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Engineering Structures
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a r t i c l e i n f o a b s t r a c t
Article history: The use of small scale vertical axis turbines (VAWTs) in the urban environment is becoming increasingly
Received 15 October 2013 popular. VAWTs are usually supported on steel masts to increase their efficiency. The resonance between
Revised 18 June 2015 the supporting masts and the VAWTs can disturb the power generation and trigger potential fatigue
Accepted 19 June 2015
issues in the mast structure. As the turbine itself influences greatly the free vibration modes of the mast,
Available online 3 July 2015
VAWTs should not be modelled as a single lumped mass during a dynamic analysis. A simplified analyt-
ical model of an H-Darrieus VAWT is developed to allow the dynamic analysis of the supporting masts
Keywords:
taking into account the coupling of the mast and turbine. The VAWT has a height of 5 m, a diameter of
Mast–turbine system
Frequencies
3 m and a power output of 6 kW whereas the height of the masts ranges between 3 and 15 m. The cou-
FE analysis pled structure is analysed both analytically, through a multi-degree of freedom system, as well as numer-
Multi-degree-of-freedom model ically through the finite element (FE) method. The correlation of the estimated natural frequencies of the
Dynamic analysis system through the FE method with site measurements was found to be within 10% and can allow
designing adequately the mast. Harmonic forces representative of the turbine out of balance and cyclic
aerodynamic forces are proposed and used to predict peak acceleration at resonance.
Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction Wind turbines are an effective answer to buildings with low energy
design.
There has been an increased interest in vertical axis wind tur- VAWTs are usually supported on steel masts to increase their
bines (VAWTs) in the last decade or so. The use of VAWTs is better efficiency. Previous research efforts have concentrated either on
suited to the urban environment because their design allows a the behaviour of the supporting steel masts alone or on the aerody-
more turbulent wind profile. Most of the VAWTs installed recently namics of the wind turbines. There is hardly any research or stan-
are of small size. For example, since 2007, there have been more dards to provide guidance on how to assess the vibrations induced
than 500 small VAWTs, having power output ranging between by VAWTs on their supporting masts. This paper presents a study
1.5 and 50 kW, installed across the UK [1]. The largest vertical axis of the vibrations induced by VAWTs onto their supporting mast
wind turbine, located in Cap Chat, Quebec, Canada, is 110 m tall or towers where both analytical and numerical models and tools
and has a 4 MW capacity. Tall buildings are suitable to locate wind which can be used by VAWTs manufacturers are developed.
turbines which have a low visual impact and reduced acoustic Resonance between the mast and the turbine must be avoided so
emission. The electricity can be used directly by the building users that the power generation is optimum and not disturbed. The
without any loss arising from its transportation. Wind turbines can important dynamic aspects during the design of masts are the fati-
be used successfully to reduce the CO2 emission rate of buildings in gue of welded elements and potential excessive displacements at
the same manner as other sources of sustainable energy such as the top of the mast. These are not associated with higher modes,
solar panels or heat pumps. The energy efficiency is required by which can be technically challenging to predict and require
Building Control for new build projects and large extensions. accounting for the rotation of the rotor and potential centrifugal
forces. The model presented in this paper accounts for the lower
modes and aims at being used by mast fabricators to quickly assess
⇑ Corresponding author at: Department of Civil and Environmental Engineering,
potential fatigue issues and vertical turbine fabricators to assess
Faculty of Engineering and Physical Sciences (C5), University of Surrey, Guildford,
Surrey GU2 7XH, United Kingdom. Tel.: +44 1483 689679; fax: +44 1483 450984.
serviceability issues if the mast stiffness is not adequate. The
E-mail address: b.imam@surrey.ac.uk (B. Imam). potential of tower vibrations and resonance due to the dynamic
1
Present address: AKT II Ltd, 100 St Johns St., London EC1 M 4EH, United Kingdom. behaviour of the turbine is mentioned in [2] without, however,
http://dx.doi.org/10.1016/j.engstruct.2015.06.041
0141-0296/Ó 2015 Elsevier Ltd. All rights reserved.
E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576 565
any detailed quantitative prescriptions and this paper partly 400 rpm for VAWT. In the example of the 2 m Sandia VAWT
addresses this gap. described [5], the modal frequencies of the turbine alone vary up
to approximately 15% at 200 rpm and then dramatically at 800 rpm.
An OMA has been used for a rotating VAWT and the different
2. Background studies frequencies and associated modes were successfully extracted
[5]. The analytical solution of the structural dynamic characteris-
The majority of the research available on vertical and horizontal tics of VAWTs has been developed to accurately predict the start-
axis wind turbines is focused on the wind turbine itself; even if the ing torque characteristics and blade vibratory stresses [12].
issue of the vibration induced by the out of balance forces is iden- Recently, an article describing the aerodynamic load measure-
tified, it is customarily assumed that very stiff supporting structure ments on the airfoils of VAWTs has been published [13]. High
and cables are used [3]. However, a VAWT is usually required to be amplitude vibration of the turbine was observed, primarily due
supported on a mast or a grillage so that it can reach undisturbed to the resonance of the whirling mode of the turbine. The goal of
high wind levels and ensure safety for the public. the study was to validate a VAWT numerical aerodynamic model.
Wind turbines are flexible structures with aerodynamic forces However, because the level of turbine vibration was in some cases
acting on the blades at harmonics of the turbine rotational fre- dominating completely the underlying aerodynamic loading, a way
quency. The prediction and measurement of wind turbine modal to minimise or eliminate the vibration response was developed by
frequencies is very important in the design of wind turbines to restraining the top of the turbine. Vibration should be minimised
avoid resonance and fatigue and for their successful operation to reduce the potential noise impact and potential fatigue failure.
[4,5]. Usually, the vibration modes of the turbines are analysed Adding a guy wire system at the top of the turbine increases the
independently of the mast structure. The main criterion to avoid primary structural mode because of the increased energy required
excitation issues is to have the natural frequencies of the mast to excite the primary mode of the fixed-pinned shaft [13].
not too close from the natural frequency of the rotor [6]. The computational fluid dynamics (CFD) model developed in
Typical finite element (FE) analyses for horizontal axis wind tur- [13] can be used to determine the thrust and radial loading charac-
bine (HAWT) towers have been carried out in [7], as shown in teristics for one blade depending on the angle of rotation and for
Fig. 1. The simplified mass model (d) is sufficient to calculate the different blade speeds. It was shown that the resultant force is har-
forces and natural frequencies as long as the natural frequencies monic in both the stream-wise and cross-stream direction. The pri-
of the tower and blades are far apart [8]. In this case, the tower mary vibration response of the turbine was found to be coincident
has been modelled as a lumped mass multi degree of freedom with the blade pass frequency.
(MDOF) flexible entity which includes one lumped mass at the A number of recent studies have concentrated on the investiga-
top of the tower which allows for the mass of the blades and tion of the performance of VAWTs under low blade speeds and
nacelles. Model (c) takes into account the soil–structure interac- have shown that it can be feasible to efficiently use them under
tion but the soil effects were calculated to be less than 2%. such operating conditions [14–16]. On the other hand, other stud-
Refined plate elements model (b) is used to calculate stress con- ies have focussed on the analysis of the aerodynamics and perfor-
centrations. The loading was simplified as being a set of forces mance of VAWTs through (CFD) simulations [17–19], FE structural
and moments associated with a number of occurrences applied analysis [20] as well as experimental testing [19,21] and on the
at the top of the mast. Because of high wind load at the top of optimisation of the design of the turbine itself [22,23].
the tower, vortex shedding is usually not the critical factor for this
tower type. 3. The Quiet Revolution qr5 vertical axis wind turbine
The majority of the research carried out recently on the
dynamic modelling of wind turbine systems focuses on the blades Quiet Revolution has recently successfully developed a 5 m tall
and nacelle components. The tower is usually less complex and, in VAWT [24]. The profile of the three helical blades has been opti-
most of the cases, it was seen as sufficient to ensure, by modifying mised for performance and quite operation. The low tip speed fur-
the stiffness of the tower, that the tower natural frequency did not ther reduces noise levels. The rotor size is 5 m tall and of 3.1 m in
match a multiple of the rotational frequency of the blades. diameter having a total mass of approximately 450 kg. The blades
However, with the increasing size of HAWTs, it is becoming neces- are made of carbon and glass fibre. The 6 kW turbine can generate
sary to allow for the dynamic coupling of the tower and the rotat- up to 7500 kW h per year depending on the average site wind
ing blades. An analytical Lagrangian model taking into account the speed. The turbines are mounted on tilt down masts. The mast
kinetic energy and centrifugal stiffening can be developed to estab- standard heights are 3 m, 6 m, 9 m and 15 m. A standard arrange-
lish a representative time history of the tower tip displacement [9]. ment on a 6 m mast is shown in Fig. 2. The masts are made of sev-
In the 1980s, the Natural Excitation Technique (NexT) was used eral conical sections rammed into each other.
for acquiring the modal parameters using output only model test- The turbine applies some maximum forces to the mast which
ing [10]. The method allows structures to be tested in their ambient have been determined by wind tunnel testing. Under a maximum
environments and the resulting modal frequencies and damping wind speed of 55 m/s = 200 km/h, the lateral wind force (in the
ratios are then extracted from measured response data through a x-direction, see Fig. 2) generated in the middle of the rotor is
time-domain modal identification scheme employing 5 kN and the vertical load (in the z-direction, see Fig. 2) is 4.4 kN.
cross-correlations functions. In the 1990s, Operational Modal The lateral force produces an overturning moment on the mast
Analysis (OMA) was developed to overcome the challenge of testing which is the critical loading driving its static design. The helically
large structures excited with natural environmental inputs [11]. swept blades of the Quiet Revolution wind turbine reduce the vari-
OMA can employ either time history-based and/or frequency ation in lateral loading which was a typical issue with the Darrieus
domain-based techniques. Most of the research associated with Turbine as discussed in [13].
OMA focused on the VAWTs of Cap Chat in Canada [5]. One poten-
tial complication for the wind turbines is the fact that their modal
frequencies depend on the rotation speed of the turbine. The modal 4. Analytical modelling of the mast and turbine system
frequencies vary with the turbine rotation speed because of the
effects of tension stiffening and centrifugal and Coriolis speed. The derivation of the stiffness of the mast and the coupled mast
However, these effects are more severe at very high speed, above and turbine system is required for analytical calculation of the
566 E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576
3.1m
vibration response. Once the stiffness of the system is determined, 4.1. Stiffness of a cantilever beam
the equation of motion can be formulated and the free vibration of
the system derived. In the following sections, different analytical The mast is tapering down in diameter, as shown in Fig. 3 and
models of the system are developed and their suitability in captur- therefore the basic expression to calculate the stiffness, deflection
ing the fundamental dynamic characteristics of the system is and natural frequencies of a cantilever beam are not applicable.
investigated by comparison of the analytical results with field The tapered beam deflection under a point load F at the tip can
measurements carried out by Quiet Revolution.
E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576 567
The qr5 VAWT of Quiet Revolution has rotating and fixed parts.
As shown in Fig. 6, the rotating parts include carbon fibre blades
attached with pinned connections to top and bottom spokes.
There is an aluminium outer tube which spins around a steel stator
tube. The electrical generator is located at the base of the turbine.
Because of its size and orientation the turbine modifies largely the
first modes of the coupled mast and turbine structure. By compar-
ison, a HAWT has an orientation which affects far less the first
mode of their supporting structure. Therefore, the masts support-
Fig. 6. Quiet Revolution qr5 and simplified model.
ing HAWTs can be analysed with a lumped mass at the top which
concentrates all the mass of the turbine as a first approximation.
substituting the shape and mass functions into Eq. (7) and for a The turbine is a complex mechanical system with many parts
mast tapering from a 440 mm diameter to a 256 mm diameter assembled together. In order to study the effects of the turbine sys-
(K = 0.72): tem on the mast, the turbine needs to be idealised. A model with a
low number of degrees of freedom (DOF) sufficiently enough to
~ ¼ 0:374 m1 L
m ð10Þ capture the lower modes of vibration of the overall structure is
The inertia is calculated assuming that the thickness (t = 5 mm) investigated. The model should allow for an efficient analysis while
is small in relation to the diameter of the mast: predicting the main design effect onto the mast. One important
feature of the design of the qr5 turbine is that the rotating ele-
x3 ments are assembled onto the static structure using bearings.
IðxÞ ¼ p t RðxÞ3 ¼ I1 1 þ K ð11Þ
L The bearings between the rotating parts such as the rotor and
Substituting Eqs. (9) and (11) into (8) and carrying out the integra- the blades as well as the stator are pinned at the bottom and slid-
tion, we get ing pinned at the top and therefore do not participate in the lateral
bending stiffness of the assemblage. Therefore, it is proposed that
~ ¼ 5:13 EI1
k ð12Þ the turbine structure is simplified in the analysis of the mast by
L3 ignoring the stiffness of the rotating elements while still taking
The natural frequency of the specific tapered mast is given by into account their mass. This allows analysis of the coupling effects
sffiffiffiffiffi sffiffiffiffiffiffiffi through a simple static model. The simplified model can be as well
~ 3:71 EI
k reproduced easily for different configurations of turbines with a
1
xn ¼ ~ ¼ 2 ð13Þ different stiffness and mass. Fig. 6 shows the simplified model of
m L m1
the qr5 turbine proposed for the dynamic analysis.
Table 2
Mass distribution of idealised turbine for dynamic analysis.
of the top spokes and half the weight of the blades have been Segment D t E (N/ Density L A m
aggregated at the top node (m2). Similarly, the weight of the bot- (mm) (mm) mm2) (kg/m3) (mm) (mm2) (kg)
tom spokes, half the weight of the blades and half the weight of 1 139 6.35 205,000 12,900 2000 2644.9 65
the generator have been assigned to the node at the base of the 2 139 6.35 205,000 12,900 2500 2644.9 0
rotor (m3). The other half of the generator mass is lumped at the 3 271 4 205,000 7800 2160 3353.5 230
4 298 4 205,000 7800 2160 3692.6 0
base of the turbine (m4). 5 326 4 205,000 7800 2160 4044.3 0
The central part of the turbine is made of an aluminium tube 6 354 4 205,000 7800 2160 4396 0
rotating around a fixed stator made of a steel tube. Only the stiff- 7 381 5 205,000 7800 1830 5903.2 0
ness of the steel tube has been used. The centre of gravity of this 8 404 5 205,000 7800 1830 6364.3 0
9 428 5 205,000 7800 1830 6641.1 0
model is located 1647 mm above the base of the turbine which
10 440 5 205,000 7800 1000 6829.5 0
accounts for only 2% error compared to the actual position mea-
sured by weighing the turbine.
4.4. Multi-degree of freedom system where Un are the natural mode shapes of the system. The eigen-
value problem can be solved in order to determine natural frequen-
The tapered mast can be discretised as a series of smaller beams cies and corresponding mode shapes of the system. Static
and therefore the dynamic problem of the system can be discre- condensation is used to eliminate from the dynamic analysis the
tised using a multi-degree of freedom (MDOF) system with a finite DOFs of the structure with no mass associated [27].
number of degrees of freedom. The MDOF model is shown in Fig. 7. Calculating the eigenvalues of a structural system can be com-
The mast and turbines are discretised using a total of 10 nodes and putationally demanding, especially in the case of a high number
20 DOFs and the properties of the MDOF system are shown in of DOFs, and often requires an iterative process to solve. The
Table 3. The mass is distributed throughout the length of the beam inverse vector iteration method with shifts using Rayleigh’s quo-
but is idealised as concentrated at the nodes. The turbine part has tient iteration is preferable for quickly solving this type of struc-
been modelled by using the simplified model presented in the pre- tural problem [27]. This method has been employed to calculate
vious section (Fig. 6). At each node n, there are two degrees of free- the natural frequencies of the coupled 15 m mast with the turbine.
dom i.e. the lateral displacement un and the rotation hn. The The first three natural frequencies calculated analytically were
stiffness matrix can be established by applying unit displacements found equal to 0.80 Hz, 3.33 Hz and 7.49 Hz which were in good
and rotations to the degrees of freedom. The general form of the agreement with the field measurements carried out by Quiet
stiffness matrix for a cantilever beam with a number of nodes Revolution (0.80, 3.7 and 8.7 Hz, respectively).
can expressed as
22 EI 3 2 E1 I 1 33
1 1
EL13I1 0 0 0 L2 EL12I1 0 0 0
6 L31
6 6 1
7 6 1
1
77
3 6 6 7 6 77 2 3
2
F1 6 6 E13I1 E1 I 1
þ EL23I2 EL23I2 0 0 7 6 E12I1 E1 I 1
EL22I2 EL22I2 0 0 77 u1
6 6 L1 L31 7 6 L1 L21 77
6
6 F 2 7 6 12 6
2 2
7 6 2
2
77
E2 I2 E2 I 2 E3 I3 E3 I 3 7 6
0 7 66 0 E I E I E I 77 6 u2 7
6
6
7 6
7 6 6 0 L3 ð L3 þ L3 Þ L3 2 2 2 2
L323 EL32I3 0 77 6 7
6 F3 7 6 6 2 2 3 3 7 6 L22 L22 77 6 7
77 6u 7
3 3
6 7 6 6 7 6 7 6 37
6F 7 6 6 0 0 EL33I3 E3 I3
3 þ
E4 I 4
. . . 7 6 0 0 E3 I3 E3 I3
E4 I 4 7
. . . 5 7 6 u4 7
6 4 7 6 4 3 L3 3
L4 5 4 L32
L32
L24 7 6 7
6 7 6 7 6 7
6 ... 7 6 0 0 0 ... ... 0 0 0 ... ... 7 6...7
6 7 6 37 6 7
6M 7 ¼ 6 2 E1 I1 E1 I 1 3 2 76h 7
6 17 6 L2 L21
0 0 0 E1 I 1 1 E1 I 1
0 0 0 7 6 7 1 7
6 7 6 6 1
7 6 L1 2 L1
77 6 7
6 M2 7 6
6 7 6 6 E1 I1 E1 I1 E2 I2 7 6 1 E1 I1 E1 I1 E2 I2 7 6 h
6 27
7
6M 7 6 6 2 L2 E2 I 2
0 0 7 62 L þ L2 1 E2 I2
0 0 77
6 37 6 6 L1 L21 L22 7 6 1 L1 2 L2 7
7 7 6 h3 7
6
6 7 6 6 2
7 6 77 6 7 7
4 M4 5 6 6 6
6 0 EL22I2 E2 I 2
EL32I3 E3 I3 7 6
0 7 46 0 1 E2 I 2 E2 I 2
þ EL33I3 1 E3 I3
0 7 77 4 h4 5
6 6 L22 L23 7 6 2 L2 L2 2 L3
77
... 6 6
2 3
7 6 77 ...
6 6 0 7
...7 6 0 ...7
E I E I
6 4 0 E
L323 I E I
2
3 3 E I
4 4
5 4 0 1 3 3 3 3
þ EL44I4 57
4 3 L3 L 2
4
2 L3 L3 5
0 0 0 ... ... 0 0 0 ... ...
The general equation of motion for a MDOF system is 5. Numerical analysis of the mast and turbine system
€ ðtÞ þ c uðtÞ
mu _ þ k uðtÞ ¼ f ðtÞ ð14Þ
5.1. Finite element analysis
where m, c and k are the mass, damping and stiffness matrices of
the system, u is the displacement matrix and f is the applied force A finite element (FE) model of the mast and turbine system is
matrix. For a MDOF system, the free vibration of the undamped sys- also developed and analysed to verify the analytical results
tem can be described by its natural vibration modes and described obtained from the MDOF analysis. The FE method is also based
mathematically by on the theory described in Section 4.4 but the computational
uðtÞ ¼ ðAn cos xn t þ Bn cos xn tÞUn ð15Þ power allows to keep the six DOF at each node and possibly use
the exact mass matrix. The GSA FE software developed by Oasys
570 E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576
Table 4
Estimated natural frequencies through different methods.
Fig. 9. Mode shapes of the mast and turbine system for different mast lengths obtained from FE analysis.
E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576 571
Fig. 10. Normal force coefficient normalised by free stream velocity for one blade.
using the FE coupled mast–turbine model (0.8 Hz, 3.4 Hz and difference of 16% with the measured values. This shows that such
8.5 Hz) which shows that the turbine cannot be assumed as a a model offers a quick, easy and relatively accurate way of estimat-
lumped mass at the top of the mast as it considerably overesti- ing the fundamental dynamic properties of mast and turbine struc-
mates the frequencies. The calculated first three natural frequen- tures. However, the FE method can be used for the analysis of more
cies of the turbine itself are 3.0 Hz, 17.2 Hz and 25.9 Hz. complex geometries, which may be difficult to discretise analyti-
Table 4 summarises the FE results for all mast models (analyti- cally, and was shown to offer very accurate estimation of the
cal and numerical) with different lengths analysed and compares dynamic characteristics of this type of structures.
them with field measurements. The natural frequencies of installed
masts and turbines have been recorded by Quiet Revolution using 5.2. Forced excitation of the mast and turbine system
the accelerometer located at the top of the anemometer [29]. The
values shown in Table 4 are average measured natural frequencies. VAWTs spin on their vertical axis. The main resultant of the
For comparison, the three natural frequencies obtained from the wind action on the turbine is a drag in the direction of the wind.
analytical model for the 15 m mast are also shown in the table. It The resultant forces can be either calculated or measured in a wind
can be seen that the difference between the measured and FE cal- tunnel. The maximum drag on the Quiet Revolution qr5 is 5 kN.
culated results are generally less than 10%, the highest one being There are, however, some small cyclic radial loads generated by
for the shorter 3 m mast. The analytical results obtained from the either the aerodynamic loads on each of the three blades or by
analysis of the MDOF system can be seen to have a maximum out of balance.
572 E. Verkinderen, B. Imam / Engineering Structures 100 (2015) 564–576
1 component. A similar summation for the lateral force coefficient on
F x ¼ C Fn cos h qV 2wind A ð16Þ
2 each blade leads to a total lateral force coefficient shown in Fig. 12.
The average lateral force is a harmonic force with a nil mean value.
where V is the wind speed, q the air density, A the blade area and C The aerodynamic cyclic forces are tabulated in Table 5 in rela-
the normal force coefficient. The normal force coefficient nor- tion to the turbine speed and excitation frequencies. These cyclic
malised by free stream velocity for one blade has been calculated forces are exciting the turbine at the blade pass frequency (BPF).
by Quiet Revolution using a multiple-streamtube and is shown in For example, with 3 blades at 260 rpm, the BPF is
Fig. 10. As each blade is out of phase by 120°, the streamwise force 13 Hz = 260 rpm 3/60 s.
coefficient for each blades noted N1, N2, N3 can be summed and the
total streamwise force coefficient for the three helical blades can be 5.2.2. Out of balance forces
calculated and is shown in Fig. 11. This represents the drag of the The balancing of the rotating wind turbine is important to min-
turbine and it can be seen that force has a small harmonic variable imise vibrations. Quiet Revolution always balances their turbines
6. Conclusions
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