Kalai Industries Telecom Product Catalog

1
TURNKEY SHELTERS
& CUSTOMIZED SOLUTIONS
FOR THE TELECOM INDUSTRY
KALAI INDUSTRIES TELECOM

INDUSTRIES
KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Fax: +963-11-692-98724 –Web: www.kalai-industries.com - Email: info@kalai-industries.com
Content 2
Heavy Duty 4
Flex Light Pack 6
Mobile Shelter 7
Switching Stations 9
Engineering, Logistics, Site Services 11-12
Option List 13
Experience 14
Basic Data for quotation 15
Current product development at Kalai Industries may subject the specifications to alteration without prior notice.

Turnkey Solutions
3
Kalai Industries, Telecom Division, is

a leading manufacturer of Telecom
Shelters. We produce advanced
customized technical modules and
specialize in systems that need
flexibility combined with superior
quality.
Building shelters the modular way

enables us to prepare for site
conditions already in the production
line. Our concept saves time and
money and solves a number of
logistic problems for the final user.
You receive a complete turnkey We are eager and able to assist you in
telecom shelter on time due to your modularizing your technically advanced
planning. It is all there, prepared for product for increased flexibility,
power connection and mounting of improved safety and reduced project
antennas. costs and time.

3
Heavy Duty
4
HEAVY DUTY is a rugged shelter

made of seam welded steel, with
walls of panel appearance,
allowing installation of a mast on
the roof. It is designed for weather-
exposed environments and has a
life span exceeding 20 years. Based
on an ISO concept with corner
fittings handling and transportation
becomes easy. It can be placed
either on a concrete foundation or
on plinths. A sloping roof promotes
rainwater drainage.
We do offer customized solutions

through our flexible engineering
and production teams.
4 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

5
Heavy Duty
Design Features Sockets

Sensors for intrusion
We offer shelters with three main levels of installation, Cable of type NYY, NYM.
basic installation, extended installation and turnkey
installation. Extended Installation
Heavy Duty has three main purposes
To house and protect sensitive telecom, radio and An extended installation consists of basic installation and
electronic equipment a cooling device, rectifier and cabinets.
To function as a secure transportation package,
fully turnkey installed with radio, transmission and Cooling device
DC-power Active and/or free cooling
To work as an integrated structural entity in Cooling performance 1-13.5 kW
conjunction with a mast or tower and foundation 24 V or 48V DC emergency cooling
Basic Installation Turnkey Installation
A basic installation consists of an insulated steel shelter A turnkey installation consists of basic installation,
with power system, internal earthing, alarm, internal extended installation and with BTS/RBS, transmission,
lighting, cable ladders and Roxtec. DC power equipment installed at the factory. Antennas,
Walls are insulated and lined with sandwich panel of MHA/TMA, batteries etc can be included
polyurethane foam and painted metal sheet. The floor is
insulated with metal sheet, Styrofoam and plywood Tower and Mast
board. On top, PVC flooring with ESD (Electro Static
Discharge) protection. Complete hot deep galvanized Tower and Mast can be integrated on the shelter site/roof.
steel structure. Painting according to C3-S3.17 for
excellent corrosion properties. Welded earth bolts.
Option List
AC power system
Electrical distribution board for incoming For shelter option see page
electricity and distribution
Earth connection for all equipment.
HEAVY DUTY
Type of Shelter External Internal

Dimensions (mm) Dimensions **(mm) Net Floor
Weight* Area
Length Width Height Length Width Height (Kg) (m2)
KIHD001 3000 2500 3150 2840 2340 2500 ~ 1600 6.6
KIHD002 4000 3000 3150 3840 2840 2500 ~ 2200 10.9
KIHD003 6000 3000 3150 5840 2840 2500 ~ 3700 16.58
KIHD00X*** X Y Z x y z W A
* Basic Installation, cooling unit not included DATA SHEET

** Considering 80mm thickness sandwich panels
Maximum U-value (average) 0.6 W/m2 K
*** Fully customized Solution according to Client’s needs –
Contact our offices for more details Max Floor Load 1000kg/m2
Color White
Surface Treatment Hot Deep Galvanized
Electrical Installations According toIEC 60364

5
Flex Light Pack
6
FLEX LIGHT PACK is a knock

down shelter solution and includes a
complete set of material of assembly
of telecom shelter on site. Flex Light
Pack can be used both as a roof top
site and a Green field site.
through our flexible engineering and
production teams.
Design Features
Flex Light Pack is base on an ultra light Shelter Design.

The benefits of using Flex Light Pack
The low weight of the shelter makes it useful
for roof to sites.
All material delivered in one case, sit specific
material can be included.
A step by step instruction is included in each
delivery for quick and easy assembly and
installation.
Tower and Mast
Tower and Mast can be integrated on the shelter site.
Option List
For shelter option see page
FLEX LIGHT PACK

Type of
External Internal Floor
Shelter Net
Dimensions (mm) Dimensions** (mm) Area
Weight*
(m2)
Length Width Height Length Width Height (Kg)
KIFLP001 3260 2560 2740 3100 2400 2500 ~ 850 7.44
KIFLP002 4000 3000 2740 3840 2840 2500 ~ 1300 10.90
KIFLP00X*** X Y Z x y z W A
* Basic Installation, cooling unit not included

*** Fully customized Solution according to Client’s needs -– Contact our offices for more details

Mobile Site
7
MOBILE SITE is a quick and cost

efficient solution to communication
requirements such as temporary cellular
phone capacity enhancements,
accommodation of athletic and political
events, temporary sites for restoration of
disaster areas etc.
through our flexible engineering and
production teams.
We offer three types of Mobile Sites

On Trailer
On Truck
Portable to Site
MOBILE SITE
External Internal Generator

Net Room Floor
Type of Shelter Dimensions (mm) Dimensions** (mm)
Weight* Floor Area
Length Width Height Length Width Height (Kg) Area (m2)
KIM001 1800 2000 4200 1884 1784 2500 ~ 5400 4.46 6
KIM002 3000 2500 3500 2840 2340 2500 ~ 6300 6.64 7.5
KIM00X*** X Y Z x y z W A Ag
* Basic Installation, cooling unit not included
*** Fully customized Solution according to Client’s needs – Contact our offices for more details

7
8
Mobile Site
Design Features Mast
The Mobile Site is one complete mobile telecom shelter The mast is designed to fit our mobile telecom shelter, no
equipped with radio, transmission, DC-power, diesel site preparation is required. The solution ensures quick
generator, mast and a trailer. The shelter has one room for and safe erection. The mast is the type of telescopic with
the telecom equipment and one external area for the diesel motor, NATO connector, and antenna direction device
generator. with cable kit.
Installation
Mast sections - extension tube ø127mm.
The shelter is equipped with power system, distribution Elevation system - 24 VDC electric powered.
board, cooling unit with emergency ventilation, internal Performance - The maximum vertical top load is 100
earthing, shelter alarm and cooling device alarm, internal kg.
lighting, cable ladders with MCT inlet and outdoor earthing
kit. The diesel generator is 3-phase, 15-30 kVA, 12 -24 kW, Maximum wind area CxA (sector antennas) 1.5 m².
700-998 liters tank inclusive baffle plate. Mini link. Maximum diameter 0.6 m. Maximum set-up
The walls are insulated and lined with sandwich of wind speed 10 m/s.
polyurethane foam and metal sheet. The floor is insulated
with Styrofoam and plywood board. On top PVC flooring
with ESD (Electro Static Discharge) protection.
TELESCOPIC MAST
Retracted Elevated Height Guy Guy Guy Weight Installation

Length, with hinged Radius number of number of total Time
[m] extension tube [m] [m] directions levels [kg] [min]
3 9 2 3 2 ~ 450 30
7.5 24 6 4 4 ~ 1200 30
7.5 40 8 4 7 ~ 2100 30
We offer customized Telescopic mast and trailers to meet our client’s needs – contact us for more details
Trailer
Brake system - Pneumatically dual circuit safety
system, automatic slack adjusters, mechanical parking
The 2-axle trailer is specially designed for our shelter and brake, brake connection type ISO 3371, two wheel
makes the shelter mobile. chocks including holder.
Chassis - Two main beams welded I-profile and two Electrical system - 24V, original tail lights, side lights
container beams including twist locks for one 15 feet and reflexes according to legal requirements. Electrical
shelter. connection 7-pin according to ISO 1185.
Painting - Sandblasted primed and painted in one Misc. - The trailer is equipped with support legs in
optional color. Paint thickness 120-150 µ. corners, mud guards and mud flaps, two level measure
Floor - The floor frame is app. 900 mm and has 4 instruments and one spare wheel carrier. Side and rear
pieces of load securing lashing rings. under run protection in aluminum. Telescopic ladder.
Draw bar - Bolted with 50 mm draw-eye, L=1.80-
2.40 meter, mounted at 2.10 meter. Option List
Tires - 205/65x17.5”.
Axles - 10 tons, 17.5”. ABS Brake System

Switching Stations
9
SWITCHING STATIONS provide a

turnkey solution with a much shorter
lead time compared to conventional
building techniques. Our modular system
means flexible solutions for witching
stations, based on 50 sqm modules.
Examples of delivered stations are 50,
100 or 150 sqm. With all major
production and installation done at our
plant, we minimize necessary installation
on site. Our scope of complete delivery
includes completely equipped insulated
switching station with electrical
installations, alarm systems and HVAC,
raised floor, BTS/RBS and switching
equipment, all according to customer
specifications. Modules are customized
for air freight. Modules for a 150 sqm
switching station can be delivered by
one single aircraft.

9
10
Switching Stations
We offer switching stations with three main levels of Extended Installation

installation, basic installation, extended installation and
turnkey installation. An extended installation consists of a basic
installation and cooling device, rectifier, 19”-
Basic Installation cabinets and access system.
Cooling device
A basic installation consists of insulated steel shelters
with power system, internal earthing, alarm, internal
Active and/or free cooling.
lighting, cable ladders and MCT cable inlet. Cooling performance in accordance with
Walls are insulated and lined with sandwich panel of customer specifications
polyurethane foam and painted metal sheet. The floor is
a raised floor system. Entrance steps are included. Turnkey Installation
AC-power system A turnkey installation consists of basic installation,

Electrical distribution board for incoming extended installation and with BTS/RBS and
electricity and distribution. switching equipment, transmission, DC-power
Earth connection for all equipment. equipment, fire-extingguisher installed at the factory.
Sockets.
Work at site with assembling the modules and final
Sensors for intrusion.
Cables of type NYY, NYM.
installation is included.
SWICTHING STATION
External* Internal
Type of Net Floor
Dimensions (mm) Dimensions** (mm)
Station Weight* Area
Length Width Height Length Width Height (Kg) (m2)
KISS001 11 900 4450 3600 11580 4343 2600 ~ 20 000 50
KISS002 13 350 11 900 3600 13030 11 580 2600 ~ 60 000 150
KISS00X** X Y Z x y z W A
* External dimensions are without cooling and options.

** Basic Installation, cooling unit not included.
*** Fully customized Solution according to Client’s needs – Contact our offices for more details
DATA SHEET
Maximum U-value (average) 0.6 W/m2 K
Max Floor Load 1000kg/m2
Color White
Surface Treatment Hot Deep Galvanized
Electrical Installations According toIEC 60364

Logistics and Engineering
11
OUR SOLUTION means turnkey deliveries with

minimum installation on site. We offer all inclusive,
completely equipped insulated telecom shelters and
switching stations with electrical installations; HVAC
and radio equipment, masts and towers can be included.
ONE SUPPLIER – ONE CONTACT
Our production facility can provide secure and accurate

logistic solutions for storage, handling and distribution of
all your telecom equipment, i.e. antennas, brackets,
antenna amplifiers, locks, tables, batteries etc. Our site
packing service guarantees packing of site specific
equipment in each individual shelter.
KALAI INDUSTRIES TELECOM has in-house

personnel specialized in the design and engineering
of modules, complete plants and facilities for the
telecom industry.
COVERS ALL ENGINEERING
The engineering staff at KALAI INDUSTRIES

TELECOM has a wide experience of the telecom
industry. We believe in long-term relations with our
customers to find the most innovative and cost
efficient solution. We use the latest technology in
CAD and MRP system to guarantee a high quality of
our products. We have been involved in many
projects in different countries round the world and
we are well known with different standards and
regulations. Let us be your partner early in the
project. Our plant engineering department covers all
engineering disciplines necessary for a project
execution.

11
Site Services
12
DOES THIS PROJECT INCLUDE GREENFIELD SITES OR ROOFTOP SITES OR BOTH? IF

GREENFIELD,
• ARE THEY PERMANENT OR TEMPORARY?
• HOW MUCH SPACE IS AVAILABLE?
• WHAT MEANS OF TRANSPORTATION ARE NECESSARY TO GET TO THE SITE?
• ARE TOWERS TO BE MOUNTED ON TOP OF SHELTERS OR SEPARATELY?
• WHAT ARE THE WEATHER CONDITIONS ON SITE?
• WHAT ARE THE REQUIREMENTS FOR ELECTRICAL INSTALLATIONS?
SPECIFIC CONDITIONS
Every telecom installation project has specific conditions of its own. A

large number of issues need to be penetrated as early as possible to gain
important time before the launch. At Kalai Industries Telecom, we have
personnel with vast experience from various field operations and telecom
installations worldwide, thus being able to contribute on site or wherever
needed, to assure you of a smooth launch in your project.

Option List
13
AVAILABLE STANDARD OPTIONS

DOOR BARRIER ALARM/SMOKE DETECTOR
The door barrier gives extra protection to the shelter and Photoelectric smoke detector and heat detector head with
it is made of hot dip galvanized steel relay output and auto-reset.
ENTRANCE STEP OUTDOOR LIGHT
The entrance step gives you easier access to the shelter The outdoor light is placed on the shelter entrance side.
and it is made of hot dip galvanized steel. The globe is made of white epoxy and it is protected by
aluminum cross. Lamp, light fittings, switch and cable are
ENTRANCE ROOF included. The switch will be mounted on the inside of the
shelter.
For improved weather protection a steel plate entrance
roof is available. The roof is mounted direct unto the
wall. GENERATOR INLET SWITCH
SUN PROTECTION ROOF Changes power supply between external generator and
main cable, 32A/63A/125A.
For extra protection against strong sun light, corrugated
steel sheets are available. The steel sheets are mounted GENERATOR INLET
with an air gap to the shelter roof.
The generator inlet makes it possible to connect an
EMERGENCY LIGHTING external generator for power supply, 32A/63A/125A.
Manual switch box is included.
The emergency light has an integrated battery backup.
The cover is made of transparent polycarbonate plastic PADLOCK
and the armature shell is made of self-extinguishing
plastic. It can be mounted on wall or ceiling. The padlock is made of steel and it is used together with
the door barrier. The padlock meets the requirement for
WOODEN PANEL safety class 3, SSFN 014 and 015. The shackle is ø 10
mm.
The wooden panel will be used in sensitive areas when
you want the shelter to blend with the local surroundings. OBSTRUCTION LIGHT
The panel can be ordered in many different colors.
The obstruction light includes a control unit, fuses and
ATTACHMENT INTERFACE excess voltage cut-out. External lamp can be included.
Hot dip galvanized brackets for attachment of shelter at STEPLADDER

foundation.
The stepladder is made of aluminum.
OUTDOOR EARTHING KIT
FIRST AID BOX
The outdoor earthing kit protects electronic and
communication equipment from lightning. Copper The first aid box can be placed inside the shelter on the
conductor, wire clamp, jointing sleeve, cable lug, screws door or the walls. .
and washers are included.

13
Experience14
OUR TRACK RECORD AND For further information, please contact us. You
EXPERIENCE demonstrate that the are also welcome to send us a request by using
modular concept can be successfully used the form on the opposite side.
for almost any technical solution. Our
long-term experience has proven that this
concept has been to our clients benefits in
many important ways: reducing total cost
and lead-time, protecting equipment Kessweh Damascus
securely during transportation as well as Syria
on-site and easy transport to anywhere in Phone: +963 – 92 - 228 - 021
the world. Fax: +962 – 11 - 692 - 98724
info@kalai-industries.com
Thanks to their extensive experience in
de-signing modules and installing
www.kalai-industries.com
mechanical, electrical and control
systems, our in-house engineers possess
all the skills and competence needed to
find the best solution for you.

15
Basic Data for Quotation
Name: POWER SUPPLY
Company: Phase, Voltage, Frequency
Field of responsibility:
DC POWER
Phone: DC voltage
Back up hours
E-mail:
Project name: INSTALLATIONS
Country: ○ Turnkey
○ Extended
Items: ○ Basic
OPTIONS
SITE TYPE
○ Generator inlet switch ○ Door barrier
○ Greenfield area ○ Entrance step ○ Obstruction light
○ City area ○ Entrance roof ○ Stepladder
○ Roof top ○ Sun protection roof ○ First aid box
○ Emergency lighting
TOWER & MAST ○ Wooden panel
○ Attachment interface
○ Yes Height Area ○ Outdoor earthing kit
○ No ○ Alarm/Smoke detector
○ Outdoor light
SHELTER TYPE ○ Generator inlet
○ Padlock
○ Flex Light pack
○ Heavy Duty
○ Switching Station CUSTOMIZED SOLUTIONS
○ Mobile Site ○ Trailer ○ Truck ○ Portable
External Dimensions:
SHELTER SPACE X= Y= Z=
Required no. of TRM, RBS cabinets and racks

Of which RBS cabinets Internal Dimensions:
x= y= z=
COOLING SYSTEM
Outdoor min/max (C°) min max Sandwich Panel Thickness: t=

Indoor set point (C°)
○ Active cooling ○ Active cooling including free cooling OTHER
○ No cooling ○ 48V DC Emergency ventilation
○ 24V DC Emergency ventilation Quantity =

Fax: +963-11-692-98724 –Web: www.kalai-industries.com - Email: info@kalai-industries.com 15
16

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1

FOR THE TELECOM INDUSTRY

KALAI INDUSTRIES TELECOM

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Flex Light Pack 6

Engineering, Logistics, Site Services 11-12

Basic Data for quotation 15

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Kalai Industries, Telecom Division, is

Building shelters the modular way

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

HEAVY DUTY is a rugged shelter

We do offer customized solutions

4 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Design Features  Sockets

Basic Installation Turnkey Installation

Type of Shelter External Internal

* Basic Installation, cooling unit not included DATA SHEET

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

FLEX LIGHT PACK is a knock

Flex Light Pack is base on an ultra light Shelter Design.

Tower and Mast

Tower and Mast can be integrated on the shelter site.

For shelter option see page

FLEX LIGHT PACK

* Basic Installation, cooling unit not included

6 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

MOBILE SITE is a quick and cost

We offer three types of Mobile Sites

External Internal Generator

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Design Features Mast

Retracted Elevated Height Guy Guy Guy Weight Installation

8 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

SWITCHING STATIONS provide a

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

We offer switching stations with three main levels of Extended Installation

 AC-power system A turnkey installation consists of basic installation,

* External dimensions are without cooling and options.

10 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

OUR SOLUTION means turnkey deliveries with

ONE SUPPLIER – ONE CONTACT

Our production facility can provide secure and accurate

KALAI INDUSTRIES TELECOM has in-house

COVERS ALL ENGINEERING

The engineering staff at KALAI INDUSTRIES

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

DOES THIS PROJECT INCLUDE GREENFIELD SITES OR ROOFTOP SITES OR BOTH? IF

• ARE THEY PERMANENT OR TEMPORARY?

• HOW MUCH SPACE IS AVAILABLE?

• WHAT MEANS OF TRANSPORTATION ARE NECESSARY TO GET TO THE SITE?

• ARE TOWERS TO BE MOUNTED ON TOP OF SHELTERS OR SEPARATELY?

• WHAT ARE THE WEATHER CONDITIONS ON SITE?

• WHAT ARE THE REQUIREMENTS FOR ELECTRICAL INSTALLATIONS?

Every telecom installation project has specific conditions of its own. A

12 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

AVAILABLE STANDARD OPTIONS

ENTRANCE STEP OUTDOOR LIGHT

Hot dip galvanized brackets for attachment of shelter at STEPLADDER

KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

14 KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA

Name: POWER SUPPLY

Company: Phase, Voltage, Frequency

Design Features Sockets

AC-power system A turnkey installation consists of basic installation,