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Arch.Geflügelk., 71 (1). S. 35–40, 2007, ISSN 0003-9098.

© Verlag Eugen Ulmer, Stuttgart

Influence of electrical stunning voltages on bleed out and carcass


quality in slaughtered broiler chickens
Einfluss der Betäubungsspannungen beim Schlachten auf das Ausbluten und die Schlacht-
körperqualität von Broilern
Abdalla S.A. Ali1, Moira Anne Lawson2, Anne-Helene Tauson1, J. Fris Jensen1 and A. Chwalibog1

Manuskript eingegangen am 3. September 2004, angenommen am 18. Februar 2006

Introduction setting of 50 volts was best for maximizing bleed-out of


electrically stunned male broilers. When stunning voltages
The initial steps in processing poultry, specifically elec- were increased, it has been reported that bleed out was
trical stunning, severing neck blood vessels and bleed-out hindered (VEERKAMP and DE VRIES, 1983). This result has
are important in the production of poultry meat for human been disputed, as GRIFFITHS, (1983), GRIFFITHS et al., (1985)
consumption. The presence of blood in broiler meat repre- and DICKENS and LYON, (1993) reported that electrical stun-
sents a major quality defect, and therefore, to optimize ning had no effect on blood loss or carcass appearance of
meat product and carcass quality, adequate bleeding is broiler chickens.
necessary. Carcass quality defects leading to downgrading The effect of a beating heart on the rate of bleed out is
have been reported with electrical stunning when the ap- not clear. Reports have shown similar levels of bleed out
plied current is either too low or too high (WABECK, 1988; independent of whether or not the heart was beating
MURPHY et al., 1988; DICKENS and LYON, 1993). A major goal (WARRIS, 1984). The author concluded that the heart can-
of processing plants is to reduce meat and carcass defects not pump blood out of the organs and muscles of the
and optimize bleed-out of poultry at this stage, as im- body without displacing it with more blood. GREGORY and
proved bleeding can improve the quality of the meat dur- WILKINS (1989a) reported that improper bleeding, or not
ing storage (SCOTT, 1978). bleeding at all, seems to have a greater effect on carcass
It is widely thought that electrical stunning is a cause of quality parameters. In a later study, (1993) the authos
many forms of downgrading. In particular, it is believed found that although the initial spurt of blood was less fol-
that using high voltages in a water-bath stunner can lead to lowing cardiac arrest; the ultimate amount of blood lost
poor bleeding. Inadequately bled birds can be condemned from the bird was not significantly decreased. Heart fail-
because of excessive blood in all or some portion of the car- ure by electrical stunning is generally recommended
cass (HARRIS and CARTER, 1976; GREGORY and WILKINS, 1989; from the welfare point of view (HEATH, 1984; GREGORY
FLETCHER, 1993). In addition, proper bleeding will decrease and WOTTON, 1986; MEWS, 1993; GYBELS, 1993; LAMBOOIJ,
the quantity of blood diffusing from each carcass into the 1993).
scald water, increase the possibility for maximization col- Stunning and slaughtering techniques can have a major
lection of blood for recycling purposes and thus decrease effect on the incidence of a number of carcass defects,
the cost of treating plant wastewater to reduce its organic such as haemorrhages in muscle tissue, red wingtips and
load (KUENZEL and INGLING, 1977). broken bones. It has been reported in numerous studies
There are conflicting observations on the rate of bleed that muscle tissue haemorrhages can be caused by
out after low and high voltage stunning. KOTULA and HEL- pre-slaughter electrical stunning (HILLEBRAND et al., 1996;
BACKA, (1966a) reported that electrical stunning resulted in KRANEN et al., 1998), especially in the breast muscle the cut
significantly more retained blood in the saleable parts of of the bird with the highest economic value (LYON and
the carcass as opposed to either physical stunning or LYON, 1986, VEERKAMP, 1987) Susceptibility of muscle
non-stunned birds. The authors also observed that electri- haemorrhages caused by electrical stunning depends on
cal stunning did not significantly affect total blood loss as the individual impedance of the birds; genetic and envi-
a percentage of live bird weight, but as a percentage of to- ronmental factors such as cold weather conditions intensi-
tal blood volume. When different stunning techniques and fy this problem.
circuits were evaluated, KUENZEL and INGLING, (1977) found While muscle haemorrhages are a major problem in the
that an AC circuit connected to a brine stunner at a voltage sale of broiler parts, red wingtips can lead to loss of salable
yield of whole carcasses if the wings requiring trimming
(GREGORY et al., 1989) and this defect have been reported
to be a result of high stunning voltages (VEERKAMP and DE
VRIES, 1983). The authors found that stunning at 200 V re-
sulted in significantly more red wingtips and tails than
broilers stunned at 75 V. There may well be numerous
causes of this defect as HEATH, (1984) blamed rupture of
blood vessels during the plucking process a cause of red
1Dept. of Animals and Veterinary Basic Sciences and wingtips, while GREGORY et al., (1989) reported that the de-
2Dept. of Dairy and Food Science, The Royal Veterinary and Agricultural Uni- fect is associated with incidence of wing flapping during
versity, Frederiksberg, Denmark the shackling process at the slaughterhouse.

Arch.Geflügelk. 1/2007
36 Ali et al.: Electrical stunning voltages in slaughtered broilers
The occurrence of broken bones in broiler carcasses has broilers was measured with other birds at the same time
been mainly attributed to processing as physical damage in from the same flock. The calculation of bleed out was then
live birds is not a common problem (GREGORY and WILKINS, made using the following equation:
1989). There are several causes associated with the inci-
dence of broken bones in broilers. Most studies have found Y = X - Xt + Wt
that the plucking process was the major contributor to bro- In which Y = weight of bleed out t seconds after stunning
ken bones (ANDREWS and GOODWIN, 1973; WABECK and LIT- X = live weight
TLEFIELD, 1972), but high stunning voltages cannot be ruled Xt = weight t seconds after stunning
out as a cause (GREGORY and WILKINS, 1989). Wt = amount water uptake t seconds after stunning.
The objectives of the following experiments were to de-
termine the effects of different electrical stunning voltages The total blood volume of the individual broilers was
on rate of bleed out and carcasses quality in slaughtered calculated using the formula of KOTULA and HELBACKA,
broiler chickens. (1966 b):

Y = 2.251 * X2 - 11.1 * X + 20.49


Materials and Methods In which Y = total amount of blood as percentage of live
weight
Birds and management X = live weight in Kg.

Two experiments involving 420 birds were conducted to The bleed out was expressed as a percentage of the total
determine the influence of electrical stunning on carcass blood volume to exclude influences of the differences in
quality defects and blood retained by chicken carcasses. average weight between the different samples.
The birds used in this study were 40-d-old (Ross 208)
broiler chickens, from the same flock, hatched and raised Statistical analysis
commercially under similar environmental and nutritional
conditions and weighing about 2 kg. Feed was withdrawn The data was analyzed using the GLM procedure of the
from broilers 8 to 9 hours prior to slaughter. All birds were Statistical Analysis System (SAS, 1990) using a model
stunned in a water-bath stunner (Linco, Lindholst wa- where the fixed effects of experiment (Exp. 1 or Exp. 2)
ter-bath stunner). In the first experiment (Exp 1), eleven and eleven stunning voltages (0, 23, 33, 38, 43, 48, 53, 58,
treatment groups were set up with twenty mixed-sex birds 63, 103 and 193) on the dependent variables were tested.
each. In the second experiment (Exp 2), two hundred birds Differences between treatments were considered signifi-
were allocated to ten groups with twenty male birds each. cant if P<0.05.
Due to the large variations in the impedance of individual
birds, stunning was carried individually at 0, 23, 33, 38,
43, 48, 53, 58, 63 and 103 volt alternating current in Exp Results and discussion
1 and 2. Stunning at 193 volt alternating current was used
only in Exp 1. The time between stunning and slaughter Bleed out
was 12 s, the current (mA) for each stunning voltage was
not determined. Results are summarized in Table 1 and 2. At lower stun-
ning voltages, the rate of bleed out by broiler carcasses in-
Processing creased as the stunning voltage increased, at voltages
greater than 58V, blood loss again decreased. The authors
Stunning, slaughter and processing were carried out at a have no explanation for this phenomenon. The bleeding
commercial processing plant with a capacity of 5100 birds rate was variable between the birds in the same group,
per hour. The time between hanging and stunning was 35 which may be due to the individual impedance of the
s; stunning duration was 10 s (head to feet). Birds were chickens, which varies greatly from bird to bird. WOLLEY et
slaughtered manually by severing the jugular veins and ca- al., (1986b) have shown that ranges of impedance in oth-
rotid arteries on both sides of the neck, after which the erwise similar birds were between 1000 and 1500 ohms.
birds were bled for 135 s. The carcasses were then scalded This variation will be increased by differences in conduc-
for 100 s at 60.5°C in a thermostatically controlled scald- tivity between shackle and legs (KUENZEL et al., 1978; WOL-
ing tank (Linco Scalder) equipped with a circulating pump LEY et al., 1986b). As Shown in Table 1 and 2, low stunning
discharging the water at the top of the tank and over the voltages (0 to 23 V AC) caused the chickens to leave the
immersed birds. Plucking was done using a mechanical stunner squeaking loudly flapping their wings in a vain ef-
plucker (Linco Tunnel Picker) for a period of 45 s. The fort to flee and resulted in poor bleed-out (40%), high in-
birds were eviscerated using an automatic viscera removal cidence of broken bones (20%) and red wingtips (10%).
apparatus (Stork auto. eviscerator). Chilling time was 35 Due to these defects carcasses were classified as B grade
minutes in a counter-current chiller (Linco Chiller). To (Table 3). Moderate stunning voltages (53 - 63 V) in-
quantify the defects of red wingtips, breast blood spots and creased bleed out by carcasses to over 50% and resulted in
broken bones of slaughter carcasses, the study adopted a fewer incidences of broken bones (8%). Therefore, a high
visual grading system in which the carcasses were individ- proportion was classified as A grade. High stunning voltag-
ually examined and evaluated by a trained panel (ALI et al., es (193 V) resulted in negative effects such as red wingtips
1996). (24%), broken bones (19%) and blood spots (79%). Car-
casses in this group were graded class B due to the high in-
Calculation of bleed out cidences of breast blood spots.
Data in Table 1, 2 and 3 show clearly that stunning at 53
To calculate the bleed out of the broiler the following - 63 V to be more effective in bleed-out and resulted in few-
measurements were executed: The weight of each bird was er incidences of breast blood spots, broken bones and red
measured before stunning and the weight was measured wingtips compared to higher (100 - 193 V AC) or/and low-
again 135 seconds after slaughter. The water up-take of the er (0 - 23 V AC) applied voltages. These results are in close

Arch.Geflügelk. 1/2007
Ali et al.: Electrical stunning voltages in slaughtered broilers 37
Table 1. Exp. 1. Effect of different electrical stunning voltages on bleed out in mixed-sex broilers
Versuch 1: Einfluss unterschiedlicher elektrischer Betäubungsspannungen auf den Ausblutungsgrad von gemischt-geschlechtlichen
Broilern

Volt N LW g BL g TBV % BL / LW % BL %

0 20 2120 60.4 7.10 2.84 40.0c


23 20 2214 62.0 6.97 2.80 40.2c
33 20 2148 70.3 7.07 3.29 46.4b
38 20 2169 73.2 7.08 3.39 47.8b
43 20 2148 72.7 7.08 3.39 47.9b
48 20 2238 73.9 6.97 3.31 47.5b
53 20 2170 78.8 7.04 3.64 51.7a
58 20 2172 77.3 7.02 3.55 50.7ab
63 20 2050 71.2 7.22 3.48 48.2b
103 20 2124 73.3 7.09 3.45 48.7b
193 20 2067 71.5 7.18 3.46 48.2b
RMSE 113.2 8.14 0.167 0.381 5.23
p-value (volt) 0.001
p-value (experiment) ns

a-c Means within column with no common superscripts differ significantly (P<0.05)
Abbreviations: LW = live weight; BL = bleed out; TBV = Total blood volume: RMSE = Root Mean Square Error; ns = not significant

Table 2. Exp. 2. Effect of different electrical stunning voltages on bleed out in male broilers
Versuch 2: Einfluss unterschiedlicher elektrischer Betäubungsspannungen auf den Ausblutungsgrad von männlichen Broilern
Volt N LW g BL g TBV % BL / LW % BL %

0 20 2081 60.3 7.15 2.90 40.5c


23 20 2208 63.8 6.97 2.88 41.4c
33 20 2174 71.6 7.01 3.29 47.0b
38 20 2136 71.8 7.06 3.37 47.7b
43 20 2240 74.0 6.93 3.31 47.7b
48 20 2106 70.3 7.12 3.35 47.0b
53 20 2236 79.1 6.93 3.53 51.0a
58 20 2171 76.8 7.01 3.54 50.5ab
63 20 2165 72.1 7.06 3.34 47.3b
103 20 2152 74.3 7.09 3.45 48.7b
RMSE 115.3 8.07 0.172 0.378 51.7
p-value (volt) 0.001
p-value (experiment) Ns

a-c Means within a column with no common superscripts differ significantly (P<0.05)
Abbreviations: LW = live weight; BL = bleed out; TBV = Total blood volume; RMSE = Root Mean Square Error; ns = not significant

agreement with those of KUENZEL and INGLING, (1977); Stunning effects


VEERKAMP and DE VRIES (1983); WABECK, (1988) and DICK-
ENS and LYON, (1993) who found that 50 V AC was superior The researchers’ recommendation of a minimum stunning
for maximizing bleed-out in processed chickens as com- current of 120 mA that results in heart failure or immedi-
pared to 100 - 200 V AC stun. However, these results were ate death (HEATH, 1984; GREGORY and WOTTON, 1986;
inconsistent with GRIFFITHS, (1983) who observed no dif- MEWS, 1993; GYBELS, 1993 and LAMBOOIJ, 1993) was based
ference between the amount of bleed out from broilers solely on achieving optimum welfare and not on avoiding
stunned at 55, 80, 105, or 200 volts and with DICKENS and meat and carcass defects (VAN HOOF 1992). However, it is
LYON (1993) who reported that stunning with either 50 or well documented that stunning at high current is one of the
200 V AC had no effect on bleed out of broilers. Obviously, major factors that causes downgrading in meat and car-
the results in Table 1, 2 and 3 shows that sex differences casses quality (VEERKAMP, 1987; GREGORY and WILKINS,
(mixed / male) between the groups had no impact either 1989; ALI et al., 1996). The use of high current lengthens
on the rate of blood loss and/or carcasses defects due to the bleeding time (GREGORY and WILKINS, 1993), hinders
the applied electrical stunning. plucking efficiency (GREGORY 1989) and delays rigor devel-

Arch.Geflügelk. 1/2007
38 Ali et al.: Electrical stunning voltages in slaughtered broilers
Table 3. Effect of different selected stunning voltages on carcasses defects in mixed-sex (Exp. 1) and male broilers (Exp. 2)
Einfluss verschiedener, ausgewählter Betäubungsspannungen auf die Häufigkeit von Schlachtkörperdefekten bei gemischt-ge-
schlechtlichen (Versuch 1) und männlichen (Versuch 2) Broilern

Red wingtips % blood spots % Shoulder hæmorr. % broken bones % Quality grades
Mixed Male Mixed Male Mixed Male Mixed Male Mixed Male
Volt n

0 20 9 8 38 41 10 9 23 21 B B
23 20 10 10 31 32 9 8 19 19 B B
53 20 11 10 32 33 7 6 7 6 A A
58 20 12 11 37 36 6 6 6 6 A A
63 20 11 12 45 48 8 7 6 5 A A
103 20 26 24 62 61 11 10 13 11 B B
193 20 27 - 79 - 12 - 19 - BC -

opment (PAPINAHO and FLETCHER, 1995; CRAIG and FLETCHER, Perspectives


1997) in the carcass. This study suggests an alternative
slaughter method which combines a low stunning current – All technical means should be used to avoid high volt-
should be investigated in order to eliminate the conflict be- age electrical stunning
tween animal welfare and quality of products. In addition, – The level of consciousness of the birds and the quality of
it is essential that both carotid arteries and jugular veins the product are the most important aspects that deter-
are cut as soon as possible after stunning in order to aid mine the voltage adjustment.
rapid bleed-out and hence rapid death. The instrument – Alternative slaughter methods in combination with a
used to perform slaughtering must be extremely sharp to low electrical stunning should be investigated in order
facilitate the quick cutting of the blood vessels. The ensur- to hopefully eliminate the conflict between animal wel-
ing rapid drainage of blood causes anoxia and often pre- fare and meat quality
vents the bird from regaining consciousness during the
subsequent 80 – 90 s (BILGILI, 1999). BLACKMORE and DELA-
NY, (1988) reported that in order to ensure that a slaughter Acknowledgements
process is humane, it is important to know the time taken
for an animal to become insensible from the slaughtering The authors wish to thank Rose Poultry Processing Plant
procedure alone. FLETCHER, (1999) reported that stunning, for providing facilities and birds and the Danish Institute of
neck cutting and bleeding should be considered a continu- Agricultural Sciences, Foulum, Dept. of Product Quality,
ous slaughter process and not as distinct steps. for the technical assistance.
It was concluded that the applied electrical voltage for
stunning significantly affects the rate of bleed out in broi-
lers. The number of carcass defects increased with increas- Summary
ing of the electrical stunning voltages. With increased at-
tention to the humane treatment of food animals during Two experiments involving 420 birds were conducted to de-
slaughter, the 50 - 63 V AC stun could prove to be more hu- termine the influence of electrical stunning on meat quality
mane if it is combined with an effective method of slaughter and blood retained by chicken carcasses. The birds used in
that achieves rapid bleeding. Stunning at 53 V AC for 10 s this study were 40-d-old (Ross 208) broiler chickens, from
maximized bleed out to over 50%. Low electrical stunning the same flock, hatched and raised commercially under sim-
voltages (0 - 23 V AC) resulted in poor bleed-out (40%) and ilar environmental and nutritional conditions and weighing
downgrading carcasses that were classified as B grade. about 2 kg. In the first experiment, eleven treatment groups
High stunning voltages (103-193 V AC) are sufficient to sat- were set up with twenty mixed-sex birds each. In the second
isfy birds’ welfare issues but resulted in other side effects experiment, two hundred birds were allocated to ten groups
such as physical damage, breast blood spots, red wingtips with twenty male birds each. Birds in both experiments were
and broken bones. High stun carcasses were classed as B individually stunned at 0, 23, 33, 38, 43, 48, 53, 58, 63, 103
grade. Moderate stunning (53 to 63 V AC) seems to be more and 193 Volt (only exp 1). The total blood volumes of the
effective in bleed-out (50%) and resulted in better carcass individual broilers were calculated. It was concluded that
quality, which were graded as A. Finally, this study confirms the applied electrical voltage for stunning significantly af-
that a beating heart is not necessary in order to ensure fects the rate of bleed out in broilers. Carcass defects were
effective bleed-out. In addition, it is difficult to think of any increased with the increasing of the electrical stunning volt-
scientific, religious, economic and humanitarian grounds ages. With increased attention to the humane treatment of
for removing the last possible drop of blood. Since stunning food animals during slaughter, the 50 - 63 V AC stun could
at high currents is a major cause of carcass downgrading, prove to be more humane if it is combined with an effective
the stun-to-death method neither achieved the goal to sat- method of slaughter that achieved a rapid bleeding. Stun-
isfy processors nor fulfilled consumers’ demands. We fully ning at 53 V AC for 10 s maximized bleed out to over 50%.
agree with VAN DE NIEUWLAAR (1993) that the method of Low electrical stunning voltages (0 to 23 V AC) resulted in
stun-to-death will result in a frustrating cat and mouse poor bleeding (40%) and high incidence of carcasses defects
game between the inspection authorities and poultry that classified as B. High stunning voltages (103 to 193 V
processing industry. Moreover, the question of what consti- AC) sufficient to satisfy birds welfare issues but resulted in
tutes cruelty has remained unanswered other side effects such as physical damage, breast blood

Arch.Geflügelk. 1/2007
Ali et al.: Electrical stunning voltages in slaughtered broilers 39
spots, red wingtips and broken bones. High stun carcasses cass quality and breast muscle pH. Archiv für Ge-
were classed as B. Moderate stunning (53 to 63 V AC) seems flügelkunde 3, 126-131.
to be more effective in bleed-out (50%) and resulted in bet- ANDREWS, L.D. and T.L. GOODWIN, 1973: Performance of
ter carcass quality which obtained grade A. Finally, this broilers in cages. Poultry Sci. 52, 723-728.
study confirms that a beating heart is not necessary in order BILGILI, S.F., 1999: Recent advances in electrical stunning.
to ensure effective bleed-out. In addition, it is difficult to Poultry Sci. 78, 282-286.
think of any scientific, religious, economic and humanitari- BLACKMORE, D.K. and M.W. DELANY, 1988: Slaughter of stock
an grounds for removing the last possible drop of blood. in New Zealand.
CRAIG, E.W. and D.L. FLETCHER, 1997: A comparison of high
current and low voltage electrical stunning systems in
Key words broiler breast rigor development and meat quality. Poul-
try Sci. 76, 1178-1181.
Electrical stunning, voltages, blood loss, carcasses quality, DICKENS, J.A. and C.E. LYON, 1993: Effect of two stunning
broilers voltages on blood loss and objective texture of meat deb-
oned at various post-mortem times. Poultry Sci. 72,
589-593.
Zusammenfassung FLETCHER, D.L., 1993: Effects of stunning on poultry meat
quality. Proceedings of 11th European Symposium on the
In zwei Versuchsdurchgängen mit 420 Broilern wurde der Quality of Poultry Meat. Tours France. 172-178.
Einfluss unterschiedlicher Betäubungsspannungen auf den FLETCHER, D.L., 1999: Recent advances in poultry slaughter
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