FIRST INSPECTION PLTU BANJARSARI UNIT 1 TAHUN 2017 LAPORAN PROGRESS PEKERJAAN HARI KE 16 TANGGAL 05 NOVEMBER 2017 % LOAD TASK NAME % LOAD PLAN % PROGRESS REMARKS S Curve REALIZATION MAIN TURBINE HP&IP Heat Insulation and Outer Inner casing S CURVE FIRST INSPECTION BANJARSARI POWER PLANT 2 X 110 MW 0,51% 0,73% 144,10% On Progress disassembly & measurement LP Outer Inner casing disassemble and measurement 0,51% 0,56% 110,19% On Progress HP - IP Rotor and stator clearance Check radial axial 0,42% 0,00% 0,00% On Progress LP Rotor and stator clearance Check radial axial 0,25% 0,00% 0,00% On Progress Journal and Thrust Bearing Check 0,29% 0,00% 0,00% On Progress 120% HP - IP Turbine Setting and Adjustment 0,42% 0,00% 0,00% On Progress LP Turbine Setting and Adjustment 0,42% 0,00% 0,00% On Progress HP - IP Turbine Re-Installation 0,29% 0,00% 0,00% On Progress LP Turbine Re-Installation 0,29% 0,00% 0,00% On Progress HIP & LP Turbine Other Parts Setting and Re-Installation 0,29% 0,00% 0,00% On Progress Mechanical part inspection of Generator 0,59% 0,00% 0,00% On Progress Turbine Auxiliary 3,33% 1,46% 43,78% On Progress Feed Water System 2,32% 0,51% 22,19% On Progress Condenser 0,88% 0,30% 33,90% On Progress Vacuum pump(Random Choose one to inspect) 67,81% On Progress 100% 99,96% 99,87% 99,79% 0,51% 0,34% 99,49% 99,16% 98,53% Cooling Water System 6,91% 0,73% 10,54% On Progress 97,81% 97,01% 96,04% BOILER 94,99% Water Wall and Its Header 23,12% On Progress 93,89% 0,93% 0,21% 92,79% Economizer and Its Header 5,65% On Progress 91,70% 0,76% 0,04% 90,52% Low temperature SH and its header 0,51% 0,04% 8,48% On Progress 89,17% 87,82% Platen SH, Panel Division and its header 0,55% 0,09% 15,65% On Progress 86,35% High temperature SH and its header 0,51% 0,00% 0,00% On Progress 84,75% Low temperature RH and its header 0,51% 0,00% 0,00% On Progress 83,06% High temperature RH and its header 0,00% On Progress 81,42% 0,46% 0,00% 80% 79,81% SH & RH desuperheater water 0,42% 0,00% 0,00% On Progress 78,09% Boiler flue gas & air ducting 0,67% 0,00% 0,00% On Progress 76,15% Steam Drum 0,84% 0,00% 0,00% On Progress 74,13% Valve of desuperheating water system 0,59% 0,00% 0,00% On Progress 72,06% Valve of soot blowing system 0,59% 0,00% 0,00% On Progress 70,04% Drainage system 0,59% 0,00% 0,00% On Progress 67,85% Soot blower 0,88% 0,00% 0,00% On Progress 65,57% Auxillary equipments outside boiler 1,22% 0,21% 17,54% On Progress 63,30% Induced Draft Fan 0,63% 0,43% 67,81% On Progress 60,98% Forced Draft Fan 0,51% 0,26% 50,86% On Progress 60% 58,62% Primary Air Fan 3,92% 1,07% 27,34% On Progress BOILER safety Valve and PCV 3,12% 0,51% 16,49% On Progress 56,22% Coal distribution air fan 0,51% 0,00% 0,00% On Progress 53,90% ELECTRIC TEST 51,50% Generator ( Electric Item Test) 1,69% 0,00% 0,00% On Progress 49,18% Main transformer and HV station transformer 1,73% 0,00% 0,00% On Progress 46,90% 6KV incoming and outgoing line CT 2,19% 0,00% 0,00% On Progress 44,50% Generator ( Electric) 1,69% 0,64% 38,14% On Progress 42,18% Generator Isolated Phase Bus Duct 0,38% 0,00% 0,00% On Progress 40% 40,03% Main Transformers 0,63% 0,00% 0,00% On Progress 37,93% Unit auxiliary transformer 2,53% 0,00% 0,00% On Progress 35,82% 380V PC and MCC distribution device 0,93% 0,00% 0,00% On Progress 33,67% Battery (excluding BOP area)(to be done by PJBS and supervised by CNEEC) 3,58% 0,17% 4,79% On Progress 31,52% LV motor 2,53% 0,17% 6,78% On Progress 29,37% INSTRUMENT & CONTROL Steam turbine 19,42% On Progress 27,22% 12,14% 2,36% Boiler 8,51% 1,37% 16,11% On Progress 24,95% BOP 22,84%
BOP Mechanical(1) 0,34% 0,39% 114,43% On Progress 20,73%
20% HVAC System(Randomly choose one to inspect based on the operation 18,67% 0,38% 0,00% 0,00% On Progress 16,60% 16,03% record) 15,22% Boiler Make-up Water Treatment system 1,26% 0,09% 6,78% On Progress 14,54% 14,02%
Chemical Dosing System 0,17% 0,00% 0,00% On Progress 12,47% 12,17%
0,00% On Progress 10,41% 10,54% Water and Steam Sampling System 0,08% 0,00% 0,00% On Progress 8,47% 8,32% River water Intake Equipment 1,43% 0,00% 6,49% 6,17% BOP Mechanical (2) 10,83% 1,03% 9,50% On Progress 4,51% 4,41% BOP Electric Test 1,26% 0,00% 0,00% On Progress 3,12% 2,96% 0,00% On Progress 1,77% 2,23% BOP Electric Equipment Inspection 1,14% 0,00% 1,18%0,64% 1,50% 1,03% 8,20% On Progress 0% 0,59% 0,09% 0,39% 0,17% 380V PC and MCC power distribution unit 2,61% 0,21% 1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960 BOP I&C Inspection 1,90% 0,39% 20,34% On Progress Fuel oil system 2,32% 0,73% 31,44% On Progress WORK REALIZATION WORK PLAN 99,20% 15,05% 15,17%
Note : Mengetahui, Menyetujui, Yang Membuat,
1. Tidak Syncrone antara Scadule Awal dengan Realisasi pekerjaan yang berdampak pada Responsible BVI Coordinator BPI Project Plaining & Control akurasi dan ketepatan target pekerjaan. 2. Tidak Efektif dalam pelaksanaan pekerjaan untuk Man Power CNEEC. 3. Point 1 & Point 2 di prediksi dapat berpotensi adanya pekerjaan mengulang ( Re- Work ) sehingga berdampak pada not on schedule,not on time. Gusti Anggara Heru Sutjahjono Febri Prasetiyanto PT PEMBANGKITAN JAWA BALI SERVICES SIAP INTEGRATED MANAGEMENT SYSTEM FIRST INSPECTION PLTU BANJARSARI UNIT 1 TAHUN 2017 LAPORAN PROGRESS PEKERJAAN HARI KE 16 TANGGAL 05 NOVEMBER 2017 % LOAD TASK NAME % LOAD PLAN CONDITION REMARKS REALIZATION MAIN TURBINE HP&IP Heat Insulation and Outer Inner casing 2,49% 0,21% Lagging 2,27% disassembly & measurement LP Outer Inner casing disassemble and measurement 0,76% 0,04% Lagging 0,72% HP - IP Rotor and stator clearance Check radial axial 0,25% 0,00% Lagging 0,25% LP Rotor and stator clearance Check radial axial 0,34% 0,04% Lagging 0,29% Journal and Thrust Bearing Check 0,08% 0,04% Lagging 0,04% HP - IP Turbine Setting and Adjustment 0,04% 0,00% Lagging 0,04% LP Turbine Setting and Adjustment 0,08% 0,00% Lagging 0,08% HP - IP Turbine Re-Installation 0,00% 0,00% On Schedule 0,00% LP Turbine Re-Installation 0,04% 0,00% Lagging 0,04% HIP & LP Turbine Other Parts Setting and Re-Installation 0,21% 0,00% Lagging 0,21% Mechanical part inspection of Generator 0,08% 0,00% Lagging 0,08% Turbine Auxiliary 0,59% 0,00% Lagging 0,59% Feed Water System 0,46% 0,00% Lagging 0,46% Condenser 2,70% 0,34% Lagging 2,35% Vacuum pump(Random Choose one to inspect) 1,01% 0,21% Lagging 0,80% Cooling Water System 2,49% 1,07% Lagging 1,41% BOILER Water Wall and Its Header 1,85% 0,43% Lagging 1,43% Economizer and Its Header 1,94% 0,90% Lagging 1,04% Low temperature SH and its header 1,56% 0,00% Lagging 1,56% Platen SH, Panel Division and its header 0,17% 0,00% Lagging 0,17% High temperature SH and its header 0,46% 0,00% Lagging 0,46% Low temperature RH and its header 0,88% 0,00% Lagging 0,88% High temperature RH and its header 0,59% 0,00% Lagging 0,59% SH & RH desuperheater water 0,13% 0,00% Lagging 0,13% Boiler flue gas & air ducting 0,76% 0,00% Lagging 0,76% Steam Drum 0,08% 0,00% Lagging 0,08% Valve of desuperheating water system 0,00% 0,00% On Schedule 0,00% Valve of soot blowing system 0,13% 0,00% Lagging 0,13% Drainage system 0,08% 0,00% Lagging 0,08% Soot blower 0,25% 0,00% Lagging 0,25% Auxillary equipments outside boiler 1,10% 0,00% Lagging 1,10% Induced Draft Fan 0,29% 0,00% Lagging 0,29% Forced Draft Fan 0,38% 0,21% Lagging 0,16% Primary Air Fan 1,43% 0,17% Lagging 1,26% BOILER safety Valve and PCV 0,63% 0,00% Lagging 0,63% Coal distribution air fan 1,47% 0,00% Lagging 1,47% ELECTRIC TEST Generator ( Electric Item Test) 4,51% 0,17% Lagging 4,34% Main transformer and HV station transformer 5,98% 0,99% Lagging 5,00% 6KV incoming and outgoing line CT 5,90% 1,07% Lagging 4,83% Generator ( Electric) 6,49% 0,81% Lagging 5,68% Generator Isolated Phase Bus Duct 2,61% 0,51% Lagging 2,10% Main Transformers 0,34% 0,39% Leading 0,05% Unit auxiliary transformer 1,10% 0,09% Lagging 1,01% 380V PC and MCC distribution device 0,42% 0,00% Lagging 0,42% Battery (excluding BOP area)(to be done by PJBS and supervised by CNEEC) 1,22% 0,00% Lagging 1,22% LV motor 4,34% 0,47% Lagging 3,87% INSTRUMENT & CONTROL Steam turbine 6,53% 0,34% Lagging 6,19% Boiler 4,42% 0,73% Lagging 3,70% BOP BOP Mechanical(1) 1,69% 0,43% Lagging 1,26% HVAC System(Randomly choose one to inspect based on the operation 0,29% 0,00% Lagging 0,29% record) Boiler Make-up Water Treatment system 0,00% 0,00% On Schedule 0,00% Chemical Dosing System 0,00% 0,00% On Schedule 0,00% Water and Steam Sampling System 0,00% 0,00% On Schedule 0,00% River water Intake Equipment 0,00% 0,00% On Schedule 0,00% BOP Mechanical (2) 0,00% 0,00% On Schedule 0,00% BOP Electric Test 0,00% 0,00% On Schedule 0,00% BOP Electric Equipment Inspection 0,00% 0,00% On Schedule 0,00% 380V PC and MCC power distribution unit 0,00% 0,00% On Schedule 0,00% BOP I&C Inspection 0,00% 0,00% On Schedule 0,00% Fuel oil system 0,00% 0,00% On Schedule 0,00% Total Progres Keseluruhan 27,22% 16,03% Lagging 11,19% Work Plan Work Realization Mengetahui, Menyetujui, Yang Membuat, Responsible BVI Coordinator BPI Project Plaining & Control