Professional Documents
Culture Documents
Arch.Geflügelk. 1/2007
36 Ali et al.: Electrical stunning voltages in slaughtered broilers
The occurrence of broken bones in broiler carcasses has broilers was measured with other birds at the same time
been mainly attributed to processing as physical damage in from the same flock. The calculation of bleed out was then
live birds is not a common problem (GREGORY and WILKINS, made using the following equation:
1989). There are several causes associated with the inci-
dence of broken bones in broilers. Most studies have found Y = X - Xt + Wt
that the plucking process was the major contributor to bro- In which Y = weight of bleed out t seconds after stunning
ken bones (ANDREWS and GOODWIN, 1973; WABECK and LIT- X = live weight
TLEFIELD, 1972), but high stunning voltages cannot be ruled Xt = weight t seconds after stunning
out as a cause (GREGORY and WILKINS, 1989). Wt = amount water uptake t seconds after stunning.
The objectives of the following experiments were to de-
termine the effects of different electrical stunning voltages The total blood volume of the individual broilers was
on rate of bleed out and carcasses quality in slaughtered calculated using the formula of KOTULA and HELBACKA,
broiler chickens. (1966 b):
Two experiments involving 420 birds were conducted to The bleed out was expressed as a percentage of the total
determine the influence of electrical stunning on carcass blood volume to exclude influences of the differences in
quality defects and blood retained by chicken carcasses. average weight between the different samples.
The birds used in this study were 40-d-old (Ross 208)
broiler chickens, from the same flock, hatched and raised Statistical analysis
commercially under similar environmental and nutritional
conditions and weighing about 2 kg. Feed was withdrawn The data was analyzed using the GLM procedure of the
from broilers 8 to 9 hours prior to slaughter. All birds were Statistical Analysis System (SAS, 1990) using a model
stunned in a water-bath stunner (Linco, Lindholst wa- where the fixed effects of experiment (Exp. 1 or Exp. 2)
ter-bath stunner). In the first experiment (Exp 1), eleven and eleven stunning voltages (0, 23, 33, 38, 43, 48, 53, 58,
treatment groups were set up with twenty mixed-sex birds 63, 103 and 193) on the dependent variables were tested.
each. In the second experiment (Exp 2), two hundred birds Differences between treatments were considered signifi-
were allocated to ten groups with twenty male birds each. cant if P<0.05.
Due to the large variations in the impedance of individual
birds, stunning was carried individually at 0, 23, 33, 38,
43, 48, 53, 58, 63 and 103 volt alternating current in Exp Results and discussion
1 and 2. Stunning at 193 volt alternating current was used
only in Exp 1. The time between stunning and slaughter Bleed out
was 12 s, the current (mA) for each stunning voltage was
not determined. Results are summarized in Table 1 and 2. At lower stun-
ning voltages, the rate of bleed out by broiler carcasses in-
Processing creased as the stunning voltage increased, at voltages
greater than 58V, blood loss again decreased. The authors
Stunning, slaughter and processing were carried out at a have no explanation for this phenomenon. The bleeding
commercial processing plant with a capacity of 5100 birds rate was variable between the birds in the same group,
per hour. The time between hanging and stunning was 35 which may be due to the individual impedance of the
s; stunning duration was 10 s (head to feet). Birds were chickens, which varies greatly from bird to bird. WOLLEY et
slaughtered manually by severing the jugular veins and ca- al., (1986b) have shown that ranges of impedance in oth-
rotid arteries on both sides of the neck, after which the erwise similar birds were between 1000 and 1500 ohms.
birds were bled for 135 s. The carcasses were then scalded This variation will be increased by differences in conduc-
for 100 s at 60.5°C in a thermostatically controlled scald- tivity between shackle and legs (KUENZEL et al., 1978; WOL-
ing tank (Linco Scalder) equipped with a circulating pump LEY et al., 1986b). As Shown in Table 1 and 2, low stunning
discharging the water at the top of the tank and over the voltages (0 to 23 V AC) caused the chickens to leave the
immersed birds. Plucking was done using a mechanical stunner squeaking loudly flapping their wings in a vain ef-
plucker (Linco Tunnel Picker) for a period of 45 s. The fort to flee and resulted in poor bleed-out (40%), high in-
birds were eviscerated using an automatic viscera removal cidence of broken bones (20%) and red wingtips (10%).
apparatus (Stork auto. eviscerator). Chilling time was 35 Due to these defects carcasses were classified as B grade
minutes in a counter-current chiller (Linco Chiller). To (Table 3). Moderate stunning voltages (53 - 63 V) in-
quantify the defects of red wingtips, breast blood spots and creased bleed out by carcasses to over 50% and resulted in
broken bones of slaughter carcasses, the study adopted a fewer incidences of broken bones (8%). Therefore, a high
visual grading system in which the carcasses were individ- proportion was classified as A grade. High stunning voltag-
ually examined and evaluated by a trained panel (ALI et al., es (193 V) resulted in negative effects such as red wingtips
1996). (24%), broken bones (19%) and blood spots (79%). Car-
casses in this group were graded class B due to the high in-
Calculation of bleed out cidences of breast blood spots.
Data in Table 1, 2 and 3 show clearly that stunning at 53
To calculate the bleed out of the broiler the following - 63 V to be more effective in bleed-out and resulted in few-
measurements were executed: The weight of each bird was er incidences of breast blood spots, broken bones and red
measured before stunning and the weight was measured wingtips compared to higher (100 - 193 V AC) or/and low-
again 135 seconds after slaughter. The water up-take of the er (0 - 23 V AC) applied voltages. These results are in close
Arch.Geflügelk. 1/2007
Ali et al.: Electrical stunning voltages in slaughtered broilers 37
Table 1. Exp. 1. Effect of different electrical stunning voltages on bleed out in mixed-sex broilers
Versuch 1: Einfluss unterschiedlicher elektrischer Betäubungsspannungen auf den Ausblutungsgrad von gemischt-geschlechtlichen
Broilern
Volt N LW g BL g TBV % BL / LW % BL %
a-c Means within column with no common superscripts differ significantly (P<0.05)
Abbreviations: LW = live weight; BL = bleed out; TBV = Total blood volume: RMSE = Root Mean Square Error; ns = not significant
Table 2. Exp. 2. Effect of different electrical stunning voltages on bleed out in male broilers
Versuch 2: Einfluss unterschiedlicher elektrischer Betäubungsspannungen auf den Ausblutungsgrad von männlichen Broilern
Volt N LW g BL g TBV % BL / LW % BL %
a-c Means within a column with no common superscripts differ significantly (P<0.05)
Abbreviations: LW = live weight; BL = bleed out; TBV = Total blood volume; RMSE = Root Mean Square Error; ns = not significant
Arch.Geflügelk. 1/2007
38 Ali et al.: Electrical stunning voltages in slaughtered broilers
Table 3. Effect of different selected stunning voltages on carcasses defects in mixed-sex (Exp. 1) and male broilers (Exp. 2)
Einfluss verschiedener, ausgewählter Betäubungsspannungen auf die Häufigkeit von Schlachtkörperdefekten bei gemischt-ge-
schlechtlichen (Versuch 1) und männlichen (Versuch 2) Broilern
Red wingtips % blood spots % Shoulder hæmorr. % broken bones % Quality grades
Mixed Male Mixed Male Mixed Male Mixed Male Mixed Male
Volt n
0 20 9 8 38 41 10 9 23 21 B B
23 20 10 10 31 32 9 8 19 19 B B
53 20 11 10 32 33 7 6 7 6 A A
58 20 12 11 37 36 6 6 6 6 A A
63 20 11 12 45 48 8 7 6 5 A A
103 20 26 24 62 61 11 10 13 11 B B
193 20 27 - 79 - 12 - 19 - BC -
Arch.Geflügelk. 1/2007
Ali et al.: Electrical stunning voltages in slaughtered broilers 39
spots, red wingtips and broken bones. High stun carcasses cass quality and breast muscle pH. Archiv für Ge-
were classed as B. Moderate stunning (53 to 63 V AC) seems flügelkunde 3, 126-131.
to be more effective in bleed-out (50%) and resulted in bet- ANDREWS, L.D. and T.L. GOODWIN, 1973: Performance of
ter carcass quality which obtained grade A. Finally, this broilers in cages. Poultry Sci. 52, 723-728.
study confirms that a beating heart is not necessary in order BILGILI, S.F., 1999: Recent advances in electrical stunning.
to ensure effective bleed-out. In addition, it is difficult to Poultry Sci. 78, 282-286.
think of any scientific, religious, economic and humanitari- BLACKMORE, D.K. and M.W. DELANY, 1988: Slaughter of stock
an grounds for removing the last possible drop of blood. in New Zealand.
CRAIG, E.W. and D.L. FLETCHER, 1997: A comparison of high
current and low voltage electrical stunning systems in
Key words broiler breast rigor development and meat quality. Poul-
try Sci. 76, 1178-1181.
Electrical stunning, voltages, blood loss, carcasses quality, DICKENS, J.A. and C.E. LYON, 1993: Effect of two stunning
broilers voltages on blood loss and objective texture of meat deb-
oned at various post-mortem times. Poultry Sci. 72,
589-593.
Zusammenfassung FLETCHER, D.L., 1993: Effects of stunning on poultry meat
quality. Proceedings of 11th European Symposium on the
In zwei Versuchsdurchgängen mit 420 Broilern wurde der Quality of Poultry Meat. Tours France. 172-178.
Einfluss unterschiedlicher Betäubungsspannungen auf den FLETCHER, D.L., 1999: Recent advances in poultry slaughter
Ausblutungsgrad und die Qualität der Schlachtkörper unter- technology. Poultry Sci. 78, 277-281.
sucht. Für die Untersuchungen wurden 40 Tage alte Broiler GREGORY, N.G. and S.P. WOTTON, 1986: Effect of slaughter
der Herkunft Ross 208 mit einem Gewicht von 2 kg verwen- on the spontaneous and evoked activity of the brain.Br.
det, die aus derselben Elterntierherde stammten und nach Poultry Sci. 27, 195-205.
dem Schlupf unter Praxisbedingungen (gleiche Umwelt- und GREGORY, N.G., 1989: Stunning and slaughter. Pages 31-36.
Fütterungsbedingungen) aufgezogen wurden. Das erste Ex- in: Processing of Poultry. G. C. Mead, ed. Elsevier Sci.
periment umfasste 11 Behandlungen mit jeweils 20 nicht Publishers Ltd., London, UK.
nach Geschlecht sortierten Broilern. Im zweiten Versuch wur- GREGORY, N.G. and L.J. WILKINS, 1989: Effect of stunning cur-
den 200 männliche Broiler auf 10 Behandlungsgruppen mit rent on carcase quality, inchickens. Veterinary record
je 20 Tieren verteilt. In beiden Versuchen wurden die Broiler 124, 530-532.
individuell mit 0, 23, 33, 38, 43, 48, 53, 63, 103 und 193 (nur GREGORY, N.G., S.D. AUSTIN and L.J. WILKINS, 1989: Relation-
Versuch 1) Volt betäubt. Die Gesamtblutmengen der Tiere ship between wing flapping at shackling and red wingtips
wurden berechnet und der Ausblutungsgrad bestimmt. in chicken carcasses. Veterinary Record 124, 63
Die Ergebnisse belegen, dass die Betäubungsspannung GREGORY, N.G. and L.J. WILKINS 1989a: Effect of slaughter
den Ausblutungsgrad signifikant beeinflusst. Bei höheren method on efficiency in chickens. J. Sci. in Food and Agric.
Betäubungsspannungen traten vermehrt Schlachtkörper- 47, 13-20.
defekte auf. Im Hinblick auf die Forderung nach einem GREGORY, N.G. and L.J. WILKINS, 1993: Cases of downgrad-
möglichst humanen Töten der Tiere sind Spannungen zwi- ing. Broiler Ind. 56(5), 42-45.
schen 50 und 63 Volt AC am besten zu bewerten, wenn si- GRIFFITHS, G.L., 1983: Proceeding of technical sessions.
cher gestellt wird, dass der Ausblutungsschnitt schnell und World’s Poultry Association, Adelaide, South Australia.
präzise erfolgt. Eine Betäubung bei 53 Volt AC für 10 s er- GRIFFITHS, G.L., M. MCGRATH, A. SOFTLY and C. JONES, 1985:
höhte den Ausblutungsgrad auf über 50%. Geringere Be- Blood content of broiler chicken carcasses prepared by
täubungsspannungen (0 – 23 V AC) reduzierten den Aus- different slaughter methods. Veterinary Rec. 117,
blutungsgrad (40%) und bewirkten vermehrte Schlacht- 382-385.
körperdefekte (Klasse B). Hohe Betäubungsspannungen GYBELS, J., 1993: Physiology and perception of pain. Pro-
(103 – 193 V AC) erwiesen sich zwar im Hinblick auf den ceedings EC workshop on pre-slaughter handling and
Tierschutz als geeignet, führten aber zu Beschädigungen stunning of poultry. Brussels Nov. 9-11, 1993, A.V.E.C. ref:
der Schlachtkörper wie Blutungen an der Brust, rote Flü- A 71 – 93.
gelspitzen und gebrochene Knochen (Klasse B). Moderate HARRIS, C.E. and T.A. CARTER, 1976: Blood loss by broilers
Betäubungsspannungen (53 – 63 V AC) erzielten den güns- slaughtered in commercial plants with manual and me-
tigsten Ausblutungsgrad (50%) und die beste Schlachtkör- chanical killers. Poultry Sci. 55, 2042-2043 (abstract).
perqualität (Klasse A). In der Untersuchung zeigte sich HEATH, G.B.S., 1984: The slaughter of broiler chickens.
auch, dass es für eine optimale Ausblutung nicht erforder- Worlds Poultry Science J. 40, 151-159.
lich ist, dass das Herz noch schlägt. Weder aus wissen- HILLEBRAND, S.J.W., E. LAMBOOY and C.H. VEERKAMP, 1996:
schaftlichen, religiösen, ökonomischen noch aus humani- The effects of alternative electrical and mechanical stun-
tären Gründen ist es erforderlich, den letzten Tropfen Blut ning methods on haemorrhages and meat quality of broil-
aus dem Schlachtkörper zu holen. er breast and thigh muscles. Poultry Sci. 75, 664-671.
KOTULA, A.W. and N.V. HELBACKA, 1966a: Blood retained by
chicken carcasses and cut-up parts as influenced by
Stichworte slaughter method. Poultry Sci. 45, 404-410.
KOTULA, A.W. and N.V. HELBACKA, 1966b: Blood volume of
Broiler, Elektrische Betäubung, Spannung, Ausbluten, live chicken and influence of slaughter technique on
Schlachtkörperqualität blood loss. Poultry Sci. 45, 684-688
KUENZEL, W.J. and A.L. INGLING, 1977: A comparison of plate
and brine stunners, AC and DC circuits for maximizing
References bleed-out in processed poultry. Poultry Sci. 56,
2087-2090.
ALI, A.S.A., J. FRIS JENSEN and J. ASKOV JENSEN, 1996: Effect KUENZEL, W.J., A.L. INGLING, D.M. DENBOW, J.H. WALTHER and
of different electrical stunning voltages on blood loss, car- M.M. SCHAEFER, 1978: Variable frequency stunning and
Arch.Geflügelk. 1/2007
40 Ali et al.: Electrical stunning voltages in slaughtered broilers
comparison of, two bleed-out time interval for maximiz- pre-slaughter handling and stunning of poultry. 9-11 Nov.
ing blood release in processed poultry. Poultry Sci. 57, 1992. Brussels., Belgium.
449-454. VAN DE NIEUWELAAR, J., 1993: Technical and technological as-
KRANEN, R.W., C.H. VEERKAMP, E. LAMBOOY, T.H. VAN KUPPEVELT pects. Page 71- 93 in: Proceedings EC workshop on
and J.H. VEERKAMP, 1998: The effect of thermal pre-slaughter handling and stunning of poultry. 9-11 Nov.
pre-slaughter stress on the susceptibility of broiler chick- 1992. Brussels., Belgium.
ens differing with respect to growth rate, age at slaughter, VEERKAMP, C.H. and A.W. DE VRIES, 1983: Influence of elec-
blood parameters, and as cites mortality, to haemorrhag- trical stunning on quality aspects of broilers. In: Stunning
es in muscles. Poultry Sci. 77, 737-744. of animals for slaughter, editor: G. Eikelenboom and Mar-
LAMBOOIJ, E., 1993: General aspects of electrical stunning on tinus Nijhoff Publishers. The Hague, the Netherlands.
pre-slaughter handling and stunning of poultry. Brussels, VEERKAMP, C.H., 1987: Stunning and killing broilers. Proc.
Proceedings EC workshop. Nov. 9-11, 1992. A.V.E.C. ref: 8th European Symposium on Poultry Meat Quality.
A 71 – 93. Budapest, Hungary, pp 121 – 126.
LYON, B.G. and C.E. LYON, 1986: Surface dark spotting and WABECK, C.J. and L.H. LITTLEFIELD, 1972: Bone strength of
bone discoloration in fried chicken. Poultry Sci. 65, broilers reared in floor pens and in cages having different
1915-1918. bottoms. Poultry Sci. 51, 897-899.
MEWS, A., 1993: Animal welfare criteria. Proceedings EC, WABECK, C., 1988: How stunning affects product quality.
workshop on pre-slaughter handling and stunning of Poultry International 27 (2), 48, 50-52.
poultry. Brussels, Nov. 9-11, 1992 A.V.E.C. ref: A 71 – 93. WARRIS, P.D., 1984: Exsanguinations of animals at slaughter
MURPHY, B.S., R.J. HASIAK and J.G. SEBRANK, 1988: Effect of and the residual blood content of the meat. Vet. Rec. 115,
ante mortem electrical stunning on functional proprieties 292-295.
of turkey muscles. Poultry Sci. 67, 1062-1068. WOLLEY, S.C., F.J.W. BORTHWICK and M.J. GENTLE, 1986: Tis-
PAPINAHO, P.A. and D.L. FLETCHER, 1995: Effects of electrical sue sensitivities and current pathways and their impor-
stunning duration on post-mortem rigor development tance in pre-slaughter stunning of chickens. Br. Poultry
and broiler breast meat tenderness. J. Muscle Foods 6, Sci. 27, 301-306.
1-8.
SAS, 1990: SAS/STAT User's guide. Version 6, Statistical
Analysis Institute, Cary, NC.
SCOTT, W.N., 1978: The slaughter of poultry for human
consumption. Animal regulation studies 1, 277.
Correspondence: Abdalla S.A. Ali, PhD, Department of Animal and Veterinary
VAN HOOF, J.B.M., 1992: Final remarks and recommenda- Basic Sciences, the Royal Veterinary and Agricultural University, Groenne-
tions. Page 69 in: Proceedings EC workshop on gaardsvej 3, DK-1870 Frederiksberg C, Denmark; e-mail: all@kvl.dk
Arch.Geflügelk. 1/2007