Join Us In Industrial Automation Group For Training & Consulting

https://www.facebook.com/groups/722593891132335/

ENG.ABDELKAWY MOUBARAK | 01014871075 1

 ENG.ABDELKAWY MOUBARAK | 01014871075 2
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 2
P L C

ENG.ABDELKAWY MOUBARAK | 01014871075 3

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 3
  Distributed Input/Output Network
 Master / Slave Network
 STL Programming Language
 Sensors
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 4
 ENG.ABDELKAWY MOUBARAK | 01014871075 5
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 5
 ENG.ABDELKAWY MOUBARAK | 01014871075 6
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 6
 ENG.ABDELKAWY MOUBARAK | 01014871075 7
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 7
 Types of
PLCs

Compact Modular

S7-1200 / 200 S7-300 / 400

Level # 1 Level # 2
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 8
- Which Consists of Individual Module for each Function

S7- 300

S7- 400

ENG.ABDELKAWY MOUBARAK | 01014871075 9

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 9
- Which Multiple Function May be integrated in One Module

S7- 200

S7- 1200

ENG.ABDELKAWY MOUBARAK | 01014871075 10

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 10
LAD / STL / FBD

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 11
 ENG.ABDELKAWY MOUBARAK | 01014871075 12
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 12
 ENG.ABDELKAWY MOUBARAK | 01014871075 13
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 13
 CPU314 CPU315-2DP
Status Indicators
(LEDs)

SF
BATF
DC5V
FRCE
RUN
Mode Selector
STOP
MRES
STOP
RUN
RUN-P

CPU313C-2DP
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 14
 Point to Multi- ProfiBUS EtherNet
Point Point Network Network
Interface Interface

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 15
 Size of • # OF Communicated devices
Network • Accessible Nodes

Speed • Rate of Signal Transfer

• The length between

Distances Communicated Devices

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 16
 Vs. PPI MPI ProfiBus ProfiNet

Very large # of
# of 32 Device 125 Devices
2 Devices Devices
Communicated Addressing Addressing
Addressing 0,1 Addressing By
Devices 0  31 0  124
IPs

Distances 10 Meter 10 Meter 100 Meter By Kilometer

ENG.ABDELKAWY MOUBARAK |
01014871075 17 17
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5
 ENG.ABDELKAWY MOUBARAK | 01014871075 18
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 18
 Convert Between Different Communication Protocols

 Every CPU Contain at min  1 Communication Protocol

& Not All Communication Protocols

 CPU S7-200  PPI

 CPU S7-300  MPI

 CPU S7-400  MPI

 CPU S7-1200  EN

 IF you Need Another Communication Protocols

ENG.ABDELKAWY MOUBARAK |
01014871075 19 19
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5
 Add new Communication Protocol to the PLC Station

 Every CPU Contain at min  1 Communication Protocol

& Not All Communication Protocols

 Types

 PPI  Point-to-Point Interface

 DP  ProfiBus Interface

 EN  Profinet interface

 IF you Need Another Communication Protocols

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 20
 Module Configuration
&
Network Configuration

Programming
&
Simulation

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 21
 ENG.ABDELKAWY MOUBARAK | 01014871075 22
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 22
ENG.ABDELKAWY MOUBARAK |
01014871075 23 23
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5
 0
1 2

 You can change the MPI Address of PLC Until 31

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 24
1 2 3 4 5 6 7 8 9 10 11

IM

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 25
 SIEMENS
Memory

Size

Double
Bit Byte Word
Word

Which Store Word D Word

Digital Values Byte = 8 Bit = 2 Byte = 2 Word
0,1 = 16 Bit = 4 Byte
= 32 Bit

ENG.ABDELKAWY MOUBARAK | 01014871075 26

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 26
7 6 5 4 3 2 1 0

ENG.ABDELKAWY MOUBARAK | 01014871075 27

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 27
 Type Of # Of
# Of Bit
Memory Byte

I/P Memory = I
O/P Memory = Q
7 6 5 4 3 2 1 0
Marker Memory = M

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 28
 # Of
Type Of Size of
Starting
Memory Memory
Byte

I/P Memory = I Byte : B

O/P Memory = Q Word : W
Marker Memory = M Double Word : D

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 29
7 6 5 4 3 2 1 0

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 30
 ENG.ABDELKAWY MOUBARAK | 01014871075 31
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 31
 ENG.ABDELKAWY MOUBARAK | 01014871075 32
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 32
 ENG.ABDELKAWY MOUBARAK | 01014871075 33
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 33
 ENG.ABDELKAWY MOUBARAK | 01014871075 34
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 34
 ENG.ABDELKAWY MOUBARAK | 01014871075 35
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 35
S7-PLCSIM  Tools  Options  Attach Symbols …

ENG.ABDELKAWY MOUBARAK | 01014871075 36

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 36
Software Firmware Hardware

•SIMATIC •Version •PLC

Manager •V ??? •S7-300

ENG.ABDELKAWY MOUBARAK | 01014871075 37

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 37
Options  Set PC/PG Interface

ENG.ABDELKAWY MOUBARAK | 01014871075 38

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 38
1. Call Set PG-PC-Interface. ( Start  SIMATIC  STEP 7  Set PG-PC-Interface)

ENG.ABDELKAWY MOUBARAK | 01014871075 39

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 39
2. The module Select is available as the MPI-interface. (  Select )

ENG.ABDELKAWY MOUBARAK | 01014871075 40

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 40
3. Select the desired module
e.g. choose PC-Adapter and Install ( PC-Adapter Install).

ENG.ABDELKAWY MOUBARAK | 01014871075 41

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 41
4. Make sure the desired module is present ( PC Adapter Close ).

ENG.ABDELKAWY MOUBARAK | 01014871075 42

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 42
5. Choose Properties of PC-Adapter (MPI) ( PC Adapter(MPI) Properties).

ENG.ABDELKAWY MOUBARAK | 01014871075 43

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 43
6. Set the COM-Port and the Transmission Rate of the serial interface.

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 44
7. Set the MPI-Address, Timeout, Transmission Rate and Highest Node Address

8. Accept the configuration ( OK OK ).

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 45
 ENG.ABDELKAWY MOUBARAK | 01014871075 46
E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 46
--|Not|-- --(#)--

--(R) --(S)

--(P)-- --(N)--

ENG.ABDELKAWY MOUBARAK | 01014871075 47

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 47
 I1.0 I1.1 M5.7
-------| |-------| |-------( )--|

I1.0 I1.1 I2.0 I2.1 M1.1

--(#)— -------| |-------| |-------| |-------| |------- |NOT|------( )--|
Mid Line O/P
I1.0 I1.1 I2.0 I2.1 Q4.0
-------| |-------| |-------| |-------| |------- |NOT|------( )--|
Using Midline Output:

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 48
 LAD  Ladder

 STL  Statement List

 FBD  Function Block Diagram

LAD FBD

- You Can Convert between Two Language Without Any Problems

STL
- You Can Convert from LAD, FBD  STL
- But, You Can’t Convert From the STL  LAD, FBD

ENG.ABDELKAWY MOUBARAK | 01014871075 49

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 49
LAD VS. FBD VS. STL

ENG.ABDELKAWY MOUBARAK | 01014871075 50

E N G . A B D E L K A W Y M O U B A R A K | 0 1 0 1 4 8 71 07 5 50
 Left SL SR Right
Lamp Lamp

E N G . A B DEENLG K
. AAB W
D EYL KM
AWOYU M
B OAURBAA K
RAK
| |0 011001144 88771
1 007
75 5 51
51
 Start/Stop

E N G . A B DEENLG K
. AAB W
D EYL KM
AWOYU M
B OAURBAA K
RAK
| |0 011001144 88771
1 007
75 5 52
52
Start/Stop
Start/Stop
1
2

E N G . A B DEENLG K
. AAB W
D EYL KM
AWOYU M
B OAURBAA K
RAK
| |0 011001144 88771
1 007
75 5 53
53