Professional Documents
Culture Documents
® ®
Series Four 12 Cylinder with ESM
®
& Extender Series Parts Catalog
First Edition
FORM 6315
© Copyright 2007
Waukesha Engine
Dresser, Inc.
Waukesha, Wisconsin 53188
All rights reserved. Printed in U.S.A. 11/07
002.00
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12 13
7
8
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7
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4
7
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3 1
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2
28
7
3
25
6
27
24
23 2
19 11
17
26
20
18
21
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8
15
S 2
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11 1
A
7 13
3
13 12
12 10
10
10
11
14
17 10
14
20
7 1
6 19
16
18 18 30
29
23 21
19 22
29 30
28
32
26
31
26 24
25
27
24
GROUP 29
2 207822G 1 1 1 1 ELBOW, Turbocharger Inlet, RB
3 207823G 1 1 1 1 ELBOW, Turbocharger Inlet, LB
4 209681 2 2 2 2 GASKET, Spark Plug
5 119562B 2 2 2 2 ADAPTER
6 26128 2 2 2 2 PLUG, Pipe, Hex Head 1/2" NPT, Brass
7 207827B 2 2 2 2 GASKET, Elbow
8 209155C 4 4 4 4 SPACER
9 28795 8 8 8 8 CAPSCREW, Ferry Head-Stainless Steel, 3/8"-16 x 5"
10 28357 16 16 16 16 WASHER, Lock, Stainless Steel, 3/8"
11 207806A 2 2 2 2 GASKET, Turbocharger Inlet
12 28411 8 8 8 8 NUT, Hex, Stainless Steel, 3/8"-16
13 28406 8 8 8 8 NUT, Thin Hex, Stainless Steel, 3/8"-16
14 28405 8 8 8 8 CAPSCREW, Hex Head, 3/8"-16 x 2"
15 28346 12 12 12 12 WASHER, Turbo Inlet Elbow
16 207831 1 1 1 1 BRACKET, Turbo Support, LB
17 207832 1 1 1 1 BRACKET, Turbo Support, RB
GROUP 47
18 207838 2 2 2 2 ADAPTER, Turbocharger, Exhaust, Outlet
19 163721B 2 2 2 2 COUPLING, V-Band
20 207824R 1 1 1 1 TEE,Turbocharger, Exhaust, Outlet
21 168700 3 3 3 3 PLUG, Pipe, Hex Head, Brass, 1/4"
22 119562A 2 2 2 2 PLUG, Hex Head, M18 x 1-1/2"
23 209681 2 2 2 2 GASKET, Spark Plug
24 207830B 2 2 2 2 BRACKET, Support
25 21054 8 8 8 8 WASHER, Lock, 1/2"
26 207833A 2 2 2 2 BRACE, Exhaust, Outlet
27 21352 4 4 4 4 CAPSCREW, Hex Head, 3/8″-16 x 1-1/4"
28 Y18813H 4 4 4 4 WASHER, Flat, 3/8"
29 21052 8 8 8 8 WASHER, Lock, 3/8"
30 21189 8 8 8 8 NUT, Hex, 3/8"
31 21425 8 8 8 8 CAPSCREW, Hex Head, 1/2″-13 x 1"
32 21354 4 4 4 4 CAPSCREW, Hex Head, 3/8″-16 x 1-3/8"
Continued
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EARLY
PRODUCTION
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30 34
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21 15 30
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14 31
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37 29
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27
36
34
14 15
4
13 5
11 6
21
10 9
19 19
8
20
3
11
21 1
20
6 7 6 16
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18
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7 6
18 7
7 6 17
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26 8
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25 5
2
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3 3 9
8 15 16
16 16 7
15 36
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3 11 4
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21 29
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38
9 25 39
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8 43
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16 13
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2 23
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30 10
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13 30 35
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11 14
4 12
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28
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20
A E
Actuator, Gas Regulator .........................................157 ECU ........................................................................165
Air Cleaner..............................................................133 Electric Starting ......................................................129
Air Start/Prelube Control.........................................149 Engine Control Unit ................................................165
Air Starter ...............................................................145 Engine Control Unit Wiring .....................................169
Air/Fuel Control - GSI .............................................119 Engine Wiring Harness Manifolds and Mounting....167
Air/Gas Exhaust
Motorized Prelube Pump..................................105 Manifold..............................................................79
Prelube Pump Motor ........................................107 Outlet........................................................... 47, 49
Alternator ..................................................................51
Arms, Rocker............................................................13 F
Auxiliary Water Pump, High Capacity................ 97, 99 Filters
Oil.......................................................................87
B Flywheel ...................................................................21
Barring Device ..........................................................91 Housing ..............................................................91
Breather......................................................... 109, 111 Fuel Inlet, Single.....................................................163
Bridges, Valve ..........................................................11
Butterfly Housing, GSI ..............................................71 G
Butterfly Valve Housing, Draw Thru .........................77 Gas Regulator Actuator ..........................................157
Gas Regulator, GSI ....................................... 151, 153
C Gas Regulator, LT ......................................... 159, 161
Camshaft, Valve Lifter, Idler Gear ............................45 Gear Cover ........................................................ 81, 83
Carburetor ..............................................................137 Governor...................................................................59
Carburetor, Draw Thru................................... 139, 141 Linkage...............................................................61
Connecting Rod........................................................19
Connections, Oil Cooler............................................31 H
Connections, Water ..................................................15 Head, Cylinder................................................... 11, 13
Control Header, Oil ...............................................................17
Air Start/Prelube...............................................149 Housing
Control Unit Wiring, Engine ....................................169 Jacket Water Thermostat .................................115
Control Unit, Engine ...............................................165 Housing, Valve Lifter ................................................39
Crankcase ................................................................35
Crankshaft, Pulley, Flywheel, Vibration Damper ......21 I
Cylinder Head.............................................................9 Idler Gear........................................................... 35, 45
Cylinder Head, Rocker Arms ....................................13 Ignition ......................................................................41
Cylinder Head, Valve Bridges, Spark Plug Sleeve ...11 Coil .....................................................................43
Cylinder Liner ...........................................................19 Harness..............................................................43
Module Mounting................................................41
Inertia Separator.....................................................135
L T
Lifter Housing ........................................................... 39 Thermostat Housing, Jacket Water ........................115
Turbocharger
M Air Connections.................................................. 53
Magnetic Pickup ....................................................... 91 Heat Shields....................................................... 57
Manifold Oil Connections.................................................. 55
Exhaust .............................................................. 79 Water Connections ............................................ 57
Intake, Draw Thru .............................................. 75 Turbochargers ................................................... 47, 49
Intake, GSI ......................................................... 71
Intake, LT ........................................................... 73 V
Water ............................................................... 113 Valve Bridges ........................................................... 11
Microspin Centrifuge Valve Lifter................................................................ 45
Engine Mounted ................................................. 89 Valve Lifter Housing ................................................. 39
Valves......................................................................... 9
O Vibration Damper...................................................... 21
Oil
Filler ................................................................... 27 W
Filter Base .......................................................... 85 Warnings And Cautions....................................... 5 – 7
Filters ................................................................. 87 Wastegate
Header ............................................................... 17 Backpressure Regulator
Pan..................................................................... 23 LT ...............................................................127
Pickup Screen .................................................... 25 Connections
Pump................................................................ 117 L5794GSI ....................................................121
Oil Cooler.................................................................. 29 L7044GSI ....................................................123
Oil Cooler Connections............................................. 31 LT ...............................................................125
Oil Cooler Engine Mounting...................................... 33 Water Connections ................................................... 15
Oil Thermostat Housing............................................ 83 Turbocharger ..................................................... 57
Water Inlet, Center .................................................101
Water Inlet, Side .....................................................103
P
Water Manifold .......................................................113
Pan, Oil..................................................................... 23
Water Pump....................................................... 93, 95
Piston........................................................................ 19
Auxiliary, High Capacity .............................. 97, 99
Precleaner .............................................................. 135
Wiring
Prelube Pump Motor, Air/Gas................................. 107
Engine Control Unit ..........................................169
Prelube Pump, Air/Gas Motorized .......................... 105
Pump
Oil..................................................................... 117
Prelube, Air/Gas Motorized .............................. 105
Water .......................................................... 93, 95
Water, Auxiliary, High Capacity .................. 97, 99
Push Rods ................................................................ 15
R
Regulator
Wastegate Backpressure
L5794 LT ..................................................... 127
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10 17
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25 34
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22 14 36
37
13 5 37
14
38
38
14
15 17
33
17 37
10 36
33 24
23
27
38
14
37
10
33
16 38
14 38
34 37
35
14
37
37
36 37
Continued
W
55
A
52
50
U
51
53
K
E
S
H
A 45
42
44
48
46
39
49
61
60
59
57
40
43
41
62
63
58
W
24
4 25
17
A
16 21 27
18
26
U 4 14
K
25
9 27
E
26
4
S
8
10
H 7
A 2
3 6
19
2
11
5
17
16
15
20
13
4
4
12
23
1 19
22
W
A
U
K 31 35
10
E
33
30 32
S
15
13
37 5
15
36 4
H
36 14
13 14 3
8
A
12
7 9
13
16
20
38 5
6 3
11 5
22 1
18
19
34 17
28
24
25
23
29
26 27
21
24
W
A
U 14
K 16
15
10
E
17
S
H 20 19
18
A
5
4
8
7
6
3
13
W
A
U
K 29
30
E
31
28
S 27
H
A 7
8
6 12 11
1 25
26
15
16
14
10
12
24
4
3
13
9
21
2
19 15
5
5 13
17 14
16
18
22
19
20
23
W
A
U 13
K
7 6
1 9
4
E
12
S
7
11
H 7
6 5
A
3 10
14
17 15
16
33
3
2
30
32
29
20
31
21
34
19 26
33
22
27
31 21
28
24
25
23
18
W
A
U
K
E
S
H
A
35
37
35
36
W
A
U
K
E
S
H
A 3
2
5
8
7
6
W
A
U
K
21
23
E
S
H 23
A
24 SECTION A-A
18 20
17
19
14
16
6 22
A 11
15 10
5 4
13
3 7
2 1
9
12
8
W
A
U
K
E
6 5 4
1
S 9
H 7
A
10
11
12 13
3
3
2
8
24
23 25
16
17
27 15
26 30
18
29
17
27 17 14 19
30 20
21
28
W
A
U
K 35
E 31
S 32
H
A 33
38 37 36
W
A
U
K
E
4
12
S
1
7
H
12
13
A
14
14 3
13
12
10 7
12 19
15
4 16
11 12
17
2 18
8 8 6
14
12 13
11
12
5
10 4
8
9
W
A
U
K
E
S
H
A 2
4
3
5
6
7
W
A
U
K 1
E
S
H
A 24
25
17
18
22
21
18
16
17
18
20
23
19
20
18
17 18
21
17
18
14
21
23 18
18
21
17 19 18
15
20
18
290.10
ENGINE WIRING HARNESS MANIFOLDS AND MOUNTING
GROUPS 16, 290
ITEM PART L5774 L5794 L7044
DESCRIPTION
NO. NUMBER LT GSI LT GSI
GROUP 290
1 AA214273 1 1 1 1 MANIFOLD, Wire Harness Assembly (RB) (Contents Not
Illustrated)
• A69831 1 1 1 1 • SWITCH, Push/Pull - Assembly *
• 740733 1 1 1 1 • HARNESS, ECU Input B *
• 740734 1 1 1 1 • HARNESS, ECU Input A *
• 740737 1 1 1 1 • HARNESS, ECU and Governor Actuator *
• 740738 1 1 1 1 • HARNESS, Power Distribution 2 *
• 740739A 1 1 1 1 • HARNESS, Power Distribution 1 *
• 740740 1 1 1 1 • HARNESS, Ignition Power Module (RB) *
2 AA214274 1 1 1 1 MANIFOLD, Wire Harness Assembly (LB) (Contents Not
Illustrated)
• A69831 1 1 1 1 • SWITCH, Push/Pull - Assembly *
• 740732 1 1 1 1 • HARNESS, Knock Sensor (LB) *
• 740736 1 1 1 1 • HARNESS, Ignition Power Module (LB) *
• 740741 1 1 1 1 • HARNESS, Ignition Power Module (LB) *
• 740742 1 1 1 1 • HARNESS, E-Stop Switch *
• 740743 1 1 1 1 • HARNESS, Stepper Motor *
3 A740267 1 1 1 1 HARNESS Assembly, Customer Interface 25’ *
4 A740267A 1 1 HARNESS Assembly, Customer Interface 50’ *
5 C740269 1 1 CABLE, ECU to PC *
6 A740118 1 1 1 1 TRANSDUCER, Oil Pressure *
7 A740119 2 2 2 2 TRANSDUCER, Intake Manifold Pressure *
8 211893 2 2 2 2 SNUBBER, Pressure *
9 78212C 2 2 2 2 BUSHING, Reducing, 1/2” x 1/4” *
10 A740120 3 3 3 3 THERMISTOR, Oil, Water, Intake Manifold *
11 740110C 12 12 12 12 SENSOR, Knock Control *
12 740019B 12 12 12 12 LABEL, Knock Sensor *
13 A295844D 1 1 1 1 PICKUP, Magnetic *
14 169514F 2 2 2 2 STRAP, Mounting - Front
15 169514G 2 2 2 2 STRAP, Mounting - Middle
16 169514H 2 2 2 2 STRAP, Mounting - Rear
17 Y18813H 10 10 10 10 WASHER, Flat, 3/8"
18 21052 20 20 20 20 WASHER, Lock, 3/8"
19 172204 4 4 4 4 STUD, 3/8" x 1-1/2"
20 21346 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 7/8"
21 21348 10 10 10 10 SCREW, Hex Head, 3/8"-16 x 1"
22 21360 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 1-3/4"
23 21193 4 4 4 4 NUT, Hex, 3/8"-16
GROUP 16
24 26118 8 8 8 8 SCREW, Self Tapping, #6 x 1/2"
25 214083 2 2 2 2 NAMEPLATE, VHP Series Four
* Not Illustrated
W
A
U
K
E
S
5 5 5 5 5 5
1
H
A
4
3
5 1
5 5 5 5 5
4
2
ENGINE PAINT
Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color
retention, durability and weather resistance.
NOTES
PARTS CATALOG FORMAT The second column lists the part numbers. The last col-
Illustration Number umn lists the description of the part. Parts included in
002.00 assemblies are preceded by one dot and parts
included in subassemblies are preceded by two or
A BC three dots.
Engine Model Quantity
A) Group Number. The columns headed by engine model numbers list the
B) For each different illustration in the same group this quantity of the part per engine except when parts are
number advances by 1. listed more than once in the catalog. The quantity per
engine is the total of the quantities listed individually on
C) For each repeated illustration this number advances separate pages.
by 1.
Extent Of Parts Catalog Coverage
Item No.
This catalog contains only standard or selected option
The first column lists the item numbers which corre- parts. Variations of these parts as well as other parts
spond to the item numbers in the illustration. are not included. Contact your local Waukesha Distrib-
utor for assistance in identifying parts not included in
this catalog.
EXAMPLE:
A
U
K
E
S
H
A
1 1
REAR VIEW
A
2
3
U
1
K
E
S
16 15
14
H
A 6
9
12 10,11 7
8
LEFT SIDE
4,5
3
2 1
10,11
8
RIGHT SIDE
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