You are on page 1of 112

SAVEETHA SCHOOL OF ENGINEERING

SAVEETHA UNIVERSITY
B.E – Automobile Engineering
Credit Systems – 2013 – 2017

1
FIRST YEAR

SI. Sub. Hours Credits


NO. Code Subject L T P Total L T P Total
1. SHX101 Advanced English 3 0 0 3 4 0 0 4
Communication Skills
2. SHX102 Advanced Engineering 3 1 0 4 4 0 0 4
Mathematics – I
3. SH7101 Physics of Engineering 3 1 0 4 4 0 0 4
Materials
4. SH7102 Applied Industrial Chemistry  3 1 0 4 4 0 0 4
5. EC7101 Mat Lab Programming 3 1 0 4 4 0 0 4
6. MEX101 Vector Mechanics 3 1 0 4 4 0 0 4
7. ME7101 Advanced Metal Working 3 0 0 3 4 0 0 4
Processes
8. MEX102 Computer Graphics and 0 1 2 3 0 1 2 3
Drafting Lab
9. SHX103 Advanced English 0 0 2 2 0 0 3 3
Communications Skills Lab
10. SH7103 Engineering Physics Lab 0 0 2 2 0 0 3 3
11. SH7104 Applied Industrial Chemistry 0 0 2 2 0 0 3 3
Lab
12. EC7102 Mat Lab Programming Lab 0 0 2 2 0 0 3 3
13. MEX103 Vector Mechanics Lab 0 0 2 2 0 0 3 3
14. ME7102 Advanced Metal Working 0 0 2 2 0 0 3 3
Processes Lab
15. AES101 Sessional Activities 0 0 2 2 0 0 2 2
16. SHX104 Soft Skills & Aptitude 0 0 2 2 0 0 1 1
TOTAL 21 6 18 45 28 1 23 52

2
III SEMESTER

SI. Sub. Hours Credits


NO.  Code Subject L T P Total L T P Total
1. SH7305 Advance Engineering  3 1 0 4 2 1 0 3
Mathematics ­II
2. AE7301 Fluid Mechanics and Heat  3 1 0 4 2 1 0 3
Transfer 
3. AE7302 Heat Power Systems and  3 1 0 4 2 1 0 3
Emission control
4. AE7303 Theory of Computer Aided  3 0 0 3 3 0 0 3
Modeling
5. AE7304 Self­Propelled Engines 3 0 0 3 3 0 0 3
6. EE7301 Electrical and Electronics  3 0 0 3 3 0 0 3
Engineering
7. AE7305 Fluid Mechanics and Heat  0 0 2 2 0 0 2 2
Transfer Lab
8. AE7306 Fuels and Lubricants Lab 0 0 2 2 0 0 2 2
9. AE7307 Computer Aided Machine  0 1 2 3 0 0 2 2
Drawing Lab
10. EE7302 Electrical and Electronics  0 0 2 2 0 0 2 2
Engineering Lab
11. AES302 Sessional Activities & Extra  0 0 2 2 0 0 2 2
Curricular Activities
12. SHX305 Soft Skills & Aptitude 0 0 2 2 0 0 1 1
TOTAL 18 5 12 35 14 4 11 29

IV SEMESTER

3
SI. Sub. Subject Hours Credits
NO.  Code L T P Total L T P Total
1. SH7406 Numerical Methods 3 1 0 4 3 0 0 3
2. ME7403 Structural Mechanics 3 1 0 4 2 1 0 3
3. ME7404 Design of Mechanical Systems 3 1 0 4 3 0 0 3
4. AE7408 Machine Dynamics  3 1 0 4 3 0 0 3
5. AE7409 Measurements and Metrology 3 0 0 3 3 0 0 3
6. AE7410 Material Science and  3 0 0 3 3 0 0 3
Technology
7. ME7405 Structural Mechanics Lab 0 0 2 2 0 0 2 2
8. ME7406 Design of Mechanical Systems 0 0 3 3 0 0 2 2
Lab
9. AE7411 Machine Dynamics Lab 0 0 3 3 0 0 2 2
10. AE7412 Metrology Lab 0 0 2 2 0 0 2 2
11. AES403 Sessional Activities & Extra  0 0 2 2 0 0 2 2
Curricular Activities
12. SHX406 Soft Skills & Aptitude 0 0 2 2 0 0 1 1
TOTAL 17 3 14 35 18 0 11 29

V SEMESTER

SI. Sub. Subject Hours Credits


NO. Code L T P Total L T P Total
1. AE7513 Design of Automobile  3 1 0 4 3 1 0 4
Components
2. AE7514 Manufacture of Automotive  3 0 0 3 3 0 0 3
Components
3. AE7515 Automotive Chassis 3 1 0 4 3 0 0 3
4.  Core Elective I 3 1 0 4 3 0 0 3
5. Interdisciplinary Elective – I 3 0 0 3 3 0 0 3
6. AE7516 Automotive Engine and  0 0 3 2 0 0 2 2
Chassis components Lab
7. AE7517 Two Wheeler and Three  0 0 2 2 0 0 2 2
Wheeler Lab
8. AE7518 Material Science Lab 0 0 3 3 0 0 2 2
9. AE7519 Mini Project 0 0 3 3 0 0 2 2
10. AE7520 Company Internship 0 0 2 2 0 0 2 2
11. AES504 Sessional Activities & Extra 0 0 3 3 0 0 2 2
Curricular Activities
12. SHX507 Soft Skills & Aptitude 0 0 2 2 0 0 1 1

4
TOTAL 15 3 18 35 15 1 13 29

VI SEMESTER

SI. Sub. Subject Hours Credits


NO. Code L T P Total L T P Total
1. AE7624 Transmission System in  3 1 0 4 3 1 0 4
Automobile
2. AE7625 Dynamics of Vehicle 3 1 0 4 3 1 0 4
3. AE7626 Automotive Electrical and  3 0 0 3 3 0 0 3
Electronics Systems
4. Core Elective ­ II 3 0 0 3 3 0 0 3
5. Job Oriented Elective ­ I 3 0 0 3 3 0 0 3
6. Interdisciplinary Elective – II 3 0 0 3 3 0 0 3
7. AE7627 Computer Application in  0 1 3 4 0 0 2 2
Engine Design Lab
8. AE7628 Automotive Electrical and  0 0 3 3 0 0 2 2
Electronics Lab
9. AE7629 Engine Testing & Emission  0 0 3 3 0 0 2 2
Measurement Lab
10. AES605 Sessional Activities & Extra  0 0 3 3 0 0 2 2
Curricular Activities
11. SHX608 Soft Skills & Aptitude 0 0 2 2 0 0 1 1
TOTAL 18 3 14 35 18 2 9 29

12. Optional Elective ­ I 0 0 0 0 0 0 3 3
13. Industrial Internship ­ I 0 0 0 0 0 0 3 3

VII SEMESTER

SI. Sub. Subject Hours Credits


NO. Code L T P Total L T P Total
1. AE7736 Simulation of IC Engine  3 1 0 4 3 0 0 3
Processes using Computer
2. AE7737 Automotive Ergonomics &  3 1 0 4 3 1 0 4
Vehicle Body Analysis
3. AE7738 Intelligent Vehicle Technology 3 1 0 4 3 0 0 3
4. Core Elective ­ III 3 0 0 3 3 0 0 3
5. Job Oriented Elective ­ II 3 0 0 3 3 0 0 3

5
6. AE7739 Computer Application in  1 0 3 4 0 0 2 2
Chassis Design Lab
7. AE7740 Vehicle Maintenance &  0 1 3 4 0 0 2 2
Reconditioning Lab
8. AE7741 Comprehension & Technical  0 1 2 3 0 0 2 2
Seminar
9. AE7742 Company Internship 0 0 3 3 0 0 2 2
10. AES706 Sessional Activities 0 0 3 3 0 0 1 2
TOTAL 16 5 14 35 15 1 9 26

11. Optional Elective ­ II 0 0 0 0 0 0 3 3
12. Industrial Internship ­ II 0 0 0 0 0 0 3 3

VIII SEMESTER
SI. Sub. Subject Hours Credits
NO. Code L T P Total L T P Total
1. Self­Study Elective  3 0 0 3 3 0 0 3
2. AE7849 Project Work 0 0 18 18 0 0 10 10
TOTAL 3 0 18 21 3 0 10 13

3. Optional Elective ­ III 0 0 0 0 0 0 3 3

For Honours
Students have to complete extra 20 credits to get the honour degree. They have to study these 
subjects by Self­Study approach. No attendance required for these 20 credits.

SI. Sub.  Subject Credits


NO. Code
1. Optional Elective ­ I 3
2. Optional Elective ­ II 3
3. Optional Elective ­ III 3
4. AEI01 Industrial Internship ­ I 3
5. AEI02 Industrial Internship ­ II 3
6. AEUG01 UG Research (should publish paper in  5
national/international journal)
TOTAL 20
TOTAL CREDITS

6
SI. NO. Semester Credits
1. First Year 52
CORE ELECTIVE – I 2. Semester ­ III 29 (V SEMESTER)
3. Semester ­ IV 29
SI.NO. 4.
Sub. CodeSemester ­ V Subject 29
1. 5.AE7521 Semester ­ VI 29
Two & Three Wheelers Engineering
2. 6.AE7522 Semester ­ VII 26
Microprocessor Application Automobiles
3. 7.AE7523 Semester ­ VIII 13
Automotive Embedded Systems
TOTAL 207
CORE ELECTIVE – II (VI SEMESTER)

SI.NO. Sub. Code Subject


1. AE7630 Automotive Air Conditioning
2. AE7631 Vehicle Maintenance
3. AE7632 Unconventional Engines & Hybrid Vehicles

JOB ORIENTED ELECTIVE – I (VI SEMESTER)

SI.NO. Sub. Code Subject


1. AE7633 Finite Element Analysis
2. AE7634 Tractor and Farm Equipments
3. AE7635 Advanced Theory of IC Engines

OPTIONAL ELECTIVE – I (VI SEMESTER)

SI.NO. Sub. Code Subject


1. AEO601 Industrial Handling and Storage Systems
2. AEO602 Vibration and Noise Engineering
3. AEO603 Computer Integrated Manufacturing

7
CORE ELECTIVE – III (VII SEMESTER)

SI.NO. Sub. Code Subject


1. AE7743 Aerodynamics of Road Vehicle
2. AE7744 Pneumatic Control for Automations
3. AE7745 Automotive Instrumentation

JOB ORIENTED ELECTIVE – II (VII SEMESTER)

SI.NO. Sub. Subject


Code
1. AE7746 Computational Fluid Dynamics
2. AE7747 Special Vehicles
3. AE7748 Rubber Technology for Automobiles

OPTIONAL ELECTIVE – II (VII SEMESTER)

SI.NO. Sub. Code Subject


1. AEO701 Combustion and Heat Transfer
2. AEO702 Alternate Fuels
3. AEO703 Fuel Cell Technology

SELF STUDY ELECTIVE (VIII SEMESTER)

SI.NO. Sub. Code Subject


1. AE801 Process Planning and Cost Estimation
2. AE802 Total Quality Management
3. AE803 Professional Ethics and Human Values

OPTIONAL ELECTIVE – III (VIII SEMESTER)

SI.NO. Sub. Code Subject


1. AEO801 Product Development and Manufacturing
2. AEO802 Composite Materials
3. AEO803 Commercial Fleet Operations

8
SHX101 ADVANCED ENGLISH COMMUNICATION SKILLS L T P 3 0 0

OBJECTIVE

1. To develop the spoken English skill sets in day–to–day activities, interview and
group discussion.
2. To prepare the students to acquire skill sets in language reasoning, aptitude test
and written communication.

UNIT I – COMMUNICATION AND SPEAKING SKILLS (24)


Process of communication - Source-message-channel-receiver-feedback-context - Types of
communication - Oral communication- written communication- verbal communication-
nonverbal communication - Barriers in communication - Organizational-attitudinal-cultural-
interpersonal-language-individual - Presentation skills

UNIT II – LANGUAGE IN USE (16)


Tense – Voice - Reported Speech - Degrees of comparison - Prefix and suffix - Synonyms and
antonyms – Preposition – Connectives – Homonyms - Common errors in English – Conditionals
– Punctuation.

UNIT III– WRITING ENHANCEMENT ( 22)


Letter Writing Basics - Business letters - Inquiries - Asking for Information - -Replying to an
enquiry -Letter of acknowledgement - Placing order - Order confirmation- complaint letters -
Informal letters - Letter to a friend - Semi formal letters - Letter to the editor - Job Application
and Resume - Essay writing – Checklist

UNIT IV – LISTENING (LAB SESSIONS) (18)


Academic listening - Listening to talks and descriptions - Listening to announcements - Listening to
casual conversations - Listening for specific information

UNIT V – READING (10)


Reading comprehension - Note making - Reading techniques - Skimming and scanning

9
REFERENCES:

1. V.Sasikumar, P.Kiranmail Dutt, Geetha Rajeevan, “A course in listening and speaking”


Cambridge university press, 2008.
2. Dr.J.R.Nirmala, “ Technical English” Pearl Publishers, Chennai 2004.
3. Robert.J.Dixson, “Everday Dialogues in English”, Prentice Hall of India Ltd., 2006
4. Swan, Michael, “Basic English Usage”, Oxford university Press, 1984.

SHX102 ADVANCED ENGINEERING MATHEMATICS - I LT P3 1 0

OBJECTIVE:
1. To develop the skill sets in converting real life mechanical problems into
mathematical models and then analysing the models to study the behaviour of the
systems.

2. To discuss the mathematical modelling in the areas of electrical circuits, fluid


mechanics, graph theory, heat transfer, control systems and optimization.

UNIT I-MATRICES (18)

Characteristic equation - Eigen value and eigen vector of a real matrix- Cayley – Hamilton
theorem (without proof) – Similarity transformation ( concept only) - Orthogonal matrices -
orthogonal transformation of a symmetric matrix to diagonal form – Quadratic form -
Orthogonal reduction to its canonical form

UNIT II – MULTIPLE INTEGRALS (18)

Double integration - Cartesian and polar co-ordinates - Change of order of integration - Area as a
double integral - Change of variables between Cartesian and polar co-ordinates – Triple
integration – Volume as a triple integral- Beta and Gamma functions.

UNIT III - VECTOR CALCULUS (18)

Scalar point functions - Vector point functions – Gradient Divergence and Curl – Directional
derivative – Irrotational and solenoidal vector fields – Line and surface integrals – Gauss
divergence theorem- Stoke’s and Green’s theorems (with out proof) - Simple applications.

UNIT IV - COMPLEX VARIABLES (18)


Function of a complex variable – Analytic function – Necessary conditions – Cauchy – Riemann
equations – Sufficient conditions (excluding proof) – Properties of analytic function – Harmonic
conjugate – Construction of Analytic functions – Conformal mapping w = z + a , w = az ,w = 1/Z

10
and Bilinear transformation. Statement and application of Cauchy’s integral theorem and integral
formula – Taylor and Laurent expansions – Isolated singularities – Residues - Cauchy’s residue
theorem. Contour integration over unit circle and semicircular contours.

UNIT V - LAPLACE TRANSFORMS (18)

Definition - Laplace transforms—sufficient conditions – Basic properties – Derivatives and


integrals of transforms - Transforms of derivatives and integrals – Initial and final value
theorems – Transforms of unit step function and impulse function - Transforms of periodic
fractions - Inverse Laplace transform – Convolution theorem – Solution of linear ODE of second
order with constant coefficients and first order simultaneous equations with constant coefficients
using Laplace transformation.

REFERENCES:
1. Grewal, B.S., “Higher Engineering Mathematics”, Thirty Eighth Edition, Khanna Publishers
Delhi, 2004.
2. Venkatraman . M. K., “Engineering Mathematics volume 1”, Fourth Edition,National
Publishing Co., Chennai, 2003.
3. Veerarajan, T., Engineering Mathematics, Tata McGraw Hill Publishing Co., New
Delhi,2000.
4. Kreyszig, E., “Advanced Engineering Mathematics” Eighth Edition, John Wiley and Sons
(Asia) Ltd, Singapore, 2001.
5. S.P.Gupta & V.K.Kapoor, “Fundamentals of Mathematical Statistics”. S.Chand Co. Ltd.,
New Delhi.

\\
\

11
\

SH7101 PHYSICS OF ENGINEERING MATERIALS LT P 3 1 0

OBJECTIVES
1. Understand scientific concepts and to explain them logically.
2. Explain scientifically the new developments and technology.
3. Relate industrial developments to the developments in physical phenomena.

UNIT I - ATOMIC STRUCTURE (15)


Fundamental concepts of atom-Periodic Tables of Atoms- Pauli’s exclusion principle- Types of
atomic model- J.J. Thomson Model-Rutherford Model – Bohr Model-Bohr theory of Hydrogen
atom- Ionization & excitation of atoms- Somerfield Relativistic model - Applications.

UNIT II - THERMAL PROPERTIES (20)


Basic concepts of Heat, Types of Heat – Conduction – convection – Radiation- Specific Heat-
Thermal expansion- Specific heat of gas at constant Volume- Specific heat of gas at constant
Pressure- Central Heating System- Black body radiation. Applications of heating system.

UNIT III - MECHANICAL PROPERTIES (20)


Introduction to Mechanical Property- Mechanical properties of Engineering materials-
Introduction – Elasticity - Stress-Strain relationship- Hooke’s Law- Elastic behavior of a
material- Uses of Stress –Strain Diagram-Factors affecting Elasticity. Types of modulus of
elasticity- Young’s modulus-Bulk modulus- Modulus of Rigidity-Poisson’s ratio- Torsional
Pendulum-Determination of Rigidity modulus of a wire – Experiment to find Young’s modulus
of a material.

UNIT IV- MAGNETIC PROPERTIES (15)


Introduction to Magnetic Property – magnetic induction- magnetic permeability- magnetic
Susceptibility- Dipole - Different Types of Magnetic Property –diamagnetism- Paramagnetism-
Ferromagnetism- Antiferromagnetism- Ferrimagnetism- Application of magnetic materials.

UNIT V - ELECTRICAL PROPERTIES OF MATERIALS (20)


Electrical Conducting Materials: Properties of conductors (electrical- thermal and mechanical)
characteristic of good conductor materials- comparison of copper and aluminium as conductor-
properties and applications-Insulating & Dielectric Materials: Properties of insulating materials
(electrical- mechanical- thermal & chemical)- classification of insulating materials- fibrous

12
insulating materials (wood- paper- cardboard- insulating textiles- asbestos- mica- glass-
pressboard etc.)- insulating varnishes- mineral oils- properties and applications of mineral oils.
Dielectric strength: Introduction to Dielectric strength -Breakdown field strength- Piezoelectric
effect.

REFERENCES
1. R.K. Gaur, S.L. Gupta. Engineering Physics, (2006). Dhanpat Rai Publishing (P) Ltd. New
Delhi – 110 002.
2. Arthur Beiser. Concepts of Modern Physics, 6th edition, (2008). Tata McGraw – Hill
Publishing company Limited, New Delhi – 08.
3. J.P. Holman. Heat transfer, 9th edition, (2006). Tata McGraw – Hill Publishing company
Limited, New Delhi – 08.
4. M. Arumugam, Material Sciences, (2002). Anuradha Agencies publishers, Chennai – 600
017.
5. V. Rajendran & A. Marikani. (2009). Materials science, Tata McGraw – Hill Publishing
company Limited, New Delhi – 08.
6. http://en.wikipedia.org/wiki/List_of_materials_properties#Thermal_properties

13
SH7102 APPLIED INDUSTRIAL CHEMISTRY LT P3 1 0

OBJECTIVE
1. To understand the concepts of fuels and combustion, corrosion and its remedies, water
treatment technologies.
2. To understand the polymers and how to manufacture consumer plastic/polymer
products by injection moulding process.
3. To study the different types of man–made pollutions and their remedies.

UNIT I– WATER TREATMENT (15)

Boiler Feed water – Boiler troubles – Scales & Sludge Formation – Boiler Corrosion – Caustic
Embrittlement – Priming & Foaming – Requirements of Boiler Feed Water – Treatment of water
for domestic supply-Softening Methods – Internal & External Methods –Reverse Osmosis.

UNIT II – CORROSION AND COATINGS (20)

Introduction – Causes of Corrosion – Consequences – Classification – Chemical Corrosion –


Electro Chemical Corrosion (Mechanism) – Pilling Bedworth Rule – Corrosion Control Methods
– Proper Designing – Using Pure Metals – Using Metal Alloys – Cathodic Protection – Inhibitors
– Hot dipping – Electroplating – Electroless Plating – Anodised Coating – Chemical Conversion
Coating – Metal Cladding – Cementation– Metal Spraying.

UNIT III – ENGINEERING MATERIALS (20)


Abrasives – Classification – Moh’s scale-Hard and soft abrasives-Preparation of artificial
abrasives (silicon carbide- boron carbide)- Applications of abrasives - Refractories –
Classification - Properties - Refractoriness – RUL – Porosity –Thermal spalling- Alloys -
Classification of alloys – Purpose of making alloys-Ferrous and non-Ferrous alloys-Heat
treatment of alloys
Polymers-Engineering Plastics – Classification Based on Structure –Thermo and
thermosetting plastics- PVC – Teflon –Bakelite –Nylone 6:6– Polycarbonate – Polyurethane –
Polymer Blend and Alloys – Fabrication of Plastics – Moulding process – Compression
Moulding – Injection Moulding.

UNIT IV – FUELS AND COMBUSTIONS (20)

14
Introduction to Fuels – Solids Fuel – Metallurgical Coke – Manufacture of Metallurgical Coke –
Liquid Fuel – Synthetic Petrol – Manufacturing Process – Hydrogenation of Coal-
Polymerization- Cracking – Knocking – Octane Number – Leaded Petrol (or) Anti–knocking –
Cetane Number – Ignition Lag – Gaseous fuels – CNG – LPG – Water Gas – Biogas -
Combustion – Principles of Combustion – Calorific Value – GCV–NCV–Dulong’s Formula (No
Numerical Problems) – Flue Gas analysis – (Orsat’s method).

UNIT V- ENVIRONMENTAL SCIENCE (15)


Introduction-Definition- Scope and Importance – Need for public awareness - Environmental
Pollution- Definition – causes- effects and control measures of: (a) Air pollution (b) Water
pollution (c) Soil pollution– Pollution case studies.
Biodiversity– Definition– Values of biodiversity– Biodiversity at global- national and local
levels– Threats to biodiversity: Habitat loss- Poaching of wildlife- Man-wildlife conflicts-
Conservation of biodiversity: in-situ and ex-situ conservation of biodiversity. Social Issues-
Environmental issues and possible solutions – Climate change- Global warming- Acid rain-
Ozone layer depletion- Case studies - Green Chemistry- Definition-Basic principles and
Applications.

REFERENCES
1. Jain & Jain, “Engineering Chemistry”, Dhanpat Rai Publishers, 2002.
2. Dr.A.Ifthikarudeen, K.Pandian, Dr.Soundarajan Krishnan, “Principles of Environmental
Science & Engineering”, Sooraj Publications, 2001
3. A.K.Shaha, “Combustion Engineering & Fuel Technology”, Oxford & IBH Publishing
Company, 2003.

15
EC7101 MATLAB PROGRAMMING LT P3 1 0

OBJECTIVES:

1. To learn MatLab programming basics, classes and different types of data


structure.
2. To learn how to work the vectors and matrices.
3. To learn how to visualize the data and to study two dimensional and three
dimensional plots of data.
4. To understand simulink and important mechanical MatLab toolboxes.

UNIT I – MATLAB DEVELOPMENT ENVIRONMENT (18)


Introduction to Matlab – Matrices and Arrays – Desktop Tools and Environment – Mathematics
– Linear Algebra – Sparse Matrices – Data Analysis – Data Processing – Interactive Data
Exploration.

UNIT II – PROGRAMMING FUNDAMENTALS (18)


Classes – Basic Programming Components – Functions and Scripts – Types of Functions – Using
Objects – Data Import and Export – Scientific Data File Formats – Error Handling – Program
Scheduling – Performance – Memory Usage – Programming Tips.

UNIT III – GRAPHICS (18)


2D Graphics – Plots and Plotting Tips – Data Exploration Tools – Annotating Graphs – Basic
Plotting Commands – 3D Visualization – Creating Graphical User Interfaces.

UNIT IV – SIMULINK BASICS (18)


Introduction – Starting Simulink Software – Opening a Model – Using the Model Editor – how
Simulink Works – Creating a Model – Developing Simple Simulink Models for Mechanical
Applications.

UNIT V – SIMULINK 3D SIMULATION TOOL BOX (18)


Basics of VRML Language – animation and simulation

16
REFERENCES:
1. Matlab documentation, the mathworks inc, 2009 (www.mathworks.com)
2. Simulink documentation, mathworks inc, 2009 (www.mathworks.com)

MEX101 VECTOR MECHANICS LT P3 1 0

OBJECTIVES:
1. To learn how to represent the points, forces and moments in the vector form.
2. To study the equilibrium of particles and rigid bodies and to study the centre of gravity
and moment of inertia of different plane sections.
3. To study the kinetics and kinematics of particles and rigid bodies.

UNIT I – INTRODUCTIONS FOR VECTOR MECHANICS (18)


Mechanics – Fundamental Concepts and Principles, System of Units- Force in Plane – Force on a
Particle- Resultant of Two Forces – Vectors– Addition of Vectors – Dot Product –Cross Product –
Resolution of Force into Components. Force in Space – Rectangular Components of a Force in
Space – Force Defined by its Magnitude and Two Points as its Line of Action – Addition of
Concurrent Force in Space.

UNIT II – EQUILIBRIUM OF PARTICLES AND RIGID BODIES (18)


Newton’s First Law of Motions – Problems Involving the Equilibrium of Particle – Free Body
Diagram– Moment of a Force About a Point and Axis – Principle of Transmissibility –
Varignon’s Theorem – Moment of Couples – Resolution of a Given Force into a force and a
Couple. Equilibrium of a Rigid Body in Three Dimensions – Reactions of Supports And
Connections for a Three Dimensional Structure.

UNIT III – CENTROID AND MOMENT OF INERTIA (18)


Determinations of Centroid of Sections – Rectangle- Circle- Triangle from Integration – I –
section- C – Section- T – Section- Z– Section and Composite Plane Area – Determinations of
Moment of Inertia for I – Section- C – Section- T – Section- Z– Section and Composite Plane
Area Parallel Axis theorem – Perpendicular Axis Theorem – Radius of Gyration.

UNIT IV – FRICTION (18)


Introduction – Frictional Forces – Law of Dry Friction – Coefficient of Friction – Angle of
Friction – Problems Involving Fry Friction – Wedges – Ladder – Belt Friction –Blocks With
Inclined Surfaces.

UNIT V – DYNAMICS OF PARTICLES (18)

17
Introduction to Dynamics – Rectilinear Motion and Curvilinear Motion – Newton Second law of
Motion – Work Energy Principle – Impulse Momentum –Elastic Bodies

REFERENCES
1. Beer F.P. and Johnson Jr. E.R., “Vector mechanics for engineers” , Vol. I Statics and
Vol.2 dynamics, Mc.Graw Hill international Edition 1997.
2. Kumar K.L. “Engineering Mechanics” III Edition, Tata McGraw Hill Publishing Co,
Ltd., 1998.
3. Rajasekaran. S and sankara Subramanian.G, “Fundamentals of engineering mechanics”,
Vikas Publishing House Pvt. Ltd. – 2000.
4. Mokoshi. V.S., “Engineering Mechanics” Vol.1 statics and Vol.2 dynamics.
5. Irrving, H.shames, “Engineering Mechanics – statics and dynamics”, IV Edition, –
Pearson eductation Asia Pvt.Ltd., 2003.

18
ME7101 ADVANCED METAL WORKING PROCESSES LT P3 0 0

OBJECTIVE:
1. To study the metal casting process, rolling mills and rolling operations of steel.
2. To study the metal forming process to make day–to–day consumer products.
3. To understand the machining process and welding process.
4. This course will help the students to fabricate simple products in the machine shop.

UNIT I – METAL–CASTING PROCESSES AND EQUIPMENT (18)

Fundamentals of Metal Casting - Defects – Permanent–Pattern Casting Processes – Expendable–


mold- Expendable–Pattern Casting Processes – Casting Techniques for Single–crystal
Components – Inspection of Castings – Melting Practice and Furnaces – Foundries.

UNIT II – ROLLING AND FORGING PROCESSES (18)

Introduction to Rolling Mills – The Flat–rolling Process – Rolling Mills – Various Rolling
Processes and Mills – Introduction to Forging – Open–die Forging – Impression–die and
Closed–die Forging – Various Forging Operations

UNIT III – METAL EXTRUSION AND SHEET–METAL FORMING PROCESSES (18)

Introduction to the Extrusion Process – Hot Extrusion – Cold Extrusion – Extrusion Defects –
Extrusion Equipment – The Drawing Process – Drawing Practice – Drawing Defects– Drawing
Equipment – Introduction to forming processes – Bending Sheets- Plates- and Tubes –
Miscellaneous Bending and Related Operations – Deep Drawing – Spinning

UNIT IV – MACHINING PROCESSES (18)

Introduction – Lathes and Lathe Operations – The Turning Process – Boring and Boring
Machines –Drilling- Drills- and Drilling Machines – Reaming and Reamers – Tapping and Taps

UNIT V – METAL JOINING PROCESSES (18)

19
Fusion – Welding Processes – Introduction – Gas Welding – Arc–welding Processes: Non–
consumable Electrode – Consumable Electrode – Electron–beam Welding – Laser–beam
Welding – Cold Welding and Roll Bonding – Ultrasonic Welding – Friction Welding –
Resistance Welding – Brazing – Soldering – Adhesive Bonding.

REFERENCES
1. Kalpak Jain S. "Manufacturing Engineering and Technology", Pearson Education India,
SixthEdition, 2008.
2. Rao, P.N. “Manufacturing Technology”, Metal Cutting and Machine Tools, Tata McGraw–
Hill, New Delhi, 2003.
3. Richerd R. Kibbe, John E. Neely, Roland O. Merges and Warren J. White, “Machine Tool
Practices”, Prentice Hall of India, 2003.
4. HMT – “Production Technology”, Tata McGraw–Hill, 1998.
5. P.C. Sharma, “A Text Book of Production Engineering”, S. Chand and Co. Ltd, IV edition,
1993.
6. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”, Media Promoters. 2002

20
MEX102 COMPUTER GRAPHICS AND DRAFTING LAB LT P0 1 2

OBJECTIVE:
1. To learn conventions of engineering drawing, isometric drawing and section of solids.
2. To learn AutoCAD commands and to draw 2D drawings and 3D drawings in Auto CAD.
3. This course will help the students to develop the basic skill sets needed for machine drawing.

UNIT I – BASICS (9)


Engineering Drawing – Language of Engineers – Introduction – Drawing Instruments – BIS
Conventions – Symbols – Tools – Dimensioning – Rules – Scales – First Angle Projection.
Orthographic Projection – Preparation of Plan- Elevation and Side Views from the given
Pictorial Drawing.

UNIT II – SECTION OF SOLIDS (9)


Section of Solids – Drawing of Sectioned Views of Simple Solids like Prism – Pyramid –
Cylinder – Cone – Truncated – Frustum of Solids.
Development of Surfaces – Development of Simple Sectioned (Truncated & Frustum) Solids like
Prism – Pyramid – Cylinder and Cone.

UNIT III: ISOMETRIC DRAWING (9)


Isometric Drawing / View – Preparation of Isometric Drawing of Simple Solids – Combination
of Solids – Isometric Scale – Isometric Projection – Preparation of Isometric Drawings from the
given Plan- Elevation and Side Views.

UNIT IV – AUTOCAD (9)


AutoCAD – Basic Commands – Draw – Line – Arc – Polyline – Circle – Ellipse – Rectangle –
Polygon – Chamfer – Fillet – Array – Mirror – Offset – Edit –Copy– Move – Trim –
Dimensioning. Preparation of Simple 2D Drawings Using AutoCAD Software.

UNIT V – SOLID MODELLING IN AUTOCAD (9)


Solid Modelling – Commands – Extrude – Revolve – Subtract – Union – UCS – Preparation of
Simple 3–Dimensional Models from the Given 2–Dimensional Drawings using AutoCAD
Software.

REFERENCES:

21
1. K.V.Natarajan, “ A Text Book of ENGINEERING DRAWING AND GRAPHICS”,
Dhanalakshmi publications, 2002.
2. Venogopal K., “Engineering Graphics”, New Age International (P) Limited, 2002
3. Bertoline and Wiebe, “Fundamentals Graphics Communication”, third edition, McGraw hill,
2002.
4. Warren J. Luzaddernd, Jon. D. Duff, “Fundamentals of Engineering Drawing”, Prentice Hall
of India Pvt. Ltd., Eleventh Edition, 2001

SHX103 ADVANCED ENGLISH COMMUNICATION SKILLS LAB LT P0 0 2

1. Listening practice
a. Listening for a general content
b. Listening to fill up the information
c. Intensive listening
d. Listening for specific information
2. Fill in the gaps
3. Word play /games
4. Riddles / puzzles
5. Conversation practice
6. Telephonic conversation
7. Vocabulary building exercises
a. Synonyms
b. Antonyms
c. Odd word
d. Jumbled letters
e. One word
f. Homophones
8. Error correction
9. Pronunciation practice – word stress – sentence stress – discussion – interpretation of
visuals
10. Brain teasers.
11. Mock Group discussion
12. Oral presentation skills
13. Mock interview
14. Debate
15. Conversational practice.

22
SH7103 ENGINEERING PHYSICS LAB LT P0 0 2

1. Torisional Pendulum – Determination of rigidity modulus of a wire and moment of inertia of


disc.
2. Viscosity Poisuille Flow – Determination of coefficient of viscosity of a liquid.
3. Uniform Bending Pin & Microscope – Determination of Young’s Modulus.
4. Lee’s Disc – Determination of thermal conductivity of a bad conductor.
5. Air Wedge – Determination of thickness of a wire.
6. Spectrometer – Determination of wavelengths of a spectral lines using grating.
7. Spectrometer – Determination of dispersive power of a prism.
8. Laser – Determination of particle size and wavelength.
9. Bandgap – Determination of semiconducting material.
10. Ultrasonic Interferometer – Determination of velocity of ultrasonic waves in different liquids.
11. Potentiometer – EMF of a thermocouple.
12. Non–Uniform Bending Pin And Microscope – Determination Young’s modulus.

SH7104 APPLIED INDUSTRIAL CHEMISTRY LAB LT P0 0 2

1. Potentiometric estimation of FAS using standard K2Cr2O7 solution


2. Conductometric estimation of an acid (HCl) using standard NaOH solution.
3. Conductometric estimation of mixture of acids using standard NaOH.
4. Determination of strength of HCl and NaOH by pH titration.
5. Determination of molecular weight of a polymer using Ostwald’s viscometer.
6. Determination of total, temporary and permanent hardness of a sample of water using
disodium salt of EDTA
7. Estimation of nickel in steel by EDTA method.
8. Determination of percentage of a copper in brass using standard sodium thiosulphate
solution.
9. Determination of iron in the given sample of solution using potassium dichromate crystals by
internal indicator method.
10. Determination of dissolved oxygen in the given water supply by Winkler’s method.
11. Determination of chloride content of water sample by Mohr’s method.

23
12. Determination of Chemical Oxygen Demand (COD) of the given industrial waste water
sample.

Note: Any Ten Experiments


References:
1. Vogels, “Text Book of Quantitative Inorganic Analysis” Revised by J.Bassett, R.C.Denny,
G.H.Jeffery, 4th Edition.

EC7102 MATLAB PROGRAMMING LAB LT P0 0 2

1. To write a program to perform matrix multiplication


2. To write a program to perform string manipulation operations.
3. To write a program to perform on regression analysis and time series
4. To write a program based on functions and scripts
5. To write a program to export and import data in different file formats.
6. To write program based on MatLab classes and methods.
7. To write a program for plotting graphs, animation and graphical user interface.
8. To write a program to simulate 3D models in simulink
9. To write a simulink model program for simple mechanical applications.

24
MEX103 VECTOR MECHANICS LAB LT P0 0 2

1. Verification of polygon law and triangular law of forces


2. Determination of elongation of wire under external load.
3. Determination of reaction at the support of beam and bending moment of a simply
supported beam.
4. Study of equilibrium of a particle- under the action of forces in a plane.
5. Determination of coefficient of friction on inclined plane.
6. Determination of Young’s modulus of elasticity of wire.
7. To determine the effort required to lift a load- efficiency of lifting by some simple
machines.
8. Determination of moment of inertia of flywheel.
9. To undergo human experience the principle of conservation of angular momentum.
10. To understand the implications of simultaneous conservation momentum and energy in a
multiple elastic impacts.
11. To determine the coefficient of restitution of given body.
12. To study the principle and action of gyroscope.

25
ME7102 ADVANCED METAL WORKING PROCESSES LAB LT P0 0 2

1. WELDING – Exercises in Electric Arc welding and Gas welding & Advanced
Techniques.
2. SHEET METAL WORKING – Simple Exercise.
3. PIPE WORK – Experiments involving thin pipes- joining- bending- welding and
inspection.
4. LATHE – Straight turning- Step turning- under cut- taper turning- knurling and thread
cutting exercises.
5. FOUNDRY – simple exercise
6. SMITHY – simple exercise
7. PLASTIC INJECTION MOULDING – simple exercise
8. DRILLING MACHINES – simple exercise

26
III SEMESTER

SH7305 ADVANCED ENGINEERING MATHEMATICS – II LT P3 1 0

OBJECTIVES:
1. To develop the skill sets in converting real life mechanical problems into mathematical
models and then analysing the models to study the behaviour of the systems.
2. To discuss the mathematical modelling in the areas of electrical circuits- fluid mechanics-
graph theory- heat transfer- control systems and optimization.

UNIT I -PARTIAL DIFFERENTIAL EQUATIONS (9)


Formation of partial differential equations by elimination of arbitrary constants and arbitrary
functions - Solution of standard types of first order partial differential equations - Linear and
Non-linear first order partial differential equations - Linear and Non-Linear partial differential
equations of second and higher order with constant coefficients.
.
UNIT II - FOURIER SERIES (9)
Dirichlet’s conditions – General Fourier series – Odd and even functions – Half range sine series
– Half range cosine series – Complex form of Fourier Series – Parseval’s identify – Harmonic
Analysis

UNIT III - FOURIER TRANSFORM (9)


Fourier integral theorem (without proof) – Fourier transform pair – Sine and Cosine transforms –
Properties – Transforms of simple functions – Convolution theorem – Parseval’s identity
.
UNIT IV - ONE DIMENSIONAL WAVE & HEAT EQUATION (9)
Boundary and initial value problems - Transverse vibrations of elastic string with fixed ends –
Fourier series solutions – One dimensional heat equation - Steady and transient states –
problems.

UNIT V- TWO DIMENSIONAL HEAT EQUATION (9)


Two dimensional heat equation – Steady state heat flow equation – Laplace Equation Cartesian
form – Laplace equation in polar form – heat flow in circular plates including annulus - Fourier
series solution.

27
REFERENCES:
1. Grewal, B.S. , “Higher Engineering Mathematics” , Thirty Eighth Edition, Khanna
publishers, Delhi, 2004.
2. Kandasamy, P., Thilagavathy, K., and Gunavathy, K., “Engineering Mathematics Volume
III”, S. Chand & Company Ltd., New Delhi, 1996.
3. Wylie C. Ray and Barrett Louis, C., “Advanced Engineering Mathematics”, Sixth Edition,
McGraw-Hill, Inc., New York, 1995.
4. Narayanan, S., Manicavachagom Pillay, T.K. and Ramaniah, G., “Advanced Mathematics for
Engineering Students”, Volumes II and III, S. Viswanathan (Printers and Publishers) Pvt.
Ltd., Chennai, 2002.

AE7301 FLUID MECHANICS AND HEAT TRANSFER LTP3 1 0

UNIT I - INTRODUCTION AND BASIC CONCEPTS TO FLUID MECHANICS (9)


Properties of fluids, pressure measurement, Buoyancy and stability, fundamentals of flow
visualization, various types of flow, stream function and vorticity. Navier Stokes equation.
Derivation of Euler’s equation and Bernoulli’s equation. Introduction to computational fluid
dynamics, solving of governing equation using software tools.

UNIT II - FLOW THROUGH PIPE AND FLOW OVER BODIES (9)


Laminar and turbulent flows in pipes, minor losses, various flow measurement devices, non-
dimensional equation for motion, creeping flow approximation, drag and lift, parallel flow over
flat plates and flow over cylinder and spheres. Dimensional Analysis and Modeling:
Dimensional homogeneity, Pi-theorem, Non-dimensionalities of the basic equation, modeling
and it pit falls.

UNIT III INTRODUCTION AND BASIC CONCEPTS TO HEAT TRANSFER 9


Application areas of heat transfer, modes of heat transfer, one-dimensional and multi-
Dimensional heat conduction equations, steady state and transient heat conduction.

UNIT IV FUNDAMENTALS OF CONVECTION 9


Classification of fluid flows, Velocity and thermal boundary layers, External forced convection:
Flow over flat plates, flow across cylinders and spheres, Internal forced convection: Laminar and
Turbulent flow in tubes and natural convection.

UNIT V - FUNDAMENTALS OF RADIATION (9)


Radiation process and properties, Shape factor, Radiation Heat transfer: Black surfaces, diffuse
and gray surfaces, Radiation shield and radiation effects. Heat Exchangers: Types of heat
exchangers, parallel flow, counter flow and cross flow, effectiveness.

REFERENCES:
1. Cengel Y A and Cimbala J M, “ Fluid Mechanics – Fundamentals and applications”, Tata
McGraw Hill Publishing Company, New Delhi, 2006.
2. Cengel Y A and Boles M A. "Heat and Mass Transfer – A Practical Approach” Third edition in
S.I. Units, Tata McGraw Hill Publishing Company, New Delhi, 2007.

28
3 Streeter Wylie and Bedford, "Fluid Mechanics", McGraw- Hill Publishing Company Limited,
New York, 1998.
4. Irwing H Shames, "Mechanics of Fluids", Third Edition, McGraw Hill Inc., New York, 1992.
5. Robert W Fox, "Introduction to Fluid Mechanics", Fourth Edition, John Wiley and sons,
Singapore, 1994.
6. Kumar D S, "Fluid Mechanics and Fluid Power Engineering ", Kataria S. K. and Sons, New
Delhi, 1997.
8. Incropera F P and Dewitt D P, “Fundamentals of Heat and Mass Transfer’ – Fifth Edition, John
Wiley and Sons, 2002.

AE7302 HEAT POWER SYSTEM AND EMISSION CONTROL LT P3 1 0

OBJECTIVE:
To introduce fundamental concepts in thermodynamics, heat tramsfer, propulsion and
refrigeration and air conditioning.

UNIT I - BASIC THERMODYNAMICS (9)


Systems, Zeroth low, First law. Steady flow energy equation. Heat and work transfer in flow and
non-flow processes. Second law, Kelvin-Planck statement – Clausius statement - Concept of
Entropy, Clausius inequality, Entropy change in non-flow processes. Properties of gases and
vapours.

UNIT II IDEAL CYCLES AND COMPRESSORS (9)


Otto, Diesel, Dual combustion and Brayton cycles. Air standard efficiency . Mean effective
pressure, Reciprocating compressors. Intercooling – Minimum work requirement Properties of
steam –Rankine cycle – Steam Nozzles – Simple jet propulsion system – Thrust rocket motor –
Specific impulse.

UNIT III – REFRIGERATION AND AIR-CONDITIONING (9)


Principles of Psychrometry and refrigeration - Vapour compression – Vapour absorption types -
Co-efficient of performance, Properties of refrigerants – Basic Principle and types Air
conditioning.

UNIT IV - POLLUTANT FORMATION IN IC ENGINES (9)


Pollutant formation in SI &CI Engines, mechanism of HC and CO formation in four stroke and
two stroke SI & CI engines, NOx formation in SI & CI engines, smoke and particulate emissions
in CI engines, effects of design and operating variables on emission formation, control of
evaporative emission. Color and Aldehyde emissions Noise pollution from automobiles,
measurement and standards.

UNIT V - CONTROL OF EMISSIONS AND MEASUREMENT TECHNIQUES (9)


Design of engine, optimum selection of operating variables for control of emissions, EGR, Air
injector PCV system, Thermal reactors, secondary air injection, catalytic converters, catalysts,

29
fuel modifications, fuel cells, Two stroke engine pollution control. NDIR, FID,
Chemiluminescent analyzers, Gas Chromatograph, smoke meters, emission standards, driving
cycles – USA, Japan, Euro and India. Test procedures – ECE, FTP Tests. SHED Test – chassis
dynamometers, dilution tunnels.
(Use of standard thermodynamic tables, Mollier diagram and Refrigerant property
tables are permitted)

REFERENCES
1. Nag.P.K., “Engineering Thermodynamics”, Tata McGraw-Hill, New Delhi, 2007.
2. Rathakrishnan E., “Fundamentals of Engineering Thermodynamics”, Prentice-Hall India,
2005.
3. Ramalingam K.K. “Thermodynamics”, Sci-Tech Publications, 2006
4 Holman.J.P., “Thermodynamics”, 3rd Ed. McGraw-Hill, 2007.
5. Venwylen and Sontag, “Classical Thermodynamics”, Wiley Eastern, 1987
6. Paul Degobert – Automobiles and Pollution – SAE International ISBN-156091-563- 3, 1991.
7. Ganesan, V- “Internal Combustion Engines”- Tata McGraw-Hill Co.- 2003.
8. Springer and Patterson, Engine Emission, Plenum Press, 1990.

30
AE7303                 THEORY OF COMPUTER AIDED MODELING                    L T P 3 0 0

OBJECTIVES:
1. To enable the students to understand the concept which is working at background of the
computer screen.
2. To understand the CAD concept along with applications.

UNIT I – INTRODUCTION TO COMPUTER AIDED MODELING                    (9)
Introduction – CAD/CAM process, tools and applications
Computer Hardware – System, Standards for system evaluation, input and output devices.

UNIT II –COMPUTER AIDED DESIGN SOFTWARE                                                        (9)
CAD/CAM   software:   Overview,   graphic   standards,   software   module   (Operating   module,
Graphics Module, Applications Module, Programming Module and communications Module),
Modeling and viewing, software documentation, software development.

31
UNIT III – COMPUTER AIDED MODELING – Curves and Surfaces                               (9)
Geometric   Modeling:   Introduction,   wireframe   models,   curve   representation,   parametric
representation of analytic curves (lines, circles, ellipses, parabolas), parametric representation of
synthetic   curves   (Hermite   cubic   splines,   Bezier   and   B­Spline   curves),   Curve   manipulations,
types   and   mathematical   representation   of   surfaces   (analytic   Surfaces   and   synthetic   surfaces,
surface manipulation.

UNIT IV – COMPUTER AIDED MODELING – Solids                                                        (9)
Types   and   Mathematical   Representation   of   Solids   –   Solid   models,   Solid   entities,   Solid
representation,   Boundary   representation,   constructive   solid   geometry,   sweep   representation,
analytic solid modeling, solid manipulations. Data Exchange in CAD/CAM systems.

UNIT   IV   –   TWO   AND   THREE   DIMENSIONAL   GRAPHICS   CONCEPTS,


INTERACTIVE TOOLS                                                                                                            (9)
Geometric   Transformations   –   Transformation   of   Geometric   models   (Translation,   Scaling,
Reflection,   Rotatio),   Mapping   of   Geometric   models   (Translational   Mapping,   Rotational
Mapping, General Mapping). Interactive Tools – Graphics Aids, Graphics Manipulations and
Computer Animation.

UNIT V – MECHANICAL ASSEMBLY, DESIGN APPLICATIONS                       (9)
Mechanical Assembly – Assembly modeling, Representation Schemes. Mechanical Tolerancing
– Tolerance Concepts, Tolerance Modeling and Representation. Mass Property Calculations –
Geometrical Property Formulation, Mass Property Formulation.

TEXT BOOKS:
1. I. Zeid, CAD/CAM Theory and Practice, Tata McGrawhill, 2001.
2. D.F. Rogers and J.A. Adams, Mathematical Elements for Computer Graphics, McGraw­ Hill,
1990.
3. J.Hoschek and D. Lasser, Computer Aided Geometric Design, AK Peters, 1993.

32
33
AE7304                                     SELF­PROPELLED ENGINES                               L T P 3 0 0

OBJECTIVES:
1. To impart the knowledge on basic concepts on Self­Propelled Engines
2. To understand the various sub components of engines along with its functions.

UNIT I – INTRODUCTION OF ENGINES AND ITS CONSTRUCTION                    (9)
Introduction:  Classification and components of an engine, Principle and working of four stoke
and two stroke SI and CI engine. Comparison of theoretical and actual cycles and their analysis.
Multi fuel engine, Sterling cycle engine, Wankel engine, stratified charge engine and lean burn
engine, hybrid electric vehicles. 
Engine construction: Cylinder head, cylinder block, crank case, sump, cooling passages, cylinder
liners, piston types, piston rings, connecting rods, crank shafts, valves, valve seat inserts, valve
actuating mechanisms, drive mechanisms.

UNIT II – COMBUSTION AND COMBUSTION CHAMBERS                                          (9)
Petrol engines ­ Ignition limits, stages of combustion, effect of engine variables, knocking and
detonation ­ theory, parameters affecting and control, combustion chamber ­ different types and
design. 
Diesel   engines  –   Air/Fuel   Ratio,   stages   of   combustion,   knocking   and   detonation   ­   theory,
parameters affecting and control, combustion chamber ­ different types.

UNIT III – FUEL FEED SYSTEMS, COOLING AND LUBRICATION SYSTEMS         (9)
Fuel feed systems:  Carburetor, Air/Fuel mixture proportions, cold start, idle, normal running,
acceleration   and   transfer   circuits.   Diesel   fuel   injection   pump,   construction   and   working
principles. Governing systems, types of fuel injectors and nozzles. Introduction to electronic fuel
injection system.
Cooling   and   lubrication   systems:  Engine   heat   transfer,   engine   energy   balance,   necessity   of
cooling, air cooling, water cooling, thermosyphon and pump cooling, radiator, pump, thermostat,
antifreeze solution, radiator fan.
Lubrication Systems – mist, splash, forced, dry sump and wet sump, oil filters, oil pumps.

UNIT IV – SUPERCHARGING, TURBOCHARGING AND ENGINE TESTING            (9)

34
Supercharging  and turbocharging:  Necessity of supercharging, mechanical  supercharging and
turbo charging, compressors and turbines for supercharging, degree of supercharging, methods of
supercharging, efficiency of supercharged engine.
Engine testing: Testing and performance characteristics of an engine.

UNIT V – FUELS AND LUBRICANTS        (9)
Lubricants:   Specific   requirements   for   automotive   lubricants,   oxidation   deterioration   and
degradation of lubricants, additives and additive mechanism, synthetic lubricants, classification
of   lubricating   oils,   properties   of   lubricating   oils,   tests   on   lubricants.   Grease,   classification,
properties, test used in grease.
Properties   and   testing   of   fuels:  Thermo­chemistry   of   fuels,   properties   and   testing   of   fuels,
relative  density, calorific  value,  distillation,  vapor pressure, flash point, spontaneous  ignition
temperature, viscosity, pour point, flammability, ignitability, diesel index, API gravity, aniline
point etc. Octane and Cetane Numbers.

TEXT BOOKS:
1. Heinz Heisler, “Advanced Engine Technology”, SAE 1995.
2. Ganesan V, “Internal Combustion Engines”, Tata McGraw Hill, New Delhi, 2003.
3. Mathur D.S., Sharma. R.P. “A course in internal combustion engines”, Dhanpatrai publication,
2003.
4. Obert. E.F. “Internal  Combustion Engineering  and Air Pollution”,  International book Co.,
1988.

REFERENCES:
1. Robert Bosch “Automotive Hand book”, 5th edition, 2004.
2. Richard Stone, “Introduction to IC Engines”, 2nd edition, Macmilan,1992.
3. W H & Anglin D L, “Automotive Mechanics”, Tata McGraw Hill Publishing Company, 2004.
4. Obert E F, “Internal Combustion Engine analysis and Practice ", International Text Book Co.,
Scranton,
Pennsylvania, 1988.
5. John B Heywood, “Internal Combustion Engine Fundamentals”, McGraw Hill International
Editions, 1988.
6. Mathur L and Sharma R P, “Internal Combustion Engines”, Dhanpat Rai Publications (P), Ltd,
8th edition, New Delhi,
2002.
7. Brame. J.S.S. and King. J.G – Fuels – Solids, Liquids, Gaseous.
8. Francis. W – Fuels and Fuel Technology, Vol. I & II

35
10. Lansdowne A.R. – Lubrication – A practical guide to lubricant selection – Pergamum press –
1982.
11. Raymond.C.Gunther – Lubrication – Chilton Book Co., ­ 1971.

EE7301             ELECTRICAL AND ELECTRONICS ENGINEERING             L T P 3 0 0

OBJECTIVES:
1. To impart knowledge to the students in the principles of operation and constructional details of
various Electrical Circuits and machines.
2. To impart knowledge to the students in the principles of operation and constructional details of
various Electronics Devices and Circuits.

UNIT I – ELECTRIC CIRCUITS                                                                                 (9)
DC Circuits ­ Ohm's law and Kirchhoff's laws, series and parallel circuits, star­delta conversion.
AC Circuits ­ Single phase AC circuits, power and power factor, resonance. Introduction to three
phase circuits.

UNIT II – ELECTRICAL MACHINES                                                                       (9) 
Electrical machines:  DC machines ­ DC motors and generators, principle of operation, torque
equation, speed, and torque characteristics of series, shunt and compound motors, speed control.
AC Machines ­ Three phase induction motors, principle of operation, torque equation, speed and

36
torque characteristics, cage and wound rotor types. Single phase induction motors ­ Principle of
operation and types. AC and DC servo motors.

UNIT III ­ MEASURING INSTRUMENTS                                                                  (9)
Principle   of   operation   of   permanent   magnet   moving   coil   meter,   conversion   to   ammeter   and
voltmeter,   operation   and   types   of   moving   iron   instruments,   principle   of   operation   of
dynamometer type wattmeter.

UNIT IV ­ ELECTRONIC DEVICES                                                                          (9)
Operation of P­N junction diode, Zener diode, BJT operation ­ CB, CE, CC configurations, input
and   output   characteristics.   JFET   operation   and   characteristics,   comparison   of   FET   and   BJ.
MOSFET ­ types, principle of operation and characteristics.

UNIT V – ELECTRONIC CIRCUITS & DIGITAL ELECTRONICS                     (9)
Electronic circuits: Half and full wave rectifiers, capacitive filters, zener voltage regulators, RC
coupled   amplifier,   frequency  response.  Operational  amplifiers  ­  ideal   op­amp  characteristics.
Applications ­ adder, subtractor, comparator, differentiator and integrator (Qualitative analysis
only).
Digital electronics:  Number systems ­ binary, octal, hexadecimal. Logic gates, half adder, full
adder, parallel  adder/ subtractor.  Flip flops­RS, JK master slave, D type. Counters  and shift
registers.

TEXT BOOKS:
1. Murugesh Kumar K and Jaganathan V, " Basic Electrical and Electronics Engineering”, Vikas
Publishing House Pvt. Ltd., New Delhi, 2001.
2. Nashelsky,“Electronics Devices and Integrated Circuits", PHI Publishers, New Delhi, 1997.

REFERENCES:
1. Boylested, "Electronic Devices and Integrated Circuits", PHI Publishers, 1997.
2. Allen Mottershed, "Electronic Devices and Circuits", Eighteenth Reprint, PHI, New Delhi,
1996.
3. Hughes E, "Electrical Technology", ELBS and Longman Group Ltd., Sixth Edition, 1987.

37
AE7305 FLUID MECHANICS AND HEAT TRANSFER LAB LT P 0 0 2

1. Determinations of Total Head in Bernoulli’s Apparatus


2. Determination of friction factor for a given set of pipes.
3. Determination of the Coefficient of discharge of given Orifice meter.
4. Determination of the Coefficient of discharge of given Venturi meter.
5. Conducting experiments and drawing the characteristic curves of centrifugal pump

38
6. Conducting experiments and drawing the characteristic curves of reciprocating pump.
7. Conducting experiments and drawing the characteristic curves of Gear pump.
8. Natural convection heat transfer from a vertical cylinder
9. Forced convection inside tube
10. Heat transfer from pin–fin (natural & forced convection modes)
11. Determination of Stefan–Boltzmann constant
12. Effectiveness of Parallel/counter flow heat exchanger
13. Heat transfer rate measurement for composite wall

AE7306 FUELS AND LUBRICANTS LAB LT P 0 0 2

1. Determination of Viscosity – Red Wood Viscometer.


2. Determination of Flash Point and Fire Point.
3. Testing of fuels – calorific value, Ultimate analysis, octane number, cetane number
4. Viscosity Index of lubricating oil by Say bolt Viscometer.
5. Flash and Fire points of lubricants.
6. ASME distillation test of gasoline.
7. Drop point of grease and mechanical penetration in grease.
8. Aniline distillation test of gasoline.
9. Reid vapor pressure test.

AE7307 COMPUTER AIDED MACHINE DRAWING LAB LT P 0 1 2

OBJECTIVES:
1. To understand the conventions of machine components and drawing.
2. To learn how to draw the machine drawing manually and by 3D modelling software.
3. Students get the skill sets on how to convert to the ideas/needs into 3D model of the machine.
This is the primary requirement for verifying the concept.
UNIT I – INTRODUCTION (9)
General Principles of Presentation – Conventional Representations of Threaded Parts – Springs –
Gear and Common Features – Abbreviations and Symbols for Use in Technical Drawings.

39
UNIT II – LIMITS- FITS and TOLERANCES (9)
Tolerances – Types– Representations of Tolerances on Drawings- Fits – Types– Selection of
Fits–Allowances. Geometric Tolerances – Form and Positional Tolerances– Datum–Datum
Features – Maximum Material Principle – Symbols and Methods of Indicating it on Drawing –
Surface Finish Symbols–Welding Symbols and Methods of Indicating on Drawing.

UNIT III – MACHINE COMPONENT DRAWINGS (9)


Preparation of Working Drawing for given Machine Components – Fastenings – Nuts – Bolts –
screws – Keys – Key ways – Joints – cotter joint – Knuckle joint – Universal joint – Couplings –
Connecting rod – Plummer Block – screw jack – Piston – safety valve – Relief valve.

UNIT IV – MODELLING,ASSEMBLY AND DETAILING (9)


3D Part Modeling – Protrusion – Cut – Sweep – Draft – Loft – Blend – Rib – Editing – Move –
Pattern – Mirror – Round – Chamfer – Assembly – Creating Assembly from Parts – Assembly
Constraints. Conversion of 3d Solid Model to 2d Drawing – Different Views- Sections-
Isometric View and Dimensioning.

UNIT V – SHEET METAL & SURFACE MODELLING (9)


Introduction to Surface Modelling and Sheet Metal Operations – Extrude – Bend – Sweep
Commands – Hemp.

Note: 
Any one of the 3D MODELING softwares like Pro/E, IDEAS, CATIA.

REFERENCES:
1. K.R.GopalaKrishnan, “Machine Drawing”, Subash Publishers.
2. Carl L. Svensen, “Machine Drawing – A Text and Problem Book”, D.Van Nastrand
Company.
3. N.D.Bhatt, “Machine Drawing”,Charotar Publishing House, Anand.

EE7302     ELECTRICAL AND ELECTRONICS ENGINEERING LAB             L T P 0 0 2

1. Verification of Ohm’s law and Kirchhoff’s laws.
2. Load test on DC shunt and compound motor.
3. Load test on DC series motor.
4. Load test on three­phase induction motor.

40
5. Load test on single­phase induction motor.
6. Study of half wave and full wave rectifiers.
7. RC coupled transistor amplifier.
8. Applications of operational amplifier.
9. Study of logic gates and implementation of Boolean functions.
10. Implementation of binary adder/ subtractor.
IV SEMESTER

SH7406 NUMERICAL METHODS LT P 3 1 0

OBJECTIVE
1. To learn numerical simulation algorithms for solving mechanical engineering
problems such as heat modelling, fluid mechanics and vibration.
2. This is a parametric approach to solve complex mechanical engineering problems.

41
3. To study algorithms for solving roots of equations, linear algebraic equations,
curve fitting, differentiation and integration, and partial differential equations.

UNIT I - SOLUTION OF EQUATIONS AND EIGENVALUE PROBLEMS (9)


Linear interpolation methods (method of false position) – Newton’s method – Statement of Fixed
Point Theorem – Fixed point iteration x = g(x) method – Solution of linear system by Gaussian
elimination and Gauss-Jordon methods- Iterative methods: Gauss Jacobi and Gauss-Seidel
methods- Inverse of a matrix by Gauss Jordon method – Eigenvalue of a matrix by power
method.

UNIT II - INTERPOLATION AND APPROXIMATION (9)


Lagrangian Polynomials – Divided differences – Interpolating with a cubic spline – Newton’s
forward and backward difference formulas.

UNIT III - NUMERICAL DIFFERENTIATION AND INTEGRATION (9)


Derivatives from difference tables – Divided differences and finite differences –Numerical
integration by trapezoidal and Simpson’s 1/3 and 3/8 rules – Romberg’s method – Two and Three
point Gaussian quadrature formulas – Double integrals using trapezoidal and Simpson’s rules.

UNIT IV - INITIAL VALUE PROBLEMS FOR ORDINARY DIFFERENTIAL


EQUATIONS (9)
Single step methods: Taylor series method – Euler and modified Euler methods – Fourth order
Runge–Kutta method for solving first and second order equations – Multistep methods: Milne’s
and Adam’s predictor and corrector methods.

UNIT V - BOUNDARY VALUE PROBLEMS IN ORDINARY AND PARTIAL


DIFFERENTIAL EQUATIONS (9)
Finite difference solution of second order ordinary differential equation – Finite difference
solution of one dimensional heat equation by explicit and implicit methods – One dimensional
wave equation and two dimensional Laplace and Poisson equations.

REFERENCES:
1. Kandasamy, P., Thilagavathy, K. and Gunavathy, K., “Numerical Methods”, S.Chand Co.
Ltd., New Delhi, 2003.
2. Burden, R.L and Faires, T.D., “Numerical Analysis”, Seventh Edition, Thomson Asia Pvt.
Ltd., Singapore, 2002.
3. Gerald, C.F, and Wheatley, P.O, “Applied Numerical Analysis”, Sixth Edition, Pearson
Education Asia, New Delhi, 2002.Balagurusamy, E., “Numerical Methods”, Tata McGraw-
Hill Pub.Co.Ltd., New Delhi, 1999.

ME7403 STRUCTURAL MECHANICS LT P 3 1 0

OBJECTIVES:
1. To study the stress and strain relationship of different structures and Hookes law and its
applications in designing the pressure vessels.

42
2. To study the stability criteria for circular bars and columns and study the bending stress and
deflection of beams.
3. To study the stress–strain transformation and yield and fracture criteria.

UNIT I – STRESS AND STRAIN (9)


General Concepts of Stress – Stress Analysis of Axially Loaded Bars – Strain – Stress–Strain
Relations – Hooks Law – Thermal Strain and Deformation – Linearly Viscous Elastic Materials

UNIT II – GENERALIZED HOOKES LAW AND PRESSURE VESSELS (9)


Introduction – Constitutive Relationship for Shear – Generalized Concepts of Strain and Hooks
Law – Thin Walled Pressure Vessels – Thick Walled Cylinders.

UNIT III – TORSION AND COLUMNS (9)


Introduction – Torsion of Circular Elastic Bars – Torsion of Inelastic Circular Bars – Columns –
Example of Instability – Criteria for Stability of Equilibrium – Column – Buckling Theory –
Design Of Columns.

UNIT IV – BEAMS (9)


Calculation of Reaction – Direct Approach for P- V And M – V and M by Interaction –
Symmetric Beam Bending –The Elastic Flexure Formula and Applications- Beam Deflection by
Direct Integration and Moment Area Method.

UNIT V – STRESS STRAIN TRANSFORMATION & YIELD AND FRACTURE


CRITERIA (9)
Transformation of Stress – Principal Stress in Two Dimension Problems – Maximum Shear
Stresses in Two Dimensional Problems – Mohr’s Circle – Transformation of Strain – Yield and
Fracture Criteria – Introduction – Maximum Shear Stress Theory – Maximum Distortion –
Energy Theory

REFERENCES:
1. Popov E.P, “Engineering Mechanics of Solids”, Prentice–Hall of India, New Delhi, 1997.
2. Beer F. P. and Johnston R, “Mechanics of Materials”, McGraw–Hill Book Co, Third Edition,
3. Nash W.A, “Theory and problems in Strength of Materials”, Schaum Outline Series,
McGraw–Hill Book Co, New York, 1995
4. Kazimi S.M.A, “Solid Mechanics”, Tata McGraw–Hill Publishing Co, New Delhi, 1981
5. Ryder G.H, “Strength of Materials”, Macmillan India Ltd., Third Edition, 2002

ME7404 DESIGN OF MECHANICAL SYSTEMS LT P3 1 0

OBJECTIVES:
1. To study steady and variable stresses in machine members and design of solid and hollow
shafts, couplings and springs.
2. To study design of transmission systems and welding joints, gear and gear boxes.

43
UNIT I – STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS

(9)
Introduction To The Design Process – Factor Influencing Machine Design – Selection of
Materials Based on Mechanical Properties – Direct, Bending and Torsional Stress Equations –
Impact and Shock Loading – Calculation of Principle Stresses for Various Load Combinations –
Eccentric Loading – Design of Curved Beams – Crane Hook and ‘C’ Frame – Factor of Safety –
Theories of Failure – Stress Concentration – Design for Variable Loading – Soderberg –
Goodman and Gerber Relations.

UNIT II – DESIGN OF MACHINE COMPONENTS (9)


Design of Solid and Hollow Shafts Based on Strength – Rigidity and Critical Speed – Couplings
– Introduction to Gear and Shock Absorbing Couplings – Design of Knuckle Joints. Design of
Helical- Leaf – Disc and Torsional Springs – Under Constant Loads and Varying Loads –
Concentric Torsion Springs.

UNIT III – DESIGN OF TRANSMISSION SYSTEMS AND WELDING JOINTS (9)


Selection of V Belts and Pulleys – Selection of Flat Belts and Pulleys – Wire Ropes and Pulleys –
Selection of Transmission – Design of Rope Drive – Design of Chain Drive – Design of Welded
Joints for Pressure Vessels and Structures.

UNIT IV – DESIGN OF GEARS (9)


Design Of Gears – Spur Gear– Helical Gear And Herring Bone Gears – Bevel Gears – Straight And
Spiral Bevel Types – Worm Gears.

UNIT V – DESIGN OF GEAR BOXES (9)


Geometric Progression – Standard Step Ratio – Ray Diagram – Kinematics Layout –Design Of
Sliding Mesh Gear Box –Constant Mesh Gear Box. – Design of Multi Speed Gear Box.

REFERENCES:
1. Juvinall R.C, and Marshek K.M, “Fundamentals of Machine Component Design”, John Wiley &
Sons, Third Edition, 2002.
2. Bhandari V.B, “Design of Machine Elements”, Tata McGraw–Hill Book Co, 2003.
3. Norton R.L, “Design of Machinery”, Tata McGraw–Hill Book Co, 2004.
4. Orthwein W, “Machine Component Design”, Jaico Publishing Co, 2003.
5. Ugural A.C, “Mechanical Design – An Integral Approach, McGraw–Hill Book Co, 2004.

AE7408 MACHINE DYNAMICS LT P 3 1 0

OBJECTIVES:
1. To understand the basic concepts of mechanisms and machinery.
2. To expose the students the different mechanisms, their method of working.

44
UNIT I - MECHANISMS (9)
Definition – Machine and Structure – Kinematic link, pair and chain – classification of
Kinematic pairs – Constraint & motion – Degrees of freedom slider crank – Single and double –
Crank rocker mechanisms – Inversions – applications, Kinematic analysis and synthesis of
simple mechanisms – Determination of velocity and acceleration of simple mechanisms.

UNIT II - FRICTION (9)


Types of friction – friction in screw and nut – pivot and collar – thrust bearings – collar bearing –
plate and disc clutches – belt (flat & vee) and rope drives – creep in belts – Jockey pulley – open
and crossed belt drives – Ratio of tensions – Effect of centrifugal and initial tensions– condition
for maximum power transmission.

UNIT III - GEARING AND CAMS (9)


Gear profile and geometry – nomenclature of spur & helical gears – laws of gearing –
interference – requirement of minimum number of teeth in gears – gear trains – simple and
compound gear trains – determination of speed and torque in epicyclic gear trains – cams
different types of followers – cam design for different follower motions.

UNIT IV - BALANCING (9)


Static and dynamic balancing – single and several masses in different planes – primary and
secondary balancing of reciprocating masses – balancing single and multi cylinder Engines –
Governors and Gyroscopic effects.

UNIT V - VIBRATION (9)


Free, forced and damped vibrations of single degree of freedom systems – force transmitted to
supports – vibration Isolation – vibration absorption – torsional vibration of shafts – single and
multirotor systems – geared shafts – critical speed of shafts.

REFERENCES:
1. Rattan S.S., "Theory of Machines", Tata McGraw–Hill Publishing Company Ltd., New
Delhi, 1994.
2. R.S.Khurmi., "Theory of Machines", S.Chand., New Delhi, 1994.
3. Sadhu Singh “Theory of Machines” Pearson Education, 2002.
4. Thomas Bevan, "Theory of Machines", CBS Publishers and Distributors, 1984.
5. Ghosh A. and Mallick A.K., "Theory of Mechanisms and Machines", Affiliated East–West
Press Pvt. Ltd., New Delhi, 1988.
6. Shigley J.E. and Uicker J.J., "Theory of Machines and Mechanisms", McGraw–Hill, Inc.,
1995.

AE7409                        MEASUREMENTS AND METROLOGY                       L T P 3 0 0 

OBJECTIVES:
1. To study the theory, construction and operation of different measurement technology.

45
2. To   enable   the   students   to   understand   various   instruments   transducers   and   their
applications.

UNIT I ­ LINEAR MEASUREMENT                                                                                      (9)
Units and standards, terminology and measurement errors. Linear measuring instruments, dial
gauges,   comparators   and   linear   measuring   machines.   Angular   measuring   instruments­
measurement of straightness flatness and surface finish. Profilographs.

UNIT II ­ PRESSURE MEASUREMENT                                                                               (9)
Bourden   tube,   diaphragm,   bellows   and   pressure   capsules:   Transducers   used   in   pressure
measurement­   potentiometer,   strain   gauges,   LVDT,   capacitive   and   variable   reluctance   type
transducers.   Dynamic   pressure   measurement   piezo   electric   and   piezo   resistive   transducers.
Farnboro engine indicator. Low pressure measurement Mc Leod gauge, Pirani gauge, thermal
conductivity type pressure measurement.

UNIT III ­ FLOW MEASUREMENT                                                                                       (9)
Obstruction type flow  meter­  orifice plate,  venturimeter,  flow nozzles, pitot  tube, rotometer.
Positive displacement flow meters – turbine flow meter, flouted tube flowmeter, anemometer,
ultrasonic flow meter, magnetic flow meters. Alcock viscous air flow meter.

UNIT IV ­ TEMPERATURE MEASUREMENT                                                                    (9)
Temperature scales – mechanical temperature sensors, liquid in glass, vapour pressure, bimetal
temperature gauges. Resistance type temperature sensors. Thermistors, thermocouples, Laws of
thermocouple,   types   of   thermocouples.   Construction   and   circuits   for   thermocouples.   High
temperature measurement pyrometers.

UNIT V ­ FORCE AND TORQUE MEASUREMENT                                                           (9)
Force measuring devices­  Balances,  platform  scales, weigh bridges, load cells, proving ring.
Torque measurement – prony brake, rope brake and fan type brakes. Dynamometers – hydraulic,
electric   cardle   and   eddy   current   dynamometers.   Transmission   dynamometers.   Chassis
dynamometers.

TEXT BOOKS:
1. Jain R.K., “Engineering Metrology”, Khanna publishers, New Delhi, 2005.
2.   Rangan   C.S.,   Sarma   G.E   and   Mani   V.S   “Instrumentation   devices   and   systems”.   TMH
Publishing Co. New Delhi, 2001.
3. Beckwith T.G & Buck N.L “Mechanical Measurements”, Oxford and IBH publishing house
New Delhi, 2004.

46
REFERENCES:
1. Patranabis  D, “Principles  of industrial  instrumentation”,  TMH Publishing Co. New Delhi,
2000.
2. Jain R.K., “Mechanical & Industrial Measurements” , Khanna publishers, New Delhi, 2005.
3. Doeblin,”Measurement System Application &Design” McGraw Hill ,New Delhi, 2004.
4. Gaylor F.W and Shotbolt C.R “Metrology for Engineers”, ELBS, 2006.

47
AE7410                  MATERIAL SCIENCE AND TECHNOLOGY                         L T P 3 0 0

OBJECTIVES:
1. To study different types of material and their properties.
2. To understand different ways of testing the metals to known its properties.
3. To enable the student to known the process of heat treatment.

UNIT I ­ MECHANICAL PROPERTIES AND TESTING OF METALS                           (9)
Stress­strain behavior of metals­elastic deformation. An overview of mechanical properties of
materials, Hooke's law, elastic properties. Plastic deformation, tension test, tensile properties.
Hardness ­ Rockwell hardness test, Brinell hardness test, Knoop and Vickers hardness tests,
impact testing­ Charpy and Izod tests. Fatigue­S­N curve, fatigue tests, factors affecting fatigue
life.   Creep   ­   creep   curve,   stress   and   temperature   effects   on   creep.   Non­destructive   tests   ­
classification  and comparison with mechanical  tests. Description  of the following four NDT
methods ­ liquid penetrant test, magnetic particle test, radiography test (both x­ray and gamma
ray) and ultrasonic test.

UNIT II ­ DISLOCATION AND STRENGTHENING MECHANISMS                              (9)
Dislocations, slip, slip direction and slip planes. Strengthening of metals by grain refining, solid
solution strengthening, strain hardening. Recovery, recrystallisation and grain growth.

48
UNIT III – PHASE DIAGRAMS AND TRANSFORMATION                                             (9)
Phase diagrams:  Binary isomorphous  systems­determination  of phase composition  and phase
quantities, lever rule, binary eutectic systems, development of microstructure in eutectic alloys,
eutectoid and peritectic reactions.
Phase   transformations   in   iron­carbon   alloys:  Iron   ­   carbon   phase   diagram,   development   of
microstructures   in   iron­carbon   alloys.   Isothermal   transformation   diagrams   and   continuous
cooling transformation diagrams.

UNIT IV ­ HEAT TREATMENT OF METALS                                                                     (9)
Process annealing, stress relief annealing, full annealing, normalising, spheroidising, hardening,
tempering,   austempering,   martempering.   Surface   hardening­carburising,   cyaniding,   flame
hardening, induction hardening, nitriding. Concept of hardenability ­ the Jominy end quench test.
Precipitation hardening ­ mechanism and steps.

UNIT V – MATERIALS                                                                                                             (9)
Steels and cast irons: Composition, structure and properties of carbon steels ­ low alloy steels,
stainless steels, tool steels. Composition, structure and properties of cast irons ­ grey iron, ductile
iron, white iron and malleable iron, commercial grades of materials.
Non­ferrous alloys:  Composition, structure and properties  of non­ferrous alloys ­ copper and
copper alloys, aluminium and aluminium alloys, magnesium and magnesium alloys, nickel and
nickel alloys and titanium and titanium alloys, commercial grades of materials.
Non­metallic materials:  Types and applications of glasses and glass ceramics, refractories and
abrasives. Polymeric materials ­ thermoplastic and thermosetting polymers. Composites­particle
reinforced, fiber reinforced, laminar composites. Semi conductor materials.

TEXT BOOKS:
1. William D Callister Jr, "Materials Science and Engineering an Introduction", Sixth edition,
John Wiley and Sons, Inc., New York, 2004.
2. Sidney H Avner, "Introduction to Physical Metallurgy", Tata McGraw­ Hill Publishing Co.
Ltd., New Delhi, 1997.

REFERENCE:
1.   William   F   Smith,   "Principles   of   Materials   Science   and   Engineering",   McGraw­   Hill
Publishing Co., New York, USA, 1996.

49
ME7405 STRUCTURAL MECHANICS LAB LT P0 0 2

1. Tension test on a mild steel rod


2. Double shear test on Mild steel and Aluminium rods
3. Torsion test on mild steel rod
4. Impact test on metal specimen
5. Hardness test on metals – Brinnell and Rockwell Hardness Number
6. Deflection test on beams
7. Compression test on helical springs
8. Strain Measurement using Rosette strain gauge
9. Effect of hardening– Improvement in hardness and impact resistance of steels.
10. Tempering– Improvement Mechanical properties Comparison
a. Unhardened specimen
b. Quenched Specimen and
c. Quenched and tempered specimen.
11. Microscopic Examination of

50
a. Hardened samples and
b. Hardened and tempered samples.

ME7406 DESIGN OF MECHANICAL SYSTEMS LAB LT P0 0 2

1. Design and drawing of piston.


2. Piston pin and piston rings and drawing of these components.
3. Design of connecting rod small end and big end, shank design, design of big end cap,
bolts and drawing of the connecting rod assembly
4. Design of crankshaft, balancing weight calculations.
5. Development of short and long crank arms, front end and rear end details, drawing of the
crankshaft assembly.
6. Design and drawing of flywheel.
7. Ring gear design, drawing of the flywheel including the development of ring gear teeth.
8. Design and drawing of the inlet and exhaust valves.
9. Design of cam and camshaft, cam profile generation, drawing of cam and camshaft.
10. Design of combustion chamber.
11. Design of tail stock
12. Design of Knuckle joints, cotter joints etc.,

AE7411 MACHINE DYNAMICS LAB LT P0 0 2

1. To determine the links, pairs, joints and DOF for given mechanism.
2. Governors – Determination of sensitivity, effort, etc. for Watt, Porter, Proell & Hartnell
governor
3. Cam – Study of jump phenomenon and drawing profile of the cam.
4. Motorized Gyroscope–Verification of laws –Determination of gyroscopic couple.
5. Gear Trains Models – epicyclic gear train, parallel Axis Gear train, inverted Gear train.
6. To calculate the friction for open and Crossed belt drives.
7. Whirling of shaft–Determination of critical speed of shaft with concentrated loads.
8. Balancing of reciprocating masses.
9. Balancing of rotating masses.
10. Determination of moment of inertia by oscillation method for connecting rod and
flywheel.
11. Vibrating system – Spring mass system–Determination of damping co–efficient of single
degree of freedom system.
12. Determination of influence co–efficients for multidegree freedom suspension system.

51
13. Determination of torsional frequencies for compound pendulum and flywheel system
with lumped Moment of inertia.

AE7412                                            METROLOGY LAB                                          L T P 0 0 2

1. Estimation of accuracy of instruments ­vernier and micrometer.
2. Calibration of dial gauge, micrometer and vernier.
3. Measurement of angels using sine bar, bevel protractors, spirit level.
4. Measurement of gear tooth thickness by various methods including profile projector.
5. Measurement of effective diameter, pitch and helix angle of screw threads.
6. Surface roughness measurement .
7. Measurement of runout and concentricity.
8. Measurement of internal and external angles, bores, concavity, convexity using 
standard balls,  rollers,height gauge and depth micrometer.
9. Measurement using vision system.
10. Study of co­ordinate measuring machine.
11. Study of digital measuring instruments.
12. Measurement of Straightness and Flatness.

V SEMESTER

AE7513                  DESIGN OF AUTOMOBILE COMPONENTS                         L T P 3 1 0

OBJECTIVES:
1. At the end of the course the student will be able to understand the fundamental principles
involved in design of automobile components.
2. Design exercise will helps to get the important dimensions of automobile components.

UNIT I ­ VEHICLE FRAME AND SUSPENSION                                                                 (9)

52
Study of loads ­ moments and stresses on frame members. Design of frame for passenger and
commercial vehicle ­ design of leaf springs ­ Coil springs and torsion bar springs.

UNIT II ­ FRONT AXLE AND STEERING SYSTEMS                                                        (9)
Analysis of loads ­ moments and stresses at different sections of front axle. Determination of
bearing loads at Kingpin bearings. Wheel spindle bearings. Choice of bearings. Determination of
optimum dimensions and proportions for steering linkages ensuring minimum error in steering.
Design of Front Axle Beam.

UNIT III ­ CLUTCH                                                                                                                   (9)
Torque   capacity   of   single   plate,   multi   plate   and   cone   clutch.   Design   of   clutch   components,
Design details of roller and sprag type of clutches.

UNIT IV ­ GEAR BOX                                                                                                               (9)
Gear train calculations, layout of gear box constant mesh and synchro mesh gear box.  Design of
three speeds and four speed gear boxes.

UNIT V ­ DRIVE LINE AND REAR AXLE                                                                            (9)
Design of propeller  shaft and types  of propeller  shaft. Design details  of final drive gearing.
Design details of full floating. Semi­floating and three quarter floating rear shafts and rear axle
housings. Design aspects of final drive.

TEXT BOOKS:
1. Heldt,P.M., "Automotive Chassis", Chilton Book Co., 1992.
2. Heldt,P.M., "Torque Converters", Chilton Book Co., 1992.

REFERENCES:
1. Dean Averns., “ Automobile Chasis Design”, Life Book Co., 1982.
2. Giri, N.K., Automobile Mechanics”, khanna Publishers, New Delhi, 1998.
3. The Automotive Chassis: Engineering Principles”, SAE – Sep., 1995.

AE7514         MANUFACTURE OF AUTOMOTIVE COMPONENTS              L T P 3 0 0

53
OBJECTIVES:
1. To understand the manufacturing method adopted for automobile components.
2. To enable the students to know the heat treatment and the surface finishing techniques 
employed in automobile components.

UNIT  I ­ MANUFACTURING OF ENGINE COMPONENTS                                            (9)
Casting of engine block ­ conventional and expendable pattern, machining of engine blocks in
machining center. Preparation of casting for cylinder heads, forging of crank shaft, connecting
rod   and   gudgeon   pins,   machining   and   heat   treatment,   casting   of   piston   by   gravity   casting,
squeeze casting, machining and finishing, upset forging of valves, heat treatment and surface
improvement, cylinder liners and piston ring manufacturing.

UNIT II ­ MANUFACTURING OF CLUTCH AND GEARBOX COMPONENTS           (9)
Manufacture of clutch components:  Manufacturing friction plates using conventional blanking
and   fine   blanking.   Manufacture   of   composite   friction   lining,   composite   moulding   of   phenol
formaldehyde lining.
Manufacture of gearbox components: Casting of gear box casing, precision forging of gears, gear
hobbing, shaping, powder metallurgy, orbital forming of spur, helical, and bevel gears, hypoid
gears, heat treatment and finishing.

UNIT III ­ MANUFACTURE OF PROPELLER SHAFT, AXLE AND SPRINGS             (9)
Manufacture  of propeller  shaft:  Continuous  casting of propeller  shaft,  extrusion of propeller
shaft, extrusion dies, heat treatment and surface hardening of propeller shaft, composite propeller
shaft manufacturing.
Manufacture of axles and springs:  Forging of front and rear axles, casting of rear axle casing,
leaf spring manufacturing, composite leaf springs, wrap forming of coil springs.

UNIT IV ­ MANUFACTURE OF BODY PANELS                                                                (9)
Manufacture of body panels:  Introduction, thermoforming and hydro forming, press forming,
welding of body panels, resistance welding and other welding processes.
Manufacture of automotive plastic components:  Introduction, principle of injection moulding,
injection moulding of instrument panel, moulding of bumpers, tooling and tooling requirements,
hand lay up process for making composite panels, manufacture of metal/polymer/metal panels.

UNIT V ­ MANUFACTURE OF ENGINE COMPONENTS USING CERAMIC MATRIX
COMPOSITES AND ADVANCED MACHINING PROCESS                                             (9)

54
Manufacture   of   engine   components   using   ceramic   matrix   composites:  Introduction,   ceramic
matrix piston rings, chemical vapour deposition, physical vapour deposition, cryogenic grinding
of powders, sol­gel processing, advanced machining processes using RPT, CNC, etc.
Advanced machining process:  Machining concepts using NC, generation of numerical control
codes   using   Pro­E   and   IDEAS   package,   interfacing   the   CNC   machine   and   manufacturing
package. Introduction to rapid prototyping using fused deposition, laser sintering.
MISCELLANEOUS: Tyre and tube manufacturing, painting, painting booth, coach work.

TEXT BOOKS:
1. Heldt P M, “High Speed Combustion Engines”, Oxford IBH publishing Co., Calcutta, 1996.
2. Philip F Ostwald and Jairo Munuz, “Manufacturing Processes and Systems”, John Wiley &
Sons, New York, 1998.

REFERENCES:
1. Kalpakjian, “Manufacturing Engineering and Technology”, Pearson Education, 2005.
2. Degarmo E P, “Materials and process in Manufacturing”, Macmillan Publishing Co., 1997.

55
AE7515                                         AUTOMOTIVE CHASSIS                                    L T P 3 1 0

OBJECTIVES:
1. To the study the constructional details and theory of important drive line, structural, steering,
braking and suspension systems of automobiles.
2. To understand the problem–solving methods in steering mechanism, propeller shaft, braking
and suspension systems.

UNIT I ­ INTRODUCTION, FRAME, STEERING SYSTEM                                              (9)
Types  of Chassis layout, with reference to Power Plant location and drive, various types  of
frames, Loads acting on vehicle frame, Constructional details and materials for frames, Testing
of   frames,   Types   of   Front   Axles   and   Stub   Axles,   Front   Wheel   Geometry,   namely,   Castor,
Camber, King Pin Inclination and Toe–in, Condition for True Rolling Motion of Wheels during
Steering, Ackerman’s and Davis Steering Mechanisms, Steering Error Curve, Steering Linkages,
Different Types of Steering Gears, Slip Angle, Over–Steer and Under–Steer, Reversible and
Irreversible Steering, Power–Assisted Steering.

UNIT II ­ PROPELLER SHAFT AND FINAL DRIVE                                                          (9)

56
Effect of Driving Thrust, torque reactions and side thrust, Hotchkiss drive, torque tube drive,
radius rods and stabilizers, Propeller Shaft, Universal Joints, Constant Velocity Universal Joints,
Front Wheel drive, Final drive, different types, Double reduction and twin speed final drives,
Multi–axled   vehicles,   Differential   principle   and   types,   Differential   housings,   Non–Slip
differential, Differential locks, Final drive of Crawler Tractors.

UNIT III ­ AXLES AND TYRES                                                                                              (9)
Construction and Design of Drive Axles, Types of Loads acting on drive axles, Full – Floating,
Three–Quarter   Floating   and   Semi–Floating   Axles,   Axle   Housings   and   Types,   Types   and
Constructional Details of Different Types of Wheels and Rims, Different Types of Tyres and
their constructional details.

UNIT IV ­ SUSPENSION SYSTEM                                                                                         (9)
Need   for   Suspension   System,   Types   of   Suspension   Springs,   Constructional   details   and
characteristics of Single Leaf, Multi–Leaf, Coil, Torsion bar, Rubber, Pneumatic and Hydro –
elastic Suspension Spring Systems, Independent Suspension System, Shock Absorbers, Types
and Constructional details, Design of Leaf and Coil Springs.\

UNIT V ­ BRAKING SYSTEM                                                                                                 (9)
Theory   of   Automobile   Braking,   Stopping   Distance   Time   and   Braking   Efficiency,   Effect   of
Weight Transfer during Braking, Theory of Drum Brakes, Loading and Trailing Shoes, Braking
Torque, Constructional Details of Drum Brake and its Activators, Disc Brake Theory, Types and
Construction,   Hydraulic   Braking   System,   Mechanical   Braking   System,   Pneumatic   Braking
System,   Power–Assisted   Braking   System,   Servo   Brakes,   Retarders,   Types   and   Construction,
Anti–Lock Braking System, Constructional Details.

TEXT BOOKS:
1. Kripal Singh, Automobile Engineering, Standard Publisher, New Delhi, 2006
2. R.K. Rajput, A Text–Book of Automobile Engineering, Laxmi Publications Private Limited,
2007
3. N.K. Giri, Automotive Mechanics, Kanna Publishers, 2007.

REFERENCES:­
1. Heldt P.M., Automotive Chassis, Chilton Co., New York, 1990
2. Newton Steeds and Garret, Motor Vehicles, 13th Edition, Butterworth, London, 2005.
3. Heinz Hazler, Modern Vehicle Technology, Butterworth, London, 2005.

57
58
AE7516    AUTOMOTIVE ENGINE AND CHASSIS COMPONENTS LAB       L T P 0 0 2

Study of the following engines and its components by dismantling, comparing with recent engine
components and assembling various parts:
 Tata engine
 Leyland engine
 Ambassador engine
 Fiat engine
 Maruthi 800 CC engine
 Maruthi 1000 CC engine
 Ford Car engine
 Two stroke engines (TVS Suzuki, Hero Honda, Scooters, Mopeds etc.)
 MPFI Engine

Study and measurement of the following chassis
 Tata
 Leyland
 Ambassador
 Premier Padmini
 Maruthi car (Front engine, front wheel drive & constant velocity joint)
 Mahindra & Mahindra Jeep
 Tata Mini Lorry

Study, dismantling & assembling of
 Front axle – Rzeppa joint assembly
 Rear axle
 Clutch 2 types – Coil spring& Diaphragm spring clutches
 Gear box – Sliding mesh, Constant mesh & Synchromesh Gear Box
 Transfer case
 Steering system
 Braking system
 Differential mechanism
 Power steering mechanism

59
AE7517 TWO WHEELER AND THREE WHEELER LAB LT P0 0 2

TWO – WHEELER
1. Study of 2 and 4 wheeler chassis Dynamometers.
2.Road performance test of a two wheeler using chassis dynamometer.
3. Performance test of a shock absorber.
4. Performance test on coil spring.
5. Two wheeler chain tension test.
6. Brake and Clutch adjustment as per specification.
7. Dismantling and assembling of two wheeler gear box and finding gear ratio.
8. Valve Timing and Port Timing Diagrams.
THREE - WHEELER
9. Dismantling and assembling of three wheeler gear box and finding gear ratios.
10. Three wheeler brake and clutch play adjustment.
11. Dismantling and assembling of three wheeler steering system.
12. Study of three wheeler chassis frame and power transmission system.
 
AE7518                          MATERIALS SCIENCE LABORATORY                       L T P 0 0 2

1.  (a) Specimen preparation for metallographic inspection
(b) Study of metallurgical microscope
2.  (a) Study of grey cast iron and SG iron in un­etched condition
(b) Study of grey and SG irons in the etched condition
(c) Study of white cast iron and malleable cast iron
3.  (a) Study of low carbon and medium carbon steel
(b) Study of high carbon steel
4.  (a) Study of quenched and tempered steel
(b) Study of case carburized steel
5.  (a) Study of Aluminium alloys
(b) Study of copper alloys

60
AE7519                                               MINI PROJECT                                               L T P 0 0 3

The mini­project involves the following:
Preparing a project brief proposal including
 Problem   identification,   a   statement   of   system   /   process   specification   proposed   to   be
developed (Block diagram / concept tree), List of possible solutions including alternative
and constraints.
 Cost benefit analysis, Time Line of activities
 A   report   highlighting   the   design   finalization   (based   on   functional   requirements   &
standards (if any))
 Testing & Validation of the developed system
 Consolidated report preparation

61
VI SEMESTER

AE7624                       TRANSMISSION SYSTEM IN AUTOMOBILE                 L T P 3 1 0

OBJECTIVES:
1. The   detailed   concept,   construction   and   principle   of   operation   of   various   types   of
mechanical transmission components will be taught to the students. 
2. The design of clutch and gearbox will be tautht to the students. 

UNIT I ­ CLUTCH AND GEAR BOX                                                                                 (9)
Problems on performance of automobile ­ such as resistance to motion, tractive effort, engine
speed, engine power and acceleration. Requirement of transmission system. Different types of
clutches, principle, Construction and torque capacity. Determination of gear ratios for vehicles.
Different   types   of   gearboxes   such   as   Sliding   mesh   gearbox,   Constant   mesh   gearbox   and
Synchromesh gearbox.

UNIT II ­ HYDRODYNAMIC DRIVE                                                                                     (9)
Fluid coupling ­ Principle of operation, Constructional details, Torque capacity, Performance
characteristics  and Reduction of drag torque. Hydrodynamic  Torque converter  ­ Principle  of
operation, Constructional details and Performance characteristics. Multistage torque converters.
Polyphase torque converters. Converter coupling.

UNIT III ­ PLANETARY GEAR BOXES                                                                                (9)
Construction   and   operation   of   Ford   –   T­model   gearbox,   Wilson   Gear   box   and   Cotal
electromagnetic transmission.

62
UNIT IV ­ AUTOMATIC TRANSMISSION APPLICATIONS                                            (9)
Need for automatic transmission, Principle of operation. Hydraulic control system for automatic
transmission. Chevrolet “Turboglide” Transmission, Continuously Variable Transmission (CVT)
– Types – Operations.

UNIT V ­ HYDROSTATIC AND ELECTRIC DRIVE                                                          (9)
Hydrostatic drive ­ Various types of hydrostatic systems, Principles of Hydrostatic drive system.
Advantages   and   limitations.   Comparison   of   hydrostatic   drive   with   hydrodynamic   drive,
Construction   and   Working   of   typical   Janny   hydrostatic   drive.   Electric   drive   ­   Principle   of
operation of Early and Modified Ward Leonard Control system, Advantages & limitations.

TEXT BOOKS:
1. Heldt P.M – “Torque Converters”­ Chilton Book Co.­1992
2. Judge, A.W., Modern Transmission systems, Chapman and Hall Ltd., 1990.
3. Newton and Steeds – “Motor Vehicle”­ Illiffee Publisher­ 2000.
4. Jack Erjavec, “Automatic Transmissions”, Delmar Publishers,1st edition,2005.
5.   Tom   Birch   and   Chnck   Rockmood,   “Automatic   Transmissions   and   Transaxles”,   Prentice
Hall,1st edition,2002.

REFERENCES:
1. Design Practices, passenger Car Automotive Transmissions­ SAE Hand book­ 1994.
2.   Crouse,   W.H.,   Anglin,   D.L.,   Automotive   Transmission   and   Power   Trains   construction,
McGraw Hill, 1992.
3. Heldt, P.M., Torque converters, Chilton Book Co., 1992.
4. William Turney, “Automatic Transmissions and Transaxles”, Chek Chart Publishers, 1997.
5. Tucker H F, “Automatic Transmission”, Van Nostrand Reinhold Company, 1980.
6. Mathias F Brejeha, “Automatic Transmission”, Prentice Hall, 1998.

63
AE7625                                          DYNAMICS OF VEHICLE                                 L T P 3 1 0

OBJECTIVES:
1. To study about vibrations and how to reduce the vibration under different loads, speed and
road conditions.
2. To improve the comfort for the passengers and life of the various components of the vehicle.

64
UNIT I ­ INTRODUCTION                                                                                                       (9)
Fundamentals   of   vibration,   single   degree   of   freedom,   two   degree   of   freedom,   multidegree
freedom,   free,  forced  and damped   vibrations,  modeling   and  simulation   studies, model   of an
automobile, magnification factor, transmissibility, vibration absorber.

UNIT II ­ MULTI DEGREE FREEDOM SYSTEMS                                                             (9)
Closed and far coupled system,  eigen value problems, orthogonality  of mode shapes, modal
analysis, forced vibration by matrix inversion.

UNIT III ­ NUMERICAL METHODS                                                                                     (9)
Approximate   methods   for   determining   fundamental   frequency,   Dunkerleys   lower   bound,
Rayleighs upper bound, Holzer method for closed coupled system and branched systems.

UNIT IV ­ VEHICLE HANDLING AND STABILITY OF VEHICLES                              (9)
Load distribution, calculation of acceleration, tractive effort and reactions for different drives,
stability of a vehicle on a curved track, slope and a banked road. Oversteer, under steer, steady
state cornering, effect of braking, driving torques on steering, effect of camber, transient effects
in cornering.

UNIT V ­ SUSPENSION, TYRES                                                                                             (9)
Requirements,   sprung   mass   frequency,   wheel   hop,   wheel   wobble,   wheel   shimmy,   choice   of
damper characteristics and suspension spring rate, calculation of effective spring rate, vehicle
suspension in fore and aft direction, roll axis and vehicle under the action of side forces. Tyre –
Requirements, types, testing, dynamics, ride characteristics, power consumed by a tyre.

TEXT BOOKS:
1. Giri N.K – Automotive Mechanics, Khanna Publishers, 2002.
2. Rao J.S and Gupta. K “Theory and Practice of Mechanical Vibrations”, Wiley Eastern Ltd.,
New Delhi ­2, 2002.

REFERENCES:
1. Heldt.P.M ­”Automotive Chassis”­ Chilton Co., New York­ 1992
2. Ellis.J.R ­ “Vehicle Dynamics”­ Business Books Ltd., London­ 1991
3. Giles.J.G.Steering ­ “Suspension and Tyres”, Illiffe Books Ltd., London­ 1998
4. Ham B, Pacejka ­ Tyre and Vehicle Dynamics ­ SAE Publication ­ 2002.
5. Gillespie T.D, “Fundamentals of Vehicle Dynamics”, SAE USA 1992.
6. Cole D E, “Elementary Vehicle Dynamics”, Ann Arbor, Michigan, USA, 1972.

65
7. Wong J Y, “Theory of Ground Vehicles”, John Wiley & Sons, New York, 1978.

AE7626    AUTOMOTIVE ELECTRICAL AND ELECTRONICS SYSTEMS   L T P 3 0 0

OBJECTIVES:

UNIT 1 – BATTERIES AND WIRING HARNESS                                                                (9)
Batteries: Types of batteries, construction, working principle, battery rating, battery testing and
maintenance.
Wiring harness: Multiplexing and de­multiplexing, fuses, cables, connectors and selection.

UNIT II – STARTING SYSTEM AND CHARGING SYSTEM                                            (9)
Starting system:  Principle and construction of starter motor, working of different starter drive
units.
Charging system:  DC and AC Generators – principle, construction and working, cut­outs and
regulators, charge balancing.

UNIT III – LIGHTING SYSTEM                                                                                             (9)
Insulated and earth return system, details of head light and side light, LED lighting system, head
light dazzling and preventive methods. Horn, wiper system and trafficator. 

UNIT IV ­ SENSORS AND ACTUATORS                                                                              (9)
Classification  of  sensors,  sensor  for  speed,  throttle   position,  exhaust   oxygen  level,  manifold
pressure, crankshaft position, coolant temperature, exhaust temperature, air mass flow for engine
application. Solenoids, stepper motors and relay.

UNIT V – ELECTRONIC ENGINE CONTROLS                                                                  (9)
Concept of an electronic engine control system, electronic fuel injection – throttle body fuel
injection,   multi   point   fuel   injection,   gasoline   direct   injection,   common   rail   direct   injection,
electronic ignition control, engine mapping, on­board diagnostics – engine control module and
powertrain control module.

TEXT BOOKS:
1. Crouse W H, “Automobile Electrical Equipment” , McGraw Hill Book Co., Inc., New York
3rd edition,1986.
2.   William   B   Riddens,   “Understanding   Automotive   Electronics”,   5th   edition,   Butter   worth
Heinemann Woburn, 1998.

66
REFERENCES:
1. Bechhold “Understanding Automotive Electronics” SAE, 1998.
2. Judge A W, “Modern Electrical Equipment of Automobiles”, Chapman & Hall, London, 1992.
3. Robert Bosch, “Automotive Hand Book” SAE, 5th edition, 2000.
4. Kholi P L, “Automotive Electrical Equipment”, Tata McGraw Hill Co., Ltd., New Delhi,
1975.

AE7627               COMPUTER APPLICATION IN ENGINE DESIGN LAB        L T P 0 1 3

OBJECTIVES: 
To make the students understand the design concept of various engine components.
 Design of piston, piston pin and piston rings and drawing of these components.
 Designing of connecting rod small end and big end, shank design, design of big and cap
bolts and drawing of the connecting rod assembly.
 Design of crankshaft, balancing weight calculations, development of short long crank
arms, front end and rear end details, drawing of the crankshaft assembly.
 Design and drawing of flywheel, ring gear design, drawing of the flywheel including the
development of ring gear teeth.
 Design and drawing of the inlet and exhaust valves.
 Design of Cam and Camshaft, Cam profile generation. Drawing of cam and camshaft.
 Design of combustion chamber.
 Design and drawing of engine complete assembly involved with cylinder block, cylinder
head, crankcase, valve ports, water jackets.
 Computer aided design of the above components.

TEXT BOOK:
1. Heldt,P.M., “High Speed Combustion Engine”, Chilton Books Co., 1952.

REFERENCES:
1. Giles,J.G., “Engine Design”, Illiffe Books Ltd., London, 1962.
2. Newton,K. and Steeds,W., “The Motor Vehicle”, The English Language Book Society and
Newnes Butterworth, London, 1972.
3. Khovak,” Motor Vehicle Engines”, MIR Publishers.
4. Kolchin,A. and Demidov,V., “Design of Automotive Engines”.

67
AE7628     AUTOMOTIVE ELECTRICAL AND ELECTRONICS LAB             L T P 0 0 3 

ELECTRICAL SYSTEM
1. Testing of batteries and battery maintenance.
2. Testing of starting motors and generators.
3. Testing of regulators and cut outs.
4. Diagnosis of ignition system faults.
5. Study of Automobile electrical wiring.
ELECTRONICS SYSTEMS
1. Study of rectifiers and filters.
2. Study of logic gates, adder and flip­flops.
3. Study of SCR and IC timer.
4. Interfacing A/D converter and simple data acquisition.
5. Micro controller programming and interfacing.

AE7629          ENGINE TESTING & EMISSION MEASUREMENT LAB          L T P  0 0 3

68
1. Performance study of petrol engine at full throttle and part throttle conditions.
2. Performance study of diesel engine both at full load and part load conditions.
3. Morse test on petrol and diesel engines.
4. Determination of compression ratio, volumetric efficiency and optimum cooling water
flow rate in IC engines.
5. Heat balance test on an Automotive diesel engine.
6. Engine tuning for performance improvement.
7. Study of NDIR Gas Analyser and FID.
8. Study of Chemiluminescent NOx analyzer.
9. Measurement of HC, CO, CO2, O2 using exhaust gas analyzer.
10. Diesel smoke measurement.
11. To draw P–θ and P–V diagrams for IC engine with piezo–electric pick up, charge
amplifier, angle encoder
12. To compare various efficiencies on Variable Compression Ratio (VCR) engine.

VII SEMESTER

AE7736   SIMULATION OF IC ENGINE PROCESSES USING COMPUTER   L T P 3 1 0

OBJECTIVE:
1. To make the students to understand the simulation of IC engine comustion processes using
computer.

UNIT I ­ INTRODUCTION                                                                                                       (9)
Introduction – Heat of reaction – Measurement of URP – Measurement of HRP – Adiabatic
flame   temperature:   Complete   combustion   in   C/H/O/N   Systems,   Constant   volume   adiabatic

69
combustion, constant pressure adiabatic combustion. Calculation of adiabatic flame temperature
– Isentropic changes of state.

UNIT II ­ SI ENGINE SIMULATION WITH AIR AS WORKING MEDIUM                   (9)
Deviation   between   actual   and   ideal   cycle   –   Problems,   SI   engine   simulation   with   adiabatic
combustion,   temperature   drop   due   to   fuel   vaporization,   full   throttle   operation   –   efficiency
calculation, part­throttle operation, super charged operation.

UNIT III ­ PROGRESSIVE COMBUSTION                                                                          (9)
SI Engines simulation with progressive combustion with gas exchange process, Heat transfer
process, friction calculation, compression of simulated values, validation of the computer code,
engine performance simulation, pressure crank angle diagram and other engine performance.

UNIT IV ­ SIMULATION OF 2­STROKE SI ENGINE                                                         (9)
Intake, Exhaust, Charging and Combustion Simulation

UNIT V ­ DIESEL ENGINE SIMULATION                                                                           (9)
Zero, one and multi zone model for combustion, different heat release and heat transfer models,
equilibrium calculations, simulation of engine performance.

TEXT BOOKS:
1. Ganesan,V., Computer Simulation of spark ignition engine process, Universities
Press (I) Ltd., Hyderabad, 1996.

REFERENCES:
1. Ramoss,A.L., Modelling of Internal Combustion Engines Processes, McGraw Hill
Publishing Co., 1992.
2. Ashley Campbel, Thermodynamics analysis of combustion engines, John Wiley &
Sons, New York, 1986.
3. Benson,R.S., Whitehouse,N.D., Internal Combustion Engines, Pergamon Press,
Oxford, 1979.

AE7737    AUTOMOTIVE ERGONOMICS & VEHICLE BODY ANALYSIS    L T P 3 1 0

OBJECTIVES:

70
UNIT I – ERGONOMICS AND TRUCK ENGINEERING                                                   (9)
Ergonomics:  Introduction, seating dimensions, interior ergonomics, ergonomics system design,
seat   comfort,   suspension   seats,   split   frame   seating,   back   passion   reducers,   dash   board
instruments,   electronic   displays,   commercial   vehicle   cabin   ergonomics,   mechanical   package
layout, goods vehicle layout.
Truck   engineering:  Commercial   vehicle   body   technology,   trends,   special   goods   vehicle   and
special haulage vehicles cab body.

UNIT II­ VEHICLE AERODYNAMICS                                                                                 (9)
Vehicle aerodynamics: Vehicle drag and types, effects of forces and moments, side wind effects
on forces and moments, various body optimization techniques for minimum drag, wind tunnel
testing, flow visualization, scale model testing.
Speciality passenger vehicles: Buses and coaches PSV (passenger specialIty vehicle) structural
design, low floor and arctic buses, 3 wheelers, developing country vehicles, light weight trailers.

UNIT III – VEHICLE BODY ANALYSIS                                                                               (9)
Vehicle body analysis: Introduction, criteria for vehicle body design, design based on deflection
criteria,   sheet   metal   representation,   curved   panels,   equation   for   flexure,   torsion,   twist   and
differential bending, beam idealization and flexural axis, instability of thin walled structures.
Idealization for analysis:  Unit load method and structural deflection, observed deflections of a
car, torsional stiffness car body idealization, symmetric bending and torsional loading, closed
integral car structure, bus body idealization for analysis, bus body in torsion.

UNIT IV ­ SAFETY AND FATIGUE ASPECTS                                                                    (9)
Design of body, forces in roll over, head on impact, plastic collapse and analysis, fatigue and
vibration, test on box sections, structural vibration.

UNIT V ­ STRUCTURAL DESIGN FOR PRODUCTION                                                    (9)
Gravimetric analysis, design for press working, design for spot welding, adhesives and sealants,
goods vehicle structure design, chassis frame configuration, structural properties of chassis frame
members.

TEXT BOOKS:
1. Jnusz Pawlowski, “Vehicle Body Engineering”, Business books limited, 1989.
2. Thomas D Gillespie, “Fundamentals of Vehicle dynamics”, SAE USA 1992.

REFERENCES:

71
1. John Fenton, “Hand book of automotive power train and chassis design”, SAE, 1998.
2.   Ian   Andrew   Norman,   “Heavy   Duty   Vehicle   systems”,   third   edition,   Delmar­Thomson
Learning ltd.

AE7738                        INTELLIGENT VEHICLE TECHNOLOGY                      L T P 3 1 0

OBJECTIVES:

UNIT I ­ DRIVER ASSISTANCE SYSYTEMS                                                                      (9)
Introduction, driver support systems – driver information, driver perception, driver convenience,
driver   monitoring.   Vehicle   support   systems   –   general   vehicle   control,   collision   avoidance,
vehicle status monitoring.

UNIT II – TELEMATICS                                                                                                          (9)
Global positioning systems, geographical information systems, navigation systems, automotive
vision system, road recognition, driver assistance systems.

UNIT III – SAFETY AND SECURITY SYSTEMS                                                                (9)
Safety systems: Airbags, seat belt tightening system, collision warning systems, child lock, anti
lock braking systems.
Security systems: Anti theft technologies, smart card system, number plate coding.

UNIT IV – COMFORT SYSTEMS                                                                                           (9)
Active   suspension   systems,   requirement   and   characteristics,   different   types,   power   steering,
collapsible and tiltable steering column, power windows.

UNIT V – ADAPTIVE CONTROL SYSTEMS                                                                       (9)
Adaptive cruise control, adaptive noise control, anti spin regulation, traction control systems,
cylinder cut­ off technology.

TEXT BOOKS:
1.   Ljubo   Vlacic,   Michel   Parent   and   Fumio   Harashima,   “Intelligent   Vehicle   Technologies”,
Butterworth­Heinemann publications, Oxford, 2001.
2.   Ronald   K   Jurgen,   “Navigation   and   Intelligent   Transportation   Systems   –   Progress   in
Technology”, Automotive Electronics Series, SAE, USA, 1998.

72
REFERENCES:
1.   William   B   Riddens,   “Understanding   Automotive   Electronics”,   5th   edition,   Butter   worth
Heinemann Woburn, 1998.
2. Bechhold, “Understanding Automotive Electronics”, SAE, 1998.
3. Robert Bosch, “Automotive Hand Book”, 5th Edition, SAE, 2000.

AE7739       COMPUTER APPLICATION IN CHASSIS DESIGN LAB               L T P 0 1 3

AIM
This course gives a complete procedure for designing different kinds of chassis components by
using designing software like Pro E, UG, Solid Works in automobile engineering.
Drafting and Modeling of
 CLUTCH
o Complete design of clutch components.
o Assembly drawing of clutch using drafting software.
 GEAR BOX
o Gear train calculations.
o Layout of gear box.
o Calculation of bearing loads
o Selection of bearings.
o Assembly drawing of gear box using drafting software.
 DRIVE LINE AND REAR AXLE
o Design of propeller shaft.
o Design details of final drive gearing.
o Design details' of full floating, semi­floating and three quarter floating rear shafts
and rear axle housings

AE7740     VEHICLE MAINTENANCE & RECONDITIONING LABORATORY    L T P 
0 1 3

1. Study and layout of an automobile repair, service and maintenance shop.

73
2. Study   and   preparation   of   different   statements/records   required   for   the   repair   and
maintenance works.
3. Cylinder reboring ­ checking the cylinder bore, Setting the tool and reboring.
4. Valve   grinding,   valve   lapping   ­   Setting   the   valve   angle,   grinding   and   lapping   and
checking for valve leakage
5. Calibration of fuel injection pump
6. Minor and major tune up of gasoline and diesel engines
7. Study and checking of wheel alignment ­ testing of camber, caster.
8. Testing kingpin inclination, toe­in and toe­out.
9. Brake adjustment and Brake bleeding.
10. Simple tinkering, soldeting works of body panels, study of door lock and window glass
rising mechanisms.
11. Battery testing and maintenance.
12. Practice the following:
i) Adjustment of pedal play in clutch, brake, hand brake lever and steering
wheel play
ii) Air bleeding from hydraulic brakes, air bleeding of diesel fuel system
iii) Wheel bearings tightening and adjustment
iv) Adjustment of head lights beam
v) Removal and fitting of tyre and tube

LIST OF ELECTIVES

CORE ELECTIVE - I (V SEM)

AE7521                 TWO AND THREE WHEELER ENGINEERING                    L T P 3 0 0

OBJECTIVE:
1.   To   make   the   students   to   know   and   understand   the   constructional   details   operating
characteristics and vehicle design aspects of two and three wheeler engineering.

UNIT I ­ THE POWER UNIT                                                                                                   (9)
Two stroke and four stroke SI engine, merits and demerits, Symmetrical and unsymmetrical port
timing diagrams. Types of scavenging processes, merits and demerits, scavenging efficiency.
Scavenging pumps. Rotary valve engine. Fuel system. Lubrication system. Magneto coil and
battery   coil   spark   ignition   system.   Electronic   ignition   System.   Starting   system.   Kick   starter
system.

74
UNIT II ­ CHASSIS AND SUB­SYSTEMS                     (9)
Main frame, its types. Chassis and shaft drive. Single, multiple plates and centrifugal clutches.
Gear box and gear controls. Front and rear suspension systems. Shock absorbers. Panel meters
and controls on handle bar.

UNIT III ­ BRAKES AND WHEELS                                                                                       (9)
Drum brakes, Disc brakes, Front and rear brake links lay­outs. Spoked wheel, cast wheel. Disc
wheel. Disc types. Tyres and tubes.

UNIT IV ­ TWO WHEELERS                                                                                                  (9)
Case study of motor cycles, scooters and mopeds. Servicing and maintenance.

UNIT V ­ THREE WHEELERS                                                                                                (9)
Case study of Auto rickshaws, Pick up van, Delivery van and Trailer. Servicing and
maintenance.

TEXT BOOKS:
1. Irving,P.E., Motor cycle Engineering, Temple Press Book, London, 1992.

REFERENCES:
1. The Cycle Motor Manual, Temple Press Ltd., London, 1990.
2. Encyclopedia  of Motor cycling,  20 volumes,  Marshall  Cavensih, New  York and London,
1989.
3. Bryaut,R.V., Vespa Maintenance and Repair series.
4. Raymond Broad, Lambretta – A practical guide to maintenance and repair, 1987.

AE7522    MICROPROCESSOR APPLICATION IN AUTOMOBILES           L T P 3 0 0 

OBJECTIVES:
1. The main objective of this course is to impart knowledge in microprocessor along with its
interface circuits. 
2. At the end of the course the students will have command over writing assembly level
programs for automotive application.

UNIT I ­ ARCHITECTURE OF 8085 MICROPROCESSOR                                               (9)

75
8085 architecture ­ Functional block diagram ­ pin function ­ Registers, ALU, Bussystems ­
Timing and control signals, stack. 

UNIT II ­ ASSEMBLY LANGUAGE PROGRAMMING                                                      (9)
Instruction format ­ addressing modes ­ instruction set ­ Construct of the language programming
­   Assembly   directive   ­   programs   like   addition,   subtraction,   multiplication,   division,   code
conversion, lookup tables etc.

UNIT III ­ I/O INTERFACING INTERRUPTS                                                                      (9)
Simple I/O ports ­ Programmable  peripheral interface  (8255) ­ Interfacing of switch, LED's,
ROM and RAM, keyboard ­ display. Interrupt feature ­ Need for interrupts ­ Characteristics and
Types  of interrupts  ­ Interrupt  structure ­ Methods of servicing interrupts  ­ Development  of
interrupt service subroutines ­ DMA.

UNIT IV ­ SIGNAL CONDITIONING                                                                                     (9)
Need ­ Analog to Digital and Digital to Analog converter ­ selection criteria for ADC/DAC
­Interfacing ADC0801­ DAC0800. 

UNIT V ­ APPLICATIONS                                                                                                       (9)
Data acquisitions ­ temperature control ­ stepper motor control ­ engine control – Casestudies

TEXT BOOKS
1. Ramesh S. Goankar, "Microprocessor Architecture: Programming and Applications with the
8085", Fourth edition, penram international, 2000.
REFERENCES:
1. Douglas, V. Hall, "Microprocessors and Interfacing  Programming and Hardware", Second
edition, McGraw Hill Inc., 1992.
2. Kenneth, L.Short, "Microprocessors and Programmed Logic", Second edition, Prentice Hall of
India, New Delhi, 1987.

AE7523                          AUTOMOTIVE EMBEDDED SYSTEMS                        L T P 3 0 0

76
OBJECTIVES:

UNIT 1 ­ ELECTRONICS IN AUTOMOBILE                                                           (9)
Power   train   Management   –   MPFI,   GDI   &   CRDI,   ignition   systems,   body   and   convenience
electronics, vehicle  power supply controllers, lighting modules, door control modules, safety
anti­lock braking system, electronic stability program, supplementary restraint system, traction
control system – 42 V technology.

UNIT II ­ DRIVE­BY­WIRE                                                                                         (9)
Challenges and opportunities of X­by­wire system & design requirements, steer­by­wire, brake­
by­wire,   electronic   throttle   including   adaptive   cruise   control,   shift­by­wire.   Semiconductor
concepts for X­by­wire systems.

UNIT III ­ HARDWARE MODULES                                                                          (9)
16­bit Infineon microcontrollers­architectural overview  of C166 family­memory organization,
fundamental   CPU   concepts   and  optimization   measures,   on­chip   system   resources,   peripheral
event   controller   (PEC)   and   interrupt   control,   external   bus   interface,   parallel   ports,   general
purpose   timers(GPT),   watchdog   timer,   serial   channels,   capture/compare   units,   pulse   width
modulation unit, analog to digital converter, real time clock, on­chip I2C bus module, on­chip
CAN   module,   universal   serial   bus   (USB)   interface,   SDLM   interface,   power   management
monitoring   features,   special   features   of   XC166   family.   Introduction   to   32­bit   tri­core
architecture.

UNIT IV ­ SOFTWARE DEVELOPMENT TOOLS                                                  (9)
Introduction to KEIL integrated development environment (IDE), creating new project, creating
new file, adding files to project, options for target, compile and building project, simulation and
debugging,   set   breakpoints,   monitor   on­chip   peripherals   using   simulators,   study   of   example
programs. Introduction to digital application virtual engineer (DAVE) software, configuring the
on­chip resources using DAVE software, automatic code generation using DAVE software.

UNIT V ­ INTEGRATION OF HARDWARE AND SOFTWARE                           (9)
Introduction to Infineon microcontroller development kit (easy kit), developing project using
KEIL   software,   downloading   embedded   software   into   target   system,   introduction   to   on­chip
debugging   resources   (JTAG),   debugging   target   system   using   on­chip   debugging   support
(OCDS).
CASE STUDY: Driving of a brushless DC Motor without sensors. 

TEXT BOOKS:

77
1. Ronald K Jurgen ,“Automotive Electronics Handbook” , McGraw Hill , 2000.
2. Werner Klingenstein & Team, “Semiconductors: Technical Information, Technologies  and
Characteristic Data”,
Publicis Corporate Publishing, 2nd edition, 2004
3. Ljubo Vlacic, Michel Parent & Furnio Harshima, “Intelligent Vehicle Technologies: Theory
and Applications”,
Butterworth­Heinemann publications, 2001.
REFERENCES:
1.   Arnold   Berger,   “Embedded   System   Design:   An   Introduction   to   Processes,   Tools,   and
Techniques” CMP Books,
2001.
2. David E Simon, “An Embedded Software Primer”, Pearson Education, Asia, 2001.
3. Wayne Wolf, “Computers as Components” Morgan Kaufmann Publishers, 2001.

78
CORE ELECTIVE - II (VI SEM)

AE7630                            AUTOMOTIVE AIR CONDITIONING                          L T P 3 0 0

OBJECTIVE:

UNIT I ­ AIR CONDITIONING FUNDAMENTALS                                                 (9)
Basic air conditioning system, location of air conditioning components in a car, schematic layout
of a refrigeration system, compressor components, condenser and high pressure service ports,
thermostatic expansion valve, expansion valve calibration, controlling evaporator temperature,
evaporator pressure regulator, evaporator temperature regulator.

UNIT II ­ AIR CONDITIONER ­ HEATING SYSTEM                                            (9)
Automotive heaters, manually controlled air conditioner, heater system, automatically controlled
air conditioner and heater systems, automatic temperature control, air conditioning protection,
engine protection.

UNIT III – REFRIGERANT        (9)
Containers   handling   refrigerants,   tapping   into   the   refrigerant   container,   refrigeration   system
diagnosis, diagnostic procedure, ambient conditions affecting system pressures.

UNIT IV ­ AIR ROUTING & TEMPERATURE CONTROL                                   (9)
Objectives, evaporator airflow through the recirculating unit, automatic temperature control, duct
system, controlling flow, vacuum reserve, testing the air control and handling systems.

UNIT V ­ AIR CONDITIONING SERVICE                                                               (9)
Air   conditioner   maintenance   and   service,   servicing   heater   system   removing   and   replacing
components, trouble shooting of air controlling system, compressor service.

79
TEXT BOOK:
1. William H Crouse and Donald L Anglin, "Automotive Air conditioning ", McGraw­Hill
Inc., 1990.

REFERENCES:
1.   Mitchell   information   Services,   Inc,   "Mitchell   Automatic   Heating   and   Air   Conditioning
Systems ", Prentice Hall Ind.,
1989.
2. Paul Weiser, “Automotive Airconditioning”, Reston Publishing Co Inc., 1990.
3. MacDonald K L, "Automotive Air Conditioning ", Theodore Audel series, 1978.
4. Goings L F, “Automotive Air Conditioning” , American Technical services, 1974.
5.   Patent   No.   20070271953,   Air­conditioning   system,   especially   automotive   air­conditioning
system.

80
AE7631                                       VEHICLE MAINTENANCE                                 L T P 3 0 0

OBJECTIVE:
At the end of the course, the students will be able to have a complete knowledge of the vehicle
maintenance procedures and acquire skills in handling situations where the vehicle is likely to
fail.

UNIT I ­ MAINTENANCE OF RECORDS AND SCHEDULES                              (9)
Importance of maintenance, preventive (scheduled) and breakdown (unscheduled) maintenance,
requirements of maintenance, preparation of check lists. Inspection schedule, maintenance of
records, log sheets and other forms, safety precautions in maintenance.

UNIT II ­ ENGINE MAINTENANCE – REPAIR AND OVERHAULING             (9)

81
Dismantling   of   engine   components   and   cleaning,   cleaning   methods,   visual   and   dimensional
inspections, minor and major reconditioning  of various components, reconditioning  methods,
engine assembly, special tools used for maintenance overhauling, engine tune up.

UNIT III ­ CHASSIS MAINTENANCE ­ REPAIR AND OVERHAULING           (9)
Mechanical   and   automobile   clutch   and   gear   box,   servicing   and   maintenance,   maintenance
servicing   of   propeller   shaft   and   differential   system.   Maintenance   servicing   of   suspension
systems.   Brake   systems,   types   and   servicing   techniques.   Steering   systems,   overhauling   and
maintenance. Wheel alignment, computerized alignment and wheel balancing.

UNIT IV ­ ELECTRICAL SYSTEM MAINTENANCE ­ SERVICING AND
REPAIRS                                                                                                                         (9)
Testing methods for checking electrical components, checking battery, starter motor, charging
systems, DC generator and alternator, ignitions system, lighting systems. Fault diagnosis and
maintenance of modern electronic controls, checking and servicing of dash board instruments.

UNIT V ­ MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS,
LUBRICATION SYSTEM AND VECHICLE BODY                                                (9)
Servicing and maintenance of fuel system of different types of vehicles, calibration and tuning of
engine   for   optimum   fuel   supply.   Cooling   systems,   water   pump,   radiator,   thermostat,
anticorrosion   and   antifreeze   additives.   Lubrication   maintenance,   lubricating   oil   changing,
greasing of parts. Vehicle body maintenance, minor and major repairs. Door locks and window
glass actuating system maintenance.

TEXT BOOK
1. John Doke “Fleet Management”, McGraw­Hill Co. 1984.
REFERENCES
1. James D Halderman ­ Advanced Engine Performance Diagnosis – PHI ­ 1998.
2. Service Manuals from Different Vehicle Manufacturers.

AE7632       UNCONVENTIONAL ENGINES AND HYBRID VEHICLES          L T P 3 0 0

OBJECTIVES:

82
UNIT I ­ STIRILING ENGINE                                            (9)
Working Principle, two piston engine, control system, fuel requirement, emissions, merits and
demerits, applications.

UNIT II ­ WANKEL ENGINE                                                                                      (9)
Special   features,   construction   and   working,   engine   sealing,   lubrication   and   cooling,   fuel
requirement and combustion, performance, emissions, merits and demerits, applications.

UNIT III ­ VARIABLE COMPRESSION RATIO AND FREE PISTON ENGINES (9) 
VARIABLE   COMPRESSION   RATIO   ENGINE:  Necessity,   theoretical   analysis,   different
methods.
FREE   PISTON   ENGINE:  Different   types,   construction   and   working,   stability   and   speed   of
pistons, performance, merits and demerits, applications.

UNIT IV ­ ELECTRIC & HYBRID VEHICLES                                                        (9)
Layout   of   an   electric   vehicle,   advantage   and   limitations,   specifications,   system   components,
electronic control system, high energy and power density batteries, hybrid vehicle – types, merits
and demerits.

UNIT V ­ FUEL CELLS & SOLAR CARS                                                                  (9)
Fuel cell, construction, working, equations, possible fuel sources, fuel reformer, design. Solar
cars­ photovoltaic cells, tracking, efficiency and cost comparison.

TEXT BOOKS:
1. Mehrdad Ehsani, Yimin Gao, sebastien E. Gay and Ali Emadi, “Modern Electric, Hybrid
Electric and Fuel Cell
Vehicles: Fundamentals, Theory and Design”, CRS Press, 2004.
2.   Ron   Hodkinson   and   John   Fenton,   “Light   Weight   Electric/Hybrid   Vehicle   Design”,
Butterworth­Heinemann, 2001.
3. Mathur L and Sharma R P, “Internal Combustion Engines” Dhanpat Rai Publications (P), Ltd.,
2002.
4. Keith owen and Trever Coley, “Automotive Fuels Reference Book”, SAE 1995.

REFERENCES:
1. “Alcohols as Motor Fuels” Progress in Technology, SAE 1980.
2. Ronald K Jurgen, “Electric and Hybrid – Electric Vehicles”, SAE, 2002.

83
3. James Larminie and John Loury, “Electric Vehicle Technology­Explained”, John Wiley &
Sons Ltd., 2003.
4. Sandeep Dhameja, “Electric Vehicle Battery Systems”, Butterworth –Heinemann, 2002.
                            
JOB ORIENTED ELECTIVE - I (VI SEM)

AE7633 FINITE ELEMENT ANALYSIS LT P3 0 0

OBJECTIVES
1. To understand the principles involved in discretization and finite element approach
2. To learn to form stiffness matrices and force vectors for simple elements

UNIT I – INTRODUCTION (9)

Historical background – Matrix approach – Application to the continuum – Discretisation –


Matrix algebra – Gaussian Elimination – Governing equations for continuum – Classical
Techniques in FEM – Weighted residual method – Ritz method

UNIT II – ONE DIMENSIONAL PROBLEMS (9)

Finite element modeling – Coordinates and shapes functions – Potential energy approach –
Galarkin approach – Assembly of stiffness matrix and load vector – Finite element equations –
Quadratic shape functions – Applications to plane trusses

UNIT III – TWO DIMENSIONAL CONTINUUM (9)

Introduction – Finite element modeling – Scalar valued problem – Poisson equation –Laplace
equation – Triangular elements – Element stiffness matrix – Force vector – Galarkin approach –
Stress calculation – Temperature effects

UNIT IV – AXISYMMETRIC CONTINUUM (9)

Axisymmetric formulation – Element stiffness matrix and force vector – Galarkin approach –
Body forces and temperature effects – Stress calculations – Boundary conditions – Applications
to cylinders under internal or external pressures – Rotating discs

UNIT V – ISOPARAMETRIC ELEMENTS FOR TWO DIMENSIONAL CONTINUUMS

(9) The four node quadrilateral – Shape functions – Element stiffness matrix and force vector –
Numerical integration – Stiffness integration – Stress calculations – Four node quadrilateral for
axisymmetric problems.

REFERENCES
1. Chandrupatla T.R., and Belegundu A.D., “Introduction to Finite Elements in Engineering”,
Pearson Education 3rd Edition, 2002.
2. David V Hutton “Fundamentals of Finite Element Analysis” McGraw–Hill Int. Ed. 2004.

84
3. Rao S.S., “The Finite Element Method in Engineering”, Pergammon Press, 1989
4. Logan D.L., “A First course in the Finite Element Method”, Third Edition, Thomson
5. Robert D.Cook., David.S, Malkucs Michael E Plesha, “Concepts and Applications of Finite
Element Analysis” 4 Ed. Wiley, 2003.
6. Reddy J.N., “An Introduction to Finite Element Method”, McGraw–Hill International
Student Edition, 1985

85
AE7634                             TRACTOR AND FARM EQUIPMENTS                        L T P 3 0 0

OBJECTIVES:

UNIT I ­ GENERAL DESIGN OF TRACTORS                                                         (9)
Classification of tractors – Main components of tractor – Safety rules. 

UNIT   II   ­   CONTROL   OF   THE   TRACTOR   AND   FUNDAMENTALS   OF   ENGINE


OPERATION         (9)
Tractor controls and the starting of the tractor engines – Basic notions and definition – Engine
cycles – Operation of multicylinder engines – General engine design – Basic engine performance
characteristics.

UNIT III ­ ENGINE FRAME WORK AND VALVE MECHANISM OF TRACTOR (9)
Cylinder and pistons – Connecting rods and crankshafts – Engine balancing – Construction and
operation of the valve mechanism – Valve mechanism troubles. 

UNIT IV ­ COOLING SYSTEM, LUBRICATION SYSTEM AND FUEL SYSTEM OF A
TRACTOR         (9)

86
Cooling system – Classification – Liquid cooling system – Components, Lubricating  system
servicing and troubles – Air cleaner and turbo charger – Fuel tanks and filters – Fuel pumps.

UNIT V ­ FARM EQUIPMENTS                     (9)
Working attachment  of tractors  – Farm equipment  – Classification  – Auxiliary  equipment  –
Trailers and body tipping mechanism. 

TEXTBOOK
1. Rodichev and G.Rodicheva, Tractor and Automobiles, MIR Publishers, 1987.
REFERENCES
1. Kolchin,A., and V.Demidov, Design of Automotive Engines for Tractor

AE7635                            ADVANCED THEORY OF IC ENGINES                       L T P 3 0 0

OBJECTIVES:
At the end of the course, the students will be able to understand the significance of various
processes in I.C Engines.

UNIT I ­ INTRODUCTION                                                                                           (9)
Fuel   air   cycle   and   Actual   cycle   analysis,   Properties   of   IC   engine   fuels,   Refining   process,
chemical composition and molecular structure of fuels, octane number, cetane number. Knock
rating of SI engine fuels.

87
UNIT II ­ COMBUSTION OF FUELS                                                                         (9)
Combustion Stoichiometry of petrol, diesel, alcohol and hydrogen fuels – Chemical energy and
heating values – Chemical equilibrium and maximum temperature – SI engine combustion –
Flame velocity  and area of flame front –performance  number – CI engine combustion. Fuel
spray characteristics – droplet size, penetration and atomization.

UNIT III ­ COMBUSTION MODELLING                                                                  (9)
Basic   concepts   of   engine   simulation,   governing   equations,   simulation   of   various   engine
processes   for   SI   and   CI   engines.   Adiabatic   flame   temperature,   Heat   release   calculations.
Thermodynamic and Fluid mechanic based models.

UNIT IV ­ NON­CONVENTIONAL IC ENGINES                                                    (9)
Adiabatic and L.H.R. engines – Variable compression ratio engine – Wankel rotary combustion
engine – Free piston engine ­ MAN combustion chamber and multi fuel engines – Stratified
charge and lean burn engines – Locomotive and marine engines.

UNIT V ­ COMBUSTION ANALYSIS IN IC ENGINES                                           (9)
Photographic studies of combustion processes – P­θ diagrams in SI and CI engines,
Rate of heat release – hot wire and laser Doppler anemometry and velocimetry for
flow and combustion analysis in IC engines

TEXT BOOKS
1. Ganesan .V ­ “IC Engines” ­ Tata McGraw­Hill, 2003.
2. John B. Haywodd, “Internal Combustion Engine Fundamentals”, McGraw­Hill
Automotive Technology Series ISBN 0­07­1000499­8, 1988.

REFERENCES
1. Ganesan .V – ‘Computer Simulation of Spark Ignition Processes’ – Universities Process Ltd,
Hyderabad ­ 1993.
2. Ganesan.V. – Computer Simulation of compression ignition engines – Orcent Longman –
2000.
3. Heinz Heisler, “Advanced Engine Technology”, SAE 1995.
4. Heywood J.B, “Internal Combustion Engine Fundamentals”, McGraw Hill Book Co., USA,
1995.
5. Richard Stone, “Introduction to IC Engines”, 2nd edition, Macmilan, 1992.
6. Robert Bosch “Automotive Hand book”, 5th edition, 2004.
7. Obert E F, “Internal Combustion Engine analysis and Practice ", International Text Book Co.,
Scranton, Pennsylvania, 1988.

88
89
OPTIONAL ELECTIVE - I (VI SEM)

AEO601 INDUSTRIAL HANDLING AND STORAGE SYSTEMS L T P 3 0 03

UNIT I PRINCIPLES OF MATERIAL HANDLING 9


Importance and scope – Planning, Operation and costing principles- Types systems – Factors
influencing their choice – Analysis of the handling systems – Motion analysis, flow analysis,
safety analysis and cost analysis.

UNIT II INTERPLANT MATERIAL TRANSPORTING AND HANDLING EQUIPMENT


9
Interplant transporting facilities – Trucks, rail sliding , hoists, cranes, and other material handling
equipment at receiving yard – Principles of palletisation – Bulk materials handling.

UNIT III INTERPLANT MATERIAL HANDLING EQUIPMENT 9


Handling within stores – Within production area – Aisle design – Fork lift trucks, types and
applications – Automated materials handling – Jib carnes – OHT cranes – Safety requirements.

UNIT IV CONVEYORS 9
Conveyors, general theory and principles – several types of conveyors for bulk materials and unit
loads – Belt – Apron, flight conveyors, bucket and swing tray conveyors – Car and platform
conveyors – Screw Conveyors , Roller conveyors – Portable conveyors and their uses –
Hydraulic and Pneumatic Conveyors – Overhead conveyors – Monorails – safety requirements.

UNIT V STORAGE SYSTEMS 9


Stores – planning and design – Storage systems and procedures – incoming material control –
Stock location – Different types and arrangement of storage racks – Order picking – Loading and
shipping – Stores accounting and stock verification – Automated storage and retrieval systems.

REFERENCE BOOKS:
1. John R. Immer, Material Handling, McGraw Hill. 1953
2. Dougals M. Considine, Standard Handbook of Industrial Automation, Champamn & Hall,
1986
3. James Mac Gregon Apple, Plant Layout and Material Handling, John wiley, 1991.
4. James Mac Gregon Apple, Material Handling System Design, Ronald Press, 1972.
5. Rudenko N., Material Handling Equipment, Peace Publishers, 1965.
6. Aleksandr Onisinovich Spivakovskii, Converyors and Related Equipments, Peace Publishers,
1966.
7. Aggarwal G.K., Materials Handling Equipment, Tata McGraw Hill Publication, 2000

AEO602                          VIBRATION AND NOISE ENGINEERING                    L T P 3 0 0

OBJECTIVES:

90
UNIT I – INTRODUCTION                                                                                          (9)
Relevance of and need for vibrational analysis. Mathematical modeling of vibrating systems­
discrete and continuous systems­single­degree of freedom systems, free and forced vibrations,
various damping models.

UNIT II ­ TWO DEGREES AND MULTI OF FREEDOM SYSTEMS                    (9)
TWO DEGREE OF FREEDOM SYSTEMS: Generalized co­ordinates, principal co­ordinates,
derivation of equations of motion, co­ordinate coupling, Lagrange’s equation.
MULTI DEGREES OF FREEDOM SYSTEMS:  Derivation of equations of motion, influence
coefficients,   orthogonality   principle,   calculation   of   natural   frequencies   by   Raleigh,   Stodala,
Dunkerley, Holzer and matrix iteration methods, branched system, geared system.

UNIT III ­ TRANSIENT VIBRATION                                                                       (9)
Impulse   and   arbitrary   excitation,   base   excitation,   Laplace   transform   formulation,   response
spectrum.

UNIT IV ­ VIBRATION MEASUREMENT AND CONTROL                                 (9)
Measurement of vibration, FFT analyzer. Methods of vibration control ­ excitation reduction at
source, balancing of rigid, flexible and variable mass rotors. Dynamic properties and selection of
structural   materials­viscoelastic   polymers,   vibration   absorbers­   tuned   absorber,   tuned   and
damped absorber (qualitative treatment only), untuned viscous damper, vibration isolation.

UNIT V – NOISE                                                                                                            (9)
Properties  of sound – sound level meter.  Sound isolation­  machine enclosures, silencers  and
mufflers.

TEXT BOOKS:
1. Thomson W T, "Theory of Vibration with Applications", CBS Publishers and Distributors,
New Delhi, 1990.
2. Ashok Kumar Mallik, “Principles of Vibration control”, Affiliated East­West Press (P) Ltd.,
New Delhi Press, 1990.
3. Lewis H Bell, “Industrial Noise Control Fundamentals  and Applications”, Marcel Dekkev
Incl., New York, 1982.
REFERENCES:

91
1. Rao S S, "Mechanical Vibrations", Addison Wesley, Longman, 1995.
2. Tse Morse and Hinkle, “Mechanical Vibration”, Prentice Hall of India Ltd., New Jersey,1987.
3. Grover G K, "Mechanical Vibrations ", New Chand and Brothers, Roorkey, 1989.
4. Seto, “Mechanical Vibrations ", Schaum Outline Series, McGraw Hill Book Company, New
Delhi, 1990.
5. Kewal Pujara. and Pujara R.S., “Noise for Engineers”, Dhanpat Rai and Sons, New Delhi,
1984.

AEO603           COMPUTER INTEGRATED MANUFACTURING       L T P 3 0 0

OBJECTIVE

1. To gain knowledge on how computers are integrated at various levels of planning and
manufacturing.
2. To understand the flexible manufacturing system and to handle the product data and
various software used for manufacturing.

UNIT I – INTRODUCTION (9)

The meaning and origin of CIM– The changing manufacturing and management scene – External
communication – Islands of automation and software–Dedicated and open systems–
Manufacturing automation protocol – Product related activities of a company – Marketing
Engineering – Production Planning – Plant Operations – Physical Distribution– Business and
Financial Management.

UNIT II – GROUP TECHNOLOGY AND COMPUTER AIDED PROCESS PLANNING

(9)

History of Group Technology – Role of G.T. in CAD/CAM Integration – Part Families –


Classification and Coding – DCLASS and MICLASS and OPITZ Coding Systems – Facility
Design Using G.T. – Benefits of G.T. – Cellular Manufacturing – Process planning – Role of
Process Planning in CAD/CAM Integration – Approaches to Computer Aided process planning
– Variant approach and generative approaches – CAPP and CMPP process planning systems.

UNIT III – SHOP FLOOR CONTROL AND INTRODUCTION OF FMS (9)


Shop floor control – Phases – Factory data collection system – Automatic Identification Methods
– Bar code Technology – Automated Data Collection System – FMS – Components of FMS –
Types – FMS workstation – Material handling and storage systems – FMS Layout –Computer
control systems – application and benefits.

UNIT IV – CIM IMPLEMENTATION AND DATA COMMUNICATION (9)


CIM and Company Strategy – System Modelling Tools – IDEF Models – Activity cycle
Diagram – CIM Open System Architecture (CIMOSA) – Manufacturing Enterprise Wheel –CIM
architecture – Product data management – CIM Implementation Software. Communication

92
Fundamentals– Local Area Networks – Topology – LAN Implementations – Network
Management and Installations.

UNIT V – OPEN SYSTEM AND DATABASE FOR CIM (9)


Open systems – Open system inter connection – Manufacturing automations protocol and
technical office protocol (MAP /TOP) – Development of databases –Database Terminology–
Architecture of Database Systems – Data Modeling and Data Associations – Relational data
bases – Database operators – Advantages of data base and relational database.
REFERENCES
1. Mikell.P.Groover “Automation, Production Systems and computer integrated
manufacturing”, Pearson Education 2001.
2. Yorem koren, “Computer Integrated Manufacturing system”, McGraw–Hill, 1983.
3. Ranky, Paul G., “Computer Integrated Manufacturing”, Prentice Hall International 1986.
4. David D.Bedworth, Mark R.Hendersan, Phillip M.Wolfe “Computer Integrated Design and
Manufacturing”, McGraw–Hill Inc.2000.
5. Roger Hanman “Computer Intergrated Manufacturing”, Addison –Wesley, 1997.
6. Mikell.P.Groover and Emory Zimmers Jr., “CAD/CAM", Prentice hall of India Pvt. Ltd.,
New Delhi–1.1998.
7. Kant Vajpayee S, “Principles of computer integrated manufacturing”, Prentice Hall India,
2003.
8. Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2 nd Edition New Age
International (P) Ltd, New Delhi. 2000.

CORE ELECTIVE - III (VII SEM)

AE7743                         AERODYNAMICS OF ROAD VEHICLES                        L T P 3 0 0

OBJECTIVES:

UNIT I – INTRODUCTION                                                                                          (9)
Scope, historical developments, fundamentals of fluid mechanics, flow phenomenon related to
vehicles, external and Internal flow problem, resistance to vehicle motion, performance, fuel
consumption and performance potential of vehicle aerodynamics, engine cooling requirement, air
flow to passenger compartment, duct for air conditioning, cooling of transverse engine and rear
engine.

UNIT II ­ AERODYNAMIC DRAG OF CARS                                                           (9)

93
Cars   as   a   bluff   body,   flow   field   around   car,   drag   force,   types   of   drag   force,   analysis   of
aerodynamic drag, drag coefficient of cars, strategies for aerodynamic development, low drag
profiles.

UNIT III ­ SHAPE OPTIMIZATION OF CARS                                                        (9)
Front end modification, front and rear wind shield angle, boat tailing, hatch back, fast back and
square back, dust flow patterns at the rear, effects of gap configuration, effect of fasteners.

UNIT IV ­ VEHICLE HANDLING                                                                               (9)
Origin of forces and moments on a vehicle, lateral stability problems, methods to calculate forces
and   moments   –   vehicle   dynamics   under   side   winds,   the   effects   of   forces   and   moments,
characteristics   of   forces   and   moments,   dirt   accumulation   on   the   vehicle,   wind   noise,   drag
reduction in commercial vehicles. 

UNIT V ­ WIND TUNNELS FOR AUTOMOTIVE AERODYNAMICS                 (9)
Introduction,   principle  of  wind  tunnel   technology,  limitation   of  simulation,  stress   with  scale
models,   full   scale   wind   tunnels,   measurement   techniques,   equipment   and   transducers,   road
testing methods, numerical methods.

TEXT BOOK:
1. Hucho W H, “Aerodynamic of Road vehicles ", Butterworth Co. Ltd., 1997.

REFERENCES:
1. Pope A, “Wind Tunnel Testing ", John Wiley & Sons, 2nd edition, New York, 1974.
2. Automotive Aerodynamic: Update SP­706, SAE, 1987.
3. Vehicle Aerodynamic, SP­1145, SAE, 1996.

AE7744                  PNEUMATIC CONTROL FOR AUTOMATIONS                  L T P 3 0 0

OBJECTIVES:

UNIT I – AUTOMATION                                                                                                          (9)

94
Introduction ­ fundamental concepts in manufacturing and automation, definition of automation,
reasons   for   automation,   types   of   production   and   types   of   automation,   automation   strategies,
levels of automation, detroit type automation. 

UNIT II ­ PNEUMATIC SYSTEMS                                                                                         (9)
Application   of   pneumatics,   physical   principles,   basic   requirement   of   pneumatic   system,
comparison   with   hydraulic   systems.   Elements   of   pneumatics,   constructional   details   of   air
compressors, air motors, pneumatic control valves, actuators and mountings, filter, lubricator,
regulator, types of cylinders.
PNEUMATIC   CIRCUITS:  Basic   pneumatic   circuit,   impulse   operation,   speed   control,
pneumatic motor circuit, sequencing of motion, time delay circuits and their applications.

UNIT III ­ PNEUMATIC CONTROL SYSTEM                                                                     (9)
General approach to control system design, symbols and drawing, schematic layout, travel step
diagram, circuit, control modes, program control, sequence control, Cascade, Karnaugh­Veitch
mapping   method,   air   hydraulic   control,   fringe   condition   modules,   start,   emergency,   start
restriction, typical application circuits.

UNIT IV ­ ELECTRO PNEUMATIC AND PLC                                                                    (9)
Compound circuit, combinational circuit, ladder diagram, Programmable Logic Controller (PLC)
configuration, input, output ports, memory, timers and counters, PLC programming, advantages
and limitations of PLC.

UNIT V – SENSORS                                                                                                                   (9)
P/E converter – optical, capacitance type, inductive type, reflexive nozzle, back pressure nozzle,
interruptible   airjet,   principle   of  operation   and   applications   of   proportional   and   servo   valves,
pneumatic sensors and applications.

TEXT BOOKS:
1. Wener Deppat and Kurt Stoll, “Pneumatic Control”, Vogel Buch Verlag Wruzbutg, 1987.
2. Peter Rohner, “Fluid Power Logic Circuit Design”, Mac Miller Company Publishers,  1979.

REFERENCES:
1. Srinivasan R, ”Hydraulics and Pneumatic Controls”, Vijay Nicole Imprint Pvt. Ltd., 2004.
2. Pippenger, J J, “Industrial Hydraulics & Pneumatics”, McGraw Hill, 2002.
3. Andrew Parr, “Hydraulics and Pneumatics”, Jaico publishing house, 1999.
4. Festo K G, “Pneumatic Tips”, Festo, Germany, 1987.

95
AE7745                          AUTOMOTIVE INSTRUMENTATION                            L T P 3 0 0

OBJECTIVES:

UNIT I – INTRODUCTION                     (9)
Transducers,   types,   thermistor,   LVDT,   inductive   pickup,   capacitance,   strain   gauges,
semiconductors,   photocells,   piezoelectric   accelerometer,   proximity   sensors,   micro   switches,
encoders,   piezo   electric   pressure   sensors,   instruments,   ammeter,   voltmeter,   odometer,
speedometer, fuel level indicator, pressure gauge, vacuum gauge, analog and digital, calibration,
cathode ray oscilloscope, study of microprocessors 8085, micro controller, PLC. 

UNIT II – AMPLIFIERS                     (9)
Small signal amplifier, general principle of operation, classification, RC coupled amplifiers, gain
frequency   response,  input  and  output  impedance  calculations,   transformer  coupled  amplifier,
equivalent   circuit   at   low,   medium   and   high   frequencies,   analysis   and   frequency   response.
amplifiers and indicators, recorders, signal conditioning and filtering.

UNIT III ­ ENGINE ANALYZER                     (9)
Wheel alignment gauges, laser alignment, exhaust gas analyzer, emission norm standards, flasher
instrumentations,   wheel   balancing,   calibrations,   accelerometer,   dynamometer,   starter   motor,
dynamometer calibrations, fuel ignition calibration, ignition timer calibration, stroboscope, tacho
generator, tyre air pressure instrument, head light alignment, head light intensity study, smoke
meter, macro inspection of interior parts using fiber optics.

UNIT IV ­ NOISE AND VIBRATION                     (9)
Sound level meters, acoustic measurement, FFT analyzer, anechoic chamber, varechoic chamber,
sound level measurements, NVH standards. (6)

UNIT V ­ TORQUE AND FORCE MEASUREMENTS         (9)
Torque measuring instruments, dynamometers.

TEXT BOOKS:
1.  Beakwith  T  G  and  Buck  N  L  “Mechanical   Measurements  “  Wesley  publishing  company
limited, USA, 1995.

96
2. Ernest O Doebelin “Measurement systems – Application and Design “McGraw hill publishing
company, 1990.

REFERENCES:
1.   Peter   Elgan   “Sensors   for   Measurements   and   control   “,   2nd   edition,   Pearson   Education
Limited, England, 2001.
2. Longman TecQuipment manual.

JOB ORIENTED ELECTIVE - II (VII SEM)

AE7746 COMPUTATIONAL FLUID DYNAMICS LT P3 0 0

OBJECTIVE
1. To study numerical modeling and its role in the field of heat transfer and fluid flow.
2. To understand the various discretization methods and solving methodologies.
3. To solve complex problems in the field of heat transfer and fluid dynamics by using
high speed computers.

UNIT I – GOVERNING EQUATIONS AND BOUNDARY CONDITIONS (9)


Basics of computational fluid dynamics – Governing equations of fluid dynamics – Continuity,
Momentum and Energy equations – Chemical species transport – Physical boundary conditions –
Time–averaged equations for Turbulent flow – Turbulence –Kinetic –Energy Equations –
mathematical behaviour of PDEs on CFD – Elliptic, Parabolic and Hyperbolic equations.

UNIT II – DISCRETIZATION AND SOLUTION METHODOLOGIES (9)


Methods of Deriving the Discretization Equations – Taylor Series formulation – Finite difference
method – Control volume Formulation – Spectral method – Solution methodologies –Direct and
iterative methods – Thomas algorithm – Relaxation method – Alternating Direction Implicit
method.

UNIT III – HEAT CONDUCTION (9)


Finite difference and finite volume formulation of steady/transient one–dimensional conduction
equation – Source term linearization – Incorporating boundary conditions – Finite volume
formulations for two and three dimensional conduction problems

UNIT IV – CONVECTION AND DIFFUSION (9)


Finite volume formulation of steady one–dimensional convection and Diffusion problems –
Central, upwind, hybrid and power–law schemes – Discretization equations for two dimensional
convection and diffusion.
UNIT V – CALCULATION OF FLOW FIELD (9)
Representation of the pressure – Gradient term and continuity equation – Staggered grid –
Momentum equations – Pressure and velocity corrections – Pressure – Correction equation,
simple algorithm and its variants –Turbulence models– mixing length model –Two equation (k–
) models.

97
REFERENCES

1. Versteeg, H.K, and Malalasekera, W., “An Introduction to Computational Fluid Dynamics:
The Finite Volume Method”, Longman, 1998
2. Ghoshdastidar, P.S., "Computer Simulation of flow and heat transfer", Tata McGraw–Hill
Publishing Company Ltd., 1998.
3. Patankar, S.V., “Numerical Heat Transfer and Fluid Flow”, McGraw–Hill, 1980. Ane–
Books2004 Indian Edition.
4. Muralidhar, K and Sundarajan .T., “Computational Fluid Flow and Heat Transfer”, Narosa
Publishing House, New Delhi, 1995.
5. Bose, T.K., “Numerical Fluid Dynamics”, Narosa publishing House, 1997.

AE7747                                             SPECIAL VEHICLES                                       L T P 3 0 0

UNIT I ­ CRANES, COMPACTION VEHICLES AND EXCAVATORS                            (9)
CRANES: General description, specifications and functions, excavator mounted cranes, mobile
cranes with strut and cantilever type jibs, tractor towed and tractor mounted cranes.
COMPACTION VEHICLES: General description, specification and functions, smooth wheeled
rollers, pneumatic tired rollers, agricultural Rollers, sheep’s foot rollers; vibrating compactors.
EXCAVATORS:  General   description,   specification   and   functions,   classification   based   on
attachments, face shovel, drag shovel, hoe, drag­line and grab or clam shell, advantages and
limitations.

UNIT II – GRADERS                                                                                                                 (9)
Description,   specification   of   tractor   towed   graders   and   motor   graders,   classification   and
functions   of   graders,   functional   details   of   spreading,   mixing,   ditching,   bank   sloping,   snow
removal,   stripping,   scarifying,   and   finishing,   elementary   details   of   transmission   system
(coupling,   clutches,   gear   box,   driving   axles,   propeller   shafts),   running   gear   and   operating
equipment air braking system; hydraulic system and its components, steering system of lights,
medium and heavy graders, merits and limitations of graders.

UNIT III – HAULAGE VEHICLES AND LIFT TRUCKS                                                    (9)
HAULAGE  VEHICLES:  General   description,   specification   and  functions,   self­propelled   and
tractor towed haulage vehicles and pneumatic – tires, dumpers – front tipping; trucks – rear
tipping, tractor towed semi­trailers and trailers (rear and side tipping, bottom dumping.
LIFT  TRUCKS:  General   description,  specification   and functions,   fork lift   trucks, alternative
front   end   equipment   (attachments)   –   jib   arm,   shovel   bucket,   squeeze   clamp,   boom,   fork
extensions,   barrel   forks.   Scissors   lift   trucks   ­   applications   in   industry,   advantages   and
disadvantages.

98
UNIT IV – ROOTERS, SCARIFIERS AND SCRAPERS                                                      (9)
ROOTERS AND SCARIFIERS: General description, specification and functions, tractor towed
rooters and scarifiers {heavy duty (roller)/ light duty (grader)} back rippers for bull and angle
dozers.
SCRAPERS:  General   description,   specification   and   functions,   tractor   towed   and   motorized
scrapers,   scraper   work   in   cutting,   cambering,   side   hill   cutting,   spreading   on   embankments,
compaction of fill merits and demerits.

UNIT V – TRACTORS AND OTHER SPECIAL PURPOSE VEHICLES                          (9)
TRACTORS: General description, specification and functions, light, medium and heavy wheeled
tractors, crawler tracks mounted / wheeled­bull dozers, tilt dozers and angle dozers, front end
loaders, factors affecting efficiency of output of tractors, simple problems, merits and demerits.
OTHER   SPECIAL   PURPOSE   VEHICLES:  General   description,   specification   and   functions,
Ambulance,   Oil   tankers   surveillance   vehicle,   Television   recording   Mobile   ,Reefer   vehicle   ,
Double Decker bus, Vestibule bus, Fire fighting vehicle.

TEXT BOOKS:
1. Wong J Y, “Theory of Ground Vehicles”,John Wiley & Sons, New York, 1978.
2.   Ian   Andrew   Norman,   “Heavy   Duty   Vehicle   systems”,   third   edition,   Delmar­Thomson
Learning ltd.

REFERENCES:
1. Her Majesty’s Stationery, “Military Engineering – Volume 26”.
2. Roninson E G, “Motor Graders”, MIR Publications, Moscow – 1985.
3. Heinz Heisler, “Vehicle and Engine Technology” second edition, SAE­1999, USA.
4. Rodhiev and rodhiev, “Tractors and Automobiles” MIR Publishers, Moscow, 1984.
5. Greenwich and Soreking, “Tractors“, MIR Publishers, Moscow­1967.

AE7748                    RUBBER TECHNOLOGY FOR AUTOMOBILES                L T P 3 0 0

UNIT I ­ INTRODUCTION                                                                                                       (9)
Identification of plastics / rubber components in automobiles – function – selection criteria.

UNIT II ­ STRUCTURE­PROPERTY RELATIONSHIP OF RUBBER                             (9)
Resilience,   creep,   hysteresis   and   damping,   stability,   set   and   stress   relaxation,   behaviour   in
dynamic applications.

99
UNIT III ­ VIBRATION AND RUBBER SPRING                                                                 (9)
Principle  of vibration isolation – rubber mounts  – spring design – comparison with metallic
springs – shape factor and its effect – forced and free vibrations with damping – typical mounts,
compounding and manufacture.

UNIT IV­ FLUID SEALINGS AND FLEXIBLE COUPLINGS AND HOSES                    (9)
Seals for static and dynamic applications – effect of heat / oil ageing – frictional behaviour –
fundamental of sealability.

UNIT V ­ COMPOUNDING AND MANUFACTURE                                                (9)
Types of couplings – specification and selection – torque vs deflection relationships – brake fluid
/ hydraulic hoses, materials and manufacture.

TEXTBOOK
1. Freakley,P.K.,   and   Payne,A.R.,   Theory   and   Practice   of   Engineering   with   Rubber,
Applied Science Publishers Ltd.

REFERENCES
1. Hobel,E.F., Rubber Springs Design.
2. Blow,C.M. and Hepburn,C., Rubber Technology and Manufacture.

OPTIONAL ELECTIVE - II (VII SEM)

AE0701                        COMBUSTION AND HEAT TRANSFER                           L T P 3 0 0

OBJECTIVES:

UNIT I – INTRODUCTION                    (9)
Combustion in premixed and diffusion flames, combustion process in IC Engines. 

UNIT II ­ COMBUSTION IN SI ENGINES                                                                            (9)

100
Stages  of combustion in SI engines, flame  propagation, rate  of pressure rise, cycle  to cycle
variation, abnormal combustion. Theories of detonation, effect of engine operating variables on
combustion.

UNIT III ­ COMBUSTION IN CI ENGINES                                                                          (9)
Droplet and spray combustion theory, stages of combustion, delay period, peak pressure, heat
release, gas temperature, diesel Knock.

UNIT IV ­ HEAT TRANSFER IN IC ENGINES                                                                    (9)
Basic   definitions,   conductive   heat   transfer,   convective   heat   transfer,   radiative   heat   transfer.
Temperature distribution and thermal stresses in piston, cylinder linear, cylinder head, fins and
valves. Heat transfer correlations for engines. Fin design, radiators and oil coolers.

UNIT V ­ EXPERIMENTAL TECHNIQUES                    (9)
Photographic   studies   of   combustion   processes,   pressure­crank   angle   diagram   in   SI   and   CI
engines. Temperature measurement in piston, cylinder liner, cylinder head and engine valves. In
cylinder flow measurement techniques.

TEXT BOOKS:
1. Heywood J B, “Internal Combustion Engine Fundamentals”, McGraw Hill Book Co., USA,
1995.
2.   Ganesan  V,   “Internal   Combustion   Engineering”,   Tata   McGraw   Hill   Publishing   Co.,  New
Delhi, 2003.

REFERENCES:
1.   Spalding   D   B,   “Some   Fundamentals   of   Combustion”,   Butterworth   Science   Publications,
London, 1985.
2. Holmaan J P, “Heat Transfer “, Tata McGraw Hill Publishing Co., New Delhi, 2000.

AEO702                                            ALTERNATE FUELS                                       L T P 3 0 0

UNIT I – INTRODUCTION                                                                                                      (9)
Need for alternate fuel, availability and properties of alternate fuels, general use of alcohols,
LPG, hydrogen, ammonia, CNG and LNG, vegetable oils and biogas, merits and demerits of
various alternate fuels.

101
UNIT II – ALCOHOLS                                                                                                              (9)
Properties as engine fuel, alcohols and gasoline blends, performance in SI engine, methanol and
gasoline blends, combustion characteristics in CI engines, emission characteristics, DME, DEE
properties performance analysis, performance in SI & CI Engines. (11)

UNIT III ­ GASEOUS FUELS                                                                                                   (9)
Availability   of   CNG,   properties,   modification   required   to   use   in   engines,   performance   and
emission characteristics of CNG using LPG in SI & CI engines, performance and emission of
LPG. Hydrogen, storage and handling, performance and safety aspects. (12)

UNIT   IV   ­   BIO­FUELS
(9)
Various   vegetable   oils   for   engines,   esterification,   performance   in   engines,   performance   and
emission characteristics, bio diesel and its characteristics. (10)

TEXT BOOKS:
1. Richard L.Bechfold, “Alternative Fuels Guide Book”, SAE International, Warrendale, 1997.
2. “Automobiles and pollution” SAE Transaction, 1995.

REFERENCES:
1. “Alcohols as motor fuels progress in technology”, Series No.19, SAE Publication, USA, 1980.
2. “Proceedings  of the International  Conference on Automotive  and Fuel Technology”, SAE
INDIA, 2004.
3. Nagpal, Power Plant Engineering, Khanna Publishers, 1991.
2. Alcohols and motor fuels progress in technology, Series No.19, SAE Publication
USA 1980.
4. SAE Paper Nos.840367, 841156, 841333, 841334.
5. The properties and performance of modern alternate fuels – SAE Paper
No.841210.
6. Ramalingam. K.K., Internal combustion engine, scitech publications, Chennai,
2003.
7. Maheswar Dayal, Energy today & tomorrow, I & B Horishr India, 1982.
8. Bechtold,R.L., Alternative Fuels Guide Book, SAE, 1997.

AEO703                                    FUEL CELL TECHNOLOGY                                 LT P 3 0 0 

OBJECTIVES:

102
UNIT I ­ INTRODUCTION AND THERMODYNAMICS                                                    (9)
Introduction:  Basic   operating   principles   –   Historical   highlights   –   Classification.
Thermodynamics:  Electrochemical   energy   conversion   –   Theoretical   efficiency   –   Factors
affecting electrochemical energy conversion.

UNIT II ­ ELECTRODE KINETICS                                                                                        (9)
Electrode   double   layer   –   Electrolyte   double   layer   –   Double   layer   models   (Helmoltz   model,
Gouy­Chapman Model, Stern model, Grahame model – Bockris, Devenathan and Muller model,
and chemical models) – Solid metallic electrode – Semiconductor electrode – Specific adsorption
– Zero potential.

UNIT III ­ ALKALINE FUEL CELLS AND PHOSPHORIC ACID FUEL CELLS          (9)
Alkaline Fuel Cells:  Working principle – Components  – Modules and stacks – Performance
characteristics (power density, space applications, atmospheric pressure cells) – Limitations and
Research and Development challenges – System issues – Ammonia as fuel.  Phosphoric Acid
Fuel Cells:  Cell reactions – Electrodes (stability of catalysts, electrode fabrication – fuel cell
performance) – Stacks and systems.

UNIT IV ­ SOLID OXIDE FUEL CELLS AND MOLTEN CARBONATE FUEL CELLS
       (9)
Solid   Oxide   Fuel   Cell:  Principle   of   operation   ­   Benefits   and   limitations   –   Cell   components
(electrolytes,  zirconia  systems, ceria based electrolytes, perovskite­based systems) – Cathode
materials – Anode materials – Interconnects – Fuel reactions –Configurations and performance
(tubular, monolithic,  planar) – Environmental impact – Applications.  Molten Carbonate Fuel
Cell:  General principle – Components (electrolyte and matrix, cathode and anode materials) –
Electrode reactions – Life time.

UNIT   V   ­   DIRECT   METHANOL   FUEL   CELLS   AND   PROTON   EXCHANGE


MEMBRANE FUEL CELLS        (9)
Direct  Methanol   Fuel  Cells:  Operating  principle   –  Noble   metal  issue  –  Electro­oxidation  of
methanol   (catalysts,   oxygen   electro­reduction,   electrolyte,   non­catalytic   aspects)   ­   Methanol
crossover – Catalyst optimization – Vapor feed versus liquid feed cells. 
Proton   Exchange   Membrane   Fuel   Cells:  Operating   principle   (membranes,   electrodes   and
electrolysis,   optimization   of   membrane   and   electrode   assembly,   impurities)   –   Technology
development (single cell and stacks, composite plates) – Fuel processing – Modeling studies

103
(membrane, electrode, membrane­electrode assembly, fuel cell, stack and system) – Technology
development and applications.

TEXT BOOKS:
1. Viswanathan, B. and Aulice Scibioh, M., Fuel Cells Principles and Applications, Universities
Press (India) Pvt. Ltd., Hyderabad, 2006.
2. Hoogers, G. Edr., Fuel Cell Technology Handbook, CRC Press, Washington D.C., 2003.

REFERENCE BOOKS:
1. Larminie, J. and Dicks, A.,  Fuel Systems Explained,  John Wiley & Sons, Ltd., New York,
2001.
2. O’Hayre, R., Suk­Woncha, Whitney Colella, Prinz, F.B., Fuel Cell Fundamentals, John Wiley
& Sons, New York, 2006.
3. Pukushpan, J.T., Stctanopoulon, A.G., Peng, H., Fuel Cell Power Systems, Springer, 2006.

SELF STUDY ELECTIVE - I (VIII SEM)

AE801                  PROCESS PLANNING AND COST ESTIMATION                  L T P 3 0 0

OBJECTIVES:

UNIT I – PROCESS PLANNING                                                                                             (9)
PROCESS   PLANNING­   Introduction­   Place   of   process   planning­economics­   Process   &
Production   Planning,   Process   Planning   &   Concurrent   Engineering­Types   of   production­
standardization­ Production design & selection.

DESIGN   AND   CONCEPTS   OF   PROCESS   PLAN:   Selection   of   processes,   tools,   cutting


parameters   &   machine   tools­   Jigs   and   Fixtures   ­   Grouping   of   processes­   Sequencing   of
operations­   Selecting   primary   manufacturing   processes   for   rough   &   refined   needs­   Process
capability, Process Charts.

UNIT II ­ MANUAL AND COMPUTER AIDED PROCESS PLANNING                          (9)
MANUAL   AND   COMPUTER   AIDED   PROCESS   PLANNING:   Retrieval   type/variant
approach, group technology – generative approach, logics decision tress and tables, axiomatic
approach – AI expert systems – feature recognition – applications.

104
ESTIMATING   AND   COSTING:   Concepts,   differences,   different   costing   methods   –
classification of costs – cost gridproblems.

UNIT III ­ DIRECT AND INDIRECT COST COMPONENTS                                            (9)
Labour cost–direct, indirect–estimation–labour norms–time study rating – labour cost variances;
material   cost–direct,   indirect–estimation–material   issue   valuation   –   material   cost   variances–
problems. Overhead cost ­ Elements – factory, administrative, sales and distribution expenses–
methods of absorbing overheads – Direct Labour, Direct Material, Machine Hour Rate methods
– depreciation – methods –accounting for service department expenses – problems.

UNIT IV ­ COST CALCULATIONS                                                                                        (9)
Machined   components–welded   components,   forged   components,   powder   metallurgy   parts,
calculation of sales cost, case studies, use of computers in cost estimation, cost of rejection.
OPTIMUM   MACHINING   CONDITIONS:   Taylor’s   equation,   deriving   the   equation   for
optimum   economic   cutting   velocity–   selection   of   cutting   speed   for   optimum   cost,   problems
process capability analysis.

UNIT V ­ BREAK EVEN ANALYSIS AND COST MANAGEMENT                                 (9)
BREAK EVEN ANALYSIS: Concept, make or buy decision, assumptions, merits and demerits
of break even analysis. Applications. Linear, multi product break­even analysis.
COST   MANAGEMENT:   Learning   curves,   product   life   cycle   cost   analysis   ­Tools   and
techniques–activity based costing ­ concepts, cost drivers; introduction to target costing ­ need
and applications.

TEXT BOOKS:
1.   Kannappan   D,   “Mechanical   Estimating   and   Costing”,   Tata   McGraw   Hill   Publishing   Co.
Ltd.,New Delhi, 2003
2. Frederic C Jelen and James H Black, “Cost and Optimization Engineering”, McGraw Hill
International Book
Company, New Delhi, 1983.
3. Banga T R and Sharma S C, “Mechanical Estimating and Costing”, Khanna Publishers, New
Delhi, 2002.
4. Kesavon R and others, “Process Planning and Cost Estimation”, New Age International (P)
Ltd., Chennai, 2005.

REFERENCES:
1. Samuel Eilon, “Elements of Production Planning and Control”, MacMillan, London, 1985.

105
2.   ASME,   “Manufacturing   Planning   and   Estimation­Hand   Book”,   McGraw   Hill,   Inc.,   New
Delhi, 1963.
3. Haslehurst M, “Manufacturing Technology”, ELBS, 1985.
4. Gideon Halevi and Roland D.Weill,” Principles of Process Planning “, CHAPMAN & HALL,
UK,1995.
5.   Thomas   E.Vollmann   et   all,   “Manufacturing   Planning   and   Control   Systems“,   Galgotia
Publications (P)Ltd.,Delhi ­ 2,1998.

AE802                             TOTAL QUALITY MANAGEMENT                               L T P 3 0 0

OBJECTIVES:
1. To understand the Total Quality Management concept and principles and the various tools
available to achieve Total Quality Management.
2. To understand the statistical approach for quality control.
3. To study ISO and QS certification process and its need for the industries.

UNIT I – INTRODUCTION (9)


Definition of Quality – Dimensions of Quality, Quality Planning – Quality costs – Analysis
Techniques for Quality Costs – Basic concepts of Total Quality Management – Historical Review
– Principles of TQM- Leadership – Concepts- Role of Senior Management – Quality Council –
Quality Statements – Strategic Planning – Deming Philosophy – Barriers to TQM
Implementation.

UNIT II – TQM PRINCIPLES (9)


Customer satisfaction – Customer Perception of Quality – Customer Complaints – Service
Quality – Customer Retention – Employee Involvement – Motivation- Empowerment – Teams –
Recognition and Reward – Performance Appraisal- Benefits- Continuous Process Improvement –
Juran Trilogy- PDSA Cycle- 5S- Kaizen- Supplier Partnership – Partnering- sourcing- Supplier
Selection- Supplier Rating- Relationship Development- Performance Measures – Basic
Concepts- Strategy- Performance Measure.

UNIT III – STATISTICAL PROCESS CONTROL AND SIX SIGMA (9)


The seven tools of quality – Statistical Fundamentals – Measures of central Tendency and
Dispersion – Population and Sample – Normal Curve – Control Charts for variables and
attributes – Process capability – Concept of six sigma – Historical perspective on six sigma –
DMAIC Methodology - Design for Six Sigma - Applications - New seven Management tools.

UNIT IV – TQM TOOLS (9)


Benchmarking – Reasons to Benchmark- Benchmarking Process- Quality Function Deployment
(QFD) – House of Quality- QFD Process- Benefits- Taguchi Quality Loss Function- Total
Productive Maintenance (TPM) – Concept- Improvement Needs and FMEA – Stages of FMEA.

UNIT V – QUALITY SYSTEMS (9)

106
Need for ISO 9000 and Other Quality Systems- ISO 9000:2000 Quality System – Elements-
Implementation of Quality System- Documentation- Quality Auditing- TS 16949- ISO 14000 –
Concept- Requirements and Benefits.

REFERENCES:
1. Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education, Inc. 2003.
(Indian reprint 2004). ISBN 81–297–0260–6.
2. James R.Evans & William M.Lidsay, “The Management and Control of Quality”, (5 th
Edition), South–Western (Thomson Learning), 2002 (ISBN 0–324–06680–5).
3. Feigenbaum.A.V. “Total Quality Management”, McGraw Hill, 1991.
4. Oakland.J.S. “Total Quality Management”, Butterworth – Hcinemann Ltd., Oxford. 1989.
5. Narayana V. and Sreenivasan, N.S. “Quality Management – Concepts and Tasks”, New Age
International 1996.

AE803 PROFESSIONAL ETHICS IN ENGINEERING LT P3 0 0

OBJECTIVES:
1. To create an awareness on engineering ethics and human values.
2. To instil moral and social values and loyalty .
3. To appreciate the rights of others.

UNIT I -ENGINEERING ETHICS (9)


Senses of ‘Engineering Ethics’ – Variety of moral issues – Types of inquiry – Moral dilemmas –
Moral Autonomy – Kohlberg’s theory – Gilligan’s theory – Consensus and Controversy –
Professions and Professionalism – Professional Ideals and Virtues – Uses of Ethical Theories

UNIT II -ENGINEERING AS SOCIAL EXPERIMENTATION (9)


Engineering as Experimentation – Engineers as responsible Experimenters – Research Ethics -
Codes of Ethics – Industrial Standards - A Balanced Outlook on Law – The Challenger Case
Study

UNIT III- ENGINEER’S RESPONSIBILITY FOR SAFETY (9)


Safety and Risk – Assessment of Safety and Risk – Risk Benefit Analysis – Reducing Risk – The
Government Regulator’s Approach to Risk - Chernobyl Case Studies and Bhopal

UNIT IV- RESPONSIBILITIES AND RIGHTS (9)


Collegiality and Loyalty – Respect for Authority – Collective Bargaining – Confidentiality –
Conflicts of Interest – Occupational Crime – Professional Rights – Employee Rights –
Intellectual Property Rights (IPR) – Discrimination

UNIT V -GLOBAL ISSUES (9)


Multinational Corporations – Business Ethics - Environmental Ethics – Computer Ethics - Role
in Technological Development – Weapons Development – Engineers as Managers – Consulting

107
Engineers – Engineers as Expert Witnesses and Advisors – Honesty – Moral Leadership –
Sample Code of Conduct

REFERENCES:

1. Mike Martin and Roland Schinzinger, “Ethics in Engineering”, McGraw Hill, New York
(2005).
2. Charles E Harris, Michael S Pritchard and Michael J Rabins, “Engineering Ethics –
Concepts and Cases”, Thompson Learning, (2000).
Charles D Fleddermann, “Engineering Ethics”, Prentice Hall, New Mexico, (1999).
3. John R Boatright, “Ethics and the Conduct of Business”, Pearson Education, (2003)
4. Edmund G Seebauer and Robert L Barry, “Fundamentals of Ethics for Scientists and
Engineers”, Oxford University Press, (2001)
5. Prof. (Col) P S Bajaj and Dr. Raj Agrawal, “Business Ethics – An Indian Perspective”,
Biztantra, New Delhi, (2004)
6. David Ermann and Michele S Shauf, “Computers, Ethics and Society”, Oxford
University Press, (2003)
OPTIONAL ELECTIVE - III (VIII SEM)

AEO801      PRODUCT DEVELOPMENT AND MANUFACTUREING    L T P 3 0 0

OBJECTIVES:

UNIT I ­ PRODUCT ANALYSIS
Consumer ­ industrial products, demand and quality of production, life cycle, cost, quality and
service aspects. Component classification, make or buy decision. group technology, introduction
to concurrent engineering. (5)
LATEST   TRENDS   IN   PRODUCT   DEVELOPMENT:  Internet,   collaborative   product
commerce, concept, functionalities and implementation, software for CPC. (5)
PROTOTYPE   PRODUCTION:  Prototype   development,   assembly   and   testing,   analysis   for
production and quality. Introduction to rapid prototyping. (4)
ENGINEERING MATERIALS: Use of standard sections and components, review of different
materials  and its  properties  like  machinability,  hardenability,  weldability,  formability,  use of
standard assembly (sub modular assembly). (4)
ASSEMBLY   AND   FINISHING   TECHNIQUES:  Types   of   fasteners,   types   of   joints.
Assembling methods­site assembly (ship building), group assembly and line assembly. (4)
MANUFACTURE OF CYLINDRICAL COMPONENTS: Components like pins, shafts, hubs
and wheels, use of turret, automatic and numerical control turning centres. (4)

108
MANUFACTURE   OF   PRISMATIC   COMPONENTS:  Methods   of   loading,   holding,
sequence of operations, inspection of gear box body, headstock, gear pump body. Applications in
milling machines, special purpose machines, transfer lines and machining centres. (6)
MANUFACTURING OF COMPONENTS BY FORMING:  Need for forming process, die
casting,   injection   molding,   extrusion   and   cold   heading   with   examples   of   components.
Manufacturing of sheet metal components. Selection of press, selection of material for blanking
and piercing dies, manufacturing of components like circlip, cups, control panel and cabinets. (6)

PRODUCTION   OF   HEAVY   COMPONENTS:  Casting   (pit   molding)   and   fabrication   of


components like machine tool parts, pressure vessels, scooter frame and press frames. (4)

TEXT BOOKS:
1. Chitale A K and Gupta R C, “Product Design and Manufacture”, Prentice Hall of India, New
Delhi, 1997.
2. Rod Black, “Design and Manufacture  ­ An Integrated  Approach” ­ Macmillan  Publishing
Company, London, 1996.

REFERENCE:
1.   Michael   P   Groover,   “Automation,   Production   System   and   Computer   Integrated
Manufacturing”, Prentice Hall, New
Jersey, 1980.

AEO802 COMPOSITE MATERIALS LT P3 0 0

OBJECTIVES:

1. To understand the fundamentals of composite material strength and its mechanical behavior
Understanding the analysis of fiber reinforced Laminate design for different combinations of
plies with different orientations of the fiber.

2. Thermo-mechanical behavior and study of residual stresses in Laminates during processing.


Implementation of Classical Laminate Theory (CLT) to study and analysis for residual
stresses in an isotropic layered structure such as electronic chips.

UNIT I - INTRODUCTION- LAMINA CONSTITUTIVE EQUATIONS &


MANUFACTURING (9)
Definition –Need – General Characteristics- Applications. Fibers – Glass- Carbon- Ceramic and
Aramid fibers. Matrices – Polymer- Graphite- Ceramic and Metal Matrices – Characteristics of
fibers and matrices. Lamina Constitutive Equations: Lamina Assumptions – Macroscopic

109
Viewpoint. Generalized Hooke’s Law. Reduction to Homogeneous Orthotropic Lamina –
Isotropic limit case- Orthotropic Stiffness matrix (Qij)- Typical Commercial material properties-
Rule of Mixtures. Generally Orthotropic Lamina –Transformation Matrix- Transformed
Stiffness. Manufacturing: Bag Moulding – Compression Moulding – Pultrusion – Filament
Winding – Other Manufacturing Processes

UNIT II - FLAT PLATE LAMINATE CONSTITUTE EQUATIONS (9)


Definition of stress and Moment Resultants. Strain Displacement relations. Basic Assumptions of
Laminated anisotropic plates. Laminate Constitutive Equations – Coupling Interactions-
Balanced Laminates- Symmetric Laminates- Angle Ply Laminates- Cross Ply Laminates.
Laminate Structural Moduli. Evaluation of Lamina Properties from Laminate Tests. Quasi-
Isotropic Laminates. Determination of Lamina stresses within Laminates.

UNIT III - LAMINA STRENGTH ANALYSIS (9)


Introduction - Maximum Stress and Strain Criteria. Von-Misses Yield criterion for Isotropic
Materials. Generalized Hill’s Criterion for Anisotropic materials. Tsai-Hill’s Failure Criterion for
Composites. Tensor Polynomial (Tsai-Wu) Failure criterion. Prediction of laminate Failure

UNIT IV - THERMAL ANALYSIS (9)


Assumption of Constant C.T.E’s. Modification of Hooke’s Law. Modification of Laminate
Constitutive Equations. Orthotropic Lamina C.T.E’s. C.T.E’s for special Laminate
Configurations – Unidirectional- Off-axis- Symmetric Balanced Laminates- Zero C.T.E
laminates- Thermally Quasi-Isotropic Laminates

UNIT V - ANALYSIS OF LAMINATED FLAT PLATES (9)


Equilibrium Equations of Motion. Energy Formulations. Static Bending Analysis. Buckling
Analysis. Free Vibrations – Natural Frequencies.

REFERENCES:
1. Gibson R.F., Principles of Composite Material Mechanics, McGraw-Hill, 1994, Second
Edition - CRC press in progress.
2. Hyer, M.W., “Stress Analysis of Fiber – Reinforced Composite Materials”, McGraw- Hill,
1998.
3. Issac M. Daniel and Ori Ishai, “Engineering Mechanics of Composite Materials”, Oxford
University Press-2006, First Indian Edition - 2007
4. Mallick, P.K., Fiber –”Reinforced Composites: Materials, Manufacturing and Design”, Maneel
Dekker Inc, 1993.
5. Halpin, J.C., “Primer on Composite Materials, Analysis”, Techomic Publishing Co., 1984.
6. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber Composites”, John
Wiley and Sons, New York, 1990.
7. Mallick, P.K. and Newman, S., (edition), “Composite Materials Technology: Processes and
Properties”, Hansen Publisher, Munish, 1990.

AEO803                          COMMERCIAL FLEET OPERATIONS                         L T P 3 0 0

110
OBJECTIVES:

UNIT I ­ THE CONCEPT OF TRANSPORT                                                                          (9)
The means of transport, classifications, road transport ­ advantages of road transport, advantages
of motor transport, motor transport in India ­ types of road & their features.

UNIT II ­ TRANSIT OPERATION                                                                                          (9)
Route planning ­ route location, stop location, route schedules, vehicle and labour scheduling,
traffic control ­ traffic signals, signal timing, freeway control systems.

UNIT III ­ FORMS OF OWNERSHIP                                                                                     (9)
FORMS OF OWNERSHIP: Sole proprietorship, partnership, private limited company, public
limited company, statutory company, local authority undertaking / municipal transport company,
joint venture.
COSTS & FARES: Operating costs & types of vehicles ­ production economics, requirement of
buses & frequency, garages & bus stations, garage organisation, construction of bus station.

UNIT IV ­ VEHICLE MAINTENANCE AND GARAGE MANAGEMENT                      (9)
VEHICLE MAINTENANCE: Objectives, breakdown maintenance, preventive maintenance, tyre
maintenance tips, tyre failures, fuel saving techniques.
GARAGE MANAGEMENT: Garage administration, types of garages, one spanner, two spanner,
three spanner, break down truck symbol, government approved workshops ­ tools.

UNIT V ­ LEGAL ASPECTS                                                                                                     (9)
Motor vehicle  act­  registration,  necessity  of permits,  insurance, test  of competence  to drive,
mistake / offences for which a driver can be punished, adult workers ­ hours of work, running
time, split duty, journey time, round journey time, layover, frequency.

TEXT BOOK:
1. John Dolu, manage "Fleet management ", McGraw­Hill Co., 1984.
2.
REFERENCES:
1. Government Publication, "The Motor vehicle Act ", 1989.
2. Kitchin L D, "Bus operation ", llliffe and Sons Ltd., London, III Edition, 1992.

111
112

You might also like