Professional Documents
Culture Documents
SERVICE MANUAL
LS100
Image Scanning System
PUBLISHED BY:
CTS
electronics
CTS electronics
Corso Vercelli, 332 - 10015 IVREA - ITALY
Tel. (0125) 235611 - Telefax (0125) 235623
http://www.ctsgroup.it
FOREWORD
This manual is meant for technicians servicing the LS 100 Scanning System.
This machine must be used solely for the purposes for which it was
designed. Any intervention modifying its original operating configuration
NOTE! must be authorized and certified beforehand by the manufacturer.
CTS electronics is not liable for any damages caused by the use of
non-original spare parts.
SYMBOLS
!
being undergone could, if carried out incorrectly, result in
injury or damage to the machine.
WARNING!
DECLARATION CE of CONFORMITY
Fulfils the essential requirements of Electromagnetic Compatibility and of Electrical Safety as prescribed by the Directives:
th th
89/336/EEC dated 3 May 1989 with subsequent amendments (Directive 92/31/EEC dated 28 April 1992 and Directive
nd
93/68/EEC dated 22 July 1993);
th nd
73/23/EEC dated 19 February 1973 with subsequent amendments (Directive 93/68/EEC dated 22 July 1993);
since designed and manufactured in compliance with the following European Harmonised Standards:
EN 55022: (Limits and method of measurements of radio interference characteristics of Information Technology
Equipment)
EN 61000-3-2: (Electromagnetic Compatibility – Part 3: Limit – Section 2: Limits for harmonic current emission (equipment
input current £16 A per phase))
EN 61000-3-3: (Electromagnetic Compatibility – Part 3: Limit – Section 3: Limitation of voltage fluctuations and flicker in
low-voltage supply system for equipment with rated current £16A)
EN 55024: (Limits and method of measurements of Immunity characteristics of Information Technology Equipment)
EN 60950-1: (Safety of Information Technology Equipment, including electrical business equipment)
Compliance with the above mentioned essential requirements is shown by affixing the CE marking on the product.
U.S.A.
U.S. FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT
INFORMATION TO THE USER
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial enviroment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
Change or modification not expressly approved by the party responsible for compliance could void the user’s aulhority to operate
the equipment. Connecting of peripherals required the use of grounded shielded signal cables.
CANADA
EMI REQUIREMENTS FOR CANADIAN MARKET
This digital apparatus does not exceed the class A limits for radio noise emissions from digital apparatus as set out in the
interference-causing equipment standard entitled “Digital Apparatus”, ICES-003 of the industry of Canada.
SPECIFICATIONS EMI POUR LE MARCHÉ CANADIEN
Cet appareil numérique respecte les limites de bruits radioélectriques applicables aux appareils numériques de Classe A prescrites
dans la norme sur le matériel prouilleur: “Appareils Numériques”, NMB-003 édictée par le Ministre des Communications.
SUPPLIED BY PARTNERS
The symbol, affixed on the equipment, means that the refuse of this equipment must be collected
separately.
Therefore the user shall deliver the related refuse to one of the special centres predisposed by the local
administrations for the separate refuse collection.
In alternative the user shall give the equipment back to the retailer in exchange for a new equivalent
equipment.
The separate collection of the refuse and the related operations for the treatment, recycling and waste
disposal, promote the manufacturing of new equipment using recycled materials thus limiting the
damages to the environment and the negative effects to the health due to an inadequate waste
management.
The unauthorized waste disposing of the product will be submitted to the administrative penalties in
conformity to the article 50 and subsequent articles of the D.lgs number 22/1997.
According to the article 13, D.Lgs dated 25 July 2005 n 151 Enforcing of the directives : 2002/95/CE,
2002/96/CE e 2003/108/CE)”, related to reduce the use of dangerous substances in electric and
electronic equipment and to the refuse disposal.
TABLE OF CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
DECLARATION CE of CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . 1-5
INFORMATION TO THE USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
FUNCTIONAL GROUPS AND THEIR POSITIONS . . . . . . . . . . . . . . . . . . 2-7
POSITION OF PHOTOSENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
COMMANDS, EXTERNAL INDICATORS AND LABELS . . . . . . . . . . . . . . . 2-9
LS100/1 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
LS100/2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
LS100/3, LS100/4 AND LS100/5 BLOCK DIAGRAM . . . . . . . . . . . . . . . . 2-12
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Turning on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Procedure for the reading of documents . . . . . . . . . . . . . . . . . . . . . . . 4-3
Document adjustable stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Magnetic BADGE reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Personalisation of the SELF- INKING STAMP . . . . . . . . . . . . . . . . . . . . 4-11
BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
BADGE Reader Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
OCR board (LS100-EP code 10826) only for LS100/3 and LS100/4 . . . . . . . . . 5-3
LS100/1 board (LS100-2 code 10706) . . . . . . . . . . . . . . . . . . . . . . . . 5-4
LS100/2 board (LS100-3 code 10743) . . . . . . . . . . . . . . . . . . . . . . . . 5-5
LS100/3 board (LS100-4 code 10805) . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Chapter 2
INTRODUCTION and
DESCRIPTION
INTRODUCTION
LS100 is a reader/scanner created to operate easily and silently, with a modern design and of a compact size.
This product has been produced especially for banking and financial institution where it must be installed at cashier
front desks and thus must be able to carry out all necessary functions easily and without taking up too much space.
LS100 can process a single document at a time introduced in the manual drop feeder or until 15 document if optional
motorized feeder is present. It can read the codeline MICR, CMC7 / E13B or OCR imprint void stamp, print a
message on the back of the document for completing endorsement stamp and scan both sides of the document.
The processed document is deposited into the output tray that can collect about 5 documents. Connection to the
system is by USB 1.1, USB2.0 or serial RS232.
The peripheral can retain the document after it has read the codeline and scanned the front image, return it in the
input slot for imprinting or endorsing the document on the base of the results of the read codeline or of the data
extracted from the image.
In applications where the need is first to process the code line and to archive the document image in a second time,
the LS100 can read the code line and send it in the real time, store the image in his memory and send it afterwards in
background.
The peripheral can convert the image of the document in B\W but only the model that use serial RS232 can
compress it in TIFF before the transfer.
GENERAL FEATURES
Image acquisition
The used scanner module is a new CIS which is a compact size. It is able to acquire images with
a resolution of 100/200 dpi,16/256 shades of grey, by using an illumination system RGB.
The protective glass slide at the rear of the scanner is placed at the printing height of the ink-jet
printhead and at the front of the scanner at the height of the stamp.
Autodiagnostics
The LS 100 has an internal log which records all the data needed for normal and extra
maintenance of the machine.
Data interface
The LS 100 ‘interacts’ with the PC via a USB or RS232c data interface
Power system
The LS 100 has an external switching power system. This system can accept input at 110 - 230
vac. and provide the 24 volt DC needed. The LS 100 has also a switch to interrupt the power.
The peripheral can be provided by CTS Electronics with these additional functional parts:
Automatic Feeder (Features available on LS100/3, LS100/4 and LS100/5 in alternative to stamp)
The feeder can hold up to 15 documents at the time. The feeding system permit insert one or more
documents at a time as even when stopped the document presser remains open.
Ink-jet printing
The printhead used is high quality, has 50 nozzles and can write a whole series of alphanumerical
characters on the back of the document. The vertical working position of the printhead is fixed.
1 2 6
3 4 5
POSITION OF PHOTOSENSORS
5a 5b
5c
1 2 3 4
5 6 7 8 9
10
MICR head
Scanner
MICR reading
Photosensor
Badge Reader
(Option)
SW Power supply
24 Vdc
*Future enchancement
MICR head
Scanner
MICR reading
Photosensor
Badge Reader
(Option)
Keyboard Interface*
Feeder Photosensor RS232 interface
Mother board
LS 100
SW Power supply
24 Vdc
*Future enchancement
Scanner
MICR head
Step motor
USB
Connector
Feeder Photosensor
Keyboard Interface*
RS232 interface
Mother board
Sorter Photosensor
LS 100
Ink-jet
Feeder (option) expansion
(option)
Or
Electromagnet
Stamp (option)
Serial interface for
Pinch roller Firmware
electromagnet HOST serial
Download
(option) Connection
(Special cable)
Ocr
expansion
(option) SW Power supply
24 Vdc
*Future enchancement
**Only when the feeder is present
Chapter 3
INSTALLATION
LS100 INSTALLATION
Foreword
The LS 100 is normally programmed according to Client needs in the factory. Any modifications
to the programming should be carried out by qualified person.
· Before placing the machine in the desired location, insert the power supply cable (A) into the
socket at the back;
· Now place the LS 100 in the desired location and ensure that (for greater ease of use)the input
and output slots are facing the front and that the Badge will be easily accessible.
· Press the ON/OFF Switch in “ I ” position;
! WARNING!
Before to start LS100/2, setting in serial modality, connect the
scanner to the PC, to guarantee the programm’s recognition.
USB
The LS100/1 and LS100/2 uses the USB Release 1.1 while Ls100/3 and LS100/4 uses USB 2.0 as
interface. The USB connection system is versatile and allows a point-to-point connection between the
host (or a hub ) and the peripheral.
The user can connect or disconnect the LS100 even when the system is being fed. The operating system
can automatically sense when the reader is connected and ready for use.
USB connection
LS100
PC/CONTROLLER USB
peripheral
B
Insert the connection cable (B) into the
USB connector, situated in the side,
and connect the machine to a PC (A). A
2 D-
3 4
3 D+
4 GND
! WARNING!
programmed according to client needs in the factory, any
modifications should be carried out by qualified personnel
RS232
The serial connection modality is feasible in exclusive with LS100/2. RS232 interface is configured fixed
as follow :
Baud rate 115200
Parity No parity
Data bit 8
Stop bit 1
LS100
PC/CONTROLLER Serial
peripheral
! WARNING!
programmed according to client needs in the factory, any
modifications should be carried out by qualified personnel
Chapter 4
USE and
MAINTENANCE
USE
CTS electronics provides a software for test the LS100 reader and make all necessary software
calibration LS100 demo test LSW1.exe
If the Pinch-Roller unit is not present on the LS100, push the document
manually until it is automatically picked up.
NOTE! If the feeder is present introduce one or more documents (up to 15
documents maximum, depending on paper weight in grams).
If a bourrage occours please slide out the document towards the top;
· Execute the program and select the “DOCUMENT HANDLE” menu. In this way it is possible
to access the menu regarding document management. Select “MANUAL ...” or press the “F5”
key and a dialogue window will open up.
· Once the correct configuration for reading is found and the number of documents placed in the
input slot has finished, it is possible to save the settings used previously by selecting
”REPEAT MANUAL” from the “DOCUMENT HANDLE” menu or by pressing the “F6” key.
1- SCAN MODE : It permits to specify if capturing the image of the document in black
and white or shades of grays scale or color.
If the image is captured in black and white it can be trasfered to the
PC in TIFF group 2 or BMP.
If the image is captured in grays scale it is possible to specify the
resolution 100/200 dpi and the number of gray levels.
3- CODELINE TYPE : It permits to specify which informations decode inside LS100 (MICR or
OCR fw) or by software.
Press SET button to open the following windows:
B- Insert coordinate
C- Select the measure unit
D- Select Barcode type:
B interleaved 2 of 5
code 39
code 128
C
D
B- Insert coordinate
C- Select the measure unit
D- Select Read type
B
C
D
width x
5- CHECK CODELINE : it permits a comparison of the read codeline with the base
codeline. If these are different, the LS100 interrrupts reading.
DO CHECK : (Enable the check )
CODELINE BASE : (Codeline used for checking)
INSERT LAST CODELINE : (This uses the last codeline read as a checking string)
9- SAVE ON FILE : This saves the scanned images in a 3 different extension File
JPG QUALITY : (This indicates the level of compression of the JPG images which
have been saved )
10- TIFF TYPE: If selected the estension TIFF in the point 10 enables the window when
select the TIFF Type
11- OVERLAPPED MODE: In this mode LS100 can read codeline, send it immediately to PC
and store the image in the internal memory and transfer the data in a
second time in background mode.
12- WAIT TIMEOUT : (If selected, when the read command is given, it waits 5 seconds
before indicating “Feeder empty” thus allowing the insertion of
documents)
1a
2a
3a
· Pass the badge through the reading slot with the magnetic band in the correct direction;
The Badge reader functions correctly even when the magnetic card is
passed through in the opposite direction to the one indicated.
NOTE!
13-150;
0,512 in
-50
-50;
39.6-150;
1,559 in
5.5 mm
0,217 in
0
0.5 mm
0,020 in
20 mm (0,787 in)
72 mm (2,835
abcdefghilmnopqrstuvz 1234567890
40 mm (1,575 in)
10 mm (0,394 in)
72 mm (2,835 in)
abcdefghilmnopqrstuvz 1234567890
50 mm (1,969 in)
Chapter 5
MAIN ELECTRONICS
BOARDS
J1
J1 1
J2
1
J2
OCR board (LS100-EP code 10826) only for LS100/3 and LS100/4
1
C12
C10
C14
U10
U3 +
C3
U2 U4
J1
C11
C13
C9
U5
J1
R4 R8
R19 R20
R7 R6 R13 R14
R18 R21 1
J2 C5 C6 R22
1 1 C8 C7
U1
U6 U9 U8 U7
R1 R9 C4
R2 X1
R5
C1
PT1
J15
VITE3
J15
L3
J7 J7
R106
R105
J9 INT.
+
J9
C73
S1
D4
F1
+
C74
U16
J14
+
C84
J14
D5
L2
D1
T1 T2
VITE2
R116
R115
D2
PFMA
+
PT3
C77
J6
C
U18
J6
FOT1
U17
E
R118
R119
+
10
J1
9
C91
U3
U8
LED1
PT1
J8
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2
1
U19
C4
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+
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J2
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1
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TP5
1
C18
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U6
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81
51
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U22
VITE4
1
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1
T5 T4 T3
C
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73
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1
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+
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A
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+
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+
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T7 T6 T9
+
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C
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9
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2
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1
31
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81
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51
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1
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K
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1
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+ D3
+
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TP6
53
1
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TP2
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K
TP
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1 J13
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+
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3
C8
+ +
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A
C38
C33
+ +
J11
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U15
+
+
1
J12
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+
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C62
C101
J12
L4
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T8
+
PFMA_1
T7 T6 T9
+
U21
J13
VITE1
U24
U25
U26
TR1
J15
VITE3
J15
J18
L3
J7 J7
1
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R105
J9
INT.
+
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S1
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+
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C
K
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14
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J1
10
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9
+
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U3
1
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J8
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C18
4
X2
+
+
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2
1
C7
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U9
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U19
+
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+
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1
TP3
1
U4
1
31
J5
U5
U2
1
J3
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81
51
1
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1
157
1
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1
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C
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1
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U13
+
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J16
U12
105
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+
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C113A
53
TP1
1
U11
PT4
+ 1
J13
C37
FOT2
+
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C66
C8
J11 +
E
A
C38
C34
C33
+
J11 +
U14
L1
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U15
+
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MF5 MF6
+
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C62
C101
J12
L4
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MF3
+
U21A
MF2 MF1 MF4
J13
U21
VITE1
U24
U25
U26
(onto mechanics 5)
J15
VITE3
J15
J18
L3
J7 J7
1
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INT.
+
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S1
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+
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9
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1
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1
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1
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1
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105
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53
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1
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+ 1
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+
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E
A
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C34
C33
+
J11 +
U14
L1
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U15
+
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U10
MF5 MF6
+
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C62
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J12
L4
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MF3
+
U21A
MF2 MF1 MF4
J13
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VITE1
U24
U25
U26
J15
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J15
1
J18
L3
J7
1
J7
R106
R105
INT.
1
J9
+
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J9
S1
D4
F1
+
1
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U16
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J14
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L2
T1
D1 D2
VITE2
+
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C77
J6
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J6
FOT1
J19
A
1
J1 14
R191 R186
U3
R192 R187 C124
C18
+
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LED1 C123
1
PT1
J8
9
J1
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1
4
TP4
U20
+
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1
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51
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1
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1
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K
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1
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+
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105
+
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53
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1
C34 C101
+
K
J13
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+
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1
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C62
U15
+
+
U14
L1
D3
C33
J12
J12
MF6 MF5
C144
+
+
C67
+
U10
MF3
U22
MF2 MF1 MF4
VITE1
J13
U26
U24
U25
U21
21 J1 J1
1
+
+
14
5
18
1
29
7
J2
40 1 J3 J2
J3
18
29
1
R16 R15
+
7
40 1
1
J3 Ink-Jet head printer connector
+
9
4
J2 J3
J2 J3
1
+
J1
J1
1
J3 Download connector
Chapter 6
CALIBRATION NORMS
Much maintenance intervention can be carried out by removing the internal cover, for example, the
replacement of the INK-JET cartridge (optional ), accessing the stamp (optional ) or even just the simple
removal of a jammed document.
It is advisable to replace the central cover when you need to use the
lower part of the LS100. In this way the cover is placed on the work top and
NOTE! does not damage the internal parts.
The removal of the external cover should be carried out only once the base has been removed.
This procedure must be carried out to easily access the internal modules and to carry out adjustments to
them, for example, replacing the felt (optional), replacing the badge (optional), regulating and replacing
the front scanner etc
E
· Disconnect the badge connector pulling it
upwards (E);
In order to carry out some adjustments, it is necessary to take the motherboard out so as to reach the
lower part of the LS100.
I
· Unscrewing the 4 screws (G) means you
can access the board (I) in addition to
freeing the protection plate
· Bring it away slowly from the LS100
pulling it towards the outside so that all
the connectors can be disconnected
Basic procedure:
· 1- Disassembly of extractable document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
· 5- Access to the board.
Disassembly
Reassembly
· Assemble the LS100 motor following a reverse procedure and paying particular attention to the
following:
· Insert the pinch roller O-Ring and the drive belt into their correct places
· Pass the connector through the correct space without blocking any other components
Disassembly
· Remove the motor;
Reassembly
· Assemble the new drive belt on the LS100 following the same procedure in reverse and paying
particular attention to
· Insert the drive belt taking care to place it correctly;
· Insert the drive belt into its correct position (eg rollers, scanner pulley and MICR readhead)
! WARNING!
drive belt in order to check that there are no errors of position
for the belt or its components (eg. Point 10G).
10G 10G
Once the drive belt has been replaced it is important to carry out
the mechanical setting for the belt itself and for all its associated
! WARNING! parts:
- the regulation of the front scanner contrast roller;
- MICR readhead regulation.
· Once the adjustments have been completed the LS100 may be reassembled following the basic
procedure in reverse order.
7A
7B 8A
7C 8C
8B
Checking adjustment
It is possible to check that the tension corresponds to the required value (150±25 gr) (5,29±088 oz)
· Using a dynamometer bring the belt into contact with the corner of the base panel ( see Zone A);
· Check that the force applied is equivalent to 150±25 gr (5,29±088 oz)
Zone A
150±25 gr
Basic procedure:
· 1- Disassembly of extractible document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
· 5- Access to Board.
1- Electromagne
Disassembly 1
2
3
Reassembly 3
2- O-Ring
The O-Rings in the Pinch Roller contrast roller can with time become worn or damaged. It is possible to
replace these using the following procedure:
· After removing the motor, manually remove the O-Ring (5)(phase 1);
· Take out the roller-blocking seger (6) (phase 2);
· Slide out the Pinch Roller contrast roller including the O-Rings (7) (phase 2).
Reassembly
· Reassemble the O-Rings of the PINCH ROLLER group following the points listed in Disassembly.
· Ensure that the seger, once it has been put back, does not block the roller.
Once the adjustments have been carried out the LS100 can be reassembled by following the basic
procedure in reverse order.
In order to replace or carry out mechancial adjustments to the scanner unit it is necessary to follow the
basic procedure described below, at the end of which it will then be possible to perform the activity
described correctly and easily .
The scanner unit can have two different configurations:
FRONT SCANNER is made up of a front scanner (C4) with a contrast roller (C1), dummy rear scanner
(C5) and contrast plad (C3)
FRONT/REAR SCANNER is made up of front scanner (C4) with a contrast roller (C1), Rear scanner (C6)
with its relative contrast roller (C2)
Basic procedure:
· 1- Disassembly extractable document plane;
· 2- Removal of the base;
· 3- Removal of the internal cover;
· 4- Removal of the external cover;
· 5- Access to the Board.
! WARNING!
1
ONLY FOR FRONT /REAR SCANNER
· Unscrew the two fixing screws (2) and slide off the
roller and its relative support (3). 3
While taking out the roller and its support, be careful not to
damage the drive belt.
! WARNING!
· In order to take the roller away from its support (4), remove the seger (5);
· Unscrew the two fixing dowels (6) on the pulley (7) and slide it away from the shaft.
8
6
7
8
A-08028 5
1,5mm
Reassembly
· Insert the pulley (7), previously removed, onto the shaft of the new roller;
· Insert a A-08028 probe which is 1,5mm (8) between the roller and the pulley and fix it by screwing
the two fixing dowels (6);
· Insert the upper part of the new roller in the space where the bearing is attached to the support and
insert the fixing seger (5).
· Assemble the contrast roller with its relative LS100 support following the basic procedure in
reverse order and taking care to :
- Check that the drive belt is positioned correctly on the pulley, located on the lower part, by
making the belt itself turn ;
- Check that the toothed wheels slot in correctly.
!
important to carry out the mechanical setting.
WARNING! Once all adjustments have been carried out, the LS100 can be
reassembled by following the basic procedure in reverse order.
Once all adjustments to the scanner group have been carried out it is necessary to :
- regulate the drive belt and the motor unit;
- regulate the MICR readhead.
· Unscrew the two fixing screws (10) and slide off the
roller with its relative support (11);
11
· In order to remove the roller from the support (13),
also remove the seger (14); 10
12
13
14
15
Reassembly
· Insert the bearing (12), which was previously removed, in its correct position (15);
· Insert the upper part of the new roller in the space in the bearing attached to the support and insert the
fixing seger (14).
· Assemble the contrast roller with its relative LS100 support following the basic procedure in reverse order
and paying particular attention to :
- Check that the shaft has been correctly applied to the bearing (15);
- Ensure that the toothed wheels slot in correctly.
!
important to carry out the mechanical setting.
WARNING! Once all adjustments have been carried out, the LS100 can be
reassembled by following the basic procedure in reverse order.
3- Contrast plad on the dummy rear scanner (C3 - Module only front scanner)
· Unscrew the two fixing screws (16) and slide off the
contrast plad (17);
17
16
18
21
· Remove the old scanner (21) and insert
the new scanner in the correct position.
Disassembly
22
· Extract the contrast roller on the front
scanner (C1)
23
Reassambly
· Assemble the scanner group following the basic procedure in reverse order;
· Place the scanner group back on to the LS100 paying particular attention to:
- Correctly insert in the correct spaces the roller shaft and the side fixing plate (24)
- Pass the connector through the correct slot without blocking other components.
· Once all adjustments to the scanner group have been completed it is then necessary to:
- to regulate the drive belt and the motor group;
Disassembly
35
· Remove the tray supporting the ink-jet
printhead;
· (Old version)
Loosen the screws (37)( B - the 36
upper part ) and take away the
scanner group including the roller
and taking care to also take out the
cable with the connector.
· (New Version)
Remove the screw (38) and loosen
the screws (39)( B - the upper part)
and take away the scanner group
including the roller and taking care to
also take out the cable with the 37 39 38
connector
Reassembly
· Assemble the scanner group following the basic procedure in reverse order;
· Put the scanner unit back onto the LS100 taking care to:
- Insert carefully in the correct spaces the roller shaft and the side fixing plate;
- Check that the drive belt is placed correctly on the pulley, positioned in the lower part, by
checking that the belt turns correctly ;
- Pass the connector through its slot without blocking any other components;
- Ensure that the toothed wheels slot in correctly, if not check that the rollers have been regulated
correctly.
· After carrying out all necessary adjustments on the scanner group it is necessary to :
- regulate the drive belt and the motor unit;
- regulate the MICR readhead.
1- Scanners proximity
The scanner group needs only simple adjustments. The assembly of the parts with the basic structure
means that the mechanical calibration of the two scanners is reduced to the defining of a distance of
1,5mm between the respective protective glass slides.
· Insert the A-08028 probe which is 1,5mm (0,059 in) thick (8) between the two pieces of glass;
· With the probe bring the two scanners into contact by pressing on the respective supports;
42
42 42
8 42
A-08028
8 1,5mm
Any adjustments made to the two contrast rollers should only be carried out after adjustments to the
scanner. This latter must be correctly calibrated so that the relative contrast roller may be regulated
correctly.
The two contrast rollers must be regulated in two different ways :
In order to carry out adjustments to this without replacing the front scanner
contrast roller, it is necessary to carry out the basic procedure (with the
NOTE! exception of point 5) so that you can then operate properly
Below
· Remove the INK-JET printhead support in order to access the two screws (45);
! WARNING!
ONLY FOR FRONT /REAR SCANNER
· Loosen the two screws (45) and insert an A-08023 implement (44) into the lower part of the LS100
so that the contrast roller shafts are blocked.
43 44
· Insert the A-08020-01 probe (46) between the front scanner glass plate and the relative contrast roller;
· Bring the roller into contact manually with the probe and the scanner glass and tighten the two screws.
45
46
46
· Use the A-08028-02 regulation probe (8) inserting the upper part of the roller shaft (47) and position it
parallel to the scanner glass;
· Use the regulating pin to bring the A-08028-02 probe (8) applied to the upper roller support group (48)
into contact with the scanner glass:
Following the directions:
A - anticlockwise - the upper roller support group moves nearer to the glass;
B - clockwise - the upper scanner support group moves away from the glass.
47
48
0,295 in
NOTE!
Above
· Use the A-08028-02 regulation probe (8) inserting the upper part of the roller shaft in the space
and positioning it parallel to the scanner glass;
· Use the regulating pin to bring the A-08028-02 probe (8) applied to the upper roller support group
(51) into contact with the scanner glass:
Following the directions:
A - anticlockwise - the upper roller support group moves nearer to the glass;
B - clockwise - the upper scanner support group moves away from the glass.
50
51
= =
BEND TO 90°
BEND TO 90°
14 mm
26 mm
Bi-adhesive
= =
Basic procedure:
· 1- Disassembly of extractable document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
· 5- Access to the Board.
1- Bubble-Jet printhead
When the BUBBLE-JET printhead no longer has satisfactory printing characteristics it is necessary to
replace the worn one with a new one.
· Unblock the printhead (2) by lightly flexing the closing lever (1);
· Take out the old printhead and insert the new one.
2- Felt pad
When the felt pad no longer absorbs correctly it is necessary to replace the old one with a new one.
· Take the old felt pad out with a pincers (3) and slide it upwards;
· Insert the new felt pad in the correct position.
3- Printhead support
It is possible to remove the Bubble-Jet printhead support in order to replace it or to make some
adjustments.
Disassembly
· Disconnect the Flat cable from the bubble-Jet board and extract ferrite ring (7);
· Unblock the Bubble-Jet printhead support (4) flexing the fixing lever (5);
· Extract the Bubble-Jet printhead support .
Reassembly
Disassembly
NOTE!
The spacer (B) remain fixed at
the mother board.
A
1
Reassembly
To disassembly and reassembly the LS100 version with OCR board, follow
this indication and see the picture in the paragraph " REPLACEMENT OF
NOTE! THE OCR BOARD (with Ink-Jet board).
Once the adjustments have been carried out, the LS100 can be reassembled by following the basic
procedure in reverse order.
Basic procedure:
· 1- Disassembly of extractable document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
· 5- Access to the Board.
1- Ink-Jet printhead
When the INK-JET printhead no longer has satisfactory printing characteristics it is necessary to replace
the worn one with a new one.
· Push plastic bridge 1 in the direction indicated by the arrow, until it stops on the base;
· Hold wing A on the Ink-Jet cartridge and pull it gently away from the document guide;
· Raise the cartridge to remove it;
· Insert a new INK-JET cartridge making sure that it rests flat on the guide;
· Reise plastic bridge 2 until the cartridge is blocked into place.
2- Felt pad
When the felt pad no longer absorbs correctly it is necessary to replace the old one with a new one.
· Take the old felt pad out with a pincers (3) and slide it upwards;
· Insert the new felt pad in the correct position.
3- Printhead support
It is possible to remove the Ink-Jet printhead support in order to replace it or to make some adjustments.
Disassembly
· Disconnect the Flat cable from the Ink-Jet board (below side);
· Unscrew the two printhead support fixing screws (4);
· Extract the Ink-Jet printhead support.
Reassembly
· Insert the Flat cable in the slot on the base and connect it correctly to the Ink-Jet board;
· Bring the support into contact manually with the metal plate
· Fix the tray with the screws (4).
Disassembly
NOTE!
The spacer (B) remain fixed at
the mother board.
A
1
Reassembly
To disassembly and reassembly the LS100 version with OCR board, follow
this indication and see the picture in the paragraph " REPLACEMENT OF
NOTE! THE OCR BOARD (with Ink-Jet board).
Once the adjustments have been carried out, the LS100 can be reassembled by following the basic
procedure in reverse order.
Basic procdure:
· 1- Disassembly of extractable document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
· 5- Access to the Board.
Disassembly
Reassembly
A-08010
4,3mm
· Hook the A-01511 implement between the points indicated (5A-5A-7B) in those hooking areas
present on the LS100 (6A-6A-8C);
A-01511
5A
5A 6A
7B 8B
6A
· Place the LS100 on one side and loosen the two screws (10);
· With the Stamp arm fixed between the hook and the A-01511 implement (see zone A) bring the
lever (9) up against the plastic base;
· Fix the adjustment by tightening the screws (10);
· Remove the adjustment tool (A-01511).
Zone A
10
11
In order to carry out the replacement of the print rubber see the page the
page relative to use and maintenance.
NOTE!
Basic procdure:
· 1- Disassembly of extractable document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
! WARNING!
onto mechanics 5 The motor and the pinch roller operate to the leafing.
from mecahanics 6 The feeder group operates the leafing motor and the pinch roller through two
different movements, and this way it limits the noise during the leafing.
Disassembly
3
Reassembly A
Reassemble the feeder group following 1a
disassembly and basic procedure in
reverse order.
! WARNING!
When remove the screw (1a) the electromagnet will get free.
1- Motor
Disassembly
10 11
Reassembly
· Reassemble the motor following disassembly and basic procedure in reverse order and ensure that the
toothed wheel and pulley slot correctly.
Disassembly
17
16
18
Reassembly
Reassemble the feeder roller group following disassembly and basic procedure in reverse order and
ensure that the toothed wheel and pulley slot correctly.
3- Pinch roller
Disassembly
· With the feeder group out of the LS100, extract the pin (19);
· Remove the pinch roller (20). 19
Reassembly
Reassemble the pinch roller following disassembly and basic
procedure in reverse order. 20
4- Electromagnet
Disassembly
22
21 23
Reassembly
Replace the old electromagnet with a
new one and reassemble following
24
disassembly and basic procedure in
reverse order.
25
27 26
NOTE!
Given its hexagonal shape, the block can be
placed in six different positions but only three
are the correct ones. The correct positions may
be obtained when the part indicated are in
contact with feeder roller.
When all position may become less efficient it is necessary to replace it.
28
27
Basic procedure:
· 1- Disassembly of extractible document plane;
· 2- Removal of base;
· 3- Removal of internal cover;
· 4- Removal of external cover;
Disassembly
Reassembly
Basic procedure:
· 1- Disassembly extractable document plane;
· 2- Removal of the base;
· 4- Removal of the external cover;
BADGE HEAD
2 2
BADGE BOARD
Basic procedure:
NOTE!
1
The spacer (B) remain fixed at
the mother board.
B
2
Reassembly
Disassembly
3
NOTE!
The spacer (B) and (D) remain
fixed at the mother board.
1
B
Reassembly
ELECTRICAL ADJUSTMENTS
SPECIFICATIONS
SETUP
In order to carry out the setting up of the peripheral it is possible to access a function in the “LS100 demo
test” diagnostic software. This function allows you to set the LS100 excluding the absent or unused
modules.
· Load the program and on the command bar select “SETTING”, then select “PERIPHERAL
SETUP” from the pull-down menu;
· With this command, the program will open up a window which allows you to note the latest
configuration that has been carried out (clicking on “READ”) or to carry out a new one;
· Select a setting for each item among those listed and memorise the configuration on the LS100
memory by pressing “WRITE”.
Clicking on “READ”, the LS100 will load the latest configuration carried out
from the memory.
NOTE!
ELECTRICAL ADJUSTMENT
Some parts of the LS100 need electrical adjustment in addition to mechanical adjustment. These
adjustments may be carried out using the “LS100 demo test” diagnostic program and some documents
which have been created especially for the adjustment scenario.
PHOTOSENSOR GROUP
This group is made up of three photosensors, a transmitter and a receiver mounted on the same print
circuit and located along the path that the document travels inside the LS100.
The setting of these three sensors is carried out in parallel using a softward command. The software used
is the “LS100 demo test” diagnostic program.
· Check that LS100 : -has been assembled correctly ;
- that it is on and has been connected to a PC;
- that there are no documents inside.
· Load the program and and on the command bar choose “SETTING” on the pull-down menu. In
this way it is possible to access the menu for calibration. Choose “PHOTO CALIBRATION” ;
· With this command the LS100 will automatically set the three photosensors at the same time :
- the Feeder photosensor;
- the MICR photosensor;
- the Sorter photosensor.
· If the setting is successful, the LS100 will emit an acoustic confirmation signal and at the same time
a led located in the centre of the central cover will light up;
· If the setting is not successful, the LS100 will emit a double acoustic signal and at the same time
the led in the centre of the central cover will light up twice. In this case it is possible to identify the
faulty photosensor by accessing the “PHOTOSENSOR GROUP DIAGNOSTICS”
600 msec
CORRECT
BUZZER
LED
300 msec
ERROR BUZZER
LED
· Load the program and choose “OPTION” on the command bar. Then choose “PHOTO SENSOR
VALUES” from the pull-down menu;
· With this command the program will open up a window which will allow you to check the calibration
values for the three photosensors.
SCANNER
The setting of this group is carried out via a software command on the “LS100 demo test” diagnostic
program.
· Check that the LS100 : - has been correctly assembled ;
- has been turned on and is connected to a PC;
- that there are no documents inside.
· Load the program and on the command bar choose “SETTING” on the pull-down menu. In this
way you can access the setting menu. Choose “SCANNER CALIBRATION”, where you are told
which scanners to regulate.
Fig. 6.61
FRONT
· Insert the setting document “DOCUTEST 020-04” in the input slot positioning it so that the black
part goes first and so that it is facing the outside of the LS100;
Entrance-way plane
600 msec
CORRECT BUZZER
LED
300 msec
ERROR BUZZER
LED
REAR
· Load the program and choose “SETTING” from the pull-down menu. In this way you can access
the setting menu. Choose “SCANNER CALIBRATION”, and you are shown which scanner needs to
be adjusted.
· Insert the “DOCUTEST 020-04” setting document in the input slot positioning it so that the black
part is first and facing the inside of the LS100;
Entrance-way plane
600 msec
BUZZER
CORRECT
LED
300 msec
ERROR BUZZER
LED
The calibration data will remain unchanged until the next setting.
NOTE!
DOCUTEST032 (90grm2)
(8,268 in)
· Verify manually the length of docutest 032 and digit
the value of thids misure in the item 1;
Using the “LS100 demo test” diagnostic program, it is possible to carry out the adjustment to the
amplification of the MICR readhead:
· Check that the LS100 is: - without a base and board cover;
- turned on and connected to a PC;
- that there are no documents inside.
· Choose “ OPTIONS “ from the command bar, then select “READ E13B SIGNAL” from the
pull-down menu and click on ”CALIBRATION MICR” located in the sub-menu;
· A dialogue window will open so that the MICR readhead can be set;
1. OPTION :
SIGNAL VALUE : This allows you to insert the value shown on the test
document “DOCUTEST 32”(point 2)
NUMBER MEASURES: This allows you to insert the number of steps you may
wish the document to carry out.
2. RESULT:
RESULT: There is a light which will indicate when the setting of the
amplification of the magnetic signal has occurred (green light).
Proceed as follows
· Insert the “DOCUTEST 32” setting document with the 2 magnetic lines turned downwards (point 1)
· Put the number “1” in the “NUMBER MEASURES” box;
· Click on the “MEASURES” key to start up the setting process;
· Check the colour of the light under “RESULT”:
- If the light is GREEN, put the number “10” in the “NUMBER MEASURES” box and
start up the setting on ten steps of the“DOCUTEST 32”
- If the light is RED, manually intervene on theTrimmer, having removed the base, and
repeat the steps from the beginning until the correct setting can be found.
+ +
+
+
+
+
1
+
+
1
+
+
+
+
1
+
+
+
1
+
1
+
1
Trimmer
NOTE!
Using the “LS100 demo test" diagnostic program, the regulation of the amplification of the MICR
printhead is carried out:
· Check that the LS100 is: - turned on and connected to a PC;
- that there are no documents inside.
· Load the program and select “OPTIONS". Select “READ E13B SIGNAL” and click on
”CALIBRATION MICR” in the submenu.
1. OPTION:
Signal Value : this allows you to insert the value shown in brackets on the
“DOCUTEST 32” test document.
Check Speed Colour: If this is select, enable the check colour
2. RESULT:
Result: a light will signal the calibration of the amplification of the
magnetic signal that has taken place (green light).
· Insert the “DOCUTEST 32” adjustment document with the 2 magnetic lines facing downwards (1).
· Click on the “Calibration” button;
· Insert again the "DOCUTEST 32" in the insertion zone till the traffic-lights will be green or red;
· Check “RESULT” for the colour of the light:
- If the light is GREEN the calibration procedure is complete.
- If the light is RED repeat the steps from the beginning until the correct calibration is found.
To download the FW, you have to connect LS100 to the PC via the serial connector. Connect J1 to the
PC’s serial port, using the cable code CAB-0767.
Load the CTS electronics Download utility and set the dialog window, after the selections press the button
“Execute” for download start .
2
3 2
3
6 5
Using the ”CTS DWL” downloading program it is possible to partially update the Firmware , that is the
firmware basis is maintained and the varibale parts are updated only . With this method it is not necessary
to connect the machine to a PC with a download cable. The connection used is already sufficient.
· Load the Download program and provide all the information requested. Then select “OK” to start
the Downloading
Chapter 7
GENERAL FEATURES
Environmental conditions:
Temperature: from 10°C to 40°C (50 - 104 °F)
Humidity (without condensation): from 20% to 80%
Electromagnetic immunity:
The product will function correctly if positioned at an adeguate distance distance of an
electromagnetic emission source (video, PC, etc..)
Power supply:
Machine:
- In: 24 V d.c.
The power supply is switching and can therefore be used if a specific mains cable is included,
in all the differnet countries for which it is destined.
Interface:
USB: 1.1 or 2.0
Serial RS232: Baud rate 115200
Parity No parity
Data bit 8
Stop bit 1
Product size:
Width: 215 mm (8,47 in)
Depth: 125 mm (4,92 in)
Max. Height. 160 mm (6,30 in)
Weight:
Macchine: 2 Kg for maximum configuration (4,4 lb)
Power supply: 0,3 Kg (0,661 lb)
Reading speed:
Reading speed : 500 mm/s (gray scale all models) 19,7 in/s
335 mm/s (LS100/4 colour mode) 13,20 in/s
425 mm/s (LS100/5 coluor mode) 16,7 in/s
Productivity:
Productivity: up to 3120 doc./h
Document features:
Height: from 50 mm to 105 mm (1,97 - 4,13 in)
Length: from 100 mm to 216 mm (3,94 - 8,50 in)
Thickness: from 0.07 mm to 0.10 mm (0,003 - 0,004 in)
Weight: from 70 g/mq to 110 g/mq (0.01÷0.02 lb/sqf)
Image features:
Resolution: (100 dpi x 100 dpi) (3.93 X 3.93 ppmm)
(200 dpi x 200 dpi) (7.87 X 7.87 ppmm)
Grey scale: 256 or 16 grey levels
Illumination: RGB illumination
Red = 630 nm
Green = 520 nm
Blue = 465 nm
Black/white: LS100/1 - fix threshold
LS100/2 - tracking threshold
Color: LS100/5 - 16Ml colours (24 bits)
MICR reading:
Reading height: 11 mm (0,443 in)
Centre line reading: 8 mm (0,315 in)
Font: Owner CTS; numerical, alfabetical upper case and lower case , ( from n°32 to n° 126 of the
standard ASCII table )
(Space) ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H
IJKLMNOPQRSTUVWXYZ[\]^_abcdefghijklmnopqrstu
vwxyz{|}~
Workload:
Documents per day: 200
Number of working days per year: 250
Life of product: 5 years
Number of times turned on during day: 2
Reliability:
MTBF: 150.000 hours (Estimate)
MCBF: 200.000 cycles, (equivalenti of 0.25
intervention procedures per year)
MTTR: 15 minutes
SUPPLIES
Chapter 8
LS 100
Image Scanning System
3
5
2
3
7 4
5
8
9 10 4
5
8
9 10 4
4
5 8
1
1
(with relief)
4
2
J8
S1 J6 105
157
+ +
+
+
+
53
+
1
J13
+
+
1
+
+
1
+
1
C12
C14
U10 C10 +
+
+ U3
C3
+ U2 U4
81
C11
+
C13
1
+
C9
+
+ U5
1 J1
J12
R4 R8
TR1 R20
R19
R7 R6 R13 R14
R18 R21 1
C5 C6 R22
+
1 1 C8 C7
1 2
51 U1
9 1 31
10 2 U6 U9 U8 U7
+
J11
J1 R1 R9 C4
R2 X1
J16
C2
C1
R5
Feeder version
Qty Ref. CODE DESCRIPTION
—————————————————————————————————————————-
1 1 10805 Piastra LS100/3 senza feeder
LS100/3 board without feeder
1 1 10805-C Piastra LS100/3 fino a meccanica 5 usare elettronica C
LS100/3 board unto mechanics 5 use electronics C
1 1 10805-D Piastra LS100/3 da meccanica 6 usare elettronica D
LS100/3 board from mechanics 6 use electronics D
Top side
1
J2
+ +
1
2
1
+ +
J3
+
1
1
1
Top side
J1 1
2
J3
+
1
TAV. Nr 5
1 10 3 5
Top side
4 10
6
8
7
Bottom side
9
TAV. Nr 6
1 2 3 4 2
Top side
3
8 9 3 2 7
10 11 12 13
6
8
7
Bottom side
TAV. Nr 7
1 2 3 4
5 6
7 8 10
2 1
Top side
Bottom side
3