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SSR 2.0 SS-316 Stainless Steel Reactor 1.30 1.60 7.47 74683 146 30 37 15 24.7 9.9 7.4 15.3
SSR 2.5 SS-316 Stainless Steel Reactor 2.20 2.60 19.87 198697 390 32 40 39 65.7 19.7 6.6 29.6
SSR 3 SS-316 Stainless Steel Reactor 2.55 3.00 26.60 266018 522 43 53 53 88.0 26.4 8.8 45.9
SSR 5 SS-316 Stainless Steel Reactor 2.55 3.13 27.45 274526 538 44 55 54 9.1 27.2 9.1 47.9
SSR 7 SS-316 Stainless Steel Reactor 3.00 3.60 37.38 373843 733 60 75 74 123.6 37.1 12.4 76.3
SSR 6 SS-316 Stainless Steel Reactor 2.00 2.84 14.84 111266 218 18 22 22 36.8 14.7 3.7 26.8
GLR 5 MSGL Glass Lined Reactor 2.40 3.18 19.88 149136 292 24 30 30 49.3 19.7 4.9 43.1
GLR 6.3 MSGL Glass Lined Reactor 2.40 3.78 24.05 180405 354 29 36 36 59.7 23.9 6.0 51.3
GLR 3 MS Mild steel 2.80 4.39 32.96 247165 485 40 50 49 81.7 32.7 8.2 81.0
ANFD 4 SS-316 Stainless Steel Reactor 0.00 0.00 0.00 1 120 30 0 49 4.9 49.3 0.0 0.0
ANFD 5 SS-316 Stainless Steel Reactor 0.00 0.00 0.00 1 120 36 0 60 6.0 59.7 0.0 0.0
TD 20.0KL 96 Trays Glass Lined Reactor 0.00 0.00 0.00 1 120 50 0 82 8.2 81.7 0.0 0.0
RVD 2.5 SS-316 Stainless Steel Reactor 0.00 0.00 7500.00 120 0 0 CHB flow rate for reactors 0 0.0 0.0 0.0 0.0
RVD 2 96 Trays Glass Lined Reactor 0.00 0.00 7500.00 120 0 0 CHB flow rate for reactors 0 0.0 0.0 0.0 0.0
CHW (For VT
Steam CTW NITROGEN
Capacity MOC Reactor DIA (m) HEIGHT (m) HTA (m2) Q (Kcal/hr) Condenser) CHB(TR) HWS (m3/hr)
(Kg/Hr) (m3/hr) (Nm3/hr)
(TR)
10.0KL Hastelloy Agitated nustche Filter & Dryer 3.50 -- -- 153475 301 30.70 5.1 5.08 30.0
8.0KL SS-316 Agitated nustche Filter & Dryer 3.00 -- -- 112757 221 22.55 3.7 3.73 24.0
Steam Recommended
S.No Tag No Reactor Name Capacity MOC DIA (m) HEIGHT (m) HTA (m2) Q (Kcal/hr) (Kg/hr) Pipe Line Size
(Reactors) (NB)
1 R-201 Stainless Steel Reactor 20.0KL SS-316 0.00 0.00 #REF! 0 0.00 50
2 R-203 Glass Lined Reactor 20.0KL MSGL 2.80 4.39 32.96 247165 484.64 50
3 R-205 Glass Lined Reactor 16.0KL MSGL #REF! #REF! #REF! #REF! #REF! 50
4 R-207 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
5 R-209 Stainless Steel Reactor 20.0KL SS-316 0.00 0.00 #REF! 0 0.00 50
6 R-211 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
7 R-212 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
8 R-135 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
9 R-134 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
10 R-132 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0 0.00 50
11 R-129 Glass Lined Reactor 16.0KL MSGL #REF! #REF! #REF! #REF! #REF! 50
12 R-127 Stainless Steel Reactor 12.0KL SS-316 #REF! #REF! #REF! #REF! #REF! 50
13 R-126 Glass Lined Reactor 12.5KL MSGL 2.40 3.78 #REF! 180405.44 353.74 50
14 R-124 Stainless Steel Reactor 15.0KL SS-316 2.55 0.00 0.00 0.00 0.00 50
Continuous Loads
1 ATFD-101 Agitated Thin Film Dryer 15.0m2 SS-316 0.00 0.00 0.00 0.00 80.00 40
Losses(10%) #REF!
Continuous Loads
1 ANFD-201 Agitated Nutche Filter cum Dryer 10.0 KL Hastealloy 3.50 1.00 153475 75 40
2 ANFD-203 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40
3 ANFD-204 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40
4 ANFD-207 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40
5 ANFD-208 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 75 40
6 ANFD-101 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40
7 ANFD-103 Agitated Nutche Filter cum Dryer 10.0 KL Hastealloy 3.50 1.00 153475 60 40
8 ANFD-104 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 60 40
9 ANFD-105 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40
10 ANFD-106 Agitated Nutche Filter cum Dryer 10.0 KL SS-316 3.50 1.00 153475 50 40
Losses(10%) 51.60
Rev No:00 Title: ESTIMATION OF UTILITY CONSUMPTION FOR STEAM This document & the design it covers are the property of ZEN. It
shall not be reproduced, copied, exhibited nor used except in the
limited way and private use permitted by any written consent
Page: 3 of 3 Doc No: ZC P-21401:B4:D:201B given by the lender to the borrower.
MULTIPURPOSE UTILITY CALCULATION
Capacity dia s.ht m.w.v
0.25KL 600 900 0.225
Diameter of the vessel D 1300 mm 1.30 m 0.5KL 800 1200 0.45
Length of shell L 1600 mm 1.60 m 0.63KL 850 1200 0.567
Total volume in the vessel 2120 L 2.12 KL 0.8KL 900 1200 0.72
1KL 1000 1400 0.9
Dish volume 0.22 m3
2.12264 1.6KL 1150 1600 1.44
Liquid head in shell 1.4 m 2KL 1200 1750 1.8
HTA avilable on shell 5.9 m2 0.215306 2.5KL 1350 1800 2.25
HTA avilable on dish 1.6 m2 2.01955 3KL 1400 2000 2.7
Total HTA available A 7.47 m2 4KL 1550 2300 3.6
5KL 1650 2400 4.5 0.098125
6KL 1750 2600 5.4
8KL 1900 2900 7.2
STEAM(2Kg/cm2 Absolute,1Kg/cm2 Gauge) 10KL 2050 3000 9.0
Assume UDtm 10000 EQUIPMENT DIMENSION CALCULATION
Energy supplied by vessl Q 74683 kcal/hr
Latent heat l 510 kcal/kg L/D= 1.2
Mass flow rate of steam w 146 kg/hr If Capacity≥ 1KL 2700 Max.Wor vol
Density r 1.08 Kg/m3 Capacity 3 KL 3000 L
Steam Inlet Temp TsteamIN 120 °C Diameter D 1.4713 m 1471 mm
Steam OUT Temp TsteamOUT 120 °C Length L 1.7655 m 1766 mm
Steam Velocity V 25 m/s If Capacity< 1KL 450 Max.Wor vol
Capacity 500 L 0.5 KL
Pipe line size For steam NB 44 mm Diameter D 0.8097 m 810 mm
Length L 0.9716 m 972 mm
CTW
Assume UDtm 8000 For Reactors Line sizes
Energy supplied by vessl Q 59746 kcal/hr CT Water flow rate
Density r 996.8 Kg/m3 30 m3/hr 84.1
Specific Heat Cp 1.0006 Kcal/Kg°C For main Condensers
∆t 2 °C CT Water flow rate while distillation/reflux
CTW Inlet Temp TCIN 32 °C 37 m3/hr 94
CTW OUT Temp TCOUT 34 °C
Cooling Water Velocity V 1.5 m/s
Working Volume = 3 m3
Drying Time = 3 hr
N2
Max Working Volume in the reactor VWMax 10000 Lts
Transfer Time t 1 hr
Transfer Rate Qt 10000 Lts/Hr 10.0
N2 Velocity 15 m/s 30.000
m3/hr
Nm3/hr
N2 Flow rate
30.0 Nm3/hr
UTILITY REQUIRMENT FOR ANFD
Working Volume = 2 m3
Drying Time = 3 hr
N2
Max Working Volume in the reactor VWMax 8000 Lts
Transfer Time t 1 hr
Transfer Rate Qt 8000 Lts/Hr 8.0
N2 Velocity 15 m/s 24.000
Working Volume = 2 m3
Drying Time = 3 hr
N2
Max Working Volume in the reactor VWMax 1500 Lts
Transfer Time t 1 hr
Transfer Rate Qt 1500 Lts/Hr 1.5
N2 Velocity 15 m/s 4.500
wet cake weight = 780 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 156 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 52.0 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 28080.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 55.1 Kg/hr
wet cake weight = 216 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 43 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 14.4 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 7776.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 15.2 Kg/hr
wet cake weight = 98 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 20 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 6.6 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 3542.4 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 6.9 Kg/hr
wet cake weight = 72 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 14 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 4.8 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 2592.0 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 5.1 Kg/hr
wet cake weight = 43 Kg Max Working Volume in the reactor V WMax 800 Lts
Moisture Content to be rem = 9 Kg (20% Excess) Transfer Time t 1 hr
Drying Time = 3 hr Transfer Rate Qt 800 Lts/Hr 0.8 m3/hr
Water to be evoprated = 2.9 Kg/hr N2 Velocity 15 m/s 2.400 Nm3/hr
Latent Heat = 540 Kcal/kg N2 Flow rate
Heat Load = 1555.2 Kcal/hr Pipe line size for reactor NB 7.5 mm 2.4 Nm3/hr
Steam Requirement = 3.0 Kg/hr
Input
Output
APORISATON
sidered 3Hrs.
SREAM REQUIRMENT FOR ROTOCONE VACUUM DRYER
Input
Output
APORISATON
sidered 3Hrs.