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PROJECT REPORT
Submitted for the course: LEAN STARTUP MANAGEMENT (MGT1022)
BY
SLOT: TE1
NAME OF THE FACULTY: Dr. S. KARTHIKEYAN
(SCHOOL OF MECHANICAL ENGINEERING)
November, 2017
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DECLARATION
We, the students of B. Tech., III year of VIT University, Vellore with registration
numbers and names
NAME REG - NO
Hereby, declare that the project report entitled “GREEN CONCRETE” submitted
by us to VIT University, Vellore, in partial fulfilment of the requirement for the
course “LEAN STARTUP MANAGEMENT” with course code MGT1022, of the
degree of Bachelor of Technology is a bonafide work carried out by us under the
supervision of Dr. S. KARTHIKEYAN, School of Mechanical Engineering, VIT
University, Vellore – 632014. We further declare that the work reported in this
project has not been submitted and will not be submitted, either in part or in full,
for the award of any other degree or diploma in or any other Institute or
University
Place: Vellore
Date:
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Acknowledgement
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INDEX
Acknowledgement......................................................................................................3
INTRODUCTION ..........................................................................................................6
Mission Statement......................................................................................................7
Our team .................................................................................................................7
Market Summary .....................................................................................................7
Opportunities ..........................................................................................................7
Business Concept........................................................................................................8
Nature of Product .......................................................................................................8
Application & Creativity...........................................................................................9
Cognitive Approach ................................................................................................9
4 P`s ......................................................................................................................... 10
Competition.......................................................................................................... 11
Goals and Objectives ............................................................................................ 11
Financial Plan........................................................................................................ 11
Resource Requirements ....................................................................................... 11
Risks and Rewards ................................................................................................ 12
Process .................................................................................................................... 13
BATCHING – .......................................................................................................... 13
Dry Mixing ............................................................................................................ 14
CASTED CUBE ....................................................................................................... 15
Constraints and Bottle Necks .................................................................................. 16
Financial Loan for startUp ....................................................................................... 16
Cost analysis- ........................................................................................................... 17
Legal implications for Start-Up ................................................................................ 17
SOCIO ECONOMIC IMPLICATIONS FOR START UP ................................................... 18
Benefits of measuring socio-economic impact .................................................... 18
Obtaining or maintaining a license to operate ..................................................... 18
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Improving the business enabling environment .................................................... 18
Strengthening value chains .................................................................................. 18
Fueling product and service innovation ............................................................... 18
Measuring socio-economic impact can help companies better understand the
needs, aspirations, resources, and incentives of their customers – enabling them
to develop new products and services and improve existing offerings. .............. 18
Test .......................................................................................................................... 19
Synopsis ................................................................................................................... 20
Mix Design ............................................................................................................ 20
Conclusion ............................................................................................................... 21
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INTRODUCTION
Green Concrete, a concept that is imperative for our better tomorrow needs
a major boost to promote and catch hold of every professional’s imagination
involved in designing and planning of real estate, infrastructure, communities, and
smart cities. Green Concrete is simply defined as, “one which uses less water,
optimises energy efficiency, conserves natural resources, generates less waste and
provides healthier spaces for occupants, as compared to a conventional building”.
Designing of any conventional building mainly focuses on design, utility, durability
and comfort whereas designing a Green Concrete involves all the environmental
parameters thus creating energy security, water security, material and resources
management, improved indoor air quality, and a healthy lifestyle. In the longer run,
it reduces the operation and maintenance cost, enhances asset value and profit, and
optimises life cycle performances. Our work is in close co-ordination with the LEAN
the minimisation of wastes in industrial process. AGILE- the product marketability. It
tests the product against users.
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Mission Statement
Our mission is to reduce the level of Carbon Dioxide and practice efficient
techniques of construction to promote sustainable development.
The Team
Our team
– Civil Engineers – Development and research on Green construction material to be
used in buildings.
– Mechanical Engineers – They make sure that the built structure is efficiently
modeled to sustain the load and other moments.
– Electrical Engineers – They will ensure the monitoring of CO2 levels in and around
the developed structure. They will also help in building a network to wirelessly
access the monitoring devices.
– Managers – To ensure a complete collaboration among the team members.
Market Summary
The Green is more in demand now then ever. There have been a constant increase
in the level of pollution and so government and private agencies are forcing
themselves to use a sustainable alternative.In the past many many structures have
been constructed by Green Concrete but its composition have been improved in
recent years. Presently there is a huge demand for green concrete and it`s expected
to rise manifold in future keeping in mind the increase in the Global Warming.
Opportunities
Recently The unexpected rise in the pollution level in the Capital of India and nearby
NCR regions have created a huge chaos is in the functioning of people. The
government is taking measures to reduce the pollution level in any way possible. We
think bringing the green concrete into the picture is a great opportunity for us.
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Business Concept
Our Business concept is simple Create a Concrete Mix Design at a much cheaper rate
then the conventional concrete. Analyze this mix design on the fabricated
structures. Sell the package of ingredients in the market
Nature of Product
Construction material
Cement + Pozzolonas + Aggregate Geo-polymerized Structure.
Composed of
◦ Chemicals
◦ Fibres
◦ Oxides
◦ Waste Products
Alkaline substance
Non-Radioactive
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Application & Creativity
Increase in green house gases especially in Northern Parts of India (i.e, DELHI)
need some unique, long lasting and durable solutions to control the CO2
vapours flowing into the atmosphere deteriorating the environment.
Sustainable Approach of Utilizing the waste products and improving the
conventional construction materials.
Reducing the SMOG formation.
Generation of more Breathable & purified Air.
Preventing the monuments from corroding due to Carbonation.
With the help of Real-Time Monitoring System, it`ll be possible to detect the
amount of CO2 adsorbed on the surface of the concrete
We can use the Geo-polymerized concrete at RoadSide Kerbs, Dividers,
Statues at intersections/Crossway, RoadSide Light/Wire poles and even
Concrete Road Pavements
Cognitive Approach
◦ We`ll be calculating the mix design proportions for the green concrete.
◦ Experimenting with different ratios based on individual properties of
pozzoloana.
◦ Structural Analysis of the Novel Structure Casted using the green
Concrete.
◦ Calculating the Bending Moment, Deflection, Load Bearing Capacity.
◦ Calculating the rate of CO2 absorbance.
◦ Developing a real time monitoring System using some set of devices
which will form a network giving analysis of pollution level or the
concentration of CO2 at or near the Novel Structure.
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4 P`s
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Methodology for project TOPIC SELECTION
Competition
Since there are lot of companies in the market
working on Green Concrete.
Our main competition is with Cement based WORK PLAN
industries. Cement based prefabricated structures.
Pollution monitoring private agencies.
Financial Plan
Currently we don’t have any financial assistance but
we TESTING OF CONCRETE
plan to post our idea on wishberry for funding.
Resource Requirements
List requirements for the following resources:
– Civil/Mechanical/Electrical Engineers MONITORING OF
CONCRETE
– GGBS/Sodium Silicate/Zeolite/Sodium
Hydroxides.
– Funds & Sponsors
– Prefabrication industry aid. RESULTS,
– Promotion
ANALYSIS
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– Product design
Business Canvas
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Process
BATCHING –
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Dry Mixing
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CASTED CUBE
This concrete can be casted in any shape, we have created the shape using the solid
works software and after getting a cnc cut mould we would be able to give the
Zeolite mortar finish after casting it with Geopolymer concrete.
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SOLID –WORKS DESIGN
Cement replace-377.14kg/m3
Fly ash/ggbs used-377.14 kg/m3
NaOH used -29gm per cube
Sodium silicate used-0.1L
NaOH cost-Rs 40/kg
Sodium silicate cost – Rs 25/lit
Cement- Rs 7/kg
Cost analysis-
Cement money save- 7x0.377=Rs2.64
Fly ash (nearly free of cost)
NaOH cost-0.04x30=Rs1.2
Sodium silicate cost – Rs 25x.1=2.5
Total cost in GPC for 1 cube-Rs 3.7(Excluding aggregates)
Total money save=2.64
Extra expenses=Rs 1.06 per cube
This will also reduce by changing ratio of alkaline activators.
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Test
Compression/Tensile test/Pulse Velocity Test
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Synopsis
Construction industry is growing rapidly and new technologies have evolved very
fast to cater different difficulties in the construction industry. Among all materials
used in the construction concrete is main material for construction purposes.
Billions of tons of naturally occurring materials are mined for the production of
concrete which will leave a substantial mark on the environment. Nowadays
recycling of waste and industrial by products gaining popularity to make concrete
environment friendly material and the concrete can be called as Green Concrete.
Our proposal is to make a Green Concrete using Zeolite powder in the ratio 1:0.1
with cement having high strength and durability.
Mix Design
For one cube 100mm*100mm
Sodium Hydroxide = 29gm
Sodium silicate = 108ml
Fine Aggregate = 898 gm
Course Aggregate = 1347gm
GGBS = 378 gm
Zeolite = 20gm (Zeolite/Cement= 10)
Water = 80ml
Test Results
Compressive Strength = 35N/mm2
Tensile Strength = 2.1N/mm2
Increase in Weight = 10gm (1 month)
Average Pulse Velocity = 3970m/s (GOOD)
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Conclusion
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