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ABSTRACT
Bored pile is a kind of pile. Bored pile means mechanical drilling and steel pipe compaction to form a pile hole in the
foundation of soil. The pile is filled with reinforced concrete. The pile type is defined by the classification of piles. This
article is starting from the actual work practice (Cangnan County People's Court comprehensive building project).
The construction technology of the bored pile is introduced, including the construction process, the construction
machinery, and the method of the key introduction for this construction. According to the construction technology and
the process, the factors that are influencing the bearing capacity of the borehole and clay layer involved in this project
are analyzed. Followed by the construction of the project during the construction of the catheter water, reinforced
cage floating and other accidents to analyze and deal with the treatment methods and describe the preventive measures
taken. The summary of the construction of Bored piles equipment are simple, process is more complex, concealment
and other characteristics must be strictly in accordance with the construction specifications.
1. Preface
Bored piles are a pile type defined by piling method. The earliest piles is in 100 years ago. Due to the industrial
development and population growth in 1893, high-rise buildings continue to increase, but because a lot of city
foundation conditions are relatively poor, cannot directly bear the pressure from high-rise buildings, below the surface
there is a large thickness of the soft soil or medium strength of the clay layer, the construction of high-rise buildings
such as still use the common friction pile, so would inevitably produce a great settlement, bored pile from the resulting.
According to the geological, hydrological and surrounding environment of the project, the paper mainly discuss
about the concrete construction process of the projected bored pile, including putting pile, hull laying, mud preparation
and circulation, drilling and cleaning. The main construction methods and quality control points of the hole, the
construction of the reinforcement cage, the pouring of concrete and so on. Then, the bearing capacity of the cast-in-
place pile is analyzed in the soil layer in this project. Combined with the construction of the project in the drilling
deflection, tube, catheter water, reinforced cage floating and other causes of the accident analysis, and describes the
preventive measures taken. Bored piles are underground or underwater concealed works, if the construction is operated
in improper way, there may cause card, collapse, drilling skew, broken pile and other quality defects, and also will be
affecting the integrity of the pile and single pile bearing capacity. Thus, posing a threat to the entire project safety. It is
extremely important to take some precautionary measures in the construction before the accident to reduce the accident.
Therefore, it is necessary for the specific engineering, geological and other conditions, to explore the construction of
bored piles and quality control methods to ensure the quality of engineering governance.
Copyright © 2017 -. This is an Open Access article distributed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International
License (http://creativecommons.org/licenses/by-nc/4.0/), permitting all non-commercial use, distribution, and reproduction in any medium, provided
the original work is properly cited.
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Engineering geological conditions: According to the investigation of geological reports, the construction of the
soil from top to bottom in order: (1) Plain fill: gray, grayish yellow, loose, mainly by the stone, gravel, sand and other
components. For the artificial move back from the fill, the audience are distributed. (2) clay: grayish yellow, soft plastic
~ plastic, medium and high compression, with oxidized spots and carbon compounds, dry high strength, no shock
response, smooth surface, with fine sand silt: green gray, flow plastic, high compression, with shell debris and 10 ~ 30%
fine sand, containing thin layer of fine sand, the layer are distributed; 2) silt green gray, flow plastic, high compression,
dry medium, no vibration response, smooth surface, with a small amount of fine sand, shell debris and semi-carbon
compounds.
Site hydrogeological conditions: groundwater in the site is mainly in the shallow cohesive soil in the pore water and
the lower part of the gravel layer of confined water. The soils are mainly composed of clay sand and mud, and the runoff
is poor and the condition of water flow is low. The main contents are as follows: the groundwater level is 0.60 ~ 1.20 m,
the groundwater level is smaller, generally less than 2.0 m, porosity bearing water storage medium for the buried depth
of more than 73 m of the gravel layer, water level 10.0 ~ 15.0m, smaller amplitude.
2) The bored pile construction technology and technical measures (according to the summary of Cangnan People’s
Court specific analysis)
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Construction Technology and Quality Control of Bored Pile
NO ITEM STANDARD
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B Refer to the table below, about the standard of steel cage production.
Table 2. Standard table for steel cage production
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Construction Technology and Quality Control of Bored Pile
A) Cement
(1) The use of cement must be qualified, a formal factory certificate needed, and also need the local cement record
card.
(2) All approach cement should be a batch number to do the physical performance of the experiment, different
manufacturers of different labels should do a full set of physical tests.
(3) Copies of the cement warranty should be clear and should fill in the use of unit engineering name, structural
parts, indicating the use of cement number and manual signed.
(4) Bagged cement site sampling, is a cyclone pit, stability will do, the intensity can be 5 batches to do 1, is a
relatively stable quality of cement, stability must be done, the intensity can be done in two batches. Bag cement test
to the same cement plant label, the same species, the same production time, the same date into the cement 200t for an
acceptance batch, less than 200t into a number.
(5) Bulk cement, suppliers according to the sea, land transport cement warehouse batch number, warranty book
to the warehouse sampling, for each batch of cement must be done stability, strength test, on-site sampling, the same
species, the same name of the rotary pit cement Per 100t (5 cans) for a batch.
B) Sand
(1) According to the fineness of the sand modulus: coarse sand (MX 3.7-3.1), sand (MX 3.0-2.3), fine sand MX is
2.2-1.6). Matching is done according to the actual use of sand.
(2) The amount of sand in the sand shall be within the specification.
C) Stone
(1) The grading of the stone is more reasonable, the size of the large size of the stone is prohibited to approach.
(2) Specifications requirements of stone slag is not more than 1%, for the mud trap to be promptly washed after used.
D) Water
(1) The water should not contain harmful substances that affect the normal condensation and hardening of the
cement.
(2) Sewage, PH value must less than 4 acidic water and a large amount of sulfuric acid cannot be used as a concrete
water.
B. General requirements
A) Construction using the laboratory to provide concrete mix construction.
B) Underwater concrete for cement, aggregate, water, admixture and concrete mix design, mixing, transportation,
etc. must comply with the provisions of the specification.
C) When the concrete is transported to the pouring site, its uniformity and slump should be checked. If it does not
meet the requirements, it would be easy to cause poor watering or blocking, then it shall not be used.
D) Underwater concrete pouring should be continuous, single pile watering time should not exceed 4 hours.
E) The pipe should be made of pipe with diameter that not less than 200mm. The joint should be easy to install
and connect, and connect with a sealing ring to ensure that it is watertight and impermeable to avoid water from entering
the pipe. The support of the conduit shall ensure that the duct can be rapidly lifted and lowered when it is necessary to
slow down or stop the flow of the concrete.
F) The pipe must at all times be filled with concrete until the bottom of the funnel is free of bubbles and blisters.
The discharge port must be buried in the cast concrete 2m above, and should not be greater than 8m.
G) The amount of concrete to be cast shall be recorded and the depth of the tunnel and the surface height of the
concrete shall be measured and recorded at any time.
H) During the pouring process, the mud in the hole should be drained to the mud pool to prevent the surrounding
environment.
I) If the concrete in the conduit is mixed with air and water, the supervising engineer must be immediately
reported and a remedial request for approval from the supervising engineer.
C. Casting method
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A) Before the concrete is filled, the concrete funnel and the watertight plate should be quickly placed and the
catheter should be lifted away from the bottom of the hole at 0.5m. The initial volume of concrete must be guaranteed to
be buried in the catheter 0.8 ~ 1.3m, the initial irrigation volume selection 0.6m3.
B) Each time the perfusion must be measured in accordance with the provisions of the second time, should do a
good test block (three), test pieces should be marked with the station, date, and into the water conservation.
C) During the infusion process, the depth of the catheter should be kept between 3m ~ 8m, the minimum
embedding depth should not be less than 2m (too much buried depth can cause the accident, too little easy to make the
depth of the catheter cannot be guaranteed). Watering concrete pouring with the mention, is strictly prohibited to the
concrete surface or buried too deep, a promotion shall not exceed 6m, measuring the rise of concrete surface by the
captain or monitor is responsible.
D) If the concrete found on the site is found to be segregated and the properties do not meet the requirements, it
should be mixed to prevent clogging of the pipe.
E) The actual amount of concrete poured into the pile shall not be less than 1.05 times of the calculated volume of
the pile and shall not exceed 1.2 times of the calculated value.
F) After the completion of concrete pouring, should be cut off the hanging bar, and other concrete above the
ground and then pull out the initial curing tube, remove the orifice mud and concrete residue.
G) After the use of the catheter should be promptly removed inside and outside the wall adhesion of concrete
residue, to prevent re-use when blocking the catheter.
D. Bored Pile The quality of underwater concrete should meet the following requirements:
A) Strength should meet design requirements.
B) No fault or interlayer.
C) Pile head chisel addition to the reserved part, no residual loose layer and weak concrete layer.
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Construction Technology and Quality Control of Bored Pile
Third, the factors that are influencing the bearing capacity of bored pile in specific soil layer are analyzed
Pile side, pile end soil properties, pile concrete quality and so will affect the bearing capacity of bored pile. Due to
the soft soil at the end of the pile, the thickness of the silt, the time and technology of the hole will have some influence
on the bearing capacity of the pile. The special nature of soft soil, often there will be some quality problems, such
as: collapse, drilling skew, reaming hole and so are the drilling process more prone to quality problems. In the actual
construction, we must choose the appropriate construction equipment, clear hole method and hole time according to the
specific situation of the site, increase the hole wall roughness, reduce the sedimentation and mud thickness, in order to
increase the pile side resistance; Side of the resistance to play, the pile should be placed on the relatively hard soil layer;
at the same time, but also as far as possible to extend the pile time to avoid unnecessary overload preload to improve
the bearing capacity; in conditions permitting, should be used as far as possible post-grouting technology to reduce
sedimentation.
3. The Causes of the Formation of Aperture and the Influence on the Bearing
Capacity of Bored Piles.
3.1. Pore size in engineering practice should be strictly controlled. Otherwise, it would be
easily lead to serious quality accidents.
First of all, in the clay geological drilling, necking phenomenon occurs, especially in the soft plastic, plastic state
soil drilling, such as improper construction, more likely to cause shrinkage or necking.
Secondly, in some cases, due to the construction personnel to understand the norms of imperfect, that the borehole
pile diameter allows negative tolerance, so in order to reduce construction costs, speed up the drilling speed, and reduce
the diameter of the drill lead to less than the design of pile diameter.
Due to the reasons for the speed, resulting in borehole pouring pile pore quality problems, will lead to:
Due to lack of pore size, the cross-section of the pile and the surrounding area of the pile soil are reduced, resulting
in a decrease in the carrying capacity of the bored pile.
3.1.2 When the shrinkage is serious, the pile cross section is seriously insufficient, the bearing capacity of the pile
itself is greatly reduced, and this situation often occurs in the upper part of the pile soft soil layer, the pile in this part of
the force is generally larger also become more complex, because the strength of the pile is not enough to be destroyed.
3.1.3 When the aperture is insufficient, the reinforcement cage is more difficult to install, sometimes it take the
pressure or twist the steel cage to make the steel cage in place, will make the steel cage deformation. It is not only affect
the normal role of steel cage, while steel cage deformation, some parts of the protective layer is not enough, it will be
making the steel easy to rust and shorten the service life.
3.3. Influence of pile bottom sediment thickness on bearing capacity of cast - in - place bored
piles.
The bottom of the sediment is too thick, will lead to a serious reduction in the end of the pile capacity or even loss.
Especially for the bored pile (pile), the pile bottom sediment is too thick, will cause serious quality problems. So the
thickness of the bottom of the pile should be strictly controlled within the standard specifications.
Resulting in the bottom of the sediment is too thick reasons, mainly because:
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4.1. Quality problems in the process of forming holes and prevention measures
4.2. The quality problems and prevention measures in the process of concrete fillingCard
tube
Analysis of the reasons: the project No. 4 pile driver often appears blocking phenomenon. Some factors, there are
factors of the machine. The reason is due to perfusion catheter leakage, perfusion catheter bottom from the bottom of
the hole depth is too small to complete the second clear hole after pouring concrete preparation time is too long, water
barrier is not standardized, poor concrete and poor perfusion catheter, infiltration depth is too large and so on.
Prevention and treatment measures: perfusion catheter should be checked before the installation of perfusion catheter
with small holes and cracks, perfusion catheter connector is sealed, perfusion catheter thickness is qualified; catheter
before use test assembly, test pressure, test water pressure 0.6-1.0MPa , To avoid the catheter into the water; the use of
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Construction Technology and Quality Control of Bored Pile
the diameter of the plug should be matched with the diameter of the catheter, the length should be ≤ 200 mm, while a
good water barrier performance to ensure a smooth discharge;
5. Conclusion
Bored pile is a hidden project, with the difficult, long duration, high cost of construction, but also related to the life
of the building, so before the construction, people must be fully prepared for the work, in the continuous experience
of the construction and improve the management methods, in strict accordance with the design and specification
requirements of the construction process for the entire process of quality control, timely construction of the problems
encountered in the construction. Only in this way can we improve the quality of the project and submit the fine works.
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