Professional Documents
Culture Documents
LIMITED WARRANTY
Respironics, Inc. warrants that the system shall be free from defects of workmanship and materials and will
perform in accordance with the product specifications for a period of two (2) years from the date of sale by
Respironics, Inc. to the dealer. If the product fails to perform in accordance with the product specifications,
Respironics, Inc. will repair or replace – at its option – the defective material or part. Respironics, Inc. will pay
customary freight charges from Respironics, Inc. to the dealer location only. This warranty does not cover
damage caused by accident, misuse, abuse, alteration, water ingress, and other defects not related to material
or workmanship. The Respironics, Inc. Service department shall examine any devices returned for service, and
Respironics, Inc. reserves the right to charge an evaluation fee for any returned device as to which no problem
is found after investigation by Respironics, Inc. Service.
Respironics, Inc. disclaims all liability for economic loss, loss of profits, overhead, or consequential damages
which may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranties – including any
warranty of merchantability or fitness for the particular purpose – are limited to two years. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
To exercise your rights under this warranty, contact your local authorized Respironics, Inc. dealer or contact
Respironics, Inc. at:
Respironics, Inc.
1001 Murry Ridge Lane
Murrysville, Pennsylvania
15668-8550
Deutschland
Gewerbestrasse 17
82211 Herrsching Germany
+49 8152 93060
1118824 VER. 00
CHAPTER 1: INTRODUCTION
1.0 PRODUCT OVERVIEW ..................................................................................................... 1-1
1.0.1 BiPAP AVAPS & BiPAP S/T ................................................................................................. 1-1
1.1 “2.XX” AND BIPAP AVAPS AND S/T DESIGN CHANGES .............................................. 1-3
1.2 THEORY OF OPERATION DIAGRAMS ................................................................................ 1-5
1.3 PRODUCT OPERATING SOFTWARE UPGRADES ................................................................ 1-7
1.4 SERVICE NOTICE .......................................................................................................... 1-10
1.5 SERVICE TRAINING ....................................................................................................... 1-11
1.6 PRODUCT SUPPORT STATEMENT .................................................................................. 1-11
CHAPTER 4: SETUP
4.0 SUPPLYING POWER TO THE DEVICE ................................................................................ 4-1
4.0.1 Supplying AC Power to the Device ..................................................................................... 4-1
4.0.2 Supplying DC Power to the Device ..................................................................................... 4-2
4.1 STARTING THE DEVICE ................................................................................................... 4-3
4.2 NAVIGATING THE DEVICE SCREENS ................................................................................ 4-4
4.3 USER AND PROVIDER MODES ......................................................................................... 4-4
4.3.1 User Mode.............................................................................................................................. 4-5
4.3.2 Provider Mode ....................................................................................................................... 4-6
4.3.3 Measured Parameters......................................................................................................... 4-10
1118824, VER. 00
CHAPTER 8: TESTING
8.0 SECTION OVERVIEW ....................................................................................................... 8-1
8.1 REQUIRED EQUIPMENT ................................................................................................... 8-1
8.2 SYSTEM VERIFICATION ................................................................................................... 8-1
8.3 MANUAL SOFTWARE TESTING ........................................................................................ 8-4
8.4 HEATER PLATE TEST ................................................................................................... 8-13
8.5 READING/VERIFYING THE DEVICE’S SERIAL NUMBER AND MODEL NUMBER ................... 8-14
CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT ............................................................................................. 9-1
1118824, VER. 00
CHAPTER 1: INTRODUCTION
CAUTION
U.S. federal law restricts this device to sale by or on
the order of a physician.
NOTE
The BiPAP AVAPS and S/T have experienced significant design changes. Philips Respironics began
manufacturing a “2.XX” and “3.XX” version of the devices. These versions are manufactured with
hardware components that are not compatible with the previously-designed version. “2.XX/3.XX”
refers to the firmware version of the device. Devices that are not marked “2.XX/3.XX” require the use of the
previously-designed components (refer to the Repair and Replacement section of this manual for further
clarification.) To differentiate these devices from the previously-designed version, note the “2.XX” or “3.XX”
annotation on the serial number label located on the bottom of the device, as follows:
If the “2.XX” annotation is present on the device’s serial number label, then the following components are
different from the previously-designed version of the device and are not backwards compatible.
• PCA,
• Blower,
• Blower Cap,
• Air Inlet Seal,
• Sound Abatement Foam, and
• Top Cover.
If the “3.XX” annotation is present on the device’s serial number label, then the components listed in the
RP Kit Listing section 6.0 of Repair and Replace Chapter showing (3.XX) follow the “3.XX” format. These
components are not backwards compatible.
RP kits for both the previous design and the “2.XX/3.XX” version of the device will be available as long as
parts are available from Philips Respironics suppliers.
1118824, VER. 00 PAGE 1-3
“2.XX” BiPAP AVAPS and S/T Devices Components Original BiPAP AVAPS and S/T Device Components
Original design
Blower is all black
1 2 3 4
Link Module
Connect a DB9F-DB9M
Cable between here and
COM1 of the PC.
NOTE
The Link Module and DB9F-DB9M cable are available in RP kit #1074113.
You must be a registered user to download software. If you are not a registered user, go to http://
my.respironics.com and complete the on-line registration process.
Once you have access to download the software, perform the following:
1. Log into http://my.respironics.com.
NOTE
Respironics service software is now available at http://my.respironics.com. In the event
that you are unable to access this site, log onto http://servicesoftware.respironics.com
to download Respironics service software.
PAGE 1-8 1118824, VER. 00
http://my.respironics.com
Login Here
4. Click on the “Download” button adjacent to the software you wish to download.
5. The installation wizard will guide you through the upgrade process. Follow the on-screen prompts
to complete the upgrade process.
NOTE
• Respironics recommends that you use the Service Center Tools software to Clear
the device’s error log. Refer to the “Testing” section of this Service Manual for
additional information.
• Remember to periodically log onto http://my.respironics.com and check for
software upgrades.
E-mail: service.operations@respironics.com
Phone: (724) 755-8225
Fax: (724) 755-8230
Or your Philips Respironics regional service location
WARNING
Warnings indicate the possibility of injury to people.
CAUTION
Cautions indicate the possibility of damage to equipment.
NOTE
Notes are used to emphasize a characteristic or
important consideration.
PAGE 2-2 1118824, VER. 00
2.0 WARNINGS
WARNINGS
• To avoid electrical shock, disconnect the electrical supply before servicing this device.
• Do not service this device in the presence of flammable mixtures, gases, anesthetics,
or liquids.
• Electronic components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, Electrostatic
Discharge (ESD) protected environment.
• To assure the safety of the service technician and the specified performance of the
device, Respironics recommends that only technicians having prior training or
experience servicing NIV devices perform any repairs or adjustments to the device.
• Do not immerse this device in water, solvents, or cleaning solutions.
• This device is not intended for life support.
• Do not use extension cords with this device.
• Do not service the device near a source of toxic or harmful vapors.
• Do not service this device if the room temperature is warmer than 35° C (95° F). If the
device is used at room temperatures warmer than 35° C (95° F), the temperature of
the airflow may exceed 41° C (106° F). This could cause irritation or injury to the
patient’s airway.
• Repairs and adjustments must be performed by authorized service personnel only.
Unauthorized service could cause injury, invalidate the warranty, or result in costly
damage.
• Inspect electrical cords and cables for damage or signs of wear. Replace if damaged.
• Using or servicing this device at an incorrect altitude setting could result in airflow
pressures higher or lower than the prescribed setting. Always verify the altitude setting
when traveling or relocating, and adjust the system accordingly.
• Pins of connectors identified with the ESD warning symbol should not be touched.
Connections should not be made to these connectors unless ESD precautionary
procedures are used. Precautionary procedures include methods to prevent build-up
of electrostatic discharge (e.g., air conditioning, humidification, conductive floor
coverings, non-synthetic clothing), discharging one’s body to the frame of the
equipment or system or to earth or a large metal object, and bonding oneself by means
of a wrist strap to the equipment or system or to earth.
1118824, VER. 00 PAGE 2-3
2.1 CAUTIONS
CAUTIONS
2.2 NOTES
NOTE
Refer to the device’s User Manual for additional
Warnings, Cautions, Notes, and Operating Instructions.
PAGE 2-4 1118824, VER. 00
NOTE
1 hPa = 1 cm H2O
PAGE 3-2 1118824, VER. 00
ELECTROMAGNETIC ENVIRONMENT
EMISSIONS TEST COMPLIANCE
GUIDANCE
RF emissions Group 1 The device uses RF energy only for its internal
CISPR 11 function. Therefore, its RF emissions are very low
and are not likely to cause any interference in
nearby electronic equipment.
Electrical fast ±2 kV for power supply ±2 kV for supply mains Mains power quality should
Transient/burst lines be that of a typical home or
±1 kV for I/O lines ±1 kV for I/O lines hospital environment.
IEC 61000-4-4
Voltage dips, short <5% UT (>95% dip in UT) <5% UT Mains power quality should
interruptions, and for 0.5 cycle (>95% dip in UT) for 0.5 be that of a typical home or
voltage variations 40% UT (60% dip in UT) cycle hospital environment. If the
on power supply for 5 cycles 40% UT user of the device requires
input lines 70% UT (30% dip in UT) continued operation during
(60% dip in UT) for 5
power mains interruptions, it
for 25 cycles cycles
IEC 61000-4-11 is recommended that the
<5% UT (>95% dip in UT) 70% UT device be powered from an
for 5 sec (30% dip in UT) for 25 uninterruptible power supply
cycles or a battery.
<5% UT
(>95% dip in UT) for 5
sec
IEC 60601
IMMUNITY TEST COMPLIANCE EMC ENVIRONMENT GUIDANCE
TEST LEVEL
Portable and mobile RF communications
equipment should be used no closer to any part of
the device, including cables, than the
recommended separation distance calculated from
the equation applicable to the frequency of the
transmitter. Recommended separation distance:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur
radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which the device is used exceeds the applicable RF compliance level above, the device should be observed to verify normal
operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the device.
b
Over the frequency range 150 kHz to 80 MHz, the field strengths should be less than 3 V/m.
PAGE 3-8 1118824, VER. 00
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according
to the transmitter manufacturer.
Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected
by absorption and reflection from structures, objects, and people.
1118824, VER. 00 PAGE 4-1
CHAPTER 4: SETUP
This chapter provides an overview of the system setup including introductory information on the User and
Provider modes and menus.
WARNING
CAUTION
If the device has been exposed to either very hot or very cold
temperatures, allow it to adjust to room temperature
(approximately two hours) before beginning setup.
NOTE
NOTE
To remove AC power, disconnect the power
supply cord from the electrical outlet.
PAGE 4-2 1118824, VER. 00
CAUTION
The Respironics DC Power Cord can be used to operate this device in a stationary recreational vehicle, boat,
or motor home. The Respironics DC Battery Adapter Cable, when used with the DC Power Cord, enables the
device to be operated from a 12 VDC free-standing battery.
Refer to the instructions supplied with the DC Power Cord and adapter cable for information on how to operate
the device using DC power.
1118824, VER. 00 PAGE 4-3
SD Card Cover/Slot
Air Outlet Port
Power Inlet
LCD Screen
Alarm Silence/Indicator
Ramp Button
Button
Display Screen Shows therapy settings, patient data, and error messages. The opening screen is
shown temporarily when the unit is first plugged in before changing to the main menu.
Humidifier Icon This LED lights up when the optional System One Heated Humidifier is attached. The
humidifier number settings are only visible when the System One Heated humidifier is
attached and therapy is active. Please refer to the System One Heated humidifier user
manual for more information.
UI Knob Turn the UI Knob to toggle between options on the screen. Press the UI Knob to
choose an option.
Ramp Button When the airflow is on, this button allows you to activate or restart the ramp function.
This LED lights up when therapy is active or during specific alerts.
Alarm Silence/ Silences the audible portion of the alarm for a period of time and indicates an alarm
Indicator Button condition.
PAGE 4-4 1118824, VER. 00
1. Plug the device into an AC power source. The RAMP button lights up and the opening screen
momentarily appears.
2. The next screen to appear is the Home screen, shown below.
Therapy Comfort
Info Setup
3. Turn the UI Knob to toggle between the four options. Highlight “Therapy” or the Therapy icon.
Press the UI Knob to turn on the airflow and begin therapy.
4. Press the UI Knob again to turn off therapy and return to the Home screen.
NOTE
NOTE
= Setup
From the Home screen, highlight the “Comfort” option and press the UI Knob. The following Setup screen will
appear:
Back
Comfort
FLEX 2 Bi-Flex 2
4 Ramp start 4
Rise time 3
3
Bi-Flex Setting Flex pressure relief - This setting can be enabled or disabled in Provider Mode.
Ramp Start Ramp Start Pressure - This setting can be enabled or disabled in Provider Mode.
Rise Time Rise Time Setting - This setting can be enabled or disabled in Provider Mode.
From the Home screen, highlight the “Setup” option and press the UI Knob. The following Setup screen will
appear:
Back
Back light on
Setup
hPa/cmH2O cmH2O
cmH2O
Humidier 3
3
hPa/cmH2O Select either hPa or cm H2O as the default unit of measure on the device.
Humidifier View and adjust the humidifier setting. This setting displays when a humidifier is attached.
PAGE 4-6 1118824, VER. 00
From the Home screen, highlight the “Info” option and press the UI Knob. The following Setup screen will
appear:
Back
890.1 Blower Hours 890.1
Info
902.0 Machine Hours 902.0
Blower Hours Displays the total number of hours that the Blower has been on.
Machine Hours Displays the total number of hours that the Blower has been on.
NOTE
• The screen will only show four (4) lines at a time. As you rotate the UI Knob to toggle over
different options the screen will slide up and down accordingly.
• For additional information on User Mode, refer to the device’s User Manual.
Therap y Fle x
Info Setu p
NOTE
Provider mode will time out after one minute of inactivity. The
device will automatically return to the Home Screen in the User
Mode.
Mode CPAP, S, S/T, T, or PC. The default setting is S/T. PC mode is only available on the BiPAP
AVAPS device.
Flex Control ““no” Allows the user to adjust the Bi-Flex setting if in “S” mode. “Yes” locks the Bi-Flex
setting so users cannot adjust it by selecting “yes”.
Bi-Flex The setting of Off, 1, 2, or 3 is the level of air pressure relief that the patient feels when
(FLEX) exhaling during therapy. The default setting is Off.
CPAP CPAP pressure setting from 4-20 in 1.0 increments. The default setting is 10.
AVAPS Enable or disable AVAPS when in S, S/T, T, or PC mode by selecting “yes” or “no”. The
default setting is “no”. This setting is available only on the BiPAP AVAPS device.
1118824, VER. 00 PAGE 4-9
Vte If AVAPS is enabled, the target tidal volume can be set from 200-1500 ml in 10 ml
increments. The default setting is 200. This setting is available only on the BiPAP AVAPS
device.
IPAP Max If AVAPS is enabled, the IPAP Max can be set from 4-25 in 1.0 increments. The default
setting is 12. This setting is available only on the BiPAP AVAPS device.
IPAP Min If AVAPS is enabled, IPAP Min setting from 4-25 in 1.0 increments. The default setting is
12. This setting is available only on the BiPAP AVAPS device.
IPAP When AVAPS is not enabled, IPAP can be set to 4-25 in 1.0 increments. The default
setting is 12.
EPAP In any mode except CPAP, EPAP can be set from 4-IPAP in 1.0 increments. The default
setting is 4.
BPM In S/T or PC mode, Breaths Per Minute setting is from 0-30 in 1.0 BPM increments. In T
mode, the minimum BPM setting is 4. The default is 10.
Ti In S/T, T, or PC mode, the Inspiratory Time can be set from 0.5 to 3 seconds in 0.1
increments. The default setting is 1.0.
Rise Time If set to “Yes,” users can not adjust the Rise Time. If set to “no,” users can adjust the Rise
Control Time.
Rise Time Rise time is the time it takes for the device to change from EPAP to IPAP. The default
setting is 1.
Ramp Time Ramp Time can be set from 0 (off) - 45 minutes in 5-minute increments. The default setting
is 0.
Ramp Start Ramp Start Pressure can be set from 4 to the CPAP or EPAP setting (depending on your
Pressure therapy mode) in increments of 1. The default is 4.
Apnea The Apnea alarm detects the cessation of spontaneous breathing. Enable or disable the
Apnea alarm by choosing 0 (off), 10, 20, or 30 seconds. The alarm will sound when the
time between patient-triggered breaths is greater or equal to the specified apnea alarm
setting. The default is 0.
Patient Enable or disable the Patient Disconnect alarm by choosing 0, 15, or 60 seconds. The
Disconnect alarm will sound when a large, continuous air leak is detected in the circuit for more than
the specified alarm setting. The default is 0.
MinVent Enable or disable the Low Minute Ventilation alarm by choosing 0 (off) to 99 lpm in 1.0
increments. The alarm will sound when the calculated minute ventilation is less than or
equal to the specified setting. The default is 0 (off).
Low Vte When AVAPS is enabled, enable or disable the Low Tidal Volume alarm by choosing 0
(off) or 1 (on). If enabled, the alarm will sound when the measured patient pressure has
reached the IPAP max setting and the estimated exhaled tidal volume is less than or equal
to 90% of the target tidal volume. The default is 0 (off). BiPAP AVAPS device only.
Language Select the language to display on-screen, or select “Icon” to display icons on-screen.
hPa/cmH2O Select the units of pressure that are displayed on-screen, “hPa” or “cmH2O”.
PAGE 4-10 1118824, VER. 00
Setup Select which measured parameters will display on the Monitor Pressure screen. Choose
Parameter from Leak, RR (Respiratory Rate), Min vent, or Vte.
Display
Humidifier If the humidifier is attached to the device, you can select from 0 (off) to 5 in increments of 1
to enable or disable the humidifier setting. The default is 0 (off). This setting only displays if
a humidifier is attached to the device.
Reset Select “yes” to reset the blower hours (e.g., to track device usage between patients).
Blower
Hours
Provider Enable or disable provider mode. Selecting “on” will put the device in provider mode (and
Mode the device will not automatically return to patient mode when the screen times out or you
select the Back option). Selecting “no” keeps the device in patient mode.
Leak The estimated leak is the average leak value for the last 6 breaths. The
display is updated at the end of each breath.
Respiratory Rate (RR) This is the average of the previous 6 breaths. If the mode supports
machine-triggered breaths, this display will be the total breathing rate
(spontaneous breaths + machine breaths). The display is updated at the
end of each breath.
Minute Ventilation (MinVent) The estimated Exhaled Minute Ventilation is based on the average of the
last 6 breaths. The display is updated at the end of each breath.
Exhaled Tidal Volume (Vte) The estimated Exhaled Tidal Volume is obtained by the integration of
patient flow. The display is updated at the end of each breath.
1118824, VER. 00 PAGE 5-1
Reboot The error information is recorded in NVRAM and the unit is Rebooted.
High Priority These alarms require immediate operator response. The alarm signal consists of a red
LED and a high priority sound. The display has the message ALARM at the top of the
screen.
Medium Priority These alarms require prompt operator response. The alarm signal consists of a yellow
LED and a medium priority sound. The display has the message ALARM at the top of
the screen.
Low Priority These alarms require operator awareness. The alarm signal consists of a yellow LED
and a low priority sound. The display has the message ALARM at the top of the screen.
Log Only The error information is recorded in NVRAM and the unit continues to operate without
noticeable alteration.
PAGE 5-4 1118824, VER. 00
The following tables list the error codes for the Philips Respironics NIV devices.
E-8 Failed the power on self test of the watchdog Reboot Replace the Therapy PCA
timer.
E-9 One of the tasks in the background thread is Reboot Replace the Therapy PCA
preventing the remaining tasks from executing.
E-10 During RASP operation response exceeded Log Only Replace the Therapy PCA
time limit
E-11 During Power-On tests, an error occurred while Reboot Replace the Therapy PCA
testing the watchdog timer.
E-12 Reserved for future use Log Only None
E-13 Reserved for future use Log Only None
E-14 Processor not able to establish communication Vent Inop Replace the Therapy PCA
with the Flow Sensor
E-15 Reserved for future use Log Only None
E-16 Reserved for future use Log Only None
E-17 Reserved for future use Log Only None
E-18 Reserved for future use Log Only None
E-19 During spinup of the Blower, the drive detected Reboot In the following order:
that the rotor was not spinning or wires were • Reseat Blower Con-
broken.
nectors
• Replace Blower Assy
• Replace Therapy
PCA
E-20 Processor is unable to communicate with Vent Inop Replace Therapy PCA
Pressure Sensor
E-21 Processor not able to establish communication Reboot Clear error log and retest. If re-
with the Flow Sensor peats, replace Therapy PCA
1118824, VER. 00 PAGE 5-5
NOTE
BiPAP autoSV Advanced Errors not listed are Reboot
error types and require PCA replacement.
WARNING
To prevent electrical shock, disconnect the electrical supply before
attempting to make any repairs to these devices.
CAUTION
Components used in this device are subject to damage from static electricity. Repairs made to this device
must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.
PAGE 6-2 1118824, VER. 00
NOTE
The BiPAP AVAPS and S/T have experienced significant design changes. Philips Respironics began
manufacturing a “2.XX” and “3.XX” version of the devices. These versions are manufactured with
hardware components that are not compatible with the previously-designed version. “2.XX/3.XX”
refers to the firmware version of the device. Devices that are not marked “2.XX/3.XX” require the use of the
previously-designed components (refer to the Repair and Replacement section of this manual for further
clarification.) To differentiate these devices from the previously-designed version, note the “2.XX” or “3.XX”
annotation on the serial number label located on the bottom of the device, as follows:
If the “2.XX” annotation is present on the device’s serial number label, then the following components are
different from the previously-designed version of the device and are not backwards compatible.
• PCA,
• Blower,
• Blower Cap,
• Air Inlet Seal,
• Sound Abatement Foam, and
• Top Cover.
If the “3.XX” annotation is present on the device’s serial number label, then the components listed in the
RP Kit Listing section 6.0 of Repair and Replace Chapter showing (3.XX) follow the “3.XX” format. These
components are not backwards compatible.
RP kits for both the previous design and the “2.XX/3.XX” version of the device will be available as long as
parts are available from Philips Respironics suppliers.
1118824, VER. 00 PAGE 6-3
6.0 REPLACEMENT PART (RP) KITS FOR PR SYSTEM ONE NIV DEVICES
O2 Enrichment Attachment
312710 312710
(for testing)
1071729 1071729
Warning Label (Dom. U.S.) (Dom. U.S.)
1071596 (Int’l) 1071596 (Int’l)
PR REMstar/BiPAP Sound
1080760 1080760
Abatement Foam 2.XX
SD Card Slot
Power Inlet
Filter Area
FIGURE 6-1: SD CARD SLOT COVER LOCATION
UI Knob
Keypad
NOTE
A “D” clip is installed in the UI Knob.
NOTE
The Right Side Cover is used when there is no
Humidifier present.
NOTE
The SD Card Slot Cover is loosely installed in the Top
Cover. Use care when removing the Top Cover so as
not to lose the SD Card Slot Cover.
UI Knob
Keypad
CAUTION
The PCA’s Flow and Pressure Sensors must be in proper alignment with
the Flow Manifold. Otherwise, the device will not operate properly.
NOTE
Verify that the standoffs secure the PCA.
4. Using a T8 Torx screwdriver, remove the seven #4 x 1/2” screws that secure the Blower Cap to the
Bottom Enclosure. The screws are indicated by the white arrows in Figure 6-13.
5. Push the grommet and the Blower wiring harness through its mounting hole in the Blower Cap.
6. Remove the Blower Cap from the Bottom Enclosure.
To install the Blower Cap:
1. Insert the Blower wiring harness and grommet through its mounting hole in the Blower Cap. Verify
that the grommet seats properly in the hole.
2. Align the Blower Cap with the Blower Housing in the Bottom Enclosure.
3. Secure the Blower Cap to the Blower Housing using the seven #4 x 1/2” screws.
4. Assemble the remainder of the device as instructed in previous sections.
PAGE 6-16 1118824, VER. 00
6.1.10 REPLACING THE BLOWER ASSEMBLY AND/OR THE BLOWER OUTLET BELLOWS
2. Align the stands located on the bottom of the Blower Assembly with the holes in the Blower Hous-
ing.
Flow Manifold
NOTE
The other type is for devices that have a Pressure Sensor.
WARNING
To avoid electrical shock, always unplug the power
cord from the wall outlet before cleaning the device.
CAUTION
Do not immerse the device in liquid or allow any liquid
to enter the enclosure, inlet filter, or any opening.
1. Unplug the device, and wipe the outside of it with a cloth slightly dampened with water and a mild
detergent. Let the device dry completely before plugging in the power cord.
2. Inspect the device and all circuit parts for damage after cleaning. Replace any damaged parts.
CAUTION
Operating the device with a dirty filter may keep the system
from working properly and may damage the device.
Under normal usage, you should clean the gray foam filter at least once every two weeks and replace it with a
new one every six months. The white ultra-fine filter is disposable and should be replaced after 30 nights of use
or sooner if it appears dirty. DO NOT clean the ultra-fine filter.
CAUTION
Dirty inlet filters may cause high operating temperatures that may affect device
performance. Regularly examine the inlet filters as needed for integrity and cleanliness.
CAUTION
Never install a wet filter into the device. You must
ensure sufficient drying time for the cleaned filter.
PAGE 6-28 1118824, VER. 00
NOTE
Hand washing The Humidifier Tank can be performed daily.
WARNING
• Empty and clean the Humidifier Tank daily to prevent mold and bacteria growth.
• Allow the water in the Humidifier Tank to cool to room temperature before
removing the chamber from the humidifier.
1. Turn the therapy device off and allow approximately 15 minutes for the heater plate and water to
cool.
2. Disconnect the Patient Tubing from the device.
3. Remove the Humidifier Tank Assembly. Empty any remaining water.
4. Separate the Humidifier Tank Lid from the Humidifier Tank Base. Refer to Figure 6-24.
Tab
Hinge s
Hinge s
Water Chamber
Lid
Water Chamber
Base Middle Seal
FIGURE 6-24: SEPARATING THE HUMIDIFIER TANK LID FROM THE TANK BASE
5. Wash the Humidifier Tank Lid and Tank Base by hand in a solution of warm water and mild dish-
washing soap.
6. Inspect all parts for damage prior to reassembly.
7. Reassemble the Humidifier Tank.
8. Fill the Humidifier Tank to the fill line. Inspect the Humidifier Tank for any leaks or damage.
Replace the entire Humidifier Tank Assembly if damaged.
1118824, VER. 00 PAGE 6-29
WARNING
To prevent electrical shock, disconnect the Humidifier from the
NIV device before attempting to make any repairs.
CAUTION
Components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, Electro-
Static Discharge (ESD) protected environment.
Dry Box Seal (included w/Inlet Seal) 1064804 Outside Cover 1064808
It is not necessary to
remove the Flip Lid
Assembly.
Inlet Seal
CAUTION
Do not press firmly on the screwdriver as damage to
the Humidifier may occur.
Continue to bend the Flip Lid Assembly completely backwards until it is completely removed.
For Heated Tube devices, remove the wire harness from the base.
1118824, VER. 00 PAGE 7-11
Torque screws to
5 in.-lbs. (x4)
CAUTION
Route the Heater Plate wiring harness so as not to cause
damage during installation of the Humidifier Bottom Housing.
2. Verify that the Heater Plate Wiring Harness is properly routed in the Lower Base Assembly and not
at risk of being pinched or damaged.
3. Using the four #6 x 1/4” screws, secure the Bottom Housing to the Lower Base Assembly. Torque
the screws to 5 in.-lbs.
1118824, VER. 00 PAGE 7-15
1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-14. Be sure
that the Heater Plate Spring is properly seated under the Heater Plate.
2. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the
remainder of the device as necessary.
1118824, VER. 00 PAGE 7-17
1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-14. Be sure
that the Heater Plate Spring is properly seated under the Heater Plate.
2. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the
remainder of the device as necessary.
PAGE 7-20 1118824, VER. 00
CHAPTER 8: TESTING
8.0 SECTION OVERVIEW
This section provides run-in, performance verification, and manual software testing procedures for the NIV
devices. Calibration is necessary when a repair has been made to the device. However, these procedures may
be used in conjunction with the performance verification to determine that the device is functioning properly.
Verification shall be performed at periodic intervals commensurate with hospital or Home Care Provider
guidelines for preventive maintenance, between rentals, after the device has been repaired, or during normal
patient usage.
Calibration and testing requires the use of Respironics Utility Software. Before proceeding, log on to http://
my.respironics.com and download the Utility Software onto your PC.
NOTE
3. Connect the device to the proper line voltage (depending on the model of the device; Domestic
U.S. or International) and record the line voltage used for testing.
4. Record the blower hours of the device on the test data sheet.
5. Connect the patient tubing to the Humidifier’s outlet port. Refer to Figure 8-1.
6. Connect the Whisper Swivel II to the end of the patient tubing. Refer to Figure 8-1.
7. Place the O2 Enrichment Attachment on the end of the Whisper Swivel. Refer to Figure 8-1.
8. Place the end cap on the end of the O2 Enrichment Attachment. Refer to Figure 8-1.
9. Connect a Digital Manometer to the pressure pick-off on the O2 Enrichment Attachment.
10. Enter the device’s Provider Menu. Refer to Chapter 4 (Setup) if necessary.
End Cap
O2 Enrichment Attachment
Whisper Swivel II
11. Set the device to CPAP Mode and the pressure value to four (4) cm H2O.
12. Exit the therapy menu and turn on the device’s airflow.
13. Record the manometer reading on the test data sheet.
14. Enter the device’s Provider Menu and set the CPAP pressure value to 20 cm H2O.
15. Set the device to the S mode and set the IPAP pressure to ten (10) cm H2O and EPAP pressure to
5 cm H2O.
16. Remove the end cap.
17. Occlude then open the outlet repeatedly and verify that the device switches between IPAP and
EPAP mode on the display screen. Record results on the test data sheet.
1118824, VER. 00 PAGE 8-3
18. Set the device to the S/T mode and set the IPAP pressure to ten (10) cm H2O, the EPAP pressure
to five (5) cm H2O, BPM to 10, and Ti to 2.0.
19. Verify that the device switches between IPAP and EPAP mode on the display screen and record
the results on the test data sheet.
20. While still in the provider menu, activate the ramp mode.
21. Once the device has achieved the set IPAP and EPAP pressure, press the ramp button.
22. Enter the device’s Provider Menu and set the output pressure to ten (10) cm H2O.
23. Set the Ramp Time to 5 and the Ramp Start to four (4) cm H2O.
24. Turn on the device’s air flow then press the ramp button.
25. Observe the display on the manometer until the pressure increases at least one (1) cm H2O.
Record the results on the data sheet.
ALARM VERIFICATION
Maintain the testing configuration as used at the end of system verification.
• Patient Disconnect Alarm Test
a. Set the device to S mode.
b. Set the Apnea Alarm setting to 0 (Off).
c. Set the Patient Disconnect Alarm setting to 15 sec.
d. Exit Provider Mode and remove the test orifice.
e. Verify that the Patient Disconnect Alarm occurs in approximately 15 seconds.
f. Press the Alarm Silence button to silence the alarm, and wait for one minute until the alarm
sounds again.
g. Press the UI Knob button to clear the alarm.
h. Replace the test orifice.
i. Simulate a breathing pattern by occluding and opening the outlet port to correct the alarm con-
dition.
NOTE
The red high priority alarm indicator light flashes when the alarm condition has subsided, or if
the alarm has been silenced. The light will continue to flash until the alarm has been cleared.
NOTE
When testing is complete, and before patient use, adjust the device to the
appropriate patient settings.
7 8
6
4
1
3
5
NOTE
• This procedures requires the use of the Respironics Service Center Tools Suite, and Service Center
Manual Test software. The software can be obtained from http://my.respironics.com.
• You must be a registered user to download Respironics Service Software. If you are not a registered
user, go to http://my.respironics.com and complete the on-line registration process.
DOWNLOADING SOFTWARE
You must be a registered user to download Respironics Service Software. If you are not a registered user, go
to http://my.respironics.com and complete the on-line registration process. For testing the NIV Devices, you
must download both the Service Center Tools Suite (version 3.0, at the time of publication of this manual) and
the appropriate manual test software.
Once you have access to download the software, perform the following:
1. Log into http://my.respironics.com.
NOTE
In the event that you are unable to access http://my.respironics.com, log onto
http://servicesoftware.respironics.com to download Respironics service software.
http://my.respironics.com
Login Here
Click Here
4. Click on the “Download” button adjacent to the software you wish to download.
5. The installation wizard will guide you through the upgrade process. Follow the on-screen prompts
to complete the upgrade process.
NOTE
• Respironics recommends that you use the Service Center Tools Suite software to
Clear the device’s error log.
• Remember to periodically log onto http://my.respironics.com and check for
software upgrades.
9. Click on Run to install the software onto your PC, or click on Save to download the software and
save it to a specific location on your PC. Click Save if you wish to copy the software to a CD ROM
and install it on other PCs.
NOTE
Clicking on “Run” installs the software onto your PC. The program
will be accessible from the Start menu in your Windows Task bar.
PAGE 8-8 1118824, VER. 00
4. When you open the Service Center Tools Suite software, select “Real Time Clock Calibration” from
the drop-down menu, then click on the “Execute Tool” button.
5. Once the Real-Time Clock Calibration tool has been launched, click on “Set RT Clock” button to
calibrate the Real-time Clock. A dialog box appears once the RTC has been successfully cali-
brated.
NOTE
You must clear the device’s error log before and after testing is performed.
The Final Manual Test must be performed after repairs have been made to the device, the RTC has been
calibrated, and the device has been run in for two hours.
1. Before starting the test, perform the following (refer to Figure 8-10):
• Connect the device to com port 1 (COM1) of your computer via the Link Module and DB9F-
DB9M Cable (if not already connected). Refer to Section 1.3 for information on connecting the
device to a PC.
• Connect the O2 Enrichment Attachment (occluded) to the Outlet Port of the Device.
• Attach the Pressure Tubing to the O2 Enrichment Attachment and the manometer.
4. Follow the on-screen prompts to continue with the test. When prompted, connect the Flow Control
Valve and Flow Meter to the device, as shown in Figure 8-12.
To PC
Valve
Flow Meter
NOTE
At the beginning of the test, a prompt to conduct a Humidifier test
appears. Respironics suggests conducting the Humidifier test if the
device is expected to be used with a Humidifier.
PAGE 8-12 1118824, VER. 00
Click Here
6. When prompted, connect any CPAP device capable of delivering 20 cm H2O to the Flow Meter
using 18” patient tubing. The program will now calibrate negative flow.
NOTE
Be sure the CPAP device being used for negative flow is set to
20 cm H2O and turned on.
1118824, VER. 00 PAGE 8-13
To PC
IMPORTANT NOTE
During the negative flow portion of testing, the flow meter may display a positive value.
However, you must enter a negative sign (-) when prompted by the software.
Once testing is complete, a test data sheet will appear. Click on the “Print” button to print the test results and
file the test data sheet accordingly.
Humidifier Icon is
Displayed Here if
Setting is not “0” (Off)
NOTE
The Read Serial Number & Model Number tool can be used only on the NIV
devices, not the System One Heated Humidifier.
To read or verify the serial number and model number of the device, perform the following:
1. Connect the device to a PC. Refer to Chapter 1 for information on connecting the device to a PC.
2. Apply power to the device.
3. Open the Service Center Tools Suite from the Windows Start Menu.
4. Select Read Serial Number & Model Number from the drop-down menu.
5. Click on the Execute Tool button.
6. The serial number and model number of the device will be displayed.
1118824, VER. 00 PAGE 8-15
Model #/Serial #: /
Model Name:
Line Voltage:
Blower Hours
System Verification
Alarm Verification
Humidifier Test
Heater Plate warms when Heat setting is set to 1, 2, 3, 4, or 5 PASS / FAIL (circle one)
NOTE
If the device does not pass all tests, perform repairs as necessary and retest the device.
CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT
Schematics are supplied in direct support of the sale and purchase of this product.
The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties
beyond the purpose for which they are intended.
The schematics are intended to satisfy administrative requirements only. They are not intended to be used for
component level testing and repair. Any changes of components could effect the reliability of the device,
prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at
the complete board level.
The schematics are of the revision level in effect at the time this manual was last revised. New revisions may or
may not be distributed in the future.
PAGE 9-2 1118824, VER. 00
+V_BUS +V_BUS +V_BUS
+V_BUS +V_BUS
C1 C5
+ C2 + C3
C4
10uF 1uF CAPACITOR SIZE WILL BE DETERMINED EMPIRICALLY
330uF 330uF
470pF
35V 50V
C85
C86
.1uF
.1uF
C130
C121
25V 25V ENERGY STORED IN CAPACITOR = (C*V^2 / 2)
470pF
470pF
.1uF
10uF
C118
C161
PWRGND
PWRGND +V_BUS 4
1N4148X R185 18.2 PWRGND PWRGND
MOTOR_EN U1 5
1118824, VER. 00
1 6 CR27 R1 PWRGND
ENA VCC 33.2
4 5
PWM_PHASE_A_HIGH INB OUTB 3
2 7
PWM_PHASE_A_LOW INA OUTA
8 3 R2 Q1
ENB GND
33.2 2 FDD8424H
R3
C6
FAN3268
C131
*
*
PWRGND CR26
1000pF
R223 18.2 1
1N4148X
PWRGND PWRGND PWRGND
+3.3V
C7
*
R42
68.1
PWRGND
+V_BUS C155 10uF
+V_BUS
+V_BUS C154 10uF
C144 10uF
C11
470pF
C9 C12
10uF 1uF
35V GND
R4
50V
6.49K
PWRGND
.1uF
10uF
C164
C165
1N4148X J2:A 24.9 E2 E3
+V_BUS R224 18.2 4 1 PMSM_STATOR_TEMPERATURE
CONN M 2 PIN 100 RA
PWRGND U2 5 R5 60 OHMS 60 OHMS
CR2
1 6 R6 J1:C
ENA VCC PWRGND 3
33.2 CONN M 3 PIN 100 RA
C14
C13
.1uF
10uF
4 5
10pF
C135
PWM_PHASE_B_HIGH INB OUTB 3 J1:B
2 7 2
PWM_PHASE_B_LOW INA OUTA Q2 J2:B
8 3 R7 PMSM_PHASE_CURRENT_B J1:A 2
ENB GND FDD8424H Q3:A 1
33.2 2 GND GND
R8 SSM6P16FE R9 VREF
FAN3268 CR3
R10
C15
*
C141
R225 18.2 1K
*
PWRGND 100 MOTOR CONNECTORS
1000pF
1
GND
6
1
1N4148X
3 +3.3V
2
1 OPA2365AID PWRGND BAS40-04
U3:A PWRGND
1W
R11
.010
(4=AGND, 8=VREF) 2
C16
2
*
R12 +V_BUS 3
100 1
SSM6P16FE CR5
C17 82pF Q3:B VREF
PWRGND
PWRGND
3
4
R14
1.78K
16.9K
2.67K 5 R13 GND
5
+V_BUS +V_BUS 24.9
VREF R91 VREF E5 E6 PMSM_BUS_VOLTAGE
R15 7
U4:B R17 60 OHMS 60 OHMS
6 10
C23 2.32K LMV358IDGKR
1uF
C20
R18
C18
C22
C19
.1uF
10pF
R16
3.32K
1uF (4=AGND,8=VREF)
C24
10uF C25 C21
470pF
35V 50V Offset = 2.1V Nominal 1uF .1uF
+V_BUS
AGND Span = 100mV/A
GND GND GND GND
PWRGND
PWRGND
AGND
+V_BUS
.1uF
10uF
C166
C167
1N4148X +V_BUS
+V_BUS R226 18.2 4
U5 5
CR25 Q4
1 6 R19
301
R21
1/3 W
2 +3.3V
1/3 W
FAN3268 SSM6P16FE
C26
CR4 R23 VREF
C140
R227 18.2
R24
1000pF
PWRGND 1 1K
*
100
1N4148X 3
6
1
R22
5
2
R29
PWRGND PWRGND Q7
10.0K
OPA2365AID 1 NTR4003NT1G
7 J9:D J9:C
U3:B 5 3 HUMIDIFIER_PRESENT#
(4=AGND, 8=VREF)
C27
6 2
1W
PWM_HUMIDIFIER_HEATER
R26
.010
R27
10pF
600W
C28 82pF
1000pF
SSM6P16FE
C44
PWRGND
3
4
+V_BUS PWRGND 1.78K GND GND
R41
68.1
5
C153 10uF
301
PWRGND
R30
VREF
1/3 W
3 VREF 1 R92
R31
U4:A C152 10uF
2 10
CR9
CONN M 5 PIN 156
1 R32
Q8 LMV358IDGKR C136 10uF
1SMA24AT3
221
R34
2
1/3 W
Offset = 2.1V Nominal
GND
R33
AGND
6.49K
Span = 100mV/A
3 24.9
J9:A J9:B E8 E9 HUMIDIFIER_HEATER_TEMPERATURE
1 2
Q9 R36 R37 R38 AGND R35 60 OHMS 60 OHMS
1 NTR4003NT1G
10pF
PWM_MOTOR_VBUS_SHUNT_HIGH 15 15 15 PWRGND
2W 2W 2W
C32
C30
.1uF
10uF
2
CR10
600W
C48
GND AGND
PRODUCT LINE:
YODA
PROCESS: TITLE:
THERAPY BOARD
SCHEMATIC
MOTOR CONTROLLER
+3.3V YEL
CR31:B
+3.3V R400
+V_SENSOR
80.6
E17
LSY T67B 3
60 OHMS
C37 C36 1
Q35 YELLOW_LED
10uF .1uF
+V_SENSOR NTR4003NT1G
+3.3V_ANA 2
R401
10.0K
E12 GND
THERMAL ANEMOMETRIC FLOW SENSOR GND *
+3.3V
GND
C40 C168
FLOW_I²C_SCLK
.1uF 10uF
+V_SENSOR MT1
1 R402
SCLK
2 10.0K
VDD
3 GND GND
GND AUDIO_PAUSE_STATUS
4
DATA
GND SDP703-3
FLOW_I²C_DATA
+3.3V
2 1 SW5*
*
*
3 2 1 SW6
AUDIO PAUSE BUTTON
R403
R404
Q36 1.00K 2 1 SW7*
NTR4003NT1G 1
+V_SENSOR 2
GND
+5V_BOOST
R405 J4:A
GND 1
C429 CONN M 2 PIN 100 RA BUZZER
C427 C428 R406 ZERO
1uF J4:B CONNECTOR
10uF .22uF 2
ZERO
0805
+V_SENSOR +V_SENSOR 3
Q33
3
MT4
GND 1
8 1 BUZZER
SCL VDD 1 Q32
7 2 2
SDA REG R407
6 4 R430 33.2 2
NTR4003NT1G
NC SHDN 10.0K
R429 33.2 5 3 R408 +3.3V GND
RST GND C425
1uF 100K GND
MPL115A2T1 +V_SENSOR 2
GND ATMOSPHERIC SENSOR GND
NTR4003NT1G
2 VS GND
SCL Q34 R409
*
1 4
SDA NC 3 10.0K
+V_SENSOR 7 8
C426
NC NC
R431 5
.1uF
C401
C402
SS
.01uF
* GND
3 +5V_BOOST GND
+5V_BOOST CR30 R410 AUDIO PAUSE BUTTON LED
*
+5V_BOOST
U17 GND R411
100K
R422
1 VDD 2 40.2 RED
VSS 8 BSS84LT1
R419 33.2 R416 33.2 GND
2 GP5/OSC1/CLKIN GP0/ICSPDAT 7
Q19 LSY T67B
+V_SENSOR R420 33.2 R417 33.2 1
3 3 GP4/OSC2 GP1/ICSPCLK 6 +5V_BOOST
R421 33.2 4 GP3/MCLR/VPP R418 33.2
GP2/T0CKI 5 CR29
+V_SENSOR 3 R412
100K
R413
1 Q28
MT2 PIC12F615-I/SN 470
6 C45 C46 +5V_BOOST MBRX140
2 +VS 2
PRESSURE/EEPROM_I²C_SCLK SCL 10uF .22uF
100K
R414
GND
1 4
PRESSURE/EEPROM_I²C_DATA SDA BOUT- 0805 +5V_BOOST
+V_SENSOR 7 8 +3.3V
NC BOUT+
C47
GND
.22uF
R43 5 3
SS 3
100K
R415
NTR4003NT1G
ASDX001G24RDO +3.3V +5V_BOOST
R423 Q29 1
100K
R425
GND PIEZO RESISTIVE PRESSURE SENSOR
ZERO J10:D
4 2
3 R426 J10:A
C400
1
100pF
GND
*
J10:B
C404
Q31 1 2
R424
C403
NTR4003NT1G
10.0K
J10:E
* 2 5 GND
J10:C
GND 3
GND GND GND
GND
+5V_BOOST
+V_SENSOR
C405
SCK Q30 1
3 USER_SHTDN
HUMIDITY_DATA 2
DATA
GND
GND * 2
1 GND
GND
GND
NTR4003NT1G
PRODUCT LINE:
YODA
PROCESS: TITLE:
THERAPY BOARD
SCHEMATIC
SENSORS
R48
10 U8
10.0K
2 1 8
A0 VCC
C53
.1uF
C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 C65 +3.3V
C52
.1uF
C8
NTR4502 1 2 7 B1
10uF
Q11 A1 WP .01uF .01uF .01uF .01uF .01uF .01uF .01uF.01uF CR1632 .01uF .01uF .01uF .01uF
J6:A
+3.3V 3 6 CONN M 10 PIN 100
1
GND A2 SCL GND
R93
+3.3V
10.0K
PWRGND 3 GND CR34
1118824, VER. 00
J6:E
5
JTAG
*
4 5 +3.3V R443 *
VSS SDA +3.3V
GND GND GND GND GND J6:J
AT24C512BN-SH25-B 10
619
R235
R61
1.00K
619
619
619
619
619
619
619
R54
R55
R56
R57
R58
R59
R60
+3.3V +3.3V +VCORE+VCORE
R62
3 .01uF 3
Q12
10.0K
GND J6:B
2
1 C66 J6:F 1
6
9
*Q37
NTR4003NT1G
49
GND
23
43
57
73
86
102
120
17
81
112
39
R63
R65
R67
2.00K
2.00K
2.00K
CR18
CR11
CR12
CR13
CR14
CR15
CR16
CR17
2 J6:D
R49
R50
R51
R52
2
WHITE
4
10.0K
10.0K
10.0K
10.0K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
R441
VDD
VDD
VDD
VDD
J6:I
9
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
10.0K
R64
R66
R68
GND
VBATT
2.00K
2.00K
2.00K
107 R206 33.2 R432 +3.3V +3.3V
3 R165 33.2 10 JTRST JTAG_TRST J6:H GND
PRESSURE/EEPROM_I²C_SCLK P2.0 115 R216 33.2 8
R169 33.2 11 JTDI JTAG_TDI 10.0K R433 GND
R69
R70
J6:G
10.0K
10.0K
PRESSURE/EEPROM_I²C_DATA P2.1 117 R211 33.2 7
1 R196 33.2 33 JTDO JTAG_TDO
Q13
CR33 +3.3V
*
*
NTR4003NT1G
R437
R438
NTR4003NT1G
R202 JRTCK JTAG_RTCK 3
NTR4003NT1G
NTR4003NT1G
R53
3 3 3 3 3 3 3 33.2 114
NTR4003NT1G
Q24
NTR4003NT1G
NTR4003NT1G
NTR4003NT1G
10.0K
Q27
Q26
Q25
Q23
Q22
HUMIDITY_DATA P1.6 67 R462 33.2 HDW_CONFIG_1
Q20
GND P0.0
R203 33.2 59 69 R463 33.2 HDW_CONFIG_2
1 1 1 1 1 1 1 P3.1 P0.1 1 *
71 R464 33.2 Q38
GND RAMP_LED R162 33.2 68 P0.2 DISPLAY_CD
2 2 2 2 2 2 2 P3.7 76 R434 33.2 2
R164 33.2 12 P0.3 ON_BOARD_BUZZER
R440
R442
10.0K
R435
R436
+3.3V
10.0K
10.0K
ROTARY_ENCODER_INPUT_A R193 33.2 101
P1.2
R234
R233
R232
R231
R230
R229
R155
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
ROTARY_ENCODER_INPUT_B R194 33.2 106 GND
P1.3
R163
R182
R183
1.00K
1.00K
1.00K
ROTARY_ENCODER_SELECT_SWITCH R195 33.2 109
P1.4
RAMP 29 R94 33.2 GND
P6.0 PWM_PHASE_A_HIGH +3.3V
C70
.1uF
GND 31 R95 33.2
* P6.1 PWM_PHASE_A_LOW
2 1 SW1 19 R96 33.2
+3.3V +3.3V P6.2 PWM_PHASE_B_HIGH
VREF 20 R97 33.2
P6.3 PWM_PHASE_B_LOW
*
1uF
SW3 33.2 +3.3V
C71
C72
54 R100
.1uF
R101
R102
R103
R104
10.0K
1.00K
1.00K
1.00K
USBCLK_P2.7 PWM_MOTOR_VBUS_SHUNT_HIGH
*
*
C184
100pF
*
+3.3V 33.2
LS1
LS2
1.00K 45 R107
R108
PWM_HUMIDIFIER_HEATER
PIEZO
AGND P2.5
SW4 E27
3
A R109 100 AGND P4.0
CR24
C R237 100 2
* C73
R112
R113
R114
R115
R116
R117
1.00K
1.00K
1.00K
10.0K
10.0K
10.0K
100pF
100pF
100pF
100pF
100pF
100pF
C80
.1uF
E D R111 100 PMSM_BUS_VOLTAGE P4.2
128 3
PMSM_STATOR_TEMPERATURE P4.3 GND
127
C185
100pF
HUMIDIFIER_HEATER_TEMPERATURE P4.4 GND
*
C81
C82
C83
C84
GND GND
100pF
100pF
100pF
100pF
125 +3.3V *
SYSTEM_BUS_CURRENT P4.6 R446 2
AGND 124
Q14
+3.3V
C134
+V_BUS
J5:A 2 7
1
SO HOLD
37 +3.3V +3.3V
R119 33.2
.1uF
R447 RESET
* C406
C407
C408
.01uF
C10
R120 10.0K 96
10pF
* 10uF USBDP
R122
R123
R124
R125
R126
10.0K
10.0K
10.0K
10.0K
10.0K
J5:E
10.0K
5 PWRGND DS1
GND
53 R176 33.2 DISPLAY_CS# 1
J5:F PWRGND P2.6 CS0
6 25 R177 33.2 DISPLAY_RST#
GND PHYCLK_P5.2 * R228 2
65 R178 33.2 RST
P3.5 DISPLAY_CD
J5:D R129 100 UART_RXD R217 33.2 60 63 R179 33.2 SSP1_SCLK 3
UART RXD 4 P3.2 P3.4 CD
R130 100 R218 33.2 61 66 R180 33.2 SSP1_MOSI
J5:C P3.3 P3.6 4
UART TXD 3 D0
+3.3V +3.3V 5
+3.3V
J5:G D3
10pF
10pF
C409
7 +3.3V
100pF
R127
R128
1.00K
1.00K
* R454 6
CR21
CR22
600W
600W
26 U18 VDD
C94 C95
C43
C42
C41
C39
C38
C50
VIN VOUT 7
C132
.1uF .1uF R186 33.2 70 28 VSS
P5.4 P8.1 GND
C92
C90
.1uF
10uF
.1uF
R188 33.2
10uF
79
C411
C412
C414
R133
R134
R135
R136
R137
R138
R139
R140
P8.6 390 OHMS @ 100 MHZ C93
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
C150 P7.1 44 R450 11 14
J7:D J7:H P8.7 R453 VB0+ BL_A
4 8 10uF E18 6.3V 2.2uF
10 12 13
J7:I 40.2 VLCD GND
9 R131
33.2 7 GND
FRAM_CHIP_SELECT P7.2 BL_ANODE
R132
1M
C413
R451
10.0K 91 47
3.3M
R143
.33uF
100
SD_CARD_DETECT EMI_ALE P9.5 1 Q39
R145
J7:N J7:J E11 75 62 LCD_BACKLIGHT NTR4003NT1G
14 10 SD_CARD_PROTECT EMI_RD P9.6
64 2
J7:C J7:L E13 P9.7
R144
1.00K
3 12 BAS40-04 +3.3V
89 100 GND
600 OHMS @ 100 MHZ 2 RESET RESET_IN RESET_OUT GND
GND CR6 PRODUCT LINE:
3
C172
+3.3V C97
1000pF
BAS40-04 C174 1 YODA
VSSQ
VSSQ
VSSQ
X2_CPU
X1_CPU
X1_RTC
VSS
VSS
VSS
VSS
* JP2
2
72 VSSQ
Y1 Y2
56
42
48
24 VSSQ
40 VSSQ
87
82
16
CR7 GND
1 41 X2_RTC
3 32.768 KHZ
C171
C173
4 MHZ THERAPY BOARD
1000pF
1000pF
C68 1
3
2
10uF
10uF
10uF
10uF
10uF
10uF
10uF
10uF
C102
C103
C104
C105
C106
C107
C108
C109
R146 R71
GND GND GND 3 CR19 C98 C99 SIZE DRAWING NO. REV.
18pF 18pF C100 C101 DRN BY: D.RONEY 5.14.2009
C67 1 6.0pF 6.0pF S1061413
CHK BY: EDMS EDMS D 11
10pF GND GND GND GND GND GND GND GND APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1061413 SHEET 4 OF 5
GND
PAGE 9-5
PAGE 9-6
R46
12V DC INPUT FROM *
Q18
AC POWER SUPPLY Q15
FDD4243
F1 FDD4243
C 1
2
3
3
2
J8 SH 3 7A
2
SL 2
1
1
R167
20.0K
CR23
Q21
CR20
1
PWRGND R198
SMCJ16CA
BZX84B16LT1
MMBT3906LT1
20.0K
VREF
PWRGND
*
R459
C146
C145
C111 C110 100
R166
C147
.33uF
20.0K
*
1uF .1uF +V_BUS 1/4W +5V_BOOST
L2 U19
U16 CR35
*
1 7 R458 1 6
VIN VOUT SW VOUT
R200
100 MBRX140 10uH
5 6 1/4W + C419 3 5
PWRGND VREF AGND NC VOUT VIN FB
1.5F
8 3 4 2
.1uF
10uF
10uF
C420
R460
C422
22PF
C423
C424
3 Q17:A 5.5V
.1uF
3.24M
10uF
C415
C416
NC VOUT SHDN GND
R201 5 MMDT3904
INA213
GND
3 4 2
20.0K 6 ADJ VOUT
LTC3526L 7
.1uF
R219
C421
2 4 V+ TL317CPW GND
C138 C137 4 Q17:B GND GND GND GND
MMDT3904 ZERO
10uF 220pF 6 R457
R168
PWRGND
3.32K
SYSTEM_BUS_CURRENT
R461
U11
1.02M
1W
.010
1
R147
R220 5 1.21K GND GND
R40
20.0K
PWRGND ZERO GND
1uF
2
10uF
C417
R456
C418
GND
3.24K
PWRGND
+V_BUS REF
PWRGND 1
+V_BUS GND
AGND PWRGND
C170 C113 C112
+V_BUS 10uF 10uF .1uF
35V 35V 50V
C151
10
.1uF
R149
50V
R150
GND
0.050
R148
61.9K
U12 C114 GND CR28
1 8
+V_BUS +3.3V_ANA RC VDD
U7 2 7 3300pF R151 1N4148X
SS ISNS +VCORE
1 * 7 R152 1.00K 3 +3.3V U13
VIN VOUT 3 6 L1 LM1117MPX-1.8
C116
220pF
COMP GDRV 390 OHMS @ 100 MHZ
5 6 10 4
1M
C157 NC VOUT IN OUT
6
4 5
.1uF
C115
R153
FB GND Q16 10uH E14
C156 8 3 GND OUT + C133
*
*
NC VOUT GND TPS40200D FDFS2P753Z C117 10uF
78
100uF
C69
4 2
.1uF
.1uF
10uF
C119
C142
C120
GND 10V
220pF
ADJ VOUT 6.3V
C122
GND 12
3300pF
PWRGND GND
82pF
C123
R44 GND GND GND GND
GND GND
5.1
* C124
R156
R154
R157
7.87K
*
261 2700pf
C158 C159
*
VREF
R45
GND U14
REF3030
R158 390 OHMS @ 100 MHZ R159 1 2
VIN VOUT
10.0K E15 10
GND GND
PWRGND C129 C126
3 .1uF
10uF
10uF
R161
C127
C128
C125
1uF
.47uF
2.67K
Fsw=1/(Rrc x Crc x 0.105) = 360.75KHz
GND Vin / Rrc = 18V/120K = 150uA <= 750uA (condition satisfied) GND AGND AGND AGND AGNDAGND
Ioc = VIlim/RIlim = 0.1V/.05hm = 2A
10
R47
Vovershoot^2 - Vout^2 = L * Iout^2 / C = .025V
Vovershoot = (.025V + Vout^2)^0.5 = 3.30879V 1000pF
C178 C176
C162
10uF 1000pF 1000pF
35V
C179 C177
R210
10.0K
10pF C160
R212 R215 1000pF 1000pF
PWRGND TP1
C181 C180
1.00K 100K
10pF C148
C169 5
+3.3V +V 7 1000pF 1000pF
R213
4.53K
U6:B RESET
*
6 GND 10pF C149 C182 C183
LM393DGKR +3.3V
(4=GND,8=+V) 1000pF 1000pF
R221
R214
GND
4.53K
80.6K
PWRGND GND AGND GND PWRGND AGND
R72
1.00K
3
1 TIE GROUNDS TOGETHER HERE
U6:A MOTOR_EN
2
LM393DGKR R160
R222
(4=GND,8=+V)
10.0K
0 OHM
10pF
1/4W
+V AGND GND
CR1
GND PRODUCT LINE:
C139
MMSZ4678T1
YODA
GND GND
C163
.1uF
PROCESS: TITLE:
THERAPY BOARD
SCHEMATIC
GND POWER SUPPLY