Professional Documents
Culture Documents
Training Simulator
PLANT OPERATING
PROCEDURES
Prepared by:
These Operating Procedures are intended to be used with the Combined Cycle Power Plant (CCPP)
Simulator only. The procedures will serve as guidance for operating the simulator during normal
operation.
Purpose
This provides instructions for safely and efficiently starting the Combined Cycle Power Plant in the Combined Cycle Mode
from cold conditions using the automatic plant startup sequencer. The instructions include starting the auxiliary systems,
starting and synchronizing the combustion turbines (CT), establishing the heat recovery steam generators (HRSG), rolling
and synchronizing the steam turbine (ST), and ramping the unit load to full load (~720 MW).
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
Observe the following system/equipment limitations and precautions during Combined Cycle Power Plant startup in the
Combined Cycle Mode:
• Prior to starting equipment, direct the auxiliary operator (AO) to locally verify that the equipment is ready for startup
and that personnel are clear.
• Prior to starting motors and pumps, verify that there is proper lubrication.
• Ensure that pumps and piping are properly vented, charged, and warmed to avoid cavitation, water hammer, and
thermal shock.
• Successive attempts to start a 6.9 kV motor will generate excessive heat that can damage the motor windings. Two
successive starts are permissible during initial starting from ambient temperature conditions. If a motor fails to start
on the second attempt, observe a 30-minute cooling period.
• Hold the CTs at 50 MW until the chemistry technician reports that the steam plant water quality is satisfactory for
increasing load.
• Some 416v motors will start when 416v bus supply breakers are closed resulting in an immediate load on the bus.
These motors cannot be operated from the simulator operator consoles and include both CT vent fans, bearing oil lift
pumps, lube oil pumps, seal oil pumps, seal oil vacuum pumps, mist eliminator and transformer cooling fans, and the
ST hydraulic cooler circulation pump, turning gear, emergency bearing oil pump, and the backup seal oil pump.
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
ST generator 270 MW
HP boiler feedwater pump 50% unit capacity
IP/LP boiler feedwater pump 50% unit capacity
Condensate pump 50% unit capacity
Circulating water pump 50% unit capacity
Fuel oil pump 50% unit capacity
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform each step of the procedure in numerical sequence. As each step is completed, initial the space provided in the left
column before proceeding to the next step.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, ST Mk-V, and
electrical monitoring panel (EMP)) are listed at the bottom of each step in bold type.
• Steps 1–29 of this procedure are identical to steps 1–29 of Operating Procedure No. 2, Cold Unit Startup – Manual
(OP2). The remaining steps of the two procedures differ. Use this procedure to start up using the automatic plant
startup sequencer. Use OP2 to start up using manual controls. Use OP6 to startup in the Simple Cycle Mode.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay
in updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
EMP
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
t. At the DCS displays, line up the following 416 V Electrical System breakers:
_______ − CLOSE breaker 1APC-52-105C to supply power to Air Compressor 1A
− CLOSE breaker 1APC-52-111B to supply power to Air Compressor 1B
− CLOSE breaker CAPC-52-102C to supply power to Fire Pump 1A
− CLOSE breaker CAPC-52-107C to supply power to Fire Pump 1B
DCS: 1-416V11
DCS: 1-416V21
DCS: 1-416V12
DCS: 1-416V22
DCS: 1CNTLSTA
DCS: 1STBRGLO
ST Mk-V: Turning Gear
5. ST Turning Gear
_______
Note: The ST turning gear motor automatically starts when the 1APC-SUS-41 bus is energized.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1STHG1SL
DCS: 1STHYOIL
ST Mk-V: Startup
Note: To access the bypass valves HPU display, select BYPASS VLV HPU on either the BLK 1 HP Bypass
1A or the BLK 1 HP Bypass 1B display.
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: CDMWTRSY
DCS: 1DMWTRSY
DCS: 1DMWTRSY
DCS: 1SURFCND
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: CCIRWTRS
DCS: 1CTAUXWT
DCS: 1TWRPMP
DCS: 1CTAUXWT
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1TWRPMP
DCS: 1SCWTRSY
DCS: 1CIRCWTR
DCS: 1SCFCIRC
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1CNDPMPS
DCS: 1SURFCND
DCS: 1SCFCOND
DCS: 1CCCWSYS
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1LPSTM1A
DCS: 1LPSTM1B
DCS: 1DEATNK
DCS: 1CHEMWST
DCS: 1AHRSGBD
DCS: 1DEATNK
DCS: 1BHRSGBD
DCS: 1DEATNK
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
20. HRSG-1A
_______ a. Direct the AO to line up HRSG-1A for service and verify that personnel are clear
Note: Perform on Local Operation Screen 2 by placing all HRSG A drains in CLOSE.
b. Line up the 1A HP HRSG as follows:
− HP secondary superheater drain valve (1SGA-MBV-086A) CLOSED in AUTO
− HP primary superheater drain valve (1SGA-MBV-085A) CLOSED
− HP evaporator startup drain valves (1SGA-MBV-091A) and (1SGF-ABV-012A) CLOSED in
AUTO
− HP evaporator intermittent drain valves (1SGA-MBV-092A) and (1SGF-ABV-013A) CLOSED
− HP drum drain valve (1SGA-MBV-089A) CLOSED
− HP superheater attemperator spray control valve (1SGA-ACV-330A) setpoint at 560C in AUTO
− HP superheater attemperator spray isolation valve (1SGA-ABV-329A) CLOSED in AUTO
− HP secondary superheater vent (1SGA-MBV-094A) CLOSED
− HP drum vent (1SGA-MBV-093A) OPEN
c. Line up the 1A IP HRSG as follows:
− IP secondary reheater drain valve (1SGA-MBV-062A) CLOSED
− IP primary reheater drain valve (1SGA-MBV-059A) CLOSED in AUTO
− IP superheater pressure control valve (1SGA-ACV-346A) in AUTO
− IP superheater/reheater isolation valve (1SGA-MBV-058A) OPEN
− IP superheater drain valve (1SGA-MBV-057A) CLOSED in AUTO
− IP superheater drain valve (1SGA-MBV-054A) CLOSED
− IP evaporator startup drain valves (1SGA-MBV-075A) and (1SGF-ABV-010A) CLOSED in
AUTO
− IP evaporator intermittent drain valves (1SGA-MBV-076A) and (1SGF-ABV-011A) CLOSED
− IP drum drain valve (1SGA-MBV-073A) CLOSED
− IP secondary reheater attemperator drain valve (1SGA-MBV-066A) CLOSED in AUTO
− IP reheater attemperator spray control valve (1SGA-ACV-363A) setpoint at 560C in AUTO
− IP reheater attemperator spray isolation valve (1SGA-ABV-364A) CLOSED in AUTO
− IP drum vent (1SGA-MBV-078A) OPEN
d. Line up the 1A LP HRSG as follows:
− LP evaporator startup drain valves (1SGA-MBV-047A) and (1SGF-ABV-008A) CLOSED in
AUTO
− LP evaporator intermittent drain valves (1SGA-MBV-048A) and (1SGF-ABV-009A) CLOSED
− LP drum drain valve (1SGA-MBV-049A) CLOSED
− LP superheater vent (1SGA-MBV-052A) OPEN
− LP superheater drain valve (1SGA-MBV-034A) CLOSED
− LP superheater vent (1SGA-MBV-031A) OPEN
DCS: 1HPSTM1A
DCS: 1IPSTM1A
DCS: 1LPSTM1A
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
21. HRSG-1B
_______ a. Direct the AO to line up HRSG-1B for service and verify that personnel are clear
Note: Perform on Local Operation Screen 2 by placing all HRSG B drains in CLOSE.
b. Line up the 1B HP HRSG as follows:
− HP secondary superheater drain valve (1SGA-MBV-086B) CLOSED in AUTO
− HP primary superheater drain valve (1SGA-MBV-085B) CLOSED
− HP evaporator startup drain valves (1SGA-MBV-091B) and (1SGF-ABV-012B) CLOSED in
AUTO
− HP evaporator intermittent drain valves (1SGA-MBV-092B) and (1SGF-ABV-013B) CLOSED
− HP drum drain valve (1SGA-MBV-089B) CLOSED
− HP superheater attemperator spray control valve (1SGA-ACV-330B) setpoint at 560C in AUTO
− HP superheater attemperator spray isolation valve (1SGA-ABV-329B) CLOSED in AUTO
− HP secondary superheater vent (1SGA-MBV-094B) CLOSED
− HP drum vent (1SGA-MBV-093B) OPEN
c. Line up the 1B IP HRSG as follows:
− IP secondary reheater drain valve (1SGA-MBV-062B) CLOSED
− IP primary reheater drain valve (1SGA-MBV-059B) CLOSED in AUTO
− IP superheater pressure control valve (1SGA-ACV-346B) in AUTO
− IP superheater/reheater isolation valve (1SGA-MBV-058B) OPEN
− IP superheater drain valve (1SGA-MBV-057B) CLOSED in AUTO
− IP superheater drain valve (1SGA-MBV-054B) CLOSED
− IP evaporator startup drain valves (1SGA-MBV-075B) and (1SGF-ABV-010B) CLOSED in
AUTO
− IP evaporator intermittent drain valves (1SGA-MBV-076B) and (1SGF-ABV-011B) CLOSED
− IP drum drain valve (1SGA-MBV-073B) CLOSED
− IP secondary reheater attemperator drain valve (1SGA-MBV-066B) CLOSED in AUTO
− IP reheater attemperator spray control valve (1SGA-ACV-363B) setpoint at 560C in AUTO
− IP reheater attemperator spray isolation valve (1SGA-ABV-364B) CLOSED in AUTO
− IP drum vent (1SGA-MBV-078B) OPEN
d. Line up the 1B LP HRSG as follows:
− LP evaporator startup drain valves (1SGA-MBV-047B) and (1SGF-ABV-008B) CLOSED in
AUTO
− LP evaporator intermittent drain valves (1SGA-MBV-048B) and (1SGF-ABV-009B) CLOSED
− LP drum drain valve (1SGA-MBV-049B) CLOSED
− LP superheater vent (1SGA-MBV-052B) OPEN
− LP superheater drain valve (1SGA-MBV-034B) CLOSED
− LP superheater vent (1SGA-MBV-031B) OPEN
DCS: 1HPSTM1B
DCS: 1IPSTM1B
DCS: 1LPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1DEATNK
DCS: 1SURFCND
DCS: 1DMWTRSY
Note:
− The indicated flow to the HP drum is 0 kg/s during fill from the Condensate System because the HP
feedwater flow transmitters are located upstream of the HP drum level control valves.
− Monitor the level in the condenser hotwell during HP drum filling.
Note: If the drum is inadvertently overfilled, open the HP drum intermittent blowdown valves (1SGA-
MBV-092) A/B and (1SGF-ABV-013) A/B to lower the level to –150 ±25 mm.
DCS: 1HPSTM1A
DCS: 1HPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1IPLPBFP
Note:
− Monitor the level in the deaerator during LP drum filling.
− A feedwater high flow alarm will result if the LP feedwater valve is opened > 60% during filling of
the drum.
Note: If the drum is inadvertently overfilled, open the LP drum intermittent blowdown valves (1SGA-
MBV-048) A/B and (1SGF-ABV-009) A/B to lower the level to –150 ±25 mm.
DCS: 1LPSTM1A
DCS: 1LPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Verify that the IP drum level control mode selector 1A/1B is in SINGLE element control and AUTO
b. OPEN the IP feedwater valve (1SGA-ACV-333) A1/B1 to begin filling
Note:
− Monitor the level in the deaerator during IP drum filling.
− A feedwater high flow alarm will result if the IP feedwater valve is opened > 45%.
Note: If the drum is inadvertently overfilled, open the IP drum intermittent blowdown valves (1SGA-
MBV-076) A/B and (1SGF-ABV-011) A/B to lower the level to –150 ±25 mm.
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1IPLPBFP
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPBFPS
DCS: 1HPSTM1A
DCS: 1HPSTM1B
DCS: 1HPBFPS
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPSTMSY
DCS: 1HPSTMDR
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HRHTSYS
DCS: 1CNDPMP2
DCS: 1CRHTSYS
DCS: 1HRHTDRN
DCS: 1CRHTDRN
DCS: 1LPSTMSY
DCS: 1LPSTMDR
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1DEATNK
DCS: 1STSEAL
DCS: 1STSEAL
ST Mk-V: Steam Seal Pressure Control
DCS: 1SURFCND
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Gas System for service and verify that personnel are clear
Note: Perform the following on Local Operation Screen 1:
− OPEN the main fuel gas supply valve
− OPEN the CT-1A and CT-1B fuel gas exchanger line valves
− OPEN the CT-1A and CT-1B fuel gas heater line valves
− CLOSE the CT A/B fuel gas crossover valve
b. Verify that the fuel gas vent valve (1FGA-ABV-008) is CLOSED
c. Place the fuel gas supply isolation valve control in DCIS
d. OPEN the fuel gas supply valve (1FGA-ABV-002)
e. Line up Fuel Gas Heater 1A as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2A) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031A)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040A)
− Set the heat exchanger temperature control valve (1FWA-ACV-047A) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
f. Line up Fuel Gas Heater 1B as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2B) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031B)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040B)
− Set the heat exchanger temperature control valve (1FWA-ACV-047B) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
DCS: 1FGSYS
DCS: 1FGHTG1A
DCS: 1FGHTG1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Oil System for service and verify that personnel are clear
Note: Perform on Local Operation Screen 1 by placing the fuel oil pumps A/B/C/D discharge valves in
OPEN.
b. Verify that the level in at least one fuel oil storage tank is NOT low
c. Verify that the fuel oil supply isolation valves (1FOB-ABV-006) A/B are CLOSED in MANUAL
d. START one fuel oil forwarding pump (1FOB-P-1) A/B/C/D
e. Verify the indications of a normal pump start:
− Pump indication changes to red
− Discharge pressure stabilizes at ~7.9 barg
f. Place the standby fuel oil forwarding pumps (1FOB-P-1) A/B/C/D in AUTO
g. Place the fuel oil supply isolation valves (1FOB-ABV-006) A/B in AUTO
h. Place the fuel oil pressure control M/A stations (1FOB-ABV-008) A1/A2/B1/B2 in AUTO
DCS: CFOSYS
DCS: 1FOSYS
a. Direct the AO to line up the NOX water transfer pumps for service and verify that personnel are clear
b. Place the NOX water transfer pump recirc valves (1FWF-ABV-001) A/B/C/D in AUTO
c. START one NOX water transfer pump (1FWF-P-1) A/B/C/D
d. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
e. START a second NOX water transfer pump (1FWF-P-1) A/B/C/D
f. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
g. Place the standby NOX water transfer pumps (1FWF-P-1) A/B/C/D in AUTO
DCS: 1DMWTRSY
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Lag CT startup begins when the lead CT has attained 85% operating speed and the Lag CT Wait
Time has elapsed.
Note: The Combined Cycle Power Plant is ready for startup using the automatic plant startup sequencer.
The next step in the procedure begins the startup.
DCS: 1APSPB3
DCS: 1APSPB3
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
DCS: BYPASS1A
DCS: BYPASS1B
Note: Load will automatically increase to the Spinning Reserve value (18–22 MW).
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Load will automatically increase to the Spinning Reserve value (18–22 MW).
DCS: 1HPSTMSY
DCS: 1SSTMPRS
DCS: 1STSEAL
DCS: 1SURFCND
ST Mk-V: MOV Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: The HRSG diverter dampers will gradually open to 85% and then immediately open to 100%.
b. When the condenser vacuum is < 180 mmHga, verify the following:
− Standby condenser vacuum pump is RUNNING
− Non-standby condenser vacuum pumps are STOPPED in AUTO
Note: The idle condenser vacuum pumps may automatically start and stop in response to vacuum changes
until after the ST startup and the transfer to forward flow are complete.
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1SURFCND
Note:
• To monitor the coupling permissives, select PERMISSIVES at the top of the BLK 1 HP Bypass 1A
and BLK 1 HP Bypass 1B displays.
• Permissives:
− A to B side pressure differential ± 1.5 bar
− A/B temperature differential 10 C
− Drum level with in ± 25 cm of setpoint
• During coupling, the following may automatically change to satisfy the coupling permissives:
− Lag HRSG diverter damper (1SGA-HBD-1) A/B position
− Lag HRSG HP bypass control valve (1SGG-HCV-005) A/B setpoint
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1ACPLPER
DCS: 1BCPLPER
CT-1A Mk-V: Unit Control
CT-1B Mk-V: Unit Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1FGHTG1A
DCS: 1FGHTG1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Maintain the CTs at 50 MW until the chemistry technician reports that the steam plant water
quality is satisfactory for increasing load.
DCS: 1APSPB3
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
62. ST Startup
_______
Note:
• The ST always starts with reverse flow. The intercept valves (IVs) open to accelerate the ST, steam flows
only through the IP and LP turbines, and the main control valves (V1/V1L) remain closed.
• The ST will accelerate at the SLOW RAMP (250 rpm/min), MED RAMP (500 rpm/min), or FAST
RAMP (750 rpm/min) rate, according to the ST surface stresses.
• If any surface or rotor stress is > 60%, ST speed will hold at 834 rpm, 2500 rpm, and/or 3000 rpm.
• Bearing vibration alarms are set at the maximum expected levels. While accelerating through a critical
speed, vibration levels may increase, but they should peak below the alarm setpoints and diminish rapidly
above the critical speed. Never stop accelerating at or near a critical speed.
• If bearing vibration increases above the alarm setpoint without peaking and decreasing, return the ST to
the turning gear.
DCS: 1SSTRTUP
DCS: 1SSTRTP2
DCS: 1CCCWSYS
ST Mk-V: Unit Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
63. ST Synchronization
_______ Verify that the ST generator breaker is CLOSED when the auto synchronizing permissives are met
ST Mk-V: Synchronization
ST Mk-V: Startup
ST Mk-V: Megawatt Control
ST Mk-V: Unit Control
Note: While temperature matching is in progress, the loading of each CT is automatically adjusted and
gradually increased to ~75 MW. The CT load controls do not respond to operator inputs.
b. When the CT-1A and CT-1B Temp Match controls indicate TM OFF, verify that the CT-1A and CT-1B
Load Control MW Setpoints increase to 80 MW
DCS: 1AUNITCD
DCS: 1BUNITCD
CT-1A Mk-V: Unit Control
CT-1B Mk-V: Unit Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Verify that the Forward/Reverse Flow Control transfers to FORWARD FLOW when the IV position is
> 50%
b. Verify the following indications during the transfer to forward flow:
− Control valves (V1/ V1L) and intercept valves (LIV/RIV) are OPEN
− Ventilator valve is CLOSED
− Stop valve before seat drains A/B are CLOSED
− Stop valve after seat drains A/B are CLOSED
− Reheat stop valve after seat drains A/B are CLOSED
− Cold reheat drain valve (CR-7) is CLOSED
ST Mk-V: Startup
ST Mk-V: Unit Control
ST Mk-V: MOV Control
DCS: 1CRHTDRN
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1SUNITCT
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1LPSTMSY
DCS: 1STUNITCT
ST Mk-V: MOV Control
EMP
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1SURFCND
DCS: 1SCFHG1A
DCS: 1SCFHG1B
DCS: 1DEATNK
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1HPSTM1A
DCS: 1HPSTM1B
DCS: 1LPSTM1A
DCS: 1LPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPSTM1A
DCS: 1HPSTM1B
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1LPSTM1A
DCS: 1LPSTM1A
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
− Set the Block Load MW M/A station setpoint at the desired MW to begin increasing load
b. Verify that the unit stabilizes at the desired MW
DCS: 1LOADCTL
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently starting the Combined Cycle Power Plant in the Combined Cycle Mode
from cold conditions using manual controls. The instructions include starting the auxiliary systems, starting and
synchronizing the combustion turbines (CT), establishing the heat recovery steam generators (HRSG), rolling and
synchronizing the steam turbine (ST), and ramping the unit load to full load (~720 MW).
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Observe the following system/equipment limitations and precautions during Combined Cycle Power Plant startup in the
Combined Cycle Mode:
• Prior to starting equipment, direct the auxiliary operator (AO) to locally verify that the equipment is ready for startup
and that personnel are clear.
• Prior to starting motors and pumps, verify that there is proper lubrication.
• Ensure that pumps and piping are properly vented, charged, and warmed to avoid cavitation, water hammer, and thermal
shock.
• Successive attempts to start a 6.9 kV motor will generate excessive heat that can damage the motor windings. Two
successive starts are permissible during initial starting from ambient temperature conditions. If a motor fails to start on
the second attempt, observe a 30-minute cooling period.
• Hold the CTs at 50 MW until the chemistry technician reports that the steam plant water quality is satisfactory for
increasing load.
• Some 416v motors will start when 416v bus supply breakers are closed resulting in an immediate load on the bus.
These motors cannot be operated from the simulator operator consoles and include both CT vent fans, bearing oil lift
pumps, lube oil pumps, seal oil pumps, seal oil vacuum pumps, mist eliminator and transformer cooling fans, and the ST
hydraulic cooler circulation pump, turning gear, emergency bearing oil pump, and the backup seal oil pump.
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
ST generator 270 MW
HP boiler feedwater pump 50% unit capacity
IP/LP boiler feedwater pump 50% unit capacity
Condensate pump 50% unit capacity
Circulating water pump 50% unit capacity
Fuel oil pump 50% unit capacity
Procedure
Perform each step of the procedure in numerical sequence. As each step is completed, initial the space provided in the left
column before proceeding to the next step.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, ST Mk-V, and
electrical monitoring panel (EMP)) are listed at the bottom of each step in bold type.
• Steps 1–29 of this procedure are identical to steps 1–29 of Operating Procedure No. 1, Cold Unit Startup – Automatic
(OP1); however, the remaining steps of the two procedures differ. Use this procedure to start up using manual controls.
Use OP1 to start up using the automatic plant startup sequencer. Use OP6 to start up in the Simple Cycle Mode.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1-416V11
DCS: 1-416V21
DCS: 1-416V12
DCS: 1-416V22
DCS: 1CNTLSTA
DCS: 1STBRGLO
ST Mk-V: Turning Gear
5. ST Turning Gear
_______
Note: The ST turning gear motor automatically starts when the 1APC-SUS-41 bus is energized.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1STHG1SL
DCS: 1STHYOIL
ST Mk-V: Startup
Note: To access the bypass valves HPU display, select BYPASS VLV HPU on either the BLK 1 HP Bypass
1A or the BLK 1 HP Bypass 1B display.
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: CDMWTRSY
DCS: 1DMWTRSY
DCS: 1DMWTRSY
DCS: 1SURFCND
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: CCIRWTRS
DCS: 1CTAUXWT
DCS: 1TWRPMP
DCS: 1CTAUXWT
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1TWRPMP
DCS: 1SCWTRSY
DCS: 1CIRCWTR
DCS: 1SCFCIRC
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1CNDPMPS
DCS: 1SURFCND
DCS: 1SCFCOND
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1CCCWSYS
DCS: 1LPSTM1A
DCS: 1LPSTM1B
DCS: 1DEATNK
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1CHEMWST
DCS: 1AHRSGBD
DCS: 1DEATNK
DCS: 1BHRSGBD
DCS: 1DEATNK
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
20. HRSG-1A
_______ a. Direct the AO to line up HRSG-1A for service and verify that personnel are clear
Note: Perform on Local Operation Screen 2 by placing all HRSG A drains in CLOSE.
b. Line up the 1A HP HRSG as follows:
− HP secondary superheater drain valve (1SGA-MBV-086A) CLOSED in AUTO
− HP primary superheater drain valve (1SGA-MBV-085A) CLOSED
− HP evaporator startup drain valves (1SGA-MBV-091A) and (1SGF-ABV-012A) CLOSED in
AUTO
− HP evaporator intermittent drain valves (1SGA-MBV-092A) and (1SGF-ABV-013A) CLOSED
− HP drum drain valve (1SGA-MBV-089A) CLOSED
− HP superheater attemperator spray control valve (1SGA-ACV-330A) setpoint at 560C in AUTO
− HP superheater attemperator spray isolation valve (1SGA-ABV-329A) CLOSED in AUTO
− HP secondary superheater vent (1SGA-MBV-094A) CLOSED
− HP drum vent (1SGA-MBV-093A) OPEN
c. Line up the 1A IP HRSG as follows:
− IP secondary reheater drain valve (1SGA-MBV-062A) CLOSED
− IP primary reheater drain valve (1SGA-MBV-059A) CLOSED in AUTO
− IP superheater pressure control valve (1SGA-ACV-346A) in AUTO
− IP superheater/reheater isolation valve (1SGA-MBV-058A) OPEN
− IP superheater drain valve (1SGA-MBV-057A) CLOSED in AUTO
− IP superheater drain valve (1SGA-MBV-054A) CLOSED
− IP evaporator startup drain valves (1SGA-MBV-075A) and (1SGF-ABV-010A) CLOSED in
AUTO
− IP evaporator intermittent drain valves (1SGA-MBV-076A) and (1SGF-ABV-011A) CLOSED
− IP drum drain valve (1SGA-MBV-073A) CLOSED
− IP secondary reheater attemperator drain valve (1SGA-MBV-066A) CLOSED in AUTO
− IP reheater attemperator spray control valve (1SGA-ACV-363A) setpoint at 560C in AUTO
− IP reheater attemperator spray isolation valve (1SGA-ABV-364A) CLOSED in AUTO
− IP drum vent (1SGA-MBV-078A) OPEN
d. Line up the 1A LP HRSG as follows:
− LP evaporator startup drain valves (1SGA-MBV-047A) and (1SGF-ABV-008A) CLOSED in
AUTO
− LP evaporator intermittent drain valves (1SGA-MBV-048A) and (1SGF-ABV-009A) CLOSED
− LP drum drain valve (1SGA-MBV-049A) CLOSED
− LP superheater vent (1SGA-MBV-052A) OPEN
− LP superheater drain valve (1SGA-MBV-034A) CLOSED
− LP superheater vent (1SGA-MBV-031A) OPEN
DCS: 1HPSTM1A
DCS: 1IPSTM1A
DCS: 1LPSTM1A
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
21. HRSG-1B
_______ a. Direct the AO to line up HRSG-1B for service and verify that personnel are clear
Note: Perform on Local Operation Screen 2 by placing all HRSG B drains in CLOSE.
b. Line up the 1B HP HRSG as follows:
− HP secondary superheater drain valve (1SGA-MBV-086B) CLOSED in AUTO
− HP primary superheater drain valve (1SGA-MBV-085B) CLOSED
− HP evaporator startup drain valves (1SGA-MBV-091B) and (1SGF-ABV-012B) CLOSED in
AUTO
− HP evaporator intermittent drain valves (1SGA-MBV-092B) and (1SGF-ABV-013B) CLOSED
− HP drum drain valve (1SGA-MBV-089B) CLOSED
− HP superheater attemperator spray control valve (1SGA-ACV-330B) setpoint at 560C in AUTO
− HP superheater attemperator spray isolation valve (1SGA-ABV-329B) CLOSED in AUTO
− HP secondary superheater vent (1SGA-MBV-094B) CLOSED
− HP drum vent (1SGA-MBV-093B) OPEN
c. Line up the 1B IP HRSG as follows:
− IP secondary reheater drain valve (1SGA-MBV-062B) CLOSED
− IP primary reheater drain valve (1SGA-MBV-059B) CLOSED in AUTO
− IP superheater pressure control valve (1SGA-ACV-346B) in AUTO
− IP superheater/reheater isolation valve (1SGA-MBV-058B) OPEN
− IP superheater drain valve (1SGA-MBV-057B) CLOSED in AUTO
− IP superheater drain valve (1SGA-MBV-054B) CLOSED
− IP evaporator startup drain valves (1SGA-MBV-075B) and (1SGF-ABV-010B) CLOSED in
AUTO
− IP evaporator intermittent drain valves (1SGA-MBV-076B) and (1SGF-ABV-011B) CLOSED
− IP drum drain valve (1SGA-MBV-073B) CLOSED
− IP secondary reheater attemperator drain valve (1SGA-MBV-066B) CLOSED in AUTO
− IP reheater attemperator spray control valve (1SGA-ACV-363B) setpoint at 560C in AUTO
− IP reheater attemperator spray isolation valve (1SGA-ABV-364B) CLOSED in AUTO
− IP drum vent (1SGA-MBV-078B) OPEN
d. Line up the 1B LP HRSG as follows:
− LP evaporator startup drain valves (1SGA-MBV-047B) and (1SGF-ABV-008B) CLOSED in
AUTO
− LP evaporator intermittent drain valves (1SGA-MBV-048B) and (1SGF-ABV-009B) CLOSED
− LP drum drain valve (1SGA-MBV-049B) CLOSED
− LP superheater vent (1SGA-MBV-052B) OPEN
− LP superheater drain valve (1SGA-MBV-034B) CLOSED
− LP superheater vent (1SGA-MBV-031B) OPEN
DCS: 1HPSTM1B
DCS: 1IPSTM1B
DCS: 1LPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1DEATNK
DCS: 1SURFCND
DCS: 1DMWTRSY
Note:
− The indicated flow to the HP drum is 0 kg/s during fill from the Condensate System because the HP
feedwater flow transmitters are located upstream of the HP drum level control valves.
− Monitor the level in the condenser hotwell during HP drum filling.
Note: If the drum is inadvertently overfilled, open the HP drum intermittent blowdown valves (1SGA-
MBV-092) A/B and (1SGF-ABV-013) A/B to lower the level to –150 ±25 mm.
d. Verify that the HP drum level control mode selector 1A/1B is in SINGLE element control and AUTO
e. Set the HP drum level control (1FWA-ACV-020) A1/B1 at –150 mm
f. Place the HP drum level controls (1FWA-ACV-020) A1/A2/B1/B2 in AUTO
g. Verify that the HP drum level is maintained near –150 mm
DCS: 1HPSTM1A
DCS: 1HPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1IPLPBFP
Note:
− Monitor the level in the deaerator during LP drum filling.
− A feedwater high flow alarm will result if the LP feedwater valve is opened > 60% during filling of
the drum.
Note: If the drum is inadvertently overfilled, open the LP drum intermittent blowdown valves (1SGA-
MBV-048) A/B and (1SGF-ABV-009) A/B to lower the level to –150 ±25 mm.
DCS: 1LPSTM1A
DCS: 1LPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Verify that the IP drum level control mode selector 1A/1B is in SINGLE element control and AUTO
b. OPEN the IP feedwater valve (1SGA-ACV-333) A1/B1 to begin filling
Note:
− Monitor the level in the deaerator during IP drum filling.
− A feedwater high flow alarm will result if the IP feedwater valve is opened > 45%.
Note: If the drum is inadvertently overfilled, open the IP drum intermittent blowdown valves (1SGA-
MBV-076) A/B and (1SGF-ABV-011) A/B to lower the level to –150 ±25 mm.
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1IPLPBFP
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPBFPS
DCS: 1HPSTM1A
DCS: 1HPSTM1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPBFPS
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HPSTMSY
DCS: 1HPSTMDR
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1HRHTSYS
DCS: 1CNDPMP2
DCS: 1CRHTSYS
DCS: 1HRHTDRN
DCS: 1CRHTDRN
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1LPSTMSY
DCS: 1LPSTMDR
DCS: 1DEATNK
DCS: 1STSEAL
DCS: 1STSEAL
ST Mk-V: Steam Seal Pressure Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1SURFCND
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Gas System for service and verify that personnel are clear
Note: Perform the following on Local Operation Screen 1:
− OPEN the main fuel gas supply valve
− OPEN the CT-1A and CT-1B fuel gas exchanger line valves
− OPEN the CT-1A and CT-1B fuel gas heater line valves
− CLOSE the CT A/B fuel gas crossover valve
b. Verify that the fuel gas vent valve (1FGA-ABV-008) is CLOSED
c. Place the fuel gas supply isolation valve control in DCIS
d. OPEN the fuel gas supply valve (1FGA-ABV-002)
e. Line up Fuel Gas Heater 1A as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2A) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031A)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040A)
− Set the heat exchanger temperature control valve (1FWA-ACV-047A) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
f. Line up Fuel Gas Heater 1B as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2B) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031B)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040B)
− Set the heat exchanger temperature control valve (1FWA-ACV-047B) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
DCS: 1FGSYS
DCS: 1FGHTG1A
DCS: 1FGHTG1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Oil System for service and verify that personnel are clear
Note: Perform on Local Operation Screen 1 by placing the fuel oil pumps A/B/C/D discharge valves in
OPEN.
b. Verify that the level in at least one fuel oil storage tank is NOT low
c. Verify that the fuel oil supply isolation valves (1FOB-ABV-006) A/B are CLOSED in MANUAL
d. START one fuel oil forwarding pump (1FOB-P-1) A/B/C/D
e. Verify the indications of a normal pump start:
− Pump indication changes to red
− Discharge pressure stabilizes at ~7.9 barg
f. Place the standby fuel oil forwarding pumps (1FOB-P-1) A/B/C/D in AUTO
g. Place the fuel oil supply isolation valves (1FOB-ABV-006) A/B in AUTO
h. Place the fuel oil pressure control M/A stations (1FOB-ABV-008) A1/A2/B1/B2 in AUTO
DCS: CFOSYS
DCS: 1FOSYS
a. Direct the AO to line up the NOX water transfer pumps for service and verify that personnel are clear
b. Place the NOX water transfer pump recirc valves (1FWF-ABV-001) A/B/C/D in AUTO
c. START one NOX water transfer pump (1FWF-P-1) A/B/C/D
d. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
e. START a second NOX water transfer pump (1FWF-P-1) A/B/C/D
f. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
g. Place the standby NOX water transfer pumps (1FWF-P-1) A/B/C/D in AUTO
DCS: 1DMWTRSY
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: The Combined Cycle Power Plant is ready for startup using manual controls. The next step in the
procedure begins the startup.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: BYPASS1A
DCS: BYPASS1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: HP steam pressure will increase to 20 barg approximately 2½ hours after HRSG heating begins.
DCS: 1HPSTMSY
ST Mk-V: Steam Seal Pressure Source
ST Mk-V: Steam Seal Pressure Control
DCS: 1STSEAL
DCS: 1SURFCND
ST Mk-V: MOV Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: The idle condenser vacuum pumps may automatically start and stop in response to vacuum changes
until after the ST startup and the transfer to forward flow are complete.
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1SURFCND
Note:
• To monitor the coupling permissives, select PERMISSIVES at the top of the BLK 1 HP Bypass 1A
and BLK 1 HP Bypass 1B displays.
• Permissives:
− A to B side pressure differential ± 1.5 bar
− A/B temperature differential 10 C
− Drum level with in ± 25 cm of setpoint
• During coupling, the following may automatically change to satisfy the coupling permissives:
− Lag HRSG diverter damper (1SGA-HBD-1) A/B position
− Lag HRSG HP bypass control valve (1SGG-HCV-005) A/B setpoint
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1ACPLPER
DCS: 1BCPLPER
CT-1A Mk-V: Unit Control
CT-1B Mk-V: Unit Control
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Perform on Local Operation Screen 1 by placing the CT-1B fuel gas heater line valve in
CLOSE.
DCS: 1FGHTG1A
DCS: 1FGHTG1B
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Maintain the CTs at 50 MW until the chemistry technician reports that the steam plant water
quality is satisfactory for increasing load.
Note: Perform on Local Operation Screen 2 by placing the deaerator vent valve in NORMAL.
c. When the chemistry technician reports that the steam plant water quality is satisfactory for increasing
load, proceed to the next step
DCS: 1APSPB3
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
60. ST Startup
Note:
• The ST always starts with reverse flow. The intercept valves (IVs) open to accelerate the ST, steam
flows only through the IP and LP turbines, and the main control valves (V1/V1L) remain closed.
• The ST will accelerate at the SLOW RAMP (250 rpm/min), MED RAMP (500 rpm/min), or FAST
RAMP (750 rpm/min) rate, according to the ST surface stresses.
• If any surface or rotor stress is > 60%, ST speed will hold at 834 rpm, 2500 rpm, and/or 3000 rpm.
• Bearing vibration alarms are set at the maximum expected levels. While accelerating through a critical
speed, vibration levels may increase, but they should peak below the alarm setpoints and diminish
rapidly above the critical speed. Never stop accelerating at or near a critical speed.
• If bearing vibration increases above the alarm setpoint without peaking and decreasing, return the ST to
the turning gear.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Automatic
_______ a. RESET the BOP Trip Reset
b. RESET the Turbine Trip
c. Verify that all ST Auto Startup Permissives are satisfied
d. On the ST Mk-V display:
− Place the ST startup control in AUTO MODE
− Place the ST startup control in HOLD OFF
− Verify that the ST Auto Start status indicates READY TO START
− Place the ST startup control in AUTO START to initiate ST roll-off
e. Verify the following indications upon ST roll-off:
− Auto Start status indicates ATS IN PROGRESS
− Target speed indicates 834 rpm
− Control valves (V1/V1L) and reverse flow valve remain CLOSED
− Reheat stop valves (LRSV/RRSV) OPEN
− Intercept valves (LIV/RIV) throttle OPEN to accelerate the ST
f. Verify the ST lube oil cooler temperature M/A station (1ECB-ACV-022) setpoint increases to 43C
g. Verify the following indications during ST run-up to normal operating speed:
− Target speed advances to 2499 rpm
− Target speed advances to 3000 rpm
− Auto Start status indicates WAITING FOR SYNC when ST speed is > 2790 rpm
− Speed stabilizes at ~3000 rpm
Manual
a. RESET the BOP Trip Reset
b. Select TURBINE RESET then RESET the Turbine Trip
c. Verify that all ST Auto Startup Permissives are satisfied
d. On the ST Mk-V display:
− Place the ST startup control in MANUAL MODE
− Place the ST startup control in HOLD OFF
− Place the ST startup control in SLOW RAMP
− Place the ST startup control in 834 RPM to initiate ST roll-off
h. Verify the following indications upon ST roll-off:
− CVs and RFV remain closed
− RSVs fully open
− IVs throttle open to accelerate the ST
e. Verify the ST lube oil coolers temperature M/A station (1ECB-ACV-022) setpoint increases to 43C
f. When the ST speed is ~300 rpm, set the ST startup control at the recommended acceleration rate
g. When the ST speed is ~834 rpm, set the ST startup control at the recommended acceleration rate
h. Place the ST startup control in 2499 RPM
i. When the ST speed is ~2499 rpm, set the ST startup control at the recommended acceleration rate
j. Place the ST startup control in 3000 RPM
k. Verify that the ST speed stabilizes at ~3000 rpm
DCS: 1SSTRTUP
DCS: 1SSTRTP2
ST Mk-V: Startup
ST Mk-V: Rotor Stress
DCS: 1CCCWSYS
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-39
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
61. ST Synchronization
_______
Automatic Synchronization
a. Verify the EX2000 START indication
b. Place the Sync Mode in AUTO
c. Verify that the ST generator breaker is CLOSED when the auto synchronizing permissives are met
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-40
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
ST Mk-V: Startup
ST Mk-V: Megawatt Control
ST Mk-V: Rotor Stress Display
ST Mk-V: Unit Control
Note: While temperature matching is in progress, the loading of each CT is automatically adjusted and
gradually increased to ~75 MW. The CT load controls do not respond to operator inputs.
c. When the CT-1A and CT-1B Temp Match controls indicate TM OFF, set the CT-1A and CT-1B Load
Control MW Setpoints at 80 MW
a. Place the Forward/Reverse Flow Control to FORWARD FLOW when the IV position is > 50%
b. Verify the following indications during the transfer to forward flow:
− Control valves (V1/V1L) and intercept valves (LIV/RIV) are OPEN
− Ventilator valve is CLOSED
− Stop valve before seat drains A/B are CLOSED
− Stop valve after seat drains A/B are CLOSED
− Reheat stop valve after seat drains A/B are CLOSED
− Cold reheat drain valve (CR-7) is CLOSED
ST Mk-V: Startup
ST Mk-V: Unit Control
ST Mk-V: MOV Control
DCS: 1CRHTDRN
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Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-41
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: This set is required to enable the HP bypass valve setpoints to gradually increase to 130 barg as started in
the Step 67.
DCS: BYPASS1A
DCS: BYPASS1B
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1LPSTMSY
DCS: 1STUNITCT
ST Mk-V: MOV Control
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-42
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
EMP
DCS: 1SURFCND
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-43
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1SCFHG1A
DCS: 1SCFHG1B
DCS: 1DEATNK
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1HPSTM1A
DCS: 1HPSTM1B
DCS: 1LPSTM1A
DCS: 1LPSTM1B
DCS: 1HPSTM1A
DCS: 1HPSTM1B
DCS: 1IPSTM1A
DCS: 1IPSTM1B
DCS: 1LPSTM1A
DCS: 1LPSTM1A
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-44
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
− Set the Block Load MW M/A station setpoint at the desired MW to begin increasing load
b. Verify that the unit stabilizes at the desired MW
DCS: 1LOADCTL
OP2_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP2_CCPP-45
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently operating the Combined Cycle Power Plant in the Combined Cycle
Mode during load maneuvering between minimum load (~300 MW) and full load (~720 MW). The instructions include
maneuvering load with block load control and maneuvering load with manual control of combustion turbine (CT) load.
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
The following system/equipment limitations and precautions should be observed during Combined Cycle Power Plant load
maneuvering in the Combined Cycle Mode:
Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
ST generator 270 MW
HP boiler feedwater pump 50% unit capacity
IP/LP boiler feedwater pump 50% unit capacity
Condensate pump 50% unit capacity
Circulating water pump 50% unit capacity
Fuel oil pump 50% unit capacity
OP3_CCPP.doc
Rev 2, 6/20/2007 8:44:00 AM OP3_CCPP-1
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform the appropriate section of the procedure to maneuver load, either with block load control or with manual control of
CT load. When the appropriate section is completed, initial the space provided in the left column.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, and ST Mk-V) are
listed at the bottom of each step in bold type.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
g. Set the Block Load MW M/A station setpoint at the desired MW to begin ramping load
h. Verify that load stabilizes at the desired MW
OP3_CCPP.doc
Rev 2, 6/20/2007 8:44:00 AM OP3_CCPP-2
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Use the following table as a guide for determining the appropriate Load Control MW Setpoints
for the desired MW:
Desired Block 1 CT-1A and CT-1B Load
Total MW: Control Setpoints:
Full load 225 MW
700 MW 222 MW
600 MW 182 MW
500 MW 144 MW
400 MW 110 MW
300 MW 80 MW
DCS: 1LOADCTL
CT-1A Mk-V: Control Location
CT-1B Mk-V: Control Location
ST Mk-V: Control Location
CT-1A Mk-V: Unit Control
CT-1B Mk-V: Unit Control
OP3_CCPP.doc
Rev 2, 6/20/2007 8:44:00 AM OP3_CCPP-3
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently shutting down the Combined Cycle Power Plant in the Combined Cycle
Mode to standby conditions using the automatic plant shutdown sequencer. The instructions include unloading the
generators, shutting down the turbines, and placing auxiliary equipment in a standby condition.
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
The following system/equipment limitations and precautions should be observed during Combined Cycle Power Plant
shutdown in the Combined Cycle Mode:
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
ST generator 270 MW
HP boiler feedwater pump (BFP) 50% unit capacity
IP/LP BFP 50% unit capacity
Condensate pump 50% unit capacity
Circulating water pump 50% unit capacity
Fuel oil pump 50% unit capacity
• Ensure that the following prerequisites are satisfied before shutting down auxiliary equipment:
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-1
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform each step of the procedure in numerical sequence. As each step is completed, initial the space provided in the left
column before proceeding to the next step.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, ST Mk-V, and
electrical monitoring panel (EMP)) are listed at the bottom of each step in bold type.
• Use this procedure to shut down using the automatic plant shutdown sequencer. Use OP5 to shut down using manual
controls. Use OP7 to shut down in the Simple Cycle Mode.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
d. Set the Block Load MW M/A station setpoint at 300 MW to begin decreasing load
DCS: 1LOADCTL
DCS: 1SCFHG1A
DCS: 1SCFHG1B
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-2
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
EMP
DCS: 1SUNITCT
ST Mk-V: MOV Control
DCS: BYPASS1A
DCS: BYPASS1B
Note: Block load control must be disabled before using the automatic plant shutdown sequencer. After
block load control is disabled, the plant is ready for automatic plant shutdown. The next step begins the
shutdown sequence.
DCS: 1LOADCTL
DCS: 1APSPB3
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-3
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
7. ST Unloading
_______ a. Verify the following preparations for unloading the ST:
- Inlet pressure control in IPC OUT
- HP steam bypass pressure control valves (1SGG-HCV-005) A/B setpoints decrease to the present
HP steam pressure
- Load Control Load Ramp setpoint at the recommended rate
- Load Control Load Setpt at 0%
b. Verify the following as the ST unloads:
- ST load decreasing
- Control valves (V1/V1L) gradually CLOSE
- When the control valves are < 50%, the intercept valves (LIV/RIV) gradually CLOSE
DCS: 1SUNITCT
DCS: BYPASS1A
DCS: BYPASS1B
When the intercept valve position is < 30%, verify the following:
- Forward/Reverse Flow Control indicates REVERSE FLOW
- Ventilator valve is OPEN
- Stop valve before seat drains A/B are OPEN
Note: The “A” valve will reject to manual then open and a short while later close. The “B” valve
follows the same sequence approximately 10 minutes later. The valves will continue the open/close
sequence, alternating between the “A” and “B” valves, for approximately one hour following a turbine
trip.
- Stop valve after seat drains A/B are OPEN
- Cold reheat drain valve (CR-7) is OPEN
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-4
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-5
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: The HP bypass pressure control valves will gradually open to reduce the steam pressure to the
setpoint (~40 barg). When the CT load has decreased to 20 MW and the HP steam pressure has
decreased to ~40 barg, the HP bypass pressure control valves will begin to gradually close to maintain
the steam pressure.
c. Verify that the HRSG-1A and HRSG-1B diverter dampers (1SGA-HBD-1) A/B gradually close to 20%
Note: The diverter dampers will remain 100% open until their demand decreases to < 85%. The
dampers will then immediately close to 85% and begin gradually closing to 20% at the rate of 5% in 6
minutes.
DCS: BYPASS1A
DCS: BYPASS1B
CT1A Mk-V: Unit Control
CT1B Mk-V: Unit Control
DCS: 1SURFCND
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-6
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: BYPASS1A
DCS: BYPASS1B
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1FGSYS
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-7
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1FOSYS
Note: Maintain one condensate pump in operation until the ST metal temperatures are < 260C.
Note: Maintain one circulating water pump in operation until the ST exhaust temperature is < 50C, the
ST metal temperatures are < 260C, and the circulating water temperatures at the condenser inlet and
outlet are equal.
DCS: 1HPBFPS
DCS: 1IPLPBFP
DCS: 1CNDPMPS
DCS: 1SURFCND
DCS: 1CIRCWTR
OP4_CCPP.doc
Rev 2, 3/11/2010 4:29:00 PM OP4_CCPP-8
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently shutting down the Combined Cycle Power Plant in the Combined Cycle
Mode to standby conditions using manual controls. The instructions include unloading the generators, shutting down the
turbines, and placing auxiliary equipment in a standby condition.
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
The following system/equipment limitations and precautions should be observed during Combined Cycle Power Plant
shutdown in the Combined Cycle Mode:
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
ST generator 270 MW
HP boiler feedwater pump (BFP) 50% unit capacity
IP/LP BFP 50% unit capacity
Condensate pump 50% unit capacity
Circulating water pump 50% unit capacity
Fuel oil pump 50% unit capacity
• Ensure that the following prerequisites are satisfied before shutting down auxiliary equipment:
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-1
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform each step of the procedure in numerical sequence. As each step is completed, initial the space provided in the left
column before proceeding to the next step.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, ST Mk-V, and
electrical monitoring panel (EMP)) are listed at the bottom of each step in bold type.
• Use this procedure to shut down using manual controls. Use OP4 to shut down using the automatic plant shutdown
sequencer. Use OP7 to shut down in the Simple Cycle Mode.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
d. Set the Block Load MW M/A station setpoint at 300 MW to begin decreasing load
DCS: 1LOADCTL
DCS: 1SCFHG1A
DCS: 1SCFHG1B
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-2
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
EMP
DCS: 1SUNITCT
ST Mk-V: MOV Control
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1LOADCTL
Note: The Combined Cycle Power Plant is ready for shutdown using manual controls. The next step in the
procedure begins the shutdown.
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-3
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
7. ST Unloading
_______ a. Prepare to unload the ST as follows:
- Place the Inlet Pressure Control in IPC OUT
- Verify that the HP steam bypass pressure control valves (1SGG-HCV-005) A/B setpoints decrease
to the present HP steam pressure
- Set the Load Control Load Ramp setpoint at the recommended rate
- Set the Load Control Load Setpt at –5% to begin unloading the ST
b. Verify the following as the ST unloads:
- ST load decreasing
- Control valves (V1/V1L) gradually CLOSE
- When the control valves are < 50%, the intercept valves (LIV/RIV) gradually CLOSE
When the intercept valve position is < 30%, verify the following:
- Forward/Reverse Flow Control indicates REVERSE FLOW
- Ventilator valve is OPEN
- Stop valve before seat drains A/B are OPEN
Note: The “A” valve will reject to manual then open and a short while later close. The “B” valve
follows the same sequence approximately 10 minutes later. The valves will continue the open/close
sequence, alternating between the “A” and “B” valves, for approximately one hour following a turbine
trip.
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-4
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: The HP bypass pressure control valves will gradually open to reduce the steam pressure to the
setpoint (40 barg). When the CT load has decreased to 20 MW and the HP steam pressure has
decreased to ~40 barg, the HP bypass pressure control valves will begin to gradually close to maintain
the steam pressure.
c. Place the HRSG-1A and HRSG-1B diverter dampers (1SGA-HBD-1) A/B in MANUAL
d. Gradually CLOSE the HRSG-1A and HRSG-1B diverter dampers (1SGA-HBD-1) A/B in increments
of 5% at the rate of 5% per 6 minutes until the dampers are at 20%
Note: The diverter dampers will remain 100% open until the demand on their controllers has been
decreased to < 85%.
DCS: BYPASS1A
DCS: BYPASS1B
CT1A Mk-V: Unit Control
CT1B Mk-V: Unit Control
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-5
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1SURFCND
ST Mk-V: MOV Control
DCS: BYPASS1A
DCS: BYPASS1B
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-6
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: BYPASS1A
DCS: BYPASS1B
DCS: 1FGSYS
DCS: 1FOSYS
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-7
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Maintain one condensate pump in operation until the ST metal temperatures are < 260C.
g. STOP one circulating water pump (1HRC-P-1) A/B/C and place in MANUAL
h. Verify the indications of a normal pump shutdown:
- Discharge valve closes
- Pump indication changes to green
Note: Maintain one circulating water pump in operation until the ST exhaust temperature is < 50C, the
ST metal temperatures are < 260C, and the circulating water temperatures at the condenser inlet and
outlet are equal.
DCS: 1HPBFPS
DCS: 1IPLPBFP
DCS: 1CNDPMPS
DCS: 1SURFCND
DCS: 1CIRCWTR
OP5_CCPP.doc
Rev 2, 3/11/2010 4:30:00 PM OP5_CCPP-8
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently starting the Combined Cycle Power Plant in the Simple Cycle Mode.
The instructions include starting the auxiliary systems, starting and synchronizing the combustion turbines (CT), and
ramping the unit load to full load (~450 MW).
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
Observe the following system/equipment limitations and precautions during startup in the Simple Cycle Mode:
• Prior to starting equipment, direct the auxiliary operator (AO) to locally verify that the equipment is ready for startup
and that personnel are clear.
• Prior to starting motors and pumps, verify that there is proper lubrication.
• Ensure that pumps and piping are properly vented, charged, and warmed to avoid cavitation, water hammer, and thermal
shock.
• Successive attempts to start a 6.9 kV motor will generate excessive heat that can damage the motor windings. Two
successive starts are permissible during initial starting from ambient temperature conditions. If a motor fails to start on
the second attempt, observe a 30-minute cooling period.
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
Fuel oil pump 50% unit capacity
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-1
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform each step of the procedure in numerical sequence. As each step is completed, initial the space provided in the left
column before proceeding to the next step.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS, CT Mk-V, and electrical
monitoring panel (EMP)) are listed at the bottom of each step in bold type.
• Use this procedure to start up in the Simple Cycle Mode. Use OP1 to startup in the Combined Cycle Mode using the
automatic startup sequencer. Use OP2 to startup in the Combined Cycle Mode using manual controls.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
EMP
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-2
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
EMP
DCS: 1-416V11
DCS: 1-416V21
DCS: 1-416V12
DCS: 1-416V22
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-3
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1CNTLSTA
DCS: CDMWTRSY
DCS: 1DMWTRSY
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-4
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: CCIRWTRS
DCS: 1CTAUXWT
DCS: 1TWRPMP
DCS: 1CTAUXWT
DCS: BYPASS1A
DCS: BYPASS1B
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-5
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Gas System for service and verify that personnel are clear
Note: Perform the following on Local Operation Screen 1:
− OPEN the main fuel gas supply valve
− CLOSE the CT-1A and CT-1B fuel gas exchanger line valves
− OPEN the CT-1A and CT-1B fuel gas heater line valves
− CLOSE the CT A/B fuel gas crossover valve
b. Verify that the fuel gas vent valve (1FGA-ABV-008) is CLOSED
c. Place the fuel gas supply isolation valve control in DCIS
d. OPEN the fuel gas supply valve (1FGA-ABV-002)
e. Line up Fuel Gas Heater 1A as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2A) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031A)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040A)
− Set the heat exchanger temperature control valve (1FWA-ACV-047A) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
f. Line up Fuel Gas Heater 1B as follows:
− Verify that the level in the vertical fuel gas separator (1FGA-SEP-2B) is NOT high
− CLOSE the heat exchanger outlet valve (1FGA-ABV-031B)
− CLOSE the heat exchanger feedwater supply isolation valve (1FWA-ABV-040B)
− Set the heat exchanger temperature control valve (1FWA-ACV-047B) setpoint at 170C and place
in AUTO
− Verify that the heater emergency trip is RESET
− Verify that the heater indicates SYSTEM IN REMOTE
DCS: 1FGSYS
DCS: 1FGHTG1A
DCS: 1FGHTG1B
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-6
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
a. Direct the AO to line up the Fuel Oil System for service and verify that personnel are clear
Note: Perform on Local Operation Screen 1 by placing the fuel oil pumps A/B/C/D discharge valves in
OPEN.
b. Verify that the level in at least one fuel oil storage tank is NOT low
c. Verify that the fuel oil supply isolation valves (1FOB-ABV-006) A/B are CLOSED in MANUAL
d. START one fuel oil forwarding pump (1FOB-P-1) A/B/C/D
e. Verify the indications of a normal pump start:
− Pump indication changes to red
− Discharge pressure stabilizes at ~7.9 barg
f. Place the standby fuel oil forwarding pumps (1FOB-P-1) A/B/C/D in AUTO
g. Place the fuel oil supply isolation valves (1FOB-ABV-006) A/B in AUTO
h. Place the fuel oil pressure control M/A stations (1FOB-ABV-008) A1/A2/B1/B2 in AUTO
DCS: CFOSYS
DCS: 1FOSYS
a. Direct the AO to line up the NOX water transfer pumps for service and verify that personnel are clear
b. Place the NOX water transfer pump recirc valves (1FWF-ABV-001) A/B/C/D in AUTO
c. START one NOX water transfer pump (1FWF-P-1) A/B/C/D
d. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
e. START a second NOX water transfer pump (1FWF-P-1) A/B/C/D
f. Verify the indications of a normal pump start:
− Pump indication changes to red
− Pump recirc valve opens
− Discharge pressure stabilizes at ~4.7 barg
g. Place the standby NOX water transfer pumps (1FWF-P-1) A/B/C/D in AUTO
DCS: 1DMWTRSY
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-7
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Perform on Local Operation Screen 1 by placing the LCI Selection in A/B.
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-8
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-9
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the CT has been shutdown > 50 hours, place the Soft Start Mode in ON, which will hold the
CT at ~85% speed for 90 minutes.
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-10
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-11
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
OP6_CCPP.doc
Rev 1, 3/11/2010 4:30:00 PM OP6_CCPP-12
COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: If the Soft Start Mode is ON, the CT will hold at ~85% speed for 90 minutes.
OP6_CCPP.doc
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Note: Load will automatically begin increasing to the Spinning Reserve value (18–22 MW).
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1LOADCTL
− Set the Block Load MW M/A station setpoint at the desired MW to begin increasing load
b. Verify that the unit stabilizes at the desired MW
DCS: 1LOADCTL
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Purpose
This provides instructions for safely and efficiently shutting down the Combined Cycle Power Plant in the Simple Cycle
Mode to standby conditions. The instructions include unloading the generators, shutting down the turbines, and placing
auxiliary equipment in a standby condition.
Note: This procedure cannot replace intelligent logical reasoning by the operator, especially when coping with unforeseen
operating conditions that this procedure does not address. Therefore, this procedure should be used in conjunction with
applicable safety standards and common sense operating practices.
The following system/equipment limitations and precautions should be observed during a unit shutdown in the Simple Cycle
Mode:
• Operate equipment within its maximum loading limit and optimal range according to the following table:
Equipment Limitation
CT generator 225 MW
Fuel oil pump 50% unit capacity
• Ensure that the following prerequisites are satisfied before shutting down auxiliary equipment:
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
Procedure
Perform each section of the procedure in numerical sequence. As each section is completed, initial the space provided in the
left column before proceeding to the next section.
Note:
• The various control displays that the operator uses to accomplish the procedure (DCS and CT Mk-V) are listed at the
bottom of each section in bold type.
• Use this procedure to shut down in the Simple Cycle Mode. Use OP4 to shut down in the Combined Cycle Mode using
the automatic shutdown sequencer. Use OP5 to shut down in the Combined Cycle Mode using manual controls.
• Identical parameters displayed on different screens may display slight value differences, and/or a have a slight delay in
updating. These update only when their values change by a predetermined amount. However, the overwhelming
majority will immediately update. This issue does not apply to Mark V or hardpanel screens.
d. Set the Block Load MW M/A station setpoint at 160 MW to begin decreasing load
DCS: 1LOADCTL
DCS: 1LOADCTL
Note: The Combined Cycle Power Plant is ready for shutdown. The next step in the procedure begins the
shutdown.
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COMBINED CYCLE POWER PLANT
Standard Operating Procedure
DCS: 1FGSYS
DCS: 1FOSYS
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