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BiPAP AVAPS and BiPAP S/T

Service & Technical Reference Manual


1118824, VER. 00 PAGE I

© 2014 Koninklijke Philips N.V. All rights reserved


PAGE II 1118824, VER. 00

LIMITED WARRANTY
Respironics, Inc. warrants that the system shall be free from defects of workmanship and materials and will
perform in accordance with the product specifications for a period of two (2) years from the date of sale by
Respironics, Inc. to the dealer. If the product fails to perform in accordance with the product specifications,
Respironics, Inc. will repair or replace – at its option – the defective material or part. Respironics, Inc. will pay
customary freight charges from Respironics, Inc. to the dealer location only. This warranty does not cover
damage caused by accident, misuse, abuse, alteration, water ingress, and other defects not related to material
or workmanship. The Respironics, Inc. Service department shall examine any devices returned for service, and
Respironics, Inc. reserves the right to charge an evaluation fee for any returned device as to which no problem
is found after investigation by Respironics, Inc. Service.
Respironics, Inc. disclaims all liability for economic loss, loss of profits, overhead, or consequential damages
which may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranties – including any
warranty of merchantability or fitness for the particular purpose – are limited to two years. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
To exercise your rights under this warranty, contact your local authorized Respironics, Inc. dealer or contact
Respironics, Inc. at:

Respironics, Inc.
1001 Murry Ridge Lane
Murrysville, Pennsylvania
15668-8550

Deutschland
Gewerbestrasse 17
82211 Herrsching Germany
+49 8152 93060
1118824 VER. 00

CHAPTER 1: INTRODUCTION
1.0 PRODUCT OVERVIEW ..................................................................................................... 1-1
1.0.1 BiPAP AVAPS & BiPAP S/T ................................................................................................. 1-1
1.1 “2.XX” AND BIPAP AVAPS AND S/T DESIGN CHANGES .............................................. 1-3
1.2 THEORY OF OPERATION DIAGRAMS ................................................................................ 1-5
1.3 PRODUCT OPERATING SOFTWARE UPGRADES ................................................................ 1-7
1.4 SERVICE NOTICE .......................................................................................................... 1-10
1.5 SERVICE TRAINING ....................................................................................................... 1-11
1.6 PRODUCT SUPPORT STATEMENT .................................................................................. 1-11

CHAPTER 2: WARNINGS, CAUTIONS, & NOTES


2.0 WARNINGS..................................................................................................................... 2-2
2.1 CAUTIONS ...................................................................................................................... 2-3
2.2 NOTES ........................................................................................................................... 2-3

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS


3.0 BIPAP AVAPS AND BIPAP S/T SPECIFICATIONS .......................................................... 3-2
3.1 SYSTEM ONE HEATED HUMIDIFIER SPECIFICATIONS ........................................................ 3-4
3.2 ELECTROMAGNETIC EMISSIONS ...................................................................................... 3-5
3.3 ELECTROMAGNETIC IMMUNITY ........................................................................................ 3-6
3.4 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICA-
TIONS AND TH3 DEVICE ............................................................................................... 3-8

CHAPTER 4: SETUP
4.0 SUPPLYING POWER TO THE DEVICE ................................................................................ 4-1
4.0.1 Supplying AC Power to the Device ..................................................................................... 4-1
4.0.2 Supplying DC Power to the Device ..................................................................................... 4-2
4.1 STARTING THE DEVICE ................................................................................................... 4-3
4.2 NAVIGATING THE DEVICE SCREENS ................................................................................ 4-4
4.3 USER AND PROVIDER MODES ......................................................................................... 4-4
4.3.1 User Mode.............................................................................................................................. 4-5
4.3.2 Provider Mode ....................................................................................................................... 4-6
4.3.3 Measured Parameters......................................................................................................... 4-10
1118824, VER. 00

CHAPTER 5: TROUBLESHOOTING AND ERROR CODES


5.0 INTRODUCTION ................................................................................................................5-1
5.1 READING THE DEVICE’S ERROR LOG ...............................................................................5-1
5.2 CLEARING THE DEVICE’S ERROR LOG .............................................................................5-2
5.3 ERROR CODES ...............................................................................................................5-3
5.4 BENCH CHECKOUT .......................................................................................................5-11

CHAPTER 6: NIV DEVICE REPAIR & REPLACE


6.0 REPLACEMENT PART (RP) KITS FOR PR SYSTEM ONE NIV DEVICES ..............................6-3
6.1 REPLACEMENT INSTRUCTIONS .........................................................................................6-5
6.1.1 Replacing the SD Card Slot Cover ...................................................................................... 6-5
6.1.2 Replacing the User Interface (UI) Knob .............................................................................. 6-6
6.1.3 Replacing the Right Side Cover .......................................................................................... 6-7
6.1.4 Replacing the Top Cover ..................................................................................................... 6-8
6.1.5 Replacing the UI Panel ......................................................................................................... 6-9
6.1.6 Replacing the Keypad ........................................................................................................ 6-10
6.1.7 Replacing the End Panel.................................................................................................... 6-11
6.1.8 Replacing the Main PCA .................................................................................................... 6-12
6.1.9 Replacing the Blower Cap ................................................................................................. 6-14
6.1.10 Replacing the Blower Assembly and/or the Blower Outlet Bellows............................ 6-16
6.1.11 Replacing the Flow Manifold ........................................................................................... 6-18
6.1.12 Replacing the Right Panel Assembly ............................................................................. 6-19
6.1.13 Replacing the Humidifier Cable....................................................................................... 6-20
6.1.14 Replacing the Blower Housing........................................................................................ 6-21
6.1.15 Replacing the Alarm Assembly and/or Alarm Holder ................................................... 6-22
6.1.16 Replacing the Sound Abatement Foam.......................................................................... 6-24
6.1.17 Replacing the Air Inlet Seal ............................................................................................. 6-25
6.1.18 Replacing the Bottom Enclosure .................................................................................... 6-26
6.2 CLEANING THE DEVICE .................................................................................................6-27
6.3 CLEANING AND REPLACING THE FILTERS.......................................................................6-27
6.4 CLEANING THE PATIENT TUBING ...................................................................................6-28
6.5 CLEANING THE HUMIDIFIER TANK ..................................................................................6-28
6.6 SYSTEM RUN-IN ............................................................................................................6-29

CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT


7.0 HUMIDIFIER REPLACEMENT PART (RP) KITS ...................................................................7-1
1118824 VER. 00

7.1 BENCH CHECKOUT ......................................................................................................... 7-1


7.2 REPLACEMENT INSTRUCTIONS ........................................................................................ 7-2
7.2.1 Replacing the Water Chamber Assembly........................................................................... 7-3
7.2.2 Replacing the Tank Top Seal ............................................................................................... 7-4
7.2.3 Replacing the Dry Box Seal ................................................................................................. 7-5
7.2.4 Replacing the Dry Box Assembly/Humidifier Inlet Seal .................................................... 7-7
7.2.5 Replacing the Flip Lid Assembly......................................................................................... 7-9
7.2.6 Replacing the Humidifier Top Housing............................................................................. 7-11
7.2.7 Replacing the Humidifier Outside Cover .......................................................................... 7-12
7.2.8 Replacing the Humidifier Bottom Housing....................................................................... 7-13
7.2.9 Replacing the Heater Plate Assembly............................................................................... 7-15
7.2.10 Replacing the Slider Docking Latch................................................................................ 7-18

CHAPTER 8: TESTING
8.0 SECTION OVERVIEW ....................................................................................................... 8-1
8.1 REQUIRED EQUIPMENT ................................................................................................... 8-1
8.2 SYSTEM VERIFICATION ................................................................................................... 8-1
8.3 MANUAL SOFTWARE TESTING ........................................................................................ 8-4
8.4 HEATER PLATE TEST ................................................................................................... 8-13
8.5 READING/VERIFYING THE DEVICE’S SERIAL NUMBER AND MODEL NUMBER ................... 8-14

CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT ............................................................................................. 9-1
1118824, VER. 00

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1118824, VER. 00 PAGE 1-1

CHAPTER 1: INTRODUCTION
CAUTION
U.S. federal law restricts this device to sale by or on
the order of a physician.

1.0 PRODUCT OVERVIEW


The BiPAP AVAPS and BiPAP S/T devices are intended to provide noninvasive ventilatory (NIV) support to
treat adult patients weighing over 30 kg (66 lbs) and pediatric patients 7 years or older and weighing over 18 kg
(40 lbs) with Obstructive Sleep Apnea (OSA) and Respiratory Insufficiency. These devices may be used in the
hospital or home.

1.0.1 BIPAP AVAPS & BIPAP S/T


The BiPAP AVAPS responds reliably to patient flow rates that indicate movement to inhalation or exhalation,
even in the presence of most normal leaks in the patient circuit. Automatic adjustment of this trigger threshold
in the presence of leaks makes the system ideal for mask-applied ventilation assistance. The patient
controllable Rise Time and Bi-Flex features may enhance patient-ventilator AVAPS and patient comfort.
The BiPAP AVAPS operates in the following modes: Continuous Positive Airway Pressure (CPAP),
Spontaneous (S), Spontaneous/Timed (S/T), Timed (T), and Pressure Control (PC). In the Continuous Positive
Airway Pressure (CPAP) mode, the BiPAP AVAPS delivers continuous pressure support ventilation at one
pressure level. The BiPAP S/T operates in CPAP, S and S/T modes.
In the Spontaneous (S) mode, bi-level pressure support is delivered. The device triggers to Inspiratory Positive
Airway Pressure (IPAP) in response to spontaneous inspiratory effort and cycles to Expiratory Positive Airway
Pressure (EPAP) during exhalation. The level of pressure support delivered is determined by the difference
between the IPAP and EPAP settings.
The Spontaneous/Timed (S/T) mode is similar to the S mode, except that it also can deliver a machine-
triggered breath if the patient does not spontaneously breathe within a set time. The S/T mode ensures that
patients receive a minimum number of breaths per minute based on the Rate setting. If the patient fails to
initiate an inspiration within the interval determined by the Rate control, the unit triggers a timed (or machine-
triggered) breath resulting in a pressure-control (pressure-limited, time-cycled) breath at the set IPAP level.
The rate of timed breaths is adjustable. The duration of each timed breath is controlled by an Inspiratory Time
control.
The Timed mode provides mandatory pressure assist. All breaths are machine triggered and machine cycled.
The patient breathing has no affect on this machine. The triggering is determined by the Breath Rate control.
The cycle time is determined by the Inspiratory Control.
The PC mode is equivalent to the S/T mode except that all breaths are machine cycled and, therefore, have a
fixed inspiratory time. This mode is a pressure limited, machine or patient triggered, time cycled mode. The
patient may initiate a breath, but all breaths are pressure limited (IPAP) and time-cycled. The cycle time is
determined by the Inspiratory Time control setting.
AVAPS is available in the S, S/T, Timed, and PC modes. AVAPS provides dynamic IPAP control. The IPAP
pressure is dynamically controlled so that exhaled tidal volumes approach the Vte control value. AVAPS
provides gradual pressure changes to compensate for the tidal volume error observed over several preceding
breaths.
PAGE 1-2 1118824, VER. 00

NOTE
The BiPAP AVAPS and S/T have experienced significant design changes. Philips Respironics began
manufacturing a “2.XX” and “3.XX” version of the devices. These versions are manufactured with
hardware components that are not compatible with the previously-designed version. “2.XX/3.XX”
refers to the firmware version of the device. Devices that are not marked “2.XX/3.XX” require the use of the
previously-designed components (refer to the Repair and Replacement section of this manual for further
clarification.) To differentiate these devices from the previously-designed version, note the “2.XX” or “3.XX”
annotation on the serial number label located on the bottom of the device, as follows:

If the “2.XX” annotation is present on the device’s serial number label, then the following components are
different from the previously-designed version of the device and are not backwards compatible.
• PCA,
• Blower,
• Blower Cap,
• Air Inlet Seal,
• Sound Abatement Foam, and
• Top Cover.

If the “3.XX” annotation is present on the device’s serial number label, then the components listed in the
RP Kit Listing section 6.0 of Repair and Replace Chapter showing (3.XX) follow the “3.XX” format. These
components are not backwards compatible.

RP kits for both the previous design and the “2.XX/3.XX” version of the device will be available as long as
parts are available from Philips Respironics suppliers.
1118824, VER. 00 PAGE 1-3

1.1 “2.XX” AND BIPAP AVAPS AND S/T DESIGN CHANGES


This section provides images of the physical differences between the components that were used in BiPAP
AVAPS and BiPAP S/T devices that were originally manufactured and the devices that are marked with “2.XX”
on the serial number/model number label of the device. Also note that the components used in the “2.XX”
variation of the BiPAP AVAPS and BiPAP S/T devices are also used in the BiPAP autoSV Advanced.

“2.XX” BiPAP AVAPS and S/T Devices Components Original BiPAP AVAPS and S/T Device Components

“2.XX” device Blower


bottom portion is blue

Original design
Blower is all black

“2.XX” device Blower


Cap has two Protruding grooves
protruding grooves not present on
original design
PAGE 1-4 1118824, VER. 00
1118824, VER. 00 PAGE 1-5

1.2 THEORY OF OPERATION DIAGRAMS

FIGURE 1-1: VENTILATOR EXTERNAL INTERFACES


PAGE 1-6 1118824, VER. 00

FIGURE 1-2: SYSTEM BLOCK DIAGRAM


1118824, VER. 00 PAGE 1-7

1.3 PRODUCT OPERATING SOFTWARE UPGRADES


Most Respironics products can be upgraded with the latest available software via an Internet connection. To
connect the device to a PC with an internet connection, refer to the following illustration.

1 2 3 4

Link Module

Connect a DB9F-DB9M
Cable between here and
COM1 of the PC.

FIGURE 1-3: LINK MODULE

NOTE
The Link Module and DB9F-DB9M cable are available in RP kit #1074113.

You must be a registered user to download software. If you are not a registered user, go to http://
my.respironics.com and complete the on-line registration process.
Once you have access to download the software, perform the following:
1. Log into http://my.respironics.com.

NOTE
Respironics service software is now available at http://my.respironics.com. In the event
that you are unable to access this site, log onto http://servicesoftware.respironics.com
to download Respironics service software.
PAGE 1-8 1118824, VER. 00

2. Click on the Service Software and Documentation Software link.

http://my.respironics.com

Login Here

Service Software and


Documentation Link

FIGURE 1-4: DOWNLOADING OPERATING SOFTWARE


1118824, VER. 00 PAGE 1-9

3. Select “Product Operating Updates” from the drop-down menu.

FIGURE 1-5: SERVICE SOFTWARE MENU


PAGE 1-10 1118824, VER. 00

4. Click on the “Download” button adjacent to the software you wish to download.

FIGURE 1-6: DOWNLOAD SOFTWARE

5. The installation wizard will guide you through the upgrade process. Follow the on-screen prompts
to complete the upgrade process.

NOTE

• Respironics recommends that you use the Service Center Tools software to Clear
the device’s error log. Refer to the “Testing” section of this Service Manual for
additional information.
• Remember to periodically log onto http://my.respironics.com and check for
software upgrades.

1.4 SERVICE NOTICE


The device is designed so that trained Service Technicians can perform repair and testing procedures. Only
trained and qualified personnel should repair these products.
1118824, VER. 00 PAGE 1-11

1.5 SERVICE TRAINING


Respironics offers service training for the device. Training includes complete disassembly of the device,
troubleshooting sub-assemblies and components, and necessary safety testing. For more information, contact
the Service Marketing department at:

E-mail: service.operations@respironics.com
Phone: (724) 755-8225
Fax: (724) 755-8230
Or your Philips Respironics regional service location

1.6 PRODUCT SUPPORT STATEMENT


For product support, please contact Respironics Customer Satisfaction.

U.S.A. and Canada International


Phone:1-800-345-6443 Phone: 1-724-387-4000
Fax: 1-800-886-0245 Fax: 1-724-387-5012
PAGE 1-12 1118824, VER. 00

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1118824, VER. 00 PAGE 2-1

CHAPTER 2: WARNINGS, CAUTIONS, & NOTES


Warnings, cautions, and notes are used throughout this manual to identify possible safety hazards, conditions
that may result in equipment or property damage, and important information that must be considered when
performing service and testing procedures on the Philips Respironics NIV devices. Please read this section
carefully before servicing the device.

WARNING
Warnings indicate the possibility of injury to people.

CAUTION
Cautions indicate the possibility of damage to equipment.

NOTE
Notes are used to emphasize a characteristic or
important consideration.
PAGE 2-2 1118824, VER. 00

2.0 WARNINGS

WARNINGS

• To avoid electrical shock, disconnect the electrical supply before servicing this device.
• Do not service this device in the presence of flammable mixtures, gases, anesthetics,
or liquids.
• Electronic components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, Electrostatic
Discharge (ESD) protected environment.
• To assure the safety of the service technician and the specified performance of the
device, Respironics recommends that only technicians having prior training or
experience servicing NIV devices perform any repairs or adjustments to the device.
• Do not immerse this device in water, solvents, or cleaning solutions.
• This device is not intended for life support.
• Do not use extension cords with this device.
• Do not service the device near a source of toxic or harmful vapors.
• Do not service this device if the room temperature is warmer than 35° C (95° F). If the
device is used at room temperatures warmer than 35° C (95° F), the temperature of
the airflow may exceed 41° C (106° F). This could cause irritation or injury to the
patient’s airway.
• Repairs and adjustments must be performed by authorized service personnel only.
Unauthorized service could cause injury, invalidate the warranty, or result in costly
damage.
• Inspect electrical cords and cables for damage or signs of wear. Replace if damaged.
• Using or servicing this device at an incorrect altitude setting could result in airflow
pressures higher or lower than the prescribed setting. Always verify the altitude setting
when traveling or relocating, and adjust the system accordingly.
• Pins of connectors identified with the ESD warning symbol should not be touched.
Connections should not be made to these connectors unless ESD precautionary
procedures are used. Precautionary procedures include methods to prevent build-up
of electrostatic discharge (e.g., air conditioning, humidification, conductive floor
coverings, non-synthetic clothing), discharging one’s body to the frame of the
equipment or system or to earth or a large metal object, and bonding oneself by means
of a wrist strap to the equipment or system or to earth.
1118824, VER. 00 PAGE 2-3

2.1 CAUTIONS

CAUTIONS

• Perform the Performance Verification at regular intervals.


Refer to the Testing section of this manual for additional
information.
• The device may only be operated at temperatures between
5° C (41° F) and 35° C (95° F).
• Do not place liquids on or near the device.
• If this device has been exposed to either very hot or very cold
temperatures, allow it to adjust to room temperature before
using or servicing it.
• A properly installed, undamaged reusable foam inlet filter is
required for proper operation.

2.2 NOTES

NOTE
Refer to the device’s User Manual for additional
Warnings, Cautions, Notes, and Operating Instructions.
PAGE 2-4 1118824, VER. 00

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1118824, VER. 00 PAGE 3-1

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS


This chapter includes specifications and EMC compliance for the Philips Respironics NIV devices.

NOTE
1 hPa = 1 cm H2O
PAGE 3-2 1118824, VER. 00

3.0 BIPAP AVAPS AND BIPAP S/T SPECIFICATIONS


1118824, VER. 00 PAGE 3-3
PAGE 3-4 1118824, VER. 00

3.1 SYSTEM ONE HEATED HUMIDIFIER SPECIFICATIONS


Environmental
Operating Temperature: 5° to 35° C (41° to 95° F)
Storage Temperature: -20° to 60° C (-4° F to 140° F)
Relative Humidity (operating & storage): 15 to 95% (non-condensing)
Atmospheric Pressure: 77 to 101 kPa (0 - 2286 m / 0 - 7500 ft)
Physical
Dimensions: 18 x 14 x 10 cm (7” L x 5.5” W x 4” H)
Weight: Approximately 0.89 kg (1.95 lbs.)
Water Capacity
325 ml (11 oz.) at recommended water level
Standards Compliance - This device is designed to conform to the following standards:
IEC 60601-1 General Requirements for Safety of Medical Electrical Equipment
EN ISO 8185:2007 General Requirements for Humidification Systems
Electrical (When the System One Heated Humidifier is used with the device)
AC Power Consumption: 100 – 240 VAC, 50/60 Hz, 2.1 A
DC Power Consumption: 12 VDC, 5.0 A
Type of Protection Against Electric Shock: Class II Equipment
Degree of Protection Against Electric Shock: Type BF Applied Part
Degree of Protection against Ingress of Water: Drip Proof, IPX1
Mode of Operation: Continuous
Electromagnetic Compatibility: The device meets the requirements of EN 60601-1-2, 2nd edition.
Heater Plate
Max Temperature: 70° C (158° F)
Pressure Drop with Humidifier
Max.: 0.3 cm H2O at 60 LPM flow
Humidity
Humidity min Output: 10 mg H2O/L - Measured @ max flow, 35° C, 15% RH.
1118824, VER. 00 PAGE 3-5

3.2 ELECTROMAGNETIC EMISSIONS


This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of
the device should be performed in such an environment.

GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC EMISSIONS

ELECTROMAGNETIC ENVIRONMENT
EMISSIONS TEST COMPLIANCE
GUIDANCE
RF emissions Group 1 The device uses RF energy only for its internal
CISPR 11 function. Therefore, its RF emissions are very low
and are not likely to cause any interference in
nearby electronic equipment.

RF emissions Class B The device is suitable for use in all establishments,


CISPR 11 including domestic establishments and those
directly connected to the public low voltage power
Harmonic emissions Class A supply network.
IEC 61000-3-2

Voltage fluctuations/ Complies


flicker emissions
IEC 61000-3-3
PAGE 3-6 1118824, VER. 00

3.3 ELECTROMAGNETIC IMMUNITY


This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of
the device should be performed in such an environment.

GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC IMMUNITY

IEC 60601 TEST EMC ENVIRONMENT


IMMUNITY TEST COMPLIANCE
LEVEL GUIDANCE
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood,
Discharge (ESD) ±8 kV air ±8 kV air concrete, or ceramic tile. If
floors are covered with
IEC 61000-4-2 synthetic material, the
relative humidity should be
at least 30%.

Electrical fast ±2 kV for power supply ±2 kV for supply mains Mains power quality should
Transient/burst lines be that of a typical home or
±1 kV for I/O lines ±1 kV for I/O lines hospital environment.
IEC 61000-4-4

Surge ±1 kV Differential Mode ±1 kV differential mode Mains power quality should


±2 kV Common Mode ±2 kV common mode be that of a typical home or
IEC 61000-4-5 hospital environment.

Voltage dips, short <5% UT (>95% dip in UT) <5% UT Mains power quality should
interruptions, and for 0.5 cycle (>95% dip in UT) for 0.5 be that of a typical home or
voltage variations 40% UT (60% dip in UT) cycle hospital environment. If the
on power supply for 5 cycles 40% UT user of the device requires
input lines 70% UT (30% dip in UT) continued operation during
(60% dip in UT) for 5
power mains interruptions, it
for 25 cycles cycles
IEC 61000-4-11 is recommended that the
<5% UT (>95% dip in UT) 70% UT device be powered from an
for 5 sec (30% dip in UT) for 25 uninterruptible power supply
cycles or a battery.
<5% UT
(>95% dip in UT) for 5
sec

Power frequency 3 A/m 3 A/m Power frequency magnetic


(50/60 Hz) fields should be at levels
magnetic field characteristic of a typical
IEC 61000-4-8 location in a typical hospital
or home environment.

NOTE: UT is the AC mains voltage prior to application of the test level.


1118824, VER. 00 PAGE 3-7

GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC IMMUNITY

IEC 60601
IMMUNITY TEST COMPLIANCE EMC ENVIRONMENT GUIDANCE
TEST LEVEL
Portable and mobile RF communications
equipment should be used no closer to any part of
the device, including cables, than the
recommended separation distance calculated from
the equation applicable to the frequency of the
transmitter. Recommended separation distance:

Conducted RF 3Vrms 3 Vrms d = 1.2 P


IEC 61000-4-6 150 kHz to 80
MHz
Radiated RF
d = 1.2 P
IEC 61000-4-3 3 V/m 3 V/m
80 MHz to 2.5 d = 2.3 P
GHz P = maximum output power rating of the
transmitter in watts (W) according to the
transmitter manufacturer and d = the
recommended separation distance in meters (m).

Field strengths from fixed RF transmitters, as


determined by an electromagnetic site survey,a
should be less than the compliance level in each
frequency range.b

Interference may occur in the vicinity of equipment


marked with the following symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur
radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which the device is used exceeds the applicable RF compliance level above, the device should be observed to verify normal
operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the device.
b
Over the frequency range 150 kHz to 80 MHz, the field strengths should be less than 3 V/m.
PAGE 3-8 1118824, VER. 00

3.4 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF


COMMUNICATIONS AND TH3 DEVICE
This device is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. Electromagnetic interference may be prevented by maintaining a minimum distance between
portable and mobile RF communications equipment (transmitters) and this device as recommended in the
table below, according to the maximum output power of the communications equipment.

RATED MAXIMUM SEPARATION DISTANCE ACCORDING TO FREQUENCY OF


POWER OUTPUT OF TRANSMITTER
TRANSMITTER (W) (m)
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5GHz
d = 1.2 P d = 1.2 P d = 2.3 P

0.01 0.12 0.12 0.23

0.1 0.38 0.38 0.73

1 1.2 1.2 2.3

10 3.8 3.8 7.3

100 12 12 23

For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according
to the transmitter manufacturer.

Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected
by absorption and reflection from structures, objects, and people.
1118824, VER. 00 PAGE 4-1

CHAPTER 4: SETUP
This chapter provides an overview of the system setup including introductory information on the User and
Provider modes and menus.

WARNING

• Inspect the power cord often for any signs of damage.


Replace a damaged power cord immediately.
• Do not use extension cords with this device.
• Be sure to route the power cord to the outlet in a way that
will prevent the cord from being tripped over or interfered
with by chairs or other furniture.
• This device is activated when the power cord is connected.

CAUTION
If the device has been exposed to either very hot or very cold
temperatures, allow it to adjust to room temperature
(approximately two hours) before beginning setup.

NOTE

• Please refer to the User Manual for additional information.


• If you are servicing the device with a System One Heated Humidifier,
refer to the instructions included with the humidifier for details on how
to supply power to the device and humidifier.

4.0 SUPPLYING POWER TO THE DEVICE


4.0.1 SUPPLYING AC POWER TO THE DEVICE
Complete the following steps to operate the device using AC power.
1. Plug the socket end of the AC power cord (included) into the power supply (also included).
2. Plug the pronged end of the AC power cord into an electrical outlet that is not controlled by a wall
switch.
3. Plug the power supply cord’s connector into the power inlet on the back of the device.
4. Ensure that all connections are secure.

NOTE
To remove AC power, disconnect the power
supply cord from the electrical outlet.
PAGE 4-2 1118824, VER. 00

4.0.2 SUPPLYING DC POWER TO THE DEVICE

CAUTION

• When DC power is obtained from a vehicle battery, the


device should not be used while the vehicle’s engine is
running. Damage to the vehicle or the device may occur.
• Only use a Respironics DC Power Cord and Battery Adapter
Cable. Use of any other system may cause damage to the
device or vehicle.

The Respironics DC Power Cord can be used to operate this device in a stationary recreational vehicle, boat,
or motor home. The Respironics DC Battery Adapter Cable, when used with the DC Power Cord, enables the
device to be operated from a 12 VDC free-standing battery.
Refer to the instructions supplied with the DC Power Cord and adapter cable for information on how to operate
the device using DC power.
1118824, VER. 00 PAGE 4-3

4.1 STARTING THE DEVICE

SD Card Cover/Slot
Air Outlet Port

Power Inlet

Side Cover Filter Area

LCD Screen

Humidifier Icon and


Number Settings UI Knob

Alarm Silence/Indicator
Ramp Button
Button

FIGURE 4-1: DEVICE CHARACTERISTICS

Display Screen Shows therapy settings, patient data, and error messages. The opening screen is
shown temporarily when the unit is first plugged in before changing to the main menu.

Humidifier Icon This LED lights up when the optional System One Heated Humidifier is attached. The
humidifier number settings are only visible when the System One Heated humidifier is
attached and therapy is active. Please refer to the System One Heated humidifier user
manual for more information.

UI Knob Turn the UI Knob to toggle between options on the screen. Press the UI Knob to
choose an option.

Ramp Button When the airflow is on, this button allows you to activate or restart the ramp function.
This LED lights up when therapy is active or during specific alerts.

Alarm Silence/ Silences the audible portion of the alarm for a period of time and indicates an alarm
Indicator Button condition.
PAGE 4-4 1118824, VER. 00

1. Plug the device into an AC power source. The RAMP button lights up and the opening screen
momentarily appears.
2. The next screen to appear is the Home screen, shown below.

Therapy Comfort

Info Setup

Text View Icon View - Blower Off Icon Mode - Blower On


FIGURE 4-2: HOME SCREEN

3. Turn the UI Knob to toggle between the four options. Highlight “Therapy” or the Therapy icon.
Press the UI Knob to turn on the airflow and begin therapy.
4. Press the UI Knob again to turn off therapy and return to the Home screen.

4.2 NAVIGATING THE DEVICE SCREENS


In either User Mode or Provider Mode, turn the UI Knob to toggle between options and settings on the screen.
Press the UI Knob to choose an option or setting that is highlighted. If you choose “Back” on any screen, it will
take you back to the previous screen.

NOTE

• The screens shown throughout this manual are examples


only. Actual screens may vary slightly.
• Your device will either display in text mode (English only) or
icon mode.

4.3 USER AND PROVIDER MODES


The devices are equipped with the following control modes:
• User Mode - The parameters that can be modified by the patient are limited.
• Provider Mode - used by homecare Professionals to set the device’s parameters for the patient’s
needs.
1118824, VER. 00 PAGE 4-5

4.3.1 USER MODE

NOTE

= Setup

From the Home screen, highlight the “Comfort” option and press the UI Knob. The following Setup screen will
appear:

Back

Comfort
FLEX 2 Bi-Flex 2
4 Ramp start 4
Rise time 3
3

Icon View Text View


FIGURE 4-3: COMFORT OPTIONS SCREEN

Bi-Flex Setting Flex pressure relief - This setting can be enabled or disabled in Provider Mode.

Ramp Start Ramp Start Pressure - This setting can be enabled or disabled in Provider Mode.

Rise Time Rise Time Setting - This setting can be enabled or disabled in Provider Mode.

From the Home screen, highlight the “Setup” option and press the UI Knob. The following Setup screen will
appear:

Back
Back light on
Setup

hPa/cmH2O cmH2O
cmH2O
Humidier 3
3

Icon View Text View


FIGURE 4-4: USER SETUP SCREENS

Backlight Enable or disable the button LED backlight on the device.

hPa/cmH2O Select either hPa or cm H2O as the default unit of measure on the device.

Humidifier View and adjust the humidifier setting. This setting displays when a humidifier is attached.
PAGE 4-6 1118824, VER. 00

From the Home screen, highlight the “Info” option and press the UI Knob. The following Setup screen will
appear:

Back
890.1 Blower Hours 890.1

Info
902.0 Machine Hours 902.0

Icon View Text View


FIGURE 4-5: USER INFO SCREENS

Blower Hours Displays the total number of hours that the Blower has been on.

Machine Hours Displays the total number of hours that the Blower has been on.

NOTE

• The screen will only show four (4) lines at a time. As you rotate the UI Knob to toggle over
different options the screen will slide up and down accordingly.
• For additional information on User Mode, refer to the device’s User Manual.

4.3.2 PROVIDER MODE


When in Provider Mode, full access to all parameters is granted. To access Provider Mode, refer to Figure 4-6.

Therap y Fle x

Info Setu p

To access Provider Mode,


1. With power applied to the
device, use the Control Wheel
and toggle to “Setup”.

2. Press down and hold


the Control Wheel and
Ramp Button for at least
five seconds.

FIGURE 4-6: ACCESSING PROVIDER MODE


1118824, VER. 00 PAGE 4-7

TO NAVIGATE THE PROVIDER MODE SCREENS:


Turn the UI Knob to toggle between options and settings on the screen. Press the UI Knob to choose an option
or setting that is highlighted. Choose “Back” to return to the previous screen.

NOTE
Provider mode will time out after one minute of inactivity. The
device will automatically return to the Home Screen in the User
Mode.

FIGURE 4-7: BIPAP AVAPS PROVIDER MENU


PAGE 4-8 1118824, VER. 00

FIGURE 4-8: BIPAP S/T PROVIDER MENU

Mode CPAP, S, S/T, T, or PC. The default setting is S/T. PC mode is only available on the BiPAP
AVAPS device.

Flex Control ““no” Allows the user to adjust the Bi-Flex setting if in “S” mode. “Yes” locks the Bi-Flex
setting so users cannot adjust it by selecting “yes”.

Bi-Flex The setting of Off, 1, 2, or 3 is the level of air pressure relief that the patient feels when
(FLEX) exhaling during therapy. The default setting is Off.

CPAP CPAP pressure setting from 4-20 in 1.0 increments. The default setting is 10.

AVAPS Enable or disable AVAPS when in S, S/T, T, or PC mode by selecting “yes” or “no”. The
default setting is “no”. This setting is available only on the BiPAP AVAPS device.
1118824, VER. 00 PAGE 4-9

Vte If AVAPS is enabled, the target tidal volume can be set from 200-1500 ml in 10 ml
increments. The default setting is 200. This setting is available only on the BiPAP AVAPS
device.

IPAP Max If AVAPS is enabled, the IPAP Max can be set from 4-25 in 1.0 increments. The default
setting is 12. This setting is available only on the BiPAP AVAPS device.

IPAP Min If AVAPS is enabled, IPAP Min setting from 4-25 in 1.0 increments. The default setting is
12. This setting is available only on the BiPAP AVAPS device.

IPAP When AVAPS is not enabled, IPAP can be set to 4-25 in 1.0 increments. The default
setting is 12.

EPAP In any mode except CPAP, EPAP can be set from 4-IPAP in 1.0 increments. The default
setting is 4.

BPM In S/T or PC mode, Breaths Per Minute setting is from 0-30 in 1.0 BPM increments. In T
mode, the minimum BPM setting is 4. The default is 10.

Ti In S/T, T, or PC mode, the Inspiratory Time can be set from 0.5 to 3 seconds in 0.1
increments. The default setting is 1.0.

Rise Time If set to “Yes,” users can not adjust the Rise Time. If set to “no,” users can adjust the Rise
Control Time.

Rise Time Rise time is the time it takes for the device to change from EPAP to IPAP. The default
setting is 1.

Ramp Time Ramp Time can be set from 0 (off) - 45 minutes in 5-minute increments. The default setting
is 0.

Ramp Start Ramp Start Pressure can be set from 4 to the CPAP or EPAP setting (depending on your
Pressure therapy mode) in increments of 1. The default is 4.

Apnea The Apnea alarm detects the cessation of spontaneous breathing. Enable or disable the
Apnea alarm by choosing 0 (off), 10, 20, or 30 seconds. The alarm will sound when the
time between patient-triggered breaths is greater or equal to the specified apnea alarm
setting. The default is 0.

Patient Enable or disable the Patient Disconnect alarm by choosing 0, 15, or 60 seconds. The
Disconnect alarm will sound when a large, continuous air leak is detected in the circuit for more than
the specified alarm setting. The default is 0.

MinVent Enable or disable the Low Minute Ventilation alarm by choosing 0 (off) to 99 lpm in 1.0
increments. The alarm will sound when the calculated minute ventilation is less than or
equal to the specified setting. The default is 0 (off).

Low Vte When AVAPS is enabled, enable or disable the Low Tidal Volume alarm by choosing 0
(off) or 1 (on). If enabled, the alarm will sound when the measured patient pressure has
reached the IPAP max setting and the estimated exhaled tidal volume is less than or equal
to 90% of the target tidal volume. The default is 0 (off). BiPAP AVAPS device only.

Backlight Enable or disable the button backlights with this setting.

Language Select the language to display on-screen, or select “Icon” to display icons on-screen.

hPa/cmH2O Select the units of pressure that are displayed on-screen, “hPa” or “cmH2O”.
PAGE 4-10 1118824, VER. 00

Setup Select which measured parameters will display on the Monitor Pressure screen. Choose
Parameter from Leak, RR (Respiratory Rate), Min vent, or Vte.
Display

Humidifier If the humidifier is attached to the device, you can select from 0 (off) to 5 in increments of 1
to enable or disable the humidifier setting. The default is 0 (off). This setting only displays if
a humidifier is attached to the device.

Reset Select “yes” to reset the blower hours (e.g., to track device usage between patients).
Blower
Hours

Provider Enable or disable provider mode. Selecting “on” will put the device in provider mode (and
Mode the device will not automatically return to patient mode when the screen times out or you
select the Back option). Selecting “no” keeps the device in patient mode.

4.3.3 MEASURED PARAMETERS


The following table describes each measured parameter. The measured parameters that display on the
Monitor Pressure screen only appear one at a time. The Setup Parameter Display setting on the Setup screen
allows you to choose which measured parameters you want displayed. The parameters below appear on both
the Monitor Pressure and the Monitor Parameters screens.

Pressure Displays the current patient pressure.

Leak The estimated leak is the average leak value for the last 6 breaths. The
display is updated at the end of each breath.

Respiratory Rate (RR) This is the average of the previous 6 breaths. If the mode supports
machine-triggered breaths, this display will be the total breathing rate
(spontaneous breaths + machine breaths). The display is updated at the
end of each breath.

Minute Ventilation (MinVent) The estimated Exhaled Minute Ventilation is based on the average of the
last 6 breaths. The display is updated at the end of each breath.

Exhaled Tidal Volume (Vte) The estimated Exhaled Tidal Volume is obtained by the integration of
patient flow. The display is updated at the end of each breath.
1118824, VER. 00 PAGE 5-1

CHAPTER 5: TROUBLESHOOTING AND ERROR CODES


5.0 INTRODUCTION
This section provides instructions for viewing and clearing the devices’ error log, a description of the error
codes and bench checkout procedure.

5.1 READING THE DEVICE’S ERROR LOG


Error codes can be viewed on a PC using Service Center Tools or on the device’s display. Refer to Chapter 1
of this Service Manual for additional information on obtaining the Service Center Tools software and
connecting the device to a PC.
To read the device’s error log, perform the following:
1. Connect the device to a PC. Refer to Chapter 1 for information on connecting the device to a PC.
2. Apply power to the device.
3. Open Service Center Tools from the Windows Start menu.

FIGURE 5-1: START MENU


PAGE 5-2 1118824, VER. 00

4. Select Read Error Log from the drop-down menu.

FIGURE 5-2: SERVICE CENTER TOOLS

5. The device’s stored error codes will be displayed on the PC monitor.

5.2 CLEARING THE DEVICE’S ERROR LOG


To clear the device’s error log, perform the following:
1. Connect the device to a PC. Refer to Chapter 1 for information on connecting the device to a PC.
2. Apply power to the device.
3. Open Service Center Tools from the Windows Start menu.
4. Select Clear Error Codes from the drop-down menu.
1118824, VER. 00 PAGE 5-3

FIGURE 5-3: START MENU

5. Verify that a “Error Log Cleared” confirmation window appears.

5.3 ERROR CODES


The four Error Types are described as follows:

ERROR TYPE DESCRIPTION


Vent Inop The error information is recorded in NVRAM and the unit is placed into Safe State. The
only functionality available to the user is serial communication, turning off the audible
alarm via a key press and removing power.

Reboot The error information is recorded in NVRAM and the unit is Rebooted.

High Priority These alarms require immediate operator response. The alarm signal consists of a red
LED and a high priority sound. The display has the message ALARM at the top of the
screen.

Medium Priority These alarms require prompt operator response. The alarm signal consists of a yellow
LED and a medium priority sound. The display has the message ALARM at the top of
the screen.

Low Priority These alarms require operator awareness. The alarm signal consists of a yellow LED
and a low priority sound. The display has the message ALARM at the top of the screen.

Log Only The error information is recorded in NVRAM and the unit continues to operate without
noticeable alteration.
PAGE 5-4 1118824, VER. 00

The following tables list the error codes for the Philips Respironics NIV devices.

CODE DESCRIPTION TYPE ACTION


E-0 No Error - you should only see this code in the N/A None
error log when the log entry is empty - never in
the middle of an otherwise full log.
E-1 Software entered state that causes Device In- Stop Replace the Therapy PCA
operative
E-2 Failed the destructive power on self test of in- Reboot Replace the Therapy PCA
ternal RAM
E-3 Reserved for future use. Log Only None
E-4 Reserved for future use. Log Only None
E-5 Reserved for future use. Log Only None
E-6 Software Failure Log Only Replace the Therapy PCA
E-7 Failed the power on self test of the watchdog Reboot Replace the Therapy PCA
timer

E-8 Failed the power on self test of the watchdog Reboot Replace the Therapy PCA
timer.
E-9 One of the tasks in the background thread is Reboot Replace the Therapy PCA
preventing the remaining tasks from executing.
E-10 During RASP operation response exceeded Log Only Replace the Therapy PCA
time limit
E-11 During Power-On tests, an error occurred while Reboot Replace the Therapy PCA
testing the watchdog timer.
E-12 Reserved for future use Log Only None
E-13 Reserved for future use Log Only None
E-14 Processor not able to establish communication Vent Inop Replace the Therapy PCA
with the Flow Sensor
E-15 Reserved for future use Log Only None
E-16 Reserved for future use Log Only None
E-17 Reserved for future use Log Only None
E-18 Reserved for future use Log Only None
E-19 During spinup of the Blower, the drive detected Reboot In the following order:
that the rotor was not spinning or wires were • Reseat Blower Con-
broken.
nectors
• Replace Blower Assy
• Replace Therapy
PCA
E-20 Processor is unable to communicate with Vent Inop Replace Therapy PCA
Pressure Sensor
E-21 Processor not able to establish communication Reboot Clear error log and retest. If re-
with the Flow Sensor peats, replace Therapy PCA
1118824, VER. 00 PAGE 5-5

CODE DESCRIPTION TYPE ACTION


E-22 Humidifier plate is not making heat Log Only In the following order:
• Replace Heater Plate
• Orientation/Replace
Base Humidifier
Cable
• Replace Therapy
PCA
E-23 Humidifier plate temperature is at maximum Log Only • Replace Heater Plate
(183 degrees F)
• Replace Therapy
PCA
E-24 Flow offset error for 5 minutes consecutively. Vent Inop Replace Therapy PCA
E-25 Pressure Offset error (offset exceeded +/- 3 Vent Inop Replace Therapy PCA
cmH2O range for 5 minutes consecutively)
E-26 Flow Sensor Table is corrupt Vent Inop Replace Therapy PCA
E-27 During acquisition of the 12C bus to communi- Vent Inop Replace Therapy PCA
cate with the EEPROM, there was a failure
E-28 Program execution error. Reboot Replace Therapy PCA
E-29 Processor is unable to communicate with Am- Log Only Replace Therapy PCA
bient Sensor
E-30 Program execution error Log Only Replace Therapy PCA
E-31 Program execution error Log Only Replace Therapy PCA
E-32 V bus has risen above 17.3 VDC for 25 ms. Vent Inop Replace Therapy PCA
E-33 Blower cannot be controlled: Not spinning, bro- Reboot In the following order:
ken wires, broken Blower drive, wrong Blower • Reseat Blower Con-
calibration
nectors
• Replace Blower Assy
• Replace Therapy PCA
E-34 Blower cannot be controlled (speed detected Reboot In the following order:
as too high): Blower Control, broken wires, bro- • Reseat Blower Con-
ken Blower drive, wrong Blower calibration.
nectors
• Replace Blower Assy
• Replace Therapy PCA
E-35 Blower cannot be controlled (speed detected Reboot In the following order:
as negative) • Reseat Blower Con-
nectors
• Replace Blower Assy
• Replace Therapy PCA
PAGE 5-6 1118824, VER. 00

CODE DESCRIPTION TYPE ACTION


E-36 Blower thermistor is open circuit. Could be a Log Only In the following order:
broken wire or bad or missing connector. • Reseat Blower Con-
nectors
• Replace Blower Assy
• Replace Therapy PCA
E-37 Blower thermistor is shorted. Could be caused Log Only In the following order:
by the Blower being very high temperature. • Reseat Blower Con-
nectors
• Replace Blower Assy
• Replace Therapy PCA
E-38 Measurement of Blower parameters could not Vent Inop In the following order:
be found within 18s. Could be defective Blower • Reseat Blower Con-
drive, broken wires.
nectors
• Replace Blower Assy
• Replace Therapy PCA
E-39 Ramp Key is stuck on Log Only Check the operation/alignment
of the Ramp button. If OK, re-
place Therapy PCA
E-40 Knob Stuck in the pressed position Log Only In the following order:
• Reposition or replace
the UI knob/top
enclosure neces-
sary
• Replace Therapy
PCA
E-41 Humidifier’s thermistor may be shorted. Log Only In the following order:
• Replace Heater Plate
• Replace Therapy
PCA
E-42 Reserved for future use Log Only None
E-43 Program execution error. Reboot Replace Therapy PCA
E-44 During communication with the EEPROM, the Reboot Replace Therapy PCA
transfer was never completed
E-45 During rotation of the rotary encoder, the en- Log Only Replace Therapy PCA
coder signal B is changing but encoder signal
A is not
E-46 During rotation of the rotary encoder, the en- Log Only Replace Therapy PCA
coder signal A is changing but encoder signal
B is not
E-47 The number of bytes transferred was incorrect Reboot Replace Therapy PCA
during NVRAM operation
1118824, VER. 00 PAGE 5-7

CODE DESCRIPTION TYPE ACTION


E-48 The blower S/W 16 kHz periodic loop has ex- Reboot Replace Therapy PCA
ceeded 62.4 µs.
E-49 Indicates that the sensor PCA battery may be Log Only Replace Therapy PCA
dead. Could also indicate that the RTC has
never been set.
E-50 The RTC has not incremented within one min- Log Only Replace Therapy PCA
ute - should increment every second.
E-51 Blower Calibration storage unit in NVRAM con- Reboot Replace Therapy PCA
tains all zeros
E-52 Reserved for future use. Log Only None
E-53 The present therapy software does not support Vent Inop Replace Therapy PCA
this hardware version.
E-54 Program Execution Error Reboot Replace Therapy PCA
E-55 Process Phase Lock Loop (PLL) is not locked Reboot Replace Therapy PCA
E-56 The flow sensor tubing may be occluded with Vent Inop Replace Therapy PCA
water resulting in a constant near zero output.
Error is persistent through power cycles.
E-57 Reserved for future use. Log Only None
E-58 One of the tasks in the background thread has Reboot Replace Therapy PCA
somehow gotten stuck preventing the remain-
ing tasks from executing.
E-59 Reserved for future use Log Only None
E-60 Program Error - Exception stack end location Reboot Replace Therapy PCA
memory overrun.
E-61 Exception stack has written into reserve. Log Only None
E-62 Program Error - Exception stack starting loca- Reboot Replace Therapy PCA
tion memory overrun.
E-63 Program Error - FIQ stack end location memo- Reboot Replace Therapy PCA
ry overrun.
E-64 FIQ stack has written into reserve. Log Only None
E-65 Program Error - FIQ stack starting location Reboot Replace Therapy PCA
memory overrun.
E-66 Program Error - IRQ stack end location memo- Reboot Replace Therapy PCA
ry overrun.
E-67 IRQ stack has written into reserve Log Only None
E-68 Program Error - IRQ stack starting location Reboot Replace Therapy PCA
memory overrun.
E-69 Program Error - Service Stack end location Reboot Replace Therapy PCA
memory overrun.
E-70 Service Stack has written into reserve Log Only None
E-71 Program Error - Service stack starting location Reboot Replace Therapy PCA
memory overrun.
PAGE 5-8 1118824, VER. 00

CODE DESCRIPTION TYPE ACTION


E-72 Program Error - Data written to an illegal ad- Reboot Replace Therapy PCA
dress.
E-73 Program Error - Jump to an illegal address. Reboot Replace Therapy PCA
E-74 Program Error - Illegal instruction detected. Reboot Replace Therapy PCA
E-75 During the computation of VqSquared, it was Reboot • Reseat Blower Con-
determined that the value would be negative, nectors
generating this error.
• Replace Blower Assy
• Replace Therapy PCA
E-76 Reserved for future use. Log Only None
E-77 Reserved for future use. Log Only None
E-78 Reserved for future use. Log Only None
E-79 During spinup of the motor the drive detected Reboot • Reseat Blower Con-
that the rotor was not spinning or wires were nectors
broken.
• Replace Blower Assy
• Replace Therapy PCA
E-80 Parameter settings corrupted. Vent Inop Replace Therapy PCA
E-81 Parameter settings corrupted. Vent Inop Replace Therapy PCA
E-82 Program execution error or defective EE- Reboot Replace Therapy PCA
PROM.
E-83 Defective EEPROM. Vent Inop Replace Therapy PCA
E-84 Defective EEPROM. Vent Inop Replace Therapy PCA
E-85 Reserved for future use Log Only None
E-86 Program execution error Reboot Replace Therapy PCA
E-87 Program execution error Log Only Replace Therapy PCA
E-88 3 reboots within 24 hours. Vent Inop Replace Therapy PCA
E-89 Reserved for future use Log Only None
E-90 Software rebooted since it wa initiated by the Reboot None
user.
E-91 Spontaneous breathing has not been detected High Alarm None
within the alarm time.
E-92 High flow condition has been detected. High Alarm None
E-93 The measured Minute Ventilation is less than High Alarm None
or equal to the alarm setting.
E-94 High pressure condition. High Alarm Replace Therapy PCA
E-95 Excessive high pressure condition. Vent Inop Replace Therapy PCA
E-96 Low pressure condition High Alarm Replace Therapy PCA
E-97 Reserved for engineering Log Only None
E-98 Silence Key is stuck on. Log Only • Check the silence button op-
eration.
• Replace THerapy PCA.
1118824, VER. 00 PAGE 5-9

CODE DESCRIPTION TYPE ACTION


E-99 Input voltage is low. Medium Alarm None
E-100 Processor is unable to communicate with Baro- Log Only Replace Therapy PCA
metric Sensor.
E-101 Indicates that the prescription on the SD card Info Alarm None
has been accepted.
E-102 Indicates that the prescription on the SD card Info Alarm None
has been rejected.
E-103 Program Execution Error. Vent Inop Replace Therapy PCA
E-104 Reserved for future use Log Only None
E-105 Indicates that the SD card has become corrupt- Low Alarm Install a new SD Card
ed
E-106 Indicates that the SD card is full of data. Low Alarm Install a new SD Card
E-107 Indicates that the SD card has been removed. Info Alarm None
E-108 Indicates that the SD card has been inserted Info Alarm None
E-109 Indicates that a SD card error occurred Low Alarm Reinsert SD card
E-110 The desired tidal volume cannot be delivered High Alarm None
within the limits of the IPAP Min and Max set-
tings.
E-111 Reserved for future use Log Only None
E-112 Unable to open BiPAP .S on the SD card. Info Alarm Install a new SD Card
E-113 Unable to read BiPAP .S on the SD card. Info Alarm Install a new SD Card
E-114 The used tried to upgrade to an older version of Info Alarm Install a new SD Card
a software.
E-115 The user tried to upgrade to version of software Info Alarm Install a new SD Card
that is anot intended for this device.
E-116 BiPAP .S file on the card is corrupt. Info Alarm Install a new SD Card
E-117 Program execution error Log Only Replace Therapy PCA
E-118 Therapy queue is full. Program execution error. Log Only Replace Therapy PCA
E-119 Pulse oximeter is reading high quality data. Info Alarm None
E-120 Pulse oximeter is reading poor quality data. Info Alarm None
E-121 Ventilator has collected enough pulse oximetry Info Alarm None
data.
E-122 No SD card present to store the collected pulse Low Alarm Insert SD Card
oximetry data.
E-123 Reserved for future use. Log Only None
E-124 Pulse Oximetry queue is full. Program execu- Log Only Replace Therapy PCA
tion error.
E-125 Reserved for future use. Log Only Insert Card
E-126 Program Error. Reboot Replace Therapy PCA
E-127 A Thread Stack has written into reserve Log Only None
E-128 A queue has written into reserve Log Only None
PAGE 5-10 1118824, VER. 00

CODE DESCRIPTION TYPE ACTION


E-129 Program execution error Reboot Replace Therapy PCA
E-130 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-131 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-132 Indicates that a SD card error occurred Low Alarm None
E-133 Indicates that a SD card error occurred Low Alarm None
E-134 Reserved for engineering use Log Only None
E-135 Indicates that a SD card error occurred Log Only None
E-136 Indicates that a SW upgrade was started Log Only None
E-137 Reserved for future use Log Only None
E-138 Reserved for future use Log Only None
E-139 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-140 Indicates that 60W power supply was used with Log Only None
heated tube humidifier
E-141 Program execution error Reboot Replace Therapy PCA
E-142 Heated tube temperature is at maximum (41 Log Only Replace Therapy PCA
deg C). Could be shorted thermistor.
E-143 Reserved for future use Log Only None
E-144 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-145 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-146 Reserved for future use Log Only None
E-147 Unable to create a file in the EEPROM Log Only None
E-148 Indicates that the device has started copying Info Alarm None
logs to SD card
E-149 Indicates that the device has finished copying Info Alarm None
logs to SD card
E-150 Indicates that the device has started copying Log Only None
logs from EEPROM
E-151 Indicates that SD card was prematurely re- Log Only None
moved during copying of logs
E-152 Indicates that pressure sensor may be unreli- Vent Inop Replace Therapy PCA
able
E-153 Reserved for future use Log Only None
E-154 Indicates that the clearing of patient data failed Info Alarm None
E-155 Indicates that the clearing of patient data is in Info Alarm None
progress
E-156 Indicates that the clearing of patient data was Info Alarm None
successful
1118824, VER. 00 PAGE 5-11

CODE DESCRIPTION TYPE ACTION


E-157 Invalid access to the EEPROM Log Only None
E-158 Unable to enqueue messages to the Log Man- Log Only None
ager
E-159 Indicates that device could not copy logs to SD Low Alarm None
card due to an error
E-160 Indicates that the SD card has become corrupt- Low Alarm None
ed
E-161 Indicates that the serial number is not valid for Log Only None
logging purposes
E-255 Program execution error Reboot Replace Therapy PCA

NOTE
BiPAP autoSV Advanced Errors not listed are Reboot
error types and require PCA replacement.

5.4 BENCH CHECKOUT


1. Visually inspect the outside of the device for physical damage and broken or missing parts.
2. Apply power to the device and verify the buttons are properly backlit and the LCD is working.
3. Turn on the device and verify proper operation of the unit. Listen to the device for noisy operation
or loose components.
4. Run the device for at least eighteen minutes.
5. Perform repairs to the device as necessary.
PAGE 5-12 1118824, VER. 00

This page intentionally blank.


1118824, VER. 00 PAGE 6-1

CHAPTER 6: NIV DEVICE REPAIR & REPLACE


This Chapter illustrates the names and locations of the replaceable components in the Philips Respironics
BiPAP AVAPS and BiPAP S/T devices. If repair or replacement procedures are performed, the device must be
run-in for a minimum of eighteen (18) minutes, and tested to verify its proper operation. Refer to Chapter 8 for
Testing Procedures.

WARNING
To prevent electrical shock, disconnect the electrical supply before
attempting to make any repairs to these devices.

CAUTION
Components used in this device are subject to damage from static electricity. Repairs made to this device
must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.
PAGE 6-2 1118824, VER. 00

NOTE
The BiPAP AVAPS and S/T have experienced significant design changes. Philips Respironics began
manufacturing a “2.XX” and “3.XX” version of the devices. These versions are manufactured with
hardware components that are not compatible with the previously-designed version. “2.XX/3.XX”
refers to the firmware version of the device. Devices that are not marked “2.XX/3.XX” require the use of the
previously-designed components (refer to the Repair and Replacement section of this manual for further
clarification.) To differentiate these devices from the previously-designed version, note the “2.XX” or “3.XX”
annotation on the serial number label located on the bottom of the device, as follows:

If the “2.XX” annotation is present on the device’s serial number label, then the following components are
different from the previously-designed version of the device and are not backwards compatible.
• PCA,
• Blower,
• Blower Cap,
• Air Inlet Seal,
• Sound Abatement Foam, and
• Top Cover.

If the “3.XX” annotation is present on the device’s serial number label, then the components listed in the
RP Kit Listing section 6.0 of Repair and Replace Chapter showing (3.XX) follow the “3.XX” format. These
components are not backwards compatible.

RP kits for both the previous design and the “2.XX/3.XX” version of the device will be available as long as
parts are available from Philips Respironics suppliers.
1118824, VER. 00 PAGE 6-3

6.0 REPLACEMENT PART (RP) KITS FOR PR SYSTEM ONE NIV DEVICES

BiPAP AVAPS BiPAP S/T

1/4” Test Adapter (for run-in) 332353 332353

Air Inlet Seal 1064732 1064732

Alarm Assembly 1071730 1071730

Alarm Holder 1071728 1071728

Alarm/Ramp Button (Keypad) 1071732 1071732

Blower Assembly 1064734 1064734

Blower Assembly 3.XX 1118688 1118688

Blower Cap 1064735 1064735

Blower Housing 1064736 1064736

Blower Outlet Bellows 1064747 1064747

Bottom Enclosure 1071731 1071731

ST/AVAPS Bottom Enclosure 3.XX 1118695 1118695

Flow Manifold 1064751 1064751

Humidifier Base Cable 1064733 1064733

Link Module 1074113 1074113

Main PCA (non-Heated Tube) 1068961 1068963

S/T PCA,US / IN / BR / FR 3.XX 1117459

S/T PCA, INTL 25 3.XX 1117460

S/T PCA, China 3.XX 1117461

AVAPS PCA, US/ IN/ BR/ FR 3.XX 1117462

AVAPS PCA, INTL 25 1117463

AVAPS PCA, China 1117464

O2 Enrichment Attachment
312710 312710
(for testing)

Outside Cover 1064808 1064808

Power Supply 1058190 1058190

Right Panel Assembly 1064750 1064750

SD Card Slot Cover 1064765 1064765

Top Enclosure 1071733 1071727

Top Enclosure 3.XX 1109987 1109987


PAGE 6-4 1118824, VER. 00

BiPAP AVAPS BiPAP S/T

Sound Abatement Foam 1064766 1064766

UI Knob 1064787 1064787

AVAPS UI Panel 3.XX 1118689

S/T UI Panel 3.XX 1118690

AVAPS INTL UI Panel 3.XX 1118691

S/T Device Label-China 3.XX 1118692

AVAPS Device Lbl-China 3.XX 1118693

1071729 1071729
Warning Label (Dom. U.S.) (Dom. U.S.)
1071596 (Int’l) 1071596 (Int’l)

S/T, AVAPS Warning Label-CN,


1118694 1118694
3.XX

PR REMstar/BiPAP Air Inlet Seal


1080757 1080757
2.XX

PR REMstar/BiPAP Blower Kit


1080758 1080758
2.XX

PR REMstar/BiPAP Blower Cap


1080759 1080759
2.XX

PR REMstar/BiPAP Sound
1080760 1080760
Abatement Foam 2.XX

BiPAP AVAPS C Series Top


1082723
Enclosure 2.XX

BiPAP S/T C Series Top Enclosure


1082722
2.XX
1118824, VER. 00 PAGE 6-5

6.1 REPLACEMENT INSTRUCTIONS


6.1.1 REPLACING THE SD CARD SLOT COVER

Included in Kit Tools Required

• SD Card Slot Cover Small flat blade screwdriver

SD Card Slot

Power Inlet

Air Outlet Port

Filter Area
FIGURE 6-1: SD CARD SLOT COVER LOCATION

TO REMOVE THE SD CARD SLOT COVER:


• Refer to Figure 6-2.

FIGURE 6-2: SD CARD SLOT COVER REMOVAL

TO INSTALL THE SD CARD SLOT COVER:


• Snap the SD Card Slot Cover into place on the back of the device.
PAGE 6-6 1118824, VER. 00

6.1.2 REPLACING THE USER INTERFACE (UI) KNOB

Included in Kit Tools Required

• UI Knob Small flat blade screwdriver

UI Knob

Keypad

FIGURE 6-3: UI KNOB LOCATION

To remove the UI Knob:


• Pull the UI Knob straight up from the UI stem. A small flat blade screwdriver may be used to care-
fully pry the UI Knob from the device.

NOTE
A “D” clip is installed in the UI Knob.

To Install the UI Knob:


1. Verify that the “D” clip is installed in UI Knob.
2. Align the flat side of “D” clip with the flat side of the UI stem.
3. Press the UI Knob onto the UI stem.
4. Rotate the UI knob and verify that it is secure and rotates freely.

“D” clip installed

FIGURE 6-4: “D” CLIP IN UI KNOB


1118824, VER. 00 PAGE 6-7

6.1.3 REPLACING THE RIGHT SIDE COVER

Included in Kit Tools Required

Right Side Cover None

NOTE
The Right Side Cover is used when there is no
Humidifier present.

FIGURE 6-5: RIGHT SIDE COVER

TO REMOVE THE RIGHT SIDE COVER


1. Push the locking tab on the end of the Right Side Cover towards the device’s Outlet Port.
2. Lift the Cover away from the device.

FIGURE 6-6: RIGHT SIDE COVER LOCKING TAB

TO REMOVE THE RIGHT SIDE COVER


1. Insert the Right Side Cover, support tabs at the front of the device first, into it’s mounting location.
2. Press the Right Side cover fully into place. Verify that the locking tab snaps and secures the cover.
PAGE 6-8 1118824, VER. 00

6.1.4 REPLACING THE TOP COVER

Included in Kit Tools Required

Top Cover T15 Torx screwdriver

FIGURE 6-7: TOP COVER (BIPAP AVAPS SHOWN)

TO REMOVE THE TOP COVER


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Place the device on a protected work surface and carefully turn it over to expose its bottom.
3. Using a Torx T15 screwdriver, remove the two #6 x 1-3/4” screws that secure the Top Cover to the
Bottom Enclosure. Refer to Figure 6-8.
4. While securely holding the device together, carefully return it to its upright position.
5. Lift the Top Cover away from the Bottom Enclosure. The SD Card Slot Cover is loosely installed in
the Top Cover.
6. The Keypad has a tendency to remain in the Top Cover. If necessary, remove the Keypad from the
Top Cover and maintain it for installation in the replacement Top Cover.
1118824, VER. 00 PAGE 6-9

Torque screws to 10 in-lbs


during installation.

FIGURE 6-8: SCREW LOCATION

NOTE
The SD Card Slot Cover is loosely installed in the Top
Cover. Use care when removing the Top Cover so as
not to lose the SD Card Slot Cover.

To install the Top Cover:


1. Place the Top Cover onto the Bottom Enclosure.
2. Hold the device together and turn it over to expose its bottom.
3. Secure the Top Cover to the Bottom Enclosure using the two #6 X 1-3/4” screws. Torque screws to
10 in-lbs.
4. Assemble the remainder of the device as instructed in previous sections.

6.1.5 REPLACING THE UI PANEL


TO REMOVE THE USER INTERFACE PANEL
1. Remove the UI Knob. Refer to the Replacing the UI Knob section.
2. Gently peel back the User Interface Panel from the Top Cover
3. Remove any residual adhesive from the Top Cover.
TO INSTALL THE USER INTERFACE PANEL
1. Remove the protective backing from the new User Interface Panel
2. Install the User Interface Panel to the Top Cover ensuring the Panel fits within the recessed area.
PAGE 6-10 1118824, VER. 00

6.1.6 REPLACING THE KEYPAD

Included in Kit Tools Required

Keypad T15 Torx screwdriver

UI Knob

Keypad

FIGURE 6-9: KEYPAD

To remove the Keypad:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Keypad from the Top Cover.

To install the Keypad:


1. Place the Keypad in the Top Cover.
2. Assemble the remainder of the device as instructed in previous sections.
1118824, VER. 00 PAGE 6-11

6.1.7 REPLACING THE END PANEL

Included in Kit Tools Required

End Panel T15 Torx screwdriver

FIGURE 6-10: OUTSIDE COVER

To remove the Outside Cover:


1. Remove the UI Knob. Refer to 6.1.2.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Slide the Outside Cover out of the Bottom Enclosure.
To Install the Outside Cover:
1. Slide the Outside Cover into the Bottom Enclosure.
2. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-12 1118824, VER. 00

6.1.8 REPLACING THE MAIN PCA

Included in Kit Tools Required

Main PCA T15 Torx screwdriver

FIGURE 6-11: MAIN PCA

To remove the Main PCA:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Disconnect the wiring harnesses from the Main PCA. The wiring harnesses are indicated by red
arrows in Figure 6-11.
4. Squeeze the standoffs, indicated by blue arrows in Figure 6-11, to release the Main PCA from its
mounting location in the Bottom Enclosure.
5. Lift the PCA out of the Bottom Enclosure.
1118824, VER. 00 PAGE 6-13

To Install the Main PCA:


1. Place the PCA in the Bottom Enclosure. Be sure that the Flow and Pressure (if applicable) Sen-
sors properly align with the Flow Manifold.

CAUTION
The PCA’s Flow and Pressure Sensors must be in proper alignment with
the Flow Manifold. Otherwise, the device will not operate properly.

The PCA’s Flow and Pressure


Sensors align here.

FIGURE 6-12: FLOW MANIFOLD

2. Connect the wiring harnesses to the PCA.


3. Install the #4 x 1/2” screw.

NOTE
Verify that the standoffs secure the PCA.

4. Assemble the remainder of the device as instructed in previous sections.


PAGE 6-14 1118824, VER. 00

6.1.9 REPLACING THE BLOWER CAP

Included in Kit Tools Required

• Blower Cap • T8 Torx screwdriver


• #4 x 1/2” screw (x7) • T15 Torx screwdriver

Torque screws to 7 in-lbs


during installation.

FIGURE 6-13: BLOWER CAP

To remove the Blower Cap:


1. Remove the UI Knob. Refer to section 6.1.2.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
1118824, VER. 00 PAGE 6-15

4. Using a T8 Torx screwdriver, remove the seven #4 x 1/2” screws that secure the Blower Cap to the
Bottom Enclosure. The screws are indicated by the white arrows in Figure 6-13.
5. Push the grommet and the Blower wiring harness through its mounting hole in the Blower Cap.
6. Remove the Blower Cap from the Bottom Enclosure.
To install the Blower Cap:
1. Insert the Blower wiring harness and grommet through its mounting hole in the Blower Cap. Verify
that the grommet seats properly in the hole.
2. Align the Blower Cap with the Blower Housing in the Bottom Enclosure.
3. Secure the Blower Cap to the Blower Housing using the seven #4 x 1/2” screws.
4. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-16 1118824, VER. 00

6.1.10 REPLACING THE BLOWER ASSEMBLY AND/OR THE BLOWER OUTLET BELLOWS

Included in Kit Tools Required

• Blower Assembly • T8 Torx screwdriver


• Blower Outlet Bellows • T15 Torx screwdriver

Blower and Blower


Outlet Bellows
Removed from Device

FIGURE 6-14: BLOWER ASSEMBLY AND BLOWER OUTLET BELLOWS

TO REMOVE THE BLOWER ASSEMBLY/OUTLET BELLOWS:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap.Refer to Replacing the Blower Cap
5. Lift the Blower Assembly out of the Blower Housing. Remove the Blower Outlet Bellows from the
Blower Assembly.
To install the Blower Assembly/Outlet Bellows:
1. Place the Outlet Bellows onto the Blower Assembly.
1118824, VER. 00 PAGE 6-17

2. Align the stands located on the bottom of the Blower Assembly with the holes in the Blower Hous-
ing.

FIGURE 6-15: BLOWER INSTALLATION

3. Gently push the Blower Assembly into the Blower Housing.


4. Properly seat the Blower Outlet Bellows in the Blower Housing.
5. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-18 1118824, VER. 00

6.1.11 REPLACING THE FLOW MANIFOLD

Included in Kit Tools Required

• Flow Manifold • T15 Torx screwdriver

Flow Manifold

FIGURE 6-16: FLOW MANIFOLD

NOTE
The other type is for devices that have a Pressure Sensor.

To remove the Flow Manifold:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Lift the Flow Manifold off of the Right Side Assembly.
To install the Flow Manifold:
1. Place the Flow Manifold onto the Right Side Assembly as shown in Figure 6-16.
2. Assemble the remainder of the device as instructed in previous sections.
1118824, VER. 00 PAGE 6-19

6.1.12 REPLACING THE RIGHT PANEL ASSEMBLY

Included in Kit Tools Required

• Right Side Assembly • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-17: RIGHT PANEL ASSEMBLY

To remove the Right Panel Assembly:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Flow Manifold. Refer to Replacing the Flow Manifold.
6. Lift the Right Panel Assembly out of the Bottom Enclosure.
To install the Right Panel Assembly:
1. Slide the Right Panel Assembly into the Bottom Enclosure.
2. Place the Flow Manifold onto the Right Panel Assembly as shown in Figure 6-17.
3. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-20 1118824, VER. 00

6.1.13 REPLACING THE HUMIDIFIER CABLE

Included in Kit Tools Required

• Humidifier Cable • T8 Torx screwdriver


• T15 Torx screwdriver

Verify that key is


facing upwards
during installation.

FIGURE 6-18: HUMIDIFIER CABLE

To remove the Humidifier Cable:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
To install the Humidifier Cable:
1. Place the Humidifier Cable into the Bottom Enclosure. Be sure the Humidifier Cable is properly
seated in its mounting location.
2. Assemble the remainder of the device as instructed in previous sections.
1118824, VER. 00 PAGE 6-21

6.1.14 REPLACING THE BLOWER HOUSING

Included in Kit Tools Required

Blower Housing • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-19: BLOWER HOUSING

To remove the Blower Housing:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
6. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Release the four latches that secure the Blower Housing inside the Bottom Enclosure.
9. Lift the Blower Housing out of the Bottom Enclosure.
To install the Blower Housing:
1. Place the Humidifier Cable into the Bottom Enclosure. Be sure the Humidifier Cable is properly
seated in its mounting location.
2. Press the Blower Housing into its mounting location in the Bottom Enclosure. Be sure that all four
locking tabs secure the Housing.
3. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-22 1118824, VER. 00

6.1.15 REPLACING THE ALARM ASSEMBLY AND/OR ALARM HOLDER

Included in Kit Tools Required

• Alarm Assembly • T8 Torx screwdriver


• T15 Torx screwdriver

Included in Kit Tools Required

• Alarm Holder • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-20: ALARM ASSEMBLY AND ALARM HOLDER

To remove the Alarm Assembly and Alarm Holder:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
6. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Remove the Blower Housing. Refer to Replacing the Blower Housing.
9. Lift the Alarm Assembly and Housing out of the Bottom Enclosure.
10. Remove the Alarm Assembly from the Alarm Holder.
To install the Alarm Assembly and Alarm Holder:
1. Place the Alarm Assembly into the Alarm Holder as shown in Figure 6-20.
2. Route the Alarm Assembly Wires through the loop in the Alarm Holder as shown in Figure 6-20.
3. Place the Alarm Assembly and Alarm Holder into the Bottom Enclosure as shown in Figure 6-20.
1118824, VER. 00 PAGE 6-23

4. Assemble the remainder of the device as instructed in previous sections.


PAGE 6-24 1118824, VER. 00

6.1.16 REPLACING THE SOUND ABATEMENT FOAM

Included in Kit Tools Required

• Sound Abatement Foam • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-21: SOUND ABATEMENT FOAM

TO REMOVE THE SOUND ABATEMENT FOAM:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
6. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Remove the Blower Housing. Refer to Replacing the Blower Housing.
9. Lift the Foam out of the Bottom Enclosure.

TO INSTALL THE SOUND ABATEMENT FOAM:


1. Place the Foam in the Bottom Enclosure as shown in Figure 6-21.
2. Assemble the remainder of the device as instructed in previous sections.
1118824, VER. 00 PAGE 6-25

6.1.17 REPLACING THE AIR INLET SEAL

Included in Kit Tools Required

Air Inlet Seal • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-22: AIR INLET SEAL

TO REMOVE THE AIR INLET SEAL:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
6. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Remove the Blower Housing. Refer to Replacing the Blower Housing.

TO INSTALL THE AIR INLET SEAL:


1. Install the Air Inlet Seal in the Bottom Enclosure. Verify that it is flush with the Bottom Enclosure
and fully seated on the two prongs as shown in Figure 6-22.
2. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-26 1118824, VER. 00

6.1.18 REPLACING THE BOTTOM ENCLOSURE

Included in Kit Tools Required

• Bottom Enclosure • T8 Torx screwdriver


• T15 Torx screwdriver

FIGURE 6-23: BOTTOM ENCLOSURE

TO REPLACE THE BOTTOM ENCLOSURE:


1. Remove the UI Knob. Refer to Replacing the User Interface (UI) Knob.
2. Remove the Top Cover. Refer to Replacing the Top Cover.
3. Remove the Main PCA. Refer to Replacing the Main PCA.
4. Remove the Blower Cap. Refer to Replacing the Blower Cap.
5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
6. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Remove the Blower Housing. Refer to Replacing the Blower Housing.
9. Remove the Sound Abatement Foam. Refer to Replacing the Sound Abatement Foam.
10. Remove the Air inlet Seal. Refer to Replacing the Air Inlet Seal.
11. Install all the components into the new Bottom Enclosure and assemble the device as instructed in
previous sections.
1118824, VER. 00 PAGE 6-27

6.2 CLEANING THE DEVICE

WARNING
To avoid electrical shock, always unplug the power
cord from the wall outlet before cleaning the device.

CAUTION
Do not immerse the device in liquid or allow any liquid
to enter the enclosure, inlet filter, or any opening.

1. Unplug the device, and wipe the outside of it with a cloth slightly dampened with water and a mild
detergent. Let the device dry completely before plugging in the power cord.
2. Inspect the device and all circuit parts for damage after cleaning. Replace any damaged parts.

6.3 CLEANING AND REPLACING THE FILTERS

CAUTION
Operating the device with a dirty filter may keep the system
from working properly and may damage the device.

Under normal usage, you should clean the gray foam filter at least once every two weeks and replace it with a
new one every six months. The white ultra-fine filter is disposable and should be replaced after 30 nights of use
or sooner if it appears dirty. DO NOT clean the ultra-fine filter.

CAUTION
Dirty inlet filters may cause high operating temperatures that may affect device
performance. Regularly examine the inlet filters as needed for integrity and cleanliness.

1. Disconnect the device from the power source.


2. Remove the filter(s) from the enclosure by gently squeezing the filter in the center and pulling it
away from the device.
3. Examine the filter(s) for cleanliness and integrity.
4. Wash the gray foam filter in warm water with a mild detergent. Rinse thoroughly to remove all
detergent residue. Allow the filter to air dry completely before reinstalling it. If the foam filter is torn,
replace it. Only Respironics-supplied filters should be used as replacement filters.
5. If the white ultra-fine filter is dirty or torn, replace it.
6. Reinstall the filters, inserting the white ultra-fine filter first if applicable.

CAUTION
Never install a wet filter into the device. You must
ensure sufficient drying time for the cleaned filter.
PAGE 6-28 1118824, VER. 00

6.4 CLEANING THE PATIENT TUBING


Disconnect the flexible tubing from the device. Gently wash the tubing in a solution of warm water and a mild
detergent. Rinse thoroughly and allow the tubing to air dry. The patient tubing should be cleaned daily.

6.5 CLEANING THE HUMIDIFIER TANK

NOTE
Hand washing The Humidifier Tank can be performed daily.

WARNING

• Empty and clean the Humidifier Tank daily to prevent mold and bacteria growth.
• Allow the water in the Humidifier Tank to cool to room temperature before
removing the chamber from the humidifier.

1. Turn the therapy device off and allow approximately 15 minutes for the heater plate and water to
cool.
2. Disconnect the Patient Tubing from the device.
3. Remove the Humidifier Tank Assembly. Empty any remaining water.
4. Separate the Humidifier Tank Lid from the Humidifier Tank Base. Refer to Figure 6-24.

Tab
Hinge s
Hinge s

Water Chamber
Lid

Water Chamber
Base Middle Seal
FIGURE 6-24: SEPARATING THE HUMIDIFIER TANK LID FROM THE TANK BASE

5. Wash the Humidifier Tank Lid and Tank Base by hand in a solution of warm water and mild dish-
washing soap.
6. Inspect all parts for damage prior to reassembly.
7. Reassemble the Humidifier Tank.
8. Fill the Humidifier Tank to the fill line. Inspect the Humidifier Tank for any leaks or damage.
Replace the entire Humidifier Tank Assembly if damaged.
1118824, VER. 00 PAGE 6-29

6.6 SYSTEM RUN-IN


1. Connect the 0.25” Test Orifice to the Outlet Coupler of the device.
2. Enter the Provider Setup Mode and set the device’s output pressure to its maximum setting.
3. Turn on the device’s Blower and allow it to run-in for a minimum of eighteen (18) minutes.
PAGE 6-30 1118824, VER. 00

This page intentionally blank.


1118824, VER. 00 PAGE 7-1

CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT


This section illustrates the names and locations of the replaceable components in the System One Humidifier.

WARNING
To prevent electrical shock, disconnect the Humidifier from the
NIV device before attempting to make any repairs.

CAUTION
Components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, Electro-
Static Discharge (ESD) protected environment.

7.0 HUMIDIFIER REPLACEMENT PART (RP) KITS

RP KIT NAME PART NO. RP KIT NAME PART NO.


Dry Box Assembly 1064803 Inlet Seal (included w/Dry Box Seal) 1064804

Dry Box Seal (included w/Inlet Seal) 1064804 Outside Cover 1064808

Flip Lid Assembly 1064805 Slider Docking Latch 1064797

Heater Plate 1064806 Top Seal 1064798

Heater Plate Spring 1064807 Torx Screwdriver Kit 1040889

Humidifier Bottom Housing 1064799 Water Chamber (Dom. U.S.) 1063785

Humidifier Lower Base 1064800 Water Chamber (Int’l) 1066737

Humidifier Top Housing 1064801 Humidifier Tank Top Seal 1064798

7.1 BENCH CHECKOUT


Prior to performing repair and replacement procedures on the device:
1. Visually inspect the outside of the device for physical damage and broken or missing parts.
2. Connect the Humidifier to the NIV device and verify that the Heater Plate works (i.e., does it get
warm?)
3. Perform repairs to the device as necessary.
PAGE 7-2 1118824, VER. 00

7.2 REPLACEMENT INSTRUCTIONS


Refer to the flow chart provided below to help you to determine which components must be removed when
performing repairs.
1118824, VER. 00 PAGE 7-3

7.2.1 REPLACING THE WATER CHAMBER ASSEMBLY

Included in Kit Tools Required

• Tank Assembly None

FIGURE 7-1: WATER CHAMBER ASSEMBLY

To remove the Water Chamber Assembly:


1. Gently squeeze the latch on the Flip Lid Assembly to release it and lift the Flip Lid Assembly.
2. Pull the Humidifier Tank Assembly out of the Humidifier.
To Install the Humidifier Tank Assembly:
1. With the Flip Lid Assembly in the up position, push the Tank Assembly into the Humidifier.
2. Be sure the Tank assembly is fully seated with the Dry Box Seal.
3. Close the Flip Lid Assembly.
PAGE 7-4 1118824, VER. 00

7.2.2 REPLACING THE TANK TOP SEAL

Included in Kit Tools Required

• Tank Top Seal None

FIGURE 7-2: TANK TOP SEAL

TO REMOVE THE TANK TOP SEAL:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Tank Top Seal from the Flip Lid Assembly.

TO INSTALL THE TANK TOP SEAL:


1. Lift the Flip Lid Assembly.
2. Press the Tank Top Seal onto the Patient Outlet Swivel Clip.
1118824, VER. 00 PAGE 7-5

7.2.3 REPLACING THE DRY BOX SEAL

Included in Kit Tools Required

• Dry Box Seal None


• Inlet Seal

FIGURE 7-3: DRY BOX SEAL

TO REMOVE THE DRY BOX SEAL:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Dry Box Seal.
PAGE 7-6 1118824, VER. 00

It is not necessary to
remove the Flip Lid
Assembly.

FIGURE 7-4: DRY BOX SEAL REMOVAL

TO INSTALL THE DRY BOX SEAL:


1. Insert the narrow side of the Dry Box Seal into the Dry Box Assembly.
2. Verify that the Dry Box Seal is fully Seated in the Dry Box Assembly.

Narrow Side of the Seal

FIGURE 7-5: DRY BOX SEAL INSTALLATION


1118824, VER. 00 PAGE 7-7

7.2.4 REPLACING THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL

Included in Kit Tools Required

• Dry Box Assembly Flathead Screwdriver


• Inlet Seal
• Dry Box Seal

Inlet Seal

Dry Box Assembly

FIGURE 7-6: BLOWER CAP

TO REMOVE THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:


1. Remove the Humidifier Tank Assembly. Refer to .
2. Insert a flat blade screwdriver into the hole located on the back of the Humidifier and lightly press
inward to release the Dry Box Assembly. Refer to Figure 7-7.

CAUTION
Do not press firmly on the screwdriver as damage to
the Humidifier may occur.

3. Remove the Dry Box Assembly with Inlet Seal.


PAGE 7-8 1118824, VER. 00

4. Remove the Inlet Seal from the Dry Box Assembly.

Do not press firmly on the


screwdriver handle. Very light
pressure is needed to release the
Dry Box Assembly.

FIGURE 7-7: DRY BOX SEAL REMOVAL

TO INSTALL THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:


1. Install The Inlet Seal onto the Dry Box Assembly if necessary.
2. Slide the Dry Box Assembly with Inlet Seal into its mounting location in the Humidifier Bottom
Housing. Verify that the Dry Box Assembly with Inlet Seal are secured and do not fall out of the
Housing.
1118824, VER. 00 PAGE 7-9

7.2.5 REPLACING THE FLIP LID ASSEMBLY

Included in Kit Tools Required

• Flip Lid Assembly None


• Tank Top Seal

FIGURE 7-8: FLIP LID ASSEMBLY

TO REMOVE THE FLIP LID ASSEMBLY :


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Using a screwdriver or similar probing tool, push in on the latches that secure the Flip Lid Assem-
bly to the Humidifier Top Housing. Refer to Figure 7-9.

FIGURE 7-9: FLIP LID ASSEMBLY REMOVAL


PAGE 7-10 1118824, VER. 00

Continue to bend the Flip Lid Assembly completely backwards until it is completely removed.

For Heated Tube devices, remove the wire harness from the base.
1118824, VER. 00 PAGE 7-11

7.2.6 REPLACING THE HUMIDIFIER TOP HOUSING

Included in Kit Tools Required

• Top Housing T8 Torx Screwdriver


• #4 X 1/2” screw (x4)

FIGURE 7-10: HUMIDIFIER TOP HOUSING

TO REMOVE THE HUMIDIFIER TOP HOUSING:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Using a T8 Torx screwdriver, remove the four #4 x 1/2” screws that secure the Top Housing to the
Humidifier Bottom Housing.
3. Lift the Top Housing off of the Bottom Housing.

TO INSTALL THE HUMIDIFIER TOP HOUSING:


1. Place the Top Housing onto the Bottom Housing.
2. Secure the Top Housing to the Bottom Housing using the four #4 x 1/2” screws.
PAGE 7-12 1118824, VER. 00

7.2.7 REPLACING THE HUMIDIFIER OUTSIDE COVER

Included in Kit Tools Required

• Outside Cover T8 Torx Screwdriver

FIGURE 7-11: OUTSIDE COVER

TO REMOVE THE HUMIDIFIER TOP HOUSING:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly.
3. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.
4. Slide the Outside Cover out of the Bottom Housing.

TO INSTALL THE OUTSIDE COVER:


• Slide the Outside Cover into the Bottom Housing.
1118824, VER. 00 PAGE 7-13

7.2.8 REPLACING THE HUMIDIFIER BOTTOM HOUSING

Included in Kit Tools Required

• Bottom Housing (with Left Side Panel) • T8 Torx Screwdriver


• #6 X 1/4” screw (x4) • T15 Torx Screwdriver

Torque screws to
5 in.-lbs. (x4)

FIGURE 7-12: HUMIDIFIER BOTTOM HOUSING

TO REMOVE THE HUMIDIFIER BOTTOM HOUSING:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly.
3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-
fier Inlet Seal.
4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.
5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.
6. Remove the Left Side Panel.
7. Using a T15 Torx screwdriver, remove the four #6 x 1/4” screws that secure the Bottom Housing to
the Lower Base Assembly.

TO INSTALL THE HUMIDIFIER BOTTOM HOUSING:


PAGE 7-14 1118824, VER. 00

1. Place the Bottom Housing onto the Lower Base Assembly.

CAUTION
Route the Heater Plate wiring harness so as not to cause
damage during installation of the Humidifier Bottom Housing.

2. Verify that the Heater Plate Wiring Harness is properly routed in the Lower Base Assembly and not
at risk of being pinched or damaged.
3. Using the four #6 x 1/4” screws, secure the Bottom Housing to the Lower Base Assembly. Torque
the screws to 5 in.-lbs.
1118824, VER. 00 PAGE 7-15

7.2.9 REPLACING THE HEATER PLATE ASSEMBLY

Included in Kit Tools Required

• Bottom Housing (with Left Side Panel) • T8 Torx Screwdriver


• #6 X 1/4” screw (x4) • T15 Torx Screwdriver

FIGURE 7-13: HEATER PLATE ASSEMBLY

To remove the Heater Plate Assembly:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly.
3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-
fier Inlet Seal.
4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.
5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.
6. Remove the Humidifier Bottom Housing. Refer to Replacing the Humidifier Bottom Housing.
7. Remove the Heater Plate Assembly.
To install the Heater Plate Assembly:
PAGE 7-16 1118824, VER. 00

1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-14. Be sure
that the Heater Plate Spring is properly seated under the Heater Plate.

The Heater Plate Assembly is


secured by two small tabs.

FIGURE 7-14: HEATER PLATE INSTALLATION

2. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the
remainder of the device as necessary.
1118824, VER. 00 PAGE 7-17

FIGURE 7-15 HEATER PLATE ASSY HEATED TUBE


PAGE 7-18 1118824, VER. 00

7.2.10 REPLACING THE SLIDER DOCKING LATCH

Included in Kit Tools Required

• Bottom Housing (with Left Side Panel) • T8 Torx Screwdriver


• #6 X 1/4” screw (x4) • T15 Torx Screwdriver

FIGURE 7-16: HEATER PLATE ASSEMBLY

To remove the Heater Plate Assembly:


1. Remove the Humidifier Tank Assembly. Refer to Replacing the Water Chamber Assembly.
2. Remove the Flip Lid Assembly. Refer to Replacing the Flip Lid Assembly.
3. Remove the Dry Box Assembly with Inlet Seal. Refer to Replacing the Dry Box Assembly/Humidi-
fier Inlet Seal.
4. Remove the Top Housing. Refer to Replacing the Humidifier Top Housing.
5. Remove the Outside Cover. Refer to Replacing the Humidifier Outside Cover.
6. Remove the Humidifier Bottom Housing. Refer to Replacing the Humidifier Bottom Housing.
7. Remove the Heater Plate Assembly.
To install the Heater Plate Assembly:
1118824, VER. 00 PAGE 7-19

1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-14. Be sure
that the Heater Plate Spring is properly seated under the Heater Plate.

The Heater Plate Assembly is


secured by two small tabs.

FIGURE 7-17: HEATER PLATE INSTALLATION

2. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the
remainder of the device as necessary.
PAGE 7-20 1118824, VER. 00

This page intentionally blank.


1118824, VER. 00 PAGE 8-1

CHAPTER 8: TESTING
8.0 SECTION OVERVIEW
This section provides run-in, performance verification, and manual software testing procedures for the NIV
devices. Calibration is necessary when a repair has been made to the device. However, these procedures may
be used in conjunction with the performance verification to determine that the device is functioning properly.
Verification shall be performed at periodic intervals commensurate with hospital or Home Care Provider
guidelines for preventive maintenance, between rentals, after the device has been repaired, or during normal
patient usage.
Calibration and testing requires the use of Respironics Utility Software. Before proceeding, log on to http://
my.respironics.com and download the Utility Software onto your PC.

8.1 REQUIRED EQUIPMENT


• Link Module (RI p/n 1074113) with DB9F-DB9M Cable
• Respironics Utility Tools Software (download from: http://my.respironics.com)
• Digital Manometer (RI p/n 302227, or equivalent) with Pressure Tubing
• Windows®-compatible personal computer (PC) running Windows XP or 7 version software
• Printer
• Flow meter (range: +180 to -180 lpm, 3% accuracy, 1 lpm resolution)
• Flow control valve (RI p/n 1037985)
• O2 Enrichment Attachment (312710)
• Negative flow source (any CPAP capable of delivering 20 cm H2O)
• Smooth-Bor Patient Tubing (RI p/n 301016)
• System One Heated Humidifier
• Whisper Swivel® II (RI p/n 332113)
• End Cap (not available from Respironics), or similar device
• Any commercially available Barometer that displays atmospheric pressure in inches of mercury
(Hg)

8.2 SYSTEM VERIFICATION

NOTE

• Make photocopies of the Test Data Sheet located on page 15.


• When testing is complete, and before patient use, adjust the device to the
appropriate patient settings.

Perform the following:


1. Record the Serial Number and Model Number of the device on the data sheet.
2. Connect the device to a System One Humidifier. Ensure that gray foam filter is installed in the
device.
PAGE 8-2 1118824, VER. 00

3. Connect the device to the proper line voltage (depending on the model of the device; Domestic
U.S. or International) and record the line voltage used for testing.
4. Record the blower hours of the device on the test data sheet.
5. Connect the patient tubing to the Humidifier’s outlet port. Refer to Figure 8-1.
6. Connect the Whisper Swivel II to the end of the patient tubing. Refer to Figure 8-1.
7. Place the O2 Enrichment Attachment on the end of the Whisper Swivel. Refer to Figure 8-1.
8. Place the end cap on the end of the O2 Enrichment Attachment. Refer to Figure 8-1.
9. Connect a Digital Manometer to the pressure pick-off on the O2 Enrichment Attachment.
10. Enter the device’s Provider Menu. Refer to Chapter 4 (Setup) if necessary.

End Cap

O2 Enrichment Attachment

Whisper Swivel II

FIGURE 8-1: PRESSURE VERIFICATION SETUP

11. Set the device to CPAP Mode and the pressure value to four (4) cm H2O.
12. Exit the therapy menu and turn on the device’s airflow.
13. Record the manometer reading on the test data sheet.
14. Enter the device’s Provider Menu and set the CPAP pressure value to 20 cm H2O.
15. Set the device to the S mode and set the IPAP pressure to ten (10) cm H2O and EPAP pressure to
5 cm H2O.
16. Remove the end cap.
17. Occlude then open the outlet repeatedly and verify that the device switches between IPAP and
EPAP mode on the display screen. Record results on the test data sheet.
1118824, VER. 00 PAGE 8-3

18. Set the device to the S/T mode and set the IPAP pressure to ten (10) cm H2O, the EPAP pressure
to five (5) cm H2O, BPM to 10, and Ti to 2.0.
19. Verify that the device switches between IPAP and EPAP mode on the display screen and record
the results on the test data sheet.
20. While still in the provider menu, activate the ramp mode.
21. Once the device has achieved the set IPAP and EPAP pressure, press the ramp button.
22. Enter the device’s Provider Menu and set the output pressure to ten (10) cm H2O.
23. Set the Ramp Time to 5 and the Ramp Start to four (4) cm H2O.
24. Turn on the device’s air flow then press the ramp button.
25. Observe the display on the manometer until the pressure increases at least one (1) cm H2O.
Record the results on the data sheet.

ALARM VERIFICATION
Maintain the testing configuration as used at the end of system verification.
• Patient Disconnect Alarm Test
a. Set the device to S mode.
b. Set the Apnea Alarm setting to 0 (Off).
c. Set the Patient Disconnect Alarm setting to 15 sec.
d. Exit Provider Mode and remove the test orifice.
e. Verify that the Patient Disconnect Alarm occurs in approximately 15 seconds.
f. Press the Alarm Silence button to silence the alarm, and wait for one minute until the alarm
sounds again.
g. Press the UI Knob button to clear the alarm.
h. Replace the test orifice.
i. Simulate a breathing pattern by occluding and opening the outlet port to correct the alarm con-
dition.

NOTE
The red high priority alarm indicator light flashes when the alarm condition has subsided, or if
the alarm has been silenced. The light will continue to flash until the alarm has been cleared.

j. Set the Patient Disconnect Alarm setting to 0 (Off).


• Apnea Alarm Test
a. Set the Apnea Alarm setting to 10 sec.
b. Simulate breathing by alternately occluding and opening the outlet port.
c. Occlude the outlet port and verify that the Apnea alarm occurs in approximately 10 seconds.
d. Press the UI Knob to clear the alarm.
e. Set the Apnea Alarm setting to 0 (Off).
• Minute Ventilation Alarm Test
a. Simulate six breaths by alternately occluding and opening the outlet port for 2 seconds each.
b. Set the Minute Ventilation Alarm setting to 10.0 LPM.
c. Simulate one or two breaths by occluding and opening the outlet port.
PAGE 8-4 1118824, VER. 00

d. Verify that the Minute Ventilation alarm occurs.


e. Press the UI Knob to clear the alarm.
f. Set the Minute Ventilation Alarm setting to Off.
• Loss of Input Power Alarm Test
a. While the device is still operating, disconnect the power cord from the device.
b. Verify that a Loss of Input Power alarm sounds.
c. Reconnect power to stop the alarm.

NOTE
When testing is complete, and before patient use, adjust the device to the
appropriate patient settings.

8.3 MANUAL SOFTWARE TESTING

7 8
6
4
1

3
5

Item # Description Item # Description

1 Link Module 6 18” patient Tubing (x3)

2 DB9F-DB9M Cable 7 Any CPAP Device (for Neg. Flow)

3 Whisper Swivel II (Not used in Manual Testing) 8 Flow Valve

4 O2 Enrichment Attachment w/End Cap 9 Flow Meter

5 Digital Manometer Personal Computer (not shown)

This procedure must be performed after:


• The device has been repaired and
• The Real-time Clock has been calibrated.
1118824, VER. 00 PAGE 8-5

NOTE

• This procedures requires the use of the Respironics Service Center Tools Suite, and Service Center
Manual Test software. The software can be obtained from http://my.respironics.com.
• You must be a registered user to download Respironics Service Software. If you are not a registered
user, go to http://my.respironics.com and complete the on-line registration process.

DOWNLOADING SOFTWARE
You must be a registered user to download Respironics Service Software. If you are not a registered user, go
to http://my.respironics.com and complete the on-line registration process. For testing the NIV Devices, you
must download both the Service Center Tools Suite (version 3.0, at the time of publication of this manual) and
the appropriate manual test software.
Once you have access to download the software, perform the following:
1. Log into http://my.respironics.com.

NOTE
In the event that you are unable to access http://my.respironics.com, log onto
http://servicesoftware.respironics.com to download Respironics service software.

2. Click on the Service Software and Documentation link.

http://my.respironics.com

Login Here

Service Software and


Documentation Link

FIGURE 8-2: DOWNLOADING OPERATING SOFTWARE


PAGE 8-6 1118824, VER. 00

3. Click on “Utility Tools”.

Click Here

FIGURE 8-3: SERVICE SOFTWARE MENU

4. Click on the “Download” button adjacent to the software you wish to download.

FIGURE 8-4: DOWNLOAD SOFTWARE


1118824, VER. 00 PAGE 8-7

5. The installation wizard will guide you through the upgrade process. Follow the on-screen prompts
to complete the upgrade process.

NOTE

• Respironics recommends that you use the Service Center Tools Suite software to
Clear the device’s error log.
• Remember to periodically log onto http://my.respironics.com and check for
software upgrades.

If this Appears, Right-click Here


and Select “Download File...”

FIGURE 8-5: SECURITY

9. Click on Run to install the software onto your PC, or click on Save to download the software and
save it to a specific location on your PC. Click Save if you wish to copy the software to a CD ROM
and install it on other PCs.

FIGURE 8-6: RUN OR SAVE?

NOTE
Clicking on “Run” installs the software onto your PC. The program
will be accessible from the Start menu in your Windows Task bar.
PAGE 8-8 1118824, VER. 00

REAL-TIME CLOCK CALIBRATION


The devices record and track, in real-time, several different parameters (e.g. patient pressures, apnea events,
when and how the device is used, error codes, etc.) You must calibrate the device’s Real-time Clock (RTC)
prior to performing any testing, otherwise the device will fail.

TO CALIBRATE THE DEVICE’S RTC:


1. Ensure AC power is connected to the device.
2. Connect the device to com port 1 (COM1) of your computer via the Link Module and DB9F-DB9M
Cable. Refer to Section 1.3 for information on connecting the device to a PC.
3. Open Service Center Tools from the Start menu.

FIGURE 8-7: START MENU


1118824, VER. 00 PAGE 8-9

4. When you open the Service Center Tools Suite software, select “Real Time Clock Calibration” from
the drop-down menu, then click on the “Execute Tool” button.

FIGURE 8-8: EXECUTE “REAL TIME CLOCK CALIBRATION” TOOL

5. Once the Real-Time Clock Calibration tool has been launched, click on “Set RT Clock” button to
calibrate the Real-time Clock. A dialog box appears once the RTC has been successfully cali-
brated.

FIGURE 8-9: RTC CALIBRATION


PAGE 8-10 1118824, VER. 00

PERFORMING TESTING USING THE SERVICE CENTER MANUAL TEST SOFTWARE

NOTE
You must clear the device’s error log before and after testing is performed.

The Final Manual Test must be performed after repairs have been made to the device, the RTC has been
calibrated, and the device has been run in for two hours.
1. Before starting the test, perform the following (refer to Figure 8-10):
• Connect the device to com port 1 (COM1) of your computer via the Link Module and DB9F-
DB9M Cable (if not already connected). Refer to Section 1.3 for information on connecting the
device to a PC.
• Connect the O2 Enrichment Attachment (occluded) to the Outlet Port of the Device.
• Attach the Pressure Tubing to the O2 Enrichment Attachment and the manometer.

Device Connected to Computer via Link


Module and DBPF-DB9M Cable

FIGURE 8-10: MANUAL CALIBRATION INITIAL SETUP

2. Turn on the manometer and verify that it is functioning properly.


3. Launch the Service Center Manual Test from the Windows Start menu. Refer to Figure 8-11.
1118824, VER. 00 PAGE 8-11

FIGURE 8-11: START MENU

4. Follow the on-screen prompts to continue with the test. When prompted, connect the Flow Control
Valve and Flow Meter to the device, as shown in Figure 8-12.

To PC
Valve

Flow Meter

FIGURE 8-12: FLOW METER AND FLOW VALVE

NOTE
At the beginning of the test, a prompt to conduct a Humidifier test
appears. Respironics suggests conducting the Humidifier test if the
device is expected to be used with a Humidifier.
PAGE 8-12 1118824, VER. 00

5. Continue following the on-screen prompts.

Click Here

FIGURE 8-13: INCREASE/DECREASE FLOW

6. When prompted, connect any CPAP device capable of delivering 20 cm H2O to the Flow Meter
using 18” patient tubing. The program will now calibrate negative flow.

FIGURE 8-14: APPLY NEGATIVE FLOW SOURCE

NOTE
Be sure the CPAP device being used for negative flow is set to
20 cm H2O and turned on.
1118824, VER. 00 PAGE 8-13

To PC

FIGURE 8-15: SYSTEM CALIBRATION WITH NEGATIVE FLOW SOURCE

IMPORTANT NOTE
During the negative flow portion of testing, the flow meter may display a positive value.
However, you must enter a negative sign (-) when prompted by the software.

Once testing is complete, a test data sheet will appear. Click on the “Print” button to print the test results and
file the test data sheet accordingly.

8.4 HEATER PLATE TEST


Perform the following:
1. Connect the Patient Tubing with Whisper Swivel II and Test Orifice with End Cap to the Humidi-
fier’s Outlet Port.
2. Remove the Humidifier Tank from the device’s Heater Plate (if necessary).

Humidifier Icon is
Displayed Here if
Setting is not “0” (Off)

FIGURE 8-16: HUMIDIFIER ICON


PAGE 8-14 1118824, VER. 00

3. Turn the Blower “On”.


4. Turn the UI Knob to any setting other than “0” and verify the following:
• The Humidifier Icon is displayed, and
• The Heater Plate gets warm.
5. Record the result on the test data sheet on page 15.

8.5 READING/VERIFYING THE DEVICE’S SERIAL NUMBER AND MODEL NUMBER

NOTE
The Read Serial Number & Model Number tool can be used only on the NIV
devices, not the System One Heated Humidifier.

To read or verify the serial number and model number of the device, perform the following:
1. Connect the device to a PC. Refer to Chapter 1 for information on connecting the device to a PC.
2. Apply power to the device.
3. Open the Service Center Tools Suite from the Windows Start Menu.
4. Select Read Serial Number & Model Number from the drop-down menu.
5. Click on the Execute Tool button.
6. The serial number and model number of the device will be displayed.
1118824, VER. 00 PAGE 8-15

SYSTEM VERIFICATION DATA SHEET


Notification # (if applicable):

Model #/Serial #: /

Model Name:

Line Voltage:

Blower Hours

Pressure Verification Result (Circle one)

@ 4 cmH20 + 1 cmH20 PASS / FAIL

@ 20 cmH20 + 2 cmH20 PASS / FAIL

System Verification

Type Result (Circle one)

Trigger Performance PASS / FAIL

Ramp Performance PASS / FAIL

S Mode Trigger Performance PASS / FAIL

Alarm Verification

Alarm Type Result (Circle one)

Patient Disconnect PASS / FAIL

Apnea PASS / FAIL

Minute Ventilation PASS / FAIL

Loss of Input Power PASS / FAIL

Humidifier Test

Heater Plate warms when Heat setting is set to 1, 2, 3, 4, or 5 PASS / FAIL (circle one)

NOTE
If the device does not pass all tests, perform repairs as necessary and retest the device.

Tested By (Print / Sign): / Date: / /


PAGE 8-16 1118824, VER. 00

This page intentionally blank.


1118824, VER. 00 PAGE 9-1

CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT
Schematics are supplied in direct support of the sale and purchase of this product.
The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties
beyond the purpose for which they are intended.
The schematics are intended to satisfy administrative requirements only. They are not intended to be used for
component level testing and repair. Any changes of components could effect the reliability of the device,
prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at
the complete board level.
The schematics are of the revision level in effect at the time this manual was last revised. New revisions may or
may not be distributed in the future.
PAGE 9-2 1118824, VER. 00
+V_BUS +V_BUS +V_BUS
+V_BUS +V_BUS

C1 C5
+ C2 + C3

C4
10uF 1uF CAPACITOR SIZE WILL BE DETERMINED EMPIRICALLY
330uF 330uF

470pF
35V 50V

C85
C86

.1uF
.1uF

C130
C121
25V 25V ENERGY STORED IN CAPACITOR = (C*V^2 / 2)

470pF
470pF

.1uF
10uF

C118
C161
PWRGND
PWRGND +V_BUS 4
1N4148X R185 18.2 PWRGND PWRGND
MOTOR_EN U1 5
1118824, VER. 00

1 6 CR27 R1 PWRGND
ENA VCC 33.2
4 5
PWM_PHASE_A_HIGH INB OUTB 3
2 7
PWM_PHASE_A_LOW INA OUTA
8 3 R2 Q1
ENB GND
33.2 2 FDD8424H

R3
C6
FAN3268

C131

*
*
PWRGND CR26

1000pF
R223 18.2 1
1N4148X
PWRGND PWRGND PWRGND
+3.3V

C7
*
R42
68.1
PWRGND
+V_BUS C155 10uF
+V_BUS
+V_BUS C154 10uF

C144 10uF

C11
470pF
C9 C12
10uF 1uF
35V GND

R4
50V

6.49K
PWRGND

.1uF
10uF

C164
C165
1N4148X J2:A 24.9 E2 E3
+V_BUS R224 18.2 4 1 PMSM_STATOR_TEMPERATURE
CONN M 2 PIN 100 RA
PWRGND U2 5 R5 60 OHMS 60 OHMS
CR2
1 6 R6 J1:C
ENA VCC PWRGND 3
33.2 CONN M 3 PIN 100 RA

C14
C13

.1uF

10uF
4 5

10pF

C135
PWM_PHASE_B_HIGH INB OUTB 3 J1:B
2 7 2
PWM_PHASE_B_LOW INA OUTA Q2 J2:B
8 3 R7 PMSM_PHASE_CURRENT_B J1:A 2
ENB GND FDD8424H Q3:A 1
33.2 2 GND GND
R8 SSM6P16FE R9 VREF
FAN3268 CR3

R10
C15

*
C141
R225 18.2 1K

*
PWRGND 100 MOTOR CONNECTORS

1000pF
1
GND

6
1
1N4148X
3 +3.3V

2
1 OPA2365AID PWRGND BAS40-04
U3:A PWRGND

1W

R11
.010
(4=AGND, 8=VREF) 2

C16
2

*
R12 +V_BUS 3
100 1
SSM6P16FE CR5
C17 82pF Q3:B VREF
PWRGND
PWRGND

3
4
R14
1.78K

16.9K
2.67K 5 R13 GND

5
+V_BUS +V_BUS 24.9
VREF R91 VREF E5 E6 PMSM_BUS_VOLTAGE
R15 7
U4:B R17 60 OHMS 60 OHMS
6 10
C23 2.32K LMV358IDGKR

1uF
C20

R18
C18
C22
C19

.1uF

10pF
R16

3.32K
1uF (4=AGND,8=VREF)

C24
10uF C25 C21

470pF
35V 50V Offset = 2.1V Nominal 1uF .1uF
+V_BUS
AGND Span = 100mV/A
GND GND GND GND
PWRGND
PWRGND
AGND
+V_BUS

.1uF
10uF

C166
C167
1N4148X +V_BUS
+V_BUS R226 18.2 4
U5 5
CR25 Q4
1 6 R19
301
R21
1/3 W

ENA VCC 33.2 FDD8424H


4 5 PWRGND 3
PWM_PHASE_C_HIGH INB OUTB 3
2 7
PWM_PHASE_C_LOW INA OUTA 1
8 3 PMSM_PHASE_CURRENT_C Q5
ENB GND R20
33.2 2 Q6:A FDD4243
221
R25

2 +3.3V
1/3 W

FAN3268 SSM6P16FE

C26
CR4 R23 VREF

C140
R227 18.2

R24
1000pF
PWRGND 1 1K

*
100
1N4148X 3

6
1
R22
5

2
R29

PWRGND PWRGND Q7
10.0K

OPA2365AID 1 NTR4003NT1G
7 J9:D J9:C
U3:B 5 3 HUMIDIFIER_PRESENT#
(4=AGND, 8=VREF)

C27
6 2

1W
PWM_HUMIDIFIER_HEATER

R26
.010
R27
10pF

+V_BUS REGENERATIVE VBUS 100


PWRGND +3.3V
CR8

600W

SHUNT REGULATOR VREF


C143

C28 82pF
1000pF

SSM6P16FE
C44

PWRGND

3
4
+V_BUS PWRGND 1.78K GND GND
R41
68.1

2.67K 3 Q6:B R28

5
C153 10uF

301
PWRGND

R30
VREF

1/3 W
3 VREF 1 R92
R31
U4:A C152 10uF
2 10
CR9
CONN M 5 PIN 156

1 R32
Q8 LMV358IDGKR C136 10uF
1SMA24AT3

2.32K (4=AGND,8=VREF) C31 C29


FDD4243 1uF .1uF

221
R34
2

1/3 W
Offset = 2.1V Nominal
GND
R33

AGND
6.49K

Span = 100mV/A
3 24.9
J9:A J9:B E8 E9 HUMIDIFIER_HEATER_TEMPERATURE
1 2
Q9 R36 R37 R38 AGND R35 60 OHMS 60 OHMS
1 NTR4003NT1G
10pF

PWM_MOTOR_VBUS_SHUNT_HIGH 15 15 15 PWRGND
2W 2W 2W
C32
C30

.1uF

10uF

2
CR10

600W
C48

C33 PWRGND AND GND


PWRGND TIED TOGETHER ON GND GND GND
INTERNAL GROUND LAYER GND GND
1000pF
3 C34
Q10
1 FDD6630A 1000pF
PWM_MOTOR_VBUS_SHUNT_LOW
C35
2
1000pF
Use low side as safety and high side as switch
PWRGND

GND AGND

PRODUCT LINE:

YODA

PROCESS: TITLE:
THERAPY BOARD
SCHEMATIC
MOTOR CONTROLLER

DRN BY: SIZE DRAWING NO. REV.


D.RONEY 5.14.2009
CHK BY: EDMS EDMS D S1061413 11
APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1061413 SHEET 2 OF 5
PAGE 9-3
PAGE 9-4

+3.3V YEL
CR31:B
+3.3V R400
+V_SENSOR
80.6
E17
LSY T67B 3
60 OHMS
C37 C36 1
Q35 YELLOW_LED
10uF .1uF
+V_SENSOR NTR4003NT1G
+3.3V_ANA 2

R401
10.0K
E12 GND
THERMAL ANEMOMETRIC FLOW SENSOR GND *
+3.3V
GND
C40 C168
FLOW_I²C_SCLK
.1uF 10uF
+V_SENSOR MT1
1 R402
SCLK
2 10.0K
VDD
3 GND GND
GND AUDIO_PAUSE_STATUS
4
DATA
GND SDP703-3
FLOW_I²C_DATA
+3.3V
2 1 SW5*
*

*
3 2 1 SW6
AUDIO PAUSE BUTTON

R403
R404
Q36 1.00K 2 1 SW7*
NTR4003NT1G 1
+V_SENSOR 2
GND
+5V_BOOST
R405 J4:A
GND 1
C429 CONN M 2 PIN 100 RA BUZZER
C427 C428 R406 ZERO
1uF J4:B CONNECTOR
10uF .22uF 2
ZERO
0805
+V_SENSOR +V_SENSOR 3
Q33
3
MT4
GND 1
8 1 BUZZER
SCL VDD 1 Q32
7 2 2
SDA REG R407
6 4 R430 33.2 2
NTR4003NT1G

NC SHDN 10.0K
R429 33.2 5 3 R408 +3.3V GND
RST GND C425
1uF 100K GND
MPL115A2T1 +V_SENSOR 2
GND ATMOSPHERIC SENSOR GND
NTR4003NT1G

MT5 +5V_BOOST GND RED_LED


* 6 1
BSS84LT1

2 VS GND
SCL Q34 R409

*
1 4
SDA NC 3 10.0K
+V_SENSOR 7 8

C426
NC NC
R431 5

.1uF

C401
C402
SS

.01uF
* GND
3 +5V_BOOST GND
+5V_BOOST CR30 R410 AUDIO PAUSE BUTTON LED
*

GND GND MBRX140 40.2


+5V_BOOST CR31:A
R445

+5V_BOOST
U17 GND R411

100K
R422
1 VDD 2 40.2 RED
VSS 8 BSS84LT1
R419 33.2 R416 33.2 GND
2 GP5/OSC1/CLKIN GP0/ICSPDAT 7
Q19 LSY T67B
+V_SENSOR R420 33.2 R417 33.2 1
3 3 GP4/OSC2 GP1/ICSPCLK 6 +5V_BOOST
R421 33.2 4 GP3/MCLR/VPP R418 33.2
GP2/T0CKI 5 CR29
+V_SENSOR 3 R412
100K
R413

1 Q28
MT2 PIC12F615-I/SN 470
6 C45 C46 +5V_BOOST MBRX140
2 +VS 2
PRESSURE/EEPROM_I²C_SCLK SCL 10uF .22uF
100K
R414

GND
1 4
PRESSURE/EEPROM_I²C_DATA SDA BOUT- 0805 +5V_BOOST
+V_SENSOR 7 8 +3.3V
NC BOUT+

C47
GND

.22uF
R43 5 3
SS 3
100K
R415

2.00K GND GND

NTR4003NT1G
ASDX001G24RDO +3.3V +5V_BOOST
R423 Q29 1

100K
R425
GND PIEZO RESISTIVE PRESSURE SENSOR
ZERO J10:D
4 2
3 R426 J10:A
C400

1
100pF

GND

*
J10:B

C404
Q31 1 2

R424
C403
NTR4003NT1G

10.0K
J10:E
* 2 5 GND
J10:C
GND 3
GND GND GND
GND

+5V_BOOST
+V_SENSOR

CAPACITIVE HUMIDITY SENSOR +3.3V


100K
R427
C51 C49 INPUT_1
+V_SENSOR MT3 10uF .1uF 3
SHT10 R428
VDD 10.0K
HUMIDITY_SCLK 4

C405
SCK Q30 1
3 USER_SHTDN
HUMIDITY_DATA 2
DATA
GND
GND * 2
1 GND
GND
GND
NTR4003NT1G

PRODUCT LINE:

YODA

PROCESS: TITLE:
THERAPY BOARD
SCHEMATIC
SENSORS

DRN BY: SIZE DRAWING NO. REV.


D.RONEY 5.14.2009
CHK BY: EDMS EDMS D S1061413 11
APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1061413 SHEET 3 OF 5
1118824, VER. 00
+V_BUS_FILTERED +V_BUS_FILTERED REV C/N DESCRIPTION
+V_BUS_FILTERED +V_BUS +3.3V
CONFIGURATION EEPROM +3.3V +3.3V +VCORE +VCORE
R39 390 OHMS @ 100 MHZ ADDRESS = A0
SEE SHEET 1
+3.3V
+3V_BATT
E16

R48
10 U8

10.0K
2 1 8
A0 VCC

C53
.1uF
C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 C65 +3.3V

C52
.1uF

C8
NTR4502 1 2 7 B1

10uF
Q11 A1 WP .01uF .01uF .01uF .01uF .01uF .01uF .01uF.01uF CR1632 .01uF .01uF .01uF .01uF
J6:A
+3.3V 3 6 CONN M 10 PIN 100
1
GND A2 SCL GND

R93
+3.3V

10.0K
PWRGND 3 GND CR34
1118824, VER. 00

J6:E
5
JTAG
*

4 5 +3.3V R443 *
VSS SDA +3.3V
GND GND GND GND GND J6:J
AT24C512BN-SH25-B 10

619
R235

R61
1.00K

619
619
619
619
619
619
619

R54
R55
R56
R57
R58
R59
R60
+3.3V +3.3V +VCORE+VCORE

R62
3 .01uF 3

Q12
10.0K
GND J6:B
2
1 C66 J6:F 1
6

9
*Q37

NTR4003NT1G
49
GND

23
43
57
73
86
102
120
17
81
112

39

R63
R65
R67

2.00K
2.00K
2.00K

CR18

CR11
CR12
CR13
CR14
CR15
CR16
CR17
2 J6:D

R49
R50
R51
R52
2

WHITE
4

10.0K
10.0K
10.0K
10.0K

WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
R441

VDD
VDD
VDD
VDD
J6:I
9

VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
10.0K

R64
R66
R68
GND

VBATT

2.00K
2.00K
2.00K
107 R206 33.2 R432 +3.3V +3.3V
3 R165 33.2 10 JTRST JTAG_TRST J6:H GND
PRESSURE/EEPROM_I²C_SCLK P2.0 115 R216 33.2 8
R169 33.2 11 JTDI JTAG_TDI 10.0K R433 GND

R69
R70
J6:G

10.0K
10.0K
PRESSURE/EEPROM_I²C_DATA P2.1 117 R211 33.2 7
1 R196 33.2 33 JTDO JTAG_TDO

Q13
CR33 +3.3V
*
*

FLOW_I²C_SCLK P2.2 111 R209 33.2 10.0K


*

R197 33.2 35 JTMS JTAG_TMS J6:C *


FLOW_I²C_DATA P2.3 108 R208 33.2 3 R444
2 R199 33.2 110 JTCK JTAG_TCK

NTR4003NT1G
R437
R438

HUMIDITY_SCLK P1.5 97 R207 33.2 GND


GND GND GND

NTR4003NT1G
R202 JRTCK JTAG_RTCK 3

NTR4003NT1G
NTR4003NT1G
R53
3 3 3 3 3 3 3 33.2 114

NTR4003NT1G
Q24
NTR4003NT1G
NTR4003NT1G
NTR4003NT1G
10.0K

Q27
Q26
Q25
Q23
Q22
HUMIDITY_DATA P1.6 67 R462 33.2 HDW_CONFIG_1

Q20
GND P0.0
R203 33.2 59 69 R463 33.2 HDW_CONFIG_2
1 1 1 1 1 1 1 P3.1 P0.1 1 *
71 R464 33.2 Q38
GND RAMP_LED R162 33.2 68 P0.2 DISPLAY_CD
2 2 2 2 2 2 2 P3.7 76 R434 33.2 2
R164 33.2 12 P0.3 ON_BOARD_BUZZER
R440

R442
10.0K

P5.0 78 R465 33.2


R439
10.0K

GND HUMIDIFIER_SET_LED4 R170 33.2 55 P0.4 USER_SHTDN


GND GND GND GND GND GND P3.0 85 R466 33.2 10.0K GND
HUMIDIFIER_SET_LED3 R171 33.2 93 P0.5 INPUT_1
P6.7 88 R467 33.2
HUMIDIFIER_SET_LED2 R172 33.2 14 P0.6 RED_LED GND GND
P7.4 90 R468 33.2 GND
HUMIDIFIER_SET_LED1 R173 33.2 15 P0.7 YELLOW_LED
P7.5 98 R469 33.2 HEARTBEAT_Y
HUMIDIFIER_SET_LED0 R174 33.2 118 P1.0
P7.6 116 R470 33.2 HEARTBEAT_R
HUMIDIFIER_ON_INDICATOR R175 33.2 119 P1.7
P7.7

RAMP_SWITCH R192 33.2 99


P1.1

R435
R436
+3.3V

10.0K
10.0K
ROTARY_ENCODER_INPUT_A R193 33.2 101
P1.2

R234
R233
R232
R231
R230
R229
R155

10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
ROTARY_ENCODER_INPUT_B R194 33.2 106 GND
P1.3

R163
R182
R183

1.00K
1.00K
1.00K
ROTARY_ENCODER_SELECT_SWITCH R195 33.2 109
P1.4
RAMP 29 R94 33.2 GND
P6.0 PWM_PHASE_A_HIGH +3.3V

C70
.1uF
GND 31 R95 33.2
* P6.1 PWM_PHASE_A_LOW
2 1 SW1 19 R96 33.2
+3.3V +3.3V P6.2 PWM_PHASE_B_HIGH
VREF 20 R97 33.2
P6.3 PWM_PHASE_B_LOW
*

GND 2 1 * 122 AVDD


83 R98 33.2
SW2 P6.4 PWM_PHASE_C_HIGH
R181

123 AVREF 84 R99 33.2


R236 100 P6.5 PWM_PHASE_C_LOW
PMSM_PHASE_CURRENT_B
2 1 *

1uF
SW3 33.2 +3.3V

C71
C72
54 R100

.1uF

R101
R102
R103
R104

10.0K
1.00K
1.00K
1.00K
USBCLK_P2.7 PWM_MOTOR_VBUS_SHUNT_HIGH
*
*

4 92 R105 33.2 +3.3V


*

R106 AVSS P6.6 PWM_MOTOR_VBUS_SHUNT_LOW

C184
100pF
*

+3.3V 33.2
LS1
LS2

1.00K 45 R107
R108

PWM_HUMIDIFIER_HEATER
PIEZO

AGND P2.5
SW4 E27
3
A R109 100 AGND P4.0
CR24

C R237 100 2
* C73

B R110 100 PMSM_PHASE_CURRENT_C P4.1


C74
C75
C76
C77
C78
C79

R112
R113
R114
R115
R116
R117

1.00K
1.00K
1.00K
10.0K
10.0K
10.0K
100pF
100pF
100pF
100pF
100pF
100pF

C80
.1uF
E D R111 100 PMSM_BUS_VOLTAGE P4.2
128 3
PMSM_STATOR_TEMPERATURE P4.3 GND
127

C185
100pF
HUMIDIFIER_HEATER_TEMPERATURE P4.4 GND
*

126 27 R205 33.2 GND 1


P4.5 P5.3 LCD_BACKLIGHT ON_BOARD_BUZZER

C81
C82
C83
C84
GND GND

100pF
100pF
100pF
100pF
125 +3.3V *
SYSTEM_BUS_CURRENT P4.6 R446 2
AGND 124
Q14

+3.3V
C134

P4.7 10.0K +3.3V


ACCESSORY AGND U9 +3.3V +3.3V
R204 33.2 18 +3.3V FRAM_CHIP_SELECT * U15
+V_BUS GND GND HUMIDIFIER_PRESENT# P5.1 STR911FAW44X6 1 8
CS VDD GND GND
*
R448

+V_BUS
J5:A 2 7
1
SO HOLD
37 +3.3V +3.3V
R119 33.2
.1uF

R447 RESET
* C406
C407
C408
.01uF

C87 BUZZER P2.4 3 6


WP SCK

C10
R120 10.0K 96

10pF
* 10uF USBDP
R122
R123
R124
R125
R126

10.0K
10.0K
10.0K
10.0K
10.0K

J5:B 35V R121 10.0K 95 * 4 5 DISPLAY


2 USBDN VSS SI R184
GND
GND GND ZERO
R449

J5:E
10.0K

5 PWRGND DS1
GND
53 R176 33.2 DISPLAY_CS# 1
J5:F PWRGND P2.6 CS0
6 25 R177 33.2 DISPLAY_RST#
GND PHYCLK_P5.2 * R228 2
65 R178 33.2 RST
P3.5 DISPLAY_CD
J5:D R129 100 UART_RXD R217 33.2 60 63 R179 33.2 SSP1_SCLK 3
UART RXD 4 P3.2 P3.4 CD
R130 100 R218 33.2 61 66 R180 33.2 SSP1_MOSI
J5:C P3.3 P3.6 4
UART TXD 3 D0
+3.3V +3.3V 5
+3.3V
J5:G D3

10pF
10pF
C409

7 +3.3V
100pF

R127
R128

1.00K
1.00K
* R454 6

CR21
CR22

600W
600W
26 U18 VDD
C94 C95
C43
C42
C41
C39
C38

PWRGND P8.0 +V_BUS_BL 1 7


100pF
100pF
100pF
100pF
100pF

C50
VIN VOUT 7

C132
.1uF .1uF R186 33.2 70 28 VSS
P5.4 P8.1 GND
C92
C90
.1uF

10uF

+3.3V R187 33.2 30 5 6 C91


GND GND GND GND 77 P8.2 NC VOUT 8 17
GND P5.5 32 VB1+ GND
1uF

.1uF

R188 33.2
10uF

79
C411
C412
C414

GND GND P5.6 P8.3 8 3 6.3V 2.2uF


34 NC VOUT 9 16
+3.3V R189 33.2 80 P8.4 VB1- GND
P5.7 GND 4 2
R190 33.2 5 36 +V_BUS GND 10 15
+3.3V P8.5 ADJ VOUT
P7.0 38 VB0- BL_K
R191 33.2 6 GND TL317CPW GND

R133
R134
R135
R136
R137
R138
R139
R140
P8.6 390 OHMS @ 100 MHZ C93

10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
C150 P7.1 44 R450 11 14
J7:D J7:H P8.7 R453 VB0+ BL_A
4 8 10uF E18 6.3V 2.2uF
10 12 13
J7:I 40.2 VLCD GND
9 R131
33.2 7 GND
FRAM_CHIP_SELECT P7.2 BL_ANODE
R132
1M

J7:E 33.2 13 46 RA96061501


10uF
C410
10uF

C413
R451

5 GND AUDIO_PAUSE_STATUS P7.3 P9.0 BL_CATHODE


R141 +3.3V GND
C96

10.0K 91 47
3.3M
R143
.33uF

J7:K J7:B SSP0_SCLK TAMPER_IN P9.1


11 2 R142 10.0K 94 50 PWRGND
SSP0_MOSI MII_MDIO P9.2
J7:F J7:G 21 51
6 7 SSP0_MISO EMI_BWR_WRL P9.3 GND 3
22 52 R452
SD_CARD_CS#
GND +3.3V EMI_WRH P9.4
J7:M J7:A E10 10.0K GND
13 1 74 58

100
SD_CARD_DETECT EMI_ALE P9.5 1 Q39

R145
J7:N J7:J E11 75 62 LCD_BACKLIGHT NTR4003NT1G
14 10 SD_CARD_PROTECT EMI_RD P9.6
64 2
J7:C J7:L E13 P9.7

R144
1.00K
3 12 BAS40-04 +3.3V
89 100 GND
600 OHMS @ 100 MHZ 2 RESET RESET_IN RESET_OUT GND
GND CR6 PRODUCT LINE:
3

C172
+3.3V C97

1000pF
BAS40-04 C174 1 YODA
VSSQ
VSSQ
VSSQ
X2_CPU
X1_CPU
X1_RTC
VSS
VSS
VSS
VSS

SD CARD +3.3V +3.3V 1uF +VCORE +VCORE


8

* JP2
2
72 VSSQ

Y1 Y2
56
42
48

24 VSSQ
40 VSSQ
87
82

16

10pF PROCESS: TITLE:


105 VSSQ
121 VSSQ
103
104
113

CR7 GND
1 41 X2_RTC

3 32.768 KHZ

C171
C173
4 MHZ THERAPY BOARD

1000pF
1000pF
C68 1
3
2

BAS40-04 +3.3V SCHEMATIC


GND GND GND PROCESSOR
10pF GND 2 GND GND 1M 22M

10uF
10uF
10uF
10uF
10uF
10uF
10uF
10uF

C102
C103
C104
C105
C106
C107
C108
C109

R146 R71
GND GND GND 3 CR19 C98 C99 SIZE DRAWING NO. REV.
18pF 18pF C100 C101 DRN BY: D.RONEY 5.14.2009
C67 1 6.0pF 6.0pF S1061413
CHK BY: EDMS EDMS D 11
10pF GND GND GND GND GND GND GND GND APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1061413 SHEET 4 OF 5
GND
PAGE 9-5
PAGE 9-6
R46
12V DC INPUT FROM *
Q18
AC POWER SUPPLY Q15
FDD4243
F1 FDD4243
C 1

2
3
3
2
J8 SH 3 7A

2
SL 2

1
1

R167
20.0K
CR23

Q21

CR20
1
PWRGND R198

SMCJ16CA

BZX84B16LT1
MMBT3906LT1
20.0K
VREF
PWRGND

*
R459
C146

C145
C111 C110 100

R166
C147
.33uF

20.0K

*
1uF .1uF +V_BUS 1/4W +5V_BOOST
L2 U19
U16 CR35

*
1 7 R458 1 6
VIN VOUT SW VOUT

R200
100 MBRX140 10uH
5 6 1/4W + C419 3 5
PWRGND VREF AGND NC VOUT VIN FB
1.5F
8 3 4 2
.1uF

10uF
10uF

C420
R460
C422
22PF
C423
C424

3 Q17:A 5.5V

.1uF
3.24M

10uF

C415
C416
NC VOUT SHDN GND
R201 5 MMDT3904
INA213

GND
3 4 2
20.0K 6 ADJ VOUT
LTC3526L 7

.1uF
R219

C421
2 4 V+ TL317CPW GND
C138 C137 4 Q17:B GND GND GND GND
MMDT3904 ZERO
10uF 220pF 6 R457

R168
PWRGND

3.32K
SYSTEM_BUS_CURRENT
R461

U11
1.02M

1W
.010
1

R147
R220 5 1.21K GND GND

R40
20.0K
PWRGND ZERO GND

1uF
2

10uF

C417
R456
C418
GND

3.24K
PWRGND
+V_BUS REF
PWRGND 1

+V_BUS GND
AGND PWRGND
C170 C113 C112
+V_BUS 10uF 10uF .1uF
35V 35V 50V
C151

10
.1uF

R149
50V

R150
GND

0.050

R148
61.9K
U12 C114 GND CR28
1 8
+V_BUS +3.3V_ANA RC VDD
U7 2 7 3300pF R151 1N4148X
SS ISNS +VCORE
1 * 7 R152 1.00K 3 +3.3V U13
VIN VOUT 3 6 L1 LM1117MPX-1.8

C116
220pF
COMP GDRV 390 OHMS @ 100 MHZ
5 6 10 4

1M
C157 NC VOUT IN OUT

6
4 5

.1uF

C115
R153
FB GND Q16 10uH E14
C156 8 3 GND OUT + C133

*
*
NC VOUT GND TPS40200D FDFS2P753Z C117 10uF

78
100uF

C69
4 2

.1uF
.1uF

10uF

C119
C142
C120
GND 10V

220pF
ADJ VOUT 6.3V

C122
GND 12

3300pF
PWRGND GND

82pF

C123
R44 GND GND GND GND
GND GND

5.1
* C124

R156
R154

R157
7.87K

*
261 2700pf
C158 C159

*
VREF

R45
GND U14
REF3030
R158 390 OHMS @ 100 MHZ R159 1 2
VIN VOUT
10.0K E15 10
GND GND
PWRGND C129 C126
3 .1uF

10uF
10uF

R161
C127
C128
C125
1uF

.47uF

2.67K
Fsw=1/(Rrc x Crc x 0.105) = 360.75KHz
GND Vin / Rrc = 18V/120K = 150uA <= 750uA (condition satisfied) GND AGND AGND AGND AGNDAGND
Ioc = VIlim/RIlim = 0.1V/.05hm = 2A

Vout = 0.696 (1 + Rtop/Rbottom) = 0.696 * (1 + 10.0K/2.67K) = Roughly 3.3V


Tss = Rc * Css * ln(Vsst / (Vsst - 1.4V)) = 1 x 10^6 * .1 x 10^-6 * ln(8/6.6) = 19mS
Irms = DutyCycle * (Iout^2 + (DeltaIpp^2/12))^0.5
+V_BUS DeltaIpp = Vin - Vout - (Rl@dc+ rDS(on)*Iout
(L* I^2 ) / 2 < {C * (Vovershoot^2 - Vout^2)}/ 2
C175
+V

10
R47
Vovershoot^2 - Vout^2 = L * Iout^2 / C = .025V
Vovershoot = (.025V + Vout^2)^0.5 = 3.30879V 1000pF
C178 C176
C162
10uF 1000pF 1000pF
35V
C179 C177

R210
10.0K
10pF C160
R212 R215 1000pF 1000pF
PWRGND TP1
C181 C180
1.00K 100K
10pF C148
C169 5
+3.3V +V 7 1000pF 1000pF

R213
4.53K
U6:B RESET

*
6 GND 10pF C149 C182 C183
LM393DGKR +3.3V
(4=GND,8=+V) 1000pF 1000pF

R221
R214
GND

4.53K
80.6K
PWRGND GND AGND GND PWRGND AGND

R72
1.00K
3
1 TIE GROUNDS TOGETHER HERE
U6:A MOTOR_EN
2
LM393DGKR R160

R222
(4=GND,8=+V)

10.0K
0 OHM

10pF
1/4W
+V AGND GND

CR1
GND PRODUCT LINE:

C139

MMSZ4678T1
YODA
GND GND

C163
.1uF
PROCESS: TITLE:

THERAPY BOARD
SCHEMATIC
GND POWER SUPPLY

DRN BY: SIZE DRAWING NO. REV.


D.RONEY 5.14.2009
CHK BY: EDMS EDMS D S1061413 11
APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1061413 SHEET 5 OF 5
1118824, VER. 00
Respironics Inc. Respironics Deutschland
1001 Murry Ridge Lane Gewerbestrasse 17
Murrysville, PA 15668 USA 82211 Herrsching, Germany 1118824, VER. 00
SJW 09/22/2014

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