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FINAL DRAWINGS

FOR
CENTRIFUGAL SEPARATOR
HULL No.: 1832

CUSTOMER: HHI DATE: 2007-10-15


Alfa Laval

FINAL DRAWINGS LIST


CUSTOMER : Hyundai Heavy Industries Co., Ltd.

HULL NO : 1832

Separator Type : SA 871(H.F.O), SA 836(M/E L.O) and PA625 (G/E L.O)

No Description Document No. Remark

Ⅰ Separator equipment specification EQUIPSPE Page 1

Ⅱ Separator SA871 Page 2

1 System Data 570290 Page 3

2 Flow chart (H.F.O) 568110 Page 4

3 Mounting drawing 568088 Page 5

4 Equipment specification 569592-02 Page 6

5 Technical data sheet - Page 7

6 Dimension drawing 564146 Page 8

7 Foundation drawing 565928 Page 9

8 Electric motor 563666 Page 10 ~ 11

Ⅲ Separator SA836 Page 12

1 System Data 570290 Page 13

2 Flow chart (M/E L.O) 568110 Page 14

3 Mounting drawing 567986 Page 15

4 Equipment specification 568321-02 Page 16

5 Technical data sheet - Page 17

6 Dimension drawing 561693 Page 18

7 Foundation drawing 561726 Page 19 ~ 20

8 Electric motor 561356 Page 20 ~ 21

Ⅳ Ancillary parts for SA871/SA836 Page 22

1 Valve block water 567940 Page 23

2 Valve block water - Description VBW Page 24

3 Dimension drawing, Valve block water 1765927 Page 25

4 Dimension drawing, Flexible connection - water 1765936 Page 26

5 Dimension drawing, Flexible connection - water 1765937 Page 27

6 Dimension drawing, Valve block air 1765928 Page 28

Dept Date Drawn Checked Approved

Marine & Diesel 071015 NZG


No Description Document No. Remark

7 Valve block air - Description VBA Page 29

8 Valve block air 568048 Page 29

9 Dimension drawing, Flexible connection, air 1763911 Page 30

10 Valve block oil(SA871) 567854 Page 31

11 Valve block oil - Description(SA871) VBO Page 32

12 Valve block oil(SA836) 567802 Page 33

13 Valve block oil - Description(SA836) VBO Page 34

14 Dimension drawing, Valve block oil(SA836) 565066 Page 35

15 Dimension drawing, Valve block oil(SA871) 568054 Page 36

16 Valve assembly 1766444 Page 37

17 Water transducer MT50 1764185 Page 38

18 Pneumatic change-over valve 1764733 Page 39

19 Needle valve 1763903 Page 40

20 Pressure gauge 543054 Page 41

21 Ball valve 569304 Page 42

22 Temperature sensor with spring pocket 1764439 Page 43

23 Non return valve 1766102 Page 44

24 Shut off valve 1764621 Page 45

25 Pressure transmitter 1765897 Page 46

26 Flexible hose, water 1765934 Page 47

27 EPC-50 control unit 568304 Page 48

28 Cable connection for starter 7419979 Page 49

29 Electrical system layout 568029 Page 50

30 Interconnection diagram, control unit 568030 Page 51 ~ 53

Ⅴ Separator PA625 Page 54

1 System Data Page 55

2 Flow chart (G/E L.O) 573719 Page 56

3 Mounting drawing 573533 Page 57

4 Equipment specification 574123 Page 58

5 Technical data sheet - Page 59

6 Dimension drawing 565298 Page 60

Dept Date Drawn Checked Approved

Marine & Diesel 071015 NZG


No Description Document No. Remark

7 Foundation drawing 567099 Page 61

8 Electric motor 551821 Page 62 ~ 63

Ⅵ Ancillary parts for PA625 Page 64

1 Valve block water 567940 Page 65

2 Valve block water - Description VBW Page 66

3 Dimension drawing, Valve block water 1765927 Page 67

4 Dimension drawing, Flexible hose - water 1765934 Page 68

5 Dimension drawing, Flexible connection - water 1765937 Page 69

6 Oil Ancillary kit 574090 Page 70

7 Temperature sensor with spring pocket 1764439 Page 71

8 Pneumatic change-over valve 1764733 Page 72

9 3-way electric solenoid valve 574409 Page 73

10 Flexible hose 573695 Page 74

11 Pressure transmitter 574840 Page 75

12 Needle valve 1763903 Page 76

13 EPC-50 control unit 568304 Page 77

14 Cable connection for starter 7419982 Page 78

15 Electrical system layout 571357 Page 79

16 Interconnection diagram, control unit 571072 Page 80 ~ 82

17 Water pressure reducing valve Page 83 ~ 84

18 Emergency stop enclosed 1763946 Page 85

19 Tool box 558533 Page 86

Ⅶ Spares, tools & accessory Page 87

1 Commissioing kit for SA871 576452-06 Page 88

2 Tools list for SA871 561614-18 Page 89

3 Accessory list SA871AC Page 90

4 Commissioing kit for SA836 576452-02 Page 91

5 Tools list for SA836 561614-14 Page 92

6 Accessory list SA836AC Page 93

7 Commissioing kit for PA625 576452-09 Page 94

8 Tools list for PA625 561614-12 Page 95

Dept Date Drawn Checked Approved

Marine & Diesel 071015 NZG


No Description Document No. Remark

9 Accessory list PA625AC Page 96

10 Spare part list(Motor bearing of separator) Page 97

Dept Date Drawn Checked Approved

Marine & Diesel 071015 NZG


SEPARATOR
EQUIPMENT SPECIFICATION
CUSTOMER : Hyundai Heavy Industries Co., Ltd.
HULL NO : 1832
CLASS SOCIETY : LR

Application HFO M/E LO G/E LO


Type SA871 SA836 PA625
Set/ship 3 2 2

Separator capacity 7,100 L/H 4,400 L/H 1,600 L/H


Oil type 600 cst/50 deg C SAE # 30 SAE # 30
Separation Temp. 98 deg C 90 deg C 95 deg C
Oil feed pump Yard Supply Yard Supply Yard Supply
Motor starter Yard Supply Yard Supply Yard Supply

Practical delivery head 20M 20M 20M


discharge pump type PARING DISC PARING DISC PARING DISC

Motor KW x RPM 26.5 x 3520 8.6 x 3430 6.4 x 3400


(Maker: ABB ) VxHz 440 x 60 440 x 60 440 x 60
Art No. 563666-10 561356-10 565595-11
Paint color Separator 7.5 BG 7/2 7.5 BG 7/2 7.5 BG 7/2
EPC 50 RAL 7032 RAL 7032 RAL 7032
Dimensioned DWG No. 564146 561693 574932
Technical data sheet No. - - -
Commissioning Kit DOC. No 576452-06 576452-02 576452-09
Set 3 2 2
- - -

Tools DOC. No. 561614-18 561614-14 561614-12


Set 1 1 1

Tool box DOC. No 558533-82 558533-81 558533-81


Set 1 1 1

Accessory DOC. No. SA871AC SA836AC PA625AC


part Set 3 2 2

Ancillary Kit DOC. No. SA871EQ SA836EQ PA625EQ


Part List Set 3 2 2

Page 1
SEPARATOR FOR HFO

SA871

Page 2
System Data for HFO (SA871) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure:
Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Max.
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil
viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 871 15,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption 17,2 litres/discharge
(without make-up water) SA 871
Operating water density Max. 1000kg/m³
Operating water flow SA 871 11,0 L/min (SV 10 displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup 29 kW
SA 871
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation 50 m
unit
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54

Page 3
Page 4
Page 5
Equipment for Separation System SA 871 Spec. No 569592-02

Item Qty Article No. Name Remarks


1 1 881206-03-02 Separator S 871 --
1 1817361-02 System Manual English
2 1 567940-04 Valve Block Water --
3 1 568048-02 Valve Block Air --
4 1 567854-18 Valve Block Oil HFO
5 1 568571-12 Sludge Outlet kit JIS *
6 1 568303-02 Control Unit
7 1 568307-01 Set of labels --
20 1 558533-82 Tool Box --
1 1763946-01 Emergency stop enclosed Loose supply

Page 6
Technical Data for S871

Sludge and water space 15.4 litres


Sludge volume 6.8 litres
Electric motor, size 26.5 kW
Power consumption
Idling 6.5 kW
Max 21.5 kW
Revolutions The prescribed revolutions of the bowl, which must
not be exceeded, is stamped on the name plate of
the machine.
Table of rpm at 60 Hz

Bowl speed 6120


Motor speed 3600

Running up time min. 2.5, max. 3.0 minutes


Stopping time min. 35, max. 42 minutes
Bowl liquid volume 16.7 litres
Lube oil in frame 6.0 litres
Bowl material AL 111 2377-02
Weight 1140 kg
Complete separator denomination PX 211 UFT-21
Art. No. S 871 881206-03-02

Page 7
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators


MDPC Acrobat Enclosure
11.1.1.1 Dimension drawing, S 871

Ref. 564146 Rev. 1

Marine & Diesel Product Catalogue Page: 1/1


Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 8
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators


MDPC Acrobat Enclosure
11.1.1.1 Foundation drawing, S 871

Ref. 565928 Rev. 0

Marine & Diesel Product Catalogue Page: 1/1


Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 9
Electric motor for SA871, 23-26,5 kW, 2920-3530 rpm

Dimension Drawing

REF. 563666, REV. 4

Page 10
Technical data for SA871

Type M3AA 180 M


Size 180 M
Starting current Increasing from 39A to 48A during 3 minutes starting
Mechanical power at drive end 19.5 kW
Winding heating capacity 36V/830VA/270W, calc. current 15.4A
Poles 2
Insulation Class F
Bearings 63 10 - 2Z/C3
D-end 62 09 - 2Z/C3
N-end
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for 2 x M40 + M16 cable glands on
both sides
Weight 119 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 563666

Article No. kW * rpm Hz V A cos j Is Remarks


I
563666-10 26,5 3520 60 440 D 42,5 0,90 5,7

Page 11
SEPARATOR SA836

Page 12
System Data for M/E LO(SA836) Ref. no. 570290, rev. 3
Media Fuel oil and lube oils for diesel engines
Feed density, max. 1010 kg/m³ at 15°C in Alcap mode
Viscosity, max. 55cSt at 100°C (700cSt at 50°C)
Pressure:
Oil inlet Max. 2 bar
Oil outlet Min. 2,5 bar
Max.
Sludge outlet from separator Open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 100°C(Acc. to capacity table, depending on oil
viscosity)
Ambient temperature Min. +5°C, max. +55°C
Discharge volume SA 836 2,4 litres/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operating water temp. Min.+5°C, max.+55°C (unheated water)
Operating water consumption 3,7 litres/discharge
SA 836
Operating water density Max. 1000kg/m³
Operating water flow SA 836 1,6 L/min (displacement)
11,0 L/min (SV 15 opening)
2,8 L/min (SV 16 closing)
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x440V ± 10%
EPC supply voltage 230V ± 10%
Control voltage, operating 24 V AC
EPC supply, Frequency 60 Hz ± 5%
Power consumption, startup
SA 836 standard Max. 11 kW
Ambient temperature, EPC Max. 55 °C
Control cabinet max.distance from Separation 50 m
unit
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Control cabinet Enclosure class Min. IP 54

Page 13
Page 14
Page 15
Equipment for Separation System SA 836 Spec. No 567889-03

Item Qty Article No. Name Remarks


1 1 881202-02-03 Separator S 836 --
1 1817365-02 System Manual English
2 1 567940-02 Valve Block Water --
3 1 568048-01 Valve Block Air --
4 1 567802-06 Valve Block Oil
5 1 568571-04 Sludge Outlet kit JIS*
6 1 568303-02 Control Unit
7 1 568307-01 Set of labels
20 1 558533-81 Tool Box --
1 1763946-01 Emergency stop enclosed Loose supply

Page 16
Technical Data for S836

Sludge and water space 2.4 litres


Sludge volume 1.1 litres
Electric motor, size 8.6 kW
Power consumption
Idling 2.3 kW
Max 5.4 kW
Revolutions The prescribed revolutions of the bowl, which must
not be exceeded, is stamped on the name plate of
the machine.
Table of rpm at 60 Hz

Bowl speed 10668


Motor speed 3600

Running up time min. 1.5, max. 2.0 minutes


Stopping time min. 18, max. 25 minutes
Lube oil in frame 2.2 litres
Bowl material AL 111 2377-02
Weight 371 kg
Complete separator denomination PX 205 UFT-21
Art. No. S 836 881202-02-03

Page 17
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators


MDPC Acrobat Enclosure
11.1.1.1 Dimension Drawing S 836

Ref. 561693 Rev. 5


Marine & Diesel Product Catalogue Page: 1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 18
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 1 Separators - 1 S-separators


MDPC Acrobat Enclosure
11.1.1.1 Foundation drawing, S 836

Ref. 561726 Rev. 0

Marine & Diesel Product Catalogue Page: 1/1


Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 19
Electric motor for SA836, 7,5-8,6 kW, 2830-3430 rpm

Dimension Drawing

REF. 561356, REV. 4

Page 20
Technical data
Type M3AA 132 SB
Size 132 SB
Starting current Increasing from 15A to 19A during 2 minutes starting
Mechanical power at drive end 4.6 kW
Winding heating capacity 36V/290VA/85W, calc. current 5.4A
Poles 2
Insulation Class F
Bearings
D-end 62 08 - 2Z/C3
N-end 62 06 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M25 + M20 cable glands on
both sides
Weight 42 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 561356

Article No. kW * rpm Hz V A cos j Is Remarks


I
561356-10 8,6 3430 60 440 D 14,6 0,92 7,1

Page 21
ANCILLARY PARTS
for
SA871/SA836

Page 22
Valve Block, water for SA871/836 Spec. No. 567940-04/-02

REF. 567940, REV. 0

Item Qty Article No. Name Remarks


1 1 1765927-01 Valve block water --
2 1 1766037-02 Flow valve, 11.0 l/min For SA 871
1 1766037-07 Flow valve, 1.6 l/min For SA 836
3 1 1766037-02 Flow valve, 11.0 l/min --
4 1 1766037-03 Flow valve, 2.8 l/min --
5 3 551228-13 Connection for solenoid valve --
6 1 1767071-81 Non return valve kit For SA 871
1 1767071-80 Non return valve kit For SA 836
7 1 1766157-01 Quick coupling --
8 1 1765936-04 Flexible connection For SA 871
1 1765936-01 Flexible connection For SA 836
9 1 1765937-02 Flexible connection For SA 871
1 1765937-01 Flexible connection For SA 836

Page 23
Solenoid Valve Block, Water for SA871/SA836
Article No. Name Remarks
1765927-01 Valve block, water Voltage 24 V 60 Hz

Technical Data
Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material
Body: Brass
Resilients: NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing

Page 24
Dimension Drawing

REF. 1765927, REV. 9

Page 25
Page 26
Page 27
Solenoid Valve Block, Air (for SA871/SA836)

Dimension Drawing

REF. 1765928, REV. 3

Page 28
Media Air
Air pressure Max. 8,5 bar
Media temperature min. 10OC, max. 55OC
Power supply 24 V AC, 60 Hz
Power consumption nom. 6,3 W
Enclosure IP 65
Cable connection acc. to DIN 43 650-B
Orifice Ø1,2
Ambient temperature min. 10OC, max. 55OC
Material
Body Brass
Seals NBR (Buna-N)
Dimensions See dimension drawing above
Mounting style Upright as shown

Note! This is a complete Valve Block Air for SA871/SA836

REF. 568048, REV. 0

Basic Equipment for SA871 Spec. No. 568048-02


Item Qty Article No. Name Remarks
1 1 1765928-01 Valve Block
2 1 1763911-03 Flexible connection For SA871
1 1763911-02 Flexible connection For SA636
3 2 1763911-04 Flexible connection
4 3 551217-10 Spade connection

Page 29
Page 30
Complete Valve Block, Oil DN 40 (for SA871)

REF. 567854, REV. 2

Page 31
Basic Equipment for SA871 Spec. No. 567854-18

Item Qty Article No. Name Remarks


1 1 1766090-01 Valve Block
2 1 1764760-87 Water Transducer
3 1 1766444-02 Valve
4 2 569712-01 Rectangular connector
5 1 1762152-01 Angular Coupling
6 2 1766102-02 Non-Return Valve
7 1 1764733-06 Pneumatic Change Over Valve
8 1 1764621-01 Shut-Off Valve
9 1 1764011-01 Silencer
10 1 1763492-01 Elbow
11 2 1763780-03 Nipple
12 2 1765082-09 Nipple
13 2 1763903-03 Needle Nalve
14 2 1765897-01 Pressure Transmitter
15 2 1765911-01 Elbow
16 2 543054-05 Pressure Gauge, including
Ball valve (569304-01)
17 1 1764439-80 Temperature Sensor
18 1 1762672-01 Hexagon Plug
19 1 1766956-81 Connection Kit, oil only for 567854-18
20 3 1762751-10 Flange
21 1 1766811-06 Throttle Washer only for 567854-18
22 8 1765908-02 Gasket
23 1 53500472-02 Cable 19
24 1 1765934-01 Flexible connection
25 8 2210462-10 Screw
26 40 70490 Washer
27 8 2210462-33 Screw
28 16 221803-34 Nut
29 8 2210462-28 Screw
30 1 1761834-03 Copper Washer
31 2 1761834-06 Washer
32 1 569712-01 Rectangular connector
33 1 1765897-01 Pressure Transmitter
34 1 1763903-03 Needle Valve
35 1 1761834-06 Washer
36 1 1765082-09 Nipple
37 1 1761834-03 Copper Washer
38 4 53551716-02 Washer
39 2 53551716-02 Washer

Page 32
Complete Valve Block, Oil DN 25 (for SA836)

Yard supply

REF. 567802, REV. 3

Page 33
Basic Equipment for SA871 Spec. No. 567854-18

Item Qty Article No. Name Remarks


1 1 1766090-01 Valve Block
2 1 1764760-87 Water Transducer
3 1 1766444-02 Valve
4 2 569712-01 Rectangular connector
5 1 1762152-01 Angular Coupling
6 2 1766102-02 Non-Return Valve
7 1 1764733-06 Pneumatic Change Over Valve
8 1 1764621-01 Shut-Off Valve
9 1 1764011-01 Silencer
10 1 1763492-01 Elbow
11 2 1763780-03 Nipple
12 2 1765082-09 Nipple
13 2 1763903-03 Needle Nalve
14 2 1765897-01 Pressure Transmitter
15 2 1765911-01 Elbow
16 2 543054-05 Pressure Gauge, including
Ball valve (569304-01)
17 1 1764439-80 Temperature Sensor
18 1 1762672-01 Hexagon Plug
19 1 1766956-81 Connection Kit, oil only for 567854-18
20 3 1762751-10 Flange
21 1 1766811-06 Throttle Washer only for 567854-18
22 8 1765908-02 Gasket
23 1 53500472-02 Cable 19
24 1 1765934-01 Flexible connection
25 8 2210462-10 Screw
26 40 70490 Washer
27 8 2210462-33 Screw
28 16 221803-34 Nut
29 8 2210462-28 Screw
30 1 1761834-03 Copper Washer
31 2 1761834-06 Washer
32 1 569712-01 Rectangular connector
33 1 1765897-01 Pressure Transmitter
34 1 1763903-03 Needle Valve
35 1 1761834-06 Washer
36 1 1765082-09 Nipple
37 1 1761834-03 Copper Washer
38 4 53551716-02 Washer
39 2 53551716-02 Washer

Page 34
Page 35
Page 36
Page 37
Page 38
Page 39
Page 40
Page 41
Page 42
SA871/SA836
Page 43
Page 44
Shut-off Valve G 1/2 for SA871/836

REF. 1764621, REV. 1

Article No. Name


1764621-01 Normally closed valve

Technical Data
Media Water, oil
Operating media Air operated, 420 - 800 kPa (4,2 - 8 bar)
Material
Housing: Brass
Sealing: Viton rubber
Weight 1,1 kg
Dimensions See Dimension drawing
Mounting style Valve may be mounted in any position.

Page 45
Pressure Transmitter for SA871/836

REF. 1765897, REV. 4

Article No. Name Type


1765897-01 Pressure transmitter with contact 0-4 bar (relative)

Ambient temperature max. 85ºC


Media temp. with needle valve -25ºC to +120ºC
Pressure range (-01, -02) 0-6 bar relative
Pressure range (-03) 0-4 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg

Page 46
Flexible hose, water for SA871/836

REF. 1765934, REV. 3

Article No. Name Length (L)


1765934-01 Flexible hose, water 350+5

Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material
Hose Nitrile rubber with hose braide of galvanized steel wire
Connection Ni. plated brass
Gasket Fibre
Hose inner diam. Ø12

Page 47
Page 48
Page 49
(SA836/SA871)
Page 50
SA871, SA836
Page 51
Page 52
Page 53
SEPARATOR FOR G/E L.O

PA625

Page 54
System Data for G/E L.O, PA625
Media Fuel oil and lube oils for diesel engines
Feed density,max. 991kg/m³ at 15°C
Viscosity, max. 50 cSt av 100°C (600 cSt at 50°C)
Pressure:
- Oil inlet Max. 2 bar at separator inlet
- Oil outlet Max. delivery height 2.5 bar
- Sludge outlet from separator Open outlet
- Water outlet Open outlet
Separated water Max. 4 bar
Feed temperature, max. 100°C
Ambient temperature Min. +5°C, max. +55°C
Discharge volume 1.7 litre/discharge
Operating water pressure Min. 2 bar, max. 6 bar
Operation water temp. Min. +5°C, max. +55°C (unheated water)
Operating water consumption (without make- 2.9 litre/discharge
up water)
Make up water 1.1 litre/hour
Operating water flow to SV 10: 15 l/m
to SV 15: 11 l/m
to SV 16: 2.8 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Mains supply voltage 3x440 V ± 10%
EPC supply voltage (from starter) 230 V ± 10% A, max fuse 10 A
Control voltage, operating 24 V AC
Power consumption, startup 7.2 kW
Power consumption, idling/max. capacity 2.5 kW/4.9 kW
Frequency 50 or 60 Hz ± max. 5%
Enclosure class Min. IP 54
Storage time before use (with bowl removed) Max. 6 months
Storage temp. Min.+ 0°C, max. + 70°C
Storage humidity Relative humidity (RH) 10%- 95% Non Condensing
Service Intervals: Note! Regularly check connections.
Tighten if necessary.
- Separator Inspection every 4000 hours or 6 months operation
Overhaul every 12000 hours or 18 months operation

Page 55
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval

1 Oil Separators - 4 PA
MDPC Acrobat Enclosure
1.4.4 Flow chart, PA 625

Yard supply
Yard supply

Yard supply
Yard supply
Yard supply
Yard supply

yard supply

Yard supply
Yard supply

Yard supply

Ref. 573719 rev.0


Marine & Diesel Product Catalogue Page: 1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 56
Marine & Diesel Product Catalogue © Copyright 2005 Alfa Laval

1 Oil separators - 4 PA
MDPC Acrobat Enclosure
1.4 Mounting drawing, PA 625 JIS

220V AC

Yard supply

Yard supply
Yard supply
Yard supply
Yard supply

Yard supply

Ref. 573533 Rev. 3


Marine & Diesel Product Catalogue Page: 1/1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 57
Equipment for Separation System PA 625 Spec. No 574123-01
Item Qty Article No. Name Remarks
Per set Per ship
1 1 1 881201-04-01 Separator P 625 --
1 1 1817337-02 System Manual English
2 1 1 567940-08 Valve Block Water --
3 1 1 574090-81 Oil Ancillary ( LO ) JIS
4 1 1 573623-80 Discharge pipe JIS
5 1 1 568304-04 EPC 50 P-controller --
6 1 1 568307-02 Set of labels
7 1 1 558533-81 Tool Box --
1 1 1763946-01 Emergency stop enclosed Loose
supply

Page 58
Technical Data for P625

Sludge and water space 1.7 litres


Sludge volume 0.71 litres
Motor power
60 Hz 6.4 kW
Power consumption
Idling 2.5 kW
Max 4.9 kW
Revolutions The prescribed revolutions of the bowl, which must
not be exceeded, is stamped on the name plate of the
machine.
Table of rpm at 60 Hz

Bowl speed 12086


Motor speed 3600
Running up time min. 100, max. 120 seconds
Stopping time min. 18, max. 22 minutes
Lube oil in frame 1.7 litres
Bowl material AL 111 2377-02
Weight separator without motor 285 kg
Weight motor 33 kg
Bowl weight 37 kg
Complete separator denomination PX 204 SGT-21
Art. No. P 625 881201-04-02

Page 59
Marine & Diesel Product Catalogue ©Copyright 2005 Alfa Laval

11 Others- 1 Components - 1 Separators - 2 P-separators


MDPC Acrobat Enclosure
Dimension
11.1.1.2 Basic size drawing, P 625

Ref. 574932 rev. 1


Marine & Diesel Product Catalogue Page: 1/1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 60
Marine & Diesel Product Catalogue © Copyright 2003 Alfa Laval

11 Others - 1 Components - 1 Separators - 2 P-separators


MDPC Acrobat Enclosure
11.1.1.2 Foundation drawing, P 625

Ref. 567099 rev.0


Marine & Diesel Product Catalogue Page: 1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

Page 61
Electric motor for PA625, 5,5-6,4 kW, 2835-3400 rpm
Dimension Drawing

REF. 565595, REV. 7

Page 62
Technical data
Type M3AA 112 MB
Size 112 MB
Poles 2
Starting current Increasing from 12A to 15A during 2 minutes starting
Mechanical power at drive end 4.2 kW
Winding heating capacity 36V/150VA/50W, calc. current 2.8A
Insulation Class F
Bearings
D-end 6206 - 2Z/C3
N-end 6206 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M20 + M25 cable glands on
both sides
Weight 33 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 565595

Article No. kW * rpm Hz V A cos j Is Remarks


I
565595-11 6,4 3400 60 440 Y 10,5 0,93 7,7

Page 63
ANCILLARY PARTS
for
G/E L.O (PA625)

Page 64
Valve Block, water for PA 625 Spec. No. 567940-08

REF. 567940, REV. 0

Item Qty Article No. Name Remarks


01 1 1765927-01 Valve block, water --
02 1 1766037-09 Flow valve 15,0 l/min
03 1 1766037-02 Flow valve 11,0 l/min
04 1 1766037-03 Flow valve 2,8 l/min
05 3 551228-13 Connecting for Solenoid valve --
08 1 1765934-04 Flexible connection --
09 1 1765937-01 Flexible connection --

Page 65
Solenoid Valve Block, Water for PA625
Article No. Name Remarks
1765927-02 Valve block, water Voltage 24 V 50/60 Hz

Technical Data
Media Media, fresch water max. 10OC dH
Media temperature Min. 5OC, Max. 55OC
Water pressure 200-600 kPa (2-6 bar)
Ambient temp. Min. 10OC, Max. 55OC
Material
Body: Brass
Resilients: NBR (Buna - N)
Power consumption 6-9 Watts
Connection acc. to DIN 43 650 - A
Cable connection Pg 11 (for cable Ø9-Ø11
Enclosure IP 65
Mounting style Upright as shown
Weight 2,8 kg
Dimensions See dimension drawing

Page 66
Dimension Drawing

REF. 1765927, REV. 9

Page 67
Flexible hose, water for PA625

REF. 1765934, REV. 3

Article No. Name Length (L)


1765934-04 Flexible hose, water 1200+10

Technical Data
Media Water
Media temperature Max. 80°C
Media pressure Max. 15 bar
Material
Hose Nitrile rubber with hose braide of galvanized steel wire
Connection Ni. plated brass
Gasket Fibre
Hose inner diam. Ø12

Page 68
Page 69
Oil Ancillary Kit for PA625

REF. 574090, REV. 0

Oil Ancillary Kit Spec. No. 574090-81


Item Qty Article No. Name Remarks
1 1 1764439-80 Temperature sensor G 1/2
2 1 573699-81 3-way valve complete, DIN, including: DN25
- Pneumatic 3-way valve (1764733-02)
- 3-way electric valve (574409-01)
- Mounting parts
3 1 573690-80 Connection flange JIS
4 1 573695-80 Flexible hose G1-G1
5 2 546629-35 Rectangular ring
6 1 574849-80 Pressure transmitter complete, incl: -1/+5 bar
- Pressure transmitter w. contact
(574840-02)
- Needle valve (1763903-03)
- Mounting parts
8 1 573695-80 Flexible hose G1-G1
9 2 546229-35 Rectangular ring
10 1 574849-80 Pressure transmitter complete, incl: -1/+5 bar
- Pressure transmitter w. contact
(574840-02)
- Needle valve (1763903-03)
- Mounting parts
11 1 573690-80 Connection flange JIS, G1, 25A, 10K
12 1 1762570-02 Regulating valve DN25, JIS

Page 70
Page 71
Page 72
3-way Electric Solenoid Valve for PA625
Dimensions

REF. 574409, REV. 4

Technical Data
Media Air
Air pressure Max. 20 bar
Ambient temperature Max. +50°C
Orifice Ø1,5
Power consumption, nom. 7,5 W
Cable gland PG 11 for cable Ø9-Ø11
Enclosure IP 65
Material
Body Brass
Seals FKN (Viton)
Operation Normally closed
Weight 0,35 kg
Type EV310A-NC Man
Dimensions See Dimension drawing

Article No. Name D Remarks


574409-01 3-way electric solenoid valve ISO- G 1/4 --

Page 73
Flexible hose (oil/water) G 1 for PA625

REF. 573695, REV. 1

Technical Data
Media Mineral oil, water
Media temperature 98OC
Media pressure Max. 0,6 MPa (6 bar)
Nom. bend radius 290 mm
Material
Inner tube Stainless steel
Braiding Stainless steel
Connections Steel

Page 74
Pressure transmitter for PA625

REF. 574840, REV. 0

Article No. Name


574840-02 Pressure transmitter with contact

Technical Data
Ambient temperature max. 85ºC
Media temp. with needle valve -25ºC to +120ºC
Pressure range -1/+5 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg

Page 75
Page 76
Page 77
(PA625)

Page 78
Page 79
Page 80
Page 81
Page 82
BY CONTROLS, INC. 2005-12-28

REGULATING VALVE SPECIFICATION SHEET


CUSTOMER HYUNDAI SHIP NO. 1682/4/6, 1683/5/7 P.O.R. No.
TYPE Press. Reducing Valve
VALVE NO.
DESCRIPTION 2-way , Globe
Q'TY / SHIP 1
8K->5K
SERVICE Press. Reducing V/V

MODEL RV02
CLASS. CERT. MTR
Fluid Condition Fluid WATER
Stats / Mol wt, Sp, gr, Vis. L / 1.00
Temp. (In / Out) - / 20 ℃
Working P. (Min/Nor/Max) / / 8.0 ㎏/㎠
Inlet Press.(Max/Nor.) 8 / 8.0 ㎏/㎠
Differential Pressure 3.0 ㎏/㎠
Secondary Pressure 5.0 ㎏/㎠
Flow Rate ㎥/h
Calculated Cv 0.00
Noise (dBA) - dBA
Body Valve Size 25 A
Inlet JIS 16K FF
Connection
Outlet JIS 16K FF
Material (Body / Trim) BC6 / SUS304
Design Pressure 16 ㎏/㎠
Design Temperature 100 ℃
Rated Cv 3.5
Valve Capacity 5.19 ㎥/h
Applicable Code -
Actuator Operated Type Direct
Actuator Type Diaphragm
Accessory Y-Type Strainer No

Spare Parts Disc Rubber 1ea / Ship


O-Ring
Diphragm 1ea / Ship
Paint(Outside) N/A

Remarks

OFFICE : #850-2, CHEONGCHON-RI, CHILLYE-MYUN, GIMHEA-SI, GYEONGSANGNAM-DO, KOREA, 623-880


TEL:(055)345-6110 FAX:(055)345-6115
Page 83
Page 84
Emergency stop (Loose supply)
For SA836/871, PA625

REF. 1763946, REV. 2

Complying with Classification Societies´ requirements.


Yellow plastic enclosure and red operator.
Turn operator to reset.

Voltage 660 V AC
Nominal operating voltage
Current 2,5 A at 380 V AC
Nominal operating current
Enclosure IP 65 to IEC 529
Cable connection Min. Ø7mm
2 connections Max. Ø17 mm
Ambient temperature -25OC to +60OC
Dimensions See Dimension drawing
Article No. 1763946-01

Page 85
Tool Box for SA871/836, PA625

REF. 558533
Article No. Name B L H
558533-81 (for PA625/SA836) Tool box, small 400 500 200
558533-82 (for SA871) Tool box, extra large 600 900 300

Material Carbon steel


Weight: Extra large box: 30 kg
Small box: 11 kg
Colour Acc. to Munsell 7,5 BG 7/2

Page 86
SPARES, TOOLS &
ACCESSORY

ITEM DOCUMENT No. SET(S)/SEP SET(2)/SHIP


Commissioning Kit SA871 576452-06 1 3
SA836 576452-02 1 2
PA625 576452-09 1 2
Tool SA871 561614-18 - 1
SA836 561614-14 - 1
PA625 561614-12 - 1
Accesssory SA871 SA871AC 1 3
SA836 SA836AC 1 2
PA625 PA625AC 1 2
Motor Bearing SA871 1 3
SA836 1 2
PA625 1 2

Page 87
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE

1.8 Commissioning kit

Machine unit number or


Subassembly description
576452
Ref Part No Description -06 Notes
Quantity
1 260104 73 O-ring 4 Oil pipe/ Connecting housing
2 260104 22 O-ring 2 Water pipe/ Connecting housing
3 223406 15 O-ring 2 Inlet and outlet pipe/ Connecting housing
4 223406 24 O-ring 2 Inlet and outlet pipe/ Connecting housing
5 563851 01 Splash sealing 1 Inlet and outlet pipe

32 1811013-02

Page 88
1 SEPARATOR SA 871 SEPARATION SYSTEM SPARE PARTS CATALOGUE

1.10 Set of tools

Machine unit number or


Subassembly description
561614
Ref Part No Description -18 Notes
Quantity
1 567345 80 Pin spanner 1 Fan
1A 260121 62 Cylindrical pin 2
2 564027 80 Puller 1 Spindle pulley/ Top, neck bearing
2A 561829 03 Screw 1
3 564798 01 Key 1 Bottom bearing housing
4 561439 04 Drift 1 Bottom bearing
5 563084 80 Puller 2 Neck bearing cover
5A 221040 05 Screw 1
5B 221035 46 Screw 1
6 574604 80 Tool for coupling 1 Motor/ Coupling hub
6A 573552 01 Screw 1
6B 573554 01 Nut 1
6C 573558 01 Plug 1
6D 223404 20 O-ring 1
7 567074 80 Lifting tool 1 Distributor/ Bowl spindle
8 561584 84 Puller 1 Bowl body
9 564099 02 Spanner 1 Nut/ Discharge slide
10 260154 02 Lifting eye bolt 2
11 561607 84 Puller 1 Discharge slide/ Bowl body
11 A 564106 01 Support ring 1
11 B 221040 43 Screw 1
12 221716 02 Screw 6 Lock ring/ Bowl body
13 564073 01 Mounting tool 1 Coupling bearing
14 571026 81 Compressing tool 1 Bowl disc stack
14 A 571026 80 Compressing tool 1
14 B 572145 02 Clamp 3
14 C 572163 01 Screw 3
14 D 2210462 04 Screw 3
14 E 572162 02 Screw 3
14 EA 260150 35 Screw 1
15 39034 Hook spanner 1 Nut/ Inlet and outlet pipe
16 567076 01 Pin 1 Distributor
17 63366 Hexagon socket head key 1 Lock ring/ Bowl body
18 566452 01 Sleeve 1 Neck bearing
19 566628 01 Chisel 1 Seal ring

36 1811013-02

Page 89
SEPARATOR
ACCESSORY LIST

Separator Type : SA 871


Set/Ship : 3

< LOOSE PARTS FOR ONBOARD SHIP >

No. Name Article No. Q'ty/Set Remark

1 Bowl disc 563491 81 2

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 041123 SSK YHM SA871AC.XLS

Page 90
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE

1.8 Commissioning kit

Machine unit number or


Subassembly description
576452
Ref Part No Description -02 Notes
Quantity
1 26010422 O-ring 4 Oil pipe/ Connecting housing
2 22340451 O-ring 2 Water pipe/ Connecting housing
3 74067 O-ring 2 Inlet and outlet pipe/ Connecting housing
4 22340627 O-ring 2 Inlet and outlet pipe/ Connecting housing
5 56331601 Splash sealing 1 Inlet and outlet pipe

22 1811025-02

Page 91
1 SEPARATOR SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE

1.11 Set of tools

Machine unit number or


Subassembly description
561614
Ref Part No Description -14 Notes
Quantity
1 56159380 Puller 1 Spindle pulley/ Neck bearing
1A 56182901 Screw 1
2 56136902 Spanner for nut 1 Nut/ Discharge slide
3 57505581 Compressing tool 1 Disc stack
3A 57505580 Compressing tool 1
3B 57508302 Clamp 3
3C 57509801 Screw 3
3D 22104552 Screw 3
3E 56155102 Screw 3
4 56158480 Puller 1 Bowl body
5 57273080 Pin spanner 1 Fan
5A 26012156 Cylindrical pin 2
6 56160780 Puller 1 Discharge slide
6A 56161001 Support ring 1
6B 22104043 Screw 1
7 26015401 Lifting eye bolt 2
8 22170605 Screw 6 Lock ring/ Bowl body
9 54845780 Tool for belt pulley 1 Motor/ Coupling
9A 22340613 O-ring 1
10 56700880 Lifting tool 1 Distributor/ Bowl spindle
10A 26015402 Lifting eye bolt 1
11 56143901 Drift 1 Bottom bearing
12 56467901 Key 1 Bottom bearing housing
13 56308480 Puller 2 Neck bearing cover
13A 22104005 Screw 1
13B 22103546 Screw 1
14 54804301 Mounting tool 1 Coupling bearing
15 52739511 Hook spanner 1 Nut/ Inlet and outlet pipe
16 66414 Hexagon socket head key 1 Lock ring/ Bowl body
17 56644101 Sleeve 1 Neck bearing
18 56661401 Chisel 1 Seal ring
19 56700901 Pin 1 Distributor

28 1811025-02

Page 92
SEPARATOR
ACCESSORY LIST

Separator Type : SA 836


Set/Ship : 2

< LOOSE PARTS FOR ONBOARD SHIP >

No. Name Article No. Q'ty/Set Remark

1 Bowl disc 563089 80 2

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 011105 SSK BCI YHM SA836AC.XLS

Page 93
SEPARATOR
SPARE PART LIST ( COMMISSIONING KIT )

Separator Type : PA 625


Set/Ship : -
Document No. : 576452-09

No. Description Location Article No. Q'ty/Set Remark


Work'g Spare

1 O-RING In- and outlet pipe/Support ring 223406 26 1 1


2 O-RING In- and outlet pipe/Connecting housing 223406 25 2 2
3 O-RING Connecting housing/Support ring 223406 29 1 1
4 O-RING Inlet bend/In- and outlet pipe 223406 16 1 1
99 Exploded view 577184 1 1

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 050511 SSK SSK SRJ PA625CK.XLS


Page 94
PA 625 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR

1.12 Set of tools


Without hydraulic tool for coupling
Machine unit number or
Subassembly description
561614-
Ref Part No Description -12 Notes
Quantity
1 565879 80 Puller 1 Spindle pulley/ Top bearing
1A 561829 01 Screw 1
3 564358 02 Spanner for nut 1 Nut/ Discharge slide
4 575125 81 Compressing tool 1 Disc stack
4A 575125 80 Compressing tool 1
4B 575083 02 Clamp 3
4C 575098 01 Screw 3
4D 221045 52 Screw 3
4E 561551 02 Screw 3
5 561584 85 Puller 1 Bowl body
6 565857 80 Pin spanner 1 Fan
7 561607 85 Puller 1 Discharge slide/ Bowl body
7A 564360 01 Support ring 1
7B 221040 43 Screw 1
8 260154 01 Lifting eye bolt 2
9 548050 04 Spanner 1 Nut/ Inlet and outlet pipe
10 574348 80 Tool for coupling 1
10 A 574346 01 Screw 1
10 B 574347 01 Nut 1
10 C 565889 01 Plug 1
10 D 223404 13 O-ring 1
11 567010 80 Lifting tool 1 Distributor/ Bowl spindle
12 561439 01 Drift 1 Bottom Bearing
13 569695 01 Key 1 Bottom Bearing Housing
14 563084 80 Puller 2 Neck Bearing Cover
14 A 221040 05 Screw 1
14 B 221035 46 Screw 1
15 221706 05 Screw 6 Lock ring/ Bowl body
16 66414 Hexagon socket head key 1 Lock ring/ Bowl body
17 566458 01 Sleeve 1 Neck bearing
18 566646 01 Chisel 1 Seal ring
19 566897 01 Mounting tool 1 Coupling bearing
20 575175 01 Pin 1 Distributor

Page 95
SEPARATOR
ACCESSORY LIST
Separator Type : PA 625
Set/Ship : 2

< LOOSE PARTS FOR INSTALLATION OF SEPARATOR >

No. Name Article No. Q'ty/Set Remark

< LOOSE PARTS FOR ONBOARD SHIP >


No. Name Article No. Q'ty/Set Remark
1 Bowl disc 564094 80 2
2 Gravity disc Ø 77 mm 575457 02 1
3 Gravity disc Ø 70,9 mm 575457 03 1
4 Gravity disc Ø 61,6 mm 575457 05 1
5 Gravity disc Ø 58,2 mm 575457 06 1
6 Gravity disc Ø 55,5 mm 575457 07 1
7 Gravity disc Ø 53,3 mm 575457 08 1
8 Gravity disc Ø 51,5 mm 575457 09 1
9 Gravity disc Ø 50,1 mm 575457 10 1
10 Gravity disc Ø 48.7 mm 575457 11 1
11 Gravity disc Ø 47,3 mm 575457 12 1
12 Gravity disc Ø 45,8 mm 575457 13 1
13 Gravity disc Ø 39 mm 575457 01 1 Clarifier disc
14 Level ring ¯ 53 mm 574864 03 1 For clarifier
15 Height adjusting ring 564188 01 1

DEPT DATE DRAWN CHECKED APPROVED DOCUMENT NO.

Marine & Diesel 060328 SSK SSK PA625AC.XLS

Page 96
SPARE PART LIST(MOTOR BEARING OF SEPARATOR )

Item Qty Separator Article No. Bearing type Remarks


Per set Per ship
1 1 3 SA871 548051-43 6310-2Z/C3 D-end
1 3 548051-23 6209-2Z/C3 N-end
2 1 2 SA836 548051-04 6208-2Z/C3 D-end
1 2 548051-45 6206-2Z/C3 N-end
3 1 2 PA625 548051-45 6206-2Z/C3 D-end
1 2 548051-45 6206-2Z/C3 N-end

Page 97