AIR STARTER WITH ALTERNATOR

SENR1186-02
ENGINE MOUNTED TERMINAL BOX July 2013
170
S037-OR EMTB
S033-OR
169 S032-OR S011-RD 2 210
168 S011-OR AIRSTART
167
S133-OR 3 HIATS SOL
S011-OR 155 LEFTHAND
166
165 P221-RDP620-RD
1 209
164 AIRSTART
163 P320-BKP321-BK SOL
162 2 156 RIGHTHAND
3
161 P071-BK/P072-BK
160 6
159 5
S032-OR 1
ALTERNATE LANDFILL WIRING 158 S032-RD POEC-RD
BATT+
157
156
S033-OR
2
3
HWTS CB3
ABBREVIATIONS SYMBOLS
167 S133-OR JWPS S036-OR 155 +-
JACKETWATER WTS2
170 L P 1 S037-RD 105 154 1 BATT
WTS2 S037-OR 2 153 CB1
3 152 POEA-RD/POED-RD
168 S032-OR 2 ALT ALTERNATOR
1
HWTS S032-RD 151
HWTSHUTDOWN 169 S033-OR 106 3 AMM AMMETER
2 107 S032-RD
REMOTE CUSTOMER PANEL
166 3 106 + +- BATT BATTERY TERMINAL POINT
S011-OR HWTS S037-RD
HIATS 2 S011-RD 105 - BATT BK BLACK
102 104 ALT
3 CONTROL PANEL
103 S011-RD CB CIRCUIT BREAKER TERMINAL POINT
102 CC CONTACT CLOSURE
101 CIM CUSTOMER INTERFACE MODULE
6 CONTROL PANEL WIRING
S036-OR CTR CRANK TERMINATION RELAY
5 CU COPPER OR TINNED COPPER (SILVER COLOR)
1 ENGINE WIRING
2

S133-OR
1 D DIODE
CUSTOMER WIRING
CB3 P
2 DDTC DIGITAL DIAGNOSTIC TOOL CONNECTOR
DVR DIGITAL VOLTAGE REGULATOR

S036-OR
3

S037-OR
CB2 PLUG IN CONNECTOR

S037-RD
CB1 L AIR STARTER WITHOUT ALTERNATOR ECS ENGINE CONTROL SWITCH
1 EGA ELECTRONIC GOVERNOR ACTUATOR
P L 2 WTS2 EIS ELECTRONIC IGNITION SYSTEM
3 EMTB EISC ELECTRONIC IGNITION SYSTEM CONNECTOR SHIELDED WIRE
210 EISM ELECTRONIC IGNITION SYSTEM MODULE
ALTERNATE LANDFILL WIRING JWPS AIRSTART ENFR ENGINE FAILURE RELAY
SOL
155 LEFTHAND ESCM ENGINE STATUS CONTROL MODULE ENGINE MOUNTED COMPONENT
(SG)
P221-RDP620-RD
ESPB EMERGENCY STOP PUSH BUTTON
209
1 AIRSTART F FUSE RELAY CONTACT (NORMALLY OPEN)
P320-BKP321-BK SOL
2 156 RIGHTHAND FCR FUEL CONTROL RELAY
ENGINE MOUNTED TERMINAL BOX 3 GND GROUND
S010-OR 6
2 GOV ACT GOVERNOR ACTUATOR RELAY CONTACT (NORMALLY CLOSED)
S010-RD
S031-OR 3 HIATS GOV MPU GOVERNOR MAGNETIC PICKUP
170 S133-RD CB3 GS GOVERNOR SPEED SWITCH
169 S131-OR GSOV GAS SHUTOFF VALVE
168
S000-OR GSM GOVERNOR SPEED MOTOR CHASSIS GROUND
167 +-
S010-OR

G3500 Engine
166 BATT HIATS HIGH INLET AIR TEMPERATURE SWITCH
165 HM HOUR METER
164
2 1 EARTH GROUND
163
HOTAS HIGH OIL TEMPERATURE ALARM SWITCH
162 S000-RD HWTS HIGH WATER TEMPERATURE SHUTDOWN
1
ALTERNATE COGEN WIRING 161 S000-OR
HOTAS +- OPERATED BY TURNING
2 IC INITIATE CONTACT

Electrical System
160 BATT
S130-OR 159 ISR IGNITION SHUTOFF RELAY
168 S131-OR BATT+ 3
158
1 3 2 1 JWPS JACKET WATER PRESSURE SWITCH
LJWDP 169 S133-RD LJWDP 157
2 156 LHDS LEFT HAND DETONATION SENSOR
3 S031-OR 1 LHSM LEFT HAND STARTER MOTOR
HWTS 155
2 S033-RD S033-RD
170 S031-OR 1
106 154
S130-0R
2 HWTS LJWDP LOW JACKET WATER DIFFERENTIAL PRESSURE
WTSHUTDOWN 153 3 LTS LAMP TEST SWITCH

L6A1-UP
152 LOW WATER TEMPERATURE SWITCH
HOTAS 167 S000-OR 1 S000-RD 105 151
LWTS
2
HIATS HOTAS 107 MAPS MANIFOLD AIR PRESSURE SWITCH
S033-RD
DUAL ELECTRIC STARTER WITH ALTERNATOR
5JD20-UP
166 S011-OR
106 S000-RD MPU MAGNETIC SPEED PICKUP
1 105
2 S011-RD 102 N/C NORMALLY CLOSED
3 104 P681-RD PS
103
EMTB N/0 NORMALLY OPEN
8LD28-UP
HIATS S010-RD P680-RD
102
101 P220-RD OR ORANGE
209
6 LHSM POWER DISTRIBUTION BOX
PDB
9TG34-UP
5 156 P679-BK
PS PINION SOLENOID
2 P370-BK PU PURPLE
1 6

2TJ1-UP
CB3 PS RD RED
CB2 RHDS RIGHT HAND DETONATION SENSOR

P080-BK/P081-BK
CB1 POEC-RD/POEG-RD RR RUN RELAY

7NJ82-UP
CB3 LHSM
SM STARTING MOTOR
S130-OR
S133-RD
S131-OR

P280-RD SMMS STARTING MOTOR MAGNETIC SWITCH

3 CB2 SMR STARTING MOTOR RELAY
4EK411-UP
1
SP SPEED
+- SP/TIM SPEED/TIMING SENSOR
P1ED-RD/P1E1-RD

L6K1-UP
1 2 3 2 CB1 BATT
T WIRING TERMINAL
POEA-RD/POED-RD TP TEMPERATURE PROBE
POEB-RD/POEF-RD
ALTERNATE COGEN WIRING LJWDP WH WHITE
+ +- WTS2 WATER TEMPERATURE SHUTDOWN 2
(SG) - BATT
ALT XDCR TRANSDUCER

PRELUBE 12
CB3(32A)
J1 T1
A
CONTROL BATT+ DUAL ELECTRIC STARTER WITHOUT ALTERNATOR
PPMS
T5
BOX D MOTOR BATT- EMTB
P681-RD
P680-RD
PS

T174 P220-RD
C 209
SWITCHED POWER LHSM
156 P679-BK
9 T209
B P370-BK
SCM-T25 6
PS
CR1 SMMS
6 E
NOTE H P170-BK
CB3
DISABLE A B D1
LHSM
S1 T180
CR1 F
ENABLE ECS START CB2
P280-RD
5 CR1

With Electronic Ignition System (EIS)

D3
+-
CR1 P180-RD
8 BC
1 PPMS
2 1 7 NOTE H:THIS TERMINAL IS FOUND ON THE STARTER MOTOR MAGNETIC SWITCH
D4 WHICH IS LOCATED INSIDE THE ENGINE MOUNTED TERMINAL BOX. THE
WIRE IS MARKED "P220" (FOR ELECTRICAL STARTER) OR THE WIRE IS +-
MARKED "P221" (FOR AIR STARTER) LOCATED AT T209 AND AT THE BATT
SMMS MUST BE REMOVED. INSULATED WITH ELECTRICAL TAPE AND TIED
BACK AT BOTH ENDS TO MAKE ROOM FOR THIS NEW WIRE. © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

(Dimensions: 34 inches x 28 inches)

CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7 CYL NO.9 CYL NO.11 CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7 CYL NO.9 CYL NO.11 CYL NO.13 CYL NO.15

CYL NO.1 CYL NO.3 CYL NO.5 CYL NO.7

SENR1186-02
J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

J091-RD
J092-BK

J111-RD
J112-BK

J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

J091-RD
J092-BK

J111-RD
J112-BK

J131-RD
J132-BK

J151-RD
J152-BK
J011-RD
J012-BK

J031-RD
J032-BK

J051-RD
J052-BK

J071-RD
J072-BK

B A B A

B A

J011-RD J011-RD
AA A AA A
J012-BK J012-BK
J011-RD n B
AA A n B J031-RD
J012-BK J031-RD AE C
n B f C J032-BK
J031-RD J032-BK p D
AD C q D J051-RD
J032-BK J051-RD AC E
z D AE E J052-BK
J051-RD J052-BK w F
AF E p F J071-RD
J052-BK J071-RD X G
x F W G J072-BK
J071-RD J072-BK m H
AC G e H J091-RD
J072-BK J091-RD AG J
w H AC J J092-BK
J092-BK v R
X J w R J111-RD
J111-RD W N
m R AG N J112-BK
J112-BK e P
W N v P J131-RD
N L N L
e P J132-BK
c M c M
N L J151-RD
S S f S
c M J152-BK
CONNECTS TO g K q K
f S CONNECTS TO CONNECTS TO J161-RD
LOCATION b r a r
q K LOCATION LOCATION J162-BK
D-1 OR K-2 s s u s
a r D-1 OR K-2 D-1 OR K-2 J141-RD
X n S n
u s J142-BK
m p g p
S n J121-RD
J121-RD R k
g p AB k J122-BK
J122-BK k m
R k t m J101-RD
J101-RD r h
k m a h J102-BK
J102-BK y j
b h u j J081-RD
J081-RD b e
s j AF e J082-BK
J081-RD J082-BK s f
r e x f J061-RD

24 Page,
J082-BK J061-RD AD c
y f R c J062-BK
J061-RD J062-BK z d
AG c k d J041-RD
J062-BK J041-RD AF X
v d AD X J042-RD
J041-RD J042-RD x Z
AE X z Z J021-RD
J042-RD J021-RD AB V
p Z r V J022-BK
J021-RD J022-BK t W
AB V y W
J022-BK
t W

ENGINE ENGINE
EISC BULKHEAD EISC BULKHEAD
ENGINE CONNECTOR
EISC BULKHEAD CONNECTOR

J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

J102-BK
J101-RD

J122-BK
J121-RD

J142-BK
J141-RD

J162-BK
J161-RD
J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

J102-BK
J101-RD

J122-BK
J121-RD

CONNECTOR
J022-BK
J021-RD

J042-BK
J041-RD

J062-BK
J061-RD

J082-BK
J081-RD

3512 ELECTRONIC IGNITION SYSTEM 3516 ELECTRONIC IGNITION SYSTEM

IGNITION HARNESS IGNITION HARNESS
3508 ELECTRONIC IGNITION SYSTEM
FIRING ORDER : 1-12-9-4-5-8-11-2-3-10-7-6 FIRING ORDER : 1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
IGNITION HARNESS
EBC PIN ORDER : A-k-J-X-E-e-N-V-C-h-G-c EBC PIN ORDER : A-V-E-c-C-X-J-h-S-r-N-k-L-n-G-e
FFIRING ORDER : 1-2-7-3-4-5-6-8 EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r-f-a-W-R-N-S-X-b
EBC PIN ORDER : A-V-G-C-X-E-c-e EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r-f-a-W-R
EISC PIN ORDER: AA-AB-AC-AD-AE-AF-AG-r

CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8 CYL NO.10 CYLNO.12 CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8 CYL NO.10 CYL NO.12 CYL NO.14 CYL NO.16
CYL NO.2 CYL NO.4 CYL NO.6 CYL NO.8
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ABBREVIATIONS SYMBOLS
NOTES
NOTE A: WOODWARD ELECTRIC GOVERNOR CONTROL TERMINAL IDENTIFICATION ENGINE MOUNTED GAUGE PANEL/TERMINAL BOX
2301A 2301A 701 ALT ALTERNATOR IC INITIATE CONTACT
AMM AMMETER ISR IGNITION SHUTOFF RELAY
SYMBOL FUNCTION SPEED CONTROL LOAD-SHARE SPEED CONTROL REMOTE CUSTOMER PANEL EISM
BATT BATTERY JWPS JACKET WATER PRESSURE SWITCH TERMINAL POINT
L P BATT + 2 16 2
BK BLACK AA PRIMARY CYLINDER L
R BATT - 1 15 1 LHDS LEFT HAND DETONATION SENSOR CONTROL PANEL
CIRCUT BREAKER LHSM LEFT HAND STARTER MOTOR 3 4 n PRIMARY RETURN
S EGA + 9 20 3 CB TERMINAL POINT
T EGA - 10 21 4 CC CONTACT CLOSURE LJWDP LOW JACKET WATER DIFFERENTIAL PRESSURE AE PRIMARY CYLINDER
U MAG PICK-UP 7 28 15 CIM CUSTOMER INTERFACE MODULE LTS LAMP TEST SWITCH p PRIMARY RETURN
LWTS LOW WATER TEMPERATURE SWITCH CONTROL PANEL WIRING
V MAG PICK-UP 8 29 16 CTR CRANK TERMINATION RELAY 1 2 AC PRIMARY CYLINDER
CU COPPER OR TINNED COPPER (SILVER COLOR) S275-BK S275-BK
W OIL PRESSURE SPEED LIMITER 5 19 10 MAPS MANIFOLD AIR PRESSURE SWITCH ENGINE WIRING 1 G PRIMARY RETURN
X OIL PRESSURE SPEED LIMITER - - - D DIODE MPU MAGNETIC SPEED PICKUP 2
S275-RD S275-RD
I
TACH w

Y SPEED ADJUSTMENT POT 11 24 19 DDTC DIGITAL DIAGNOSTIC TOOL CONNECTOR CUSTOMER WIRING ESPB X PRIMARY CYLINDER
DIGITAL VOLTAGE REGULATOR N/C NORMALLY CLOSED m PRIMARY RETURN
DVR
Z SPEED ADJUSTMENT POT 12 23 18 N/0 NORMALLY OPEN PLUG IN CONNECTOR TACH MPU AG PRIMARY CYLINDER
ECS ENGINE CONTROL SWITCH
EGA ELECTRONIC GOVERNOR ACTUATOR OR ORANGE v PRIMARY RETURN
NOTE B: THE INPUT TO THE ECM REMOTE & SPARE SHUTDOWN
INPUT MUST BE A B- SIGNAL APPLIED FOR 250mSec OR LONGER TO
EIS ELECTRONIC IGNITION SYSTEM PDB POWER DISTRUBUTION BOX W PRIMARY CYLINDER
EISC ELECTRONIC IGNITION SYSTEM CONNECTOR PS PINION SOLENOID SHIELDED WIRE
ASSURE PROPER OPERATION. e PRIMARY RETURN
EISM ELECTRONIC IGNITION SYSTEM MODULE PU PURPLE PRIMARY CYLINDER
S274-BK S274-BK N
ENFR ENGINE FAILURE RELAY 1 1
RD RED c PRIMARY RETURN
ESCM ENGINE STATUS CONTROL MODULE
RHDS RIGHT HAND DETONATION SENSOR
ENGINE MOUNTED COMPONENT
2
S274-RD S274-RD
2 HM
ESPB EMERGENCY STOP PUSH BUTTON SEE OTHER SIDE OF SCHEMATIC f PRIMARY CYLINDER
RR RUN RELAY
F FUSE RELAY CONTACT (NORMALLY OPEN) FOR IGNITION HARNESS WIRING q PRIMARY RETURN
FCR FUEL CONTROL RELAY SM STARTING MOTOR HM MPU a PRIMARY CYLINDER
SMMS STARTING MOTOR MAGNETIC SWITCH
K GND GROUND SMR STARTING MOTOR RELAY
C
A330-CU u PRIMARY RETURN
K
GOV ACT GOVERNOR ACTUATOR SP SPEED RELAY CONTACT (NORMALLY CLOSED) A330-BK A330-BK S PRIMARY CYLINDER
GOV MPU GOVERNOR MAGNETIC PICKUP SP/TIM SPEED/TIMING SENSOR EGA B
A330-RD A330-RD
204 g PRIMARY RETURN
GS GOVERNOR SPEED SWITCH A 203
GSOV GAS SHUTOFF VALVE T WIRING TERMINAL A330-CU R PRIMARY CYLINDER
TP TEMPERATURE PROBE CHASSIS GROUND 202 k PRIMARY RETURN
GSM GOVERNOR SPEED MOTOR
C 201
HIATS HIGH INLET AIR TEMPERATURE SWITCH WH WHITE P684-BK r PRIMARY CYLINDER
HM HOUR METER WTS2 WATER TEMPERATURE SHUTDOWN 2
EARTH GROUND
GSM B
P685-BK
180 y PRIMARY RETURN
HOTAS HIGH OIL TEMPERATURE ALARM SWITCH A 179
XDCR TRANSDUCER b PRIMARY CYLINDER
HWTS HIGH WATER TEMPERATURE SHUTDOWN 178 s PRIMARY RETURN
OPERATED BY TURNING 177
C537-BK C537-BK AD PRIMARY CYLINDER
2 1 1 176
WLS C537-WH C537-WH z PRIMARY RETURN
2 175
C875-RD S111-CU AF PRIMARY CYLINDER
174 x PRIMARY RETURN
S111-BK
173 329 B
CUSTUMER INTERFACE MODULE 2 1
LWTS
2
1
C037-RD
C037-OR
C037-RD
C037-OR
172
171
S112-CU
S112-BK
273
272
S111-CU
S111-BK
S111-RD
S111-WH
A
C
MAPS
AB
t
PRIMARY
PRIMARY
CYLINDER
RETURN
S112-RD S111-RD
170 271
S112-WH S111-WH
169 270
COGEN AND LANDFILL A220-CU
J SITES, SEE OTHER SIDE
168 P221-BK P221-RD
A220-BK J
269 B
167
OF SCHEMATIC. A221-BK A222-RD A220-RD GSOV
EIS EIS 12
166
165
268
D600-CU
A

COGEN/LANDFILL STANDARD C018-OR

164
163
267 D601-CU
D600-RD
D600-RD
T SERVICE TOOL CAL
12 P684-BK 266 D601-WH D600-CU
162
PRELUBE P685-BK D078-CU D078-CU D078-BK
C 13 F10 11 161 K Ð DATA LINK
LOW OIL LOW COOLANT CONTROL C875-RD
160
265 D760-CU D078-RD
G + DATA LINK
N.O 14 P678-RD D078-BK S381-CU
TEMP ALARM TEMP ALARM 159
264 D760-BK S381-CU S381-BK
N.O 15 R9 C018-OR
158
D078-RD S381-BK S381-GN/YL
LOW OIL LOW OIL C 16 F9 10 C018-RD P320/P679-BK
157
P221-BK 263 D760-WH
B
S381-RD S381-RD
d RH DETONATION GND
CONNECTS AT 163
N.O S001/S034/S030-GN
156 RHDS A
S381-WH S381-WH
M RH DETONATION +13V
162 PRESSURE PRESSURE 17 155 C E RH DETONATION
LOCATION C-10 R8 C250-BK 262 A220-CU S382-CU
161 ALARM ALARM N.C 18 H P
P360-BK
154
A221-BK S382-CU S382-BK
9 153
160 C 19 F8 P300-BK 261 A220-BK S382-BK S382-GN/YL
SYSTEM SYSTEM 152 B Y LH DETONATION GND
14 13 12 11 10 9 8 S100-GN P377-BK A220-RD S382-RD S382-RD
I NOT IN AUTO NOT IN AUTO N.O 20 HIATS P678-RD
151
260 A222-RD LHDS A
S382-WH S382-WH
P LH DETONATION +13V
I
ALARM ALARM N.C 21 R7 (SG) C018-RD
107 C H LH DETONATION
8 106 259
C 22 F7 P6D1-RD J420-BK
105 258 F SHUTDOWN RELAY
HIGH OIL HIGH COOLANT N.O 23
P676-RD
104 257
S850-CU M201-BK
L SHUTDOWN SWITCH
TEMP FAULT TEMP FAULT P670-RD
103 256
J420-BK S850-CU S850-BK
N.C 24 R6 ELECTRONIC CONTROL P6D1-RD M200-BK S850-BK S850-GN/YL ENG SP/TIM GND
102 255 B Z
C 25 F6
7 GROUP P6D1-BK D970-CU S850-RD S850-RD
LOW OIL LOW OIL P6D1-BK
101
P377-BK
254
D970-BK
A
S850-WH S850-WH
J ENG SP/TIM +13V
OUTPUT PRESSURE PRESSURE N.O 26 P071/P072-BK
253
D970-RD
C O ENG SP/TIM
6
CONNECTIONS FAULT FAULT N.C 27 R5 252
D970-WH SP/TM SENSOR S112-CU S112-RD
I G 251 V MAPS SENSOR +13V
C
6 7 6 5 4 3 2 1 P370-BK 5 S112-WH
28 F5 216 U MAPS SENSOR
OVER CRANK OVER CRANK N.O
BATT 215
C280-BK
29 2 C220-BK S112-BK C220-BK
FAULT FAULT VOLTS 214 J PROPANE SWITCH
N.C 30 R4 - + 213
J440-BK J440-BK D SHUTDOWN LAMP
C
5 1 P270-RD J430-BK J430-BK C WARNING LAMP
212
ENGINE MOUNTED OVER SPEED OVER SPEED N.O
31
32
F4
P170/P0EC/P0EG-RD
CB3
P270-RD 211
C251-BK
P221-RD
C280-BK h DIAGNOSTIC RESET

H TERMINAL BOX FAULT FAULT N.C 33 R3

4
P180/P0EB/P0EF-RD
CB2
P280-RD
210
209
P220/P221-RD P670-RD
A BATT+ H
C P0EA/P0ED-RD P1E0/P1E1-RD 208 P300-BK
HIGH 34 F3
CB1 S270-CU GOV MPU B BATTÐ
U
NOT USED COOLANT TEMP N.0 35 207 L S271-CU
S270-CU
P170/POEC/POEG-RD S270-BK
ALARM N.C 36 R2 3 P180/POEB/POEF-RD 206
U
S271-BK
S270-BK
B
L S270-RD
C POEA/POED-RD
ESCM ESCM 37 F2 S270-RD A

DIAGNOSTIC DIAGNOSTIC N.O 38

STARTER/ P370-BK 205
U S271-RD
L
FAULT R1 ALTERNATOR P071/P072-BK
S271-BK
N.C 39 2 WIRING P320/P679-BK
S271-RD
B
40 F1
P1E0/P1E1-RD A
P2B0-RD
1
P220/P221-RD ESCM MPU
1 D970-CU
S001/S034/S030-GN
BK D970-BK
2
1 1 OR D970-RD
S001/S034/S030-BK S001/S034/S030-BK GY 1
2 2 PK D970-WH
3
G TP S001/S034/S030-RD S001/S034/S030-RD PU G
1 1
2 2 XDCR
S100-GN
S100-CU
S100-BK S100-BK YL

P360-BK
P676-RD
D760-WH
D760-BK
D760-CU
D601-WH
D601-CU
B B
S100-RD S100-RD RD
OP A
S100-WH S100-WH
A
GN
C C
REMOTE CONTROL PANEL DDTC
SEE NOTE A: B A D E F C G H I J
POWER DIAGNOSTIC
INDICATOR RESET 2301A SPEED CONTROL
P389-BK R P W U V S T Y Z
—

1
(Dimensions: 34 inches x 28 inches)

P677-RD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 D078-CU
+ 265
2
DDT DATA LINK
D078-BK 264 TIMING
F SHUTDOWN D078-WH DDT DATA LINK
BATTERY
3516 EIS Ladder Diagram F
C281-BK

C280-BK

263 + P377-BK CAL DDTC-Remote

INDICATOR -
D

LINE NO.
DDT DATA LINK PROBE
-R

1
C860-BK

S270-BK
S270-RD

M370-RD

M370-BK
C876-BK
C876-RD

E D
72

A220-CU 262 GAS SHUT OFF VALVE CB1 (40A) ALT

P6

A220-BK 2 15 TO 45 VDC ALT DDTC-Engine

AMM

D078-WH
D078-BK
+ 261 GAS SHUT OFF VALVE + - 270 ı
A220-RD PS1
260 GAS SHUT OFF VALVE 3 LH E D
SENR1186-02

J440-BK STARTER MOTOR LH

SM
—

C876-CU PS2
259 2301 REMOTE SPEED TRIM LH
C876-CU C876-BK 4 STARTER MOTOR LH SHUTDOWN C
258 2301 REMOTE SPEED TRIM SM 263 CU
SMMS1 POWER WARNING 265 264 60
-
C876-RD PINION SOLENOID 1 D7
WARNING 257 2301 REMOTE SPEED TRIM 5 PS1
60
-B
K

D078-CU
J420-BK SMMS2 3 D7
D

CB2 (20A)

D078-BK
INDICATOR
-R

256 EIS SHUTDOWN RELAY 6 PS2 PINION SOLENOID 2 LAMP LAMP LAMP H
-W
73

M200-BK 1 2 1 2 1 2 60

D078-WH
255 ESCM SHUTDOWN 4 D7
P6

M370-CU D970-CU 7
+ 254 OIL PRESSURE / WATER TEMPERATURE CB3 (16A) 5 P370-BK 5 P113
D970-BK P370-BK P114
J430-BK 253 OIL PRESSURE / WATER TEMPERATURE 8 INTERNAL CIRCUITRY
D970-RD B- 266 264 263
—

6 151 152 267 265

252 OIL PRESSURE / WATER TEMPERATURE PHOENIX BRIDGE BAR 6 P389-BK P389-BK

D078-WH
9

D600-RD
D970-WH

D600-CU
251 OIL PRESSURE / WATER TEMPERATURE

D078-CU

D078-BK
V F8 10A W 25 209 209 2 1 Z
C290-BK 10 P220-RD P672-RD 213 212
216 LAMP TEST SWITCH
C280-BK SMR 26 101 210 269 269
215 DIAGNOSTIC RESET 11 P780-RD
156 P673-RD Y T d K G

J440-BK

J430-BK
E 214 PROPANE SWITCH
12 262 262 101 2 1 STARTER MOTOR MAGNETIC SWITCH 2 105 E
J440-BK A220-CU
213 SHUTDOWN LAMP F6 10A S FCR B 6
J430-BK 23 260 A220-RD 260 GND TIMING GND DATA DATA
212 WARNING LAMP 13 BATTERY
GSOV 213 212 CAL LINK LINK

P677-RD
C251-BK R 21 261 A220-BK 261 CHARGER
211 EMERGENCY STOP PUSH BUTON 14 - +
A 204A100
210 STARTER MOTOR MAGNETIC SWITCH F5 10A CTR 22 GS 1 AA
P220-RD 15 C270-BK 159 268 D 268 159
209 STARTER MOTOR MAGNETIC SWITCH 203 GSM n
P628-RD N P 2 2 3 C
208 OFF/RESET INDICATOR 16 A221-RD A222-RD J430-BK
D 5 4 A100 WARNING LIGHT DRIVER
S270-CU AB
U 1 D
S270-BK 207 MAGNETIC PICKUP ESCM/2301 17 6 156 440-BK
SHUTDOWN LAMP DRIVER
L 172 t
S270-RD Y 215 215 h
18 154 C280-BK
U 171 LWTS DIAG RESET AE
206 MAGNETIC PICKUP ESCM/2301 10A ISR C281-BK 3 4 C280-BK
F7 24 L
(WITH CUSTOMER CONNECTIONS )

L 19 U 255 M200-BK 255 M200-BK 1 2 M20 0-BK

SHUTDOWN SWITCH p
ESCM U 15 M102 ESPB EMTB F
205 MAGNETIC PICKUP ESCM/2301 20 T REMOTE 256 J420-BK 256 J420-BK AF
L SHUTDOWN SHUTDOWN RELAY DRIVER
M370-BK NOTE A 13 157
204 GOV ACT/GOV SYNC MOTOR 21 SPARE 158 CC1 x

SEE OTHER SIDE OF SCHEMATIC FOR IGNITION HARNESS WIRING

C267-BK 158
REMOTE CONTROL PANEL

M370-RD SHUTDOWN
203 GOV ACT/GOV SYNC MOTOR 7 AC
M370-CU 22 205 S273 205
202 GOV ACT/GOV SYNC MOTOR SHIELD B
C268-BK MPU w
201 REMOTE STOP/START INITIATE CONTACT 23 206 206 C220-BK
D S271-CU
GND
A
214 214 j AD D
S271-CU
S271-BK
D240-CU
D970-CU
D970-BK
D970-RD
D970-WH
D240-RD
S271-RD
C290-BK
C268-BK
P622-BK
P624-BK

P623-BK
C267-BK
C253-BK
C251-BK
J420-BK

24 ESCM 207 207 CC2 C220-BK C220-BK

S271-BK PROPANE SWITCH
2301 16 z
S271-R 25 204
T A330-BK 204 6 P6D1-BK G I P6D1-RD 105
V U (-) V X
26 W EGA
17 C271
(+) 203 A330-RD 203
P625-BK m
180 (SPARE) X S BATTERY VOLTS
10

11

12
13

14

15

202
1

4
5
6
7
8
9

C268-BK 27 202
179 MISC INTERCONNECT (SPARE) M b
C866-BK A S381-RD
P620-RD ELECTRONIC 257 C876-RD 257 152 P6F0-RD z +13V
178 RUN RELAY (N.C.) 28 P3F0-BK
24 Page,

GOVERNOR Y B+ s
C866-WH SP B- EISM
177 RUN RELAY (N.C.) 258 C876-BK 258 DVR d
29 AG

RHDS
C875-RD Z B S381-BK
GND
174 RUN RELAY (N.O.) P
M281-BK R 259 259
ENFR (ENGINE FAILURE RELAY) 30 v
W

173
M
D

U
K

P
S

Y
F

C S381-WH
E
P320-BK P280-RD 166 MISC INTERCONNECT (SPARE) 31 + P121 153 SIG r
B— B+ -
F1
F2
F3
F4
F5
F6
F7
F8

P288-RD 165 MISC INTERCONNECT (SPARE) 163 d

163 y

P677-RD
32 D240-CU S381-CU

CB4
GND
G

N
R
A
E

V
X

CIM
T

MISC INTERCONNECT (SPARE)

L
J

164 6
C866-BK 162 D240-RD 162 W
D240-CU 163 CUSTOMER INTERFACE MODULE, SHIELD 33 ALARM MODULE OUTPUT P
P221-B
P221-BK CONNECTS TO CUSTOMER 156 D650-BK 161 A S382-RD
D240-RD CUSTOMER INTERFACE MODULE, DATA P650-BK 161 +13V e
162 2
D650-BK INTERFACE MODULE 34
16
17
18
19
20
21
22
23
24
25
26
27

161 CUSTOMER INTERFACE MODULE, PWR- AT LOCATION I-16 102 160 P650-RD 160 Y R
B

LHDS
D650-RD 35 106 S382-BK GND
C 160 CUSTOMER INTERFACE MODULE, PWR+ 164 C018-OR H HIATS P
P270-RD

C270-BK C270-BK
GOV SYNC MOT SYNC SWITCH
164 C018-RD K C
159 36 H
C861-RD C267-BK C537-BK C S382-WH SIG N
158 CUSTOMER REMOTE SHUTDOWN 176
C860-BK 37 106 WLS c
157 CUSTOMER REMOTE SHUTDOWN 2 1 Y
175
A220-CU

S382-CU
A220-RD

D650-BK 38 GND S
156 BATT - L F4 10A M RR
A220-BK 20 M106 174 C875-RD
P330-BK 174
C866-WH 155 BATT - 39 g
C281-BK 178 C866-BK
154 BATT - 178 f
P684-RD P680-RD P360-BK 40 G F2 10A H RR 19
153 BATT - 177 C866-WH
P389-BK 177 ESPB DDTC-Remote q
P220-RD 152 BATT - 41 K M281-BK
P685-RD 173 173 C252-BK B A DDTC-Engine
M200-BK P380-BK C253-BK a
151 BATT - J F3 10A ENFR 18
M281-BK

42 211 4 B A
A220-RD
P680-RD 1 1 14 P109 211 ESPB 3
107 BATT + P280-RD C251-BK C250-BK 154 u

P676-RD
43

P676-RD
B+

P360-BK
P688-RD 106 C251-BK 4 3
BATT + 2 C90 216 P270-RD LTS
OFF/RESET

2 8
P677-RD
STOP

P332
MAN.

44
AUTO

10 7 8 9 105 BATT + 1 2 153

P676-RD 216
P628-RD 104 BATT +
P780-RD 45 104 A
D 107
P330-BK

P620-RD 153 104 103

103 BATT + P680-RD P670-RD +BATT
6 P370-BK D650-RD 46
102

+13V
+13V
BATT + CTR FCR 151 B

SIG
6

SIG

GND
P288-RD P780-RD P300-BK -BATT
101 BATTERY CHARGER 47
B ECS P370-BK F P684/685-RD 10 6 B
P622-BK P625-BK 48 J O Z V U
5 2 3 4 P380-BK 5 BATTERY - 103
P680/684-RD 9
49
P280-RD
1 BATTERY + 8

S850-RD
P320-BK

S850-WH

S850-BK

S111-RD
1 P685-RD

S111-BK

S111-WH
50

Off/Reset
CB4 208 208 Engine Control Switch

Contacts
P688-RD P628-RD 7

Line No
51

Manual
OFF 12 P623-BK 2 1 OP Chart
P320-BK

Auto

Stop
52

S111-CU
RESET
D078-CU

10 A B C 273 272 271 270

0.5 AMP COOLDOWN P622-BK 5
P624-BK 53 Off
GND STOP Reset
11 P624-BK 3 1 X X X X 52
P623-BK 54 AUTO
P230-RD
9 179 179 180 180 ECS 2 X 52
4

S100-RD
C252-BK

S100-WH

S100-BK
START X A B C B A
55 3 54 C
201 IC S030-GN 155 4 X 55
56 SP/TIM MAPS
ESPB P625-BK GND EMTB 5 X 53 Stop Auto
10A

57 A B C
6 X X X X 48
C253-BK 5 251 251 3 Man
58 D970-WH D970-WH
PK 1PU 7 X 51
SIGNAL S030-BK PU Start
F1

4 3 4 252 252 1 1 8 X 50
D970-RD D970-RD OR
A 59 V+
253 253
2GY S030-RD GY
TP
9 X 49 X - Indicates "Closed A
3 2 2
D078-BK
D078-WH

P360-BK
P676-RD

D970-BK D970-BK
60 V- BK 0 X 48
E 254 D970-CU 254
DDT C 61 OP/WT XDCR
62 OTHER INTERNAL
CIRCUITRY
J I H G F E D C B A

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE G3500 ENGINE ELECTRICAL SYSTEM

MEDIA NUMBER: SENR1186-02
SCHEMATIC PART NUMBER: 121-0121, CHANGE: 08, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.