIT ANSI B92.1 1970
CLASS 5 MATING SPLINES
16
Heavy Duty Series 2 Hydrostatic Pump
A
protect Control
Options
extended See
Control A
High Pressure
components Relief Valve overload High Pressure
Check Valve
from pressures.
excessive If the
High Pressure
pressure High Pressure system Check Valve
Relief Valve
spikes. pressure
B reaches a B
D P
H
preset limit, H D P
Adjustable
Mating 2 Way Connector
Connector P/N 1216 2193 (1) Servo Stop
Pin Terminal P/N 1212 4075 (2)
Cable Seal P/N 1204 8086 (2)
All Part Numbers are Packard Electric
Adjustable
Magnetic Servo Stop
Speed Sensor
17
Heavy Duty Series 2 Hydrostatic Pump
Control Options
Model Code Positions 18 & 19
The wide variety of available controls on the Eaton® Heavy Duty Series 2 Pump offers vehicle designers the
control necessary for optimal vehicle performance. Many of these controls are combined as single control
options; please refer to the model code for the specific option configuration. For combinations other than
shown, contact an Eaton representative.
18
Heavy Duty Series 2 Hydrostatic Pump
Control Options
Model Code Positions 18 & 19
Standard Manual Displacement Control (MA) Manual Control with Neutral Lockout (MB)
The standard manual T P The neutral lock-out T P
displacement control, the feature is an electrical
most common control switch that is closed or
option, typically connects open when the transmis-
directly with mechanical sion is in neutral. This
linkages or cables. switch can be used to
Swashplate S2 S1
Feedback prevent the activation of Swashplate S2 S1
Feedback
certain functions that
(Normally Closed Switch Shown)
require the pump to be
in neutral. The lock-out feature is commonly used to prevent
starting the prime mover or activating auxiliary functions. The
electrical switch is available as normally open or normally closed.
S1 P S2
Mating Connector
Connector P/N 1201 5792 (1)
Manual Displacement Control with Wide Band Neutral Lockout Switch Terminal P/N 1208 9040 (2)
Cable Seal P/N 1201 5323 (2)
Neutral Detent (ML) All Part Numbers are Packard Electric
This control is the same as the above with an increased neutral Top View
band. A A
19
Heavy Duty Series 2 Hydrostatic Pump
• Where control cables or linkages are not feasible Pilot Pressure Port 1
The Eaton hydraulic remote pump control is compatible with: Pilot Pressure Port 2
Control Spool
Feedback Link
Section A-A
20
Heavy Duty Series 2 Hydrostatic Pump
EG ± 20 mA Current loop (4-20 mA) Programmable Logic Controllers (PLC) 250 Ohms
EC 12 Volts
Requires customer supplied electronics
ED 24 Volts
The Electronic Proportional (EP) displacement control is ideal for applications requiring electronic pump displacement control.
The EP displacement control provides the flexibility of three command input choices. Control components include a
proportional solenoid actuated valve assembly and an electronic solenoid driver module mounted on the pump. The control
driver module converts a command input signal to a proportional current output to the proportional solenoids resulting in a
proportional pump displacement.
The EP displacement control has been designed to withstand the rigors of off-highway equipment environmental conditions.
21
Heavy Duty Series 2 Hydrostatic Pump
Interface Schematic
Power Supply A
Connector* B
Feedback Link
S1
P
S2
Proportional Solenoids
Feedback Link
Control Links
22
Heavy Duty Series 2 Hydrostatic Pump
*Delphi/Packard
Mating Connector Part Numbers: Solenoid 2 Command Input Power Supply
Recommended: Wire Size 16-18 AWG, Signal
Cable Dia. 2.03 - 2.80 mm
Reference Source: Pioneer-Standard Electronics
1-800 257-6613
93,1 ± 1.0
1) Power Supply 2-pin connector 3.67 ± .04
Connector P/N 1205 2641 74,0
2x [2.91]
Terminal P/N 1204 8074
TPA P/N 1205 2634
Cable Seal 1204 8086
A B C D E
* Note: The +20 mA command input signal configuration operates the pump in
one direction. The customer has to change the polarity on the -20 mA signal to B Port Flow 100%
operate the pump in the opposite direction. CCW Pump Rotation
23
Heavy Duty Series 2 Hydrostatic Pump
The Multiplex Control is a fast and accurate electronic control for displacement and/or pressure control. The CAN Multiplex control
is designed to interface with a main vehicle computer containing software for the desired vehicle characteristics and system
diagnostics.
The Multiplex Control for displacement and/or pressure control includes a Solenoid Control with a rotary sensor for swashplate
feedback. The pressure control option also includes two pressure transducers and a speed sensor.
Potential Multiplex Control applications include automotive drive control, motor output torque or pressure control, motor output
speed control, multiple pump control and programmed pump control.
The Multiplex Control has been designed to withstand the rigors of off-highway equipment environmental conditions.
24
Heavy Duty Series 2 Hydrostatic Pump
Displacement *Dimension A
54; 64; 75 cm3/r 187,5
[3.3, 3.9, 4.6 in3/r [7.38]
89; 105 cm3/r 213,5
[5.4, 6.4 in3/r] [84.05]
Magnetic
Speed
A*
Sensor
12.45 ± .25
[.490 ± .010]
15.7
[.62]
1
CAN H A
B
A
CAN L C
Magnectic
Reserved D B
Speed
Reserved E Sensor
CAN Address 1 L
D Proportional Solenoid Valve 1
CAN Address Ø M
Swashplate Feedback S
2
Potentiometer
Solenoid Control
25
Heavy Duty Series 2 Hydrostatic Pump
P
S
1
S
2
Solenoid Control
26
Heavy Duty Series 2 Hydrostatic Pump
Servo Ports
S1 & S2
Positive Load:
12V Red
SC 1 2 4 SC 2
Ground Load:
Black
3 1
Coil Schematic
Control
Pressure
The destroke solenoid valve, when activated, causes the pump to destroke and go to zero displacement. This valve may be used as
a safety device. Typically, the valve is activated by a seat switch detecting operator presence or by a remote emergency stop
switch on the operator’s console. It is available in 12 or 24 Vdc and either normally open or normally closed configurations.
T P
Swashplate
Feedback
Destroke
S2 S1 Valve
27
Heavy Duty Series 2 Hydrostatic Pump
Ø
82,63±0,05
[3.253±.002] O-RING SUPPLIED AS LOOSE ITEM
TO BE INSTALLED PRIOR TO
with 9 TOOTH with 11 TOOTH Ø 82,63 ±0,05
O-RING SUPPLIED AS LOOSE ITEM
TO BE INSTALLED PRIOR TO
[3.253 ±.002]
ASSEMBLY OF AUXILIARY UNIT ASSEMBLY OF AUXILIARY UNIT
(ISO 3019/1 SAE-J744 A-PAD) (ISO 3019/1 SAE-J744 A-PAD)
MOUNTING FLANGE SPECIFICATION MOUNTING FLANGE SPECIFICATION
SECTION A-A
25,4
Model Code C SECTION B-B
25,4
4X AUXILIARY MOUNTING HOLES [1.00] 4X AUXILIARY [1.00]
3/8-16 UNC-2B, Depth 19,0 [.75] MOUNTING HOLES
3/8-16 UNC-2B,
DEPTH 19,0 [.75]
2X
53,19
[2.094]
Torque Torque 2X 53,19
[2.094]
2X
106,38
[4.188] 113 N·m 170 N·m 2X
106,38
[4.188]
41,2 MAXIMUM ALLOWABLE with 13 TOOTH with 15 TOOTH 45,9 MAXIMUM ALLOWABLE
[1.622] SHAFT PROTRUSION [1.81] SHAFT PROTRUSION
Torque Torque
283 N·m 407 N·m
2X 146,05
[5.750]
2500 lbf·in 3600 lbf·in 2X
146,05
[5.750]
C C D D
73,02
2X
[2.875] 2X 73,02
S S [2.875]
SECTION E-E
O-RING SUPPLIED AS LOOSE ITEM TO
BE INSTALLED INTO O-RING GROOVE
PRIOR TO ASSEMBLY OF AUXILIARY UNIT
Model Code F PRIOR TO ASSEMBLY OF AUXILIARY UNIT
SPLINE TO MATE WITH INTERNAL INVOLUTE
FILLET ROOT SIDE FIT 27 TOOTH 24/48 PITCH +0,03
49,1 [1.94]
MAXIMUM ALLOWABLE
127,05 - 0,05 SHAFT PROTRUSION
30° PRESSURE ANGLE PER ANSI B92.1-1970 Ø
114,50 (ISO 3019/ l SAE - J744 C-PAD)
MAXIMUM ALLOWABLE AUXILIARY PUMP [5,002 +.001
[4.508] 57,25 31,8
[1.25]
TORQUE 870 N·m [7700 lbf·in] ]
- .002 MOUNTING FLANGE SPECIFICATION
[2.254] 4X AUXILIARY MOUNTING HOLES
1/2-20 UNF-2B THRU 114,50
2X AUXILIARY
MOUNTING HOLES
5/8-18 UNF-2B THRU
Torque Model Code H [4.508]
57,25
[2.254]
701 N·m
Torque
6200 lbf·in
114,50
[4.508] 814 N·m 4 X AUXILIARY
MOUNTING HOLES
1/2-20 UNF 2B
E E 57,25
[2.254] 7200 lbf·in 57,25
[2.254]
DEPTH 22.4 [.88]
114,50
[4.508]
90,49
[3.562]
180,98
[7.125]
28
Operational Diagram
Note:
For Ease of Viewing, Heat Exchanger Bubble
The Servo Control Separator
Reservoir
Cylinder, Swashplate, Screen
Manual Displacement
and Control Valve are 30˚ to Horizon
Control Valve
Shown Removed
Inlet Flow
From The Pump
Orifices Case Pressure
Control Pressure
Heat Exchanger
Charge Pressure
By-Pass Valve Filter High pressure
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Heavy Duty Series 2 Hydrostatic Pump
Variable Pump
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Relief
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,,
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29
to Pump Case
Typical Series 2 Variable Displacement Pump/Fixed Displacement Motor Schematic
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Heavy Duty Series 2 Hydrostatic Pump
Application Information
Component Descriptions Fixed Displacement Axial
the incoming oil to 1 to 1.2 meters [3-4
The operational diagram on page 29 Piston Motor feet] per second to help reduce
shows a typical heavy duty hydrostatic The motor uses the high pressure oil turbulence. The return flow line should
transmission. The axial piston pump and flow from the pump to produce also be positioned so that returning oil
axial piston motor are the main transmission output. The high pressure enters the reservoir below the liquid
components. The filter, reservoir, heat oil comes to the motor through one of surface. This will help reduce aeration
exchanger, and oil lines make up the rest the high pressure lines. It enters the and foaming of the oil.
of the system. The function of each of motor, turns the output shaft, then
these components is described below: The reservoir should have baffles
returns to the pump. Eaton piston between the return line and suction line.
A separate energy source, such as an motors integrate an hot oil shuttle and Baffles prevent return flow from
electric motor or internal combustion low pressure relief valve into the end immediately reentering the pump.
engine, turns the input shaft of the pump. cover. The shuttle valve and low
A sixty mesh screen placed across the
pressure relief valve direct excess charge
Variable Displacement Axial suction chamber of the reservoir will act
pump flow into the motor case. The
as a bubble separator. The screen
Piston Pump shuttle valve is activated by high
should be placed at a thirty degree angle
pressure and directs excess charge
The variable displacement pump provides to the horizon.
pump flow over the low pressure relief
a flow of high pressure oil. Pump output valve. This flushing action allows the The entrance to the suction line should
flow can be varied to obtain the desired charge pump to provide clean, cool oil to be located well below the fluid surface so
motor output speed. For example, when the closed loop circuit. there is no chance of air being sucked
the pump’s displacement is zero, no oil is into the charge pump inlet. However, the
pumped and the transmission’s motor Reservoir suction line entrance should not be
output shaft is stopped. Conversely, located on the bottom of the reservoir
maximum pump displacement produces The reservoir is an important part of the
where there may be a buildup of
maximum motor shaft speed. The hydrostatic transmission system. It
sediment. The suction line entrance
direction of high pressure flow can also should provide adequate oil storage and
should be flared and covered with a
be reversed; doing so reverses the allow easy oil maintenance.
screen.
direction the motor output shaft rotates. The reservoir must hold enough oil to
The reservoir should be easily accessible.
A charge pump is integrated into the provide a continuous oil supply to the
The fill port should be designed to
piston pump and driven by the shaft of charge pump inlet. It must also have
minimize the possibility of contamination
the piston pump. The drawing illustrates enough room for the hydraulic oil to
during filling and to help prevent over
a suction filtration circuit. Eaton expand as the system warms up.
filling. There should be a drain plug at
recommends a suction filter without a Consider charge pump flow when sizing
the lowest point of the reservoir and it
bypass valve. The charge pump has a the reservoir: One half (.5) minute times
should also have a clean-out and
Low Pressure Relief Valve that regulates (X) the maximum charge pump flow
inspection cover so the reservoir can be
the output pressure. should be the minimum oil volume in the
thoroughly cleaned after prolonged use.
reservoir. Maintaining this oil volume
Eaton’s Series 2 Pump offers High A vented reservoir should have a breather
will give the oil a minimum of thirty (30)
Pressure Relief Valves and Pressure cap with a micronic filter.
seconds in the reservoir. This will allow
Override Control for system high any entrained air to escape and Sealed reservoirs must be used at
pressure protection. (see page 28 for a contamination to settle out of the oil. altitudes above 2500 feet. These
description of these features). reservoirs should be fitted with a two-
To allow for oil expansion, the reservoir’s
way micronic filter pressure cap to allow
total volume should be at least six tenths
for fluid expansion and contraction.
(.6) minute times (X) the maximum
charge pump flow. In both cases the caps must be designed
to prevent water from entering the
The reservoir’s internal structure should
reservoir during bad weather or machine
cut down turbulence and prevent oil
washing.
aeration.
A hydrostatic transmission with a well
The line returning flow to the reservoir
designed reservoir will run quieter, stay
should be fitted with a diffuser to slow
cleaner and last longer.
30
Heavy Duty Series 2 Hydrostatic Pump
31
Heavy Duty Series 2 Hydrostatic Pump
Orientation
The mounting orientation of Eaton heavy
duty pumps and motors is unrestricted.
The case drain line that carries the flow
leaving the pump or motor should be
connected to the highest drain port on
each of the units. This assures that the
pump and motor cases remain full.
32
Heavy Duty Series 2 Hydrostatic Pump
33
Heavy Duty Series 2 Hydrostatic Pump
Additional Notes:
• Fluids too thick to flow in cold weather start-ups will cause • If the fluid becomes milky, water contamination may be a
pump cavitation and possible damage. Motor cavitation is problem.
not a problem during cold start-ups. Thick oil can cause
• Take fluid level reading when the system is cold.
high case pressures which in turn cause shaft seal
problems. • Contact your Eaton representative if you have specific
questions about the fluid requirements of Eaton hydrostatic
• If the natural color of the fluid has become black it is
components.
possible that an overheating problem exists.
Additional Notes:
• Viscosity and ISO cleanliness requirements must be • Specific vegetable oil products may provide normal unit life
maintained as outlined on previous page . when operating at pressure ratings higher than those
indicated above.
• Based on limited product testing to date, no reduction in
unit life is expected when operating at the pressure ratings • Vegetable oils oxidize more quickly than petroleum based
indicated above. hydraulic fluid. Care must be taken to maintain fluid
temperature within specified limits and to establish more
• Vegetable oil is miscible with mineral oil. However, only the frequent fluid change intervals.
vegetable oil content is biodegradable. Systems being
converted from mineral oil to vegetable oil should be
repeatedly flushed with vegetable oil to ensure 100%
biodegradability.
34
Heavy Duty Series 2 Hydrostatic Pump
35
Eaton Corporation is a global manufacturer
of highly engineered products that serve
industrial, vehicle, construction,
commercial, aerospace and semiconductor
markets. Principal products include
hydraulic products and fluid connectors,
electrical power distribution and control
equipment, truck drivetrain systems, engine
components, ion implanters and a wide
variety of controls. Headquartered in
Cleveland, Ohio, the company has 63,000
employees and 195 manufacturing sites in
23 countries around the world. Eaton’s
sales for 1999 were $8.4 billion.
Information contained in this catalog is accurate as of the publication date and is subject to
change without notice. Performance values are typical values. Customers are responsible for
selecting products for their applications using normal engineering methods.
ACCREDITED BY
THE DUTCH COUNCIL
Eaton Hydraulics FOR CERTIFICATION
Reg. No. 24
Eden Prairie, MN 55344 Hampshire PO9 2NB DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS