Saleh & Abdulaziz Abahsain

chemical manufacturing industry

Check list Reactor-1 UPR
inner side status Remarks
1 All nut & bolts ok no magnet
2 agitator shaft ok no magnet
3 agitator bleeds ok no magnet
4 guide bush ok no magnet
5 guide bush foundation ok no magnet
6 inner coil support ok no magnet
7 baffles support ok no magnet
8 shell welding joints ok no magnet
9 shaft coupling ok no magnet
10 coupling bolts & nuts ok no magnet
11 button dish inner side ok no magnet
12 nitrogen line ok no magnet
13 thermo well 2-no ok no magnet

outer side status Remarks

1 condenser column flange joint inner side ok no magnet
2 blind flange upper side 3-no ok no magnet
3 butter fly valve packet column ok no magnet
4 packet column band ok no magnet
5 packet column inner side shell ok no magnet
6 packet column flange joint inner side ok no magnet
7 shaft support ok no magnet
8 fume collector valve ok no magnet
9 packet column rings ok no magnet
10 vertical column valve ok no magnet
11 feeding valve & flange ok no magnet
12 lid inner side ok no magnet
13 light flange ok no magnet
Saleh & Abdulaziz Abahsain
Chemical Manufacturing Industry
Modefecation Jobs Reactor-1 UPR

Details Qty NO-Days

1 Guide bush fitting 1-no 2-days
2 shaft coupling replaced 2-no 1-days
3 vacuum pump pipe line fitting 1-no 8-days
4 vacuum pump fitting 1-no 3-days
5 compound gage fitting 1-no 1-days
6 nitrogen regulator fitting 1-no 2-days
7 reactor top flange stopper fitting 3-no 1-days
8 side glass replaced separator line 2-no 2-days
9 vertical column stopper fitting 1-no 2-days

Electric Work
1 Electric Motor cabling & laying pipe fitting 3-days
2 Push button & controlling 1-days

Mechanical & calibration from outer source

1 coupling fabricate & machining 11-days
2 Guide bush fabricate & mashing 11-days
3 material taste inner coil & shell 11-days
 Remarks
start on 25/11/2011

finished 15/12/2011

start on-29/12/2011 finished

same day
 Saleh & Abdulaziz Abahsain
Chemical Manufacturing Industry

QF-60,Rev-01 Date:-_________________

Check List for PM of pump and Motor

Sr.NO PUMP Status Remarks

1 Ball bearing
2 Mechanical seal
3 Gasket
4 inlet & outlet flange leak
5 foundation bolt
6 pump coupling & paid

Sr.NO MOTOR Status Remarks

1 Motor sound normal
2 Motor Fan
3 Motor connection
4 Motor vibration
5 Motor plat foam
6 Motor Temperature
7 Motor coupling

Technician Name & sig Maint-incharge sig

Remarks:-

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 Manager Maintenance

Saleh & Abdulaziz Abahsain

Chemical Manufacturing Industry
Check list water pump

PUMP status Remarks

1 Ball bearing
2 Mechanical seal
3 Gasket
4 inlet & outlet flange leak
5 foundation bolt
6 pump coupling & paid

MOTOR status Remarks

1 Motor sound normal
2 Motor Fan
3 Motor connection
4 Motor vibration
5 Motor plat foam
6 Motor Temperature
7 Motor coupling

Technician name sig Maint-incharge sig

Remarks