Roll No. ................. Total No.

of Pages : 2

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Total No. of Questions : 09

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B.Tech. (PE/ME/IE) (Sem.–3)

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MANUFACTURING PROCESS-I
Subject Code : PE-209 (2008-2009 Batch / 2004-10 Batch)

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ap Paper ID : [A0806]
Time : 3 Hrs. Max. Marks : 60

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INSTRUCTION TO CANDIDATES :
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1. SECTION-A is COMPULSORY.
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2. Attempt any FOUR questions from SECTION-B.

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3. Attempt any TWO questions from SECTION-C.
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SECTION-A (10 × 2 = 20 Marks)

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1. (a) Differentiate between pressure die casting and permanent mould casting.
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(b) What is the function of cores in sand moulding?

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(c) What are the types of risers?

(d) Define the term Segregation.

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(e) What is the difference between the solidification of pure metal and
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metal alloys?
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(f) Define the welding process.

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(g) What type of filler materials are used in brazing process?

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(h) What is the function of coating on an arc welding electrode?

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(i) Differentiate between seam welding and spot welding.

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(j) Name any four welding defects.

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SECTION-B (4 × 5 = 20 Marks)

2. With the help of a diagram, explain the working of a continuous casting

process.

[A-12] (S-2) 1529/1533/1534

 3. Describe the various defects which are likely to be caused in sand casting

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because of higher pouring temperatures.

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4. What is Investment Casting Process? Write the advantages and product

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applications of Investment Casting Process.

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5. What is meant by fluxing? Why it is done?

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6. Explain the working of a plasma arc welding process with the help of

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sketch.
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SECTION-C (2 × 10 = 20 Marks)
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7. Describe the different elements of a gating system. How riser and gating
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system is designed ?
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8. (a) Why inert gas welding is superior over the usual forms of arc welding?
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Explain inert gas welding principle with sketch.

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(b) Explain the submerged arc welding process with the help of sketch.
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9. Write note on the following

(a) Laser beam welding.

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(b) Nucleation and grain growth.

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[A-12]