Professional Documents
Culture Documents
Extended
Product
Range
EPS 205
CP4
3 Test equipment overview 33 CRIN by Bosch from Japan and USA production
34 CP1 / CP1H
Test bench EPS 815 35 CP1 / CPN2
4 EPS 815 36 CP3
6 Designation / scope of delivery 38 CP4
7 Measuring technology 41 CB18
42 CB28
Test bench EPS 708 43 CP Delphi / Denso / Siemens / Coninental
8 EPS 708 44 CRI Piezo from Bosch / Denso / Siemens / Coninental
9 Designation / scope of delivery 45 CRI from Delphi / Denso
46 UI / UP
Test bench EPS 625
10 EPS 625 50 Tester EPS 205
11 Designation / scope of delivery 52 Tester EPS 100
2
Overview test devices
EPS 708
Specialized test bench for Common Rail testing:
ff Common Rail System:
CP1, CP3, CP Delphi / Denso / Siemens,
ff Solenoid valve CRI Bosch / Delphi / Denso
ff Solenoid valve CRIN Bosch
ff CRI Piezo Bosch / Siemens / Denso
EPS 625
Universal diesel component test bench for testing the following:
ff Conventional inline injection pumps and governors in the following sizes:
PE(S) x A, PE(S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R
ff Conventional distribution injection pumps in the following sizes:
VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and
electronic governors
EPS 205
Automatic injector test bench for testing the following:
ff CRI Piezo from Bosch / Siemens / Denso / Continental
ff Solenoid valve CRI from Bosch
ff Solenoid valve CRIN from Bosch
ff Solenoid valve CRI from third-party manufacturers
ff DHK and UI nozzles
ff Step holder
EPS 100
Manual injector tester for nozzle and holder testing:
ff Nozzle sizes P, R, S, T
ff 1-spring / 2-spring nozzle-holder assembly (DHK)
ff Stepped nozzle holder
ff UI nozzles with mounting adapter
3
Test bench overview:
EPS 815
3. Special accessories kits
A pump set M-MW pump P pump set VE pump set H / R pump CP1 CP2
1 687 005 019 set 1 687 005 021 1 687 005 022 set 1 687 010 341 1 687 010 342
1 687 005 020 1 687 005 023
2. Retrofit kits
4
New New New
CP3 CP4 CB18 CB28 CP Delphi / CRIN CRI Delphi / CRI Piezo
1 687 010 182 1 687 010 490 1 687 010 402 1 687 010 496 Denso / Siemens 1 687 001 925 Denso Bosch / Denso / Sie-
/ Continental 1 687 010 186 mens / Continental
1 687 010 183 1 687 010 333
5
Universal test bench:
EPS 815
EPS 815 – universal component test bench ff A maintenance-free high efficiency drive element
Future-proof and flexible design ff A counterbalanced measuring unit makes height
ff ISO compliant when specified adjustments easier and less time-consuming
ff Efficient components of the latest generation both ff Fully automatic test sequence 1 in conjunction with
from Bosch and from other manufacturers can be KMA 802 / 822
tested
1 Applies to Bosch VP and CR components.
ff Expansion possible with different retrofit kits and
special accessories sets:
Scope of delivery
- KMA
Test bench EPS 815, selector valve with flushing valve for
- VPM 844 / CRS 845 H / CRI 846 H / CAM 847 /
distributor injection test, hose lines for selector valve and
CRI / CRIN 848 H
testing oil, socket wrench for calibration nozzle holder,
- CP1 / 2 / 3 / 4 / CB 18 / CB 28 / CRI /CRIN
T-bar for flywheel mass, screwdriver set, 12 / 24 Volt
- Systems from other manufacturers
internal power supply and connection lines for additional
ff Continuous development of optional accessory kits
fuel Start-Stop solenoids and for temperature sensor,
for new products
insulation boards for test bench installation, drive
ff Three-dimensional adjustment of the measuring unit
coupling in accordance with ISO with protective guard,
reduces testline reforming (rebending) which lowers
small parts set (banjo union, banjo bolts, gaskets, etc.),
maintenance costs and set up time
technical documentation
User and environmentally friendly
ff Through oil vapor and oil mist reduction Designation Order number
EPS 815 0 683 815 001
Efficient work 400 V; ± 10 %2; 50 / 60 Hz
ff Excellent speed stability assure high repeatability, EPS 815 0 683 815 002
especially during the injection cycle because of: 200 / 220 / 230 / 240 V; ± 10 %2; 50 / 60 Hz
- Direct drive EPS 815 0 683 815 003
- High flywheel mass 440 / 460 / 480 / 500 V; ± 10 %2; 50 / 60 Hz
Efficient operation
ff Short setting times thanks to measurement display
on the monitor
ff Clearly arranged display of the measured values in a
column chart with colored identification of tolerance
transgressions
Electronic reading of the measured values
ff User-friendly software EPS 945: All important
settings can be preselected and test steps can Designation Order number
be defined KMA 802 0 683 802 001
ff Automated test sequence through import of KMA 822 0 683 822 001
specified data from the TestData CD and the Diesel Special accessories
ESI[tronic]-W Computer1 without keyboard, 1 687 023 692
incl. CR and VP software
Scope of delivery KMA 802 / 822 Keyboard (country-specific)2 1 687 023 7xx
Continuous fuel quantity measurement, display unit with Hardcopy printer PDR 375 incl. USB 1 687 001 850
19" TFT monitor for assembly on test bench (KMA 802) connecting line
or incl. trolley for assembly beside the test bench 1 Incl. operating system
(KMA 822) 2 Please see offer sheets
7
Test bench overview:
EPS 708
3. Special accessories kits
New New
2. Retrofit kits
1.
Basic test bench EPS 708
(incl. 2,500 bar rail)
0 683 708 0xx
8
Test bench for Common Rail pumps
and injectors: EPS 708
9
Test bench overview:
EPS 625
3. Special accessories kits
H / R pump A pump set M-MW pump P pump set VE pump set
set 1 687 005 019 set 1 687 005 021 1 687 005 022
1 687 005 023 1 687 005 020
2. Retrofit kits
10
Test bench:
EPS 625
EPS 625: Your ticket to diesel testing technology Wide range of features:
By using the EPS 625 universal component test bench, ff Maintenance-free drive element with high efficiency
powerful conventional inline and distribution injection ff Long service life for the high pressure lines, since the
pumps, both from Bosch as well as other manufacturers, measuring unit can be adjusted in three dimensions
can be tested. As a result, the specifications from the ff Excellent smooth running characteristics and
engine and vehicle manufacturers can be maintained. rotational speed stability ensure high repeatability
Because of its robust and easy-to-use technology, the ff High flywheel mass
EPS 625 is a cost effective and long-lasting investment ff Rotational speed control with an extremely short
for the workshop. governing time
ff Integrated load pressure control unit
Versatile:
ff Automatic test oil heating controlled via the supply
ff For testing conventional inline fuel injection pumps
or return
and controls in the following sizes: PE(S) x A, PE(S) x
ff Easy operation via a high definition 5.7 inch LCD display
M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R
for showing the setpoint / actual values of
the drive rpm,
ff For testing convention distributor injection pumps in
the set and actual stroke values, the test oil tank tem-
the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E
perature, and the supply and return temperatures
with mechanical and electrical controllers
ff Compatible with existing EPS 815 retrofit kits Scope of delivery
ff Can be upgraded with a PC for acquisition of set- Test bench, LCD display unit, measuring glass carrier
up / test values and
for test protocol management with 12 measuring glasses 44 ml / 260 ml, measuring
glass holder with light, mains connection lead
12
Mechanical pumps:
H / R pumps
New
13
Mechanical pumps:
H / R / P / M pumps
Repair tools
Assembly gauge Locking pin for pump plunger 0 986 612 114
Guide pin for short-circuiting ring Tool kit for bottom end cap 0 986 612 119
Disassembly tool for wedge bolt Spring clamp for control rack return spring 0 986 612 311
Mounting wrench for threaded sleeves Removal device for barrel-and-valve assembly 0 986 612 397
Roller tappet holder 0 986 612 482
Measuring device for solenoid armature stroke
Socket wrench for tappet holder 0 986 612 489
Setting gauge
Centering mandrel for roller tappet 0 986 612 492
Tracing gauge
Guide sleeve for roller bearing 0 986 612 493
Cover plate (accessory part)
Press-in tool for roller bearing 0 986 612 494
Cover for prestroke solenoid
Removal device for bearing cap 0 986 612 505
Puller
Mounting sleeve for O-ring on the 0 986 612 606
delivery-valve holder
Pressure tester, constant-pressure valves 0 986 612 619
Retaining device for drive flange 0 986 612 694
Locating pin for drive flange 0 986 612 697
Adapter for coupling assembly 0 986 612 710
Measuring device, axial clearance measuring device 0 986 612 837
Directional-control valve for fuel 0 986 615 111
14 pressure measurement
Mechanical pumps:
H / R / P pumps
Repair tools
Adapter for camshaft bearings Removal hook for sealing rings 0 986 611 292
Press-out mandrel for roller bearings Roller tappet holder 0 986 611 298
Clamping fixture / drive assembly for sump Assembly device for barrel-and-valve assembly 0 986 611 356
and flatbed mounting Combined tool holder for flange mounting 0 986 611 358
Connecting flange for test oil supply Retainer 0 986 611 441
of the test bench Socket wrench for delivery-valve holder 0 986 611 451
Press-in tool for roller bearings Ring wrench 0 986 611 452
(H / R pumps) Socket wrench for auxiliary spring 0 986 611 459
Press-in tool for roller bearings Puller for end caps 0 986 611 668
(R pumps)
Sleeve for lateral end caps 0 986 611 676
Mandrel for roller bearings
Wrench for control sleeves 0 986 611 738
Locking device for controller flyweights 0 986 611 746
Assembly device for roller tappet 0 986 611 993
Assembly sleeve 0 986 612 060
Spacer plate for barrel-and-valve assembly 0 986 612 061
Press-in tool, set 0 986 612 394
15
Mechanical pumps:
A pumps
16
Mechanical pumps:
A pumps
Repair of in-line fuel-injection pumps of the model Repair of in-line fuel-injection pumps of the model
series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with- series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with-
out governor, charge-pressure-dependent full-load out governor, charge-pressure-dependent full-load
stop (LDA) and timing device stop (LDA) and timing device
Repair tools
17
Mechanical pumps:
M-MW pumps
18
Mechanical pumps:
M-MW pumps
Repair of in-line fuel-injection pumps of model series Repair of in-line fuel-injection pumps of model series
PE(S) ..M.. with and without port-closing sensor system PE(S) ..MW.. S1 (8 mm stroke) ..S1000 (10 mm stroke)
(FBG system), without governor, atmospheric-pressure- and ..S1 500, without governor, charge-pressure-
dependent full-load stop (ADA) and timing device dependent full-load stop (LDA) and timing device
Repair tools
Handheld milling cutter for element seats Separating tube for fuel gallery (4-cyl. pumps)
Reamer for control rack guide bush Separating tube for fuel gallery (5-cyl. pumps)
Tool set for P pumps (I) Tool set for P pumps (II)
Tool set for P pumps (III) Tool set for P pumps (IV)
Coupling half cone Ø 30 mm 1 686 430 032 Assembly wrench for camshaft clutch dogs
Coupling half cone Ø 30 mm 1 686 430 034 Assembly sleeve for shaft seal
Coupling half cone Ø 35 mm 1 686 430 038 Measuring block for camshaft projection
Prestroke measuring device 1 688 130 112 Assembly device for barrel-and-valve assembly
20
Mechanical pumps:
P pumps
Repair tools
Designation Order number Designation Order number
Repair tools for P pumps (II) Repair tools for P pumps (IV)
Tool set, tool board equipped 0 986 614 250 Tool set, tool board equipped 0 986 614 270
Scope of delivery Scope of delivery
Tool tray, tool board empty Tool tray, tool board empty
Removal device for flywheels Assembly device for roller tappet
Retainer Tool kit for bottom end caps
Measuring block for camshaft projection1 Compensating ring for injection pump drivetrain
Tool kit for bottom end caps1 Mandrel for camshaft
Adapter for dial gauge rest Assembly sleeve for anti-erosion cap circlip
Wrench for control sleeve Sleeve for camshaft
Mandrel (5.8 mm) for pump plunger Assembly mandrel for bearing outer race
Mandrel (8.5 mm) for pump plunger Roller tappet holder
Forcing plate for camshaft bearing1 Socket wrench for tappet holder
Sleeve for camshaft bearing1 Mandrel for locking ring and tappet roller
Guide sleeve for camshaft
Press-in tool for roller bearing
Designation Order number
Assembly device for element seal
Repair tools for P pumps (III)
Removal device for anti-erosion caps
Tool set, tool board equipped 0 986 614 260
Removal device for bearing cap
Scope of delivery
Assembly sleeve for O-ring on
Tool tray, tool board empty
delivery-valve holder
Sleeve for lateral end caps
Assembly sleeve for roller bearing
Spacer plates for element assembles
Mechanical governors for A, M, MW, P and R pumps
Press-in tool for roller bearing
Designation Order number
Press-in tool for roller bearing
camshaft and pump housing bearing Repair tools for fuel injection governors
of RQ, RQV, RSV and MPC (LDA)
Roller tappet holder
size PE(S) x P, ... x S7100/7800 Tool set, tool board equipped 0 986 614 190
Tappet clamping for roller tappet (2 parts)1
Puller for end cap1
Assembly wrench for camshaft1
Removal device for drive flange
Assembly sleeve for radial shaft seal
Support ring for pump housing
Removal device for swivel-joint roller bearing
Locking pins for pump plunger
Pump plunger caliper
Assembly mandrel
21
Mechanical pumps:
VE pumps
22
Mechanical pumps:
VE pumps
Repair tools
Repair tools
25
Common Rail System:
Basis set for CR components (CP/CRI)
Please note additional test set accessories and accessories for test benches (see offer sheets)
26
Common Rail System:
CRI1 from Bosch and basis set for CR injectors
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test benches (see offer sheets) 27
Common Rail System:
CRI / CRIN1 from Bosch and basis for CR injectors
1 Solenoid valve controlled injectors
ff Flexible: Modular concept for the EPS 815 and Please note additional test set accessories and accessories for test
EPS 708 benches (see offer sheets)
28
Common Rail System:
CRI / CRIN1 from Bosch (for use with CRI 846 H)
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test
benches (see offer sheets)
29
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors
30
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors
Repair tools
Level 3 – tools for complete repair of solenoid-valve-controlled Bosch injectors
For first-time users / workshops that have so far not carried out any injector repairs.
First-time user package: CRI level 3 First-time user package: CRIN level 3
Designation Order number Designation Order number
First-time user package: CRI level 3 0 986 610 700 First-time user package: CRIN level 3 0 986 610 710
First-time user package. CRI level 3 0 986 610 703 Equipment supplied:
(carrying case variant) Carrying case CRI / CRIN set 2 (measurement and calibration)
Equipment supplied: Carrying case CRI / CRIN set 3
Carrying case CRI / CRIN set 2 (measurement and calibration) (assortment of measurement accessories)
Carrying case CRI / CRIN set 3 (assortment of measurement accessories) Carrying case CRI / CRIN set 4 ("first-time users")
Carrying case CRI / CRIN set 4 ("first-time users") Carrying case, torque wrench with CRI-specific content
Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual
Control unit, CRR 220 (electric activation), manual Power screwdriver for removal of the injector
Power screwdriver for removal of the injector Clamping fixture for injector mounting
Clamping fixture for injector mounting Conversion kit
Conversion kit Required tools
Assembly fixture CRR 130 (CRI 2.1) Base set of shims, containing F 00Z C99 170, -171, -172
Carrying case CRI Shim, complete 0 986 610 940 Note: Always order all three part numbers
Required tools Set of shims CRIN F 00R J02 760
Base set of shims, containing F 00Z C99 170, -171, -172 Precision voltage regulator 1 687 022 873
Note: Always order all three part numbers
Set of shims CRI F 00Z C99 009
Precision voltage regulator 1 687 022 873
Retrofit set
Retrofit set Designation Order number
Designation Order number Retrofit kit CRI, level 3 0 986 610 715
Retrofit kit CRIN, level 3 0 986 610 705 Set of shims CRI F 00Z C99 009
Set of shims CRIN F 00R J02 760
Carrying case CRIN Shim, complete 0 986 610 950
31
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors
Repair tools
For workshops that already perform injector repair levels 1 (nozzle replacement) and 2 (high-pressure ring replacement).
Upgrade kit for CRI, level 3 Upgrade kit for CRIN, level 3
Designation Order number Designation Order number
Upgrade kit for CRI, level 3 0 986 610 750 Upgrade kit CRIN, level 3 0 986 610 760
Equipment supplied: Equipment supplied:
Carrying case CRI / CRIN set 2 (measurement and calibration) Carrying case CRI / CRIN set 2 (measurement and calibration)
Carrying case CRI / CRIN set 3 (assortment of measurement Carrying case CRI / CRIN set 3 (assortment of measurement
accessories) accessories)
Carrying case, torque wrench with CRI-specific content Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual Control unit, CRR 220 (electric activation), manual
Conversion kit Conversion kit
Carrying case CRI (without content) Carrying case CRIN (without content)
Assembly fixture CRR 130 (CRI 2.1)
Required tools Required tools
Base set of shims, containing F 00Z C99 170, -171, -172 Base set of shims, containing F 00Z C99 170, -171, -172
Note: Always order all three part numbers Note: Always order all three part numbers
Set of shims CRI F 00Z C99 009 Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873 Precision voltage regulator 1 687 022 873
32
Common Rail System:
CRIN1 by Bosch from Japan and USA production
1 Solenoid valve injectors for commercial vehicles
Repair tools
Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectors
To complete or for exclusive processing of solenoid-valve-controlled injectors from Japan and USA production
(0 445 120 047, -048, -049, -058, -072, -073, -076, -090, -091, -093, -095, -109, -126, -243 and 0 445 120 008)
First-time users / workshops that already have the repair First-time users / workshops that have so far not repaired
tools CRI / CRIN Level 3 (as of Page 31) can use the injectors and that want to exclusively repair injectors
extension set 0 986 610 845 to also repair injectors from from Japan and USA production can do this with the
Japan and USA production. specific tool set 0 986 610 965.
Extension set for CRIN Japan and USA production Tool set for CRIN Japan and USA production
Designation Order number Designation Order number
Extension set CRIN Japan / USA 0 986 610 845 Tool set CRIN Japan / USA 0 986 610 965
Required special accessories
First-time user package: CRIN level 3
Set of shims available shortly
Designation Order number
First-time user package: CRIN level 3 0 986 610 710
Equipment supplied:
Carrying case CRI / CRIN set 2 (measurement and calibration)
Carrying case CRI / CRIN set 3
(assortment of measurement accessories)
Carrying case CRI / CRIN set 4 ("first-time users")
Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual
Power screwdriver for removal of the injector
Clamping fixture for injector mounting
Conversion kit
Required special accessories
Base set of shims, containing F 00Z C99 170, -171, -172
Note: Always order all three part numbers
Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873
Set of shims available shortly
33
Common Rail System:
CP1 / CP1H
Scope of delivery of special accessories set CP1 / CP3 Guide pin for short-circuiting ring
Drive flange, cone 20 CP1, drive flange Oldham CP1, Assembly sleeve for shaft
clamping flange CP1, connection set CP1 pumps DC, Assembly sleeve for O-ring
drive flange cone 25 CP3, M14 x 1.5, clamping flange Spacer tube
drive flange cone 25, M18 x 1.5, drive flange CP3 Assembly sleeve for cone shaft
Oldham, ring fitting, T fitting, hose clamp, adapter Press-in tool for low-pressure connection
1 x CP3, pressure gauge 0…600 KPa, pressure gauge Assembly mandrel for gear pump (CP1H)
-100…250 KPa, parts set throttle, metering unit Assembly mandrel for gear pump (CP1H)
ZME 0928B00561 for 1L/H, software package, CD-ROM, Press-in tool for low-pressure connector
hose line NW12.5 AD15 length 600 mm, union nut 1(Iveco) 2(Renault passenger cars) 3(Standard)
35
Common Rail System:
CP3
Guide sleeve for pressing in flange bushes Piston ring for calking the
flange thrust ring
Guide sleeve for pressing in flange bushes
Piston ring for calking the
Guide sleeve for pressing in flange bushes flange thrust ring
Support for pressing in flange bushes Disassembly tool for removing
Plunger for flange bush the flange thrust ring
Plunger for flange bush Plunger for flange bush
Assembly sleeve for O-ring of Plunger for guiding the
cascade overflow valve press-in tool for flange bush
Assembly sleeve for cone shaft Plunger for flange bush
Assembly sleeve for shaft Plunger for flange bush
Assembly sleeve for shaft Washer for calking the friction washer
Assembly sleeve for O-ring of metering unit Support for aligning the load sensor
Assembly sleeve for overflow valve Support for flange bush
Assembly sleeve for O-ring of metering unit Support for flange bush
Assembly sleeve for cone shaft
Designation Order number
Press-in tool for inner flange shaft seal
Additional repair tools CP3
Stamping tool for eliminating
distortion in the flange Load sensor for shaft seals, bushes, etc. 0 986 612 878
Stamping tool for eliminating Force transducer for pressures 0 986 612 997
distortion in the flange Puller for shaft seals 0 986 612 465
37
Common Rail System:
CP4 for EPS 708
38
Common Rail System:
CP4 for EPS 815
39
Common Rail System:
CP4
Repair tools
40
Common Rail System:
CB18
Please note additional test set accessories and test bench related
accessories (please refer to offer sheets)
41
Common Rail System:
CB28
CB28 Basic repair tool kit CB28 Additional repair tool kit
Please note additional test set accessories and accessories for test
benches (see offer sheets)
43
Common Rail System:
CRI Piezo from Bosch / Denso / Siemens / Continental
business growth area. Test pressure line 1,800 bar 1 687 010 185
for testing Bosch CRI Piezo and
Delphi / Denso solenoid valve up to 1,800 bar.
Piezo Common Rail injector testing at a glance: Required if "old" CRI Delphi / Denso set
ff Air-tightness test 1 687 001 609 not present.
Can only be used with CRI 846 (1,800 bar)
ff Check of coupler filling
Test pressure line 2,500 bar 1 687 016 065
ff Check for insulating faults in the Piezo module
for testing Bosch CRI Piezo and
ff Injection quantity measurement at the test points: Delphi / Denso solenoid valve up to 2,500 bar.
- pre-injection (VE) Only to be used with CRI 846 H or
CRI / CRIN 848 H
- idling (LL)
- emission (EM) Please note additional test set accessories and accessories for test
benches (see offer sheets)
- full load (VL) - fuel return quantity
ff IMA coding (incl. ISA Code) Removal and installation tools
(injector voltage adjustment) Designation Order number
ff Activation up to 220 V Puller for CRI 0 986 611 499
Adapter for UP, CRI Piezo 0 986 612 885
44
Common Rail System:
CRI1 from Delphi / Denso
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test
benches (see offer sheets)
45
Unit injector / unit pump system:
UI / UP
CAM 847 retrofit kit for testing Unit Injector and
Unit Pump systems
The basis for testing Unit Injector and Unit Pump
systems is the injection component test bench EPS 815
from Bosch. The CAM 847 retrofit kit guarantees that
the functional test of Bosch systems is in accordance
with manufacturer's specifications.
Testing of competitors' systems is in preparation.
Flexible design
Bosch offers two versions of the CAM 847 retrofit kit:
ff Complete package with Camboxes and 12
adaptations for test Bosch UI and UP systems
ff Individual package for customized and market-oriented
compilation of the necessary adapter sets
Please note additional test set accessories and accessories for test
benches (see offer sheets)
46
Unit injector / unit pump system:
UI / UP Complete package
The basis for testing Unit Injector and Unit Pump
systems is the complete package.
It contains the Cambox and 12 adapters required
for testing UI and UP systems from Bosch.
Please note additional test set accessories and accessories for test benches (see offer sheets)
47
Unit injector / unit pump system:
UI / UP Individual package
Please note additional test set accessories and accessories for test benches (see offer sheets)
Adapter set UI-P Adapter set UI-N Adapter set UP Nozzle-and-holder assembly
suspension
48
Unit injector / unit pump system:
UI / UP
in spite of forces between 9,000 N and 16,000 N Puller for removing 0 986 611 494
the UI for VW (passenger car)
ff Precise measured results with the already widely
Wrench socket for screwing in 0 986 612 747
used force transducer 0 968 612 997 the UI in cylinder head for VW (passenger car)
Assembly sleeve for sealing rings (UI) 0 986 612 748
Designation Order number Puller for removal of UI from 0 986 612 750
Assembly device for nozzle replacement 0 986 613 400 cylinder head of VW (passenger car)
Force transducer in conjunction with 0 986 612 997 Sealing plug for sealing the 0 986 612 751
assembly device cylinder head for Volvo
Support plate for UI passenger car 0 986 613 237 Measuring device for measuring 0 986 612 777
the UI for Volvo
Support plate for UI commercial vehicle 0 986 613 499
Wrench socket for toothed belt tensioner 0 986 612 778
Assembly sleeve set for assembly of 0 986 613 824
O-rings on UI-P1.x Adapter for UP, CRI 0 986 612 885
49
Test bench for Common Rail injectors and
nozzle-and-holder assemblies: EPS 205
EPS 205 – Testing diesel components safely Efficient Common Rail injector test
and easily: Flow-based injector test using a piezo CRI test as
ff CRI Piezo from Bosch, Denso, Siemens, Continental example:
ff Solenoid valve CRI from Bosch Leak test
ff Solenoid valve CRIN from Bosch Injector start behavior (without return flow
ff Solenoid valve CRI from third-party manufacturers counter-pressure)
ff DHK and UI nozzles (warranty assessment possible) ISA tuning
ff Step holder Full-load quantity (VL)
Pilot injection quantity (VE)
More power in a compact format Idle quantity (LL)
ff Single clamping and injection chamber for all Emission quantity (EM)
components Actuator resistance
ff Easy handling during injector clamping
operation, e.g. due to large protective hood Conventional nozzle test (DHK and UI nozzle)
ff CRIN clamping operation using the existing Combination leak test (inner leak test)
CRI / CRIN 848 H adapter Seat leak test
ff Measuring injectors > 1,800 bar Electric buzz test
(with reduced test step) Measurement of nozzle opening pressure
ff Accurate measuring technology
50
Testing of diesel injection components –
automatically, safely and economically
Automatic test sequence with touch-screen operation Graphical and numerical display of measurement results
Please note additional test set accessories and accessories for test benches
(see offer sheets)
51
Test device:
EPS 100
Test equipment
The Bosch injector test device EPS 100: User and environmentally friendly thanks to
Future-proof and flexible design extraction device EPS 738 as special accessories
ff Testing and adjustment of injection-nozzle opening ff Direct extraction of the oil mist when testing
pressure injection nozzles
ff Assessment of the injection spray with regard to
shape and atomization (injection-spray pattern)
Designation Order number
ff Checking for leaks in injection nozzles, and checking
Special accessories
the chatter properties on two-spring nozzle holders,
EPS 738 – extraction device 230 V / 50 Hz 0 684 200 702
stepped nozzle holders, and UI / UP applications
Test pressure line M 14 x 1.5 / M 16 x 1.5 1 680 750 087
Reducing adapter M 14 x 1.5 / M 18 x 1.5 1 680 362 000
Efficient work
Reducing adapter M 14 x 1.5 / M 22 x 1.5 1 680 362 001
ff Reduced total error (+ / - 2.4 bar) through high
Reducing adapter M 14 x 1.5 / M 24 x 1.5 1 680 362 044
read-off (1 bar) and pressure gauge accuracy
Reducing adapter M 14 x 1.5 / M 26 x 1.5 1 680 362 002
ff Idling vibrations of the engine can be avoided by
Reducing adapter M 14 x 1.5 / M 27 x 1.5 1 680 362 045
extremely accurate analysis of the smallest possible
Injector needle test accessories for 1 688 130 153
leaks
hole pintle nozzle
Metal oil tank with cover 1 685 400 029
Designation Order number UI AdapterKit for commercial vehicle Scania, 1 687 010 147
Iveco and Volvo
EPS 100 0 684 200 704
UI AdapterKit for commercial vehicle Iveco 1 687 010 338
Scope of delivery and Detroit
Test pressure line M 14 x 1.5 / M 12 x 1.5 1 680 750 014 UI AdapterKit for passenger car Volkswagen 1 687 001 857
Test pressure line M 14 x 1.5 / M 14 x 1.5 1 680 750 008 UI adapter for Nissan 1 681 335 111
Pressure gauge 0 - 40 MPa 100 dia., 1 687 231 211
strength class 0.6, M 20 x 15
52
Denoxtronic systems:
Denoxtronic 1
Denoxtronic 1
Diagnostic tools
Denoxtronic 1 Designation Order number
The Denoxtronic set 1 is designd for work on the Denoxtronic 1 0 986 610 800
exhaust-gas treatment system DeNOx 1. It is used when Scope of delivery
performing the function tests via the system diagnostics Storage case "Denoxtronic 1"
and for field repairs of the delivery module. with foam inserts
Pressure gauge (0 - 1,6 kPa)
Denoxtronic 2 Test pressure line, pneumatic
The Denoxtronic set 2 is designd for work on the Measuring cup (100 ml with cover)
exhaust-gas treatment system DeNOx 2. It is used to Measuring cup (250 ml with cover)
evaluate the hydraulic system leaks as well as to test Measuring cup (500 ml with cover)
the metering and supply volumes in the Denoxtronic Hanger
diagnostics. Spray nozzle
Magnet holder for spray nozzle
Denoxtronic PC / LD Test module, measuring volume of fluid
The Denoxtronic set PC / LD is designd for work on the Adapter module, system control
exhaust-gas treatment system DeNOx in passenger cars (MAN, Volvo, DAF, Iveco)
53
Denoxtronic systems:
Denoxtronic 2, Denoxtronic PC / LD
Diagnostic tools
Repair tools
55
Denoxtronic systems:
Denoxtronic components
Repair tools
56
Component repair:
Starters and generators
Tailored tool sets for the repair of starters and generators for workshop field repairs.
These tool sets enable the repair of starter series: DA (12 V), DM (12 V), DB (12 V), DW (12 V), EV (12 V),
HEF95-L (24 V), HX (24 V), HXF95-L (24 V), GVB / HEF109-M (24 V), CF 70, SCF 70 and SC 70.
In addition to generator series: GC / KC / NC (14 V), KC / NC (28 V), GCB / KCB / NCB (14 V), H7, -8, -10P (14 V),
NBL / CL (14 V, 28 V), EL 7, -8 (14 V), HD8, -9, -10 (28 V).
57
Common Rail System:
In vehicle diagnostic test equipment
Diagnostic tools
Diesel Set 1 Designation Order number
For in vehicle low-pressure measurement on all Diesel Set 1, low-pressure circuit test 0 986 613 100
passenger cars and commercial vehicles fuel systems. Scope of delivery
Diesel Set 2 Storage case, empty, with foam inserts
Ventilation for fuel systems with radial-piston distributor Pressure gauge, 0 - 1600 kPa
pumps and Common Rail Systems. Pressure gauge, –100 - 500 kPa
Check pressure build-up on high-pressure pumps CP1, Test pressure line Y hose, connector 90°
CP1H, CP3, CP4.1 and CP4.2 for Common Rail Systems Test pressure line Y hose, coupling 90°
under engine starting conditions. Rail-pressure sensor Test pressure line Y hose, coupling 90°
comparison test in the Common Rail System. Test pressure line Y hose, coupling 90°
Test pressure line Y hose, coupling 90°
Diesel Set 3 add on kit
Test pressure line Y hose, coupling 90°
In the framework of offboard system diagnosis, the
Test pressure line Y hose, coupling 90°
extension set allows you to carry out a rail-pressure
Test pressure line Y hose,
sensor test on engines with less than four cylinders
Hose connector 10 mm
(e.g. Smart). Measurements are possible in the
Test pressure line Y hose,
complete operating range of the engine. Hose connector 8 mm
Upgrade kit from diesel Set 3 to diesel Set 3.1 Tool set, double hollow screws
Upgrading existing diesel Set 3, for testing CP4.1 Tool set, threaded hollow screws
and CP4.2 high pressure pumps. Tool set, threaded hollow screws
Diagnostic tools
Test 1,1 m
0,7 m
400 Volt
KMA
0,6 m
3 phase Circulation cooler
0,63 m
Operation area
EPS 815 1,5 m
(Height 1,9 m)
2,3 m
4m
Cabinets for calibration
1,4 m
0,81 m 1,5 m
Servicing
Tool cabinets
0,5 m
parts washing
Washing area:
Ultrasound
cleaning,
(Height 2,16 m)
(Height 2,16 m)
Work bench
Work bench
2m
0,5 m
3m
Nozzle test
1,5 m
The ideal work bench for Diesel service (0 986 613 300)
The workplace for servicing Diesel pumps and components must meet the highest
requirements with regard to cleanliness, clarity and functionality, as even the
smallest dirt particles can lead to malfunctions in the Diesel systems.
Test
1,1 m
0,7 m
0,6 m
0,7 m Circulation cooler
EPS 708
1,5 m
Operation area
4m
2,1 m
400 Volt
pressure lines
0,8 m
7m
0,81 m 1,5 m
Servicing Tool cabinets
0,5 m
parts washing
Washing area:
Ultrasound
cleaning,
(Height 2,16 m)
(Height 2,16 m)
Work bench
Work bench
2m
0,5 m
3m
Nozzle test
1,5 m
The ideal work bench for Diesel service (0 986 613 300)
The workplace for servicing Diesel pumps and components must meet the highest
requirements with regard to cleanliness, clarity and functionality, as even the
smallest dirt particles can lead to malfunctions in the Diesel systems.
Test 1,1 m
0,6 m
3 phase Circulation cooler
EPS 625 PC
Operation area
1,5 m
2,3 m
4m
Cabinets for calibration
nozzle holder and test
1,4 m
pressure lines
7m
0,7 m 0,95 m
0,81 m 1,5 m
Servicing
Tool cabinets
0,5 m
parts washing
Washing area:
Ultrasound
cleaning,
(Height 2,16 m)
(Height 2,16 m)
Work bench
Work bench
2m
0,5 m
3m
Nozzle test
1,5 m
The ideal work bench for Diesel service (0 986 613 300)
The workplace for servicing Diesel pumps and components must meet the highest
requirements with regard to cleanliness, clarity and functionality, as even the
smallest dirt particles can lead to malfunctions in the Diesel systems.
at 2,500 rpm Nm 67
Speed range rpm 0 – 4,000
Mains connection
Power supply
12 / 24 V for start / stop solenoids A 7
Fuel quantity
measuring Delivery pump capacity
system Test oil, low pressure kPa 0 – 600
l / min 0 – 22
Test oil, high pressure MPa 0–6
Swing area dia. 2003 mm l / min 0 – 1.4
Lube oil pressure (special accessories) kPa 0 – 600
l / min 0 – 5.8
Pressure gauge
Low pressure kPa 0 – 600
High pressure MPa 0–6
max. designed space for
PC housing with KMA 802
Vacuum / pump internal pressure kPa -100 0 250
Max. designed space of Max. design space Delivery pump pressure MPa 0 – 1.6
of monitor and keyboard
measurement cell carrier with KMA 802
Lube oil pressure (special accessories) MPa 0–1
min. 1500 mm
Filling quantities
987 mm
63
Technical data:
KMA 8xx
Technical data KMA 802 / KMA 822 Scope of delivery KMA 802 / KMA 822
Weight kg 68 / 100 ff Fuel delivery measurement device
Dimensions L x H x W mm 840 x 630 x 290 / ff 19" TFT-monitor on a rotary console
630 x 1,700 x 630 ff Support for keyboard
Speed range 0 - 5,000 ff Assembly and fixing parts power supply lines
Speed measurement accuracy rpm < ± 0.25% ± 1 digit
Temperature measurement °C -40 - +150 ff KMA 802 for assembly on the test bench
range incl. DVD drive
Temperature control range °C +30 - +60 ff KMA 822 with system carrier (trolley) for assembly
Temperature measurement °C 40 ± 0.5; 80 ± 1.2 beside the test bench
accuracy
Overflow quantity measurement l / h 15 - 400
Number of measurement points 12
Measurement range l / h 0.03 - 30
Max. / Min. quantity mm3 / 0.2 - 3,000
within measurement range stroke
Measurement accuracy l / h 0.03 - 0.1 < ± 3 %
l / h 0.1 - 1 < ± 2 %
l / h 1 - 30 < ± 1 %
Maximum permitted
ambient temperature °C 40
Operating hours counter 40 years in 0.25 hour cycles
Mains voltage 230 V – 50 / 60 Hz – 3 A
(present on EPS 815) 28 V – 50 / 60 Hz – 5 A
20 V – 50 / 60 Hz – 3 A
64
Technical data:
EPS 708 / EPS 625
Technical data EPS 708 Technical data EPS 708
L x H x W mm 2,070 x 1,850 x 790 Pump volume measurement l / h 0.03 - 300
Weight with cooler without / with Pump overflow volume measurement l / h 15 - 150
operating supplies approx. kg 850 / 920 Injector volume measurement mm3/stroke 0.03 - 30
Weight (with packaging, without Measurement accuracy l / h 0.03 - 0.1 < ± 3%
operating supplies) approx. kg 950 l / h 0.1 - 1 < ± 2%
Three-phase current – nominal l / h 1 - 30 < ± 1%
voltage 400 V VAC 380 - 440 l / h 30 - 100 < ± 1.5%
Three-phase current – nominal l / h 100 - 300 < ± 1%
voltage 230 V VAC 200 - 240 Maximum permitted
Number of phase P / PE 3 ambient temperature °C 40
Input frequency Hz 50 / 60 Separate operating hour meter for test bench, motor and
measurement cells
Rated current for 400 V A 30 (fuse 35 A gG)
Rated current for 230 V A 60 (fuse 35 A gG) Scope of delivery EPS 708
Rated output kVA 21 Test bench, monitor, mouse, computer units, mains
Customer-provided in-series fuse A 40 connection lead, hydraulic hoses, software package,
GFC protection mA 500 protective cover, 2,500 bar rail
Drive:
Standstill torque (motor) Nm 23
Technical data EPS 625
Maximum torque (motor) Nm 61
Dimensions:
Speed range rpm 0 - 4,000
L x H x W mm 2,320 x 1,730 x 950
Direction of rotation: Left / right
Weight kg 1,000 (220 V Version)
Axis height (clamping bed height mm 110 950 (415 V Version)
to injection pump axis center)
Drive / motor:
Drive coupling:
Voltage range V 200 - 240 Volt
Zero-backlash multiplate clutch as
per ISO Nm / ° 2,600 V 400 - 440 Volt
Low pressure kPa 0 - 250 Rated current for EPS 205 - 230 V A 27
Lube oil pressure (special accessory) MPa 0-1 Oil pressure MPa 180
Accuracy °C 10 - 35
Storage temperature °C -25 - 60
66
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
Test benches
1 Injector component test benches – without measuring system
Please choose a test bench:
1.1a EPS 815 400 Volt 0 683 815 001
1.1b EPS 815 200 / 220 / 230 / 240 Volt 0 683 815 002
1.1c EPS 815 440 / 460 / 480 / 500 Volt 0 683 815 003
Test sets (for mechanical and electronic systems)
2 Test sets for conventional systems
(mechanical inline fuel injectionpumps, distributor injection pumps)
2.1 Basic set 1 687 005 018
2.1.1 A-pump set 1 687 005 019
2.1.2 P-pump set 1 687 005 021
2.1.3 VE set 1 687 005 022
2.1.4 M-MW set 1 687 005 020
2.1.5 H-pump set 1 687 005 023
2.2 EDC-VE EPS 865 0 684 200 615
2.2.1 Special accessories for EDC-VE ballast unit,
required for testing EDC-VE pumps with HDK sensors 1 687 022 281
3 Test sets for VP systems (VP 29, VP 30, VP 44)
3.1 VPM 844 test set (VP 29 / 30 / 44), only for EPS 815 from production date 01/2001.
When testing VP 29 / 30 / 44, maximum cooling water temperature allowed is 17 °C 1 687 002 844
3.2 Retrofit kit CR / UI / UP / VPM for PC 1 687 023 692: included in scope of supply:
CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292,
ISO communications module 1 687 023 524 1 687 001 949
3.3 Test pressure line L= 350 mm (Ford / Rover VP 29 / 30) 1 680 750 100
3.4 Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44) 1 680 750 101
3.5 Test pressure line L= 845 mm (Cummins / John Deere / MAN / Nissan /
VM Motori / Volvo VP 44) 1 680 750 102
3.6 Test pressure line L= 450 mm (Opel VP 29 / SISU / Perkins VP 30) 1 680 750 103
3.7 Calibration nozzle holder combination type IX pass. veh. / comm. veh. (d= 0.5),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 116
3.8 Calibration nozzle holder combination type X pass. veh. (d= 0.4),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 118
3.9 Calibration nozzle holder combination type X comm. veh. (d= 0.5),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 119
3.10 Calibration nozzle holder combination type X comm. veh. (d=0.53 mm),
qty. 6 recommended, used with VPM 844 (VP 44) and CAM 847 (UP, PLD) 1 688 901 120
3.11 Bench stand Audi, qty. 2 required (only VP 44) 1 688 030 186
3.12 Cable clip set 1 680 190 018
3.13 Support device KDEP 1140, required if VE pump
test set 1 687 005 022 not already present 0 986 611 876
3.14 Fixture adapter for PDHK type X
Caution! 6 x 0 986 612 269 required 0 986 612 269
4 Test sets for UI / UP systems (UI-P, UI-N, UP)
Please choose between complete package (item 4.1a) and individual package (item 4.1b):
4.1a CAM 847 complete package incl. 12 adaptions for testing UI-P, UI-N and UP
from Bosch. Only for EPS 815 from production date 01/2001 1 687 001 847
4.1b CAM 847 Individual package Cambox without adapter sets.
Only for EPS 815 from production date 01/2001 1 687 001 849
4.1b.1 UI pass. veh. adapter set, comprising 2 adapters for testing Bosch UI pass. veh. 1 687 016 051
4.1b.2 UI comm. veh. adapter set, comprising 6 adapters for testing Bosch UI comm. veh. 1 687 016 052
4.1b.3 UP adapter set, comprising 4 adapters for testing Bosch UP 1 687 016 053
4.1b.4 DHK mounting, required for testing UP components 1 687 016 049
4.1b.5 Injection chamber, required for testing UI components 1 682 312 044
67
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
4.2 Precision constant voltage regulator (included in retrofit kit VPM 844), required
for CRI 846 H, CRI / CRIN 848 H and CAM 847 1 687 022 873
4.3 Test DHK, required for CAM 847 if VPM 844 not present 1 688 901 119
4.4 Test DHK, required for CAM 847 if test DHK 1 688 901 034 +
nozzle-retaining nut 1 683 373 081 not present 1 688 901 120
5 Test sets for CP Common Rail pumps
5.1 CRS 845 H basis test set for CR components (CP, CRI and CRIN) 1 687 002 845
5.1.1 Update set from 1, 600 bar to 1,800 bar, required for existing
CRS 845 with production date before 05 / 2006 1 687 001 612
5.1.2 Update set CRS 845 H, required for upgrading
CRS 845 (1,800 bar) 1 687 001 845 to CRS 845 H (2,500 bar) 1 687 002 845 1 687 010 334
5.1.3 CP1 / CP1H pump set 1 687 010 341
5.1.4 CP2 pump set 1 687 010 342
5.1.4.1 Printed board to test CP2, required for existing CRS 845
with production date before 04 / 2004 1 688 400 320
5.1.5 CP3 pump set
Note: For CP3.3 / CP3.4 lube oil supply required (included 1 687 016 061) 1 687 010 182
5.1.5.1 Update set CP3.4 return connection for CP3.4 pumps for customers with
"old" CP3 set 1 687 010 135.
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
5.1.5.2 Supplement set MAN CP3.4 for CP3.4 MAN applications
(CP3 or CP1 / CP3 pump set is prerequisite) 1 687 001 619
5.1.6 CP4 pump set. Note: Testing with CP4 pump set requires CRS 845 H
or upgradingwith 1 687 010 334 1 687 010 490
5.1.7 CB18 pump set. Note: Testing possible with CRS 845 and CRS 845 H 1 687 010 402
5.1.8 CB28 pump set 1 687 010 496
5.1.9 CP Delphi / Denso / Siemens (other brand pump set),
successor kit for 1 687 010 161 / ...162 / ...166 1 687 010 183
5.1.9.1 Update set CP Delphi / Denso / Siemens (other brand pump set)
with new adapters for other brand CP pumps for customers with
"old" other brand CP pump sets 1 687 010 161 / ...162 / ...166.
1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183 1 687 010 184
5.1.10 Test sets for CR injectors (CRI1, CRI2.x, CRIN1, CRIN2 and CRIN3 from Bosch)
Please choose between CRI 846 H (item 5.1.10a) and CRI / CRIN 848 H (item 5.1.10b):
5.1.10a CRI 846 H test set
For testing Bosch CRI (solenoid valve) passenger car + basis set for
CRI Piezo, other brand and commercial vehicle (CRS 845 or CRS 845 H is prerequisite).
When commissioning, a calibration of the rail pressure sensor is required 1 687 002 846
5.1.10a.1 Adapter set for testing CRI 2-18, CRI 2-20 (CRI 2.5)
Set comprising 6 adapter lines 1 683 351 066 1 687 010 494
5.1.10a.2 Update set for swivel device (for adaption of Common Rail injectors),
required for existing CRI 846 with production date before 06 / 2006 1 688 120 174
5.1.10a.3 Update set CRI 846 H, required for upgrading
CRI 846 (1,800 bar) 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 846 1 687 010 335
5.1.10a.4 Adapter (thread adaptation and restricts system to 1,800 bar), required
if set combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar)
or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used 1 681 032 094
5.1.10a.5 CRIN test set
Only required if customer chooses not to opt for CRI / CRIN 848 H (item 5.1.10b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line
1 684 463 711 1 687 001 925
5.1.10a.5.1 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 711
5.1.10a.5.2 Update set return line CRIN (extended return line), required for
"old" CRIN set 1 687 001 599.
1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 060
68
Item Designation Order number Price excl. VAT
5.1.10b CRI / CRIN 848 H test set
Suitable for the testing of 6 Bosch CRI passenger car injectors, 6 CRI Piezo injectors
and 4 Bosch CRIN commercial vehicle injectors with additional basis set for CRI Piezo.
(CRS 845 H is required) 1 687 002 848
5.1.10b.1 Update set of CRI 846 H to CRI / CRIN 848 H for a test expansion from up to
4 CRIN, includes no distribution rail 2,500 bar, for upgrading CRI 846 H
(2,500 bar) 1 687 002 846 to CRI / CRIN 848 H. (CRS 845 H is prerequisite) 1 687 010 368
5.1.10b.2 Adapters and cover plates for CRI / CRIN 848 H
(1 687 001 934, 1 687 002 848, 1 687 010 349 and 1 687 010 368)
5.1.10b.2.1 Adapter set - A1i 1 687 016 072
5.1.10b.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 081
5.1.10b.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge,
KamAZ, VW, Ford) 1 687 016 111
5.1.10b.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 016 082
5.1.10b.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 099
5.1.10b.2.6 Adapter set - A6i (MAN) 1 687 016 083
5.1.10b.2.7 Adapter set - A7i (Ford Otosan Türky) 1 687 016 084
5.1.10b.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 085
5.1.10b.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 086
5.1.10b.2.10 Adapter set - A10i (FAW) 1 687 016 087
5.1.10b.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 088
5.1.10b.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 089
5.1.10b.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 090
5.1.10b.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai,
Liebherr, MTU) 1 687 016 091
5.1.10b.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 092
5.1.10b.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 093
5.1.10b.2.17 Adapter set - A1e (Deutz) 1 687 016 094
5.1.10b.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 096
5.1.10b.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 097
5.1.10b.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 101
5.1.10b.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz,
Weichai, GAZ, PAZ, MAz, MTZ, MMZ, Yuchai, Shanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102
5.1.10b.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale,
MWM, Weichai, Volvo) 1 687 016 103
5.1.10b.2.23 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors,
GMC, KamAZ) 1 687 016 104
5.1.10b.2.24 Cover plate set - K3i (Iveco, Cummins, VW, Ford, Case New Holland) 1 687 016 110
5.1.10b.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 105
5.1.10b.2.26 Cover plate set - K6 (Ford Otosa-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai,
Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL,
YamZ, Ashok Leyland, DHTM) 1 687 016 106
5.1.10b.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ,
MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 107
5.1.10b.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, Case New Holland) 1 687 016 108
5.1.10b.2.29 Cover plate set - K1i 1 687 016 073
5.1.10b.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 115
5.1.10b.2.31 Cover plate set - K12 (Iveco, Cummins, Case New Holland, VW/Ford Brasil) 1 687 016 117
5.1.10b.3 Retrofit kit with 6 rotatable connections, which are used for injection volume
measurements and an intermediate plate on the distributor rail for
travel path increase (only for CRI / CRIN 848 H 1 687 001 934 or 1 687 010 349).
Already included in CRI / CRIN 848 H 1 687 002 848 or 1 687 010 368 1 687 016 112
5.1.10b.4 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide
with beveled surface (only for 1 687 001 934 or 1 687 010 349).
Already included in CRI / CRIN 848 H 1 687 002 848 or 1 687 010 368 1 687 016 113
69
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
5.1.11 Test sets that can be used on CRI 846 H (item 5.1.10a) or on
CRI / CRIN 848 H (item 5.1.10b)
5.1.11.a Adapter set for testing CRI 2-18, CRI 2-20 (CRI 2.5)
Set comprising 6 adapter lines 1 683 351 066 1 687 010 494
5.1.11.1 CRI Delphi / Denso set for passenger car injectors, will be delivered
without injection chamber 1 687 010 186
5.1.11.1.1 Update set CRI Delphi / Denso with hose lines and software
(above 1 Ohm testing), required for "old" CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
5.1.11.2 Piezo CRI (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 333
5.1.11.2.1 Hose lines (6 pc.) required for CRI Piezo test set (Denso injectors),
if CRI Delphi / Denso set 1 687 001 609 is present 1 687 016 055
5.1.11.2.2 Update set piezo CRI before 05 / 2012 1 680 290 999
5.1.12 Accessories for Delphi / Denso CRI (item 5.1.11.1) and piezo CRI (item 5.1.11.2)
5.1.12.1 Injection chamber (OLD), order 6 pc., please use these injection chambers
as long as the new injection chamber set 1 685 438 631 is not available or
instruct your customers that SOL will be in Dec., 2010 1 682 312 042
5.1.12.2 Injection chamber set (NEW), (scope of delivery 6 pc.), required for test set
CRI Piezo (Denso / Siemens injectors) and CRI Delphi / Denso (solenoid valve).
Not required, if CRI / CRIN 848 H present.
Required, if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186
(with production date before 12 / 2010) not present 1 685 438 631
5.1.12.3 Test pressure line set 1,800 bar (6 pc.), to be used only with CRI 846 (1,800 bar),
required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso
(solenoid valve). Scope of delivery: 6 pc. test pressure line 180° M14 x1.5 to M14 x1.5 1 687 010 185
5.1.12.4 Test pressure line set 2,500 bar (6 pc.), only to be used with CRI 846 H (2,500 bar)
or CRI / CRIN 848 H. Required for test sets CRI Piezo (Bosch injectors) and
CRI Delphi / Denso (solenoid valve).
Scope of delivery: 6 pc. test pressure lines 180° M16x1.5 to M14x1.5 1 687 016 065
6 Accessories for Common Rail test sets (under item 5)
6.1 High pressure hose 2,500 bar, length: 1,000 mm,
usable for: CP1, CP2, CP3, CP1 / CP3, CP Delphi / Denso / Siemens, CRI 846 H,
CRI / CRIN 848 H.
Caution! If CP2 is used: 2 x 1 687 016 064.
Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5,
Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 064
6.2 High pressure hose 2,500 bar, length: 750 mm,
required for: CRI / CRIN 848 H, CRIN test set
Caution! If CRI / CRIN 848 H is used: 4 x 1 687 016 070,
if 1 CRIN test set is used: 1 x 1 687 016 070,
if 2 CRIN test sets are used: 2 x 1 687 016 070.
Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5,
Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 070
6.3 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP with screw adaption M14 - straight,
required if up to 1,800 bar will be tested and the hose set
2,500 bar 1 687 016 064 is not present.
Scope of delivery: Hose line M14x1.5 to M14x1.5 - straight 1 680 712 227
6.4 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP, CRIN test set with screw adaption M12 - straight,
required if up to 1,800 tested and the hose set
2,500 bar 1 687 016 064 is not present.
If 1 CRIN test set is used: 1 x 1 687 016 070,
If 2 CRIN test sets are used: 2 x 1 687 016 070.
Scope of delivery: High pressure line M14x1.5 to M12x1.5 - straight 1 680 712 229
6.5 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP with screw adaption M12 - 90°,
required if tested up to 1,800 bar and the hose set
2,500 bar 1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1.5 to M12x1.5 - 90° 1 680 712 230
70
Item Designation Order number Price excl. VAT
6.6 Adapter, application for pumps and CRIN adaption. Hose side
M12 -> M14 pump or CRIN, optional on offer if no hose M14 / M14
1,800 bar is present.
Scope of delivery: Adapter M12x1.5 to M14x1.5 1 681 032 077
Accessories for test benches
7 Accessories for test benches
7.1 Drive coupling without play, required for CRS 845 H and CAM 847 1 686 401 024
7.1.1 Intermediate flange, required for CRS 845 H and CAM 847 1 685 700 140
7.2 Clamping bracket, required for all VE, VR, CR pumps 1 688 010 129
7.3 Riser retrofit kit, required for KMA with production date before 04/2001 1 687 001 544
Please choose a transformer 400-500 V or transformer 200-240 V (item.7.4a and item 7.4b):
7.4a Transformer conversion kit 400-500 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 800
7.4b Transformer conversion kit 200-240 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 801
7.5 Lube oil supply retrofit kit voltage 200 to 500 Volt.
Note: for CP2 / CP3.4 pumps, CAM 847 required 1 687 001 977
7.5.1 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the suction side.
Note: Required for upgrade of lube oil supply to 1 687 001 977, if CAM 847 is used 1 687 001 910
7.5.2 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the return.
Note: Required for upgrading the lube oil supply to 1 687 001 977,
if CAM 847 is used 1 687 001 979
7.6 Heat exchanger, required for CRS 845 H, VPM 844 and CAM 847 1 687 010 336
7.6.1 Update set heat exchanger (2,500 bar), required for update set
CRS 845 H (1 687 010 334). 1 687 010 130 + 1 687 010 337 = 1 687 010 336 1 687 010 337
7.6.2 Heat exchanger supplement to 12 channel, required for testing CR pumps
with delivery capacity > 160 l / h 1 687 001 557
7.7 Precision constant voltage regulator (included in retrofit kit VPM 844),
required for CRI 846 H, CRI / CRIN 848 H and CAM 847 1 687 022 873
7.7.1 Assembly set,
required when purchasing precision constant voltage regulator (1 687 022 873) 1 687 016 043
7.8 CRI 800 (CRI 846 control unit), required for CAM 847 if CRI 846 not present 1 687 023 369
7.9 Speed sensor, required for CAM 847 if VPM 844 not present 1 687 224 963
7.10 Connection line for speed sensor,
required for CAM 847 if VPM 844 not present 1 684 465 499
7.11 EMV kit, required for CAM 847 if VPM 844 not present 1 687 016 042
7.12 Temperature sensor, required for CAM 847 if CRI 846, CRI 846 H or
CRI / CRIN 848 H not present 1 687 016 033
8 Test instrument
8.1a KMA – Continuous measuring systems
Please choose as follows between KMA 802 (item 8.1a.1) or KMA 822 (item 8.1a.2):
8.1a.1 KMA 802 continuous measuring system, 19" TFT display unit for assembly
on test bench, required for VPM 844, CRS 845 H, CAM 847 0 683 802 001
8.1a.2 KMA 822 continuous measuring system, 19" TFT display unit for assembly incl. trolley
required for VPM 844, CRS 845 H, CAM 847 0 683 822 001
9 Computer unit (essential for KMA)
9.1.1 Desktop for EPS 815 Celeron G540 2 x 2,5 GHz, HD 500 GB, CD- / DVD-burner,
4 GB DDR-REM, 10 x USB 2.0 and 2 x USB 3.0, WIN7 Ultimate 64 bit without keyboard.
Required for KMA 8xx, CAM 847, CRS 845 H and VPM 844 1 687 023 692
9.1.2 Retrofit kit CR / UI / UP / VPM for PC 1 687 023 692: included in scope of delivery:
CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292,
ISO communications module 1 687 001 949
9.1.3 Interface module VPM 844-ISO, required, if printed board V 25-ISO 1 688 400 304
defective in "old" computer 1 687 022 959 or interface module defective in
computer 1 687 023 582 1 687 023 524
71
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
9.2 Keyboard
Please choose suitable keyboard:
9.2.a ASCII keyboard (German) 1 687 023 710
9.2.b ASCII keyboard (US) 1 687 023 712
9.2.c ASCII keyboard (French) 1 687 023 716
9.2.d ASCII keyboard (Spanish) 1 687 023 714
9.2.e ASCII keyboard (Italian) 1 687 023 717
9.2.f ASCII keyboard (Danish) 1 687 023 715
9.2.h ASCII keyboard (Finnish / Swedish) 1 687 023 719
9.2.i ASCII keyboard (Greek) 1 687 022 392
9.2.j ASCII keyboard (Turkish) 1 687 022 378
9.2.k ASCII keyboard (Polish) 1 687 023 721
9.2.l ASCII keyboard (UK) 1 687 023 713
9.2.m ASCII keyboard (Czech) 1 687 023 720
9.3 Printer
9.3.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 850
10 Software (database of test specifications, ESI)
10.1 CD ESI[tronic]-A 1 987 P12 410
10.2 CD ESI[tronic]-D 1 987 P12 455
10.3 CD ESI[tronic]-K1 1 987 P12 475
10.4 CD ESI[tronic]-W 1 987 P12 500
10.5 CD TestData – update subscription required for VPM 844, CRS 845 H or CAM 847 1 687 P15 015
11 Maintenance tools
11.1 Dial gauge, service dept. calibration tool for CAM 847 1 687 233 112
12 Service
12.1 User training
12.2 Freight, packaging disposal
12.3 Installation, initial operation, instruction, training courses
12.4 Travel flat rate
72
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT
Test benches
1 Test benches for CR pumps and CR injectors incl. measuring system
Please choose a test bench:
1.1 Test benches – incl. integrated cooling system
1.1a EPS 708 400 Volt 0 683 708 020
1.1b EPS 708 200 / 220 / 230 / 240 Volt 0 683 708 021
1.2 Test benches – without internal cooling system (external water connection)
1.2a EPS 708 400 Volt 0 683 708 001
1.2b EPS 708 200 / 220 / 230 / 240 Volt 0 683 708 002
Test sets (for Common Rail system, CRS 845 H included in items supplied with EPS 708)
2.1 Test sets for CRS = Common Rail system (CP, CPN, CRI, CRIN)
2.1.1 Clamping bracket (required for all VE, VR, CR pumps) 1 688 010 129
2.1.2 CP1 / CP1H / CP3 pump set
Note: For CP3.3 / CP3.4, lube oil supply required, present CP1 or
CP3 set is also usable on EPS 708 1 687 010 346
2.1.3 Update set CP3.4
Return connection for CP3.4 pumps for customers with "old" CP3 set 1 687 010 135.
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
2.1.3.1 Supplement set MAN CP3.4 for CP 3.4 MAN applications
(CP3 or CP1 / CP3 pump set is prerequisite) 1 687 001 619
2.1.4 CP4 Pump set 1 687 010 390
2.1.5 CB18 Pump set 1 687 010 402
2.1.6 Lube oil supply 1 687 001 931
2.1.7 CP Delphi / Denso / Siemens (External pump set)
Downstream set for 1 687 010 161 / ...162 / ...166. 1 687 010 183
2.1.7.1 Upgrade set for CP Delphi / Denso / Siemens if xxx 161 / ... 162 / ... 166 is available 1 687 010 184
2.1.8 For testing CP external pumps please additionally order the drive coupling as noted
in delivery scope EPS 815 1 686 401 026
2.1.8.1 High pressure pipe 250 MPa (2,500 bar), Length 1,000 mm, for use with
Pump set CP1, CP3, CP1 / CP1 / CP3, CP4, CP-Delphi / Denso / Siemens,
CRI 846 H and CRI / CRIN 848 H 1 687 016 064
2.2 Test sets for CR injectors (CRI and CRIN from Bosch and other brands)
Please choose between CRI 846 H (item 2.2.1a) and CRI / CRIN 848 H (item 2.2.1b):
2.2.1a CRI 846 H test set
For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo,
other brand and commercial vehicle (CRS 845 H is prerequisite).
For commissioning, a calibration of the rail pressure sensor is required 1 687 002 846
2.2.1a.1 Adapter set for testing CRI 2-18, CRI 2-20 (CRI 2.5)
Set comprising 6 adapter lines 1 683 351 066 1 687 010 494
2.2.1a.2 CRIN test set
Only required if customer does not choose CRI / CRIN 848 H (item 2.2.1b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H is required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 +
1x adapter line 1 684 463 711 1 687 001 925
2.2.1a.3 Holding bracket for CRIN return volume measurement on EPS 708
(holding bracket essential for CRIN 1 687 001 925) 1 687 016 080
2.2.1a.4 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 711
2.2.1a.5 High pressure hose 250 MPa (2,500 bar), length 750 mm, required for
CRIN test set for CRI 846 H and CRI / CRIN 848 H.
Caution! If a CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070
two CRIN test sets are used: 2 x 1 687 016 070 1 687 016 070
2.2.1b CRI / CRIN 848 H test set for testing Bosch CRI (solenoid valve) passenger car,
Bosch commercial vehicle injectors + basis set for CRI Piezo
(CRS 845 H is prerequisite) 1 687 002 848
2.2.1b.1 Adapter set for testing CRI 2-18, CRI 2-20 (CRI 2.5)
Set comprising 6 adapter lines 1 683 351 066 1 687 010 494
73
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT
2.2.1b.2 Update set from CRI 846 H to CRI / CRIN 848 H for a test expansion from up to
4 CRIN, does not include distributor rail 2,500 bar for upgrading from CRI 846 H
(2,500 bar) 1 687 002 846 to CRI / CRIN 848 H (CRS 845 H is prerequisite) 1 687 010 368
2.2.1b.3 Retrofit kit: 6 rotatable connectors, to be used for injector volume
measurements and Intermediate plate on distributor rail for travel path increase
(only for CRI / CRIN 848 H 1 687 001 934 or 1 687 010 349) already
included in CRI / CRIN 1 687 002 848 or 1 687 010 368. 1 687 016 112
2.2.1b.4 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide
with beveled surface (only for CRI / CRIN 848 H 1 687 001 934,
already included in CRI / CRIN 848 H 1 687 002 848) 1 687 016 113
2.2.1b.5 High pressure hose 250 MPa (2,500 bar), length: 750 mm, required for
CRIN test set for CRI 846 H and CRI / CRIN 848 H.
Caution! If 1 CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070
if 2 CRIN test sets are used: 2 x 1 687 016 070 1 687 016 070
2.2.2 Adapters and cover plates for CRI / CRIN 848 H
(1 687 001 934, 1 687 002 848, 1 687 010 349, 1 687 010 368).
2.2.2.1 Adapter set - A1i 1 687 016 072
2.2.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 081
2.2.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge,
KamAZ, KaVZ, VW, Ford) 1 687 016 111
2.2.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 016 082
2.2.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 099
2.2.2.6 Adapter set - A6i (MAN) 1 687 016 083
2.2.2.7 Adapter set - A7i (Ford Otosan Türky) 1 687 016 084
2.2.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 085
2.2.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 086
2.2.2.10 Adapter set - A10i (FAW) 1 687 016 087
2.2.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 088
2.2.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 089
2.2.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 090
2.2.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC,
Weichai, Liebherr, MTU) 1 687 016 091
2.2.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 092
2.2.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 093
2.2.2.17 Adapter set - A1e (Deutz) 1 687 016 094
2.2.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 096
2.2.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 097
2.2.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 101
2.2.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz,
Weichai, GAZ, PAZ, MAZ, MTZ, MMZ, Yuchai, Sanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102
2.2.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale,
MWM, Weichai, Volvo) 1 687 016 103
2.2.2.23 Cover plate set - K3i (Iveco, Cummins, VW, Ford, Case New Holland) 1 687 016 110
2.2.2.24 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors,
GMC, KamAZ) 1 687 016 104
2.2.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 105
2.2.2.26 Cover plate set - K6 (Ford Otosan-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai,
Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL,
YamZ, Ashok Leyland, DHTM) 1 687 016 106
2.2.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ,
MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 107
2.2.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, Case New Holland) 1 687 016 073
2.2.2.29 Cover plate set - K1i 1 687 016 073
2.2.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 115
2.2.2.31 Cover plate set - K12 (Iveco, Cummins, Case New Holland, VW/Ford Brasil) 1 687 016 117
74
Item Designation Order number Price excl. VAT
2.2.3 Test sets that can be used on CRI 846 H (item 2.2.1a) or on
CRI / CRIN 848 H (item 2.2.1b)
2.2.3.1 CRI Delphi / Denso for passenger car (supplied without Injection chamber) 1 687 010 186
2.2.3.1a Adapter pipe K: to test CRI3 injectors with FSA 050 „Bosch socket“ 1 687 463 849
2.2.3.1a Adapter pipe AK: to test CRI3 injectors with FSA 050 „Kostal socket“ 1 687 463 850
2.2.3.1.1 Update set CRI Delphi / Denso with hose lines and software
(over 1 Ohm test), required for "old" CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
2.2.3.2 CRI Piezo (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 333
2.2.3.2.1 Hose line 6 pcs.) required for CRI Piezo test set (Denso injectors),
if CRI Delphi / Denso set 1 687 001 609 is present. 1 687 016 055
2.2.4 Accessories for Delphi / Denso CRI (item 2.2.3.1) and CR Piezo (item 2.2.3.2)
2.2.4.1 Injection chamber set (NEW) (6 pcs. included in items supplied),
required for the test set CRI Piezo (Denso / Siemens injectors)
and CRI Delphi / Denso (solenoid valve).
Not required if CRI / CRIN 848 H is present.
Required if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186
(with production date before 12 / 2010) not already present 1 685 438 631
2.2.4.2 Test pressure line set 2,500 bar (6 pcs.)
can only be used with CRI 846 H (2,500 bar) or CRI / CRIN 848 H.
Required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso
(solenoid valve).
Scope of delivery: 6x test pressure lines 180° M16x1.5 to M14x1.5 1 687 016 065
Accessories for test benches
3 Accessories for test benches
3.1 Computer unit (computer included in items supplied with EPS 708)
3.2 Keyboard
Please choose suitable keyboard:
3.2a ASCII keyboard (German) 1 687 023 710
3.2b ASCII keyboard (US) 1 687 023 712
3.2c ASCII keyboard (French) 1 687 023 716
3.2d ASCII keyboard (Spanish) 1 687 023 714
3.2e ASCII keyboard (Italian) 1 687 023 717
3.2f ASCII keyboard (Danish) 1 687 023 715
3.2g ASCII keyboard (Dutch) 1 687 023 718
3.2h ASCII keyboard (Finnish / Swedish) 1 687 023 719
3.2i ASCII keyboard (UK) 1 687 023 713
3.2j ASCII keyboard (Czech) 1 687 023 720
4 Printer
4.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 850
5 Software (database of test specifications, ESI)
5.1 CD ESI[tronic]-A 1 987 P12 410
5.2 CD ESI[tronic]-D 1 987 P12 455
5.3 CD ESI[tronic]-K1 1 987 P12 475
5.4 CD ESI[tronic]-W 1 987 P12 500
5.5 CD TestData - update subscription, required for VPM 844, CRS 845 H or CAM 847 1 687 P15 015
6 Service
6.2 User training
6.3 Freight, packaging disposal
6.4 Installation, initial operation, instruction, training courses
6.5 Travel flat rate
75
Product offer sheet:
EPS 625
Item Designation Order number Price excl. VAT
1 Injector component test benches – with measuring system HMI
1.1 EPS 625 HMI 400 - 440 Volt F 002 DG0 921
1.2 EPS 625 HMI 200 - 240 Volt F 002 DG0 922
1.3 EPS 625 PC 400 - 440 Volt without HML F 002 DG0 923
1.4 EPS 625 PC 200 - 240 Volt without HMI F 002 DG0 924
1.5 Trolley 1 688 003 254
1.6 PC Mini Tower for FSA 7xx, BEA xx and EPS 625: Win 7 64 bit, HD 500 GB,
DVD writer, 10x USB 2.0, 2x USB 3.0 1 687 023 699
1.7 TFT monitor 19" 1 687 023 684
1.8 Multi-pole socket at EPS 1 684 485 173
1.9 Keyboard (country specific, such as EPS 815)
2 Accessories for test benches
2.1 Zero-backlash multiplate clutch for H / R pump required 1 686 401 024
2.2 Clamping bracket required for all VE and PES inline pumps 1 688 010 129
2.3 Accessory set for rinsing VE pumps if test equipment set 1687005022
not present 1 687 010 126
2.4 Support device KDEP 1140, required if VE pump
test equipment set 1 687 005 022 not present. 0 986 611 876
2.5 Supply / return connection set PES 4M with RSF III governor 1 687 010 083
2.6 Lube oil supply retrofit kit voltage 200 to 500 Volt 1 687 001 977
3 Test sets for conventional systems (mechanical inline injection pumps
and distribution pumps)
3.1 Basis set 1 687 005 018
3.1.1 A-pump set 1 687 005 019
3.1.2 P-pump set 1 687 005 021
3.1.3 M-MW set 1 687 005 020
3.1.4 H-pump set 1 687 005 023
3.2 VE set 1 687 005 022
3.2.1 EPS 865 controller VE-E (EDC), basis instrument for potentiometer response 0 684 200 615
3.2.2 EPS 910 controller VE-E (EDC), additional instrument for HDK response 1 687 022 281
4 Software (database of test specifications, ESI)
4.1 CD ESI[tronic]-A 1 987 P12 410
4.2 CD ESI[tronic]-D 1 987 P12 455
4.3 CD ESI[tronic]-K1 1 987 P12 475
4.4 CD ESI[tronic]-W 1 987 P15 150
5 Service
5.1 User training
5.2 Freight, packaging disposal
5.3 Installation, initial operation, instruction, training courses
5.4 Travel flat rate
76
Product offer sheet:
EPS 205
Item Designation Order number Price excl. VAT
1 Test equipment
1.1 EPS 205 (400 Volt) for testing of DHK / UI nozzles, CRI / CRIN solenoid valve,
CRI-Piezo, universal injector installation and injection chamber for DHK / UI nozzles,
CRI / CRIN; CD / DVD drive, EPS-System-Software, Recovery-CD, CD TestData 0 683 803 205
1.2 EPS 205 (200 Volt) for testing of DHK / UI nozzles, CRI / CRIN solenoid valve,
CRI-Piezo, universal injector installation and injection chamber for DHK / UI nozzles,
CRI / CRIN; CD / DVD drive, EPS-System-Software, Recovery-CD, CD TestData 0 683 803 206
2 Special accessories adapter EPS 205
2.1 Adapter for testing Nissan UI nozzles 1 681 335 111
2.2 3 piece UI adapter set for testing Scania, Iveco and Volvo UI nozzles (Bosch applications) 1 687 010 147
2.3 3 piece UI adapter set for testing Iveco and DDC UI nozzles (Bosch applications) 1 687 010 338
2.4 3 piece UI adapter set for testing Volkswagen roup UI nozzles (Bosch applications) 1 687 001 857
2.5 DHK radial connecting piece 1 683 391 193
2.6 DHK axial connection piece, Opel 1 683 391 194
2.7 DHK bushing M16x1.5 (Nfz special) 1 680 362 047
2.8 DHK bushing M18x1.5 (Nfz special) 1 680 362 000
2.9 DHK bushing M22x1.5 (Nfz special) 1 680 362 001
2.10 DHK bushing M24x1.5 (Nfz special) 1 680 362 044
2.11 DHK bushing M26x1.5 (Nfz special) 1 680 362 002
2.12 DHK bushing M27x1.5 (Nfz special) 1 680 362 045
2.13 Adapter Set - A1i (Cummins, VW, Ford, DCEC, Dongfeng, Kamaz) 1 685 720 297
2.14 Adapter Set - A2i (Valtra Tractors, SISU Motors) 1 685 720 314
2.15 Adapter Set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge,
KamAZ, KaVZ, VW, Ford in delivery scope CRI / CRIN 848 H) 1 685 720 296
2.16 Adapter Set - A4i (Renault, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 685 720 316
2.17 Adapter Set - A5i (MAN, Liebherr) 1 685 720 300
2.18 Adapter Set - A6i (MAN) 1 685 720 318
2.19 Adapter Set - A7i (Ford Otosan Türky) 1 685 720 320
2.20 Adapter Set - A8i (DHIM, Yuchai, Doosan) 1 685 720 322
2.21 Adapter Set - A9i (Deutz, MAZ, YamZ) 1 685 720 324
2.22 Adapter Set - A10i (FAW) 1 685 720 326
2.23 Adapter Set - A11i (DCD, Dongfeng) 1 685 720 328
2.24 Adapter Set - A12i (MAZ, YamZ, Ashok Leyland) 1 685 720 330
2.25 Adapter Set - A13i (Renault, Fent, Deutz, FAW, Volvo, Weichai, Yuchai, Foton) 1 685 720 332
2.26 Adapter Set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai,
Liebherr, MTU) 1 685 720 334
2.27 Adapter Set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 685 720 336
2.28 Adapter Set - A16i (DHIM, Yuchai, Doosan) 1 685 720 338
2.29 Adapter Set - A1e (Deutz) 1 685 720 340
2.30 Adapter Set - A2e 1 685 720 342
2.31 Adapter Set - A3e (Iveco, New Holland) 1 685 720 344
2.32 Adapter Set - A4e (Mitsubishi Fuso) 1 685 720 346
2.33 CRI Solenoid valve foreign trademark kit (Delphi, Denso) 1 687 010 399
2.34 CRI Piezo Foreign trademark kit (Denso, Siemens) 1 687 010 400
3 Special accessories EPS 205
3.1 Ink-jet printer PDR incl. USB connection cable 1 687 001 850
3.2 Operating software EPS 200 Vers. 2.xx 1 687 005 050
3.3 CD TestData - Update Abo 1 687 P15 015
3.4 Recovery-CD 1 687 005 049
3.5 Calibrating oil 25 l - At initial commissioning in EPS 815: 50 l is required, At initial com-
missioning in EPS 708: 55 l is required, At initial commissioning in EPS 205: 7 l is required
Non-Bosch product, Reference address: Zeller & Gmelin GmbH & Co. KG, Schloßstrasse 20,
73054 Eislingen; Tel: 07161 802-0; Fax: 07161 802-290; www.zeller-gmelin.com
4 Service
4.1 User training
4.2 Freight, packaging disposal
4.3 Installation, initial operation, instruction, training courses
4.4 Travel flat rate
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Software for replacement and repair,
Training for success
Well equipped for Diesel and electrical systems with With selective technical training, always one step
the timesaving ESI[tronic] software ahead of the competition
Training in one of our training centers provides the
ESI[tronic]-K "Components repair instructions"
theory and practice of the necessary basic knowledge
ff Repair instructions, service information and telegrams
for successful diagnosis and repair.
for Diesel and electrical system components
ff Comprehensive transfer of knowledge of modern
ff Direct interaction of information from ESI[tronic]-D
Diesel systems by the system developer Bosch
and ESI[tronic]-E, e.g. spare parts, and ESI[tronic]-W,
ff Instruction in methodical procedures during
e.g., test values for conventional VP and RP
troubleshooting
ESI[tronic]-D "Diesel replacement parts" ff Learning by doing: Practical training in groups on
ff Most comprehensive catalogue for Bosch Diesel active vehicles and operational engines
products ff Firsthand instruction in the newest systems and
ff Around 51,000 spare-parts lists with over 380,000 components
individual parts ff Modern, extensive training equipment
ff Exploded drawings in highest quality ff Highly qualified practice-oriented trainers and insider
ff Stepless zoom function know-how
ESI[tronic]-W "Diesel test data" ff Training according to the most modern didactical
ff Test specifications of around 12,000 inline fuel-in- methods
jection pump combinations and for approx. 2,000 VE
pumps The TestData CD
ff Complete test operation from obtaining measured Test specifications for Bosch Common Rail high-pres-
values to log printing sure pumps, Common Rail injectors and VP 29 / 30 / 44
ff All test steps are displayed in optimized order distributor injection pumps (obtainable by subscrip-
ff Transfer of test values into the EPS 945 program in the tion, can be ordered via the ESI[tronic] ServiceLine).
EPS 815 In addition to our own test values CD "TestData", test
values for Diesel components from Delphi, Denso and
ESI[tronic]-K / W "Archive"
Continental / Siemens for EPS 815, EPS 708 and
Every new customer receives the archive data of
EPS 205 are available from the data provider Refdat
ESI[tronic]-K and W once, and free of charge, with the
and can be downloaded from the workshop under
ESI[tronic] subscription.
www.refdat.net
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Our knowledge, your success:
Bosch Diagnostics
Diagnostics –
the key to the
automotive workshop
of the future
Motor vehicle systems
are becoming increasingly
complex; the demands
placed on qualified
diagnosis in workshops
are rising.
For professional service
on modern vehicles,
Bosch provides everything
at one stop, p erfectly
coordinated: test
technology, software,
technical training and hot-
line, supplemented
by parts in initial
equipment quality.
ESI[tronic] 2.0: Software for Test Equipment: Matched to Service Training: Knowledge Technical Hotline: Support
diagnostics and service each workshop type as a factor of success from the system developer
Simple operation Optimized combination of Comprehensive training Support in difficult
Rapid access hardware and software for programs for automotive technical situations
Modular structure rapid troubleshooting, workshops Skills covering all brands
Comprehensive market qualified repair and high Practical training courses and manufacturers
coverage time savings Highly qualified trainers
Continually updated PC-based test technology of with practical experience
Universal operation the latest generation with
regardless of manufacturer extendable modules
79
What drives you, drives us.
Technology from Bosch is used in practically every vehicle in the world.
For us, the focus is on people and helping them to stay mobile.
We have been dedicated to people for more than 125 years with our
pioneering spirit, research, production and expertise.
state-of-the-art solutions for efficient vehicle repairs Bosch products and services
Diagnostics
innovative workshop equipment and software – also available on Diesel systems
favorable lease terms Gasoline systems
Brake systems
the world’s largest range of new and remanufactured spare parts Spark plugs
Energy systems
fast, reliable delivery service
Batteries
expert customer care via our hotline Filters
Wiper systems
extensive range of training courses Light technology
Comfort electronics
specific sales and marketing support Hybrid / e-mobility
Technical hotline
plus many other services Subject to technical and program changes. Knowledge database
Service training
Workshop concepts
Business Unit Automotive Service Solutions Fair repair: repairs in line with the market
value
73201 Plochingen Fast and reliable: most work completed
Germany within 48 hours
www.bosch-workshopworld.de Quality remains priority: Bosch is committed
to this as a globally leading original equiment
manufacturer
Find out more at:
https://www.bosch-repair-service.com/
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