CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR, SEGAMAT,

LRA TENGGAROH, MERSING DAN LRA PANCHOR 1 & 4, MUAR DI NEGERI JOHOR
PAKEJ 1: CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR,
WTP, SEGAMAT, JOHOR

FLOWCHART OF TESTING & COMMISSIONING

•TESTING ON
POLYMER PLANT POLYMER
TESTING PLANT M&E
EQUIPMENT

•TESTING ON
WASHWATER WASHWATER
RECOVERY TANK RECOVERY
TESTING TANK M&E
EQUIPMENT

•TESTING ON
SLUDGE SLUDGE
BALANCING TANK BALANCING
TESTING TANK M&E
EQUIPMENT

•TESTING ON
OVERALL SLUDGE SLUDGE
DEWATERING DEWATERING
PLANT TESTING PLANT
PERFOMANCE
 CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR,
SEGAMAT, LRA TENGGAROH, MERSING DAN LRA PANCHOR 1 & 4, MUAR DI NEGERI JOHOR
PAKEJ 1: CADANGAN MEMBINA KEMUDAHAN PENGURUSAN ENAPCEMAR DI LRA PALONG TIMUR,
WTP, SEGAMAT, JOHOR

LIST OF TESTING & COMMISSIONING

1. Polymer Feeder
2. Vacuum Loader
3. Dosing Pump
4. Motive Pump
5. Sludge Pump
6. Sludge Feed Pump
7. Supernatant Pump 1
8. Supernatant Pump 2
9. Submersible Mixer
10. Overall Testing & Commissioning
 SITE COMMISSIONING SHEET POLYMER FEEDER
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA Polymer room
TAG NO. SERIAL NO.
MAKE
MODEL

PLANT DETAILS: -
CHEMICAL - -
MIXING TANK CAPACITY - -
DIMENSION - -
- -

Test :-
Polymer screw feeder Rpm 20% Flow (kg/hr) -
Rpm 40% Flow (kg/hr) -
Rpm 60% Flow (kg/hr) -
Rpm 80% Flow (kg/hr) -
Rpm 100% Flow (kg/hr) -
Mixer Operation
Runing Amp
Voltage
Speed

-
-
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by

Printed Name

Signature

Date
 SITE COMMISSIONING SHEET VACUUM LOADER
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA Polymer room
TAG NO. SERIAL NO.
MAKE
MODEL

EQUIPMENT DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Rotation Running current
Discharge Pressure Starting current
Suction Pressure Insulation (ph to earth)
Vibration -
Motor power -
-
-
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by

Printed Name
Signature
Date
 SITE COMMISSIONING SHEET DOSING PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PLANT DETAILS: -
CHEMICAL - -
MIXING TANK CAPACITY - -
DIMENSION - -
- -

Test :-
Metering pump Stroke 20% Flow (l/hr) -
Stroke 40% -
Stroke 60% -
Stroke 80% -
Stroke 100% -
Mixer Operation
Runing Amp
Voltage
Speed
Back pressure valve
setting bar
Safety valve setting bar
Pressure bar
-
-
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by

Printed Name

Signature

Date
 SITE COMMISSIONING SHEET MOTIVE WATER PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PUMP DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Flow Compare with pump data
Discharge Pressure Compare with pump data
Suction Pressure Compare with pump data
Close valve head Compare with pump data
Motor power
Running current
Starting current
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by

Printed Name
Signature
Date
 SITE COMMISSIONING SHEET ISOLATION VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

BUTTERFLY VALVE DETAILS: - ACTUATOR DETAILS: -

Type Make
Operator Manual/ Electric/ Pneumatic Model
Size mm Type
Material Body/ Disc: , Shaft: Rate Power : kW
PN Rating Rated current : Amps.
Seat Rated Voltage : Volts

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Function of Limit Switches Yes/ No Open/ Close
Leakage at Flanges Yes/ No
No. of Turns Manually
Indication of Valves Accepted/ Failed/ NA

Note : If Electric Actuators are coupled with Butterfly Valves, please refer to

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET CHECK VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

CHECK VALVE DETAILS: -

Type
Operator
Size mm
Material Body/ Disc: , Shaft:
PN Rating
Seat

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Leakage at Flanges Yes/ No

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET SLUDGE PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PUMP DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Flow Compare with pump data
Discharge Pressure Compare with pump data
Suction Pressure Compare with pump data
Close valve head Compare with pump data
Motor power
Running current
Starting current
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET ISOLATION VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

BUTTERFLY VALVE DETAILS: - ACTUATOR DETAILS: -

Type Make
Operator Manual/ Electric/ Pneumatic Model
Size mm Type
Material Body/ Disc: , Shaft: Rate Power : kW
PN Rating Rated current : Amps.
Seat Rated Voltage : Volts

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Function of Limit Switches Yes/ No Open/ Close
Leakage at Flanges Yes/ No
No. of Turns Manually
Indication of Valves Accepted/ Failed/ NA

Note : If Electric Actuators are coupled with Butterfly Valves, please refer to

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET CHECK VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

CHECK VALVE DETAILS: -

Type
Operator
Size mm
Material Body/ Disc: , Shaft:
PN Rating
Seat

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Leakage at Flanges Yes/ No

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET SLUDGE FEED PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PUMP DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Flow Compare with pump data
Discharge Pressure Compare with pump data
Suction Pressure Compare with pump data
Close valve head Compare with pump data
Motor power
Running current
Starting current
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET ISOLATION VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

BUTTERFLY VALVE DETAILS: - ACTUATOR DETAILS: -

Type Make
Operator Manual/ Electric/ Pneumatic Model
Size mm Type
Material Body/ Disc: , Shaft: Rate Power : kW
PN Rating Rated current : Amps.
Seat Rated Voltage : Volts

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Function of Limit Switches Yes/ No Open/ Close
Leakage at Flanges Yes/ No
No. of Turns Manually
Indication of Valves Accepted/ Failed/ NA

Note : If Electric Actuators are coupled with Butterfly Valves, please refer to

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET CHECK VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

CHECK VALVE DETAILS: -

Type
Operator
Size mm
Material Body/ Disc: , Shaft:
PN Rating
Seat

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Leakage at Flanges Yes/ No

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET SUPERNATANT PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PUMP DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Flow Compare with pump data
Discharge Pressure Compare with pump data
Suction Pressure Compare with pump data
Close valve head Compare with pump data
Motor power
Running current
Starting current
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET ISOLATION VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

BUTTERFLY VALVE DETAILS: - ACTUATOR DETAILS: -

Type Make
Operator Manual/ Electric/ Pneumatic Model
Size mm Type
Material Body/ Disc: , Shaft: Rate Power : kW
PN Rating Rated current : Amps.
Seat Rated Voltage : Volts

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Function of Limit Switches Yes/ No Open/ Close
Leakage at Flanges Yes/ No
No. of Turns Manually
Indication of Valves Accepted/ Failed/ NA

Note : If Electric Actuators are coupled with Butterfly Valves, please refer to

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET CHECK VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

CHECK VALVE DETAILS: -

Type
Operator
Size mm
Material Body/ Disc: , Shaft:
PN Rating
Seat

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Leakage at Flanges Yes/ No

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET SUPERNATANT PUMP
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

PUMP DETAILS: -
Rated flow Rated current
Rated power - -
Rated head - -
Rated speed - -

Running test :-
Flow Compare with pump data
Discharge Pressure Compare with pump data
Suction Pressure Compare with pump data
Close valve head Compare with pump data
Motor power
Running current
Starting current
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET ISOLATION VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

BUTTERFLY VALVE DETAILS: - ACTUATOR DETAILS: -

Type Make
Operator Manual/ Electric/ Pneumatic Model
Size mm Type
Material Body/ Disc: , Shaft: Rate Power : kW
PN Rating Rated current : Amps.
Seat Rated Voltage : Volts

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Function of Limit Switches Yes/ No Open/ Close
Leakage at Flanges Yes/ No
No. of Turns Manually
Indication of Valves Accepted/ Failed/ NA

Note : If Electric Actuators are coupled with Butterfly Valves, please refer to

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET CHECK VALVE
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE NOTE Delivery
MODEL

CHECK VALVE DETAILS: -

Type
Operator
Size mm
Material Body/ Disc: , Shaft:
PN Rating
Seat

TEST CARRIED OUT:-

Operation test Accepted/ Failed/ NA
Leakage to sealing Accepted/ Failed/ NA
Leakage at Flanges Yes/ No

REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
 SITE COMMISSIONING SHEET SUBMERSIBLE MIXER
Form No. TEST SHEET
PROJECT JOB NO.:
CLIENT
EQUIPMENT LOCATION / AREA
TAG NO. SERIAL NO.
MAKE
MODEL

EQUIPMENT DETAILS: -
Type Rated Amp
Make Serial No
Max speed rpm Rotation -
Min speed rpm - -
Voltage - -
Functionality test :-
Speed Amp Insulation (ph to earth)
- -
- -
- -
- -
- -
- -
- -
- -
- -
REMARKS

Tested by Witnessed by Witnessed by

Equipment Tested/Accepted as
Satisfactory by
Printed Name
Signature
Date
Project:

COMMISSIONING LOG SHEET WATER QUALITY

LOG SHEET NO : LABORATORY TEST DATE :
DESCRIPTION UNITS TIME
0900 1100 1300 1500 1700 1900 2100 2300 0100 0300 0500 0700
Incoming Flow m³/hr

Waste Water from Filter Backwash / Washwater Collection Tank Inlet

Turbidity NTU
Suspended solid mg/l
pH

Recovery Water Outlet

Turbidity NTU
Suspended solid mg/l
pH

Sludge Balancing Tank Outlet

Turbidity NTU
Suspended solid mg/l
pH

Drain Water from Dewatering Container

Turbidity NTU
Suspended solid mg/l
pH

Supernatant Water Flow m³/hr

Recovery Water Flow m³/hr

REMARK:

TESTED BY: WITNESSED BY: WITNESSED BY:

NAME: NAME: NAME:

DATE: DATE: DATE: