Professional Documents
Culture Documents
Handbook
This handbook is a collection of programming overviews, notes, helps, cheat sheets and
whatever that can help you (and me) program a Siemens PLC.
Have no fear. We‘re here to help. So we‘ll look at the essentials for your journey.
Of course the best type of training is the hands on type but if that‘s not an option then you‘ll need
to start digging in.
If you are just learning and can‘t easily get the software then there are two options.
1. Order the demo CD which will give you a free 30-day trial period.
2. Download a free working copy of Step 7 Lite. There are differences between the
regular version of Step 7 and Step 7 Lite but for learning purposes you can go along
way with the free Lite version.
The first thing I like to do with a new product is get an overview of everything. Getting used to
part numbers and product groupings can go a long way with your comfort level. The best thing
for this is the sales catalog (ST 70 – 2005). You can also order a hard copy.
Once you install the Step 7 software there will be a directory under the SIMATIC folder called
Documentation that includes the most important manuals. Hard copies can be ordered with
number 6ES7810-4CA08-8BW1. Here‘s how I would digest them.
1. Working with STEP 7 - This is a basic introduction to Step 7 which walks through an
example of controlling engines. While it‘s not the complete picture it does ease you
very well into the learning curve of the Step 7 software.
2. Programming with STEP 7 Manual - Here‘s the fuller manual for the programming
interface which is also the same as the online help accessed by pressed the F1 key.
3. Configuring Hardware and Communication Connections STEP 7 Manual -
Everything to do with the Hardware Configurator.
4. Statement List, Ladder Logic, and Function Block Diagram Reference Manuals -
These manuals contain both the user‘s guide and the reference description of the
programming language or representation type. You only require one language type for
programming an S7-300/S7-400, but you can mix the languages within a project, if
required. If you‘re more comfortable with Ladder Logic or Function Block Diagram
then start there but sooner or later you‘ll have to become familiar with Statement List.
5. System Software for S7-300 and S7-400 System and Standard Functions
Reference Manual - The S7 CPUs have integrated system functions and organization
blocks included with their operating system, which you can use when programming.
This manual provides you with an overview of the system functions, organization
blocks, and loadable standard functions available in S7, and detailed interface
descriptions for their use in your programs.
Training Material
There‘s gold in that website if you just do a little digging! If you‘re having a tough go with the
manuals then you should definitely download the training material. There‘s a lot more screen
shots and even a picture of a balding pudgy guy to point things out to you. What more could you
want?
Flash Tutorials
If you‘re not the manual type (and even if you are) check out the Siemens Step 7 Flash tutorials.
These are very professionally done with a nice sounding narrator to take you through all the
basics of the Step 7 software and hardware.
What's Next?
Of all the starting places to dig for more info I find the support section the best especially if you
have a part number or key word you can search on. Clicking on the Product Support link will
bring up a tree on the left hand side that can be expanded down to the product of your affection.
Good luck and happy hunting.
Review of Siemens SIMATIC Step 7 Lite
Programming Software
“Great taste. Less filling.”
When one hears the words ―Lite‖ and software you tend to think of software that‘s not really
usable. Depending on your needs this may not be the case with the Siemens STEP 7 Lite
package. The four major limitations in STEP 7 Lite verses the more advanced STEP 7 package
are:
If you‘re interested in more details then refer to our chart of differences between the Step 7
program packages. So there are quite a few major limitations with the Step 7 Lite software which
may end your further reading of this review.
On the other hand, the current availability of a free download of the SIMATIC Step 7 Lite
software makes it awfully tempting to take a look at it. If your only use of Siemens PLCs are an
S7-300, C7 or ET200 in a stand alone application with no special needs (CP or FM) then I could
highly recommend the Lite package. It has the same level of programming functionality as the
regular Step 7 packages plus some nifty interface enhancements to make it easier on the eyes and
on the brain. It is possible (though not easy) to convert any software created in the STEP 7 Lite
to STEP 7 and visa versa keeping in mind the limitations of the Lite version. Since the packages
bear a lot of similarities it will also be easy for the student to transfer any learning on the Lite
package over to STEP 7.
First Impressions
For a user of the regular STEP 7 software the first thing to notice is there is no SIMATIC
Manager. That‘s because the Lite version doesn‘t support multi-projects or networking. The
STEP 7 Lite software opens right up to the editor screen.
The overall aim of the Lite package was to make the interface easier for new users. I think
they‘ve done that while making it friendlier for everyone involved. The added graphics and color
are a welcome addition. Another nice friendly feature is the extended hover help on the menus
and icons where clicking on the tool tip expands it into more help text. On that note all the pop
up dialogs are clearer then its STEP 7 counterpart.
One of the major differences can be seen on the left hand side window. Pretty much everything
the programmer needs for maintaining the project is neatly organized here. There‘s even a
convenient thumb tack to pin it or make it automatically slide in and out when needed.
On the right hand side is the old familiar tree structure of commands and blocks. It‘s missing the
quick little reference help window on the bottom which has been replaced by just hovering your
mouse over the command to get a fuller title (the F1 key works just the same too). The FC and
FB blocks have been moved from here to a more logical place in the project window on the left
hand side.
It‘s also nice to have all the blocks clearly color coded and nicely
arranged. You can drag and drop then anywhere in the list. There‘s
even a new feature of ―Category‖ which is simply an organizational
label inserted between blocks. In this screen I‘ve inserted the category
―Engine Data‖ and ―Special Data‖. This could be really helpful for
logically grouping blocks in larger projects.
I also like the new way of creating blocks. From the pull down menu
select Insert | Block … and this nifty dialog box pops up with all the
selections on it. Even the OB selection has a nice drop down box of
all the OBs available with its symbolic name.
The greatest change of all is the overhauled hardware manager. The layout is great and is to be
expected without the need to factor in networking. Just drag and drop your hardware on the
picture and away you go. There‘s even a nice hardware comparison feature clearly showing any
differences between the offline and online setups.
The Editor
Much of the editor is like its big sister STEP 7. One noticeable part that‘s ―missing in action‖ is
the detail view that gives quick access to info, cross reference, address info, etc. One part I like is
a slight revamp of the declaration table. Instead of the tree like structure it‘s one simple table
with a column indicating its declaration. That means no having to dig through the tree just to see
all the declaration variables.
Conclusion
Other then what we‘ve all ready listed there are no other major differences. The symbol table,
monitor/modify (a.k.a. VAT), and the reference data are all very similar to STEP 7. Overall, if
you can live with the limitations, the STEP 7 Lite version is a great little package. Hopefully
some of the better implementations will find there way into the STEP 7 software.
P.S. One little caveat is that it kept crashing on my plenty beefy enough Windows XP Home
computer. Save often, arrgh!
The CP5512 card and the PC Adapter can communicate on either an MPI or PROFIBUS port.
Note that PROFIBUS is labeled as DP on the Siemens connection ports. These cables can
piggyback on existing connectors. Be aware that the PC Adapter draws its power to work from
the connection port so check the power LED for proper operation. The CP5512 card draws its
power from the computer.
For Ethernet (TCP/IP) use a standard Ethernet cable from the computer to a CPU with an
Ethernet port, a CP 343/443 module or a network switch all ready attached to the PLC network.
Checking Communications
With the programming cable plugged in, you can check for proper operation by clicking on the
Accessible Nodes icon.
If communications are successful, you'll see a window pop up similar to the one below. If so,
then close the Accessible Nodes window and proceed to the download or upload section.
This indicates that the cable is not in the right computer port or the cable is not plugged in
properly.
In order to start communication to the PLC you will need to match the "PG Interface" setting
with the programming cable and protocol. To do this, select the menu Options > Set PG/PC
Interface.
The following dialog box will open up displaying all the different interfaces (i.e. communication
drivers).
Each cable has its own interface. For Ethernet select the TCP/IP interface for your computers
network card. Be careful not to select your wireless Ethernet connection.
To get it working quickly it is best to select the interface with the Auto designation. This will
discover working settings and use them automatically.
For the PC Adapter click on the Properties button and make sure the Station Parameters Address
is a unique network address. It should not conflict with existing PLC and slave devices on the
network. Also, check under the Local Connection tab and make sure connection selection
matches the port the cable is connected into.
Once the proper interface is selected and the properties are set then click OK and use the
Accessible Nodes window to check for successful communications. It should work. If not
double-check the connection and cable. With the CP5512 and PC Adapter cables, you should use
the MPI port, as this is the default connection for Siemens.
Downloading
First, in order to enable the download menu commands, you must select the Block folder in the
project's station you wish to download.
Partial Download
Partial downloads are used in existing projects where only one or more blocks will be
downloaded. To perform this type of download select the block(s) you wish to download and
then select the PLC > Download menu item or the download button .
Holding down the Ctrl key or the Shift key allows more then one block to be selected at a time.
Be careful though as the order of download will occur in the order that the blocks were selected.
This may mean that an error will occur if a block is called before it is downloaded.
The CPU will need to be in Stop mode before downloading the System Data Block (SDB) as this
is equivalent to a hardware configuration download. This is usually not necessary in a PLC that
has all ready had its hardware configured. If you do download the system data, the following
messages will prompt you through the transitions.
If the CPU is in Run mode then you will be prompted to Stop the CPU. The software will do the
Run to Stop transition when you click OK.
After downloading the SDB you will be prompted to Run the CPU again.
Clicking Yes will automatically put the CPU back into run mode.
Full Download
To download all the blocks at once make sure you are in the Block folder and select the Edit >
Select All menu item. Click on the Download icon . You will be prompted to overwrite any
existing blocks and if you want to load the system data (see above).
The partial and full download methods above will overwrite existing blocks but will not any
blocks from memory. In order to completely delete the existing program in the CPU and
download a new project select the Blocks folder and then use the PLC > Download User
Program to Memory Card menu item.
The following dialog box will pop up prompting you about the deletion of all the blocks and
project data in the PLC. Click Yes to perform the operation.
After this, follow the normal download procedure.
Uploading
There are two methods for uploading. The first is when you have the original project and you
want to preserve the symbols and comments. The second method, when you don't have the
original project, will upload everything from the CPU but will have no associated documentation
(i.e. symbols and comments).
With the existing project open, select the View > Online menu item.
There is a connection between these two versions so that uploading from the online partner
makes sure to preserve all the symbols and comments. Be careful. After uploading, make sure to
close the online partner and do all work from the offline version.
To upload individual blocks, select them in the Online view and choose the PLC > Upload to PG
menu item. For a full upload, select the Block folder and do the same.
Upload without an Existing Project
Follow these steps when you do not have the original project but wish to upload the program for
backup purposes. With an existing project open or a new blank project select the PLC > Upload
Station to PG… menu selection.
In the next screen, fill in the slot the CPU is in (this is always 2 for S7-300) and the node address
of the communication port on the CPU. In the case below we are talking to a CPU over MPI with
node address 10.
After clicking OK, the whole contents of the PLC including all blocks and hardware
configuration will be uploaded into a new station in the project.
While this project contains no documentation, it can be used as a backup to download later if
needed.
Sound familiar? Have you suddenly found changes that have been made in the PLC but not in
the offline program? Nobody knows what happened.
Unfortunately this is an all too common phenomena with the Siemens SIMATIC Step 7
software. The problems stem from the flexibility of the software both for downloading and
editing the online program. If the person is not familiar with the software it‘s very easy to get
confused if the changes are being made on the computer or in the controller.
How to solve this problem? Let‘s first of all review some basic terminology. After that is a step
by step best practice when editing programs. Finally, we‘ll highlight the pitfalls and the
indicators that tell you whether you are offline or online. This procedure applies to SIMATIC
Step 7 version 5.4.
Terminology
Offline program – The program that is stored on the hard disk of the computer. This will
contain the documentation. It‘s very important to keep a pristine copy of the offline program as
the associated documentation is not stored in the PLC.
Download – The act of taking the offline program on the computer and downloading it into the
PLC.
Upload – Taking the program in the PLC and bringing it up to the computer. Doing this without
having the associated offline program open will cause a loss of documentation.
Save – Stores the open block onto the hard drive. It‘s important to realize that an edited block
can be downloaded to the PLC without saving it offline. Note that this only saves the opened
block and not any others that are concurrently open.
These may seem like simple terms but it‘s important to understand how they‘re used in the
Siemens environment.
PG/PC – This is Siemens way of referring to a PC or laptop running the SIMATIC software.
Nodes – Refers to any programmable device (in our case a PLC) in the network which will have
its own unique address.
Best Practice
The best practice is to make sure you are working from an offline file. There really isn‘t any
reason to be working on the program inside the PLC. Of course, this assumes that you have a
good working copy to begin with. The ―golden‖ copy of the program should live somewhere on
a network server or have a dedicated place on one computer or laptop. I‘ve even heard of some
companies using USB memory sticks to store the latest and greatest which is great but an
original copy should still live on a computer that is backed up.
1. Open the offline file from the File pull down menu and select Open or use the
Open Project icon on the toolbar. In the dialog box select the project under
the User Project tab. Click OK. You may have to select Browse to find it in the
directory structure. Note if the Manager was closed with a project open then it will
open back up to that project automatically.
2. Expand the project tree down to the program files and select the Blocks folder.
Good practice dictates that all blocks should be opened from here.
3. Once changes have been made:
1. Save the block to the hard disk by clicking the Save icon (or menu item
File | Save)
2. Download the block by clicking the Download icon (or menu item PLC |
Download). If the block all ready exists in the PLC then it will confirm that
you want to overwrite it1. Click Yes.
3. Note that downloading from here only sends that one block to the PLC. It does
not download the entire program.
4. To monitor the block make sure to open it using steps 1 through 3 and then press
the Monitor icon (or menu item Debug | Monitor). The window‘s title bar will
highlight a lovely shade of blue to indicate a connection to the CPU. It‘s important to
note here that you are still working with the program on the computer and not the
PLC. If the procedure in step 3 has not been followed then discrepancies can occur
between what you are monitoring in the PLC and what is displayed in the SIMATIC
software.
That‘s it. Following these simple steps will save a lot of headaches.
So where do some people get lost? Here are some common mistakes and their warning signs. If
you get any of these dialog boxes then you should really back out and start over because you‘re
on the road to losing your documentation.
These dialog boxes are telling you that it cannot find the documentation for the local parameters
and symbols. More then likely it will also not show any network comments or titles.
This is an example void of documentation. Notice the local parameters all say TEMP. There are
no comments or titles. There are no symbols so it‘s all in direct addressing. The properly
documented copy looks like this...
Pitfall #1 – Using Accessible Nodes to Open Blocks
The Display Accessible Nodes selection under the PLC menu is a handy way to see what is
connected to the network but it should never be used to open blocks. Opening blocks from here
uploads it straight from the PLC and produces the warnings dialog boxes shown above.
Pitfall #2 – Viewing Online from SIMATIC manager
Once a project is open and a connection to a PLC is established then selecting the Online button
(menu View | Online) brings up a similar project tree showing the contents inside the PLC.
The window title bar is highlighted in blue to indicate its online status. Working from this
window presents less of a danger for losing documentation but it is confusing and could lead to
problems. For instance if a block is renamed offline and then the old one is opened online then it
will have no associated documentation.
The proper way to view a block online is to open the block and select the Establish Connection
to Configured CPU icon . Just make sure what you are viewing has been downloaded to the
PLC.
Pitfall #3 – Opening the Online Partner
If an offline block is open then selecting the Open Offline/Online Partner icon (menu item
File | Open Online) will switch it to the online version of the block for editing. Essentially this
puts you in the same place as pitfall #2.
Conclusion
Programming with SIMATIC Step 7 is different enough from other types of PLCs to throw off
the casual user. Always working from the offline copy will make it less likely to screw up.
Opening up a block from the accessible nodes window is always a no-no. Likewise, opening a
block from a window that has a highlighted blue title bar will also cause potential problems. Be
sure and read all dialog boxes especially the ones we‘ve shown in the article. Avoid the pitfalls
and keep that documentation. Mystery solved.
Footnote:
(1) Siemens dialog boxes have an option that says, ―Do not display this message again.‖ This is
handy for some annoying pop ups but it is really not a good idea to turn off important ones like
warnings for overwriting blocks. These warnings are especially crucial if you are working on
real machinery. If more then one person is using the software then you can reset these messages
to display again by going to the SIMATIC Manager and select the menu Options | Customize.
Click the General tab and press the Activate button. If it‘s grayed out then all messages are set to
display.
S7 Library Functions
I couldn't find a complete listing of all the function blocks in the standard Siemens S7 Libraries
so I made one myself. It helps me get a better overview of what is available. The complete listing
is also available as an Excel spreadsheet so you can sort or adjust to your needs.
Communication Blocks
Miscellaneous Blocks
S5TIME NOTES
S5TIME Format
The following is provided by Automation Training from their excellent Siemens Step 7 training
manual. This is a really nice explanation of a difficult but important subject. Check out their
website for hands-on and online training classes.
Introduction
The most common form of addressing used in the Siemens S7 PLCs is direct and symbolic.
When a direct addressed is referenced by an instruction there is no question as to the location in
memory. The following are examples of direct addressing:
By using the methods of indirect addressing the address used by an instruction can be varied to
point to any number of locations. In this case, a memory location stores a ―pointer‖ to another
memory location. While this may increase the difficulty of troubleshooting, its advantage is to
greatly reduce the number of networks and instructions needed to control a process. It is also a
method that must be understood to use some of the library and system function calls provided by
Siemens.
A POINTER data type is used to format a number to be accepted as an address rather then a
value. A pointer is always preceded by a P# symbol. The pointer address may be in three
different formats.
The ANY data type is used to pass a parameter of an unknown or undefined data type. Some
functions in the library use the ANY data type to work on whole sections of memory. To do this,
the last pointer method is used to describe an area. For example the address P#DB25.DBX 0.0
Byte 14 points to the first byte of DB25 with a length of 14 bytes.
NOTE: A DINT can be converted to a POINTER by simply shifting the double word left by 3 bits.
When working with indirect addressing it is sometimes needed to first of all open a DB and then
begin working on the
address without directly referring to any one DB. This is done using the OPN instruction. The
OPN instruction can open either a shared data block (DB) or an instance data block (DI).
When monitoring in STL the shared DB number is displayed in the DB1 column and the instance
DB number is displayed in the DB2 column.
Furthermore, there are instructions to confirm that the correct DB number is opened and that it is
large enough for the next operation.
The first method of indirect addressing is called memory indirect addressing because it allows
for a memory location (M, DB or L) to determine or point to another.
The memory area identifiers T, C, DB, DI, FB and FC use a word (16-bit) pointer location in
integer format. Two examples are as follows:
The memory area identifiers I, Q, M, L, DB use a double word (32-bit) location using the
POINTER data type.
When monitoring memory indirect addressing the INDIRECT column displays the current
address the instruction is using.
Note that math can be done on the POINTER data type using the double math instructions (e.g.
P#2.0 + P#5.0 = P#7.0).
+D
T MD 0 //MD0 now contains the value P#7.0
Since the bit position only goes to eight the result of P#8.7 + P#1.1 = P#10.0 and not P#9.8.
These methods can be used to offset the address or increase/decrease the pointer in a loop.
Besides the regular accumulators, there are two 32-bit address registers (AR1, AR2) for storing
pointers used in register indirect addressing methods. A series of different load and transfer type
instructions can be used to work with AR1. A similar set is available for AR2.
STL Description
LAR1 Loads AR1 with the contents of ACCU1
LAR1 P#M100.0 Loads AR1 with a pointer constant
LAR1 MD24 Loads AR1 with the pointer in MD24
LAR1 AR2 Loads AR1 with the contents of AR2
Addition can be directly accomplished on AR1 and AR2 with the following:
STL Description
+AR1 Adds the contents of ACCU1 to AR1 and stores the result back into AR1
+AR1 P#100.0 Adds the pointer constant to AR1 and stores the result back into AR1
The area-internal register indirect addressing method uses one of the address registers plus a
pointer to determine the address the instruction is to reference. The format is:
Area-crossing register indirect addressing is similar to the area-internal method except the
pointer loaded into the address register references a memory area (e.g. P#M10.0 or P#DBX0.0).
This means the address identifier used before the opening bracket is not needed if referencing a
bit otherwise it will be a B for byte, W for word or D for double. The example below shows the
area-crossing method using bit locations.
This next example shows area-crossing methods using a word and double word format.
L P#M0.0 //Load ACCU1 with pointer value
Exercise #1
1. Comment the lines of STL below to describe what this network does:
A I 0.0
JC M001
L P#M10.0
JU M002
M001: L P#Q0.0
M002: LAR1
A I 0.1
= [AR1, P#0.1]
Exercise #2 (Advanced)
1. Create a DB with an array of 10 real numbers. Populate the array with random values.
2. Create a function that will return the max number in the array and its position. Use the
indirect addressing method of your choice.
Each bit in the Status Word has a specific function to keep track of bit logic (RLO, STA), math
(OV, OS), comparison operations (CC0, CC1) and whether the logic should continue, be nested
or start new (/FC, OR, BR). Only the first 9 of the 16 bits are used.
Bit Positions
8 7 6 5 4 3 2 1 0
BR CC0 CC1 OV OS OR STA RLO /FC
Each instruction may do the following to each bit in the status word.
- No read or write
* Read
x May write "1" or "0"
0 Reset to "0"
1 Set to "1"
The status word can be seen by displaying the STATUS column while monitoring in STL view.
The RLO (bit 1) and the STA (bit 2) are also displayed in the RLO and STA column.
If the /FC bit is a 0 then the instruction is considered to be the first instruction being processed.
If the /FC is a 1 then the instruction being scanned will use the logic from the previous
instruction. Certain instructions like =, S and R will set the /FC bit to 0 thus starting new logic
after it. Other instructions like A or O will set the /FC bit to 1 signalling to combine the logic
with the next instruction.
The RLO bit stores the running logic state of the currently processing instructions. Certain bit
logic and comparison instruction will turn the RLO to a 1 when the condition is TRUE and write
a 0 when the condition is FALSE. Other instructions read the RLO (=, S, R) to determine how
they are to execute.
The STA bit reflects the state of the current Boolean address.
1. At the start the First Check bit (/FC) is zero so an And instruction will logically mirror
the Status bit (STA) over to the Result of Logic Operation (RLO). In this case the
address I0.0 is 1 so the STA is one and the result of the logic (RLO) will be 1. The A
instruction writes a 1 to /FC.
2. On the second line, the /FC bit is now 1 indicating that this line needs to use the RLO
from the previous line. The address I1.1 is on so the STA = 1. The RLO from the last
line is 1 and this is ‗anded‘ with the current STA with a result of 1 in the current RLO.
3. The same thing happens on the second line but this time 1 and 0 makes the current
RLO = 0.
4. The fourth is the Assign instruction which takes the RLO and writes it out to the
corresponding address. In this case the final RLO = 0 so the output will be off. If
M0.0 was 1 then the ―And‖ operation will evaluate to true making the RLO = 1 which
will then turn on the output Q1.0.
OR (bit 3)
In the event of an overflow (OV bit 5) the OS bit will store the value even after the OV bit has
been reset. The following commands reset the OS bit: JOS (Jump if OS=1), block call
instructions, block end instructions.
OV – Overflow (bit 5)
The OV bit is set by a math instruction with floating point numbers after a fault has occurred
(overflow, illegal operation, comparison unordered). The OV bit is reset when the fault is
eliminated.
The Condition Code bits provide results for comparison and math instructions.
Comparison Instructions
CC 1 CC 0 Meaning
0 0 ACCU 2 = ACCU 1
0 1 ACCU 2 < ACCU 1
1 0 ACCU 2 > ACCU 1
1 1 Unordered (floating point comparison only)
CC 1 CC 0 Meaning
0 0 Result = 0
0 1 Result < 0
1 0 Result > 0
CC 1 CC 0 Meaning
0 0 Negative range overflow in ADD_I and ADD_DI
0 1 Negative range overflow in MUL_I and MUL_DI
1 0 Negative range overflow in ADD_I, ADD_DI, SUB_I, and SUB_DI
1 1 Division by 0 in DIV_I, DIV_DI, and MOD_DI
CC 1 CC 0 Meaning
0 0 Gradual underflow
0 1 Negative range overflow
1 0 Positive range overflow
1 1 Not a valid floating-point number
CC 1 CC 0 Meaning
0 0 Bit shifted out = 0
1 0 Bit shifted out = 1
CC 1 CC 0 Meaning
0 0 Result = 0
1 0 Result <> 0
These cheat sheets provide a quick reference guide for all the instructions and formatting. They
are two pages long but if you can print on the front and back then they make for a nice one sheet
reference.
The TCP/IP method of communication to the S7-300 and S7-400 PLC's via TCP/IP
communication module uses the S7WIN, S7WINSP, S7NT, or S7NTSP protocol.
Software requirements
Hardware requirements
The hardware modules occupy the following slots in the Siemens PLC:
Example configuration
You must log in as an Administrator to install the SIMATIC NET software. Close all other
running applications, including any antivirus software you may be running.
1. On the SIMATIC NET flash screen, start the installation by clicking Install SIMATIC
NET Software.
2. The PC configuration screen appears. Click Next.
3. Select the English language option, then click Next. Click Next again.
4. Click yes to the licensing agreement screen.
5. Enter your Name and Company on the User Registration screen.
6. If you already have SIMATIC NET software installed, this will be the drive selected
by default. Clear the Run automatic authorization option, and then click next. The
Setup: Configuration screen appears.
7. Select all application options to be installed. (This is necessary if you do not already
have STEP7 installed on your machine. If STEP7 v5.2 or higher is already installed,
you do not have to select the NCM PC/S7 v5.2 application.) Click Next.
8. The applications you selected are installed. At the prompt, click OK to restart your
system. The system restarts and installs the selected applications. Click Finish to
restart your system again.
This step involves using the Commissioning Wizard to configure the software you installed in
the previous step.
When your system restarts after the software has been installed, your system's hardware
configuration is scanned. The Commissioning Wizard appears automatically. (You can also
access the Commissioning Wizard at Start/Simatic/SIMATIC NET/Settings/Commissioning
Wizard.)
The number of steps required depends on the number of PC Ethernet cards (or modules) detected
in your PC. The more modules you operate in the computer, the more steps are required.
1. Click Next.
An Ethernet Network Card with with the IP addresses settings shown above was found.
This is the network card that will be configured for communication with the Siemens
PLC. This is put on index 5.
Note: The index of the network card can be set with the NCM PC Configuration
(hardware configuration). The station index defaults to 5 if you use the Commissioning
Wizard.
2. Select the Use the module for productive operation in configured PC station option,
and then click next.
3. Clear the SIMATIC NET OPC Server in configured PC Station option and select the
Configure more applications option. Then click next.
4. Register the names for your user application: enter VFD1 in the Name text box. This
user application is put on index 1. Click Next.
Note: The name of the application is the VFD name. This comes later in the IFIX
Project Editor under Communication | Ports in the Special options text box.
5. Click Next. This screen appears, confirming you have completed configuring the
module:
6. The configuration is saved and the PC station is reconfigured. Your existing
configuration data is overwritten. Click OK to confirm at the prompt.
The next step to configure the project using the PC Station Wizard.
Note: The Local ID S7-Connection_1 is used later in the IFIX Project Editor under
Communication | I/O Devices in the I/O Device Address text box. This name is case-
sensitive and cannot not contain any spaces.
8. In the Address Details dialog box, enter the card location of the CPU that the
SIMATIC S7 communicates with. Here the card location is 2. Click OK.
Note: Some power supplies might occupy 2 slots. If so, the card location of the CPU is
one higher at 3.
9. In the NetPro window the new S7-Connection_1 connection appears. Choose Network
| Save and Compile. The Save and Compile dialog box appears.
10. Select the Compile and check everything option, and then click OK.
11. After completing the save and compile operation, a message appears in the NetPro
window. This indicates the warnings and errors present in the configuration. If
warnings occur here, then this is to be handled as information only. But if errors occur,
the project configuration cannot be loaded. To view errors, choose View |Outputs.
12. Highlight by clicking on the PC Station (TESTXP). Afterwards the connection table
disappears in the message window. From the NetPro menu choose PLC | Download |
Selected Stations to transfer the project configuration to the PC. Alternatively, right-
click the PC Station and choose Download | Selected Stations.
13. To confirm the overwrite of configuration data and to proceed with the download, click
Yes.
14. To confirm stopping the Target Module (Network interface Card), click OK.
15. The configuration should now be successfully loaded. Exit NetPro and click next, and
next again to finish the Commissioning Wizard. If you have errors, see for details.
Note: You can choose any name for the Access point, but it cannot contain spaces and
be longer than 32 characters.
3. In the New access point dialog box, enter your access point name (this example uses
IFIXS7). Select the hardware component that will be associated with this access point
(TCP/IP -> ASUSTeK/Broadcom 440x in the example).
Note: The access point name is used later in IFIXSCADA in the Project Editor under
Communication | Boards in the Special Options text box. The access point name is
case-sensitive.
After creating the access point the Configuration Console should look like this:
4. Close the Configuration Console.
The IFIX S7 driver needs three names (settings) from the SIMATIC NET software
configuration. The following points are needed:
Note: Do not select the Link I/O Device to an external tag Database option.
The next step in the process is to set the access point of the application.
1. Open the Boards dialog box by choosing Communication | Boards.
2. In the Special Opt text box, enter the access point of the application. This example
uses IFIXS7.
1. Open the I/O Device dialog box by choosing Communication | I/O Devices.
2. In the Address field enter the name of the connection to the PLC. This example uses
S7-Connection_1.
Variable declaration
Question: I receive the following error message when downloading the PC station in the
SIMATIC NCM PC manager:
"The module "station manager" cannot be contacted. Change the on-line interface."
"For On-line connections via the PC internal interface a station name must be assigned
in
the component configurator. This name must be identical to the name of the PC station,
as configured in the STEP7 (or Simatic Net) project."
"Online: No connection could be made. The participant does not announce itself."
Solution
1. Check in SIMATIC NCM PC Manager under the Menu option Options | Set PG/PC
Interface, whether the point of entrance S7ONLINE is linked with the PC internal
(local) interface.
2. The Station Configuration Editor tells you whether your module is Online. You can
start the Station Configuration Editor by double-clicking the icon. This should not be
OFFLINE, so to change its mode of operation, click Change Mode. The mode of
operation should now change to ONLINE.
3. Check the station name in the Station Configuration Editor. This must match with the
name in SIMATIC NCM PC Manager. You can change the station name in the Station
Configuration Editor by clicking Station Name.
4. Open the Station Configuration Editor and the SIMATIC NCM PC Manager. Check
the order and the number of configured components and the indexes that are used.
These should match.