INTERACTIVE SCHEMATIC

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 SENR5884-02
March 2014

980G Wheel Loader

Hydraulic System
9CM1-UP
2KR1-UP
2SR1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Brake 111-9040 E-2 1
Accumulator Gp - Ride Control 138-1292 E-5 2
Actuator AS - Brake 135-5148 E-1 3
Control Gp - Foot Brake 193-1448 E-3 4
Core AS - Hydraulic Oil Cooler 130-7955 B-7 5
Cylinder Gp - Auxiliary E-8 6
Cylinder Gp - Lift 111-8181 E-6 7
Cylinder Gp - Steering 115-1371 C-4 8
Cylinder Gp - Tilt (Left)
High-Lift: 124-6227
E-7 9
Logger: 124-0617
Standard: 112-5004
Cylinder Gp - Tilt (Right)
High-Lift:124-6228
E-7 10
Logger: 124-0617
Standard: 112-5003
Filter Gp - Oil (Hydraulic) 174-6173 B-7 11
Motor Gp - Hydraulic Fan 129-2413 B-7 12
Pump Gp - Hydraulic Fan 162-3140 A-7 13
Pump Gp - Implement 162-3141 A-9 14
Pump Gp - Pilot (Brake) 113-7750 B-9 15
Pump Gp - Secondary Steering 150-7585 A-6 16
Pump Gp - Steering 105-3635 B-9 17
Screen As 6E-5065 C-9 18
Screen AS - Hydraulic Tank 9T-9227 A-8 19
Screen Gp - Case Drain (Steering Pilot) 154-2883 C-5 20
Sensor Gp - Position (Left Brake Pedal) 214-4863 E-3 21
Switch AS - Limit (Stop Light) 3E-5520 E-3 22
Switch AS - Pressure (Brake) 3E-7693 D-3 23*
Switch AS - Pressure (Parking Brake Oil) 3E-6452 D-1 24*
Tank Gp - Hydraulic 171-5446 A-8 25
Valve Gp - Accumulator Charging (Brake) 172-6144 D-3 26
Valve Gp - Ball 164-5559 B-8 27
Valve Gp - Brake Control (Service) 201-3200 E-3 28
Valve Gp - Breaker Relief 9T-0818 B-8 29
Valve Gp - Check (Hydraulic Oil Cooler Bypass) 130-5202 B-7 30

Note - * Not shown on the graphic.

COMPONENT LOCATION
Page 2 of 2
Part Schematic Machine
Description
Number Location Location
Valve Gp - Check (Ride Control) 9T-3096 E-6 31
Valve Gp - Check (Ride Control) 104-7108 E-5 32
Valve Gp - Check (Steering Quad) 111-7775 B-5 33
Valve Gp - Control (Parking Brake) 106-1774 D-2 34
Valve Gp - Diverter (Ride Control) 115-9328 D-5 35
Valve Gp - Diverter (Secondary Steering) 144-5330 A-6 36
Valve Gp - Lowering Control 112-1817 C-9 37
Valve Gp - Main Control
1 Function: 116-7821
D-9 38
2 Function: 114-2787
3 Function: 114-2788
Valve Gp - Pilot
Tilt and Lift: 142-3997 C-7 39
Tilt, Lift and Aux: 142-3998
Valve Gp - Pilot (Steering) 173-0439 B-6 40
Valve Gp - Pressure Reducing 114-1267 B-4 41
Valve Gp - Relief (Auxiliary, Head) 4T-4934 D-8 42
Valve Gp - Relief (Auxiliary, Rod) 4T-4162 D-8 43
Valve Gp - Relief (Main) 114-2789 D-9 44
Valve Gp - Relief (Ride Control) 159-8201 D-5 45
Valve Gp - Relief (Steering Cylinder Crossover) 9T-7419 C-4 46
Valve Gp - Relief (Steering Pump Backup) 9T-7418 B-3 47
Valve Gp - Relief (Tilt, Head)
Logger: 4T-4935 D-7 48
Standard: 4T-4932
Valve Gp - Relief (Tilt, Rod)
Logger: 4T-6103 D-7 49
Standard: 4T-4933
Valve Gp - Shuttle 8J-6875 A-6 50
Valve Gp - Shuttle 141-1481 E-6 51
Valve Gp - Shuttle 4T-1860 C-4 52
Valve Gp - Solenoid (Ride Control) 3E-8574 E-5 53
Valve Gp - Steering 166-8495 C-3 54
Valve Gp - Steering Neutralizer 8J-1553 B-5 55
Valve Gp - Thermostat (Hydraulic Fan) 152-7202 B-8 56
TAP LOCATION

Tap Schematic
Description
Number Location
AA Tilt Rod End E-7
BB Tilt Head End E-7
CC Lift Head End E-6
DD Lift Rod End D-6
FF Implement Return D-6
GG Implement Relief D-9
HH Pilot Pressure D-8
JJ Steering Pressure B-9
KK Oil Cooler Return B-7
LL Implement Pressure A-9
MM Steering Relief A-6
NN Fan Relief A-7
OO Front Brake Pressure E-4
PP Rear Brake Pressure E-4
QQ Brake Accumulator Pressure D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1

(22) SWITCH AS
(9) CYLINDER GP LIMIT (STOP LIGHT)
(10) CYLINDER GP (7) CYLINDER GP TO TRANSMISSION CONTROL 3E-5520 (4) CONTROL GP
TILT (LEFT) (2) ACCUMULATOR GP
TILT (RIGHT) LIFT FOOT BRAKE
(6) CYLINDER GP STANDARD: 112-5004 RIDE CONTROL TO BRAKE LIGHTS
AA STANDARD: 112-5003 111-8181 193-1448
AUXILIARY LOGGER: 124-0617 (53) VALVE GP 138-1292 FRONT AXLE
LOGGER: 124-0617
HIGH-LIFT: 124-6227 SOLENOID (RIDE CONTROL) (28) VALVE GP (3) ACTUATOR AS
HIGH-LIFT: 124-6228
RELEASE

3E-8574 (21) SENSOR GP NO

LIFT BRAKE CONTROL BRAKE

TILT POSITION APPLY

E AUX NC
(SERVICE) 135-5148 E
(LEFT BRAKE PEDAL) C

(51) VALVE GP 201-3200

(38) VALVE GP 214-4863
MAIN CONTROL (43) VALVE GP SHUTTLE (1) ACCUMULATOR GP
3 FUNCTION: 114-2788 RELIEF (AUX., ROD) 141-1481 PP BRAKE
BB (31) VALVE GP 111-9040
2 FUNCTION: 114-2787 4T-4162 CHECK
1 FUNCTION: 116-7821 (RIDE CONTROL) OO
CC (32) VALVE GP
9T-3096
(42) VALVE GP CHECK (RIDE CONTROL)
RELIEF (AUX., HEAD) 104-7108
4T-4934 DD (45) VALVE GP
FROM DEMAND FAN TO HYDRAULIC OIL FILTER

(49) VALVE GP

LOWER CLOSE
(44) VALVE GP RELIEF

OPEN RAISE
RELIEF (TILT, ROD) O

RACK BACK
RELIEF (MAIN) STANDARD: 4T-4933 (RIDE CONTROL) REAR AXLE
114-2789 LOGGER: 4T-6103 159-8201

DUMP

LOWER
RAISE
A1

P
(35) VALVE GP
DIVERTER (RIDE CONTROL)
A2
115-9328
(48) VALVE GP
D D
RELIEF (TILT, HEAD)
STANDARD: 4T-4932
FF (23) SWITCH AS
LOGGER: 4T-4935
T PRESSURE (BRAKE) NC

QQ 3E-7693 NO
TO TRANSMISSION CONTROL

GG (NOT SHOWN ON GRAPHIC)

(26) VALVE GP C
HH ACCUMULATOR CHARGING NC
NO

(39) VALVE GP (BRAKE)

(34) VALVE GP (24) SWITCH AS
(18) SCREEN AS PILOT 172-6144 C
TO SEMS

CONTROL (PARKING BRAKE) PRESSURE (PARKING BRAKE OIL)

6E-5065 TILT AND LIFT : 142-3997 106-1774 3E-6452
LOWER TILT, LIFT AND AUX : 142-3998 (8) CYLINDER GP (NOT SHOWN ON GRAPHIC)
DUMP CLOSE
LOWER STEERING
115-1371
(37) VALVE GP FLOAT
LOWERING CONTROL (46) VALVE GP
112-1817 RELIEF (STEERING CYLINDER
(20) SCREEN GP CROSSOVER)
9T-7419 (54) VALVE GP
CASE DRAIN (STEERING PILOT)
STEERING
154-2883
166-8495
C C
RACK BACK OPEN
RAISE RAISE
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

(52) VALVE GP

LOAD SENSE STEERING

Drain / Return Lines
SHUTTLE
4T-1860 Component Group
HIGH PRESSURE H.E. OR R.E
Air Line
(33) VALVE GP
IMPLEMENT

PILOT/BRAKE

CHECK (STEERING QUAD) CALLOUTS

111-7775 YY Taps (Pressure, Sampling, Sensor - by letter)
IMPLEMENT RETURN
(40) VALVE GP DIRECTIONAL SPOOL
Callout Number Component
PILOT (STEERING) (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234
173-0439 MAKEUP
Part Number

IMP PILOT/ PILOT STEERING RETURN CHECK

(15) PUMP GP
PILOT (BRAKE)
JJ
113-7750
(5) CORE AS (30) VALVE GP (47) VALVE GP
OIL FROM BRAKE CHARGING VALVE HYD. OIL COOLER CHECK RELIEF (STEERING PUMP
B BACKUP) B
(56) VALVE GP 130-7955 (HYD. OIL COOLER BYPASS)
130-5202 9T-7418 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TO TRANS. THERMOSTAT (HYD. FAN)
(17) PUMP GP 152-7202 (55) VALVE GP PILOT/BRAKE PUMP OUTPUT

STEERING STEERING NEUTRALIZER STEERING PUMP OUTPUT

(11) FILTER GP KK SECONDARY STEERING PUMP OUTPUT

105-3635 8J-1553 STEERING CIRCUIT

(29) VALVE GP OIL (HYDRAULIC) SUPPLY LINE

BREAKER RELIEF (41) VALVE GP AUXILIARY CYLINDER CONTROL CIRCUIT

174-6173 ENGINE COOLER
9T-0818 PRESSURE REDUCING IMPLEMENT CONTROL CIRCUIT
TILT CYLINDER CONTROL CIRCUIT
(12) MOTOR GP 114-1267 STEERING CYLINDER CONTROL CIRCUIT
HYDRAULIC FAN LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
129-2413 IMPLEMENT PUMP OUTPUT
FAN PUMP OUTPUT

(27) VALVE GP BRAKE CONTROL CIRCUIT

ELECTRICAL CIRCUITS
STEER RETURN
STEER AND PILOT/BRAKE SUCTION

BALL (36) VALVE GP

LL 164-5559 DIVERTER (SECONDARY STEERING) (50) VALVE GP
(14) PUMP GP 144-5330 SHUTTLE
MM
IMPLEMENT 8J-6875
162-3141
IMP SUCTION

A NN A
(19) SCREEN AS
HYD. TANK
9T-9227
FAN SUCTION THIS SCHEMATIC IS FOR THE 980G WHEEL LOADER HYDRAULIC SYSTEM
SEC STEER SUCTION MEDIA NUMBER: SENR5884-02
SCHEMATIC PART NUMBER: 174-9175, CHANGE: 01, VERSION: -
(13) PUMP GP SCHEMATIC PART NUMBER (BRAKE SYSTEM): 142-0726, CHANGE: 02, VERSION: -
(25) TANK GP HYDRAULIC FAN (16) PUMP GP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
HYDRAULIC 162-3140 SECONDARY STEERING Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
171-5446 150-7585 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
 MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

KK JJ 15 17 16 36 MM 50 21 22 4 40 41 47 8 55 7 2 35 45 AA BB 48 9 FF 49 HH

5
44

27 42

12 43

30 6

18
56

31
13
38
14
39
NN LL 3 52 33 54 46 25 11 19 29 GG 20 8 37 7 51 53 32 10 DD CC

14 15 17 JJ 46 54 52 40 55 4 21 22 2 AA BB 9 10 42 CC DD FF HH

13
6

NN 18

LL 31

KK 38

56 39

30 49

12 48

5 44

27 3 33 11 29 36 16 MM 8 50 19 25 20 GG 41 47 32 51 53 7 45 35 43
HYDRAULIC AND BRAKE CONTROL SYSTEM
VIEW ALL CALLOUTS

26 QQ
34
1

28

OO

PP