ROTARY DRYER START UP

PROCEDURE:

1. CLEARANCE FROM ALL CONCERNED DEPARTMENT (MECHANICAL, ELECTRICAL, INSTRUMENT).

2. INSPECTION FROM PRODUCTION TEAM BEFORE START UP OF PROCESS EQUIPMENT/MACHINERIES STARTING FROM MATERIAL TRANSPORT GROUP,
DRYER DEDUSTING GROUP, DRYER LUBRICATION AND DRYER MAIN DRIVE GROUP, MATERIAL FEEDING GROUP, AND BURNER GROUP.
3. GET AN AUTHORIZATION TO START INDIVIDUAL EQUIPMENT/ MACHINERIES FROM THE ELECTRICAL DEPARTMENT.
4. COORDINATE WITH PRODUCTION PATROLLERS AND FIELD TECHNICIANS PRIOR TO THE SEQUENCE START UP OF EQUIPMENT.

SEQUENCE RUN
ORDER EQUIPMENT NAME EQUIPMENT CODE FEEDBACK/ CONDITION PRESET RUN TIME
MATERIAL TRANSPORT GROUP
RUN ORDER #1 G-ASH SILO DEDUSTING FAN X-4 A RUN 10 SEC
G-ASH SILO LEVEL TRANSMITTER LT
SOLENOID VALVE SV
RUN ORDER #2 DIVERTER GATE LIMIT SWITCH X-6_LS1 LIMIT OPEN TO G-ASH SILO

RUN ORDER #3 BUCKET ELEVATOR 3-7M RUN 10 SEC

PROXIMITY SWITCH 3-7M_PXS1
LIMIT SWITCH 3-7M_LS1
RUN ORDER #4 INCLINED BELT CONVEYOR X-19M RUN 10 SEC
PULL ROPE SWITCH X-19_PRS
PROXIMITY SWITCH X-19_PXS
RUN ORDER #5 BELT CONVEYOR 3-6M RUN 10 SEC
PROXIMITY SWITCH 3-6M_PXS1, PXS2
PULL ROPE SWITCH 3-6M_PRS
DRYER DEDUSTING GROUP
RUN ORDER #6 SCREW CONVEYOR 3-5A22 RUN 10 SEC

RUN ORDER #7 SCREW CONVEYOR 3-5A11 RUN 10 SEC

RUN ORDER #8 3-5A2 RUN 10 SEC

RUN ORDER #9 3-5A1 RUN 10 SEC

RUN ORDER #10 DRYER DUST COLLECTOR FAN 3-5A RUN 10 SEC

RUN ORDER #11 DUST COLLECTOR FAN DAMPER 3-5AMOD CLOSE POSITION 15-20% INITIALLY OPEN

RUN ORDER #12 DUST COLLECTOR PURGING SYSTEM OPERATIONAL

DRYER MAIN DRIVE GROUP
RUN ORDER #13 DRYER LUBRICATION GROUP 3-4A2 RUN 10 SEC

RUN ORDER #14 DRYER MAIN DRIVE & MOTOR FAN 3-4A RUN 10 SEC
MATERIAL ENTRY GROUP
LIMIT TOWARDS DRYER FEED
RUN ORDER #15 DIVERTER X-5 END

RUN ORDER #16 BUCKET ELEVATOR X-9 RUN 10 SEC

BURNER GROUP
RUN ORDER #17 BUTTERFLY VALVE X-16A OPEN POSITION 100% OPEN

RUN ORDER #18 BURNER PRIMARY FAN (3-2) RUN

RUN ORDER #19 BURNER IGNITER 3-2AIG RUN 5 SEC

RUN ORDER #20 BURNER FUEL PUMP 3-2A RUN 30% OPEN INITIALLY
MATERIAL FEEDING GROUP UP TO 100%
RUN ORDER #21 BELT CONVEYOR 3-3M RUN

RUN ORDER #22 WEIGH FEEDER X-12A RUN

5.