Professional Documents
Culture Documents
SAVEETHA UNIVERSITY
B.E – Automobile Engineering
Credit Systems – 2013 – 2017
1
FIRST YEAR
2
III SEMESTER
IV SEMESTER
3
SI. Sub. Subject Hours Credits
NO. Code L T P Total L T P Total
1. SH7406 Numerical Methods 3 1 0 4 3 0 0 3
2. ME7403 Structural Mechanics 3 1 0 4 2 1 0 3
3. ME7404 Design of Mechanical Systems 3 1 0 4 3 0 0 3
4. AE7408 Machine Dynamics 3 1 0 4 3 0 0 3
5. AE7409 Measurements and Metrology 3 0 0 3 3 0 0 3
6. AE7410 Material Science and 3 0 0 3 3 0 0 3
Technology
7. ME7405 Structural Mechanics Lab 0 0 2 2 0 0 2 2
8. ME7406 Design of Mechanical Systems 0 0 3 3 0 0 2 2
Lab
9. AE7411 Machine Dynamics Lab 0 0 3 3 0 0 2 2
10. AE7412 Metrology Lab 0 0 2 2 0 0 2 2
11. AES403 Sessional Activities & Extra 0 0 2 2 0 0 2 2
Curricular Activities
12. SHX406 Soft Skills & Aptitude 0 0 2 2 0 0 1 1
TOTAL 17 3 14 35 18 0 11 29
V SEMESTER
4
TOTAL 15 3 18 35 15 1 13 29
VI SEMESTER
12. Optional Elective I 0 0 0 0 0 0 3 3
13. Industrial Internship I 0 0 0 0 0 0 3 3
VII SEMESTER
5
6. AE7739 Computer Application in 1 0 3 4 0 0 2 2
Chassis Design Lab
7. AE7740 Vehicle Maintenance & 0 1 3 4 0 0 2 2
Reconditioning Lab
8. AE7741 Comprehension & Technical 0 1 2 3 0 0 2 2
Seminar
9. AE7742 Company Internship 0 0 3 3 0 0 2 2
10. AES706 Sessional Activities 0 0 3 3 0 0 1 2
TOTAL 16 5 14 35 15 1 9 26
11. Optional Elective II 0 0 0 0 0 0 3 3
12. Industrial Internship II 0 0 0 0 0 0 3 3
VIII SEMESTER
SI. Sub. Subject Hours Credits
NO. Code L T P Total L T P Total
1. SelfStudy Elective 3 0 0 3 3 0 0 3
2. AE7849 Project Work 0 0 18 18 0 0 10 10
TOTAL 3 0 18 21 3 0 10 13
3. Optional Elective III 0 0 0 0 0 0 3 3
For Honours
Students have to complete extra 20 credits to get the honour degree. They have to study these
subjects by SelfStudy approach. No attendance required for these 20 credits.
6
SI. NO. Semester Credits
1. First Year 52
CORE ELECTIVE – I 2. Semester III 29 (V SEMESTER)
3. Semester IV 29
SI.NO. 4.
Sub. CodeSemester V Subject 29
1. 5.AE7521 Semester VI 29
Two & Three Wheelers Engineering
2. 6.AE7522 Semester VII 26
Microprocessor Application Automobiles
3. 7.AE7523 Semester VIII 13
Automotive Embedded Systems
TOTAL 207
CORE ELECTIVE – II (VI SEMESTER)
JOB ORIENTED ELECTIVE – I (VI SEMESTER)
OPTIONAL ELECTIVE – I (VI SEMESTER)
7
CORE ELECTIVE – III (VII SEMESTER)
JOB ORIENTED ELECTIVE – II (VII SEMESTER)
OPTIONAL ELECTIVE – II (VII SEMESTER)
SELF STUDY ELECTIVE (VIII SEMESTER)
OPTIONAL ELECTIVE – III (VIII SEMESTER)
8
SHX101 ADVANCED ENGLISH COMMUNICATION SKILLS L T P 3 0 0
OBJECTIVE
1. To develop the spoken English skill sets in day–to–day activities, interview and
group discussion.
2. To prepare the students to acquire skill sets in language reasoning, aptitude test
and written communication.
9
REFERENCES:
OBJECTIVE:
1. To develop the skill sets in converting real life mechanical problems into
mathematical models and then analysing the models to study the behaviour of the
systems.
Characteristic equation - Eigen value and eigen vector of a real matrix- Cayley – Hamilton
theorem (without proof) – Similarity transformation ( concept only) - Orthogonal matrices -
orthogonal transformation of a symmetric matrix to diagonal form – Quadratic form -
Orthogonal reduction to its canonical form
Double integration - Cartesian and polar co-ordinates - Change of order of integration - Area as a
double integral - Change of variables between Cartesian and polar co-ordinates – Triple
integration – Volume as a triple integral- Beta and Gamma functions.
Scalar point functions - Vector point functions – Gradient Divergence and Curl – Directional
derivative – Irrotational and solenoidal vector fields – Line and surface integrals – Gauss
divergence theorem- Stoke’s and Green’s theorems (with out proof) - Simple applications.
10
and Bilinear transformation. Statement and application of Cauchy’s integral theorem and integral
formula – Taylor and Laurent expansions – Isolated singularities – Residues - Cauchy’s residue
theorem. Contour integration over unit circle and semicircular contours.
REFERENCES:
1. Grewal, B.S., “Higher Engineering Mathematics”, Thirty Eighth Edition, Khanna Publishers
Delhi, 2004.
2. Venkatraman . M. K., “Engineering Mathematics volume 1”, Fourth Edition,National
Publishing Co., Chennai, 2003.
3. Veerarajan, T., Engineering Mathematics, Tata McGraw Hill Publishing Co., New
Delhi,2000.
4. Kreyszig, E., “Advanced Engineering Mathematics” Eighth Edition, John Wiley and Sons
(Asia) Ltd, Singapore, 2001.
5. S.P.Gupta & V.K.Kapoor, “Fundamentals of Mathematical Statistics”. S.Chand Co. Ltd.,
New Delhi.
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OBJECTIVES
1. Understand scientific concepts and to explain them logically.
2. Explain scientifically the new developments and technology.
3. Relate industrial developments to the developments in physical phenomena.
12
insulating materials (wood- paper- cardboard- insulating textiles- asbestos- mica- glass-
pressboard etc.)- insulating varnishes- mineral oils- properties and applications of mineral oils.
Dielectric strength: Introduction to Dielectric strength -Breakdown field strength- Piezoelectric
effect.
REFERENCES
1. R.K. Gaur, S.L. Gupta. Engineering Physics, (2006). Dhanpat Rai Publishing (P) Ltd. New
Delhi – 110 002.
2. Arthur Beiser. Concepts of Modern Physics, 6th edition, (2008). Tata McGraw – Hill
Publishing company Limited, New Delhi – 08.
3. J.P. Holman. Heat transfer, 9th edition, (2006). Tata McGraw – Hill Publishing company
Limited, New Delhi – 08.
4. M. Arumugam, Material Sciences, (2002). Anuradha Agencies publishers, Chennai – 600
017.
5. V. Rajendran & A. Marikani. (2009). Materials science, Tata McGraw – Hill Publishing
company Limited, New Delhi – 08.
6. http://en.wikipedia.org/wiki/List_of_materials_properties#Thermal_properties
13
SH7102 APPLIED INDUSTRIAL CHEMISTRY LT P3 1 0
OBJECTIVE
1. To understand the concepts of fuels and combustion, corrosion and its remedies, water
treatment technologies.
2. To understand the polymers and how to manufacture consumer plastic/polymer
products by injection moulding process.
3. To study the different types of man–made pollutions and their remedies.
Boiler Feed water – Boiler troubles – Scales & Sludge Formation – Boiler Corrosion – Caustic
Embrittlement – Priming & Foaming – Requirements of Boiler Feed Water – Treatment of water
for domestic supply-Softening Methods – Internal & External Methods –Reverse Osmosis.
14
Introduction to Fuels – Solids Fuel – Metallurgical Coke – Manufacture of Metallurgical Coke –
Liquid Fuel – Synthetic Petrol – Manufacturing Process – Hydrogenation of Coal-
Polymerization- Cracking – Knocking – Octane Number – Leaded Petrol (or) Anti–knocking –
Cetane Number – Ignition Lag – Gaseous fuels – CNG – LPG – Water Gas – Biogas -
Combustion – Principles of Combustion – Calorific Value – GCV–NCV–Dulong’s Formula (No
Numerical Problems) – Flue Gas analysis – (Orsat’s method).
REFERENCES
1. Jain & Jain, “Engineering Chemistry”, Dhanpat Rai Publishers, 2002.
2. Dr.A.Ifthikarudeen, K.Pandian, Dr.Soundarajan Krishnan, “Principles of Environmental
Science & Engineering”, Sooraj Publications, 2001
3. A.K.Shaha, “Combustion Engineering & Fuel Technology”, Oxford & IBH Publishing
Company, 2003.
15
EC7101 MATLAB PROGRAMMING LT P3 1 0
OBJECTIVES:
16
REFERENCES:
1. Matlab documentation, the mathworks inc, 2009 (www.mathworks.com)
2. Simulink documentation, mathworks inc, 2009 (www.mathworks.com)
OBJECTIVES:
1. To learn how to represent the points, forces and moments in the vector form.
2. To study the equilibrium of particles and rigid bodies and to study the centre of gravity
and moment of inertia of different plane sections.
3. To study the kinetics and kinematics of particles and rigid bodies.
17
Introduction to Dynamics – Rectilinear Motion and Curvilinear Motion – Newton Second law of
Motion – Work Energy Principle – Impulse Momentum –Elastic Bodies
REFERENCES
1. Beer F.P. and Johnson Jr. E.R., “Vector mechanics for engineers” , Vol. I Statics and
Vol.2 dynamics, Mc.Graw Hill international Edition 1997.
2. Kumar K.L. “Engineering Mechanics” III Edition, Tata McGraw Hill Publishing Co,
Ltd., 1998.
3. Rajasekaran. S and sankara Subramanian.G, “Fundamentals of engineering mechanics”,
Vikas Publishing House Pvt. Ltd. – 2000.
4. Mokoshi. V.S., “Engineering Mechanics” Vol.1 statics and Vol.2 dynamics.
5. Irrving, H.shames, “Engineering Mechanics – statics and dynamics”, IV Edition, –
Pearson eductation Asia Pvt.Ltd., 2003.
18
ME7101 ADVANCED METAL WORKING PROCESSES LT P3 0 0
OBJECTIVE:
1. To study the metal casting process, rolling mills and rolling operations of steel.
2. To study the metal forming process to make day–to–day consumer products.
3. To understand the machining process and welding process.
4. This course will help the students to fabricate simple products in the machine shop.
Introduction to Rolling Mills – The Flat–rolling Process – Rolling Mills – Various Rolling
Processes and Mills – Introduction to Forging – Open–die Forging – Impression–die and
Closed–die Forging – Various Forging Operations
Introduction to the Extrusion Process – Hot Extrusion – Cold Extrusion – Extrusion Defects –
Extrusion Equipment – The Drawing Process – Drawing Practice – Drawing Defects– Drawing
Equipment – Introduction to forming processes – Bending Sheets- Plates- and Tubes –
Miscellaneous Bending and Related Operations – Deep Drawing – Spinning
Introduction – Lathes and Lathe Operations – The Turning Process – Boring and Boring
Machines –Drilling- Drills- and Drilling Machines – Reaming and Reamers – Tapping and Taps
19
Fusion – Welding Processes – Introduction – Gas Welding – Arc–welding Processes: Non–
consumable Electrode – Consumable Electrode – Electron–beam Welding – Laser–beam
Welding – Cold Welding and Roll Bonding – Ultrasonic Welding – Friction Welding –
Resistance Welding – Brazing – Soldering – Adhesive Bonding.
REFERENCES
1. Kalpak Jain S. "Manufacturing Engineering and Technology", Pearson Education India,
SixthEdition, 2008.
2. Rao, P.N. “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–
Hill, New Delhi, 2003.
3. Richerd R. Kibbe, John E. Neely, Roland O. Merges and Warren J. White, “Machine Tool
Practices”, Prentice Hall of India, 2003.
4. HMT – “Production Technology”, Tata McGraw–Hill, 1998.
5. P.C. Sharma, “A Text Book of Production Engineering”, S. Chand and Co. Ltd, IV edition,
1993.
6. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”, Media Promoters. 2002
20
MEX102 COMPUTER GRAPHICS AND DRAFTING LAB LT P0 1 2
OBJECTIVE:
1. To learn conventions of engineering drawing, isometric drawing and section of solids.
2. To learn AutoCAD commands and to draw 2D drawings and 3D drawings in Auto CAD.
3. This course will help the students to develop the basic skill sets needed for machine drawing.
REFERENCES:
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1. K.V.Natarajan, “ A Text Book of ENGINEERING DRAWING AND GRAPHICS”,
Dhanalakshmi publications, 2002.
2. Venogopal K., “Engineering Graphics”, New Age International (P) Limited, 2002
3. Bertoline and Wiebe, “Fundamentals Graphics Communication”, third edition, McGraw hill,
2002.
4. Warren J. Luzaddernd, Jon. D. Duff, “Fundamentals of Engineering Drawing”, Prentice Hall
of India Pvt. Ltd., Eleventh Edition, 2001
1. Listening practice
a. Listening for a general content
b. Listening to fill up the information
c. Intensive listening
d. Listening for specific information
2. Fill in the gaps
3. Word play /games
4. Riddles / puzzles
5. Conversation practice
6. Telephonic conversation
7. Vocabulary building exercises
a. Synonyms
b. Antonyms
c. Odd word
d. Jumbled letters
e. One word
f. Homophones
8. Error correction
9. Pronunciation practice – word stress – sentence stress – discussion – interpretation of
visuals
10. Brain teasers.
11. Mock Group discussion
12. Oral presentation skills
13. Mock interview
14. Debate
15. Conversational practice.
22
SH7103 ENGINEERING PHYSICS LAB LT P0 0 2
23
12. Determination of Chemical Oxygen Demand (COD) of the given industrial waste water
sample.
24
MEX103 VECTOR MECHANICS LAB LT P0 0 2
25
ME7102 ADVANCED METAL WORKING PROCESSES LAB LT P0 0 2
1. WELDING – Exercises in Electric Arc welding and Gas welding & Advanced
Techniques.
2. SHEET METAL WORKING – Simple Exercise.
3. PIPE WORK – Experiments involving thin pipes- joining- bending- welding and
inspection.
4. LATHE – Straight turning- Step turning- under cut- taper turning- knurling and thread
cutting exercises.
5. FOUNDRY – simple exercise
6. SMITHY – simple exercise
7. PLASTIC INJECTION MOULDING – simple exercise
8. DRILLING MACHINES – simple exercise
26
III SEMESTER
OBJECTIVES:
1. To develop the skill sets in converting real life mechanical problems into mathematical
models and then analysing the models to study the behaviour of the systems.
2. To discuss the mathematical modelling in the areas of electrical circuits- fluid mechanics-
graph theory- heat transfer- control systems and optimization.
27
REFERENCES:
1. Grewal, B.S. , “Higher Engineering Mathematics” , Thirty Eighth Edition, Khanna
publishers, Delhi, 2004.
2. Kandasamy, P., Thilagavathy, K., and Gunavathy, K., “Engineering Mathematics Volume
III”, S. Chand & Company Ltd., New Delhi, 1996.
3. Wylie C. Ray and Barrett Louis, C., “Advanced Engineering Mathematics”, Sixth Edition,
McGraw-Hill, Inc., New York, 1995.
4. Narayanan, S., Manicavachagom Pillay, T.K. and Ramaniah, G., “Advanced Mathematics for
Engineering Students”, Volumes II and III, S. Viswanathan (Printers and Publishers) Pvt.
Ltd., Chennai, 2002.
REFERENCES:
1. Cengel Y A and Cimbala J M, “ Fluid Mechanics – Fundamentals and applications”, Tata
McGraw Hill Publishing Company, New Delhi, 2006.
2. Cengel Y A and Boles M A. "Heat and Mass Transfer – A Practical Approach” Third edition in
S.I. Units, Tata McGraw Hill Publishing Company, New Delhi, 2007.
28
3 Streeter Wylie and Bedford, "Fluid Mechanics", McGraw- Hill Publishing Company Limited,
New York, 1998.
4. Irwing H Shames, "Mechanics of Fluids", Third Edition, McGraw Hill Inc., New York, 1992.
5. Robert W Fox, "Introduction to Fluid Mechanics", Fourth Edition, John Wiley and sons,
Singapore, 1994.
6. Kumar D S, "Fluid Mechanics and Fluid Power Engineering ", Kataria S. K. and Sons, New
Delhi, 1997.
8. Incropera F P and Dewitt D P, “Fundamentals of Heat and Mass Transfer’ – Fifth Edition, John
Wiley and Sons, 2002.
OBJECTIVE:
To introduce fundamental concepts in thermodynamics, heat tramsfer, propulsion and
refrigeration and air conditioning.
29
fuel modifications, fuel cells, Two stroke engine pollution control. NDIR, FID,
Chemiluminescent analyzers, Gas Chromatograph, smoke meters, emission standards, driving
cycles – USA, Japan, Euro and India. Test procedures – ECE, FTP Tests. SHED Test – chassis
dynamometers, dilution tunnels.
(Use of standard thermodynamic tables, Mollier diagram and Refrigerant property
tables are permitted)
REFERENCES
1. Nag.P.K., “Engineering Thermodynamics”, Tata McGraw-Hill, New Delhi, 2007.
2. Rathakrishnan E., “Fundamentals of Engineering Thermodynamics”, Prentice-Hall India,
2005.
3. Ramalingam K.K. “Thermodynamics”, Sci-Tech Publications, 2006
4 Holman.J.P., “Thermodynamics”, 3rd Ed. McGraw-Hill, 2007.
5. Venwylen and Sontag, “Classical Thermodynamics”, Wiley Eastern, 1987
6. Paul Degobert – Automobiles and Pollution – SAE International ISBN-156091-563- 3, 1991.
7. Ganesan, V- “Internal Combustion Engines”- Tata McGraw-Hill Co.- 2003.
8. Springer and Patterson, Engine Emission, Plenum Press, 1990.
30
AE7303 THEORY OF COMPUTER AIDED MODELING L T P 3 0 0
OBJECTIVES:
1. To enable the students to understand the concept which is working at background of the
computer screen.
2. To understand the CAD concept along with applications.
UNIT I – INTRODUCTION TO COMPUTER AIDED MODELING (9)
Introduction – CAD/CAM process, tools and applications
Computer Hardware – System, Standards for system evaluation, input and output devices.
UNIT II –COMPUTER AIDED DESIGN SOFTWARE (9)
CAD/CAM software: Overview, graphic standards, software module (Operating module,
Graphics Module, Applications Module, Programming Module and communications Module),
Modeling and viewing, software documentation, software development.
31
UNIT III – COMPUTER AIDED MODELING – Curves and Surfaces (9)
Geometric Modeling: Introduction, wireframe models, curve representation, parametric
representation of analytic curves (lines, circles, ellipses, parabolas), parametric representation of
synthetic curves (Hermite cubic splines, Bezier and BSpline curves), Curve manipulations,
types and mathematical representation of surfaces (analytic Surfaces and synthetic surfaces,
surface manipulation.
UNIT IV – COMPUTER AIDED MODELING – Solids (9)
Types and Mathematical Representation of Solids – Solid models, Solid entities, Solid
representation, Boundary representation, constructive solid geometry, sweep representation,
analytic solid modeling, solid manipulations. Data Exchange in CAD/CAM systems.
UNIT V – MECHANICAL ASSEMBLY, DESIGN APPLICATIONS (9)
Mechanical Assembly – Assembly modeling, Representation Schemes. Mechanical Tolerancing
– Tolerance Concepts, Tolerance Modeling and Representation. Mass Property Calculations –
Geometrical Property Formulation, Mass Property Formulation.
TEXT BOOKS:
1. I. Zeid, CAD/CAM Theory and Practice, Tata McGrawhill, 2001.
2. D.F. Rogers and J.A. Adams, Mathematical Elements for Computer Graphics, McGraw Hill,
1990.
3. J.Hoschek and D. Lasser, Computer Aided Geometric Design, AK Peters, 1993.
32
33
AE7304 SELFPROPELLED ENGINES L T P 3 0 0
OBJECTIVES:
1. To impart the knowledge on basic concepts on SelfPropelled Engines
2. To understand the various sub components of engines along with its functions.
UNIT I – INTRODUCTION OF ENGINES AND ITS CONSTRUCTION (9)
Introduction: Classification and components of an engine, Principle and working of four stoke
and two stroke SI and CI engine. Comparison of theoretical and actual cycles and their analysis.
Multi fuel engine, Sterling cycle engine, Wankel engine, stratified charge engine and lean burn
engine, hybrid electric vehicles.
Engine construction: Cylinder head, cylinder block, crank case, sump, cooling passages, cylinder
liners, piston types, piston rings, connecting rods, crank shafts, valves, valve seat inserts, valve
actuating mechanisms, drive mechanisms.
UNIT II – COMBUSTION AND COMBUSTION CHAMBERS (9)
Petrol engines Ignition limits, stages of combustion, effect of engine variables, knocking and
detonation theory, parameters affecting and control, combustion chamber different types and
design.
Diesel engines – Air/Fuel Ratio, stages of combustion, knocking and detonation theory,
parameters affecting and control, combustion chamber different types.
UNIT III – FUEL FEED SYSTEMS, COOLING AND LUBRICATION SYSTEMS (9)
Fuel feed systems: Carburetor, Air/Fuel mixture proportions, cold start, idle, normal running,
acceleration and transfer circuits. Diesel fuel injection pump, construction and working
principles. Governing systems, types of fuel injectors and nozzles. Introduction to electronic fuel
injection system.
Cooling and lubrication systems: Engine heat transfer, engine energy balance, necessity of
cooling, air cooling, water cooling, thermosyphon and pump cooling, radiator, pump, thermostat,
antifreeze solution, radiator fan.
Lubrication Systems – mist, splash, forced, dry sump and wet sump, oil filters, oil pumps.
UNIT IV – SUPERCHARGING, TURBOCHARGING AND ENGINE TESTING (9)
34
Supercharging and turbocharging: Necessity of supercharging, mechanical supercharging and
turbo charging, compressors and turbines for supercharging, degree of supercharging, methods of
supercharging, efficiency of supercharged engine.
Engine testing: Testing and performance characteristics of an engine.
UNIT V – FUELS AND LUBRICANTS (9)
Lubricants: Specific requirements for automotive lubricants, oxidation deterioration and
degradation of lubricants, additives and additive mechanism, synthetic lubricants, classification
of lubricating oils, properties of lubricating oils, tests on lubricants. Grease, classification,
properties, test used in grease.
Properties and testing of fuels: Thermochemistry of fuels, properties and testing of fuels,
relative density, calorific value, distillation, vapor pressure, flash point, spontaneous ignition
temperature, viscosity, pour point, flammability, ignitability, diesel index, API gravity, aniline
point etc. Octane and Cetane Numbers.
TEXT BOOKS:
1. Heinz Heisler, “Advanced Engine Technology”, SAE 1995.
2. Ganesan V, “Internal Combustion Engines”, Tata McGraw Hill, New Delhi, 2003.
3. Mathur D.S., Sharma. R.P. “A course in internal combustion engines”, Dhanpatrai publication,
2003.
4. Obert. E.F. “Internal Combustion Engineering and Air Pollution”, International book Co.,
1988.
REFERENCES:
1. Robert Bosch “Automotive Hand book”, 5th edition, 2004.
2. Richard Stone, “Introduction to IC Engines”, 2nd edition, Macmilan,1992.
3. W H & Anglin D L, “Automotive Mechanics”, Tata McGraw Hill Publishing Company, 2004.
4. Obert E F, “Internal Combustion Engine analysis and Practice ", International Text Book Co.,
Scranton,
Pennsylvania, 1988.
5. John B Heywood, “Internal Combustion Engine Fundamentals”, McGraw Hill International
Editions, 1988.
6. Mathur L and Sharma R P, “Internal Combustion Engines”, Dhanpat Rai Publications (P), Ltd,
8th edition, New Delhi,
2002.
7. Brame. J.S.S. and King. J.G – Fuels – Solids, Liquids, Gaseous.
8. Francis. W – Fuels and Fuel Technology, Vol. I & II
35
10. Lansdowne A.R. – Lubrication – A practical guide to lubricant selection – Pergamum press –
1982.
11. Raymond.C.Gunther – Lubrication – Chilton Book Co., 1971.
EE7301 ELECTRICAL AND ELECTRONICS ENGINEERING L T P 3 0 0
OBJECTIVES:
1. To impart knowledge to the students in the principles of operation and constructional details of
various Electrical Circuits and machines.
2. To impart knowledge to the students in the principles of operation and constructional details of
various Electronics Devices and Circuits.
UNIT I – ELECTRIC CIRCUITS (9)
DC Circuits Ohm's law and Kirchhoff's laws, series and parallel circuits, stardelta conversion.
AC Circuits Single phase AC circuits, power and power factor, resonance. Introduction to three
phase circuits.
UNIT II – ELECTRICAL MACHINES (9)
Electrical machines: DC machines DC motors and generators, principle of operation, torque
equation, speed, and torque characteristics of series, shunt and compound motors, speed control.
AC Machines Three phase induction motors, principle of operation, torque equation, speed and
36
torque characteristics, cage and wound rotor types. Single phase induction motors Principle of
operation and types. AC and DC servo motors.
UNIT III MEASURING INSTRUMENTS (9)
Principle of operation of permanent magnet moving coil meter, conversion to ammeter and
voltmeter, operation and types of moving iron instruments, principle of operation of
dynamometer type wattmeter.
UNIT IV ELECTRONIC DEVICES (9)
Operation of PN junction diode, Zener diode, BJT operation CB, CE, CC configurations, input
and output characteristics. JFET operation and characteristics, comparison of FET and BJ.
MOSFET types, principle of operation and characteristics.
UNIT V – ELECTRONIC CIRCUITS & DIGITAL ELECTRONICS (9)
Electronic circuits: Half and full wave rectifiers, capacitive filters, zener voltage regulators, RC
coupled amplifier, frequency response. Operational amplifiers ideal opamp characteristics.
Applications adder, subtractor, comparator, differentiator and integrator (Qualitative analysis
only).
Digital electronics: Number systems binary, octal, hexadecimal. Logic gates, half adder, full
adder, parallel adder/ subtractor. Flip flopsRS, JK master slave, D type. Counters and shift
registers.
TEXT BOOKS:
1. Murugesh Kumar K and Jaganathan V, " Basic Electrical and Electronics Engineering”, Vikas
Publishing House Pvt. Ltd., New Delhi, 2001.
2. Nashelsky,“Electronics Devices and Integrated Circuits", PHI Publishers, New Delhi, 1997.
REFERENCES:
1. Boylested, "Electronic Devices and Integrated Circuits", PHI Publishers, 1997.
2. Allen Mottershed, "Electronic Devices and Circuits", Eighteenth Reprint, PHI, New Delhi,
1996.
3. Hughes E, "Electrical Technology", ELBS and Longman Group Ltd., Sixth Edition, 1987.
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AE7305 FLUID MECHANICS AND HEAT TRANSFER LAB LT P 0 0 2
38
6. Conducting experiments and drawing the characteristic curves of reciprocating pump.
7. Conducting experiments and drawing the characteristic curves of Gear pump.
8. Natural convection heat transfer from a vertical cylinder
9. Forced convection inside tube
10. Heat transfer from pin–fin (natural & forced convection modes)
11. Determination of Stefan–Boltzmann constant
12. Effectiveness of Parallel/counter flow heat exchanger
13. Heat transfer rate measurement for composite wall
OBJECTIVES:
1. To understand the conventions of machine components and drawing.
2. To learn how to draw the machine drawing manually and by 3D modelling software.
3. Students get the skill sets on how to convert to the ideas/needs into 3D model of the machine.
This is the primary requirement for verifying the concept.
UNIT I – INTRODUCTION (9)
General Principles of Presentation – Conventional Representations of Threaded Parts – Springs –
Gear and Common Features – Abbreviations and Symbols for Use in Technical Drawings.
39
UNIT II – LIMITS- FITS and TOLERANCES (9)
Tolerances – Types– Representations of Tolerances on Drawings- Fits – Types– Selection of
Fits–Allowances. Geometric Tolerances – Form and Positional Tolerances– Datum–Datum
Features – Maximum Material Principle – Symbols and Methods of Indicating it on Drawing –
Surface Finish Symbols–Welding Symbols and Methods of Indicating on Drawing.
Note:
Any one of the 3D MODELING softwares like Pro/E, IDEAS, CATIA.
REFERENCES:
1. K.R.GopalaKrishnan, “Machine Drawing”, Subash Publishers.
2. Carl L. Svensen, “Machine Drawing – A Text and Problem Book”, D.Van Nastrand
Company.
3. N.D.Bhatt, “Machine Drawing”,Charotar Publishing House, Anand.
EE7302 ELECTRICAL AND ELECTRONICS ENGINEERING LAB L T P 0 0 2
1. Verification of Ohm’s law and Kirchhoff’s laws.
2. Load test on DC shunt and compound motor.
3. Load test on DC series motor.
4. Load test on threephase induction motor.
40
5. Load test on singlephase induction motor.
6. Study of half wave and full wave rectifiers.
7. RC coupled transistor amplifier.
8. Applications of operational amplifier.
9. Study of logic gates and implementation of Boolean functions.
10. Implementation of binary adder/ subtractor.
IV SEMESTER
OBJECTIVE
1. To learn numerical simulation algorithms for solving mechanical engineering
problems such as heat modelling, fluid mechanics and vibration.
2. This is a parametric approach to solve complex mechanical engineering problems.
41
3. To study algorithms for solving roots of equations, linear algebraic equations,
curve fitting, differentiation and integration, and partial differential equations.
REFERENCES:
1. Kandasamy, P., Thilagavathy, K. and Gunavathy, K., “Numerical Methods”, S.Chand Co.
Ltd., New Delhi, 2003.
2. Burden, R.L and Faires, T.D., “Numerical Analysis”, Seventh Edition, Thomson Asia Pvt.
Ltd., Singapore, 2002.
3. Gerald, C.F, and Wheatley, P.O, “Applied Numerical Analysis”, Sixth Edition, Pearson
Education Asia, New Delhi, 2002.Balagurusamy, E., “Numerical Methods”, Tata McGraw-
Hill Pub.Co.Ltd., New Delhi, 1999.
OBJECTIVES:
1. To study the stress and strain relationship of different structures and Hookes law and its
applications in designing the pressure vessels.
42
2. To study the stability criteria for circular bars and columns and study the bending stress and
deflection of beams.
3. To study the stress–strain transformation and yield and fracture criteria.
REFERENCES:
1. Popov E.P, “Engineering Mechanics of Solids”, Prentice–Hall of India, New Delhi, 1997.
2. Beer F. P. and Johnston R, “Mechanics of Materials”, McGraw–Hill Book Co, Third Edition,
3. Nash W.A, “Theory and problems in Strength of Materials”, Schaum Outline Series,
McGraw–Hill Book Co, New York, 1995
4. Kazimi S.M.A, “Solid Mechanics”, Tata McGraw–Hill Publishing Co, New Delhi, 1981
5. Ryder G.H, “Strength of Materials”, Macmillan India Ltd., Third Edition, 2002
OBJECTIVES:
1. To study steady and variable stresses in machine members and design of solid and hollow
shafts, couplings and springs.
2. To study design of transmission systems and welding joints, gear and gear boxes.
43
UNIT I – STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS
(9)
Introduction To The Design Process – Factor Influencing Machine Design – Selection of
Materials Based on Mechanical Properties – Direct, Bending and Torsional Stress Equations –
Impact and Shock Loading – Calculation of Principle Stresses for Various Load Combinations –
Eccentric Loading – Design of Curved Beams – Crane Hook and ‘C’ Frame – Factor of Safety –
Theories of Failure – Stress Concentration – Design for Variable Loading – Soderberg –
Goodman and Gerber Relations.
REFERENCES:
1. Juvinall R.C, and Marshek K.M, “Fundamentals of Machine Component Design”, John Wiley &
Sons, Third Edition, 2002.
2. Bhandari V.B, “Design of Machine Elements”, Tata McGraw–Hill Book Co, 2003.
3. Norton R.L, “Design of Machinery”, Tata McGraw–Hill Book Co, 2004.
4. Orthwein W, “Machine Component Design”, Jaico Publishing Co, 2003.
5. Ugural A.C, “Mechanical Design – An Integral Approach, McGraw–Hill Book Co, 2004.
OBJECTIVES:
1. To understand the basic concepts of mechanisms and machinery.
2. To expose the students the different mechanisms, their method of working.
44
UNIT I - MECHANISMS (9)
Definition – Machine and Structure – Kinematic link, pair and chain – classification of
Kinematic pairs – Constraint & motion – Degrees of freedom slider crank – Single and double –
Crank rocker mechanisms – Inversions – applications, Kinematic analysis and synthesis of
simple mechanisms – Determination of velocity and acceleration of simple mechanisms.
REFERENCES:
1. Rattan S.S., "Theory of Machines", Tata McGraw–Hill Publishing Company Ltd., New
Delhi, 1994.
2. R.S.Khurmi., "Theory of Machines", S.Chand., New Delhi, 1994.
3. Sadhu Singh “Theory of Machines” Pearson Education, 2002.
4. Thomas Bevan, "Theory of Machines", CBS Publishers and Distributors, 1984.
5. Ghosh A. and Mallick A.K., "Theory of Mechanisms and Machines", Affiliated East–West
Press Pvt. Ltd., New Delhi, 1988.
6. Shigley J.E. and Uicker J.J., "Theory of Machines and Mechanisms", McGraw–Hill, Inc.,
1995.
AE7409 MEASUREMENTS AND METROLOGY L T P 3 0 0
OBJECTIVES:
1. To study the theory, construction and operation of different measurement technology.
45
2. To enable the students to understand various instruments transducers and their
applications.
UNIT I LINEAR MEASUREMENT (9)
Units and standards, terminology and measurement errors. Linear measuring instruments, dial
gauges, comparators and linear measuring machines. Angular measuring instruments
measurement of straightness flatness and surface finish. Profilographs.
UNIT II PRESSURE MEASUREMENT (9)
Bourden tube, diaphragm, bellows and pressure capsules: Transducers used in pressure
measurement potentiometer, strain gauges, LVDT, capacitive and variable reluctance type
transducers. Dynamic pressure measurement piezo electric and piezo resistive transducers.
Farnboro engine indicator. Low pressure measurement Mc Leod gauge, Pirani gauge, thermal
conductivity type pressure measurement.
UNIT III FLOW MEASUREMENT (9)
Obstruction type flow meter orifice plate, venturimeter, flow nozzles, pitot tube, rotometer.
Positive displacement flow meters – turbine flow meter, flouted tube flowmeter, anemometer,
ultrasonic flow meter, magnetic flow meters. Alcock viscous air flow meter.
UNIT IV TEMPERATURE MEASUREMENT (9)
Temperature scales – mechanical temperature sensors, liquid in glass, vapour pressure, bimetal
temperature gauges. Resistance type temperature sensors. Thermistors, thermocouples, Laws of
thermocouple, types of thermocouples. Construction and circuits for thermocouples. High
temperature measurement pyrometers.
UNIT V FORCE AND TORQUE MEASUREMENT (9)
Force measuring devices Balances, platform scales, weigh bridges, load cells, proving ring.
Torque measurement – prony brake, rope brake and fan type brakes. Dynamometers – hydraulic,
electric cardle and eddy current dynamometers. Transmission dynamometers. Chassis
dynamometers.
TEXT BOOKS:
1. Jain R.K., “Engineering Metrology”, Khanna publishers, New Delhi, 2005.
2. Rangan C.S., Sarma G.E and Mani V.S “Instrumentation devices and systems”. TMH
Publishing Co. New Delhi, 2001.
3. Beckwith T.G & Buck N.L “Mechanical Measurements”, Oxford and IBH publishing house
New Delhi, 2004.
46
REFERENCES:
1. Patranabis D, “Principles of industrial instrumentation”, TMH Publishing Co. New Delhi,
2000.
2. Jain R.K., “Mechanical & Industrial Measurements” , Khanna publishers, New Delhi, 2005.
3. Doeblin,”Measurement System Application &Design” McGraw Hill ,New Delhi, 2004.
4. Gaylor F.W and Shotbolt C.R “Metrology for Engineers”, ELBS, 2006.
47
AE7410 MATERIAL SCIENCE AND TECHNOLOGY L T P 3 0 0
OBJECTIVES:
1. To study different types of material and their properties.
2. To understand different ways of testing the metals to known its properties.
3. To enable the student to known the process of heat treatment.
UNIT I MECHANICAL PROPERTIES AND TESTING OF METALS (9)
Stressstrain behavior of metalselastic deformation. An overview of mechanical properties of
materials, Hooke's law, elastic properties. Plastic deformation, tension test, tensile properties.
Hardness Rockwell hardness test, Brinell hardness test, Knoop and Vickers hardness tests,
impact testing Charpy and Izod tests. FatigueSN curve, fatigue tests, factors affecting fatigue
life. Creep creep curve, stress and temperature effects on creep. Nondestructive tests
classification and comparison with mechanical tests. Description of the following four NDT
methods liquid penetrant test, magnetic particle test, radiography test (both xray and gamma
ray) and ultrasonic test.
UNIT II DISLOCATION AND STRENGTHENING MECHANISMS (9)
Dislocations, slip, slip direction and slip planes. Strengthening of metals by grain refining, solid
solution strengthening, strain hardening. Recovery, recrystallisation and grain growth.
48
UNIT III – PHASE DIAGRAMS AND TRANSFORMATION (9)
Phase diagrams: Binary isomorphous systemsdetermination of phase composition and phase
quantities, lever rule, binary eutectic systems, development of microstructure in eutectic alloys,
eutectoid and peritectic reactions.
Phase transformations in ironcarbon alloys: Iron carbon phase diagram, development of
microstructures in ironcarbon alloys. Isothermal transformation diagrams and continuous
cooling transformation diagrams.
UNIT IV HEAT TREATMENT OF METALS (9)
Process annealing, stress relief annealing, full annealing, normalising, spheroidising, hardening,
tempering, austempering, martempering. Surface hardeningcarburising, cyaniding, flame
hardening, induction hardening, nitriding. Concept of hardenability the Jominy end quench test.
Precipitation hardening mechanism and steps.
UNIT V – MATERIALS (9)
Steels and cast irons: Composition, structure and properties of carbon steels low alloy steels,
stainless steels, tool steels. Composition, structure and properties of cast irons grey iron, ductile
iron, white iron and malleable iron, commercial grades of materials.
Nonferrous alloys: Composition, structure and properties of nonferrous alloys copper and
copper alloys, aluminium and aluminium alloys, magnesium and magnesium alloys, nickel and
nickel alloys and titanium and titanium alloys, commercial grades of materials.
Nonmetallic materials: Types and applications of glasses and glass ceramics, refractories and
abrasives. Polymeric materials thermoplastic and thermosetting polymers. Compositesparticle
reinforced, fiber reinforced, laminar composites. Semi conductor materials.
TEXT BOOKS:
1. William D Callister Jr, "Materials Science and Engineering an Introduction", Sixth edition,
John Wiley and Sons, Inc., New York, 2004.
2. Sidney H Avner, "Introduction to Physical Metallurgy", Tata McGraw Hill Publishing Co.
Ltd., New Delhi, 1997.
REFERENCE:
1. William F Smith, "Principles of Materials Science and Engineering", McGraw Hill
Publishing Co., New York, USA, 1996.
49
ME7405 STRUCTURAL MECHANICS LAB LT P0 0 2
50
a. Hardened samples and
b. Hardened and tempered samples.
1. To determine the links, pairs, joints and DOF for given mechanism.
2. Governors – Determination of sensitivity, effort, etc. for Watt, Porter, Proell & Hartnell
governor
3. Cam – Study of jump phenomenon and drawing profile of the cam.
4. Motorized Gyroscope–Verification of laws –Determination of gyroscopic couple.
5. Gear Trains Models – epicyclic gear train, parallel Axis Gear train, inverted Gear train.
6. To calculate the friction for open and Crossed belt drives.
7. Whirling of shaft–Determination of critical speed of shaft with concentrated loads.
8. Balancing of reciprocating masses.
9. Balancing of rotating masses.
10. Determination of moment of inertia by oscillation method for connecting rod and
flywheel.
11. Vibrating system – Spring mass system–Determination of damping co–efficient of single
degree of freedom system.
12. Determination of influence co–efficients for multidegree freedom suspension system.
51
13. Determination of torsional frequencies for compound pendulum and flywheel system
with lumped Moment of inertia.
AE7412 METROLOGY LAB L T P 0 0 2
1. Estimation of accuracy of instruments vernier and micrometer.
2. Calibration of dial gauge, micrometer and vernier.
3. Measurement of angels using sine bar, bevel protractors, spirit level.
4. Measurement of gear tooth thickness by various methods including profile projector.
5. Measurement of effective diameter, pitch and helix angle of screw threads.
6. Surface roughness measurement .
7. Measurement of runout and concentricity.
8. Measurement of internal and external angles, bores, concavity, convexity using
standard balls, rollers,height gauge and depth micrometer.
9. Measurement using vision system.
10. Study of coordinate measuring machine.
11. Study of digital measuring instruments.
12. Measurement of Straightness and Flatness.
V SEMESTER
AE7513 DESIGN OF AUTOMOBILE COMPONENTS L T P 3 1 0
OBJECTIVES:
1. At the end of the course the student will be able to understand the fundamental principles
involved in design of automobile components.
2. Design exercise will helps to get the important dimensions of automobile components.
UNIT I VEHICLE FRAME AND SUSPENSION (9)
52
Study of loads moments and stresses on frame members. Design of frame for passenger and
commercial vehicle design of leaf springs Coil springs and torsion bar springs.
UNIT II FRONT AXLE AND STEERING SYSTEMS (9)
Analysis of loads moments and stresses at different sections of front axle. Determination of
bearing loads at Kingpin bearings. Wheel spindle bearings. Choice of bearings. Determination of
optimum dimensions and proportions for steering linkages ensuring minimum error in steering.
Design of Front Axle Beam.
UNIT III CLUTCH (9)
Torque capacity of single plate, multi plate and cone clutch. Design of clutch components,
Design details of roller and sprag type of clutches.
UNIT IV GEAR BOX (9)
Gear train calculations, layout of gear box constant mesh and synchro mesh gear box. Design of
three speeds and four speed gear boxes.
UNIT V DRIVE LINE AND REAR AXLE (9)
Design of propeller shaft and types of propeller shaft. Design details of final drive gearing.
Design details of full floating. Semifloating and three quarter floating rear shafts and rear axle
housings. Design aspects of final drive.
TEXT BOOKS:
1. Heldt,P.M., "Automotive Chassis", Chilton Book Co., 1992.
2. Heldt,P.M., "Torque Converters", Chilton Book Co., 1992.
REFERENCES:
1. Dean Averns., “ Automobile Chasis Design”, Life Book Co., 1982.
2. Giri, N.K., Automobile Mechanics”, khanna Publishers, New Delhi, 1998.
3. The Automotive Chassis: Engineering Principles”, SAE – Sep., 1995.
AE7514 MANUFACTURE OF AUTOMOTIVE COMPONENTS L T P 3 0 0
53
OBJECTIVES:
1. To understand the manufacturing method adopted for automobile components.
2. To enable the students to know the heat treatment and the surface finishing techniques
employed in automobile components.
UNIT I MANUFACTURING OF ENGINE COMPONENTS (9)
Casting of engine block conventional and expendable pattern, machining of engine blocks in
machining center. Preparation of casting for cylinder heads, forging of crank shaft, connecting
rod and gudgeon pins, machining and heat treatment, casting of piston by gravity casting,
squeeze casting, machining and finishing, upset forging of valves, heat treatment and surface
improvement, cylinder liners and piston ring manufacturing.
UNIT II MANUFACTURING OF CLUTCH AND GEARBOX COMPONENTS (9)
Manufacture of clutch components: Manufacturing friction plates using conventional blanking
and fine blanking. Manufacture of composite friction lining, composite moulding of phenol
formaldehyde lining.
Manufacture of gearbox components: Casting of gear box casing, precision forging of gears, gear
hobbing, shaping, powder metallurgy, orbital forming of spur, helical, and bevel gears, hypoid
gears, heat treatment and finishing.
UNIT III MANUFACTURE OF PROPELLER SHAFT, AXLE AND SPRINGS (9)
Manufacture of propeller shaft: Continuous casting of propeller shaft, extrusion of propeller
shaft, extrusion dies, heat treatment and surface hardening of propeller shaft, composite propeller
shaft manufacturing.
Manufacture of axles and springs: Forging of front and rear axles, casting of rear axle casing,
leaf spring manufacturing, composite leaf springs, wrap forming of coil springs.
UNIT IV MANUFACTURE OF BODY PANELS (9)
Manufacture of body panels: Introduction, thermoforming and hydro forming, press forming,
welding of body panels, resistance welding and other welding processes.
Manufacture of automotive plastic components: Introduction, principle of injection moulding,
injection moulding of instrument panel, moulding of bumpers, tooling and tooling requirements,
hand lay up process for making composite panels, manufacture of metal/polymer/metal panels.
UNIT V MANUFACTURE OF ENGINE COMPONENTS USING CERAMIC MATRIX
COMPOSITES AND ADVANCED MACHINING PROCESS (9)
54
Manufacture of engine components using ceramic matrix composites: Introduction, ceramic
matrix piston rings, chemical vapour deposition, physical vapour deposition, cryogenic grinding
of powders, solgel processing, advanced machining processes using RPT, CNC, etc.
Advanced machining process: Machining concepts using NC, generation of numerical control
codes using ProE and IDEAS package, interfacing the CNC machine and manufacturing
package. Introduction to rapid prototyping using fused deposition, laser sintering.
MISCELLANEOUS: Tyre and tube manufacturing, painting, painting booth, coach work.
TEXT BOOKS:
1. Heldt P M, “High Speed Combustion Engines”, Oxford IBH publishing Co., Calcutta, 1996.
2. Philip F Ostwald and Jairo Munuz, “Manufacturing Processes and Systems”, John Wiley &
Sons, New York, 1998.
REFERENCES:
1. Kalpakjian, “Manufacturing Engineering and Technology”, Pearson Education, 2005.
2. Degarmo E P, “Materials and process in Manufacturing”, Macmillan Publishing Co., 1997.
55
AE7515 AUTOMOTIVE CHASSIS L T P 3 1 0
OBJECTIVES:
1. To the study the constructional details and theory of important drive line, structural, steering,
braking and suspension systems of automobiles.
2. To understand the problem–solving methods in steering mechanism, propeller shaft, braking
and suspension systems.
UNIT I INTRODUCTION, FRAME, STEERING SYSTEM (9)
Types of Chassis layout, with reference to Power Plant location and drive, various types of
frames, Loads acting on vehicle frame, Constructional details and materials for frames, Testing
of frames, Types of Front Axles and Stub Axles, Front Wheel Geometry, namely, Castor,
Camber, King Pin Inclination and Toe–in, Condition for True Rolling Motion of Wheels during
Steering, Ackerman’s and Davis Steering Mechanisms, Steering Error Curve, Steering Linkages,
Different Types of Steering Gears, Slip Angle, Over–Steer and Under–Steer, Reversible and
Irreversible Steering, Power–Assisted Steering.
UNIT II PROPELLER SHAFT AND FINAL DRIVE (9)
56
Effect of Driving Thrust, torque reactions and side thrust, Hotchkiss drive, torque tube drive,
radius rods and stabilizers, Propeller Shaft, Universal Joints, Constant Velocity Universal Joints,
Front Wheel drive, Final drive, different types, Double reduction and twin speed final drives,
Multi–axled vehicles, Differential principle and types, Differential housings, Non–Slip
differential, Differential locks, Final drive of Crawler Tractors.
UNIT III AXLES AND TYRES (9)
Construction and Design of Drive Axles, Types of Loads acting on drive axles, Full – Floating,
Three–Quarter Floating and Semi–Floating Axles, Axle Housings and Types, Types and
Constructional Details of Different Types of Wheels and Rims, Different Types of Tyres and
their constructional details.
UNIT IV SUSPENSION SYSTEM (9)
Need for Suspension System, Types of Suspension Springs, Constructional details and
characteristics of Single Leaf, Multi–Leaf, Coil, Torsion bar, Rubber, Pneumatic and Hydro –
elastic Suspension Spring Systems, Independent Suspension System, Shock Absorbers, Types
and Constructional details, Design of Leaf and Coil Springs.\
UNIT V BRAKING SYSTEM (9)
Theory of Automobile Braking, Stopping Distance Time and Braking Efficiency, Effect of
Weight Transfer during Braking, Theory of Drum Brakes, Loading and Trailing Shoes, Braking
Torque, Constructional Details of Drum Brake and its Activators, Disc Brake Theory, Types and
Construction, Hydraulic Braking System, Mechanical Braking System, Pneumatic Braking
System, Power–Assisted Braking System, Servo Brakes, Retarders, Types and Construction,
Anti–Lock Braking System, Constructional Details.
TEXT BOOKS:
1. Kripal Singh, Automobile Engineering, Standard Publisher, New Delhi, 2006
2. R.K. Rajput, A Text–Book of Automobile Engineering, Laxmi Publications Private Limited,
2007
3. N.K. Giri, Automotive Mechanics, Kanna Publishers, 2007.
REFERENCES:
1. Heldt P.M., Automotive Chassis, Chilton Co., New York, 1990
2. Newton Steeds and Garret, Motor Vehicles, 13th Edition, Butterworth, London, 2005.
3. Heinz Hazler, Modern Vehicle Technology, Butterworth, London, 2005.
57
58
AE7516 AUTOMOTIVE ENGINE AND CHASSIS COMPONENTS LAB L T P 0 0 2
Study of the following engines and its components by dismantling, comparing with recent engine
components and assembling various parts:
Tata engine
Leyland engine
Ambassador engine
Fiat engine
Maruthi 800 CC engine
Maruthi 1000 CC engine
Ford Car engine
Two stroke engines (TVS Suzuki, Hero Honda, Scooters, Mopeds etc.)
MPFI Engine
Study and measurement of the following chassis
Tata
Leyland
Ambassador
Premier Padmini
Maruthi car (Front engine, front wheel drive & constant velocity joint)
Mahindra & Mahindra Jeep
Tata Mini Lorry
Study, dismantling & assembling of
Front axle – Rzeppa joint assembly
Rear axle
Clutch 2 types – Coil spring& Diaphragm spring clutches
Gear box – Sliding mesh, Constant mesh & Synchromesh Gear Box
Transfer case
Steering system
Braking system
Differential mechanism
Power steering mechanism
59
AE7517 TWO WHEELER AND THREE WHEELER LAB LT P0 0 2
TWO – WHEELER
1. Study of 2 and 4 wheeler chassis Dynamometers.
2.Road performance test of a two wheeler using chassis dynamometer.
3. Performance test of a shock absorber.
4. Performance test on coil spring.
5. Two wheeler chain tension test.
6. Brake and Clutch adjustment as per specification.
7. Dismantling and assembling of two wheeler gear box and finding gear ratio.
8. Valve Timing and Port Timing Diagrams.
THREE - WHEELER
9. Dismantling and assembling of three wheeler gear box and finding gear ratios.
10. Three wheeler brake and clutch play adjustment.
11. Dismantling and assembling of three wheeler steering system.
12. Study of three wheeler chassis frame and power transmission system.
AE7518 MATERIALS SCIENCE LABORATORY L T P 0 0 2
1. (a) Specimen preparation for metallographic inspection
(b) Study of metallurgical microscope
2. (a) Study of grey cast iron and SG iron in unetched condition
(b) Study of grey and SG irons in the etched condition
(c) Study of white cast iron and malleable cast iron
3. (a) Study of low carbon and medium carbon steel
(b) Study of high carbon steel
4. (a) Study of quenched and tempered steel
(b) Study of case carburized steel
5. (a) Study of Aluminium alloys
(b) Study of copper alloys
60
AE7519 MINI PROJECT L T P 0 0 3
The miniproject involves the following:
Preparing a project brief proposal including
Problem identification, a statement of system / process specification proposed to be
developed (Block diagram / concept tree), List of possible solutions including alternative
and constraints.
Cost benefit analysis, Time Line of activities
A report highlighting the design finalization (based on functional requirements &
standards (if any))
Testing & Validation of the developed system
Consolidated report preparation
61
VI SEMESTER
AE7624 TRANSMISSION SYSTEM IN AUTOMOBILE L T P 3 1 0
OBJECTIVES:
1. The detailed concept, construction and principle of operation of various types of
mechanical transmission components will be taught to the students.
2. The design of clutch and gearbox will be tautht to the students.
UNIT I CLUTCH AND GEAR BOX (9)
Problems on performance of automobile such as resistance to motion, tractive effort, engine
speed, engine power and acceleration. Requirement of transmission system. Different types of
clutches, principle, Construction and torque capacity. Determination of gear ratios for vehicles.
Different types of gearboxes such as Sliding mesh gearbox, Constant mesh gearbox and
Synchromesh gearbox.
UNIT II HYDRODYNAMIC DRIVE (9)
Fluid coupling Principle of operation, Constructional details, Torque capacity, Performance
characteristics and Reduction of drag torque. Hydrodynamic Torque converter Principle of
operation, Constructional details and Performance characteristics. Multistage torque converters.
Polyphase torque converters. Converter coupling.
UNIT III PLANETARY GEAR BOXES (9)
Construction and operation of Ford – Tmodel gearbox, Wilson Gear box and Cotal
electromagnetic transmission.
62
UNIT IV AUTOMATIC TRANSMISSION APPLICATIONS (9)
Need for automatic transmission, Principle of operation. Hydraulic control system for automatic
transmission. Chevrolet “Turboglide” Transmission, Continuously Variable Transmission (CVT)
– Types – Operations.
UNIT V HYDROSTATIC AND ELECTRIC DRIVE (9)
Hydrostatic drive Various types of hydrostatic systems, Principles of Hydrostatic drive system.
Advantages and limitations. Comparison of hydrostatic drive with hydrodynamic drive,
Construction and Working of typical Janny hydrostatic drive. Electric drive Principle of
operation of Early and Modified Ward Leonard Control system, Advantages & limitations.
TEXT BOOKS:
1. Heldt P.M – “Torque Converters” Chilton Book Co.1992
2. Judge, A.W., Modern Transmission systems, Chapman and Hall Ltd., 1990.
3. Newton and Steeds – “Motor Vehicle” Illiffee Publisher 2000.
4. Jack Erjavec, “Automatic Transmissions”, Delmar Publishers,1st edition,2005.
5. Tom Birch and Chnck Rockmood, “Automatic Transmissions and Transaxles”, Prentice
Hall,1st edition,2002.
REFERENCES:
1. Design Practices, passenger Car Automotive Transmissions SAE Hand book 1994.
2. Crouse, W.H., Anglin, D.L., Automotive Transmission and Power Trains construction,
McGraw Hill, 1992.
3. Heldt, P.M., Torque converters, Chilton Book Co., 1992.
4. William Turney, “Automatic Transmissions and Transaxles”, Chek Chart Publishers, 1997.
5. Tucker H F, “Automatic Transmission”, Van Nostrand Reinhold Company, 1980.
6. Mathias F Brejeha, “Automatic Transmission”, Prentice Hall, 1998.
63
AE7625 DYNAMICS OF VEHICLE L T P 3 1 0
OBJECTIVES:
1. To study about vibrations and how to reduce the vibration under different loads, speed and
road conditions.
2. To improve the comfort for the passengers and life of the various components of the vehicle.
64
UNIT I INTRODUCTION (9)
Fundamentals of vibration, single degree of freedom, two degree of freedom, multidegree
freedom, free, forced and damped vibrations, modeling and simulation studies, model of an
automobile, magnification factor, transmissibility, vibration absorber.
UNIT II MULTI DEGREE FREEDOM SYSTEMS (9)
Closed and far coupled system, eigen value problems, orthogonality of mode shapes, modal
analysis, forced vibration by matrix inversion.
UNIT III NUMERICAL METHODS (9)
Approximate methods for determining fundamental frequency, Dunkerleys lower bound,
Rayleighs upper bound, Holzer method for closed coupled system and branched systems.
UNIT IV VEHICLE HANDLING AND STABILITY OF VEHICLES (9)
Load distribution, calculation of acceleration, tractive effort and reactions for different drives,
stability of a vehicle on a curved track, slope and a banked road. Oversteer, under steer, steady
state cornering, effect of braking, driving torques on steering, effect of camber, transient effects
in cornering.
UNIT V SUSPENSION, TYRES (9)
Requirements, sprung mass frequency, wheel hop, wheel wobble, wheel shimmy, choice of
damper characteristics and suspension spring rate, calculation of effective spring rate, vehicle
suspension in fore and aft direction, roll axis and vehicle under the action of side forces. Tyre –
Requirements, types, testing, dynamics, ride characteristics, power consumed by a tyre.
TEXT BOOKS:
1. Giri N.K – Automotive Mechanics, Khanna Publishers, 2002.
2. Rao J.S and Gupta. K “Theory and Practice of Mechanical Vibrations”, Wiley Eastern Ltd.,
New Delhi 2, 2002.
REFERENCES:
1. Heldt.P.M ”Automotive Chassis” Chilton Co., New York 1992
2. Ellis.J.R “Vehicle Dynamics” Business Books Ltd., London 1991
3. Giles.J.G.Steering “Suspension and Tyres”, Illiffe Books Ltd., London 1998
4. Ham B, Pacejka Tyre and Vehicle Dynamics SAE Publication 2002.
5. Gillespie T.D, “Fundamentals of Vehicle Dynamics”, SAE USA 1992.
6. Cole D E, “Elementary Vehicle Dynamics”, Ann Arbor, Michigan, USA, 1972.
65
7. Wong J Y, “Theory of Ground Vehicles”, John Wiley & Sons, New York, 1978.
AE7626 AUTOMOTIVE ELECTRICAL AND ELECTRONICS SYSTEMS L T P 3 0 0
OBJECTIVES:
UNIT 1 – BATTERIES AND WIRING HARNESS (9)
Batteries: Types of batteries, construction, working principle, battery rating, battery testing and
maintenance.
Wiring harness: Multiplexing and demultiplexing, fuses, cables, connectors and selection.
UNIT II – STARTING SYSTEM AND CHARGING SYSTEM (9)
Starting system: Principle and construction of starter motor, working of different starter drive
units.
Charging system: DC and AC Generators – principle, construction and working, cutouts and
regulators, charge balancing.
UNIT III – LIGHTING SYSTEM (9)
Insulated and earth return system, details of head light and side light, LED lighting system, head
light dazzling and preventive methods. Horn, wiper system and trafficator.
UNIT IV SENSORS AND ACTUATORS (9)
Classification of sensors, sensor for speed, throttle position, exhaust oxygen level, manifold
pressure, crankshaft position, coolant temperature, exhaust temperature, air mass flow for engine
application. Solenoids, stepper motors and relay.
UNIT V – ELECTRONIC ENGINE CONTROLS (9)
Concept of an electronic engine control system, electronic fuel injection – throttle body fuel
injection, multi point fuel injection, gasoline direct injection, common rail direct injection,
electronic ignition control, engine mapping, onboard diagnostics – engine control module and
powertrain control module.
TEXT BOOKS:
1. Crouse W H, “Automobile Electrical Equipment” , McGraw Hill Book Co., Inc., New York
3rd edition,1986.
2. William B Riddens, “Understanding Automotive Electronics”, 5th edition, Butter worth
Heinemann Woburn, 1998.
66
REFERENCES:
1. Bechhold “Understanding Automotive Electronics” SAE, 1998.
2. Judge A W, “Modern Electrical Equipment of Automobiles”, Chapman & Hall, London, 1992.
3. Robert Bosch, “Automotive Hand Book” SAE, 5th edition, 2000.
4. Kholi P L, “Automotive Electrical Equipment”, Tata McGraw Hill Co., Ltd., New Delhi,
1975.
AE7627 COMPUTER APPLICATION IN ENGINE DESIGN LAB L T P 0 1 3
OBJECTIVES:
To make the students understand the design concept of various engine components.
Design of piston, piston pin and piston rings and drawing of these components.
Designing of connecting rod small end and big end, shank design, design of big and cap
bolts and drawing of the connecting rod assembly.
Design of crankshaft, balancing weight calculations, development of short long crank
arms, front end and rear end details, drawing of the crankshaft assembly.
Design and drawing of flywheel, ring gear design, drawing of the flywheel including the
development of ring gear teeth.
Design and drawing of the inlet and exhaust valves.
Design of Cam and Camshaft, Cam profile generation. Drawing of cam and camshaft.
Design of combustion chamber.
Design and drawing of engine complete assembly involved with cylinder block, cylinder
head, crankcase, valve ports, water jackets.
Computer aided design of the above components.
TEXT BOOK:
1. Heldt,P.M., “High Speed Combustion Engine”, Chilton Books Co., 1952.
REFERENCES:
1. Giles,J.G., “Engine Design”, Illiffe Books Ltd., London, 1962.
2. Newton,K. and Steeds,W., “The Motor Vehicle”, The English Language Book Society and
Newnes Butterworth, London, 1972.
3. Khovak,” Motor Vehicle Engines”, MIR Publishers.
4. Kolchin,A. and Demidov,V., “Design of Automotive Engines”.
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AE7628 AUTOMOTIVE ELECTRICAL AND ELECTRONICS LAB L T P 0 0 3
ELECTRICAL SYSTEM
1. Testing of batteries and battery maintenance.
2. Testing of starting motors and generators.
3. Testing of regulators and cut outs.
4. Diagnosis of ignition system faults.
5. Study of Automobile electrical wiring.
ELECTRONICS SYSTEMS
1. Study of rectifiers and filters.
2. Study of logic gates, adder and flipflops.
3. Study of SCR and IC timer.
4. Interfacing A/D converter and simple data acquisition.
5. Micro controller programming and interfacing.
AE7629 ENGINE TESTING & EMISSION MEASUREMENT LAB L T P 0 0 3
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1. Performance study of petrol engine at full throttle and part throttle conditions.
2. Performance study of diesel engine both at full load and part load conditions.
3. Morse test on petrol and diesel engines.
4. Determination of compression ratio, volumetric efficiency and optimum cooling water
flow rate in IC engines.
5. Heat balance test on an Automotive diesel engine.
6. Engine tuning for performance improvement.
7. Study of NDIR Gas Analyser and FID.
8. Study of Chemiluminescent NOx analyzer.
9. Measurement of HC, CO, CO2, O2 using exhaust gas analyzer.
10. Diesel smoke measurement.
11. To draw P–θ and P–V diagrams for IC engine with piezo–electric pick up, charge
amplifier, angle encoder
12. To compare various efficiencies on Variable Compression Ratio (VCR) engine.
VII SEMESTER
AE7736 SIMULATION OF IC ENGINE PROCESSES USING COMPUTER L T P 3 1 0
OBJECTIVE:
1. To make the students to understand the simulation of IC engine comustion processes using
computer.
UNIT I INTRODUCTION (9)
Introduction – Heat of reaction – Measurement of URP – Measurement of HRP – Adiabatic
flame temperature: Complete combustion in C/H/O/N Systems, Constant volume adiabatic
69
combustion, constant pressure adiabatic combustion. Calculation of adiabatic flame temperature
– Isentropic changes of state.
UNIT II SI ENGINE SIMULATION WITH AIR AS WORKING MEDIUM (9)
Deviation between actual and ideal cycle – Problems, SI engine simulation with adiabatic
combustion, temperature drop due to fuel vaporization, full throttle operation – efficiency
calculation, partthrottle operation, super charged operation.
UNIT III PROGRESSIVE COMBUSTION (9)
SI Engines simulation with progressive combustion with gas exchange process, Heat transfer
process, friction calculation, compression of simulated values, validation of the computer code,
engine performance simulation, pressure crank angle diagram and other engine performance.
UNIT IV SIMULATION OF 2STROKE SI ENGINE (9)
Intake, Exhaust, Charging and Combustion Simulation
UNIT V DIESEL ENGINE SIMULATION (9)
Zero, one and multi zone model for combustion, different heat release and heat transfer models,
equilibrium calculations, simulation of engine performance.
TEXT BOOKS:
1. Ganesan,V., Computer Simulation of spark ignition engine process, Universities
Press (I) Ltd., Hyderabad, 1996.
REFERENCES:
1. Ramoss,A.L., Modelling of Internal Combustion Engines Processes, McGraw Hill
Publishing Co., 1992.
2. Ashley Campbel, Thermodynamics analysis of combustion engines, John Wiley &
Sons, New York, 1986.
3. Benson,R.S., Whitehouse,N.D., Internal Combustion Engines, Pergamon Press,
Oxford, 1979.
AE7737 AUTOMOTIVE ERGONOMICS & VEHICLE BODY ANALYSIS L T P 3 1 0
OBJECTIVES:
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UNIT I – ERGONOMICS AND TRUCK ENGINEERING (9)
Ergonomics: Introduction, seating dimensions, interior ergonomics, ergonomics system design,
seat comfort, suspension seats, split frame seating, back passion reducers, dash board
instruments, electronic displays, commercial vehicle cabin ergonomics, mechanical package
layout, goods vehicle layout.
Truck engineering: Commercial vehicle body technology, trends, special goods vehicle and
special haulage vehicles cab body.
UNIT II VEHICLE AERODYNAMICS (9)
Vehicle aerodynamics: Vehicle drag and types, effects of forces and moments, side wind effects
on forces and moments, various body optimization techniques for minimum drag, wind tunnel
testing, flow visualization, scale model testing.
Speciality passenger vehicles: Buses and coaches PSV (passenger specialIty vehicle) structural
design, low floor and arctic buses, 3 wheelers, developing country vehicles, light weight trailers.
UNIT III – VEHICLE BODY ANALYSIS (9)
Vehicle body analysis: Introduction, criteria for vehicle body design, design based on deflection
criteria, sheet metal representation, curved panels, equation for flexure, torsion, twist and
differential bending, beam idealization and flexural axis, instability of thin walled structures.
Idealization for analysis: Unit load method and structural deflection, observed deflections of a
car, torsional stiffness car body idealization, symmetric bending and torsional loading, closed
integral car structure, bus body idealization for analysis, bus body in torsion.
UNIT IV SAFETY AND FATIGUE ASPECTS (9)
Design of body, forces in roll over, head on impact, plastic collapse and analysis, fatigue and
vibration, test on box sections, structural vibration.
UNIT V STRUCTURAL DESIGN FOR PRODUCTION (9)
Gravimetric analysis, design for press working, design for spot welding, adhesives and sealants,
goods vehicle structure design, chassis frame configuration, structural properties of chassis frame
members.
TEXT BOOKS:
1. Jnusz Pawlowski, “Vehicle Body Engineering”, Business books limited, 1989.
2. Thomas D Gillespie, “Fundamentals of Vehicle dynamics”, SAE USA 1992.
REFERENCES:
71
1. John Fenton, “Hand book of automotive power train and chassis design”, SAE, 1998.
2. Ian Andrew Norman, “Heavy Duty Vehicle systems”, third edition, DelmarThomson
Learning ltd.
AE7738 INTELLIGENT VEHICLE TECHNOLOGY L T P 3 1 0
OBJECTIVES:
UNIT I DRIVER ASSISTANCE SYSYTEMS (9)
Introduction, driver support systems – driver information, driver perception, driver convenience,
driver monitoring. Vehicle support systems – general vehicle control, collision avoidance,
vehicle status monitoring.
UNIT II – TELEMATICS (9)
Global positioning systems, geographical information systems, navigation systems, automotive
vision system, road recognition, driver assistance systems.
UNIT III – SAFETY AND SECURITY SYSTEMS (9)
Safety systems: Airbags, seat belt tightening system, collision warning systems, child lock, anti
lock braking systems.
Security systems: Anti theft technologies, smart card system, number plate coding.
UNIT IV – COMFORT SYSTEMS (9)
Active suspension systems, requirement and characteristics, different types, power steering,
collapsible and tiltable steering column, power windows.
UNIT V – ADAPTIVE CONTROL SYSTEMS (9)
Adaptive cruise control, adaptive noise control, anti spin regulation, traction control systems,
cylinder cut off technology.
TEXT BOOKS:
1. Ljubo Vlacic, Michel Parent and Fumio Harashima, “Intelligent Vehicle Technologies”,
ButterworthHeinemann publications, Oxford, 2001.
2. Ronald K Jurgen, “Navigation and Intelligent Transportation Systems – Progress in
Technology”, Automotive Electronics Series, SAE, USA, 1998.
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REFERENCES:
1. William B Riddens, “Understanding Automotive Electronics”, 5th edition, Butter worth
Heinemann Woburn, 1998.
2. Bechhold, “Understanding Automotive Electronics”, SAE, 1998.
3. Robert Bosch, “Automotive Hand Book”, 5th Edition, SAE, 2000.
AE7739 COMPUTER APPLICATION IN CHASSIS DESIGN LAB L T P 0 1 3
AIM
This course gives a complete procedure for designing different kinds of chassis components by
using designing software like Pro E, UG, Solid Works in automobile engineering.
Drafting and Modeling of
CLUTCH
o Complete design of clutch components.
o Assembly drawing of clutch using drafting software.
GEAR BOX
o Gear train calculations.
o Layout of gear box.
o Calculation of bearing loads
o Selection of bearings.
o Assembly drawing of gear box using drafting software.
DRIVE LINE AND REAR AXLE
o Design of propeller shaft.
o Design details of final drive gearing.
o Design details' of full floating, semifloating and three quarter floating rear shafts
and rear axle housings
AE7740 VEHICLE MAINTENANCE & RECONDITIONING LABORATORY L T P
0 1 3
1. Study and layout of an automobile repair, service and maintenance shop.
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2. Study and preparation of different statements/records required for the repair and
maintenance works.
3. Cylinder reboring checking the cylinder bore, Setting the tool and reboring.
4. Valve grinding, valve lapping Setting the valve angle, grinding and lapping and
checking for valve leakage
5. Calibration of fuel injection pump
6. Minor and major tune up of gasoline and diesel engines
7. Study and checking of wheel alignment testing of camber, caster.
8. Testing kingpin inclination, toein and toeout.
9. Brake adjustment and Brake bleeding.
10. Simple tinkering, soldeting works of body panels, study of door lock and window glass
rising mechanisms.
11. Battery testing and maintenance.
12. Practice the following:
i) Adjustment of pedal play in clutch, brake, hand brake lever and steering
wheel play
ii) Air bleeding from hydraulic brakes, air bleeding of diesel fuel system
iii) Wheel bearings tightening and adjustment
iv) Adjustment of head lights beam
v) Removal and fitting of tyre and tube
LIST OF ELECTIVES
AE7521 TWO AND THREE WHEELER ENGINEERING L T P 3 0 0
OBJECTIVE:
1. To make the students to know and understand the constructional details operating
characteristics and vehicle design aspects of two and three wheeler engineering.
UNIT I THE POWER UNIT (9)
Two stroke and four stroke SI engine, merits and demerits, Symmetrical and unsymmetrical port
timing diagrams. Types of scavenging processes, merits and demerits, scavenging efficiency.
Scavenging pumps. Rotary valve engine. Fuel system. Lubrication system. Magneto coil and
battery coil spark ignition system. Electronic ignition System. Starting system. Kick starter
system.
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UNIT II CHASSIS AND SUBSYSTEMS (9)
Main frame, its types. Chassis and shaft drive. Single, multiple plates and centrifugal clutches.
Gear box and gear controls. Front and rear suspension systems. Shock absorbers. Panel meters
and controls on handle bar.
UNIT III BRAKES AND WHEELS (9)
Drum brakes, Disc brakes, Front and rear brake links layouts. Spoked wheel, cast wheel. Disc
wheel. Disc types. Tyres and tubes.
UNIT IV TWO WHEELERS (9)
Case study of motor cycles, scooters and mopeds. Servicing and maintenance.
UNIT V THREE WHEELERS (9)
Case study of Auto rickshaws, Pick up van, Delivery van and Trailer. Servicing and
maintenance.
TEXT BOOKS:
1. Irving,P.E., Motor cycle Engineering, Temple Press Book, London, 1992.
REFERENCES:
1. The Cycle Motor Manual, Temple Press Ltd., London, 1990.
2. Encyclopedia of Motor cycling, 20 volumes, Marshall Cavensih, New York and London,
1989.
3. Bryaut,R.V., Vespa Maintenance and Repair series.
4. Raymond Broad, Lambretta – A practical guide to maintenance and repair, 1987.
AE7522 MICROPROCESSOR APPLICATION IN AUTOMOBILES L T P 3 0 0
OBJECTIVES:
1. The main objective of this course is to impart knowledge in microprocessor along with its
interface circuits.
2. At the end of the course the students will have command over writing assembly level
programs for automotive application.
UNIT I ARCHITECTURE OF 8085 MICROPROCESSOR (9)
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8085 architecture Functional block diagram pin function Registers, ALU, Bussystems
Timing and control signals, stack.
UNIT II ASSEMBLY LANGUAGE PROGRAMMING (9)
Instruction format addressing modes instruction set Construct of the language programming
Assembly directive programs like addition, subtraction, multiplication, division, code
conversion, lookup tables etc.
UNIT III I/O INTERFACING INTERRUPTS (9)
Simple I/O ports Programmable peripheral interface (8255) Interfacing of switch, LED's,
ROM and RAM, keyboard display. Interrupt feature Need for interrupts Characteristics and
Types of interrupts Interrupt structure Methods of servicing interrupts Development of
interrupt service subroutines DMA.
UNIT IV SIGNAL CONDITIONING (9)
Need Analog to Digital and Digital to Analog converter selection criteria for ADC/DAC
Interfacing ADC0801 DAC0800.
UNIT V APPLICATIONS (9)
Data acquisitions temperature control stepper motor control engine control – Casestudies
TEXT BOOKS
1. Ramesh S. Goankar, "Microprocessor Architecture: Programming and Applications with the
8085", Fourth edition, penram international, 2000.
REFERENCES:
1. Douglas, V. Hall, "Microprocessors and Interfacing Programming and Hardware", Second
edition, McGraw Hill Inc., 1992.
2. Kenneth, L.Short, "Microprocessors and Programmed Logic", Second edition, Prentice Hall of
India, New Delhi, 1987.
AE7523 AUTOMOTIVE EMBEDDED SYSTEMS L T P 3 0 0
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OBJECTIVES:
UNIT 1 ELECTRONICS IN AUTOMOBILE (9)
Power train Management – MPFI, GDI & CRDI, ignition systems, body and convenience
electronics, vehicle power supply controllers, lighting modules, door control modules, safety
antilock braking system, electronic stability program, supplementary restraint system, traction
control system – 42 V technology.
UNIT II DRIVEBYWIRE (9)
Challenges and opportunities of Xbywire system & design requirements, steerbywire, brake
bywire, electronic throttle including adaptive cruise control, shiftbywire. Semiconductor
concepts for Xbywire systems.
UNIT III HARDWARE MODULES (9)
16bit Infineon microcontrollersarchitectural overview of C166 familymemory organization,
fundamental CPU concepts and optimization measures, onchip system resources, peripheral
event controller (PEC) and interrupt control, external bus interface, parallel ports, general
purpose timers(GPT), watchdog timer, serial channels, capture/compare units, pulse width
modulation unit, analog to digital converter, real time clock, onchip I2C bus module, onchip
CAN module, universal serial bus (USB) interface, SDLM interface, power management
monitoring features, special features of XC166 family. Introduction to 32bit tricore
architecture.
UNIT IV SOFTWARE DEVELOPMENT TOOLS (9)
Introduction to KEIL integrated development environment (IDE), creating new project, creating
new file, adding files to project, options for target, compile and building project, simulation and
debugging, set breakpoints, monitor onchip peripherals using simulators, study of example
programs. Introduction to digital application virtual engineer (DAVE) software, configuring the
onchip resources using DAVE software, automatic code generation using DAVE software.
UNIT V INTEGRATION OF HARDWARE AND SOFTWARE (9)
Introduction to Infineon microcontroller development kit (easy kit), developing project using
KEIL software, downloading embedded software into target system, introduction to onchip
debugging resources (JTAG), debugging target system using onchip debugging support
(OCDS).
CASE STUDY: Driving of a brushless DC Motor without sensors.
TEXT BOOKS:
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1. Ronald K Jurgen ,“Automotive Electronics Handbook” , McGraw Hill , 2000.
2. Werner Klingenstein & Team, “Semiconductors: Technical Information, Technologies and
Characteristic Data”,
Publicis Corporate Publishing, 2nd edition, 2004
3. Ljubo Vlacic, Michel Parent & Furnio Harshima, “Intelligent Vehicle Technologies: Theory
and Applications”,
ButterworthHeinemann publications, 2001.
REFERENCES:
1. Arnold Berger, “Embedded System Design: An Introduction to Processes, Tools, and
Techniques” CMP Books,
2001.
2. David E Simon, “An Embedded Software Primer”, Pearson Education, Asia, 2001.
3. Wayne Wolf, “Computers as Components” Morgan Kaufmann Publishers, 2001.
78
CORE ELECTIVE - II (VI SEM)
AE7630 AUTOMOTIVE AIR CONDITIONING L T P 3 0 0
OBJECTIVE:
UNIT I AIR CONDITIONING FUNDAMENTALS (9)
Basic air conditioning system, location of air conditioning components in a car, schematic layout
of a refrigeration system, compressor components, condenser and high pressure service ports,
thermostatic expansion valve, expansion valve calibration, controlling evaporator temperature,
evaporator pressure regulator, evaporator temperature regulator.
UNIT II AIR CONDITIONER HEATING SYSTEM (9)
Automotive heaters, manually controlled air conditioner, heater system, automatically controlled
air conditioner and heater systems, automatic temperature control, air conditioning protection,
engine protection.
UNIT III – REFRIGERANT (9)
Containers handling refrigerants, tapping into the refrigerant container, refrigeration system
diagnosis, diagnostic procedure, ambient conditions affecting system pressures.
UNIT IV AIR ROUTING & TEMPERATURE CONTROL (9)
Objectives, evaporator airflow through the recirculating unit, automatic temperature control, duct
system, controlling flow, vacuum reserve, testing the air control and handling systems.
UNIT V AIR CONDITIONING SERVICE (9)
Air conditioner maintenance and service, servicing heater system removing and replacing
components, trouble shooting of air controlling system, compressor service.
79
TEXT BOOK:
1. William H Crouse and Donald L Anglin, "Automotive Air conditioning ", McGrawHill
Inc., 1990.
REFERENCES:
1. Mitchell information Services, Inc, "Mitchell Automatic Heating and Air Conditioning
Systems ", Prentice Hall Ind.,
1989.
2. Paul Weiser, “Automotive Airconditioning”, Reston Publishing Co Inc., 1990.
3. MacDonald K L, "Automotive Air Conditioning ", Theodore Audel series, 1978.
4. Goings L F, “Automotive Air Conditioning” , American Technical services, 1974.
5. Patent No. 20070271953, Airconditioning system, especially automotive airconditioning
system.
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AE7631 VEHICLE MAINTENANCE L T P 3 0 0
OBJECTIVE:
At the end of the course, the students will be able to have a complete knowledge of the vehicle
maintenance procedures and acquire skills in handling situations where the vehicle is likely to
fail.
UNIT I MAINTENANCE OF RECORDS AND SCHEDULES (9)
Importance of maintenance, preventive (scheduled) and breakdown (unscheduled) maintenance,
requirements of maintenance, preparation of check lists. Inspection schedule, maintenance of
records, log sheets and other forms, safety precautions in maintenance.
UNIT II ENGINE MAINTENANCE – REPAIR AND OVERHAULING (9)
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Dismantling of engine components and cleaning, cleaning methods, visual and dimensional
inspections, minor and major reconditioning of various components, reconditioning methods,
engine assembly, special tools used for maintenance overhauling, engine tune up.
UNIT III CHASSIS MAINTENANCE REPAIR AND OVERHAULING (9)
Mechanical and automobile clutch and gear box, servicing and maintenance, maintenance
servicing of propeller shaft and differential system. Maintenance servicing of suspension
systems. Brake systems, types and servicing techniques. Steering systems, overhauling and
maintenance. Wheel alignment, computerized alignment and wheel balancing.
UNIT IV ELECTRICAL SYSTEM MAINTENANCE SERVICING AND
REPAIRS (9)
Testing methods for checking electrical components, checking battery, starter motor, charging
systems, DC generator and alternator, ignitions system, lighting systems. Fault diagnosis and
maintenance of modern electronic controls, checking and servicing of dash board instruments.
UNIT V MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS,
LUBRICATION SYSTEM AND VECHICLE BODY (9)
Servicing and maintenance of fuel system of different types of vehicles, calibration and tuning of
engine for optimum fuel supply. Cooling systems, water pump, radiator, thermostat,
anticorrosion and antifreeze additives. Lubrication maintenance, lubricating oil changing,
greasing of parts. Vehicle body maintenance, minor and major repairs. Door locks and window
glass actuating system maintenance.
TEXT BOOK
1. John Doke “Fleet Management”, McGrawHill Co. 1984.
REFERENCES
1. James D Halderman Advanced Engine Performance Diagnosis – PHI 1998.
2. Service Manuals from Different Vehicle Manufacturers.
AE7632 UNCONVENTIONAL ENGINES AND HYBRID VEHICLES L T P 3 0 0
OBJECTIVES:
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UNIT I STIRILING ENGINE (9)
Working Principle, two piston engine, control system, fuel requirement, emissions, merits and
demerits, applications.
UNIT II WANKEL ENGINE (9)
Special features, construction and working, engine sealing, lubrication and cooling, fuel
requirement and combustion, performance, emissions, merits and demerits, applications.
UNIT III VARIABLE COMPRESSION RATIO AND FREE PISTON ENGINES (9)
VARIABLE COMPRESSION RATIO ENGINE: Necessity, theoretical analysis, different
methods.
FREE PISTON ENGINE: Different types, construction and working, stability and speed of
pistons, performance, merits and demerits, applications.
UNIT IV ELECTRIC & HYBRID VEHICLES (9)
Layout of an electric vehicle, advantage and limitations, specifications, system components,
electronic control system, high energy and power density batteries, hybrid vehicle – types, merits
and demerits.
UNIT V FUEL CELLS & SOLAR CARS (9)
Fuel cell, construction, working, equations, possible fuel sources, fuel reformer, design. Solar
cars photovoltaic cells, tracking, efficiency and cost comparison.
TEXT BOOKS:
1. Mehrdad Ehsani, Yimin Gao, sebastien E. Gay and Ali Emadi, “Modern Electric, Hybrid
Electric and Fuel Cell
Vehicles: Fundamentals, Theory and Design”, CRS Press, 2004.
2. Ron Hodkinson and John Fenton, “Light Weight Electric/Hybrid Vehicle Design”,
ButterworthHeinemann, 2001.
3. Mathur L and Sharma R P, “Internal Combustion Engines” Dhanpat Rai Publications (P), Ltd.,
2002.
4. Keith owen and Trever Coley, “Automotive Fuels Reference Book”, SAE 1995.
REFERENCES:
1. “Alcohols as Motor Fuels” Progress in Technology, SAE 1980.
2. Ronald K Jurgen, “Electric and Hybrid – Electric Vehicles”, SAE, 2002.
83
3. James Larminie and John Loury, “Electric Vehicle TechnologyExplained”, John Wiley &
Sons Ltd., 2003.
4. Sandeep Dhameja, “Electric Vehicle Battery Systems”, Butterworth –Heinemann, 2002.
JOB ORIENTED ELECTIVE - I (VI SEM)
OBJECTIVES
1. To understand the principles involved in discretization and finite element approach
2. To learn to form stiffness matrices and force vectors for simple elements
Finite element modeling – Coordinates and shapes functions – Potential energy approach –
Galarkin approach – Assembly of stiffness matrix and load vector – Finite element equations –
Quadratic shape functions – Applications to plane trusses
Introduction – Finite element modeling – Scalar valued problem – Poisson equation –Laplace
equation – Triangular elements – Element stiffness matrix – Force vector – Galarkin approach –
Stress calculation – Temperature effects
Axisymmetric formulation – Element stiffness matrix and force vector – Galarkin approach –
Body forces and temperature effects – Stress calculations – Boundary conditions – Applications
to cylinders under internal or external pressures – Rotating discs
(9) The four node quadrilateral – Shape functions – Element stiffness matrix and force vector –
Numerical integration – Stiffness integration – Stress calculations – Four node quadrilateral for
axisymmetric problems.
REFERENCES
1. Chandrupatla T.R., and Belegundu A.D., “Introduction to Finite Elements in Engineering”,
Pearson Education 3rd Edition, 2002.
2. David V Hutton “Fundamentals of Finite Element Analysis” McGraw–Hill Int. Ed. 2004.
84
3. Rao S.S., “The Finite Element Method in Engineering”, Pergammon Press, 1989
4. Logan D.L., “A First course in the Finite Element Method”, Third Edition, Thomson
5. Robert D.Cook., David.S, Malkucs Michael E Plesha, “Concepts and Applications of Finite
Element Analysis” 4 Ed. Wiley, 2003.
6. Reddy J.N., “An Introduction to Finite Element Method”, McGraw–Hill International
Student Edition, 1985
85
AE7634 TRACTOR AND FARM EQUIPMENTS L T P 3 0 0
OBJECTIVES:
UNIT I GENERAL DESIGN OF TRACTORS (9)
Classification of tractors – Main components of tractor – Safety rules.
UNIT III ENGINE FRAME WORK AND VALVE MECHANISM OF TRACTOR (9)
Cylinder and pistons – Connecting rods and crankshafts – Engine balancing – Construction and
operation of the valve mechanism – Valve mechanism troubles.
UNIT IV COOLING SYSTEM, LUBRICATION SYSTEM AND FUEL SYSTEM OF A
TRACTOR (9)
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Cooling system – Classification – Liquid cooling system – Components, Lubricating system
servicing and troubles – Air cleaner and turbo charger – Fuel tanks and filters – Fuel pumps.
UNIT V FARM EQUIPMENTS (9)
Working attachment of tractors – Farm equipment – Classification – Auxiliary equipment –
Trailers and body tipping mechanism.
TEXTBOOK
1. Rodichev and G.Rodicheva, Tractor and Automobiles, MIR Publishers, 1987.
REFERENCES
1. Kolchin,A., and V.Demidov, Design of Automotive Engines for Tractor
AE7635 ADVANCED THEORY OF IC ENGINES L T P 3 0 0
OBJECTIVES:
At the end of the course, the students will be able to understand the significance of various
processes in I.C Engines.
UNIT I INTRODUCTION (9)
Fuel air cycle and Actual cycle analysis, Properties of IC engine fuels, Refining process,
chemical composition and molecular structure of fuels, octane number, cetane number. Knock
rating of SI engine fuels.
87
UNIT II COMBUSTION OF FUELS (9)
Combustion Stoichiometry of petrol, diesel, alcohol and hydrogen fuels – Chemical energy and
heating values – Chemical equilibrium and maximum temperature – SI engine combustion –
Flame velocity and area of flame front –performance number – CI engine combustion. Fuel
spray characteristics – droplet size, penetration and atomization.
UNIT III COMBUSTION MODELLING (9)
Basic concepts of engine simulation, governing equations, simulation of various engine
processes for SI and CI engines. Adiabatic flame temperature, Heat release calculations.
Thermodynamic and Fluid mechanic based models.
UNIT IV NONCONVENTIONAL IC ENGINES (9)
Adiabatic and L.H.R. engines – Variable compression ratio engine – Wankel rotary combustion
engine – Free piston engine MAN combustion chamber and multi fuel engines – Stratified
charge and lean burn engines – Locomotive and marine engines.
UNIT V COMBUSTION ANALYSIS IN IC ENGINES (9)
Photographic studies of combustion processes – Pθ diagrams in SI and CI engines,
Rate of heat release – hot wire and laser Doppler anemometry and velocimetry for
flow and combustion analysis in IC engines
TEXT BOOKS
1. Ganesan .V “IC Engines” Tata McGrawHill, 2003.
2. John B. Haywodd, “Internal Combustion Engine Fundamentals”, McGrawHill
Automotive Technology Series ISBN 00710004998, 1988.
REFERENCES
1. Ganesan .V – ‘Computer Simulation of Spark Ignition Processes’ – Universities Process Ltd,
Hyderabad 1993.
2. Ganesan.V. – Computer Simulation of compression ignition engines – Orcent Longman –
2000.
3. Heinz Heisler, “Advanced Engine Technology”, SAE 1995.
4. Heywood J.B, “Internal Combustion Engine Fundamentals”, McGraw Hill Book Co., USA,
1995.
5. Richard Stone, “Introduction to IC Engines”, 2nd edition, Macmilan, 1992.
6. Robert Bosch “Automotive Hand book”, 5th edition, 2004.
7. Obert E F, “Internal Combustion Engine analysis and Practice ", International Text Book Co.,
Scranton, Pennsylvania, 1988.
88
89
OPTIONAL ELECTIVE - I (VI SEM)
UNIT IV CONVEYORS 9
Conveyors, general theory and principles – several types of conveyors for bulk materials and unit
loads – Belt – Apron, flight conveyors, bucket and swing tray conveyors – Car and platform
conveyors – Screw Conveyors , Roller conveyors – Portable conveyors and their uses –
Hydraulic and Pneumatic Conveyors – Overhead conveyors – Monorails – safety requirements.
REFERENCE BOOKS:
1. John R. Immer, Material Handling, McGraw Hill. 1953
2. Dougals M. Considine, Standard Handbook of Industrial Automation, Champamn & Hall,
1986
3. James Mac Gregon Apple, Plant Layout and Material Handling, John wiley, 1991.
4. James Mac Gregon Apple, Material Handling System Design, Ronald Press, 1972.
5. Rudenko N., Material Handling Equipment, Peace Publishers, 1965.
6. Aleksandr Onisinovich Spivakovskii, Converyors and Related Equipments, Peace Publishers,
1966.
7. Aggarwal G.K., Materials Handling Equipment, Tata McGraw Hill Publication, 2000
AEO602 VIBRATION AND NOISE ENGINEERING L T P 3 0 0
OBJECTIVES:
90
UNIT I – INTRODUCTION (9)
Relevance of and need for vibrational analysis. Mathematical modeling of vibrating systems
discrete and continuous systemssingledegree of freedom systems, free and forced vibrations,
various damping models.
UNIT II TWO DEGREES AND MULTI OF FREEDOM SYSTEMS (9)
TWO DEGREE OF FREEDOM SYSTEMS: Generalized coordinates, principal coordinates,
derivation of equations of motion, coordinate coupling, Lagrange’s equation.
MULTI DEGREES OF FREEDOM SYSTEMS: Derivation of equations of motion, influence
coefficients, orthogonality principle, calculation of natural frequencies by Raleigh, Stodala,
Dunkerley, Holzer and matrix iteration methods, branched system, geared system.
UNIT III TRANSIENT VIBRATION (9)
Impulse and arbitrary excitation, base excitation, Laplace transform formulation, response
spectrum.
UNIT IV VIBRATION MEASUREMENT AND CONTROL (9)
Measurement of vibration, FFT analyzer. Methods of vibration control excitation reduction at
source, balancing of rigid, flexible and variable mass rotors. Dynamic properties and selection of
structural materialsviscoelastic polymers, vibration absorbers tuned absorber, tuned and
damped absorber (qualitative treatment only), untuned viscous damper, vibration isolation.
UNIT V – NOISE (9)
Properties of sound – sound level meter. Sound isolation machine enclosures, silencers and
mufflers.
TEXT BOOKS:
1. Thomson W T, "Theory of Vibration with Applications", CBS Publishers and Distributors,
New Delhi, 1990.
2. Ashok Kumar Mallik, “Principles of Vibration control”, Affiliated EastWest Press (P) Ltd.,
New Delhi Press, 1990.
3. Lewis H Bell, “Industrial Noise Control Fundamentals and Applications”, Marcel Dekkev
Incl., New York, 1982.
REFERENCES:
91
1. Rao S S, "Mechanical Vibrations", Addison Wesley, Longman, 1995.
2. Tse Morse and Hinkle, “Mechanical Vibration”, Prentice Hall of India Ltd., New Jersey,1987.
3. Grover G K, "Mechanical Vibrations ", New Chand and Brothers, Roorkey, 1989.
4. Seto, “Mechanical Vibrations ", Schaum Outline Series, McGraw Hill Book Company, New
Delhi, 1990.
5. Kewal Pujara. and Pujara R.S., “Noise for Engineers”, Dhanpat Rai and Sons, New Delhi,
1984.
OBJECTIVE
1. To gain knowledge on how computers are integrated at various levels of planning and
manufacturing.
2. To understand the flexible manufacturing system and to handle the product data and
various software used for manufacturing.
The meaning and origin of CIM– The changing manufacturing and management scene – External
communication – Islands of automation and software–Dedicated and open systems–
Manufacturing automation protocol – Product related activities of a company – Marketing
Engineering – Production Planning – Plant Operations – Physical Distribution– Business and
Financial Management.
(9)
92
Fundamentals– Local Area Networks – Topology – LAN Implementations – Network
Management and Installations.
AE7743 AERODYNAMICS OF ROAD VEHICLES L T P 3 0 0
OBJECTIVES:
UNIT I – INTRODUCTION (9)
Scope, historical developments, fundamentals of fluid mechanics, flow phenomenon related to
vehicles, external and Internal flow problem, resistance to vehicle motion, performance, fuel
consumption and performance potential of vehicle aerodynamics, engine cooling requirement, air
flow to passenger compartment, duct for air conditioning, cooling of transverse engine and rear
engine.
UNIT II AERODYNAMIC DRAG OF CARS (9)
93
Cars as a bluff body, flow field around car, drag force, types of drag force, analysis of
aerodynamic drag, drag coefficient of cars, strategies for aerodynamic development, low drag
profiles.
UNIT III SHAPE OPTIMIZATION OF CARS (9)
Front end modification, front and rear wind shield angle, boat tailing, hatch back, fast back and
square back, dust flow patterns at the rear, effects of gap configuration, effect of fasteners.
UNIT IV VEHICLE HANDLING (9)
Origin of forces and moments on a vehicle, lateral stability problems, methods to calculate forces
and moments – vehicle dynamics under side winds, the effects of forces and moments,
characteristics of forces and moments, dirt accumulation on the vehicle, wind noise, drag
reduction in commercial vehicles.
UNIT V WIND TUNNELS FOR AUTOMOTIVE AERODYNAMICS (9)
Introduction, principle of wind tunnel technology, limitation of simulation, stress with scale
models, full scale wind tunnels, measurement techniques, equipment and transducers, road
testing methods, numerical methods.
TEXT BOOK:
1. Hucho W H, “Aerodynamic of Road vehicles ", Butterworth Co. Ltd., 1997.
REFERENCES:
1. Pope A, “Wind Tunnel Testing ", John Wiley & Sons, 2nd edition, New York, 1974.
2. Automotive Aerodynamic: Update SP706, SAE, 1987.
3. Vehicle Aerodynamic, SP1145, SAE, 1996.
AE7744 PNEUMATIC CONTROL FOR AUTOMATIONS L T P 3 0 0
OBJECTIVES:
UNIT I – AUTOMATION (9)
94
Introduction fundamental concepts in manufacturing and automation, definition of automation,
reasons for automation, types of production and types of automation, automation strategies,
levels of automation, detroit type automation.
UNIT II PNEUMATIC SYSTEMS (9)
Application of pneumatics, physical principles, basic requirement of pneumatic system,
comparison with hydraulic systems. Elements of pneumatics, constructional details of air
compressors, air motors, pneumatic control valves, actuators and mountings, filter, lubricator,
regulator, types of cylinders.
PNEUMATIC CIRCUITS: Basic pneumatic circuit, impulse operation, speed control,
pneumatic motor circuit, sequencing of motion, time delay circuits and their applications.
UNIT III PNEUMATIC CONTROL SYSTEM (9)
General approach to control system design, symbols and drawing, schematic layout, travel step
diagram, circuit, control modes, program control, sequence control, Cascade, KarnaughVeitch
mapping method, air hydraulic control, fringe condition modules, start, emergency, start
restriction, typical application circuits.
UNIT IV ELECTRO PNEUMATIC AND PLC (9)
Compound circuit, combinational circuit, ladder diagram, Programmable Logic Controller (PLC)
configuration, input, output ports, memory, timers and counters, PLC programming, advantages
and limitations of PLC.
UNIT V – SENSORS (9)
P/E converter – optical, capacitance type, inductive type, reflexive nozzle, back pressure nozzle,
interruptible airjet, principle of operation and applications of proportional and servo valves,
pneumatic sensors and applications.
TEXT BOOKS:
1. Wener Deppat and Kurt Stoll, “Pneumatic Control”, Vogel Buch Verlag Wruzbutg, 1987.
2. Peter Rohner, “Fluid Power Logic Circuit Design”, Mac Miller Company Publishers, 1979.
REFERENCES:
1. Srinivasan R, ”Hydraulics and Pneumatic Controls”, Vijay Nicole Imprint Pvt. Ltd., 2004.
2. Pippenger, J J, “Industrial Hydraulics & Pneumatics”, McGraw Hill, 2002.
3. Andrew Parr, “Hydraulics and Pneumatics”, Jaico publishing house, 1999.
4. Festo K G, “Pneumatic Tips”, Festo, Germany, 1987.
95
AE7745 AUTOMOTIVE INSTRUMENTATION L T P 3 0 0
OBJECTIVES:
UNIT I – INTRODUCTION (9)
Transducers, types, thermistor, LVDT, inductive pickup, capacitance, strain gauges,
semiconductors, photocells, piezoelectric accelerometer, proximity sensors, micro switches,
encoders, piezo electric pressure sensors, instruments, ammeter, voltmeter, odometer,
speedometer, fuel level indicator, pressure gauge, vacuum gauge, analog and digital, calibration,
cathode ray oscilloscope, study of microprocessors 8085, micro controller, PLC.
UNIT II – AMPLIFIERS (9)
Small signal amplifier, general principle of operation, classification, RC coupled amplifiers, gain
frequency response, input and output impedance calculations, transformer coupled amplifier,
equivalent circuit at low, medium and high frequencies, analysis and frequency response.
amplifiers and indicators, recorders, signal conditioning and filtering.
UNIT III ENGINE ANALYZER (9)
Wheel alignment gauges, laser alignment, exhaust gas analyzer, emission norm standards, flasher
instrumentations, wheel balancing, calibrations, accelerometer, dynamometer, starter motor,
dynamometer calibrations, fuel ignition calibration, ignition timer calibration, stroboscope, tacho
generator, tyre air pressure instrument, head light alignment, head light intensity study, smoke
meter, macro inspection of interior parts using fiber optics.
UNIT IV NOISE AND VIBRATION (9)
Sound level meters, acoustic measurement, FFT analyzer, anechoic chamber, varechoic chamber,
sound level measurements, NVH standards. (6)
UNIT V TORQUE AND FORCE MEASUREMENTS (9)
Torque measuring instruments, dynamometers.
TEXT BOOKS:
1. Beakwith T G and Buck N L “Mechanical Measurements “ Wesley publishing company
limited, USA, 1995.
96
2. Ernest O Doebelin “Measurement systems – Application and Design “McGraw hill publishing
company, 1990.
REFERENCES:
1. Peter Elgan “Sensors for Measurements and control “, 2nd edition, Pearson Education
Limited, England, 2001.
2. Longman TecQuipment manual.
OBJECTIVE
1. To study numerical modeling and its role in the field of heat transfer and fluid flow.
2. To understand the various discretization methods and solving methodologies.
3. To solve complex problems in the field of heat transfer and fluid dynamics by using
high speed computers.
97
REFERENCES
1. Versteeg, H.K, and Malalasekera, W., “An Introduction to Computational Fluid Dynamics:
The Finite Volume Method”, Longman, 1998
2. Ghoshdastidar, P.S., "Computer Simulation of flow and heat transfer", Tata McGraw–Hill
Publishing Company Ltd., 1998.
3. Patankar, S.V., “Numerical Heat Transfer and Fluid Flow”, McGraw–Hill, 1980. Ane–
Books2004 Indian Edition.
4. Muralidhar, K and Sundarajan .T., “Computational Fluid Flow and Heat Transfer”, Narosa
Publishing House, New Delhi, 1995.
5. Bose, T.K., “Numerical Fluid Dynamics”, Narosa publishing House, 1997.
AE7747 SPECIAL VEHICLES L T P 3 0 0
UNIT I CRANES, COMPACTION VEHICLES AND EXCAVATORS (9)
CRANES: General description, specifications and functions, excavator mounted cranes, mobile
cranes with strut and cantilever type jibs, tractor towed and tractor mounted cranes.
COMPACTION VEHICLES: General description, specification and functions, smooth wheeled
rollers, pneumatic tired rollers, agricultural Rollers, sheep’s foot rollers; vibrating compactors.
EXCAVATORS: General description, specification and functions, classification based on
attachments, face shovel, drag shovel, hoe, dragline and grab or clam shell, advantages and
limitations.
UNIT II – GRADERS (9)
Description, specification of tractor towed graders and motor graders, classification and
functions of graders, functional details of spreading, mixing, ditching, bank sloping, snow
removal, stripping, scarifying, and finishing, elementary details of transmission system
(coupling, clutches, gear box, driving axles, propeller shafts), running gear and operating
equipment air braking system; hydraulic system and its components, steering system of lights,
medium and heavy graders, merits and limitations of graders.
UNIT III – HAULAGE VEHICLES AND LIFT TRUCKS (9)
HAULAGE VEHICLES: General description, specification and functions, selfpropelled and
tractor towed haulage vehicles and pneumatic – tires, dumpers – front tipping; trucks – rear
tipping, tractor towed semitrailers and trailers (rear and side tipping, bottom dumping.
LIFT TRUCKS: General description, specification and functions, fork lift trucks, alternative
front end equipment (attachments) – jib arm, shovel bucket, squeeze clamp, boom, fork
extensions, barrel forks. Scissors lift trucks applications in industry, advantages and
disadvantages.
98
UNIT IV – ROOTERS, SCARIFIERS AND SCRAPERS (9)
ROOTERS AND SCARIFIERS: General description, specification and functions, tractor towed
rooters and scarifiers {heavy duty (roller)/ light duty (grader)} back rippers for bull and angle
dozers.
SCRAPERS: General description, specification and functions, tractor towed and motorized
scrapers, scraper work in cutting, cambering, side hill cutting, spreading on embankments,
compaction of fill merits and demerits.
UNIT V – TRACTORS AND OTHER SPECIAL PURPOSE VEHICLES (9)
TRACTORS: General description, specification and functions, light, medium and heavy wheeled
tractors, crawler tracks mounted / wheeledbull dozers, tilt dozers and angle dozers, front end
loaders, factors affecting efficiency of output of tractors, simple problems, merits and demerits.
OTHER SPECIAL PURPOSE VEHICLES: General description, specification and functions,
Ambulance, Oil tankers surveillance vehicle, Television recording Mobile ,Reefer vehicle ,
Double Decker bus, Vestibule bus, Fire fighting vehicle.
TEXT BOOKS:
1. Wong J Y, “Theory of Ground Vehicles”,John Wiley & Sons, New York, 1978.
2. Ian Andrew Norman, “Heavy Duty Vehicle systems”, third edition, DelmarThomson
Learning ltd.
REFERENCES:
1. Her Majesty’s Stationery, “Military Engineering – Volume 26”.
2. Roninson E G, “Motor Graders”, MIR Publications, Moscow – 1985.
3. Heinz Heisler, “Vehicle and Engine Technology” second edition, SAE1999, USA.
4. Rodhiev and rodhiev, “Tractors and Automobiles” MIR Publishers, Moscow, 1984.
5. Greenwich and Soreking, “Tractors“, MIR Publishers, Moscow1967.
AE7748 RUBBER TECHNOLOGY FOR AUTOMOBILES L T P 3 0 0
UNIT I INTRODUCTION (9)
Identification of plastics / rubber components in automobiles – function – selection criteria.
UNIT II STRUCTUREPROPERTY RELATIONSHIP OF RUBBER (9)
Resilience, creep, hysteresis and damping, stability, set and stress relaxation, behaviour in
dynamic applications.
99
UNIT III VIBRATION AND RUBBER SPRING (9)
Principle of vibration isolation – rubber mounts – spring design – comparison with metallic
springs – shape factor and its effect – forced and free vibrations with damping – typical mounts,
compounding and manufacture.
UNIT IV FLUID SEALINGS AND FLEXIBLE COUPLINGS AND HOSES (9)
Seals for static and dynamic applications – effect of heat / oil ageing – frictional behaviour –
fundamental of sealability.
UNIT V COMPOUNDING AND MANUFACTURE (9)
Types of couplings – specification and selection – torque vs deflection relationships – brake fluid
/ hydraulic hoses, materials and manufacture.
TEXTBOOK
1. Freakley,P.K., and Payne,A.R., Theory and Practice of Engineering with Rubber,
Applied Science Publishers Ltd.
REFERENCES
1. Hobel,E.F., Rubber Springs Design.
2. Blow,C.M. and Hepburn,C., Rubber Technology and Manufacture.
AE0701 COMBUSTION AND HEAT TRANSFER L T P 3 0 0
OBJECTIVES:
UNIT I – INTRODUCTION (9)
Combustion in premixed and diffusion flames, combustion process in IC Engines.
UNIT II COMBUSTION IN SI ENGINES (9)
100
Stages of combustion in SI engines, flame propagation, rate of pressure rise, cycle to cycle
variation, abnormal combustion. Theories of detonation, effect of engine operating variables on
combustion.
UNIT III COMBUSTION IN CI ENGINES (9)
Droplet and spray combustion theory, stages of combustion, delay period, peak pressure, heat
release, gas temperature, diesel Knock.
UNIT IV HEAT TRANSFER IN IC ENGINES (9)
Basic definitions, conductive heat transfer, convective heat transfer, radiative heat transfer.
Temperature distribution and thermal stresses in piston, cylinder linear, cylinder head, fins and
valves. Heat transfer correlations for engines. Fin design, radiators and oil coolers.
UNIT V EXPERIMENTAL TECHNIQUES (9)
Photographic studies of combustion processes, pressurecrank angle diagram in SI and CI
engines. Temperature measurement in piston, cylinder liner, cylinder head and engine valves. In
cylinder flow measurement techniques.
TEXT BOOKS:
1. Heywood J B, “Internal Combustion Engine Fundamentals”, McGraw Hill Book Co., USA,
1995.
2. Ganesan V, “Internal Combustion Engineering”, Tata McGraw Hill Publishing Co., New
Delhi, 2003.
REFERENCES:
1. Spalding D B, “Some Fundamentals of Combustion”, Butterworth Science Publications,
London, 1985.
2. Holmaan J P, “Heat Transfer “, Tata McGraw Hill Publishing Co., New Delhi, 2000.
AEO702 ALTERNATE FUELS L T P 3 0 0
UNIT I – INTRODUCTION (9)
Need for alternate fuel, availability and properties of alternate fuels, general use of alcohols,
LPG, hydrogen, ammonia, CNG and LNG, vegetable oils and biogas, merits and demerits of
various alternate fuels.
101
UNIT II – ALCOHOLS (9)
Properties as engine fuel, alcohols and gasoline blends, performance in SI engine, methanol and
gasoline blends, combustion characteristics in CI engines, emission characteristics, DME, DEE
properties performance analysis, performance in SI & CI Engines. (11)
UNIT III GASEOUS FUELS (9)
Availability of CNG, properties, modification required to use in engines, performance and
emission characteristics of CNG using LPG in SI & CI engines, performance and emission of
LPG. Hydrogen, storage and handling, performance and safety aspects. (12)
UNIT IV BIOFUELS
(9)
Various vegetable oils for engines, esterification, performance in engines, performance and
emission characteristics, bio diesel and its characteristics. (10)
TEXT BOOKS:
1. Richard L.Bechfold, “Alternative Fuels Guide Book”, SAE International, Warrendale, 1997.
2. “Automobiles and pollution” SAE Transaction, 1995.
REFERENCES:
1. “Alcohols as motor fuels progress in technology”, Series No.19, SAE Publication, USA, 1980.
2. “Proceedings of the International Conference on Automotive and Fuel Technology”, SAE
INDIA, 2004.
3. Nagpal, Power Plant Engineering, Khanna Publishers, 1991.
2. Alcohols and motor fuels progress in technology, Series No.19, SAE Publication
USA 1980.
4. SAE Paper Nos.840367, 841156, 841333, 841334.
5. The properties and performance of modern alternate fuels – SAE Paper
No.841210.
6. Ramalingam. K.K., Internal combustion engine, scitech publications, Chennai,
2003.
7. Maheswar Dayal, Energy today & tomorrow, I & B Horishr India, 1982.
8. Bechtold,R.L., Alternative Fuels Guide Book, SAE, 1997.
AEO703 FUEL CELL TECHNOLOGY LT P 3 0 0
OBJECTIVES:
102
UNIT I INTRODUCTION AND THERMODYNAMICS (9)
Introduction: Basic operating principles – Historical highlights – Classification.
Thermodynamics: Electrochemical energy conversion – Theoretical efficiency – Factors
affecting electrochemical energy conversion.
UNIT II ELECTRODE KINETICS (9)
Electrode double layer – Electrolyte double layer – Double layer models (Helmoltz model,
GouyChapman Model, Stern model, Grahame model – Bockris, Devenathan and Muller model,
and chemical models) – Solid metallic electrode – Semiconductor electrode – Specific adsorption
– Zero potential.
UNIT III ALKALINE FUEL CELLS AND PHOSPHORIC ACID FUEL CELLS (9)
Alkaline Fuel Cells: Working principle – Components – Modules and stacks – Performance
characteristics (power density, space applications, atmospheric pressure cells) – Limitations and
Research and Development challenges – System issues – Ammonia as fuel. Phosphoric Acid
Fuel Cells: Cell reactions – Electrodes (stability of catalysts, electrode fabrication – fuel cell
performance) – Stacks and systems.
UNIT IV SOLID OXIDE FUEL CELLS AND MOLTEN CARBONATE FUEL CELLS
(9)
Solid Oxide Fuel Cell: Principle of operation Benefits and limitations – Cell components
(electrolytes, zirconia systems, ceria based electrolytes, perovskitebased systems) – Cathode
materials – Anode materials – Interconnects – Fuel reactions –Configurations and performance
(tubular, monolithic, planar) – Environmental impact – Applications. Molten Carbonate Fuel
Cell: General principle – Components (electrolyte and matrix, cathode and anode materials) –
Electrode reactions – Life time.
103
(membrane, electrode, membraneelectrode assembly, fuel cell, stack and system) – Technology
development and applications.
TEXT BOOKS:
1. Viswanathan, B. and Aulice Scibioh, M., Fuel Cells Principles and Applications, Universities
Press (India) Pvt. Ltd., Hyderabad, 2006.
2. Hoogers, G. Edr., Fuel Cell Technology Handbook, CRC Press, Washington D.C., 2003.
REFERENCE BOOKS:
1. Larminie, J. and Dicks, A., Fuel Systems Explained, John Wiley & Sons, Ltd., New York,
2001.
2. O’Hayre, R., SukWoncha, Whitney Colella, Prinz, F.B., Fuel Cell Fundamentals, John Wiley
& Sons, New York, 2006.
3. Pukushpan, J.T., Stctanopoulon, A.G., Peng, H., Fuel Cell Power Systems, Springer, 2006.
AE801 PROCESS PLANNING AND COST ESTIMATION L T P 3 0 0
OBJECTIVES:
UNIT I – PROCESS PLANNING (9)
PROCESS PLANNING Introduction Place of process planningeconomics Process &
Production Planning, Process Planning & Concurrent EngineeringTypes of production
standardization Production design & selection.
UNIT II MANUAL AND COMPUTER AIDED PROCESS PLANNING (9)
MANUAL AND COMPUTER AIDED PROCESS PLANNING: Retrieval type/variant
approach, group technology – generative approach, logics decision tress and tables, axiomatic
approach – AI expert systems – feature recognition – applications.
104
ESTIMATING AND COSTING: Concepts, differences, different costing methods –
classification of costs – cost gridproblems.
UNIT III DIRECT AND INDIRECT COST COMPONENTS (9)
Labour cost–direct, indirect–estimation–labour norms–time study rating – labour cost variances;
material cost–direct, indirect–estimation–material issue valuation – material cost variances–
problems. Overhead cost Elements – factory, administrative, sales and distribution expenses–
methods of absorbing overheads – Direct Labour, Direct Material, Machine Hour Rate methods
– depreciation – methods –accounting for service department expenses – problems.
UNIT IV COST CALCULATIONS (9)
Machined components–welded components, forged components, powder metallurgy parts,
calculation of sales cost, case studies, use of computers in cost estimation, cost of rejection.
OPTIMUM MACHINING CONDITIONS: Taylor’s equation, deriving the equation for
optimum economic cutting velocity– selection of cutting speed for optimum cost, problems
process capability analysis.
UNIT V BREAK EVEN ANALYSIS AND COST MANAGEMENT (9)
BREAK EVEN ANALYSIS: Concept, make or buy decision, assumptions, merits and demerits
of break even analysis. Applications. Linear, multi product breakeven analysis.
COST MANAGEMENT: Learning curves, product life cycle cost analysis Tools and
techniques–activity based costing concepts, cost drivers; introduction to target costing need
and applications.
TEXT BOOKS:
1. Kannappan D, “Mechanical Estimating and Costing”, Tata McGraw Hill Publishing Co.
Ltd.,New Delhi, 2003
2. Frederic C Jelen and James H Black, “Cost and Optimization Engineering”, McGraw Hill
International Book
Company, New Delhi, 1983.
3. Banga T R and Sharma S C, “Mechanical Estimating and Costing”, Khanna Publishers, New
Delhi, 2002.
4. Kesavon R and others, “Process Planning and Cost Estimation”, New Age International (P)
Ltd., Chennai, 2005.
REFERENCES:
1. Samuel Eilon, “Elements of Production Planning and Control”, MacMillan, London, 1985.
105
2. ASME, “Manufacturing Planning and EstimationHand Book”, McGraw Hill, Inc., New
Delhi, 1963.
3. Haslehurst M, “Manufacturing Technology”, ELBS, 1985.
4. Gideon Halevi and Roland D.Weill,” Principles of Process Planning “, CHAPMAN & HALL,
UK,1995.
5. Thomas E.Vollmann et all, “Manufacturing Planning and Control Systems“, Galgotia
Publications (P)Ltd.,Delhi 2,1998.
AE802 TOTAL QUALITY MANAGEMENT L T P 3 0 0
OBJECTIVES:
1. To understand the Total Quality Management concept and principles and the various tools
available to achieve Total Quality Management.
2. To understand the statistical approach for quality control.
3. To study ISO and QS certification process and its need for the industries.
106
Need for ISO 9000 and Other Quality Systems- ISO 9000:2000 Quality System – Elements-
Implementation of Quality System- Documentation- Quality Auditing- TS 16949- ISO 14000 –
Concept- Requirements and Benefits.
REFERENCES:
1. Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education, Inc. 2003.
(Indian reprint 2004). ISBN 81–297–0260–6.
2. James R.Evans & William M.Lidsay, “The Management and Control of Quality”, (5 th
Edition), South–Western (Thomson Learning), 2002 (ISBN 0–324–06680–5).
3. Feigenbaum.A.V. “Total Quality Management”, McGraw Hill, 1991.
4. Oakland.J.S. “Total Quality Management”, Butterworth – Hcinemann Ltd., Oxford. 1989.
5. Narayana V. and Sreenivasan, N.S. “Quality Management – Concepts and Tasks”, New Age
International 1996.
OBJECTIVES:
1. To create an awareness on engineering ethics and human values.
2. To instil moral and social values and loyalty .
3. To appreciate the rights of others.
107
Engineers – Engineers as Expert Witnesses and Advisors – Honesty – Moral Leadership –
Sample Code of Conduct
REFERENCES:
1. Mike Martin and Roland Schinzinger, “Ethics in Engineering”, McGraw Hill, New York
(2005).
2. Charles E Harris, Michael S Pritchard and Michael J Rabins, “Engineering Ethics –
Concepts and Cases”, Thompson Learning, (2000).
Charles D Fleddermann, “Engineering Ethics”, Prentice Hall, New Mexico, (1999).
3. John R Boatright, “Ethics and the Conduct of Business”, Pearson Education, (2003)
4. Edmund G Seebauer and Robert L Barry, “Fundamentals of Ethics for Scientists and
Engineers”, Oxford University Press, (2001)
5. Prof. (Col) P S Bajaj and Dr. Raj Agrawal, “Business Ethics – An Indian Perspective”,
Biztantra, New Delhi, (2004)
6. David Ermann and Michele S Shauf, “Computers, Ethics and Society”, Oxford
University Press, (2003)
OPTIONAL ELECTIVE - III (VIII SEM)
AEO801 PRODUCT DEVELOPMENT AND MANUFACTUREING L T P 3 0 0
OBJECTIVES:
UNIT I PRODUCT ANALYSIS
Consumer industrial products, demand and quality of production, life cycle, cost, quality and
service aspects. Component classification, make or buy decision. group technology, introduction
to concurrent engineering. (5)
LATEST TRENDS IN PRODUCT DEVELOPMENT: Internet, collaborative product
commerce, concept, functionalities and implementation, software for CPC. (5)
PROTOTYPE PRODUCTION: Prototype development, assembly and testing, analysis for
production and quality. Introduction to rapid prototyping. (4)
ENGINEERING MATERIALS: Use of standard sections and components, review of different
materials and its properties like machinability, hardenability, weldability, formability, use of
standard assembly (sub modular assembly). (4)
ASSEMBLY AND FINISHING TECHNIQUES: Types of fasteners, types of joints.
Assembling methodssite assembly (ship building), group assembly and line assembly. (4)
MANUFACTURE OF CYLINDRICAL COMPONENTS: Components like pins, shafts, hubs
and wheels, use of turret, automatic and numerical control turning centres. (4)
108
MANUFACTURE OF PRISMATIC COMPONENTS: Methods of loading, holding,
sequence of operations, inspection of gear box body, headstock, gear pump body. Applications in
milling machines, special purpose machines, transfer lines and machining centres. (6)
MANUFACTURING OF COMPONENTS BY FORMING: Need for forming process, die
casting, injection molding, extrusion and cold heading with examples of components.
Manufacturing of sheet metal components. Selection of press, selection of material for blanking
and piercing dies, manufacturing of components like circlip, cups, control panel and cabinets. (6)
TEXT BOOKS:
1. Chitale A K and Gupta R C, “Product Design and Manufacture”, Prentice Hall of India, New
Delhi, 1997.
2. Rod Black, “Design and Manufacture An Integrated Approach” Macmillan Publishing
Company, London, 1996.
REFERENCE:
1. Michael P Groover, “Automation, Production System and Computer Integrated
Manufacturing”, Prentice Hall, New
Jersey, 1980.
OBJECTIVES:
1. To understand the fundamentals of composite material strength and its mechanical behavior
Understanding the analysis of fiber reinforced Laminate design for different combinations of
plies with different orientations of the fiber.
109
Viewpoint. Generalized Hooke’s Law. Reduction to Homogeneous Orthotropic Lamina –
Isotropic limit case- Orthotropic Stiffness matrix (Qij)- Typical Commercial material properties-
Rule of Mixtures. Generally Orthotropic Lamina –Transformation Matrix- Transformed
Stiffness. Manufacturing: Bag Moulding – Compression Moulding – Pultrusion – Filament
Winding – Other Manufacturing Processes
REFERENCES:
1. Gibson R.F., Principles of Composite Material Mechanics, McGraw-Hill, 1994, Second
Edition - CRC press in progress.
2. Hyer, M.W., “Stress Analysis of Fiber – Reinforced Composite Materials”, McGraw- Hill,
1998.
3. Issac M. Daniel and Ori Ishai, “Engineering Mechanics of Composite Materials”, Oxford
University Press-2006, First Indian Edition - 2007
4. Mallick, P.K., Fiber –”Reinforced Composites: Materials, Manufacturing and Design”, Maneel
Dekker Inc, 1993.
5. Halpin, J.C., “Primer on Composite Materials, Analysis”, Techomic Publishing Co., 1984.
6. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber Composites”, John
Wiley and Sons, New York, 1990.
7. Mallick, P.K. and Newman, S., (edition), “Composite Materials Technology: Processes and
Properties”, Hansen Publisher, Munish, 1990.
AEO803 COMMERCIAL FLEET OPERATIONS L T P 3 0 0
110
OBJECTIVES:
UNIT I THE CONCEPT OF TRANSPORT (9)
The means of transport, classifications, road transport advantages of road transport, advantages
of motor transport, motor transport in India types of road & their features.
UNIT II TRANSIT OPERATION (9)
Route planning route location, stop location, route schedules, vehicle and labour scheduling,
traffic control traffic signals, signal timing, freeway control systems.
UNIT III FORMS OF OWNERSHIP (9)
FORMS OF OWNERSHIP: Sole proprietorship, partnership, private limited company, public
limited company, statutory company, local authority undertaking / municipal transport company,
joint venture.
COSTS & FARES: Operating costs & types of vehicles production economics, requirement of
buses & frequency, garages & bus stations, garage organisation, construction of bus station.
UNIT IV VEHICLE MAINTENANCE AND GARAGE MANAGEMENT (9)
VEHICLE MAINTENANCE: Objectives, breakdown maintenance, preventive maintenance, tyre
maintenance tips, tyre failures, fuel saving techniques.
GARAGE MANAGEMENT: Garage administration, types of garages, one spanner, two spanner,
three spanner, break down truck symbol, government approved workshops tools.
UNIT V LEGAL ASPECTS (9)
Motor vehicle act registration, necessity of permits, insurance, test of competence to drive,
mistake / offences for which a driver can be punished, adult workers hours of work, running
time, split duty, journey time, round journey time, layover, frequency.
TEXT BOOK:
1. John Dolu, manage "Fleet management ", McGrawHill Co., 1984.
2.
REFERENCES:
1. Government Publication, "The Motor vehicle Act ", 1989.
2. Kitchin L D, "Bus operation ", llliffe and Sons Ltd., London, III Edition, 1992.
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