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Hegenscheidt~ MFD
Technische Dokumentation
Kurbelwellen
Fest- und
Richtwalzmaschine
Typ: 7893-02 k
Auftrag-Nr.: 202039
Herstellungsjahr: 2001
Kunde: Macimex Manufactura De Cigüenales De Mexico
Vertrag-Nr.: 00T2470T4
Projekt-Nr.: 729529
Hersteller: Hegenscheidt-MFD GmbH & Co. KG

Bernhard-Schondorff-Platz
D-41812 Erkelenz
Tel. .. 49 - 24 31 86-0
Fax .. 49 - 24 31 86 470
E-Mail Hegenscheidt.MFD@HME.Vossloh.DE
~ ~ 4.1 Hardware-Plan (Teil1)
11/2001
Gesamt-Inhaltsverzeichnis 7893
Inbetriebnahme und Betreiben 1
A"gemeine Angaben 1.0

Maschinensicherheit 1.1
Maschinenüberblick 1.2
Maschinenausrüstung 1.3
Technische Daten 1.4

Bedienen 1.5
Betreiben 1.6
Wartungs- und Instandhaltungsanleitung 2
A"gemeine Angaben 2.0

Maschinensicherheit 2.1
Transport und Aufste"ung 2.2
Insta"ation 2.3
Vorbeugende Wartung 2.4
Behebende Wartung 2.5
Einrichten - Mechanik 2.6
Einrichten - Elektrik 2.7

Storungs-I Fehlerbehebung 2.8
11/2001 1-1
Gesamt-Inhaltsverzeichnis 7893
PlanelZeichnungen (Mechanik) 3
Pline (Aufbau/FluidlPneumatik/Übersichten) 3.1
Mechanik (Teil 1) 3.2
Mechanik (Teil2) 3.3
Werkzeuge 3.4
Werkstückberührenden Teile 3.5
Ersatzteillisten 3.6
Hardware 4
Hardware-Plan (Teil 1) 4.1
Hardware-Plan (Teil2) 4.2

Stückl isten 4.3
Software 5
Software-Dokumentation 5.1
Zulieferunterlagen 6
Zulieferunterlagen (Teil 1) 6.1
Zulieferunterlagen (Teil 2) 6.2
Zulieferunterlagen (Teil3) 6.3
11/2001 1-2
Hardware-Plan (Teil1) 7893
Hegenscheidt 202039 d 11/2001 4.1-1

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
interfarence suppression
Installation Data sheet Motor interference

suppression u
Alternating current contactar
.-
Installation Direct a. Deep rolling machine interferenc. suppression
Direct current contactar
Ty pe: 7893 - 02k
\ 1~
>
<
RC
= 400V
= 575V
interfarence suppression
Soleonid valv.s
Manufacturer: Hegenscheidt-MFD
Bernhard-Schondorff Platz
Rating platA of intallation

The to the interference
Manufacturer: Hegenscheidt MFO Color of wlrlng: VDE 0113/EN60204 suppression used
Unit are not in
Model: 2001 Black Primary circuit for Rc 440V Circuit plan shown
Red Control circuit for Rc 230VI
Operating voltage: 3/PE RC 440V
Red Control circuit for Rc 120VI I
Frequency: 60Hz
Blue Control circuit for Oc 24VI
Control voltage: OC 24V Orange Concatenat.ion voltage
Orange Voltage forwards Main switch
Main fuse in the Control panel: 80R
Green-yellow Protective wire
Performance rating: 38KW
SPS-System: PC ICC 7000 by Company NEMRTRON
SPS-Software: Open Control, Version ??

highest page number . ~94 Number of pages.: 200
irma/company Oatum: Zeichnungsnr. : Benennung: :: 01 R
date
12. Okt. 2001 Oirect a. Oeep rolling machine MICROFILM +
dralling no. name [ OPY:
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz design FRI next page
41812 ERKELENZ ~~~~--------~
Betreut: Projekt: Ruftragsnummer
Installation - Data sheet page
I EP LRN 5. 20 tdc exp. FRI 7893
L850 12.05.99 (HD MOOELL I OROER-Nr. 202039 1 2
09 12 13 14 15 16 17 18 19
I 01 02 03 04 05 05 07 08 10 11
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OlA 1 Installation
-
- Data sheet 10. Okt. 2001 FRI
OlA 2 Table of contents 12. Okt. 2001 FRI
OlA 2a Table of contents 12. Okt. 2001 FRI
OlA 2b Table of contents 12. Okt. 2001 FRI
OlA 2c Table of contents 12. Okt. 2001 FRI
OlA 2d Table of contents 12. Okt. 2001 FRI
--
OlA 2e Table of contents 12. Okt. 2001 FRI
OlR 2f Table of contents 12. Okt. 2001 FRI
OlA 3 Designation of Operational resources 10. Okt. 2001 FRI
-
01R 4- Designation the Location of installation 10. Okt. 2001 FRI
OlA 5 Designation the Locations of installation 10. Okt. 2001 FRI
OlA 6 Designation the Operational resources 10. Okt. 2001 FRI
OlR 7 General Designations 10. Okt. 2001 FRI
OlA 8 Overview of installations 10. Okt. 2001 FRI
OlA 9 R Bus overview Profi bus - DP 10. Okt. 2001 FRI
01R 10 A Bus overview Profi bus - OP 10. Okt. 2001 FRI
01R 11 A Bus overview Profi bus - DP 10. Okt. 2001 FRI
01R 12 A Overview PLC-<allocation Inputs Electrical cabinet 11. Okt. 2001 FRI
OlA 13 A Overview PLC - allocation Inputs Electrical cabinet 11. Okt. 2001 FRI
OlA 14- R Overview PLC-allocation Pneumatic Rear panel left 11. Okt. 2001 FRI
OlA 15 A Overview PLC-allocation Hydraulic Rear panel left 11. Okt. 2001 FRI
OlA 16 R Overview PLC-allocation Tailstock/Crossbeams 11. Okt. 2001 FRI
OlA 17 A Overview PLC-allocation Crossbeams Rear panel right 11. Okt. 2001 FRI
OlR 18 A Overview PLC-allocation Spika/Hydr. /Cr,)ssb. /Rolling oil 12. Okt. 2001 FRI
OlA 19 HE Feed - In 10. Okt. 2001 FRI
OlA 20 HE Switch cabinet lighting 10. Okt. 2001 FRI
OlA 21 HE AC 120V Nematron PC and Machine lighting 10. Okt. 2001 FRI
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o OlA 22 HS AC 120V/230V Marposs, RTC6. O, ELX, Printer 10. Okt. 2001 FRI
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OlA 25 HS Motor triggering 10. Okt. 2001 FRI
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Fir ma/comp any Oatum: Zeichnungsnr.: Benennung: MI[ROFILM = OlA
date
12. Okt. 2001 Direct a. Deep rulling machine [OPY:
+
Hegenscheidt-MFD dralling no. name
Konstr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz design FRI
41812 ERKELENZ
l850 12.05.99 (HO
Betreut:
I EPLRN 5.20 tdc exp. FRI
Projekt:
MODELL
7893 I OROER-Nr.
Ruftragsnummer
2 O2 O3 9
Table of contents page
2
next page
2a
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ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMOOUL OATUM BEARB. X
,
OlA 27 HS Spindle drive 10. Okt. 2001 FRI
-
OlA 33 HS Control voltage OC 24V 11. Okt. 2001 FRI
OlA 34 HS Control voltage OC 24V 11. Okt. 2001 FRI
OlA 35 HS OC 24V Voltage supply In- and Outputs 11. Okt. 2001 FRI
OlA 36 HS OC 24V Voltage supply Elektronics 1 n-, Outouts 11. Okt. 2001 FRI
OlA 37 HS OC 24V Control voltage In-, Outputs 11. Okt. 2001 FRI
OlA 38 HS OC 24V VoltalJe supply In-, Output.s 11. Okt. 2001 FRI
OlA 40 HS Emergency-stop 11. Okt. 2001 FRI
OlA 41 HS Emergenc-stop Emergency-stop on Charger 11. Okt. 2001 FRI
OlA 42 HS Emergency-stop 11. Okt. 2001 FRI
OlA 43 HS Transfer ways. Proc. Crankshaft V. -Sw. with Main switch off 11. Okt. 2001 FRI
OlA 44 HS Transfer ways, Proc. Crankshaft Conn. DP/OP-K. z. Interlinking 11. Okt. 2001 FRI
OlA 45 HS Protective grid rear 11. Okt. 2001 FRI
OlA 46 HS Protective grid 11. Okt. 2001 FRI
OlA 47 HS Protective door monitoring rear 11. Okt. 2001 FRI
OlA 48 HS Protective door monitoring rear 11. Okt. 2001 FRI
OlA 49 HS Main drives On / Off 11. Okt. 2001 FRI
OlA 50 HS Interlinking signals Option 11. Okt. 2001 FRI
OlA 51 HS Inte:'linking signals Option 11. Okt. 2001 FRI
OlA 52 HS Roller fracture monitoring 11. Okt. 2001 FRI
OlA 53 HS Roller fracture monitoring 11. Okt. 2001 FRI
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Q OlA 54 HS Roller fracture monitoring 11. Okt. 2001 FRI
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OlA 56 HS Module XBT04/1 Inputs Electrical cabinet 11. Okt. 2001 FRI
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irma/company Datum: MICROFILM
date
12. Ok t. 2001 Zeichnungsnr. : Benennung: Oirect a. Deep rolling machine [OPY:
= OlA +
Hegenscheidt-MFO dra\.ling no. name
Konstr.:
~--
4674520 Typ: 7893-02k BIatt Folgeblatt
41812 ERKELENZ
L850 12.05,99 (HO
Betreut:
I EPLRN 5. 20 tdc exp. FRI
Projekt:
MOOELL
7893 I Ruftragsnummer
OROER-Nr. 2 O2 039
2a
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2b
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I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
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OlA 59 HS Module XBT04-/2 Inputs Electrical cabinet 11. Okt. 2001 FRI
--
OlA 63 HS Module XBT04/4- Inputs Electrical cabinet 11. Okt. 2001 FRI
- -
---
OlA 67 HS ModlJle XBT04-/6 Inputs electrical cabinet 11. Okt. 2001 FRI
OlA 70 HS Module XBT04-/8 lliPuts Electrical cabinet 11. Okt. 2001 FRI
OlA 72 HS Module XBT05/1 Outputs Electr. cabinet after Control On 11. Okt. 2001 FRI
OlA 73 HS Module XBT05/1 Outputs Electr. cabinet after Control On 11. Okt. 2001 FRI
OlA 74 HS Module XBT05/2 Outputs Electrical cabinet 11. Okt. 2001 FR':'
OlA 75 HS Module XBT05/2 Outputs Electrical cabinet 11. Okt. 2001 FRI
OlA 76 HS Modul XBT05/2 Outputs Electrical cabinet 11. Okt. 2001 FRI
OlA 77 A ET200X Bus module XBT06 Rear panel left 11. Okt. 2001 FRI
OlA 78 A ET200X Inputs rear panel left 11. Okt. 2001 FRI
OlA 79 A ET200X Inputs Rear panel left 11. Okt. 2001 FRI
OlA 80 A ET200X Outputs rear panel left 11. Okt. 2001 FRI
01R 81 A ET200X Outputs rear panel left 11. Okt. 2001 FRI
OlA 82 A ET200X Bus module Rear panel left 11. Okt. 2001 FRI
OlA 83 A ET200X Inputs rear panel left 11. Okt. 2001 FRI
OlA 84 A ET200X Outputs Rear panel left 11. Okt. 2001 FRI
OlA 85 A ET200X Bus module Rear panel left 11. Okt. 2001 FRI
'" OlA 86 A ET200X Inputs Rear panel left 11. Okt. 2001 FRI
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irma/company Datum: Zeichnungsnr. : Benennung: MICROFILM = OlA +
date
12. Okt. 2001 Oirect a. Oeep rolling machine COPY:
Konstr.: 4-674-520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz design FRI page next page
Table of contents
41812 ERKELENZ Betreut:
FRI
Projekt:
7893 I Ruftragsnummer 2b 2c
l850 12.05. SS [HO I EPLRN 5. 20 tdc exp. MODELL ORDER-Nr. 202039
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 1/ 18 19
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OlA 92 A ET200X Outputs Rear panel left 11. Okt. 2001
_.
FRI
--
OlA 94 A ET200X Bus module Tailstock 11. Okt. 2001 FRI
OlA 95 A ET200X Inputs Tailstock 11. Okt. 2001 FRI
OlA 96 A ET200X Inputs Ta~lstock 11. Okt. 2001 FRI
--
OlA 97 A ET200X Inputs Tailstock 11. Okt. 2001 FRI

OlA 98 A ET200X Outputs Tailstock 11. Okt. 2001 FRI
OlA 99 A ET200X Bu~: module Crossbeams 11. Okt. 2001 FRI
OlA 100 A ET200X Inputs Crossbeams 11. Okt. 2001 FRI
--

"---
OlA 102 R ET200X Inputs Crossbeams 11. Okt. 2001 FRI

-'---
OlA 103 A ET200X Inputs Crossbeams ~_1. Okt. 2001 FRI
OlA 104 A ET200X In~luts Crossbeams 11. Okt. 2001 FRI
-. -,-
OlA 106 A ET200X Bus module Crossbeams 11. Okt. 2001 FRI
01R 107 A ET200X Inputs Crossbeams 11. Okt. 2001 FRI
OlA 109 A ET200X Outputs Crossbeams 11. Okt. 2001 FRI
OlA 110 A ET200X Outputs Crossbeams 11. Okt. 2001 FRI
OlA 111 A ET200X Outputs CRossbeams 11. Okt. 2001 FRI
OlA 112 A ET200X Bus module Rear panel right 11. Okt. 2001 FRI
OlA 113 A ET200X-Rolling Oil 301 Inputs Rear panel right 11. Okt. 2001 FRI
OlA 114 A ET200X Inputs Rear panel right 11. Okt. 2001 FRI
OlA 115 A ET200X Inputs Rear panel right 11. Okt. 2001 FRI
OlA 116 A ET200X OU~,puts Rear panel right 11. Okt. 2001 FRI
OlA 117 A ET200X Outputs Rear panel right 11. Okt. 2001 FRI
x: OlA 118 A ET200X Bus module Spindle box 11. Okt. 2001 FRI
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,.:
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;: OlA 122 A ET200X Output.s Spindle box 11. Okt. 2001 FRI
ir ma/company Oatum:
- MICROFILM
12. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine = OlA +
date drawing no. name [OPY:
Hegenscheidt-MFO Konstr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
41812 ERKELENZ -
L850 12. 05. 99 (Ha
Betr eut:
Projekt:
MOOELL
OROER-Nr. 202039
2c
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2d
I
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OlA 123 HYD ET200X Bus module Hydraulic unit 11. Okt. 2001 FRI
OlA 124 HYD ET200X Inputs Hydraulic unit
~-_.
11. Okt. 2001
0-·
FRI
OlA 125 HYD ET200X Inputs Hydraulic unit 11. Okt. 2001 FRI
-
OlA 126 HYD ET200X Outputs Hydraulic unit 11. Okt. 2001 FRI
OlA 127 A ET200X Inputs Rolling Oil 200L 11. Okt. 2001 FRI
OlA 128 A ET200X Inputs Rolling Oil 200L 11. Okt. 2001 FRI
OlA 129 A Outputs Crossbeams 11. Okt. 2001 FRI
OlA 130 A Outputs Crossbeam 11. Okt. 2001 FRI
-
OlA 133 A Outputs Tailstock 11. Okt. 2001 FRI
~--

OlA 137 H ELX Front view 12. Okt. 2001 FRI
OlA 138 H ELX 24VDC Regulating valve Supply 12. Okt. 2001 FRI
OlA 139 A ELX Pressure pick-up Unit 1+2 12. Okt. 2001 FRI
~.
OlA 140 A ELX Perssure pick-up Unit 3+4 12. Okt. 2001 FRI
OlA 142 A ELX Pressure pick-up Unit 7 +8 -12. Okt. 2001 FRI
OlA 143 A
·-0
ELX Pressure pick-up Unit 9+10 12. Okt. 2001 FRI
OlA 147 A ELX Force/Pressure pick-up cable 12. Okt. 2001 FRI
OlA 148 H ELX Plug-in connections .
Force/Pressure 12. Okt. 2001 FRI
OlA 149 H ELX Control system Unit 1 12. Okt. 2001 FRI
"
~ OlA 150 H ELX Control system Unit 2 12. Okt. 2001 FRI
'" ELX Control system Unit 3 12. Okt. 2001 FRI
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~Firma/COmpanY Oatum: MICROFILM
date
12. Okt. 2001 Zeichnungsnr. : Benennung: Direct a. Deep rolling machine = OlA +
dra~ing noo name COPY: .-.
Hegens cheidt-i'IFO Konstr.:
'-
4674520 Typ: 7893-02k Folgeblatt
Blatt
41812 ERKELENZ
L850 12. 05. 99 (HO
Betr eut:
I EPLRN 5. 20 tdc exp. FRI
Projekt:
MODELL
7893 I RUftragsnummer-
OROER-Nr. 202039
2d
next page
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OlA 156 H ELX Control system Unit 8 .,
12. Okt. 2001 FRI
OlA 157,.
H ELX Control system Unit 9 12. Okt. 2001 FRI
OlA lbO H ELX OPTION Control system Unit 12 12. Okt. 2001 FRI
OlA 161 H ELX OPTION Control system
_. Unit 13 12. Okt. 2001 FRI
OlA 162 H ELX OPTION Control system UilÍ t 14 12. Okt. 2001 FRI
,-
OlA 163 H ELX OPTION Control system Unit 15 12. Okt. 2001 FRI
OlA 164 H ELX OPTION Control system Unit 16 12. Okt. 2001 FRI
.-_.
OlA 165 H ELX Charge amplifier Reset 12. Okt. 2001 FRI
OlA 166 H ELX Valvel- and Measuring probe cable 12. Okt. 2001 FRI
OlA 167 H ELX Measuring probe Inputs Laser probe Inputs 12. Okt. 2001 FRI
OlA 168 H ELX Plug ELX <--> RTC 12. Okt. 2001 FRI
OlA 169 H ELX Cable ELX <--> RTC 12. Okt. 2001 FRI
OlA 172 H ELX Cable ELX <--> RTC 12. Okt. 2'01 FRI
.-
- --
OlA 177 H ELX Test plug 12. Okt. 2001 FRI
OlA 178 H ELX Test plug 12. Okt. 2001 FRI
OlA 179 H ELX-YG10-Backplate Back Connections 12. Okt. 2001 FRI
OlA 180 H ELX YG10 Connector configuration 12. Okt. 2001 FRI
OlA 181 H Runout measuring device Measuring amplifier OPTION 12. Okt. 2001 FRI
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e OlA 182 H ELX Cable LDVT <--> ELX 12. Okt. 2001 FRI
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OlA 183 H Stroke detector Laser probe 12. Okt. 2001 FRI .-
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OlA 184 H Overview Control components 12. Okt. 2001 FRI
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OlA 185 H Nematron PC PLC-Monitor 19. Sep. 2001 FRI
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e OlA 186 H HPI PC and Monitor 12. Okt. 2001 FRI
'ir ma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM OlA
date
12.0kt.2001 Direct a. Deep rolling machine COPY:
= +
Hegenscheidt-MFO drah'ing no. name
Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz ~i.gn FRI next page
41812 ERKELENZ Betr eut:
FRI
Projekt:
7893 I Ruftragsnummer 2e 2f
L850 12.05.99 [HO I EPLRN 5. 20 tdc exp. MOOELL OROER-Nr. 202039
._-
19
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RNLRGE SEITE ORT SEITENBENENNUNG URSPRUNGSMOOUL ORTUM BERRB. X

01R 187 H Push-Button-Panel 12. Okt. 2001 FRI
01R 188 H Option Spindle box adjustment Linear axis 12. Okt. 2001 FRI
01R 189 H Spindle box adjustment 12. Okt. 2001 FRI -
01R 190 H EWS6. O. RTC 12. Okt. 2001- FRI

OlA 191 H PE-Conductor bar 12. Okt. 2001 FRI
01R 192 H PE-Conductor bar 12. Okt. 2001 FRI
01R 193 H Layout base plate 12. Okt. 2001 MOH
OlA 194 H Layout Electrical cabinet 12. Okt. 2001 MOH
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Firma/company Datum: Zeichnungsnr. : Benennung: MICROFILM 01R

date
12. Okt. 2001 Direct a. Oeep rolling machine COPY:
= +
Hegenscheidt-MFO drawing no. name
Konstr.: 4674520 Typ: 7893-02k Blatt Folgeb:'att
41812 ERKELENZ
lB50 12. 05. 99 [HO
Beireui:
I EPLAN 5. ZO tdc exp. FRI
Projekt:
MODELL
7893 I ORDER-Nr.
Auftragsnummer
202039
2f
nexi page
3
- ----
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Designation of operational resources
Installation LOCATION Oesignation of operational resources
- o 1 K A N 1 1
Sign after Sign after Sign after

OIN OIN OIN
- Location characteristics [ounting number
see sheet Nr.5
-----------------------~
Additional charakter see sheet 7
Arrangements fo the type
with Transfer way Rating letter for the Type
Right in
A Transport direction
Left in Attention:
B Transport direction
If a Oesignation of installations with an Numerical Characters
Above the begins. so designated these a Station or a Unit.
C Transport direction
Example: Transfer way =OlA =Unit 01 - Right (in Transport direction seen)
Should with a Assembling line further Sub stations to

Arrangements with
of a Main st~tion to the Insert come. become these with the
Assemgling lines
Additional character A to Z marked.
01- Main stations Example: Rssembling line =340C =Station 340-Sub station [
1000
Further
A-Z Sub stations
Firma/company Datum: Zeichnungsnr. : = OlA

date
10. Dkt.2001 Benennung: Oirect a. Oeep rolling machine MICROFILM
[OP Y:
+
41812 ERKELENZ Projekt: Auftragsnummer
Oesignation of
Beireut: 7893
L850 12.05.99 CHO l EPLAN 5. 20 tdc exp. FRI MDDELL I DRDER-Nr. 202039 Operational esources 3 4
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
lesignation the Locations of installation (Subdivision the Locations next p a 9 e)
1-- max. +and 9 Charakters

-1 it ar e max. +
and 9 Characters for the
Identification marking the Locations of installation
and their Subdivision reserved.
~+=I H
I P
I 1
I I I I I I I The Subdivision the Locations become by an Item
( . ) after the first Location of installation marked.
Counting number( 1. . n)
Local addition -----e~ ... Numerical Characters than
Building unit Local addition to designate
The Building unit become like follows determined a Operation. Station or Unit
than Local addition apply the
+ A General. Installation following Designations Subdivided Locations of Installation (see page 6)
+ H Electrical cabinet. Switch box A General Machines Control ABT Bus user
+ C PC-Controller/Control pane R Robot-Controller XVB Distributor box(Actor-Sensor-Box)
+ X terminal-/Distributorbox (Actor-Sensor-Box) O Screw driver Location of installation for example
+ B Tape General rl
rl
E Feed in JI Indramat-Regulator Ni/
OJ
+ ALB trailing strap :J:
M Motors for example Plug-in module U2
"O
+ ZFB Transition belt

VI
ro
OJ
VI
:J P PC-, NC-, CNC-Control T
OJ
L o S Hardware control cabinet
+ KM Coolant ro -¡..J
VI
e
VI
e Z Central (Head control)
+ L Loading portal o o
·rl ·rl
+ HYD Hydraulics Building unit -¡..J -¡..J
ro ·rl
Numerical Characters than Local addition
+ PN Pneumatics Building unit
e
(JI
"O
"O *** to designate a Operation. Station or Unit.
·rl ro
+ VK Interlinking
VI
OJ r l
for example
"O ro = ZS+X09 = Central control+Terminal
u
+ TR Transportation -¡..J o
L ---.l
o
+ UEN Handover .r:::. e
VI ro
.r:::.
+ UEG Transfer OJ
(1)
-¡..J
OJ
+ W Turn station .r:::.
-¡..J
+ BLN Loading station
additional Designations of Building units
are only with Approval the Main section
PT - ME permitted
irma/company Datum: Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM = OlA +
10. Okt. 2001
date dr a.1 ing no. name CDPY:
Hegenscheidt-MFD Konstr. : 4674520 Typ: 7893-02k 31att Folgeblatt
Bernhard-Schondorff Platz deslgn FRI page next page
Oesignation the
f-4.:. .1--:..8",-1Z=--:E;. :. .R. :. . K--:. Ec;. LE..:. . N-'-'-Z'--r---_ _ _--1 Bet r eut: Projekt: Ruftragsnummer
L850 12.05.99 (HO I EPLRN 5.20 tdc exp. FRI MDDELL
7893
I DRDER-Nr. 2 O2 039 Location of installation 4- 5
~I------~0-1--------0~2--------0-3--------~0-4--------0~5--------0-6---------0-7--------0-8--------0-9--------1-0---------11---------1-2--------1-3---------14---------1-5--------1-6---------1-7--------1-8--------1~9~----,
Designation the Locations of installation with Subdivision

it are max. + and 9 Characters for the Identification marking
1---- max. + and 9 Char ak ter s -1 the Locations of installation and their Subdivision reserved.
=
~ + ~I H p---L-I_ 1
---,--1 o N--I-I_ 1
, - - - - 1---,------1 I u---,--I-----l2
, - - - - 1---,------1 1
The Subdivision the Locations become by an Item
(.) after the first Location of installation marked.
I I I '----¡I_I Connection Plug-in module additional Operational resources (here Additional module U2)
I . I Cutoff signal
Location of installation additional Operational resources (here Regulator module Nl)
~----------------------------------Subdivision signs
1------------------------------------------- Co u n ti n gnu mb e r ( 1. . n)
Numerical Characters than
Local addition
Local addition to designate
Building unit a Operation. Station or Unit
--------------------------------------------------------------------.- Example
I I
Counting number (here Oistributor box - Nr.8)
Location of installation additional Operational resources (here Oistributor box.
Subdivision signs Actor-Sensor-Box)
L -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Counting number (here Terminal distributor box -Nr.4)
'-------------------------------------------- Lo cal a d di t ion ( h e r e o n Tr a n s por t fa c i 1 i t y )
Building unit (here Terminal distributor box)
~+=I U
1
E
1
N
1 • 1
A
1
B
1
T
1
1
1
3
1
J 1 1 I I
1 Counting number (here Bus user - Nr.13)
I Location of installation additional Operational resources (here Bus user)
I Subdivision signs
Building unit (here on Interconnecting station)
'ir ma/company Datum:

date
10. Okt. 2001 Zeichnungsnr. : Senennung: Oirect a. Oeep rolling machine MICROFILM
[DP Y:
= OlA +
Hegenscheidt-MFD drawing no. name
Kons tr. : 4674520 Typ: 7893-02k Slatt Folgeblatt
Sernhard-Schondorff Platz design FRI
41812 ERKELENZ rs"""e"-'tr=e=u'-t-:+ - - - - - - - ; Projekt:
Oesignation the page next page
Ruftragsnummer
7893 Locations of installation 5
L850 12.05.99 CHO
I
EPLRN 5.20 tdc exp.
FRI
MODELL I ORDER-Nr. 2 O2 039 6
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Designation the Operational resources
____L__ additional Code

I_ Counting number (1 .. n)
I Functional supplement (Supplement to OIN 40719)
Identification marking the t.pe of the Operational resources
the Identification marking the Typa of the Operational resource Functional supplement (Supplement to DIN 40719)
A Automatic
- actual correspondingly after lEC 750 (1983)1 OIN 40719 Part 2 (1978)
to carry out (see page 8) AN Emergency-stop - Evaluation device
- Counting number AS Protective door - Evaluation device
Each Operatiional resource in of a Circuit üase receives BM Master module (Bus master)
a one - to three-digit Counting number
BT Slave module (Bus user)
Each Operational recourse That an Input triggers respectively
E Control On (Installation On)
of an Bus user triggered become, received the Adress of the respective Parameter.
F Voltage release after Confirm key
1. Example Valve bercome of the Output 013.5 triggers = -Y13.5
2. Example Limit switch controls Input 120.3 = -S20.3 FT Confirm key closed
G Group contactor
- Terminal box, Terminals, and Terminal strip s become with +X designated
- Plug connector become with +XS designated (for eample. +XS01B = Station 1 Left pagee)H Manual operation (Setting up)
Example +XS01B = Plug connector on Station 01B L Light grid for protection of personell
-Terminal plug adapter receive the Addition "T" (XS ... T) LT Lamp test
M Power relay (Motor)
- with Cable designation (W) apply the following Additional agreements:
-for Signal-and Servo components is additional the Rating letter "W" MB Machine ready
and the Location of installation with to be indicated (zB. W+X01B-S20. O)
N Emergency-Stop
- with Bus users is said to be:
- the Voltage supply receives no Addition PN Pneumatics
- with incomillg Bus line receives the Addition E.
R Repeater (in decentral Installation bus)
- with outgoing Bus line revceives the Addition A
- with more incoming respectively outgoing Bus lines actual the S Protective door
Segment-Nr. with to be indcated
SF START enable
irma/company Oatum: OlA

10. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = +
date drawing no. name COPY:
Oesignation the page next page
¡....:4..::.1.::..81::..:2=-=E;.:..:R-.:.K=.cEL::..:E::..:.N.:..::Z;.,-_ _ _- - I Be t r e u t: Projekt: RUftragSnumme~
L850 12.05.99 CHD I EPLRN 5.20 tdc exp.
FRI
MOOELL
7893
I OROER-Nr. 2 O2 039 Operational resources
~--~-------~~--~~----~~~--~~----~---
6 7
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
Terminal strip designations Potential designations
-
Cable designations
-XOl RC 400V advance main power switch On L1. L2. L3. PEN Cable junction Central -> Oecentral Swiitch box unit
-Xl RC 400V after Main power switch on lLl. lL2. lL3. PE- I "Source" I "Rim" I
20Ll. 20L2. 20L3. PE W=ZS~HS-XS01R-/=01R+HS-XS01R *
-X02 RC 230V advance Main power switch On L01. N01-L09. N09 Cable junction Central -> Periphery
-X2 RC 230V after main pr: wer switch On Ll0. Nl0-L19. N19 I "Source" I "Rim" I
W=ZS+HS-XSR1/+XR1-XSRl *
-X03 Extra voltage RC < 60V advance Main power switch On ----------------
--
Cable junction Decentral Cabinet -> Oecentral Periphery:
-X3 Extra voltage RC < 60V after Main power switch On I ---------------- I 1" Source "1 "Rim" I 1" Q "1 11 Z 11
I
W+HS-XS2/+XTR1-XS2 * W+HP1-Sl3.2
-X04R RC 24V advance Main po~er s~itch On(Working room illuminationl L024R. M024R
-X4R RC 24V after Main power switch On(Working room illuminationl L24R. M24R
* If -XS .. = $ource = Rim.
can -XS .. Rim to fall upon
-XL OC 24V nach Hauptschalter ein L24-L24.40
-XM OC -OY nach Hauptschalter ein M24-M24. 40
Cable junstion Profi bus OP -> Oecentral Field devices
-X4 OC 24V nach Hauptschalter ein (geschaltete Spannung) ---------------- I "Source" I "Rim" I
W+HP1-XBT03R/+UEN-XBT04E
.-
W+UEN-XBT04R/+UEN-XBT05R
-X5 Verkettung
I .- I
Rntriebe ...
I -X6 I
irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM = OlR +

date
10. Okt. 2001 Direct a. Oeep rolling machine COPY:
dra~ing no. name
Hegenscheidt-MFO Konstr. : 467452rJ Typ: 7893-02k Folgeblatt
Blatt
Bernhard-Schondorff Platz. design FRI page next page
General Designations
41812 ERKELENZ Betreut: Projekt:
7d93 I Ruftragsnummer
L850 12. 05. 99 (HU I EPLRN 5. 20 tdc exp. FRI MOOELL OROER-Nr. 2 O2 039 7 8
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Rolling oil Turbo separator

200L
1-- ----l
I -XBT06
I -XBT07
,.------,1
BIU -XBT17
-XBT13 1
I BIU -XBT08 BIU
¡-----~f======p~b-a-Ck~Y-a~l~l~~~~=====t~========~fll
I I-----+----¡ +HEl
I @ +HYO -XBT12 +HS I
+H
-XBT11
I L....._ _ _ _ _---l
I -XBT15
:!=:I
I Hydraulic 31
unit x
I ~I
-XBT04 ..c.
I -XBT14
~I
~:
-A120 :3:
I -XBTiO BIU Vl
I BIU
-XBT18
I +A
--"
Machine
Protective door Ir----f---f-- 1PROFIBUS-
1
HPI
IDP
/1
Control panell
-ABMOl -ABMOl
~OlA _____ J
Firma/companv Datum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = OlA +
31. Ok t. 2001
date draYing no. name [ OPY:
Hegenscheidt-MFD Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz design FRI page naxt page
~~~--+-------4 Overview of installations
41812 ERKELENZ Betreut: Projekt: Auftragsnumm~r
FRI MODELL
7893 ORDER-Nr. 2.02039 8 9
~ 99 (HU ~~AN 5. 20 tdc exp.
'. 01
02 03 ____ . _ _ . _ _ . ___ .
. - - - . - -. OFI 04
Bus-IN 05 - --.--.--.----.--.l
06 07
Pult
08
.
09 10 11 12 13 14 15 16 17 18 19
¡-.----.----.
COlA I
Rnschlu~ auf P~RDF~-BUS-IN
connectlng ~o
__ . _____ . ___ .~ 1'1 ,
., Nematron
-XBMOl PC , í~
__ R • jqQj. R • ,.,
-XBT06
)
~
R B 1 x Basic modul
77.04
I AOR 1
6ES7 141-1BFll-0XBO
I ,j-ABM01' 1 x Extension module
I IR'
1""tOClSl'" I 6ES7 141-1BF30-0XRO
Rear panel left R B
I 1 = 1 Pneumatic 2 x Extension module
I
~. __ . L-=fe =.= )
.--.J
AOR 6 )
6ES7 142-1BD40-0XRO
Electrical cabinet 16E+16R
,.~ -;=--: B~ll

)
+H-A1ZO
190.01! -=- ~
EWS 6. x I
EWS-Computer
í·~
)
, , ADR 3
R--:
B·~l
-XBT07
I = R B I 82.04, -=- 1 x Basic module
L-=ti ==-)- -~.J

6ES7 141-1BF11-0XBO
I
, ,
-=fe
R B
Rear panel leftl -=-
I 1 x Extension module
+Hsí~XBT~4íF ~)[@]-,
F:~~, I'~t-s '-'-'1
Pneumatic , 6ES7 142 - lBD40-0XRO
L _. ~.J
R--: UU '1, 'lD_'" )
- -
3I,-!lA~ ;i~id ~2~~

ADR 7
1 8E+8R
1 I LR-+-
B -r-¡'I,-i.,- X71'- [oot"l 1 4
i I =
l ~ I
,·f )
I L-=ti==). I
-XBT08
85.04! --=-
R--:
B~l 1 x Basic module
6ES7 141-1BFll-0XBO
I
I -XBT05 í I - ; -
re -- •
Outputs I
I
I
I R B I
Rear panel leftl' _
Pneumatic , ~__ r
7 x Extension module
6ES7 142-1BD40-0XRO
Ii ¡I R.
[oot", ii AOR 5
32R
L Le-'
b--~.J
~-=fe' ~ = =~= ~ ~ ~'.-o;'~o .~o~1~0.~0~3~/A~ ~1l~;-~ ~ ~M~I~CR~O~F~ILJMIL=~O~l~A T+~ A~ ~

ADR 8
8E+56R
I I = i
~~~~~~~~~~~~~~~~~~~~~~=:_.~~~~:~~~~~~~~~~~-
B/lO. ' "
'IL. __ ._ .---.----.
. .-:= = ) .
....~-,..---;=:-;:;-:~-;------IEO't.m'
l~~~~~t_FR_I
[d!.§a~t~e7: - =- t-
Zoicho.o"o'.'
10. Ok L 2001
00 ro. Typ: 7B93-02k rollin9 machine
Direct a. . Deep
Pro f i b U S _ "OP
[Opy, ,,,ti ____
"" 9 'ol,oOl,ti
out p'"10
irma/company
Hegenscheidt-MFO de5~gn
Bernhard-Schondor ff Platz Betreut:
______ I
___ ~ drawing no.
MODELL
Ruftragsnummer 02039
4674520 Bus overVle
'Ko", t,. , Pro,.kt, 7893 OROER-N,. 2
41812 ERKELENZ EPLRN 5. 20 tdc exp.
LB50 12.05.99 [HO
FRI
01 OZ 03 04 05 06 07 08 09 10 11 lZ 13 14 15 16 17 18 19
9.149.15
A B
AOR
ZOR
17 t ---) _ ¡-
AOR 13
Z4E+16R
-XBT13
-c= - -
~)
~
R B
l1Z.04 1 x Basic module
-'-~I~n:~T
----,--
-XBT17
- 6ES7 141-1BF11-0XBO
1Z9. 04!l ' _ . - > I!
~
I - I Rear panel
Z x Extension module
6ES7 141-1BF30-0XRO
I
I -=-_
R B iy II 1 x Festo-Valve block right
-
--
R B
Z x Extension module
:>
Crossbeams > 6ES7 14Z-1BD40-0XRO
L -t~ =--'-I--._.J -c= --~)

- - ~)
RDR 11
56E+16R
t --- -
¡-)
¡-
AOR 15
16E+8R
+HYO-XBT15l'
t - .-
___
-R-
¡-
¡-)
-~I~' T
-X3Tl11'
99. 04! _ '--
> , ·-~I~n:~T
~ I! 1 x Basic module
123.04¡ c=c LJ ~I ¡ 1 x Basic module
6ES7 141-1BFll-0XBO
6ES7 141-1BFll-0XBO
I - I 1 x Extension module
II -=- R
>
B iy II 5 x Extension module
6ES7 141-1BF30-0XRO
Hvdraulic- I! -=- R
~
B 9II 6ES7 141-1BF30-0XRO
L-=tc :_._~)_.J
Crossbeams unit
6ES7 14Z-1BD40-DXRO
L_.-=tc :_._:)_.J
t- -- t ---
i
ADR 12 f-) AOR 16 ¡- )
8E+Z4R - 8E - ¡-
-X,Bo~lo; c=c- -'-~~I 1 x Basic module -XBT161'

lZ7. 04! _ '--, > ·-~I~n:~TI !
6ES7 141-1BF11-0XBO 1 x Basic module
I - I 6ES7 141-1BF11-0XBO
Crossbeams
I
I-=-
R B iY II 4 x Extension module Rolling oil
I
I -=- ( >
R
I
B 9r- 1
L-=tc
ZOOl
L~ :_. __)_.J
6ES7 142-1BD40-0XRO
:_._=)_.J
Al Bl
11. 05 11. 06
irma/companv Datum: Zeichnun gs nr. : BenGnnung: =OlR +A

date
10. Ok t. ZOOl Oirect a. Oeep rolling machine MICROFILM
drawing no. name COPY:
Bus overview
1-4c.::1...:.
8. =.1. =.Z-'E::.;R-'K.:. :E:.:l:.:E:.:. N:..::Z:.. ,. . ._ _ _ _.-4 Be tr eu t: Projekt: Ruftragsnummer
L850 12.05.99 (HD I EP lRN 5. ZO tdc exp. FRI MODElL
7893
I ORDER-Nr. 2 O2 039 Profi bus - OP 10 11
I 01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 16 17 18 19
10. 13 10.14
Al Bl
t-
Modul sequence (XBT6=6)
AOR 14 _ - - r)
16E+15' r Ml=6 R. Pneu
--.-
7'~l
-XBT14¡' .- R
118.04. _ 1 x Basic module
M2=7 R. Pneu
I - 5ES7 141-1BFll-0XBO
1 x Extension module M3=8 R. Hydr

I R B
5ES7 141-1BF30-0XRO
Spindle
boc I -=- 91 2 x Extension module
M4=17 Il. Festo
L~_ -_.-C-)
5ES7 142-1BD40-0XRO
~._.J M5=11 Crossbeams
- :-
=p_
M5=12 Crossbeams
AOR 10 _ - -
r-)
m+8' -_.- r M7=13 Rear panel right
7~l
-XBT10 ¡ . - ' - R
1 x Basic module
94.04. _
6ES7 141-1BF11-0XBO M8=15 Hydraulic unit
I -
_~
6ES7 141-1BF30-0XRO M9=16 Rolling oil 2001
Tailstock I R B
I -=- e
I
1 x Extensi0n module
6ES7 142-1B040-0XRO
Ml0=14 Spika
L~: --.-r--._.
r)
J Ml1=10 Tailstock
AOR 18
36R
t- - - r)
- -_.- -
r
M11=10 Tailstock Festo
~[[§l
-XBT18 ¡ . .- R
133. 04
I -=-
~I
1 x Festo-Valve block Siemens Bus-Plug l=red Festo R=green
I R B
2=Screen B=red
Tailstock
I
L._._ -_.-r--._. J 3=green/yello\./
-f- - -
=ZS+HS I e R e B 1 4=green
-XBT19
I Bus coupler I 5=1
Charger
I I
5=2
I
'-- - - -
I
.J
irma/company Oatum: MICROFILM

data
10. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Deep rolling machine = OlA +A
dra\./ing no. name COPY:
Bus overview paga next page
41812 ERKELENZ r--
Beireut: Projekt:
7893 I Ruftragsnummer Profi bus - OP
L850 lL 05. 99 CHO 1
EPLRN 5.20 tdc exp. FRI MOOELL OROER-Nr. 2 O2 O3 9 11 12
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 15 17 18 19
IXlo--- /56.03/Emergency-stop Panel IX384O--- /60.03/Spindle drive actual Onn IX4150--- /64.03/Starting position IX448o--- /68.03/Errqr Bearing 1
IX20--- /56.05/Emergency-stop Reserve IX3850--- /60.05/Reserve IX4170--- /54.05/Stop with End of cycle IX4490--- /58.05/Error Bearing 2
IX30--- /56.07/Emergency-stop Charger o.k. IX386o--- /50.07/Spindle drive stationary IX4180--- /64.07/Cycle Start IX4500--- /68.07/Error Bearing 3
IX40--- /56. 09/Emergency-stop Total o. k. IX3870--- /50.09/Reserve IX4190--- /54.09/Manual IX4510--- /58.09/Error Bearing 4
IX50--- /55. 11/Protevtive door machine o. k. IX3880--- /50. 11/Hydraulic pump actual On IX4200--- /54. 11/Automatic IX4520--- /68.11/Error Bearing 5
IX50--- /56. 13/Protevtive door machine o. k. IX389o--- /50. 13/overload Hydraulic pump IX4210--- /64. 13/0oor closed IX4530--- /58. 13/Error Bearing 6
IX70--- /55. 15/disturbance Fl IX390o--- /50. 15/Rolling oil pump actual On IX422o--- /64. 15/Error Reset IX4540--- /58. 15/Error Bearing 7
IX80--- /56. 17/disturbance F2 IX391o--- /60. 17/Hydraulic heating actual on IX4230--- /54. 17/0oor opened IX4550--- /58. 17/Error Bearing 8
IX90--- /57.03/disturbance F3 IX392o--- /51.03/Reserve IX4240--- /65.03/Indramat Supply module ready for operation IX456O--- /59. 03/Error Bearing 9
IX100--- /57.05/disturbance F4 IX393o--- /51.05/disturbance F20 IX4250--- /65.05/Indramat Supply module ready for operation o. k. IX4570--- /69. 05/Error Bearing 10
IX11 o--- /57.07/disturbance F5 IX394O--- /51.07/disturbance F21 IX4260--- /55.07/Indramat Supply module temperature warning IX458o--- /69.07/Error Bearing 11
IX120--- /57.09/disturbance F6 IX3950--- /51.09/Turbo seperator M4 actual on IX4270--- /65.09/Indramat Power module ready for operation IX459o--- /69.09/Reserve
IX130--- /57. 11/disturbance F7 IX3960--- /61. 11/overload Turbo seperator M3 IX4280--- /55. 11/Reserve IX460o--- /69. 11/Reserve
IX140--- /57. 13/disturbance F8 IX397o--- /51. 13/disturbance F22 IX4290--- /55. 13/Indramat Control module temperature warning IX451o--- /69. 13/Reserve
IX150--- /57. 15/disturbance F9 IX3980--- /51. 15/disturbance Turbo-Brake proP.Spika IX4300--- /65. 15/Reserve IX452o--- /59. 15/Reserve
IX15o--- /57. 17/disturbance Fl0 IX3990--- /61. 17/disturbance Hydraulic heating IX4310--- /65. 17/Reserve IX453o--- /69. 17/Reserve
+HS-ABT04 +HS-ABT04 +HS-RBT04 +HS-ABT04

/1 /3 /5 /7
Digital Input 161 64.02 68.02
56.02 60.02 Digital Input 16I Digital Input 16I Digital Input 161
GE Fanuc IC670MDL640 GE Fanuc IC670MDL640 GE Fanuc IC670MDL640 GE Fanuc IC670MDL640
IX17o--- /58.03/disturbance Fl1 IX4000--- /62.03/Protective door closed IX432o--- /56.03/Electrical cabinet temp. to high IX464o--- /70.03/Fracture Bearing 1
IX18o--- /58.05/disturbance F12 IX4010--- /52. 05/Emergency·stop o. k. IX433o--- /66.05/Cooling system Error IX465o--- /70.05/Fracture Bearing 2
IX19o--- /58.07/disturbance F13 IX4020--- /62.07/Protective door guard o. k. IX4340--- /65.07/Reserve IX455o--- /70.07/Fracture Bearing 3
IX200--- /58.09/disturbance F14 IX4030--- /62.09/overload Return pump M4 IX435o--- /56.09/Reserve IX467o--- /70.09/Fracture Bearing 4
IX210--- /58. 11/disturbance F15 IX4040--- /62. 11/0verload Rolling oil pump M5 IX435o--- /56. 11/Reserve IX468o--- /70. 11/Fracture Bearing 5
IX22o--- /58. 13/disturbance F16 IX4050--- /52. 13/overhead door Charger closed IX437o--- /66. 13/Reserve IX469o--- /70. 13/Fracture Bearing 5
IX23o--- /58. 15/disturbance F17 IX4060--- /62. 15/Turbo separator closed IX438o--- /56. 15/Reserve IX47oo--- /70. 15/Fracture Bearing 7
IX24o--- /58. 17/dislurbance F18 IX407o--- /52. 17/Reserve IX4c9o--- /55. 17/Reserve IX471O--- /70. 17/Fracture Bearing 8
IX25o--- /59. 03/dis turban.ce F19 IX408o--- /53.03/Protective door locked IX440o--- /67.03/Reserve IX472o--- /71.03/Fracture Bearing 9
IX26o--- /59.05/disturbance oMO.l IX409o--- /53.05/Reserve IX441o--- /67.05/Reserve IX473o--- /71. 05/Fracture Bearing 10
IX27 '.)-- /59. 07 /dis turb ance F06 IX410o--- /63.07/Reserve IX442o--- /67.07/ooor position reduced open IX474o--- /71.07/Fracture Bearing 11
IX28o--- /59.09/disturbance F07 IX411 o--- /53. 09/Reser ve IX443o--- /67.09/0oor calibrated IX475o--- /71.09/Reserve
IX29o--- /59.11/disturbance F08 IX4120--- /63. 11/Reserve IX4440--- /57. 11/0oor position open IX475o--- /71. 11/Reserve
IX30o--- /59. 13/disturbance F09 IX413o--- /63. 13/Reserve IX445o--- /57. 13/0oor position closed IX477o--- /71. 13/Reserve
IX31o--- /59. 15/disturbance F014 IX4140--- /53. 15/Reserve IX446o--- /67. 15/Group alarm 2 IX478o--- /71. 15/Reserve
IX32o--- /59. 17/disturbance F05.1 IX4150--- /53. 17/linear axis ready IX4470--- /67. 17/Group alarm 1 IX479o--- /71. 17/Reserve
+HS-RBT04 +HS-RBT04 +HS-ABT04 +HS-RBT04

/2 /4 /6 /8
58.02 62. 02 56. 02 70. 02
Digital Input 16I Digital Input 16I Digital Input 161 Digital Input 16I
GE Fanuc IC670MDL640 GE Fanuc IC670MDL640 GE Fanuc IC670MDL640 GE Fanuc IC670MDL640
Firma/company Datum:
date
26. okt. 2001 Zeichnungsnr. : Benennung: Direct a . Deep rolling machine MICROFILM
COPY:
=OlR +R
drawing no. name
Hegenscheidt-MFD Konstr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
41812 ERKELENZ
~~~~+---------~
Betreut:
Overview PLC-allocation
P:' ojek t: Auftragsnummer
7893
L850 12.05. SS [HO I EPLAN 5.20 tdc exp. FRI MOOELL I oRDER-Nr. 202039 Inputs Electrical cabinet 12 13
I 01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
OX33o-- /75.03/Reversed close

OX1o--- /72.03/MachinesMalfunction opton
OX34o-- /75. 05/Free-l/heeling
OX2o--- /72.05/Signal column green
OX35o-- /75.07/Reduced open
OX3o--- /72.07/Signal column vellol/
OX35o-- /75.09/Reserve
OX4o--- /72. 09/Signal column red
OX37o-- /75. 11/Reduced Position put
OX5o--- /72. 11/Signal column blue
OX38o-- /75. 13/Emergency-stop
OX5o--- /72. 13/Malfunction delete
OX39o-- /75. 15/closed
OX7o--- /72. 15/Driver after Starting position
OX40o-- /75. 17/open
OX8o--- /72. 17/Principle of operation Setting up
OX41 O--
OX9o--- /73.03/Principle of operation Rutomatic
OX42o--
OX10o--- /73. 05/
OX43o--
OX11 o-- /73.07/Stop after End of a cycle
OX44o--
OY120-- /73. 09/Door closed
OX45 O--
OX13o--- /73. 11/Door open
OX45o--
OX14o--- /73. 13/Reserve
OX47 O--
OX15 o--- /73. 15/Reserve
OX48o--
+HS-ABT05 +HS-ABT05
/1 /3
72. 02 Digital Input 160 75. 02
Digital Input 16Q
GE Fanuc IC670MDL740 GE Fanuc IC670MDL740
OX17 o--- /74.o3/Reserve

OX18o-- /74. 05/Hydraulics heating onn
OX19o-- /74.07/Protective grid unlocked
OX20o--- /74.09/Reserve
OX21 o-- /74. 11/Turbo seperator on
OX22o-- /74. 13/Return pump on
OX23o-- /74. 15/Rolling oil pump M5 on
OX24o-- /74. 17/Rcknol/ledgement Emergency-stop
OX25 O-- /75.03/

OX25 O-- /75.05/Enable Hydraulic on
OXZ7o-- /75. 07/E~S Release of drive Unit
OX28 o--- /75. 09/Res er ve
OX29 o--- /75. 11/Indramat Error Reset
OX30o--- /75. 13/Enable Linear axis
OX31 O-- /75. 15/I-Proportion connect ELX
+HS-ABT05
/2
74. 02
Digital Input 160
GE Fanuc IC670MDL740
~~~-------------"~----'--------'----------------r-------.---------------------------------,¡---------------------------------------,-~~~_,
Firma/companv Datum: 31.0kt.2001 Zeichnungsnr.: Benennung: Direct a. Deep rolling machine MICROFILM = OlA +A
Hegenscheidt-MFD date dral/ing no. name CoPY:
41812 ERKELENZ ~B~e~t~r~e~u~t-:~--------~ Overview PLC - allocation page
Projekt: Ruftragsnummer
L850 12.05.99 (HO
~.
I EPLRN 5.20 tdc exp. FRI MoDELL
7893
I oRDER-Nr. 202039 Inputs Electrical cabinet 13 14
.-
01 02 03 Olt 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
IX616o-- /78.04/Loader gate open IX632O-- /83.01t/Unit 9 Clamping released

IX617o-- /78. 08/Loader gate closed IX633o-- /83.08/Unit 10 Clamping released
IX518o-- /78.12/Spika Clamping released IX63lto-- /83.1Z1Unit 11 Clamping released
IX519o-- /78. 15/Spika Clamping clamped IX635o-- /83. 16/Reserve
IX6ZOo-- /78.06/Reserve IX636o-- /83.05/Reserve
IX5Z1o-- /78. lO/Reserve IX537 O-- /83. lO/Reserve
IX6ZZo-- /78. 14/Reserve IX538o-- /83. lit/Reserve
IX5Z3o-- /78. 18/Reserve IX639o-- /83. 18/Reserve
-ABT06 -ABT07
/1 Digital Input (ard 81 /1 Digital Input (ard 81
78. 03 ET 200X 83. 03 ET 200X
IX624o-- /79. 04/Uni t 1 Clamping released fJX81o-- /81t. Olt/Reserve

1 X625 O-- /79. 08/Uni t 2 Clamping released OX82o-- /84.08/Reserve
IX626o-- /79. lZlUni t 3 Clamping released fJX83 O-- /84. lZ/Reserve
IX627o-- /79. 16/Uni t It Clamping released ClX84 O-- /84.15/Reserve
IX528o-- /79.06/Unit 5 [lamping released
IX629o-- /79. 10/Uni t 6 Clamping released -ABT07
IX630o-- /79. 14/Unit 7 Clamping released /2
IX531o-- /79. 18/Unit 8 Clamping released 84.02 Digital Output (ard 40
ET 200X
-ABT06
/2 Digital Input Card 81
79. 03 ET 200X
OX57 O-- /80. 04/Reserve

OX58 O-- /80.08/Reserve
fJX59 O-- /80.1Z1Reserve
OX60o-- /80. 16/Reserve
-ABT06
/3
80.02 Digital Output (ard 40
ET 200X
fJX61o-- /81. 04/ Res er ve

fJX62 O-- /81. 08/Reserve
OX63 O-- /81. lZ1Reserve
fJX6lto-- /81. 15/Rc:>serve
-ABT06
/4
81. OZ Digital Output (ard 40
ET 200X
irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM :: 01 A +A

date
11. Okt. ZOOl Direct a. Deep rolling machine [OPY:
Hegenscheidt-MFD drawing no. na me
Konstr.: 4674520 Typ: 7893-02k Blatt Fol ~leb latt
Overview PLC-allocation page next page
1t1812 ERKELENZ Betreut: Projekt:
7893 I Ruftragsnummer Pneumatic Rear panel left
LB50 12. 05. SS [HO I EPLRN 5. 20 tdc exp. FRI MODELL ORDER-Nr. .2 O2 039 14 15
06 07 08 09 10 11 12 13 14- 15 16 17 18 19
aXl010-- /90.0ll/Unit 7 open

QX1020-- /90.08/Unit 7 close
QX1030-- /90. 121Unit 8 open
QX104-0-- /90. 16/Unit 8 close
-ABT08
/5
90. 02 Digital Output Card 4Q
ET 200X
QX1050-- /91.04-/Unit 9 open

QX1060-- /91.08/Unit 9 close
QX107o--- /91. 12/Unit 10 open
QX108o--- /91. 16/Unit 10 close
-ABT08
/6
ET 200X
QX109o--- /92.04-/Unit 11 open

QXll0o--- /92.08/Unit 11 close
aXl110-- /92. 12/Marking device marked
QX11Zo-- /92. 16/Enable Units
-RBT08
/7
ET 200X
QXl13o--- /93.04-/Positioning off

QX114o--- /93.08/Positioning on
QXl15o--- /93. 121Coupling rod Clamping clamped
QXl16o--- /93. 16/Coupling rod Clamping release
-RBT08
/8
ET 200X
~Firma/companY Datum:
Z2. Okt. 2001 Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM =OlA +A
Ber nhar d-Schondor ff Platz _design FRI page next page
4-1812 ERKELENZ rB=e=t=r~e~u-t:-+--------~
I EP LRN 5. 20 tdc ex P. FRI 7893 Hydraulic Rear panel left 15
L85U 12. U5. 99 [HO MDDELL I ORDER-Nr. 2 O2 039 16
13 14 15 16 17 18 19
I 01 02 03 0L¡. 05 06 07 08 09 10 11 12
Crossbeams IX536o--- 1103.04/Unit 1 UP

IX575O--- 195.04/Spindle sleeve Clamping released IX51ZO--- 1100.04/Unit 1 open IX537o--- 1103.08/Unit 1 do~n
IX577o--- 195.o8/Spindle sleeve fullv Glosed IX513o--- 11oo.08/Unit 1 close IX538O--- /103. 12/Unit 2 up
IX578O--- 195. 121Stroke Gontrol do~n IX514O--- 1100. 12/Unit 2 open
IX539O--- /103. 16/Unit 2 do~n
IX579o--- 195. 16/Stroke Gontrol up IX515O--- 1100.161 IX540o--- 1103.05/Unit 3 up
IX580O--- 195.06/Stroke Gontrol 4,5 bar IX516o-- /100. 05/Unit 3 open
IX5410--- 1103.10/Unit 3 do~n
IX581O--- 195.101Stroke Gontrol on Fewa IX517O--- 1100.10/Unit 3 Glose

IX542o--- /103. 14/Unit 4 up
IX582o--- 195. 14/Spindle sleeve rear IX518o-- 1100. 14/Unit 4 open
IX5430--- /103. 18/Unit 4 down
IX583o--- 195. 18/Spindle sleeve in front IX519o-- /100. 18/Unit 4 Glose
-ABT10 -ASTll -ABTll Digital Input [ard 81

/1 Digital Input [ard 81 /1 Digital Input [ard 81 /4 ET 200X
95. 03 100.03 ET 200X 103.03
ET 200X
Crossbeams IX544o--- 1104.04/Unit 5 up
IX584o--- 196.o4/Marking deviGe up IX520o-- 1101.04/Unit 5 open IX545o--- 1104.08/Unil 5 do~n
IX5850--- 196.o8/Marking deviGe do~n IX521o--- 1101.08/Unit 5 Glose

IX546O--- 1104. 12/Unit 6 up
IX5860--- 196. 12/Marking deviGe marked IX522o--- /101. 12/Unit 6 open
IX547o--- 1104. 15/Unit 6 do~n
IX587o--- 196. 16/Marking device open IX5Z30--- 1101. 16/Unit 6 Glose
IX548o--- 1104.06/Unit 7 up
IX5880 -- 196.06/Measuring unit up IX5Z4O--- 1101.06/Unit 7 open
IX549o--- /104.10/Unit 7 do~n
IX589o--- 196.10/M:,asuring uni t do~n IX525o--- 1101.10/Unit 7 Glose
IX550o--- /104. 14/Unit 8 UP
IX590o--- 196. 14/Crankshaft available IX5Z60--- 1101. 14/Unit 8 open IX551o--- /104. 18/Unit 8 do~n
IX5910- 196. 18/Reserve .~X527o--- 1101. 18/Unit 8 close
L - - ___________________________________________
-AST11
-ABT10 -ASTll /5 Digital Input [ard 81
/2 Digital Input [ard 81 /2 Digital Input [ard 81 104.03 ET 200X
96. 03 ET 200X 101. 03 ET 200X
Crossbeams IX55Zo--- 1105.o4/Unit 9 up
1 X592 o--- /97. 04/Meas ur ing uni t r e leas ed IX5Z8o--- 110Z.04/Unit 9 open IX553O--- 1105.08/Unit 9 do~n
IX593o--- 197.08/Cleaning jet return option IX5Z9O--- 110Z.08/Unit 9 Glose IX554O--- 110j.1Z/Unit 10 up
IX594o--- 197. 12/Reserve IX530o--- /102. 12/Unit 10 open
IX555o--- /105. 16/Unit 10 do~n
IX595o--- 197. 16/Reserve IX531o--- 110Z. 16/Unit 10 Glose
IX556O--- 1105.06/Unit 11 up
IX596o--- 197.06/Cleaning jet advanGe option IX53ZO--- 1102.06/Unit 11 open
IX557o--- 1105.10/Unit 11 do~n
IX5970- /97.10/Cleaning jet Enable option IX533o-- 110Z.10/Unit 11 close
IX558O--- 1105. 14/Reserve
IX598o--- 197. 14/Reserve IX534O-- 110Z. 14/Reserve IX559o--- 1105. 18/Reserve
IX599o--- 197. 18/Reserve IX535o-- 110Z.18/Reserve
-ABTil Digital Input [ard 81
-ABT10 -ASTll /6 ET 200X
/3 Digital Input [ard 81 /3 Digital Input [ard 81 105.03
97. 03 ET 200X 10Z.03 ET 200X
Crossbeams
QX1Z9o--- 198.04/Reserve
QX130O--- 198.08/Reserve
QX131O--- 198.1Z/Reserve
QX13ZO--- 198. 16/Reserve
-AST10
/4
98. 02 Digital Output [ard 4Q
ET 200X
irma/Gompanv Datum:
date
12. okt. ZOol Zeichnungsnr. : Benennung: Direct a. Deep rolling machin~ ~~~~~FILM = 01 A +A
Hegenscheidt-MFD dra~ing no. name
4181Z ERKELENZ ~B~e~t~r~e~ut-:-+--------~
7893 Tailstock/Crossbeams 16
L850 12.05.99 (HO I EPLRN 5. ZO tdG exp. FRI MDDELL I DRDER-Nr. 202039 17
01 02 03 04 05 05 07 08 09 10 11 12 ,-3 14 15 16 17 18 19
IX568o--- /107.04/Weight compensation Pressure stage 1 IX554o--- 1113.04/Reserve

aX145o--- /116.04/Reserve
IX559o--- /107.08/Weight compensation Pressure stage 2 IX555O--- /1"13.08/Reserve
aX146O--- /116.08/SpikaRdjustment Pressure On
IX570o--- /107. 12/Reserve IX566o--- /113. 12/Reserve
aX147o--- /115. 12/Reserve
IX571o--- /107. 16/Reserve IX667O--- /113. 16/Reserve
aX148o--- /116. 16/Reserve
IX572o--- /107.05/Reserve IX668O--- /113.06/Reserve
IX573o--- /107. lO/Reserve IX669O--- 1113. lO/Reserve
IX574o--- /107. 14/Reserve IX670O--- /113. 14/Reserve -RBT13
/4
IX575o--- /107.l8/Reserve IX671o--- /113. 18/Reserve 116.0Z Digital Output [ard 4Q
ET 200X
-ABT12 -ABT13
/1 Digital Input [ard 81 /1 Digital Input [ard 81
107.03 113. 03 ET 200X aX149o--- /117.04/Machine bed rinse
ET 200X
aX150o--- 1117. OS/Reserve
aX153o--- /108.04/Position read Unit 1 IX672o--- /114.04/Machine bed Rolling Oil Level MRX Rlarm aX151o--- /117.1Z/Tools rinse
IX673o--- /114.08/Machine bed Rolling Oil Level MRX aX152o--- /117. 16/Reserve
aX154o--- /108. 08/Position read Unit 2
aX155o--- /108. 12/Position read Unit 3 IX674o--- /114. 12/Rolling Oil Pressure MIN Option
aX156o--- /108. 16/Position read Unit 4 IX675o--- /114. 16/Rolling Oil Pressure MRX Option -ABT13
IX676O--- /114. 06/Pneumatic pressure Rolling Oil o. k. Option /5
117.02 Digital Dutput Card 4Q
IX677o--- /114. lO/M achine bed Rolling Oil Level MIN
-ABT12 IX678o--- /114. 14/Reserve ET 200X
/2 Digital Output [ard 4Q
108.02 ET 200X IX679O--- /114. 18/Reserve
, - -_ _ _ _ _ _ _ _ _ 0 _ _ _ _ _ _ _ _ _ _ _ _ _- - - ,
'--_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _---1
aX157o--- /109.04/Position read Unit 5 -RBT13 Digital Input Card 81

aX158o--- /109.08/Position read Unit 6
/2
114.03 ET 200X
IX680O--- /115.04/Reserve
-------------------------~ IX581o--- /115.08/Positioning latch On
-ABT12 IX58Zo--- /115.1Z/Positioning latch Off
/3
109.02 Digital Output Card 4Q IX683O--- /115. 15/Reserve
ET 200X IX684O--- /115.05/Reserve
IX585o--- /115. lO/Reserve
aX161o--- /110.04/Position read Unit 9 IX686O--- /115. 14/Reserve
aX152o--- /110.08/Position read Unit 10 IX587o--- /115. 18/Reserve
-RBT13
aX164o--- /110. 16/Reserve /3 Digital Input Card 81
115.03
ET 200X
-ABT12
/4 Digital Output Card 4Q
110.02 ET 200X
aX155o--- /111.04/Position read Spika

aX166O--- /111. 08/Position read Tailstock
aX167o--- 1111.12/Reserve
aX168o--- /111. 16/Reserve
-ABT12 Digital Output Card 4Q

/5 FTDOX'
Oatum: Zeichnungsnr.: Benennung: Direct a. Deep rolling machine MICROFILM = OlR +R
11. Oki. 2001
date dralJing no. name COP Y:
Hegenscheidt-MFO Kons tr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
41S12 ERKELENZ rB~e=t=r=e~ut-:-+----~
I 7893 Crossbeams Rear panel right 17
L8S0 12.05.99 (HU EPLRN 5.20 tdc exp. FRI MOOELL I OROER-Nr. 202039 18
19
I 01 02 03 05 06 07 08 09
r-------------------------------------------------~
10 11 ~~1~2~------~13~------~1~4--------~1~5--------~15~------~1~7~
OX205o--- /130.03/Bearing 1 release
18
IX600o--- 1119.04/Chuck open IX696o--- 1124.04/Hydraulics Level HIN Prewarning aX206O--- /130.05/Bearing 2 release
OX207o--- /130.07/Bearing 3 release Crossbeams
IX501O--- /119.08/Reserve IX697o--- 1124.08/Hydraulics Preliminary filter o. k.
OX208o--- /130.09/Bearing 4 release
IX502O--- /119. 12/Chuck Pressure MRX IX698o--- /124. 12/Hvdraulics Temp. 30- C
aX209O--- 1130. l1/Bearing 5 release
IX603o--- /119. 16/Chuck Pressure HIN IX699o--- /124. 16/Hvdraulics Temp. 55' C
aX210o--- /130. 13/Bearing 6 release
IX604o--- 1119.06/Reserve IX700o--- /124.06/Hvdraulics Level HIN undershot
OX211O--- /130. 15/Bearing 7 release
lX605o--- 1119.10/Reserve IX701o--- 1124.10/Hydraulics Return filter o. k. -o
OX212o--- /130. 17/Bearing 8 release L
IX605o--- /119. 14/Reserve IX702o--- /124. 14/Hvdraulics Temp. 45' C ro
OX213o--- 1131.03/Bearuing 9 release w
IX607o--- /119. 18/Reserve IX703o--- /124. 18/Hvdraulics Temp. 60' C
aX214O--- 1131.05/Bearuing 10 release
-ABT14 +HYD-ABT15 aX215O--- 1131. 07/Bearuing 11 release
/1 Digital Input Card 81 /1 Digital Input Card 81 aX216O--- 1131.09/Reserve
119.03 ET 200X 124.03 ET 200X -XBT17 OX217o--- 1131. ll/Reserve
129.04 rl
OX218o--- 1131. 13/Reserve roo
l--
..¡..J
IX608O--- 1120.04/Centre gauge point in front IX704O--- 1125.04/Hydraulics Pressure 80 bar aX219O--- /131. 15/Bubble lubrication ·rl Vl
rnw
IX609O--- /120.08/Centre gauge point return IX705o--- 1125.08/Pneumatics Pressure available aX220o--- /131. 17/Reserve ·rl lL.
D
IX610O--- 1120. 12/Reserve IX706o--- /125. 12/Pneumatics Pressure low OX221O--- 1132.03/Spika-Clamping release
IX611o--- /120. 16/Reserve IX707o--- /125. 16/Reserve aX222o--- 1132.05/Spika-Clamping clamp
IX61Zo--- 1120.06/Reserve IX70Bo--- /125.06/Reserve aX223o--- 1132. 07/Loader gate open
IX613o--- /120. lO/Reserve IX709o--- 1125. lO/Reserve aX224o--- 1132.09/Loader gate close
IX614o--- /120. 14/Reserve IX710o--- 1125. 14/Reserve aX225o--- /132. l1/Weight compensation Pressure 1 On
IX615o--- /120. 18/Reserve IX711o--- 1125. 18/Reserve aX224o--- /132. 09/Loader gate close
aX225o- 1132. 11/Weight compensation Pressure 1 On
-ABT14 +HYD-ABT15 OX226o--- /132. 13/Weight compensation Pressure 1 lift
/2 Digital Input [ard 81 /2 Digital Input Card 81 aX227o--- /132. 15/Weight compensation Pressure 2 On
120.03 ET 200X 125.03 ET 200X aX22BO--- /132. 17/Weight compensation Pressure 2 lift
aX169O--- /121.04/Reserve aX177o--- /126.04/Hvdraulics Cooling svstem On aX181o--- 1134.03/Tailstock release OPTlON
aX170o--- 1121.08/Reserve aX178o--- /126.08/Hvdraulics Pressure On LEVEL 1 aX18ZO--- /134.05/Tailstock clamp OPTlON Tailstock
aX171o--- /121. 12/Chuck clamp high Pressure OX179o--- /125. 12/Reserve aX183o--- /134.07/Measuring unit release
aX172o--- /121. 16/Chuck release aX180o--- /126. 16/Reserve OX184O--- 1134.09/Measuring unit clamp Option
aX185o--- /134. l1/Measuring unit down
-ABT14 +HYD-ABT15 OX185O--- /134. 13/Measuring unit up
Digital Output Card 40
/3 /3 aX187o--- /134. 15/Stroke control downwards
121. 02 Digital Output [ard 40 126.02 ET 200X
aX188Q-- /134. 17/Stroke control upwards -o
L
ET 200X aX189O--- /135.03/Marker unit downwards ro
w
aX190O--- 1135.05/Marker unit upwards
..¡..J
aX173o--- 1122. 04/Chuck clamp lower Pressure IX736o--- /lZ8.04/Level aX191o--- /135.07ISpindle sleeve advance ::J
a.
aX174o--- 1122.08/Reserve IX737o--- /128.08/Level MRX Rlarm aX19ZO--- 1135.09/Spindle sleeve return ..¡..J
::J
aX175o--- 1122. 12/Centering return IX738o--- /128. 12/Reserve OX193o--- /135. 11/Spindle sleeve release o
aX176o--- 1122. 16/Centering advance IX739o--- /128. 16/Rolling Oil flows aX194o--- /135. 13/Spindle sleeve clamp (Option) rl
ro o
IX740o--- /128.05/Level Min aX195o--- /135. 15/Pressure stage 2 fling (Option) l--
..¡..J
·rl Vl
IX7410·- 1128.10/Preliminarv filter o. k. aX196O--- /135. 17/Pressure stage 2 fling (Option) rnw
-ABT14 ·rl lL.
/4 IX742o--- /128. 14/Tub overflow Turbo separator aX197o--- 1136.03/Cleaning jet release Option D
122.02 Digital Output [ard 40 IX743o--- /128. 18/Reserve OX198o--- 1136. O~/Cleaning jet clamp Option
ET 200X +A-RBT16/1 aX199o--- 1136.07/Cleaning jet advance Option
128.03
Digital Input Card 81 OX200o--- /135.09/Cleaning jet return Option
ET 200X -XBT18
133. 04
Firma/companv Oatum: Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM = 01R +A
31. Okt. 2001
Hegenscheidt-HFO Kons tr. : 4674520 Typ: 7893-02k Folgeblatt
Blatt
41812 ERKELENZ
~~~:--4---------~
Betreut:
7893 Spika/Hydr. /Crossb. /Rolling oi 18
L850 12.05. S9 CHO I EPLRN 5. 20 tdc exp. FRI MDDELL I ORDER-Nr. 202039 19
01 OZ 03 04 05 06 07 08 09 10 11 lZ 13 14 15 16 17 18 19
I - - - - - -
I Supply 3/PE/N RC 440V l
I L3
I
L: 1 -
LZ
- f- -
PEN
- - - J
-Xl PE I I
1XPE 1 oz 3 04<\.
PE-SCHIENE
-Ql~ -~-~ +H-PE3

NHOO/80R ~~.~ .~> 191. 01
··~1 3 5
1 3 5
-QZ ,...- - O) ~--=s---=s-i
lOOR Z 4 6 O) ?1 -QOl r 1>11>11>1
Main sIJitch ?1 o
o += 4-6. 3R L ~ 1~ ) ~ 1
+= "-
"- + 2 4 6
~r-------=--=--=--==-111,
r- + ::I:
::I: VI
VI I
I H
3 "'TI X
~ .¡::
w
+HS-QOl ~ ~I t~ +HS-SOl ¡ 21
Z2
N W
-TOZ
2500VR
:=-\1 1
440V/1Z0V
l. 6-Z. 5R L I I
-~ F:~ ~
2.3R Z 4 6
-XG3
-Em
P ~
1+
oranger Mantel
> -(
PE-XG3
-Xl 1 Z 3 PE-EOl
>
zo.0Z/+HE-01Ll +HE-01NZ/zo.oZ
U':-- L2r-- L3~ PE~ 1 Z 3 5

+HS-EOl I f- - -
--1----
-1
t -.l
M I
22 . .Dl/+HS-ZLl +HS-ZL3/22.01
3 ,...
U I
+HS-ZLZ
ZZ. 01
(ooling system
I
L ___ _ _J
Cooling system
Control panel
irma/company Datum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = OlA + HE
31. Okt. ZOOl
date draIJing no. name COPY: ~.-------~--------~
Hegenscheidt-MFD Konstr. : 46745Z0 Typ: 7893-0Zk Blatt Folgeblatt
4181Z ERKELENZ ~B~e~t~r~eu~t-:~--------~
Feed - In
Projekt: 7893 Ruftragsnummer
l850 12.05.99 CHO 1 EPLRN 5. 20 tdc exp. FRI MODELL ORDER-Nr. ZOZ039 19 ZO
01 OZ 03 04 05 06 07 08 09 10 11 lZ 13 14 15 16 17 18 19
RC lZ0V advance Main switch

19.151 +H E - O1 L 1 . - - - - - - - , , - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - , , - - - - - - - - - - - - - - - - - - - - + +HS - O1 L 1 /21. OZ
19. 16/+H E - O1 N2 . - - - - - _ + _ - - - - , ,---------------------------------------------j--------,,-----------~ +H S- O1 N/21. OZ
1 1 Jl.5 19 5
+HS-F014-:.Cl- (r--\
J
+HS-F01
10R Z 10R Z 08
59.15
96
orange sleeve k--'f...-
+HS-XOZ 1 +HS-XOZ 7 ZO
W+HS-XOZl
PE-E02 +R-M6 01 flex
.2 ~
16m
3xl,5mm 2
+HS-E02 +HS-E03
PS4139/RI TTRL PS4139/RITTRL
í·--·--X~~~·~~· -;;'l í·--·--X~~~·~~·-~·l
+HS
-S02
i
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1
1 xs;J 11 1 MEP50 ..> <..
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Illumination Illumination Supply

Hardware control cabinet +HS Hardware control cabinet +HS Protective door drive
Left Right
S""irma/companv Oatum: Zeichnun gs nr. : Benennung: Oirect a, Oeep rolling machine MICROFILM ::: OlA + HE
Z6. Ok t. ZO 01
He'lenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
FRI next page
Switch cabinet lighting page
Projekt: RUftragSnum~er
L850 12. 05. 99 [HD EPLRN 5. ZO tdc exp. MOOELL
7893
I OROER-Nr. 202039 20 21
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
RC 120V advance main s~itch
20.18/+HS-01Ll +HS-KE4.3/L120/22.11
20.18/+HS-01N ~------------~-----.r--------------------+------.r------------------------+------,r----------r-----~-------------------r-----,Vr----------++HS-01N/22.11
1 1 1 3 1
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Sockets Socket 120V protection Nematron PC
RC 12DV RC 120V
,,~ir ma/comp any Oatum: Zeichnungsnr. : Benennung: =OlA +HE

22. Okt. 2001 Oirect a. Oeep rolling machine MICROFILM
date dra~ing no. name COPY:
RC i20V Nematron pe
~4_1_8_1_Z__
E_R_K_EL_E_N_Z-r________~Betreut: Projekt: Ruftragsnummer
LB50 12.05. SS (HO I EPLRN 5.20 tdc exp. FRI MODELL
7893
I ORDER-Nr. 2 O2 O39 and Machine li9hting 21 22
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I RC 440V after Main sllitch
19.03/2L1 r---------------------------------------------------------------------------------------------------------~ 2L1/24.01
19.03/2L2 ~---------------------f_____,r_------------------------------------------------------+2L2IZ4.01
19.04/2L3 r_-------------------------+--~----------------------------------------------------------------------------------------------------~2L3/Z4.01
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2 4 6 246 RC Z30V Elektronic units
after Control On
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1 Z
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c AC elC 21. 17/-· KE 4. 3/ L 12 O ~-----,,-------------------,
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24V ELX Socket Socket Marposs

Regulating valve RC 120V RC 120V Rnalog Interface
PC Printer Jaz-Orive
irma/company Oatum: Zeichnungsnr.: Benennung: Oirect a. Deep rolling machine MICROFILM =OlR +HS
10. Okt. Z001
date dralling no. name COPY: 1------,.-----.- .
Bernhard-ScÍlondorff Platz design FRI page next page
RC l20V/230V
41812 ERKELENZ Betreut: Projekt: Ruftragsnummer
7893
Laso 12.05.99 (HO I
EPLRN 5.20 tdc exp.
FRI
..
MOOELL I OROER-Nr. 202039 Marposs. RTC6. O, ELX. Printer 22 23
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
31 L 230 ~t>----------------- , . - - - - - - - - - - - - - - - - ,
22. 17 1+ H S - K E 4.
22. 17 I + HS- KE4. 31 L N ; : . - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - , , , - - - - - - - f - - - - - - - - - - - - - - ,
1 (;5 195 1 1(;5 195

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59.11 59. 13
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L...---_t> ELX/N2/137. 02
L...--------ELX/L2/137.02
PE-X08 PE-X07 PE-X05 PE-X06 AC 230V for ELX
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'-------" '------~ '------ .... ' - - - - - _ ....
Socket Socket Socket HUB

AC 230V RC 230V AC 230V
HPI - PC Modem RTC6. O
Firma/company loatum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlR +HS
24. Okt. 2001
late dral/ing no. name COPY:
Hegenscheidt-MFD IZonstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
--1-------1 RC 230V
41812 ERKELENZ Betreut: Projekt: Auftragsnummer
7893 23
L850 12.05.99 [HO I EPLAN 5.20 tdc exp. FRI MODELL I ORDER-Nr. 202039 RTC6. O, ELX, Printer 24
------------------_.~--------------------------._-------
I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
RC 440V after main switch

22. 18/2L 1 2Li/25.01
22.18/2L2 2L2/25.01
22.18/2L3 V 1> 2L3/25. 01
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5, 5KW
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Hydraulic heating Hydraulic pump

T02 Ml
'irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM + HS

date
= 01A
Konstr.: 4674520 Typ: 7893-02k
1 Blatt Folgeblatt
Bernhard-Schondorff Plalz design FRI next page
41812 ERKELENZ
Motor triggering page
Betreut: Projekt: Ruftragsnummer
7893
L850 12. 05. 99 [HO 1EPLRN 5.20 tdc exp. FRI MOOELL OROER-Nr. 2 O 2 039 24 25
_.
-.- -
14 15 18 19
I 01 02 03 04 05 05 07 08 09 10 11 12 13 15 17
RC 440V after Main s¡.¡itchr

24.18/2Ll 2Ll1Z6.02
24.18/2L2 2L21Z6.02
24.18/2L3 2L3/25.02
1 3 5 /13 21 1 3 5 /13 21 1 3 5 113 Lp

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1.5R 2 4 6 O. 27R 2 4 6 2. 8R 2 4 5
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74. 11 2 4 5 74.13 2 4 6 74.15 2 4 5
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50 Hz
60Hz
+R-X3 (U2 V2 W2
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Turbo seperator Raturn pump Rolling oil pump

M3 M4 M5
Rolling oil uni t Machina Rolling oil unit
irma/company Oatum:
date
24. Okt. 2001 Zaichnungsnr. : 8enennung: Oirect a. Oeep rolling machine MICROFILM
COPY:
= OlA + HS
dra¡.¡ing no. name
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k Folgeblatt
Blatt
Barnhard-Schondorff Platz dasign FRI <lext page
~~~~,-------~ Motor triggering paga
41812 ERKELENZ Batraut: Projekt: Ruftragsnummer
-------------,---------4
LB50 12.05.99 (HO 1 EPLRN 5.20 tdc axp.
FRI MOOELL
7893
I OROER-Nr. 202039 25 26
I 01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
25. 18/2 L 1 ----------------~Q-- 2 L 1/29. 02

25.18/2L2 Ea El 2L2/29. 02
25. 18/2L3 ~ 2L3/29.02
-A01¡----------------------¡~0~0~0~0~--'-A02
L1 L2 L3 27.02 28.04
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NFD02.1-480-055 -Supplv module
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1 I A3. HA/29. 02
V PE.HA/29.02
L -_ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~
irma/companv
~:~~m: 10. Okt. 2001 Zeichnun gs nr. : Benennung: Direct a. Deep rolling machine MICROFILM
COPY:
= OlA + HS
Hegenscheidt-MFO ¡..::.=..::.::.._-+--_._- dra\.Jing no. name
Kons tr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
Sernhard-Schondorff Platz design FRI next page
Spindle drive page
41812 ERKEL ENZ f."S'-=e-=-tr=':e"-'-u'-t-:+ - - - - - j Projekt: Ruftragsnummer
7893
LB50 12_05.99 CHO I
EPLRN 5.20 tdc exp.
FRI MOOELL I OROER-Nr. 202039 26 27
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
~ ____________~O~lC~~Z·4~V~ti,rl~c'~~'llnl~.r-p~r~n'llUntr~·nu·'~Qnlll-n__________________________________________________~g~~F2. 1/28.02
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4 1-t-_______ E O09. 1/65. 02
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5 O-- TVW Po~er voltage o.k
6 0--H---+T~V~W------------~E009. 2/65.02 Supply module

7 O-- BVW Temperature Pre~arning
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irma/company Oatum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = OlA + HS
10. Okt. 2001
date dra~ing no. na me COPY:
Hegenscheidt-MFO Konstr. : 4674520 Typ: 7893-0Zk Folgeblatt
Blatt
~~~-1--------~ Spindle drive
41812 ERKELENZ Betreut: Projekt: Auftragsnummer
L850 12.05.99 (HO I EPLAN 5.20 tdc exp. FRI MODELL
7893
I ORDER-Nr. 202039 27 28
-----------------
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I 27. 18/F 2. 1 F2. 1/30.03
G
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11 ro-
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irma/company Oatum: Zeichnungsnr. : Benennung:

date
10. Okt. 2001 Direct a. Deep rolling machine MICROFILM = OlA + HS
draloling no. name COPY:
Hegenscheidt-MFD Kons tr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
41812 ERKELENZ - - - - - 1 Betr eut: Spindle drive page
7893
L850 12.05.99 CHO rE? LRN 5. 20 tdc exp. FRI MODELL I ORDER-Nr. 202039 28 29
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
4ltOV, 50Hz
el~ 26. 06/2Ll !>

26. 06/2L2 1>-
!> 2Ll/33. 02
1>-2L2/33.02
E>o2L3/33.02
26.06/2L3 E>o
28.12/BR-. HA~E>o-----------------------------------------------~--------~ , - - - - - - - - - - - - + H - S P . FB/190. 02

28.12/BR+. HR ~---------------------------------------------------.
28. 12/S H 2. HA - . - . - - - . - . - - - - - . - . - . - - - . - - - - - - . - - - - - - - ,
28.13/TM-. HA I
28. 14/T M+. HA I
28. 14/R F B. HA - - - - - - - - - - - - - - - - , I
26. 18/ S H 1. HA -----·-·-------l I
26.18/PE.HA I I
26.18/Al. HA - - - I
26.18/A2. HA . \.S+HS-R02/
26.18/A3.HA I +R-M7/RF8
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Feedback Brake
Spindle drive Spindle fan
-------------------.-------.---------.-----------------.--------.------------~~------------------------r-------------------------------------------.~~~~__.
irma/company Oatum: 10. Okt. 2001 Zeichnungsnr.: Benennung: Direct a. Deep rolling machine MICROFILM ;: 01A + HS
date drawing no. name COPY: ~-
~~~-+--------4 Spindle drive page
7893
LB50 12.05.99 (HO I
EPLRN 5.20 tdc exp. FRI MOOELL I OROER-Nr. 202039 29 30
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
28. 18/F 2. 1 - - - - - - - - - - - - - - - - , . r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - J . !nl.l.....-..lr7~lqt.1.~y_XJv'o.u:......r~S;:t.l.Jpw.u:IPlLUJrInWl0L.L..l:.:.J..i·LL_
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8 ro-- +UL
I I '-~o I
9
10
ro--
1----
OVL
M
\J
O
11 -
-O
CLR
STOP
I ~~1 I
12
13 -º- FB+ L----~_4-----------+--~---.QX29/75.05 Controller enabIe
14 -º- FB-
-º- L------+-~-------------~---r_--.E009. 5/55.02 Temperature Prewarning
L....--+QX27 /75.05 Release of Orive Unit EWS
L--------------f--+--------------------+--------__ Q X2 8/75. 06 Indramat Error Reset
28. 181M 2. 1 ------'~ '------------.....J'----------------------------------~M2. 1/35.04
irma/company Oatum: Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM = OlA + HS
22. Okt. 2001
date dralJing no. name COPY:
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k Folgeblatt
BIatt
Bernhard-Schondorff PIatz dasign FRI paga next page
41812 ERKELENZ ~B~a~t~r~eu~t-:~--------~
SpindIe drive
Projekt: Ruftragsnummar
FRI 7893
LB50 12.05.99 (Ha I EPLRN 5.20 tdc exp. MOOELL I OROER-Nr. 202039 30 3i.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Cable connection plan

Feedback-cable
manufacturer: INDRRMRT
cable: IKS0374/10 * [onnection b9tween Pin 9,

Plug IN301 and scre9n
only with isolated Rssembly of devices
4x( 2xO, 25) +2x1mm2 +SH are Transmitter housing and
Machin9 housing electrical
connected. [onnection betwgen Pin 9 and Plug IN301 and
Length 10m scrgen undoll
Motor side Regulator side
6 o, 25mm a S- rs 2
1
~
L o, 25mm'
o, 25mm'
s+
[-
gr
gn
9
8
:: ~
L o, 25mm a [+ br
:: 10
2
~
;= o, 25mm'
o, 25mm"
FS
SL[
bl
vio
14
o, 25mm" SOl bl 15
7
::
I I
~
L o, 25mm' SOO vio
::
I I
8
I I Uq br
I I
12 lmm' 12
10
~
L lmm' OVm ws
9 * 1
individual Order number
plug IN301 Cable IN209 Plug IN289

Soldering sid9 (2x1+4x2xO, 25) Soldering side
irma/company Datum: Zeichnungsnr. : B9nennUng: Oirect a. Oeep rolling machine MI[ROFILM = 01A + HS
11. Okt. 2001
Hegenscheidt-MFD Konstr.: 4674520 Typ: 7893-02k Folgeblatt
Blatt
Bernhard-Schondorff Platz design FRI paga n9xt page
41812 ERKELENZ
Spindle drive
Betr eut: Projekt: Ruftragsnummer
L850 12. 05. 99 [Ha EPLRN 5. 20 tdc exp. FRI MOOELL
7893 ORDER-Nr. 2 O2 O3 9 31 32
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Cable connection plan

Main spindle
Manufacturer INDRAMAT
Cable: IKG4104/10
4x6+2x( 2xO, 75+SH) mm 2 +SH
Length : 10m
Motor side
O. 75mm'
O. 75mm Z
O. 75mm'
O. 75mm Z
10mm z Rl
~__ 1_om_m_2________________________~r;------~RZc=)
- r ; -_____
10mm· R3
I
10mm·
I
SH . - - - - - . - - - . - . - . - . - . - _ .
"O
- - - -c=)
irma/company Datum: Zeichnungsnr. : Benennung: = 01A + HS

11. Okt. 2001 Oirect a. Oeep rolling machine I11CROFILM
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k Folg2blatt
Blatt
Bernhard-Schondorff Plaiz design FRI page next paga
41812 ERKELENZ
Spindle drive
FRI 7893 32 33
L850 12. 05. 99 (HO EPLRN 5.20 tdc exp. MOOELL DROER-Nr. 202039
01 02 03 04 05 08 09 10 12 13 14 15 17 lB 19
I 06 07 11
~------------------------------------------------------------------------~+HS-Fll.
16
1/L24/35.01
RC 440V after main switch
29.1B/2Ll OC 24V advance Control On
.-------li>-+HS-KE4. 3/L24/34. 01
29.18/2L2
29.18/2L3
-XLI 1 OC 24V after Control Dn
1 W+HS/l
1 3 5 -----r=-~C01R Olflex
~\-\--\ 21 1
-QM9 r-L!..~.LI> 11> -KE4.3
2, 5 - 4R -Ls_J ~ 1~ +C01A-S02E-.7
L
22 .10 2
246
2 W+HS/2
-----r=----:+C 01 ROl fl e x
-XPL 1L 2L 3L -XLI 2
1'-----1'-----
1
-F013~
c
L1
AC
L2
AC
L3 25R lZ
Y-
~----------------~
-Gl 3", -XL 3
440V124V-50R _ + 3 W+HS/l
IM PE L+ +C01R Olflex
13 13 21
- KE 4. 3 -KE4. 3
I +C01A-S03E-
14 .10 14 .10
22
,
by Remove 4 W+HS/l
this Connection ------~~+C01R Olflex
actual a
Insulation Control I -XLI 4
after VDE 0100

required I
1 -XL ';)7 -XL 9
'-FOll _ W+HS/l
___ ~C01R Olflex 6 W+HS/l
50R 2
+C01R Olflex
I
ffil+
4 -0=3..,--...,
-XG2 Rl Rl
PE
I +C01A-Hl +C01A-H30
~
A2 JR2
Rl
~
PE-Gl -KE4.3 W+HS/2
24V R2 __+1::::...-__---"'C01R 01 flex
PE-XG2 -XL :>B
L-____~_~X=L~lM~~Z~M_o~3M~----------------------------~~--------------------------~~---------------------------------.+HS-Gl/M/34.01
Control voltage Control Dn Control Dn Control Off

OC 24V
. 15 _1_,,+
22. 08 _5_~
.13 !..L~
.17 liJ.........1l
lIa.05 li-?
-------------------~~---.--------,---------------,-------,---------------------------------...,---------------------------------------,~~~~
Firma/company Datum: 22. Okt. 2001 Zeichnungsnr.: Benennung: Oirect a. Deep rolling machine MICROFILM = OlA + HS
date drawing no. name CDPY: ____ o

Sernhard-Schondorff Platz design FRI Control voltage OC 24V page next page
41812 ERKELENZ I-"S:.=ec::.t-=-r=-e'-'-ut,-:-r------------i Projekt: 7893 I
Ruftragsnummer 33 34
LL~85~o~1~2~.o~5~.9~9~[~H~o~I~E~P~L~R~N~5~.~2~Olt~d:c~e~x~p~.~F_R_I_______1____________________~________~M~O~O~E~L~L__________~~O~R~O~E~R-_N~r_.____~2~O~2~O~3~9__~________________________________________________~________~__________~_______=.--
_ _ _~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ < O ' . _ _ _ _ . _ . _ _ • _ _ _ _ _ _ _ _ _ •. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
------~0~1--------~0~2--------~03~------~D~4~------~D~5---------~D6~------~D~7~------~0~8------~0~9~------~1~D-.------~1~1------~1~2~------~1~3~------71°4------~1~5.-------~1~6~------,177--------18
'1
19
.------------------------------------------------------------------------------------------¡r------,~+HS-KE4. 3/LZ4. 1/30.03
+HS-KE4.3/L24 OC 24V after Control On
.-------------------,~--------------------------------------------------------------r_------~~+HS-RS/LZ4/37.01
33. 17 OC 24V after Control On. Emergencv-stoP. Protective grid
1 1 1
-F015~ -F016~ -F018-a
2R 2 2R 2 6R 2
-XL 36 +HS-KE4. 3/LZ4. 2/41.03

1 ¡.¡ I·HS/3
-1-----....:..+i:01R Olflex +HS-KE4. 3/L24. 3/52.01
21 13
+C01A-S05L~
-K08
22 .10 14
2 W+HS/3
+C01R Olflex
-XL e 37
-XLc 38
W+HS/3
3
+C01R
01 flex
13 _K06,13
+C01A-S04E-~
14 .08 14
W+HS/3
J,
4
+C01R
1 01 flex
-RN1. 1, -AS1.
41. 08 2 46. 08 2 -XL 39
13
1 -K26 -XL 173 W2+HS-XLI
-RS1. Z 75. 05 14
1 46.10 2 --r----~R-YPOl Olflex 3xlmm'
-AN1. Z
41. 09 2
+A-YP01 ~
Rl R1
-K06 -K08 W2+HS-XLI
24V R!~ 24V R2 --r----~R-YP01 Olflex 3xlmm'
-XL 174
~.
r.r-----~ +H S - Gl/M 135.01
+HS-G1/M Hvdraulics On
33.17
Orives On Pneumatics
Pressure
On
r'-?-----+ +HS - 6 l/M 1/41. 03
'------+ +H S -6 1 / MZ 152.01
74.13 _3_~ 2'1.10 _1_~
7'1.15 -5-A 2'k 10 _3_~
.12 !.L~ 2 'l. L _5_.,,--º-
60. 03 fL~ .16 !.L?
'19.052.L? 6 O. ~ 1 2.L....-J.!!
'19.0'l~~
irma/companv Oatum: Zeichnun 9S nr. : Benennung: ,~ 01 R + HS

31. Okt. 2001 Direct a. Deep rolling machine MICROFILM
date dral-ling no. na me COPY:
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-0Zk Blatt Folgeblatt
41812 ERKELENZ ~B~e~t~r~e~u~t:-+-------~ Control voltage OC 24V
-.---
la50 12.05.99 (HO I EPLRN 5.20 tdc exp. FRI MODELL 7893
J OROER-Nr.
.~~
2 O2 O3 9
---------------------
34 35
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
33.17 36.01
+HS-Fl1. 1/L24 OC 24V advance Control On +HS-Fl1. 1/L24
30. 17 37. 03
HS-KE4. 3/L24. 1. 1 OC 24V after Control On +HS-KE4. 3/L24. 1. 1
-Fl~
1 1
05
Tc5 1 1 05 if5 1 105 Ta5 1 1 05 if5
'-F5~
1 1
05
Tc5 1 1 05 if5
---\---- -F2~ --~---(c -F3~ --~--- -F4~ ---~---(c ---\---- -F6~ ---\----(0
2R 2 108 95 2R 2 08 95 5R 2 08 95 2R 2 08 95 2R 2 108 95 2R 2 108 96
56.15 55.17 57.03 57.05 57.07 57.09
-XPL 1.1 2.1 ~ 3. j. 4. 1 >4.2 5.1 5. 1
30.17 43. 03
F 2. 1 F2. 1
F1. 1 F3.1 F4. 1 F4.2 F5.1 F6. 1
55.01 39. 07 77.02 82. 02 85. 02 94.02
....OJ ....OJ ....OJ
c: c:
'rl
c: 'rl
..o 'rl ..o
ro
u
..o
ro
ro
u OJ'I-
.... OJ'I-
.... OJ+-' OJ
U rl OJ rl'l-
rl rl OJ rl
rl :::lo-! :::Irl :::J OJ :::J">::
ro o-!rl ro "C 'O "O o-! "C U
U ro ro u o o-! Orl O o-! o o
u '- '';
''; 1:: OJ 1:: ro ~ OJ 1:: ....
'-
....'- •.-1
'- c
OJ
....
..>:: x
C
ro x
C
ro x c
o ro
x '"
rl
U .... OJ o c. o c. o '.-1
ro 1¡¡C!) OJ
o-! o o o c. o ro
rl
o-! UJ
N <-. N '- N ro NI-
UJ
W
1- ro 1- ro 1- OJ 1-
UJ OJ W ro Wo:: W
....'" LJ
Cl
....:::J'" o:: o::
:::J
c.
C
>
:::T
N
....:::1c.
H
Cl
82. 01
55.01 30.18 45.02 55. 01 77.01 85. 02 94.01
M1. 1 M4.2 M5.1
M2. 1 M2. 1 M3.1 M4.1 M6. 1
-XPM 1. 1 ( 2.1 4.1 5. 1 5. 1
OC OV
+HS-Gl/M +HS-Gl/M
34. 17 35. 01
~Firma/company oatum: Zeichnungsnr. : Benennung:

,...,. date 31. Okt. 2001 Oirect a. Oeep rolling machine MICROFILM =OlR +HS
draloling no. name COPY:
OC 24V Voltage supply
r4~1~8~1~2~E~R~K~E~L~EN~Z.-________~Betreut: Projekt: Ruftragsnummer
7893
L850 12.05.99 CHO I EPLRN 5.20 tdc exp. FRI MOoELL I OROER-Nr. 2 O2 O3 9 In- and Outputs 35 36
I 01
35. 19
02 03 Olf 05 05 07 08 09 10 11 12 13 1lf 15 15 17 18 19
38. 01
·HS-Fl1. 1/L24 OC 2lfV advance Control On +HS-Fl1. 1/L24
_FJ---r--~5
!lo
2R 2 08 96
-F8~ --~---
2R 2 08
r 105 ~5
95
-F9~ --~---
2R 2 08
r 105 ~5
95 2R 2
r 105 ~5
-Fl0~ ---')---
08 95
57.11 57.13 57.15 57.17
-XPL 7. 1 -XPL 7. 2 8. 1 ~8.2 9. 1 ~ 9.2 10.1 10. 2
F7.1 F7.2 F8.1 F8. 2 F9. 1 F9. 2 Fl0.l Fl 0.2

99.02 106.02 112.02 133.02 118.02 129.02 123.02 127.02
.... .x
u
CJ QJ QJ.t:: o QJ QJ QJ
...... VI
...... CII
...... Cl
::::J ·rl
+' CII ...... ...... CII ............
:J :J CII U ::::J :J u ::::J ·rl
E E "CI t...
"CI ro "CI ro ...... ·rl "CI VI "CI .rl "CIO
o QJ o QJ o ...... o ·rl e o ro .... o o ...... o
:C.o :C.o :c QJ .... ro o :c .x ::::J .... :c :J :c C1
CIII-t... ·rl o. CII e
x
o
CII
CII
x
o
CII
CII
x
o
e
ro QJ
u.. CII
....u X
01/)
o. ....
::::Ju..
QJ X
o t...
ro x ·rl
o ......
o o o o o o. .... CJ o o 0"CI o ......
N L N L N :J ...... N N >- N o
I- U I- U 1-
L
ro o.w 1- I-:I: 1- ~
W W W QJ +' W W W
.~
:J
o
99. 01 105. 01 112.01 118. 01 123.01 127.01

M7.1 M7.2 M8. 1 M9.1 M10.1 MiO. 2
-XPM 7. 1 7. 2 ( 8.1 9. 1 9. 2 10.1 >10.2
OC OV
1"- !lo
+HS-G1/M +HS-G1/M
35.19 37.01

date
11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine :: 01 A + HS
Bernhard-Schondorff Platz ~n FRI
41812 ERKELENZ
LBSO 12. 05. 99 [HO
Betr eut:
Projekt:
MODELL
-
OROER-Nr. 202039
OC 24V Voltage supply
Elektronics In-, Outouts
page
36
next page
37
-
Ir------------------------------------------------------~------~~------~------~~------~~------~------~~------~~------~------~~------~~------~------~~------~~------
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
34.17 38.01
·HS-AS/L2LJ. OC 24V after Control On, Emergency-stoP,Protective grid +HS-AS/L2LJ.
35.19 38. 05
+HS-KELJ.. 3/L2LJ.. 1. 1 OC 24V after Control On +HS-KELJ.. 3/L2LJ.. 1. 1
1 105 i.f5 1 1
05
Tc5 1 10 5 i.f5 1 105 Tc5 1 1
05
Tc5 1 105 Tc5
-Fl1~ ---\----(c -F12~ - - - \ - - - -F13-B --)---(c -F1LJ.~ ---\---- -F15~ ---\---- ·-F16~ ---\----
10R 2 108 95 15R 2 )08 96 10R 2 08 96 6R 2 ) 08 95 15R 2 )08 95 15R 2 108 95
58.03 58. 05 58. 07 58. 09 58. 11 58. 13
-XPL 11.1 11. 2 12.1 13. 1 14.1 14.2 15.1 15.1
v
F11. 1 F11. 2 F12. 1 F13.1 F1LJ.. 1 F1LJ..2 F15. 1 F16. 1
77.02 82. 02 85.02 94. 02 99. 02 105.02 112.02 118.02
+' +' +'

11- 11- .r:.
01 01 Cl
rl CII CII •.-1
rl .x
+' u e e '-
OIrl 0111- OIrl 01 o 01
ro 01
ro OI rl 01 .'0
rl ,JI rlOl rl 01 rl +' rl 01 rl 01 rl Q) rl.x
:::J :::J rl :::J e :J CII :::J..c:J :::J..c:J :J e :::J '.-1
-.::J ro -.::J ro -.::J CII
ª
-.::J "Orl -.::J CII -.::J ro -.::Je.
o e. Orl o e. o ..-1 o CII o CII 01/)
:c :c Q) :c :c ro :c o :c o :c
'- e '- t- '-
LJ
t...
LJ
e. CII
x ro x ro x ro x x x x '- x+,
o Q) o e. o 01 o CI1 oo oo oo ro o :J
o o:: o o t... o +' CII CII 01 o e.
N N t... N N :::J N+' N+' NO:: N+'
t- CII
lLJ ....
t- ro
lLJ 01
t- CII
lLJ ....
t- el.
lLJ ....
t- ~ 1- :J
lLJe.
1-
lLJ CII
1- :J
lLJ lLJO
:::J o:: :::J :::J
,~ +' ......
e. e. o :::J :::J :::J
...... ...... o o c.
:J :J
......
o o o
::J
77.02 82. 02 85. 02 94.02 99. 02 106.02 112.02 118. 02

M11. 1 M11. 2 M12. 1 M13. 1 M1LJ.. 1 M1LJ.. 2 M15. 1 M16. 1
-XPM 11. 1 11. 2 12.1 13. 1 14.1 >14.2 15.1 15.1
OC av
+HS-G1/M +HS-G1/M
35. 19 38. 01
irma/company Datum:
date
22. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = OlA + HS
Hegenscheidt-MFO Konstr. : LJ.67LJ.520 Typ: 7893-02k Folgeblatt
FRI Blatt
Bernhard-Schondorff Platz design page next page
OC 2LJ.V Control voltage
~4-1~8-1~2~E-R-K_E-L_E~N~Z~--------~Betreut: Projeki: Ruftragsnummer
7893
L850 12.05.99 (HO I EP LRN 5. 20 tdc ex P. FRI MODELL 1 OROER-Nr. 2 O2 O3 9 In-, Outputs 37 38
==============~========================--~--
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
37. 19
HS-AS/L24- OC 24V after Control On. Emergency-stoP. Protective grid
~5 ~5 ~5 ~5
36.19 37.13
+HS-F11. 11 L24- oc 24V advance Control On +HS-KE4-. 3/L24- .. 1. 1
1 105
-F17~ ---\----
~5 -F18~
11
---\---
105 ~5 1,
-F19~ ---\---
105 ~5 -F20~ ---\---
[ 105
-F21~
[
---\---
105
-F22~
[
---\---
105 1,
-F23~ --~---
lOS
5R 2 ) 08 96 5R 2 ) 08 96 10R 2 ) 08 96 4R 2 ) 08 96 6R 2 ) 08 96 6R 2 108 96 2R 2 08 96
58.15 58.17 59.03 51.05 61. 07 61. 13 61. 15
-XPL :> 17. 1 17.2 20. 1 :> 21. 1 ;l 22.1
F17.1 F17.2
1'"
F18. 1 F19. 1 F20.1 F21.1 F22. 1 +HS-AS/L24-
123.02 127.05 55. 01 188. 04 50. 02 133. 02 129. 02 39.01
.,J
QJ
-l
o c:
o ·rl
VI
N
.o el
u ro c:
QJ ·rl QJrl U ·rl o o
rlrl rl ·rl VI ..>:: .,J .....
:::¡ ::J ::JO rl ·rl c: VI">:: VI
CII
"Cl ro "O ro x ·rl QJ U QJ e
o L. o el u ro ro rl LL o LL ro
x: "O x: e ·rl L. .,J QJ
» L.
..>:: QJ
·rl .,J ·rl L. .,J VI VI "' .o
XX Xrl c. ro .,J rl .....VI
o VI Orl U Vl QJ e ::J ·rl ::J VI
QJ o
0.,J o o e H
c. ro c.
N
....
::J
C. ....
NO:::: rl
W ·rl
-l LJ
.........
::J
.....
::J LJ
L.
O
W.,J W.,J
VI > o O
::J ::J .,J
c. =:1"
O .....
:::¡
::J
c.
N
.,J
O ::J
o
123.02 127.05 55. 02 188. 04 50. 02 133. 02 129.02

M17.1 M17. 2 M18. 1 M19. 1 M20. 1 M21. 1 M22.1
-XPM 17.1 :> 17.2 18.1 20.1 21. 1 22.1
OC OV
+HS-Gl/M +HS-Gl/M
37.19 39. 01
. . . . irma/COmpany Datum: MICROFILM

'ate
31. Ok t. 2001 Zeichnun 9 s nr. : Benennung: Oírect a. Oeep rollíng machíne COPY:
= OlA + HS _.
Konstr.: 4-674-520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Sc~ondorff FRI
41812 ERKELENZ
L850 12.05.99 (HO I EPLRN
Platz design
¡":B::'::e:'::t~r2e':':'u-t:-l--F-R-I----j
5.20 tdc exp.
Projekt:
MODELL
DRDER-Nr. 2 O2 039
OC 24-V Voltage SUpply
In-, Outputs
page
38
next page
39
~------~-------~------~-------~------------------~--------~----------------~-------
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
r
38. 16 188. 01
+HS-AS/L24 +HS-AS/L24
E> E>
35. 07/F3. 1 eo eo-F3.l/55.01
-RN2 r"
42 0'1'"
-KM2l 23
74.11 24
PWR. OFF
27.10
-XPL 23.2
1 IJ+HS-XPL/+R-X3
Olflex 3xl,5mm·
+R-X3 9
Rl
+A-Y03
R2 ~
+R-X3 10
Rl 2 IJ+HS-XPL/+R-X3
-K02 01 flex 3xl,5mm'
24V R2
-XPM 23. 1
OC OV
+HS-Gl/M Spindle drive Brake release +HS-Gl/M

38. 19 stationary Turbo separator 188. 01
60.07 1L?

date
31. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine = OlA + HS
dr alling no. na me COP Y:
Spindle drive page next page
41812 ERKELENZ Betr eut: Projekt: Ruftragsnummer
I EPLRN 5. 20 tdc exp. FRI 7893 39 40
La50 12. 05. 99 [HU MOOELL OROER-Nr. 202039
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
AN2 /S 11/42.02
AN2/S21/42.02
AN2/S12/42.02
S3. 1/13/55.02 AN2/S22/42.02
W+HS/4 -XL 20 22 32
+C01R Olflex 1 3 5
+
C01R
i- . - - -
control
'-'~
11 21 13
-S3.1ct+.- f.-._.-
t:-._._._.
Emergency 12 22 14
-stop
W+HS/4
+C01A Olflex
L 2
-
4
- -
6
- - -~
-XL ;>21 23 33
S3. 1/14/55.02
S 7. 1/13/55. 04
-XL ;>26 28 34
-XL 27 29 35
S7. 1/14/55.04
irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM + HS

date
31. Okt. 2001 Direct a. Deep rolling machine COPY: = OlA
Emergency-stop page next page
Projekt:
MODELL
7893 I Ruftragsnummer 40 41
L850 12.05.99 [HO
~
DRDER-Nr. 202039
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
OC 24V after Control On
34.171+HS-KE4. 3/L24. 2 r
50. 03/A Ni / S 31 - t > - - - - - - - - - - - - - - - ,
50. 03/AN1/S21 -
50. 03/AN1/S32 - - + - - - - - - - - - - ,
50. 03/AN1/S22 ---+-----,
23
-AN2
42. 05
24 -AN2 13
_ AN1 ¡-t - _+-_4~ =l:- ~ --- t --- ~

I ~___B_l___________S_2_1______S_2_2_______S_3_2____S_3_1______Y_53_1_5________1_3_____2_3_____3_3_____4_~_~
1)--- - ---1)f--- - ---1)'- - --+b--
Y53/6 13 23 33 ij1 I
PILZ TYPE PNOZ X3
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(
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32
31
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32
Rl Rl
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I OC OV
34.171+HS-Gl/Ml ~
Emergency-stop
Total
311. 02 -1_...--.1... 31l. 02 -1_...--.1...

62.05 l~ 62.05 l~
56.07 u...~ 56.09 u...~
1l9. 05 lL.-1-'! 1l9.01l lL.-1-'!
.Oll~ .Oll~
Firma/company Oatum: Zeichnungs nr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +HS
date
31. Okt. 2001
draIJing no. name COPY:
Hegenscheidt-MFD Kons tr. : 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff PlatL design FRI page next page
41812 ERKELENZ ~~~--+---------~
Betreut:
Emergenc-stop
7893 Emergency-stop on Charger 41
LB50 12.05.99 [HO I EPLRN 5.20 tdc exp. FRI MOOELL OROER-Nr. 202039 42
19
I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
24V of the Voltage selector s~itch

43.13/24VFl
40.18/AN2/Sll
40.18/AN2/S2l
40.18/AN2/Sl2
40.18/AN2/S22
-AN2
Rl
- -
Sl1
-
S12
-
S21
e
S22
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13 23
b-
33
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43
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53
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63 71 81
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33 113 53 63 01
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I
cd R2 )- 1 -) - ~- - - I
1
"tJ
1'1 211 3<1 1111 511 611 72 82
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I I
~
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machine Push button
'11. 05 !.L~
'11. 011 f..L~
50. 111 ~ 311
50.16 113 -"'44
711.11 53~
39.09 63-""64
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.-
~irma/companY Oatum: Zeichnungsnr. : Benennung: MICROFILM = OlA + HS
31. Okt. 2001 Oirect a. Oeep rolling machine
date dra~ing no. name COPY:
Hegenscheidt-MFO Konstr. : 4674520 Typ: 7893-02k Folgeblatt
Blatt
Bernhard-Schondorff Platz design FRI nex t page
41812 ERKELENZ
la50 12.05.99 [Ha
Betreut:
Projekt:
MOOELL
7893 I OROER-Nr.
Ruftragsnummer
202039
Emergency-stop page
42 43
- -- ---
01 02 03 04 05 06 07 08 09 10 12 13 14 15 16 17 18 19
I 11
+24V Machine Interlinking

50.13/24V/OF THE CHARGER ~------+-----,
+24V after Control On
35. 05/F 2. 1 - - - - - - - - - ¡ - - - - - - ¡ - - - - - , r - - - - - - - - - - - - - - F 2. 1/45.02
v~--24VF1/42. 02 v.r----OVF1/42.02
L----+24VF2/46.02 '------OVF2I46.02
21 13
-OK10 24V Voltage- OV Voltage-
.05 change-over change-over
22 14
Rl fU
-OK10 -OK10.1
R2 R2
~1
OK10. 1
o
r. • 8'" 13
47. lB/M2. 1 - - - - - - - - - '

OV Machine Interlinking
50.1Z10V /OF THE CHARGER - - - - - - - - - - - - - - - - - "
24V Change-over
Central control
.05 !.L~ .06 !.L~

. 05~ I . 06~ I
MRIN SWITCH INOEPENOENT VOLTRGE FOR

EMERGENCY-STOP CIRCUITS ORRNGE WIRE
-
~
...
date
22.0kt.2001 Zeichnungs nr. : Benennung: Direct a. Deep rolling machine MICROFILM
COPY:
=OlA +HS
drawing no. na me
8ernhard-Schondorff Platz design FRI page next page
Transfer ways. Proc. Crankshaft
r-4_1_B_l_2_E_R_K_E_L_E_N_Z-,-_ _ _ _---i Be tr e ut: Projekt: Ruftragsnummer
L850 12.05.99 CHO 1 EPLRN 5.20 tdc exp. FRI HODELL
7893
I ORDER-Nr. 202039 V. -Sw. with Main switch off 43 44
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
e~
preceding Profi-Bus
Master/Slave
- AB1 r- - - - - - - -1
I OP/OP Coupler
I
- - C)
I I
+A-XBT191
I
fl
--
- -
B
- -1
~I
I
I 3
Siemens
6ES7 158-0RDOO-OXRO
I
I
I
I I
A.
~-
I OP1 I
I I PROFI-Bus Connection
I I
I -- I 8
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L iJ
1-
B iJ
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p I I
I I
I OPTION I
- - p I I
=ZS+HS
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I
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1- -
p
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I
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I
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24VOC
Firma/company Oatum: MICROFILM

26. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Deep rolling machine = OlA + HS
date dralling no. name COPY:
Bernhard-Schondorff Plat2. design FRI
41812 ERKELENZ
l850 12.05.99 (HO
Betr eut:
Projekt:
MODELL
7893 I OROER-Nr.
Ruftragsnummer
202039
Transfer ways, Proc. Crankshaft
Conn. OP/OP-K. Z. Interlinking
page
44
next page
45
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I 43.10/F2.1 F2. 1/47.02
OC 24V advance Control On
AS1/S2l/46.02
AS1/S31/46.02
AS1/SZ2/46.02
AS1/S32/46.02
47.18
- Y7. 2
-XL 80 81 82 ( 83 PE-S7. 6
or
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-S7. 6
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~.
gn-SII
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11
11_ - -
41
I
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-
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1-
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bl
-XL 84 85 86
~ - S 7. 2/62. 02 Protective door closed
-S7. 2. 1/63.02 Protective door locked
35. 05/M 2. 1 M2. 1/47.02
Protective door 1
Unit =OlA
Rear panel
Firma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM

date
lZ. Okt. 2001 Oirect a. Oeep rolling machine COPY:
= OlA + HS
Hegenscheidt-MFO dralling no. name
Protective grid rear page next page
FRI
Projekt:
7893 I Auftragsnummer
L850 12.05.99 (HO I EPLAN 5.20 tdc exp. MOOELL ORDER-Nr. 202039 45 46
-
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I of Voltage change-over
43. l3/24VF2
45. l8/A S l/S 21
45. 18/A S 1 / S 31
45. 18/A S1 / S 22
45. 18/A S1 / S 32
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-
S21
:>
-
S22
o
-
S32
o
-
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6
33 1=l
1
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1
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21
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for machine
34.05 _1_......+ 34. 05 1 2

-3-....-q
50.19 _5_~ 50. 18
49. 05!.L~ 5-"'""6
62. 07 -~
56.11 !.L~ 49. 04 !.L~
.04~ 56.13 !.L~
62.07 fL~ .04~
Fir ma/comp any Oatum: MICROFILM

date
22. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine [ OPY:
= OlA + HS
Bernhard-Schondorff Platz design
41812 ERKELENZ
L8S0 12. 05. 99 [HO
Betr eut:
I EPLAN 5.20 tdc exp.
FRI
FRI
Projekt:
MOOELL
7893 I Auftragsnummer
OROER-Nr. 202039
Protective grid page
46
next page
47
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I 45.18/F2.1 v , - - - - - - - - F 2. 1/48. 02
50.18/AS2/S2l
50.18/AS2/S3l
50. 18/A S 2/ S2 2
50.18/AS2/S32 1>
13
-K19
74. 07 14
-RS2Q -, Rl Bl
-
ó
S21
-
ó
S22
-
o
S32
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S~l
t
Y53/6
113 ¿-
23
I
o
33 !=1
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Y--1--Y---
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Y6Q 14 2ij 34
S13 S14 S11 S12 Y64 14 24 34 42
-
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-
-0- ~ S ?- ? ~
,...-----M2. 1/43.03
45. 181M2. 1 ~ ______-y~________________________________________________________________________________________________ -----------------¡r____________+

Overhead door
Ioading system M2. 1/48.02
Protective door
unIocked
50.17 li...~
62.13 ~~
50.18 rr..~
date
26. Ok t. 2001 Zeichnungsnr. : Benennung: Direct a. Oeep rolling machine MICROFILM
COPY:
= OlA + HS
Konstr. : 4674520 Typ: 7893-02k BIatt Folgeblatt
Bernhard-Schondorff PIatz design FRI page next page
41812 ERKELENZ r.B~e~t~r~e~u~t:-t--------~ Protective door monitoring
7893 47
L8S0 12.05.99 (HO I EPLRN 5.20 tdc exp. FRI MODELL I ORDER-Nr. 202039 48
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
47.18/F2.1 F 2. 1/49.02
-AS3
.03
~1
42
-X5( 1
-W+HS-X5/+R-X5
Olflex
+R-X5 1
-W+R-X5/S7.7
01flex
4 2 5
i12____ ---i-"
22
+A-S7.7B-
11 21
5
~3 1
-W+R-X5/-S7.7
01 flex
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47. 181M 2. 1 M2. 1/49.02

Protective door monitoring Turbo separator
Turbo separator opened
74.11 13 1l!
62. 15 23~
.12 ~
-
~Firma/COmpanY Datum:
date
25. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM
COPY:
= 01 A + HS
Hegenscheidt-MFD -- drahling no. name
Protective door monitoring
FRI
Projekt:
7893 I Ruftragsnummer rear 48 49
L850 12. 05. 99 CHO I EPLRN 5. 20 tdc exp. MODELL ORDER-Nr. 202039 -
01 02 03 04 05 05 07 08 09 10 12 13 14 15 15 17 18 19
r 11
48.17/F2.l
AN1. 1 23
",O'IZq
AS1. 1 13
".0'1'"
K06 \ 33
34. 08 34
11 11
AHl Sl1 S12 S21 S22 S13 S14 13 23 37 47 Rl
PILZ
PNOZ XV2 113 123 137 147
O.5sec.
\ 14
\ 24-)~ 38 -)~ 48
75.11 27.17 27.17
S32 S31 S33 S34 Y39 y 40 14 24 38 48 R2

LJ
AN1. 2
q1.
091 23
Zq
AS1. 2 13
q6. 101'"
KO8 43
~ ""°1 qq
48. 181M 2. 1 M2.l/137.02
irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM = OlA + HS

25. Okt. 2001 Oirect a. Oeep rolling machine
Hegenscheidt-MFO Konstr. : 4674520 Typ: 7893-02k Folgeblatt
Blatt
Bernhard-Schondorff Platl design P[2
41812 ERKELENZ
LB50 12.05.99 [HO
Betr eut:
Projekt:
110DELL
7893 I ORDER-Nr.
Ruftragsnummer
2 O2 039
Main drives On / Off page
49
next page
50
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
41. 03/AN1/S31 AS2/S21/47.02

41. 03/R N 1 / S 21 RS2/S22/47.02
41. 03/R N 1 / S 3 2 RS2/S31/47.02
41. 03/R N 1 / S 2 2 RS2/S32/47.02
m
o
m
o tri
r
tri :7
:7 '- RS2 133
38. 09/M 2 O. 1 '- o:::
o::: w 47.03
w tD 34
38. 09/F20. 1 - - tD o:::
o::: ce 5
ce ::r::
:c
LJ
LJ
w 113
V-
1S1.
46.08 1'1 6
w :c RS2
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to
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OVERENO SLIOING OOOR CHRRGER
I Channel 1 Channel 2 LO ROl NG POR T RL '6 I

~. _ _ • _ _ • _ _ • _ _ _ _ _ • _ _ • _ _ _ _ _ • _ _ _ _ _ . _ _ • _ _ _ _ _ • _ _ _ _ _ • _ _ • _ _ • _ _ . _ _ • _ _ • _ _ _ _ _ • _ _ • _ _ _ _ _ • _ _ • _ _ • _ _ • _ _ _ _ _ • _ _ • _ _ _ _ _ • _ _ • _ _ . _ - . _ _ • _ _ .---1
irma/companv Oatum:
31. Okt. 2001 Zeichnungsnr.: Benennung: Oirect a. Oeep rolling machine MICROFILM =OlR +HS
~~~-+-----~ Interlinking signals page next page
L850 12.05.99 [HO EPLRN 5. ZO tdc exp. FRI
I MOOELL
7893
I OROER-Nr. 202039 Option 5O 51
19
I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
F=ZS+HS í ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' - ' l
I LOADING PORTAL I
. I
I ,
I !
. I
I .
,
-XTS02R I¡ 1 ~ 2 IJ 3 ,I¡ 8 '~g
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IJ 6'~13 ~
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7 IIJ 16 ,~ 17 • 18 ,~ 19 ,1 20 ,flJ 21 ~~ 2Z 0 23 ' 24
I I I I
1
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Option
-XTS02R l' 1 1'2 l' 20 l' 21 l' 22 l' 23
Machine
irma/company Oatum: =OlA +HS

11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM
date dra¡.¡ing no. name COPY:
NZ=-r------l Be t r e ut:
¡-4__1_8_12_E__R_K_E_L_E__
Interlinking signals
7893 Option 51
L850 12,05_ 99 CHD I EPLRN 5.20 tdc exp. FRI MODELL I OROER-Nr. 202039 52
--~------------------~-------------------------------------------
===========================-==--------~~----------------------------------------
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
+HS-KE4. 3/L24. 3 OC 24Y aftsr Control On +HS-KE4. 3/L24. 3
34.17 54. 01
-XL 120 -XL 121
1
W+R-XYB01/1/ 4 W+R-XYB01/2/ 4 W+R-XYB01/3/ 4 W+R-XYB01/4/ 4
-S10E-- -S10 RST3-RKT 4xO.5mrr" -Sil RST3-RKT 4xO.5mn' -S12 RST3- RK T 4x O. 5mrr 2 -S13 RST3-RKT 4xO.5mm'
2
Reset
Perameters
+A-XYB01/ll - -
-
+A-XYB01/2 I - - -r- 1 +A-XYB01/3 I - - -- 1 +A-XYB01/41 - - -- 1
+A-XYBOl I br
--
-, ~~4 -'i';-'.l T
r 11 4- .'3--,
'i'l
T
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53. 04
L ___ J L ___ J L ___ J L ___ J,
I
, ws gn gb gr bl ,
---f---
-XL 123 124 125 126 ~122
L-------------------------~r------~~------------------__,r_------_+--------------------~r--------4_-------------------.r-------~------------~~~LH24/53.01
-FA10,m -FAllJ] -FA12 rh -FA13J]

250mR 250mR 250mRLW 250mR
-Al0 1 3 -All 1 3 -A12 1 3 -A13 1 3

nco +24 YOC nco +24 YOC neo +24 YOC nco +24 YOC
732 732 732 732
19 117 19 117 19 117 19 117

\7 \16 \7 \16 \7 \ 16 \7 \16
68. 03 70. 03 68. 05 70.05 68. 07 70.07 68.09 70. 09
OY 2 OY 2 OY 2 OY 2
NH24/53.01
34.17 -XL 119
+HS-Gl/M2
'---+
+HS-Gl/M2
54.01
Bearing 1 Bearing 2 Bearing 3 Bearing 4
-
~irma/companY Oatum: 11. Okt. 2001 Zsichnungsnr. : Bsnsnnung: Oirect a. Oeep rolling machine MICROFILM =OlA +HS
dats drawing no. nams COPY:
Hsgsnschsidt-MFO Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
Bernhard-Schondorff Platz design FRI page next pags
Roller fracture monitoring
¡-4_1_81_2__E_R_KE_L_E_N_Z-r-:::-:--___---i Bs t r s ut: Projskt: Ruftragsnummsr
L850 12.05.99 [HO I EPLRN 5. 20 tdc exp. FRI MODELL
7893
-----------------.
I OROER-Nr. 202039 52 53
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
W+R-XVB01/5/ 4 W+R-XVB01/5/ 4 W+R-XVB01/7/ 4 W+R-XVB01/8/ 4

-S14 RST3-RKT 4xO.5mn· -S15 RST3-RKT 4xO.5mrr 2 -S16 RST3-RKT 4xO.5mrr· -S17 RST3-RKT 4xO.5mrr'
+A-XVB01/51 -- -
- +A-XVB01/6 I -- - -
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-
c::::a:irma/company
~
Oatum:
data 11. Okt. 2001 Zeichnungsnr. : Banannung: Oirect a. Deep rolling machine eopy:
MICROFIUI =OlA +HS
drawing no. na me
Haganschaidt-MFO Konstr.: 4674520 Typ: 7893-02k Blatt Folgablatt
Barnhard-Schondorff Platz dasign FRI paga naxt paga
¡....:4.=.1.:...81.:...2=--=E~R.:..:.K.=.EL.:. .E.:. :.N;.=Z:..,--_ _ _----l Ba t r a ut: Projakt: Ruftragsnummar
FRI 7893 53
L850 12.05.99 [HO I EPLRN 5.20 tdc axp. MOOELL I OROER-Nr. 202039 54
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
I
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52. 18
-XL~131
W+R-XVB02/11 4 W+R-XVB02/21 4 W+R-XVB02/31 4

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irma/company Oatum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlR +HS
11. Okt. 2001
Bernhard-Schondorff Platz design FRI page next paga
1-4-".1-,-8: . :12=--=E:. :. :R.:. :.K=.,EL::..:E::..:N.:.::Z:..,-______- - l Be t r e u t: Projekt: Ruftragsnummer
7893 54
L850 12.05.99 CHO I EPLRN 5.20 tdc exp. FRI MOOELL I OROER-Nr. 202039 55
01 oz 03 04 05 05 07 08 09 10 11 lZ 13 15 15 17 18 19
..~ DC Z4V after Control On

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irma/company Oatum: Zeichnungsnr. : Benennung:

31. Ok t. ZOOl Oirect a. Oeep rolling machine MICROFILM =OlA +HS
t-4_1_B_1Z__E_R_K_EL_E_N_Z....,--______---l Be tr e u t: Ruftragsnummer
Voltage supply I/O - Module page next page
Pro:Jekt:
L850 12.05.99 (Ha
.. ~
I EPLRN 5. ZO tdc exp. FRl
.. _.._ - - - - - - - - - - - - - - - - - - - - - - - - - - - -
MODELL
7893
I ORDER-Nr. 202039 Electrical cabinet 55 56
01 02 03 04 05 06 07 09 12 13 14 15 16 17 18 19
I 08 10 11
OC 24V after Control Dn
55. 18/F1.1 F1. 1/57.02
~
V
40. 09/S 3. 1/13 <O.09/S7.1/13
13 13 13 13 05 05
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/1
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L. __ .~1?70M~L64.0_ _ . _ _ . _ _ . _ . _ _ . _ . _ _ . _ _ ._ _ ._ _ ._ _ . _ . _ _ . _ . _ _ ._ _ . _ . _ _ . _ _ ._ _ ._ _ ._ _ ._p~~~~._2_. _ _ . _ _ ._ _ ._._.J
Emergency-stop Emergency-stop Emergency-stop' Emergency-stop Protevtive door Protevtive door disturbance disturbance
Panel Reserve Char ger o. k. Total o. k. machine o. k. machine o. k. Fl F2
Inputs 24VDC
Electrical cabinet Electrical cabinet
general
irma/company Datum: Zeichnungsnr. : Benennung: +HS

date
22. Okt. 2001 Oirect a. Oeep rolling machine MICROFILM =OlA
dral/ing no. name COPY:
Module XBT04/1
1-4;.: 1. :. 5.: .1.: .2. . :E=..Rc..:.K.:. :E:. :L:. :E:. :. N;.: Z:.,-._ _ _ _----4 S et r eu t: Projekt: Ruftragsnummer
Lasa 12.05.99 CHO I EPLRN 5.20 tdc exp. FRI MODELL
7893
I ORDER-Nr. 202039 Inputs Electrical cabinet 56 57
18 19
I 01 02 03 04
05 06 07 08 09 10 11 12 13 14 15 16 17
56. 18/F 1. 1 ----,~-------__,~-------____,~-------_., , - - - - - - - - - - - - , , - - - - - - - - - - - - , , . . . . - - - - - - - - - - , , . . . . - - - - - - - - - - - - , , . . . . - - - - - - - + F 1. 1/58. 02
05 _ F7 \ 05 05 05
-F 3 \ 05 -F4 _ F 5 \ 05 -F 6 \ 05 05 -F8 -F9 -Fi0
35.08 08 35.11 08 35.14 08 35.18 08 36.02 08 36. 05 08 36.08 08 36.11 08
-XBT04
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12.01 I /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 I
L. __ .~~70M~L64.0__ .__ .__ . _ . __ . _ . _ . __ .__ .__ .__ .__ .__ .__ .__ .__ . _ . __ .__ . _ . __ .__ ._p_~~~--=:!._2_. __ . _ . __ .__ .__ .j
disturbance disturbance disturbance disturbance disturbance disturbance disturbance disturbance

F3 F4 F5 F6 F7 F8 F9 Fl0
Outputs ET200X ET200X ET200X ET200X ETZOOX ET200X ET200X

Electrical cabinet Rear panel Rear panel Tailstock Crossbeams Rear panel Spika Hvdraulics
left left right Rolling Oil
Module Module Module Module Module Module Module

6.7 6. 7 10 11.12 13. 17 14. 18 15. 16
irma/companv Datum: Zeichnungsnr. : Oirect a. Oeep rolling machine MICROFILM

Benennung: =OlA +HS
12. Okt. 2001
d.ate drawing no. name COPY:
f-4-=1-=8.::.1.::.2_E::.;R-=K.:..::E:.:L:.:E::.;N-=Z~_ _ _ _--1Betr eut: FRI
L L850
-_12.05.99___ ~
CHO _ I EP ~ _LRN
__ 5. _
20 tdc
__
~
ex p.
_ ____ ~ ________ ~ ____
Projekt: 7893
MOOELL
_______
~ _
I
Ruftragsnummer
ORDER-Nr.
________
~
2_
O_2 039
Module XBT04/1
Inputs Electrical cabinet
____________________________________________
page
____
next page
57 _ _ _ _ _58 ~ ~ ~
-----------------------------------------~_ ... _-~

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
57. 18/F 1. 1 -----¡~-------____,~-------____, , - - - - - - - - - - - - , ___- - - - - - - - - - - , , - - - - - - - - - - - - , ,-----------,~-----------,~------.¡,. F 1. l/59. 02
05 05 -F13\ 05 05 05 _F17,05 05
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- 12.01 I /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 I
L._o~~70M~L6400__ .__ . _ . _ . __ . _ . _ . __ .__ .__ .__ 0__ .__ ._____ .__ 0_. __ .__ . _ . __ .__ ._p~~~~._2_. __ 0__ .__ . _ . _ o j

F11 F12 F13 F14 F15 F16 F17 F18
ET200X ET200X ET200X ET200X ET200X ET200X ET200X ET200X
outputs Outputs outputs outputs Outputs Outputs Outputs Outputs
Rear panel Rear panel Tailstock Crossbeams Rear panel Spika Hydraulics Electrical cabinet
left left right Rolling Oil
Module Module Module Module Module Module Module

6, 7 8 10 11,12 13 14 15, 16
Firma/companv Oatum: 12. Okt. 2001 Zeichnungsnr. : Benennung: Direct a. Oeep rolling machine MICROFILM =OlA +HS
Hegenscheidt-MFo Konstr.: 4674520 Typ: 7893-02k Blatt Folgeblatt
Module XBT04/2
}-4_1_8_1_2_E_R_K_E_L_E_N_Z--,-_ _ _ _- i Be t r e ut: Projekt: Ruftragsnummer
7893 Inputs Electrical cabinet 58
l850 12.05.99 CHO I EPLRN 5.20 tdc exp. FRI MOOELL I oROER-Nr. 202039 59
-------------------- ------------------
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
OC 24V afier Control On
t~ 58. 18/F 1. 1 F1. 1/50.02
05 05 05 05 05
05 13 -F06 -F07 -F08 -F09 -F014 -F05.1 ;5
-F19 -DMO. 2 22.13 20. 14 22. 03
08 22.17 08 23. 07 08 23. 10 08 08 08
38. 07 08 22. 07 14
-XBT04
/2
__.__.__ __.__.__.r.__.__ .__

55. 05
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12.01 I /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 /12.01 I
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F19 OMO. 1 F05 F07 F08 F09 F014 F05. 1
DC24V Overload Overload Dverload Overload Overload Dverload Overload
ELX 230V Printer Marposs RTC5. O Supply Supply Supply
Regulating valve Supply + Supply + ELX Protective door drive 24V ELX
Jaz-Orive Stroke 230V Regulating valve
~kirma/company Oatum:
~, date 12. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +HS
page next page
¡-4_1_B_l_2_E_R_K_E_L_E_N_Z-,-_ _ _ _-l Be t r eu t:
FRI
Projekt:
7893
I Ruftragsnummer
Module XBT04/2
L850 12.05.99 (HO I EPLRN 5.20 tdc exp. MOOELL '- DRDER-Nr. 202039 Inputs Electrical cabinet 59 50
01 02 03 04 05 06 07 OB 09 10 11 12 13 14 15 16 17 lB 19
I
59.1B/Fl. 1 ~----~r-----------------------------------~r-----------------------------------.r-----------------.~--------------~~--------------__,r_------------Fl. 1/61.02
-K 06, 23 -K02
13
-K08
33
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34. OB 24 39.05 14 34.10 34 24. 12 22 74.15 14 74.05 14
-XBT04
13
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Spindle drive actual Reserve Spindle drive Reserve HYdraulic pump Overload Rolling oil pump Hvdraulic heating
Onn stationarv actual On Hvdraulic pump actual Dn actual On
irma/companv Oatum: Zeichnungsnr. :

date
12. ok t. 2001 Benennung: Oirect a. Oeep rolling machine COPY:
MICROFILM =OlA +HS
Hegenscheidt-MFD Konstr.: draIJing no. name
4674520 Typ: 7893-02k Blatt Folgeblatt
Module XBT04/3
¡-4..:.;1..:..B..:.;1_2_E..:.;R_K_E_L..:.;E..:.;N..:.;Z..-_ _ _ _---j Be t re ut: Projekt: Ruftragsnummer
L850 12.05.99 (HO I EPLRN 5.20 tdc exp. FRI MoDELL
7893
01 03 04 02 05 06 07 os 09 10 11 12 13 14 15 16 17 lS 19
60. ls/F 1. 1 - - - - - - - - - - - - - , ~---------,~---------,~---------, ~---------,~-----------,~----------¡~------ F 1. 1/62. OZ
-F20
05 _F21,05 -KM21
13 -QM3 .p -F22
05
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3S. 09 08 38.12 OS 74.11 14 25.06 38.14 08 3S.17 OS 24. 06
22 zz
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1 /12.06 /lZ.06 /12.06 /12.06
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Reserve disturbance disturbance Turbo seperator M4 Overload disturbance disturbance disturbance

F20 F21 actual Dn Turbo seperator FZ2 Turbo-Brake Hydraulic heating
M3 prop. Spika
Z4VDC to the Dutputs Outputs
Charger Tailstock Crossbeams
Festo Festo
Ci 'irma/company
Hegenscheidt-MFD
Datum:
date
Konstr. :
24. Okt. 2001 Zeichnungsnr. :
dralJing no.
Benennung:
name
Oirect a. Oeep
Typ: 7893-02k
rolling machine MICROFILM
COPY:
=OlR +HS
4674520 Blatt Folgeblatt
Bernhard-$chondorff Platz design FRI page next page
Module XBT04/3
I-ll:. ; 1. .;:.S1. :c.;: .2_E::. R:. ; K:. ; E:. ; L. .;:.E:. .N:. ; Z:. .,-_ _ _ _--! Be t r eu t: Projekt:
7893
Ruftragsnummer
LB50 12.05.99 (HO I EPLRN 5.20 tdc exp. FRI MDDELL I ORDER-Nr. 202039 Inputs Electrical cabinet 61 52
01 02 03 04 05 06 07 OB 09 10 11 12 13 15 15 17 lB 19
I 51. lB/F 1. 1
DC 24V after Control On
- - - - - - - - - - - - - - - , r - - - - - - - - - - - , , - - - - - - - - - - - , r - - - - - - - - - - - , , - - - - - - - - - - - - , r - - - -- - - - - - , r - - - - - - - - - - - F 1. 1/64.02
5 23 23 23
-AN1. 1 -AS1. 1 -AS2 -AS3
41. OB 5 46.0B 24 25. 10 25.15 47.03 24 4B.03 24
22 22
-AN1. 2 5 -AS1. 2 5
41. 09 5 45.10 6
45. 06/- S 7 . 2 -------,
-XBT04
/4
55.10
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12.05\
i=,f=:==1'===::~02 /12.05 /12.05 /12.06
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/12.06 /12.06 /12.05 /12.06 /12.06 \
L. __ .---.!.S.~70M~L64.0__ .__ .__ . _ . __ .__ .__ .__ .__ .__ .__ .__ . __ .__ . _ . __ . _ . __ .__ .__ .__ .__ ._p_~~~~._2_. __ . _ . __ .__ ._.j
Protective door Emergency-stop Protective door guard Overload OverJoad Dverhead door Turbo separator Reserve
closed Ó. k. o. k. Return pump Rolling Oil pump Charger closed
M4 M5 closed
~irma/company Datum: Zeichnungsnr. : Benennung: =01A +HS

26. Okt. 2001 Oirect a. Oeep rolling machine MICRDFILM
~u date drawing no. name CDPY:
Module XBT04/4
1-4:,::1.. ::.B.::.l.::.2_E=-R:.::K:.::E:..:L:..:E:.:.N:,::Z:.,.-_ _ _ _-l Be t r eu t: Projekt: Ruftragsnummer
L850 12.05. S9 [HO I EPLRN 5.20 tdc exp. FRI MODELL
7893
01 02 04 15 16 18 19
I 03 05 06 07 08 09 10 11 12 13 14 17
188. 02
+HS-IX41. 5
45.061- S 7. 2. 1 ------,
-XBT04
/4
55. 10
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Protective door Reserve Reserve Reserve Reserve Reserve Reserve linear axis
locked ready
irma/company Oatum:
date
22. Okt. 2001 Zeichnungsnr.: Benennung: Oirect a. Oeep rolling machine COPY:
MICROFILM =OlR +HS
dralling no. name
Module XBT04/4
~4_1_8_1_2_ER_K_E_L_E_N_Z~_ _ _ _~Betreut: Projekt: Ruftragsnummer
FRI 7893 Inputs Electrical cabinet 63
l850 12.05.99 [Hol EP LRN 5. 20 tdc ex P. MOOELL I OROER-Nr. 2 O2 039 64
01 02 03 04 05 06 08 10 12 13 14 15 16 17 18 19
I OC 24V after Control On
07 09 11
62.17/Fl. 1 ~----~r---------------------------------------------------------------------------------------------------------------------------------~Fl. 1/66.02
-XL 140
W+HS/2
+C01R Olflex
13 13 13 13 13 13 13
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+C01A-S423\
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14 14 14 14 14 14 14
5 6 7 8 9 10 11 12
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Starting Stop lIith [vele Start Manual Rutomatie Ooor Error Ooor
position End of eyele elosed Reset opened
irma/eompany Oatum: Zeiehnungsnr. : =OlA +HS

date
22. Ok t. 2001 Benennung: Oirect a. Oeep rolling machine MICROFILM
dralling no. name COPY:
Hegenseheidt-MFO Konstr_ : 4674520 Typ: 7893-02k Blatt Folgeblatt
41812 ERKELENZ
~~~~r-------~
Betreut: Projekt:
Module XBT04/5
Ruftragsnummer
7893
L850 12.05.99 (HO I EPLRN 5.20 tde exp. FRI MOOELL I OROER-Nr. 202039 Inputs Electrical cabinet 64 65
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I
30.12/E009. 5?---------------------------------------------------------------------------------------~
28.12/E009. 3?-----------------------------------------------------~
27.10/E009.2?-------------------------------------,
27. 1 DI EOO9. 1 ?----------------------,

27.10/E009. 0--
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Indramat Indramat Indramat Indramat Reserve Indramat Reserve Reserve

Supply module Supply module Supply module Power module Control module
ready for operation ready for operation temperature warning readY for operation temperature warning
o. k.
irma/company Oatum: + HS
date
12. Okt. 2001 Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM
COPY:
= OlA
drawing no. name
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~4~1~8~1~2~E~R~K~E~L~E~NZ~_ _ _ _~Betreut:
L850 12.05.99 (HO I EPLRN 5. 20 tdc exp. FRI
Projekt:
MDDELL
7893
1
Ruftragsnummer
DRDER-Nr. 2 O2 039 Inputs Electrical cabinet
._---~._---
65 66
01 02 03 04 05 05 07 08 09 10 11 .12 13 14 15 15 17 18 19
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Electrical cabinet Cooling system Reserve Reserve Reserve Reserve Reserve Reserve
temp. to high Error
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....
Datum:
date 22. Dk t. 2001 Zeichnungsnr. :
dralling no.
Benennung:
name
Oirect a. Oeep rolling machine MICROFILM
COPY:
=OlA +HS
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FRI 7893 66
L8S0 12.05.99 (HO I EPLRN 5.20 tdc exp. MODELL I DRDER-Nr. 2 O2 039 Inputs Electrical cabinet 67
01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
55. 18/F 1. 1
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Reserve Reserve Ooor position Door Ooor position Door position Group alarm Group alarm
reduced calibrated open closed 2 1
open
ir ma/comp ano' Datum:

date
26. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a, Oeep rolling machine MICROFILM :::01A +HS
Module XBT04/6 page next page
1-4:..:1:..:8:..:1:..:2_E=:R:.:.:K~E:.:L:.:E:.:.N:..:Z=-.-_ _ _ __I Be t r e ut: Projekt: Ruftragsnummer
L850 12.05. gg (HO I EPLRN 5. 20 tdc exp. FRI MODELL
7893
I OROER-Nr. 202039
--~--------~~--------------------_._--------~----_._--------------------------
Inputs electrical cabinet 67 68
====~~~~~===============-~--~~--~----~--~----~----------------
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
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Er ror Error Error Error Err or Er ror Error Error

Bearing 1 Bearing 2 Bearing 3 Bearing 4 Bearing 5 Bearing 6 Bearing 7 Bearing 8
irma/companv Datum:
date
12. Dk t. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +HS
r4_1_8_1_2_E_R_K_E_L_E_N_Z.-______~Betreut: Projekt: Ruftragsnummer
Module XBT04/7
I EPLRN 5.20 tdc exp. FRI 7893 Inputs Electrical cabinet
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01 02 03 04 05 05 07 08 09 10 11 12 13 15 15 17 18 19
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-
c::.:ir ma/company
--rHegenscheidt-MFO
Oatum:
date
Konstr.:
12. Okt. 2001 Zeichnungsnr. :
dral.'ing no.
Benennung:
name
Oirect
Typ:
a. Oeep
7893-02k
rolling machine MICROFILM
COPY:
=OlA +HS
4674520 Blatt Folgeblatt
Module XBT04/8
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FRI 7893
l850 12.05.99 CHO I EPLAN 5. 20 tdc exp. MOOELL I OROER-Nr. 202039 Inputs Electrical cabinet 69 70
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
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-Hl0.20 -H11. 20 -H12.20 -H13.20 -H14.20 -H15.20 -H16.20 -H17.20
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"irma/companv Oatum: 12. Ok t. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +HS
date dralling no. name [OPY:
Bernhard-Schondorff Platz design FRI paga next paga
41812 ERKELENZ rB=e~t=r=eu~t-:-r--------~
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Pr o:jak t: Ruftragsnummar
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irma/company Datum: Zeichnungsnr. : Benennung: Direct a. Deep rolling machine MICROFILM =OlA +HS
12. Okt. 2001
Hegenscheidt-MFD Konstr.: 4-674-520 Typ: 7893-02k Blatt Folgeblatt
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irma/company Datum: Zeichnungsnr. : Benennung: MICROFILM OlA + HS

data
=
41812 ERKELENZ Projekt: Ruftragsnummer
Module XBT05/l Outputs Electr.
Batreut: 7893
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C ,Hegenscheidt-MFD
ma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM = OlA + HS
date 26. Okt. 2001 Oirect a. Oeep rolling machine COPY:
dral/ing no. name
Module XBT05/i Outputs Electr. page
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7893 cabinet after Control On 73
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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
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73. 18/ M18. 1 - - - - - - - - - - - - - ' ' - - - - - - - - - - - ' ' - - - - - - - - - - - - - - - - - - - - ' ' - - - - - - - - - - - - ' ' - - - - - - - - - - - - ' ' - - - - - - - - - - - - ' ' - - - - - - - - - M18. 1/75. 02
Reserve Hydraulics heating Protective grid Reserve Turbo seperator Return pump Rolling Oil pump Rcknowledgement
Onn unlocked On On M5 On Emergency-stop
24.04 1 2
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3
2
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irma/company Datum: Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = OlA + HS
31. Okt. 2001
date drawing no. na me COPY:
Module XBT05/2
FRI 7893 Outputs Electrical cabinet 74 75
l850 12. 05. 99 (HD EPLRN 5. 20 tdc exp. MOOELL DRDER-Nr. 202039
-~~~~~--------- ~--------~~-----~- ----~~-~---~-
~~~~~~~~~~~~~~~====================~------------------~
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
I ¡------------_._-_._._-----_._-_._-------------------------_·_·_---_·------1
-ABT05¡ !C670MOL740 Part 2 of 2
12.
13.01 I 113.02
aX25
113.02
aX26
113.02
aX27
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aX28
113.02
aX29
113.02
aX30
113.02
aX31
113.02
aX32
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55. 06
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L-------------------------.+H-QX30/188.02
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74_18/M18.1 M18. 1176_ 02
Enable EIJS Reserve Indramat Enable I-Proportion Reserve

HYdraulic On Release of drive Unit Error Reset Linear axis connect
ELX
Spindle box adjustment
34. 08 !.L~
irma/companv Datum: Zaichnungsnr. : Benannung: +HS

date 22. Ok t. 2001 Oirect a. Oeep rolling machine MICROFILM =OlA
Bernhard-Schondorff Platz design FRI page next paga
Module XBT05/2
1-4_1_8_12_E_R_K_E_L_EN_Z-,--_ _ _ _-t Be t r e ut: Projekt: Ruftragsnummer
l850 12.05.99 [HO I EPLRN 5. 20 tdc exp. FRI MODELL
7893
I OROER-Nr_ 202039
-------------~-----------------~--------------
Outputs Electrical cabinet 75
------_._----------
76
====~~~~~~~~~==============~~~~---------------------------------
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
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close open Position
put
irma/companv Datum: Benennung:

date
22. Okt. 2001 Zeichnungsnr. : Oirect a. Oeep rolling machine MICROFILM =OlA +HS
Bernhard-Schondorff Pldiz. design FRI page next page
41812 ERKELENZ Modul XBT05/2
FRI 7893 Outputs Electrical cabinet 76 77
LB50 12.05.99 (Ha EPLRN 5. 20 tdc exp. MODELL OROER-Nr. 2 O2 O3 9
01 02 03 04 05 06 07 08 12 13 14 15 16 17 18 19
I 09 10 11
35.11
+HS-M4. 1
35.11
+HS-F4.l
BUS AORESS: 06
-XBT06
9. 13
ET 200X-801 6ES7 141-1BFll-0XBO

Electronics pOl./er pOl./er
XS1~1 ~2 63 ~4 65 6 6 XS3 6 1 62 63 ~4 ~5 ~6 XS2~1 ~2 ~3 ~4 ~5 ~6
PE
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I
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I +R-XBT06/XSl Olflex 3x1.5mm 2
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37.01/+HS-Fll. 1'-~1_______+-1__________________________-+~1______________________~
37.01/+HS-Mll. l.-~------_~I---------------------------+--~------------------------~
W+HS-X4/
I I
+R-XBT06/XS3 Olflex 3x1.5mm 2
I I
I I
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PE-XBT06/1PE-XBT06/3
Firma/company Datum: Zeichnungsnr. : Benennung: MICROFILM = OlA +A

11. Dkt. 2001 Oirect a. Oeep rolling machine COPY:
date dral./ing no. name
Hegenscheidt-MFD Konstr. : 4674520 Typ: 7893-02k Folgeblatt
Blatt
~~~-r-----~ ET200X Bus module
L850 12.05.99 (HO I EPLRN 5. 20 tdc exp. FRI MODELL 7893
I DRDER-Nr. 2 O2 O3 9
-----._._------_.~~~---~.----~---------
XBT06 Rear panel left
-------------- -----._------
77 78
~~~~~~~~~~~~~~~~~==========~--------------------------
19
I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
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6ES7 141-1BFI1-0XBO I }l4~1061 }l4~2001 AX4~161 }l4~20\ }l4~1081 }l4~2l1 AX4~1091 }l4~2~1 I
~. _ _ . _ _ . _ _ . _ _ . _ _ . _ _ . _ - - - _ . _ _ . _ _ . _ _ . _ _ . _ _ ._ _ ._ _ . _ _ . _ _ . - _ . _ _ ._ _ ._ _ ._ _ ._ _ ._ _ . _ _ . _ _ ._ _ ._ _ ._ _ ._ _ . _ _ ._ _ . _ - j
Loader gate Reserve Loader gate Reserve Spika Clamping Reserve Spika Clamping Reserve
+R-XS06/1. 1 open closed released clamped
+R-XS06/1. 2
+R-XS06/1. 3
+R-XS06/1. 5
+R-XS06/1. 6
+R-XS06/1. 7
+R-XS06/1. 8
irma/company Oatum: Benennung:

11.0kt.2001 Zeichnungsnr. : Oirect a. Oeep rolling machine MICROFILM =OlA +A
ET200X page next page
1-4_1_8_1_2_E_R_K_E_L_E_N_Z-,-_ _ _ _~ Bet r eut: Projekt: Ruftragsnummer
L850 12.05.99 [HO I EPLRN 5.20 tdc exp.
FRI MOOELL
7893
I OROER-Nr. 202039 Inputs rear panel left 78 79
19
I 01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18
113 113
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5ES7 141-1BF30-0XRO
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Unit 1 Unit 5 Unit Z Unit 6 Unit 3 Unit 7 Unit 4 Unit 8

+R-XS06/1. 1 Clamping released Clamping released Clamping released Clamping released Clamping released Clamping released Clamping released Clamping released
+R-XS06/1. 2
+R-XS06/1. 3
+R-XS06/1. 4
+R-XS06/1. 5
+R-XS06/1. 6
+R-XS06/1. 7
+R-XS06/1. 8
irma/company Datum:
11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +A
Hegenscheidt-MFD
Bernhard-Schondorff Platz
Konstr.:
design
E_R_KE_L_E_N_Z-.____~--~Betreut:
r4_1_8_1_2__
FRI
Projekt:
4674520
Ruftr ags nummer
ET200X
Typ: 7893-02k Blatt
page
Folgeblatt
next page
L850 12_ 05. 99 (HOI EPLRN 5.20 tdc exp.

FRI MODELL
7893
I ORDER-Nr. 2 O2 O3 9 Inputs Rear panel 1eft
.. .._.._ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - .
79 80
19
I 01 OZ 03 04 05 06 07 08 09 10
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11 12 13 14 15 16 17 18
Fa. Siemens l' OV I

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6ES7 14Z-1BD40-0XAO l' /14.01 /14.01 /14.01 /14.01 I
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1 ~I - - ~1 81 - - ~1 21 - - ~l ~I - - -1 1,
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+A-XBT06/3/X3
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, 'irma/company Datum:
11. Okt. ZOOl Zeichnungsnr.: Benennung: Oirect a. Oeep rolling machine MICROFILM = 01 A +A
ET200X
L850 12. 05. 99 [HO I
EPLRN 5. ZO tdc exp.
FRI MODELL
7893
I ORDER-Nr. 202039 Outputs rear panel left 8O 81
r 01 OZ 03 04 05 05 07 08 09 10 11 lZ 13 15 15 17 18 19
-RBT06/4r----·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-'-'-'-'-'-'-'-'-'-'-'-'-'l
14. 01 I ,
Fa. Siemens l' OY I
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BES7 14Z-1BD40- 0XAO I' /14.01 /14.01 /14.01 /14.01 I
QX51 QX5Z QX53 QX54
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-XBT06/4 í · - - · - - · - - · r - - - - - - · - - · I - - - . - - . - - . - - . - - . - - . - f - - . - - . - f - . - - . - - . - - . - - . - - . - . - - . - - - - ' - - ' - - ' - - ' - - ' - - ' - - ' - - ' - f - - ' - - ' - - ' - - ' - - ' l
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+A-XBT06/4/XZ
+R-XBT06/4/X3
+R-XBT06/4/X4
:irma/company Datum: Zeichnungsnr. : Benennung:

date
11. Okt.ZOOl Oirect a. Oeep rolling machine MICROFILM
COPY:
=OlA +A
Hegenscheidt-MFD Konstr.: dralling no. na me
4674520 Typ: 7893-02k Blatt Folgeblatt
!-4;.::1;.::8-=1.=Z-=.ER:.: K. :. :E:. :L:. :E:. :.N.:. :Z:. . .-_ _ _ _-1 Be t r eu t: Projekt: Auftragsnummer
L850 12,05.99 [HO I EPLRN 5. ZO tdc exp. FRI MODELL
7893
I ORDER-Nr. 202039 Outputs rear panel left 81 82
I 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
35. 12
+HS-M4.2
35.12
+HS-F4.2
BUS ADRESS: 07
-XBT07
9.13
ET 200X-8DI 6ES7 141-1BF11-0XBO

El ectr onics power power
XS1~1 ~2 ,13 ~4 ,15 ,16 XS3,1l ,12 ,13 ~4 ~5 ~6 XS2~1 ~2 ~3 ~4 ~5 ~6
PE
1
2
W+HS-X4/
+A-XBT07/XSl Olflex 3xl.5mm 2
PE
37.03/+HS-Fll. 2~--r---------------+----------------------r.~~----------------------~
37.o3/+HS-Mll. 2~~------------------~1------------------------------T---------------------------------~
! W+HS-X4/
I I .'-XBT07/XS3 3".5 ••' 0'".,
I
I I
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PE-XBT07/1
~
PE-XBT07/3
Firma/companv Oatum: Zeichnungsnr.: Benennung:

12. Ok t. 2001 Direct a. Deep rolling machine MICROFILM = OlA +A
41812 ERKELENZ ~B~e7t=r~eu~t~:-r---------4 ET200X Bus module
Projekt: Auftragsnummer
L850 12.05.99 (HO I EPLAN 5. 20 tdc exp. FRI MOOELL
7893
I OROER-Nr. 202039 Rear panel left 82 83
I 01 02 03 04 05 05 07 08 09 10 11 12 13 14 15 15 17 18 19
113
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14
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Cl Cl Cl
Vl Vl Vl
XN xm x::t
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~~ lXS07/1. 5 ~ 4 '~lXS07/1. 4 ! 4
I I
'~3 '~lXS07 /1. 2 ~~ 4 ~~ lXS07/1. 5 ,~ 4 ,~ I I
XS07/1. 1 ~;, 4 IJ 3 ,IJ 3 '~3 '~lXS07 /1. 3 ~~ 4 ~~ 3 ~~ lXS07/1. 7 ~~ 4 IJ 3 3 ~ lXS07/1. 8 ~ 4
N en :::T
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5ES7 141-1BF11-0XBO I ll!.312Z AX!.315Z ll!.315Z X
A !.319Z ll4~3132 ll4~3lz AX4~31~ AX4~318Z I
L- ___________________________________________________________________________________________________ j
Unit 9 Reserve Unit 10 Reserve Unit 11 Reserve Reserve Reserve

+R-XS07/1. 1 Clamping released Clamping released Clamping released
irma/company Oatum: Zeichnungsnr _: Benennung:

11. Oki. 2001 Oirect a. Oeep rolling machine MICROFILM =01A +A
date dralling no_ name COPY:
Hegenscheidt-MFO Konstr_: 4674520 Typ: 7893-02k Blatt Folgeblatt
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date
11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM =OlA +A
drawing no. name [OPY:
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Firma/companv Oatum:
date
11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine MICROFILM = 01 A +A
dralling no. name [OPY:
Hegenscheidt-MFO Konstr.: 4674520 Typ: 7893-02k B1att Fo1geb1att
Bernhard-Schondorff P1atz design FRI
41812 ERKELEN Z f-'B:..:e=-=t-=r"'e"'"'u-t:-+-------1 ET200X page next page
I 7893
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date
11. Okt. 2001 Zeichnungsnr. : Benennung: Oirect a. Oeep rolling machine [OPY:
MICROFILM
drawing no. name
ET200X
r4_1_8_1_Z_E_R_K_E_L_E_N_Z~_ _ _ _~Betreut: Projekt: Rufiragsnummer
7893 88
lBSO 12.05.99 [HU I EPLRN 5.20 tdc exp. FRI MODELL I ORDER-Nr. 202039 Outputs Rear panel left 89

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Hegenscheidt~ MFD

Kunde: Macimex Manufactura De Cigüenales De Mexico

Hersteller: Hegenscheidt-MFD GmbH & Co. KG

~ ~ 4.1 Hardware-Plan (Teil1)

Inbetriebnahme und Betreiben 1

A"gemeine Angaben 1.0

Technische Daten 1.4

Wartungs- und Instandhaltungsanleitung 2

A"gemeine Angaben 2.0

Transport und Aufste"ung 2.2

Behebende Wartung 2.5

Einrichten - Mechanik 2.6

Einrichten - Elektrik 2.7

Pline (Aufbau/FluidlPneumatik/Übersichten) 3.1

Mechanik (Teil 1) 3.2

Mechanik (Teil2) 3.3

Werkstückberührenden Teile 3.5

Hardware-Plan (Teil 1) 4.1

Hardware-Plan (Teil2) 4.2

Zulieferunterlagen (Teil 1) 6.1

Zulieferunterlagen (Teil 2) 6.2

Zulieferunterlagen (Teil3) 6.3

Hegenscheidt 202039 d 11/2001 4.1-1

Installation Data sheet Motor interference

Ty pe: 7893 - 02k

Rating platA of intallation

SPS-System: PC ICC 7000 by Company NEMRTRON

SPS-Software: Open Control, Version ??

ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMODUL DATUM BEARB. X

INHALTSVERZEICHNIS Spalte X: eine automatisch erzeugte Seite \.Iurde manuell nachbearbeitet

ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMOOUL OATUM BEARB. X

ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMOOUL ORTUM BEARB. X

OlA 97 A ET200X Inputs Tailstock 11. Okt. 2001 FRI

OlA 101 A ET200X Inputs Crossbeams 11. Okt. 2001 FRI

OlA 102 R ET200X Inputs Crossbeams 11. Okt. 2001 FRI

INHALTSVERZEICHNIS Spalte X: eine automatisch erzeugte Seite ~urde manuell nachbearbeitet

ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMODUL DATUM BEARB. X

OlA 135 A Outputs Tailstock 12. Okt. 2001 FRI

INHALTSVERZEICHNIS Spalta X: eina automatisch erzeugte Seite h'urde manuall nachbearbeitet

ANLAGE SEITE ORT SEITENBENENNUNG URSPRUNGSMODUL DATUM BEARB. X

INHALTSVERZEICHNIS Spal te X: eine automatisch erzeugte Seite wurde manuell nachbearbeitet

RNLRGE SEITE ORT SEITENBENENNUNG URSPRUNGSMOOUL ORTUM BERRB. X

01R 190 H EWS6. O. RTC 12. Okt. 2001- FRI

Firma/company Datum: Zeichnungsnr. : Benennung: MICROFILM 01R

Designation of operational resources

Installation LOCATION Oesignation of operational resources

Sign after Sign after Sign after

Should with a Assembling line further Sub stations to

Firma/company Datum: Zeichnungsnr. : = OlA

lesignation the Locations of installation (Subdivision the Locations next p a 9 e)

1-- max. +and 9 Charakters

+ ZFB Transition belt

Designation the Locations of installation with Subdivision

'ir ma/company Datum:

Designation the Operational resources

____L__ additional Code

irma/company Oatum: OlA

irma/company Oatum: Zeichnungsnr. : Benennung: MICROFILM = OlR +

Rolling oil Turbo separator

Electrical cabinet 16E+16R

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y __. o-e- SH1. HA /29. 02