Professional Documents
Culture Documents
September 2016
Belgrade, Energy community
Vladimir Gagic, NIS, Refinery
Presentation content
1. Refinery history
2. Refinery today
4. Key investments
5. Conclusion
2
History of refinery
1959. 1965. 1968. 1979. 1985. 1987. 1999. 2001.- 2003. 2009. 2011.- 2013. 2015.
2011.
1959. Refinery Market
1979. 1999.
established as a liberalization
• Start of Atmospheric Distillation Unit S2100 Bombardment
business entity • Reconstructed Platforming S-300
2012.
Put into operation of
MHC-DHT Complex
Refining capacity 2001.
1965. Rebuilt
Start of construction 4.8 mln t/y refinery
of the first plant 2013.
Reconstructed FCC
2002.
1985. Reconstructed
Start of the process units: Vacuum Distillation
1968. • Vacuum Distillation, S-2200 2009.
• Bitumen, S-0250 Ownership
The first plants put into operation:
• FCC Complex and Alkylation transformation
• Atmospheric Distillation Unit, S-100
• Thermal Cracking, S-200
• Naphtha Platforming, S-300
2003.
• Diesel and Jet Fuel HDS, S-400
Reconstructed FCC 31.07. 2013.
Deadline according to
1987. the Rules * for
S-200 reconstructed into achieving the quality
Refining capacity Visbreaking Unit
1.3 mln t/y of petrol and diesel
31.12. 2015.
Deadline according to
the Rules * for
achieving the quality
of fuel oil
*Rules on technical and other requirements for liquid fuels of petroleum origin Fig. Gazette of RS, no. 123/2012 of 28/12/2012
3
Refinery today. Key competitors
Capacity
Country Owner Refinery MM tonnes Complexity
4
Source: NIS, workgroup analysis * Nelson index after refinery upgrade
Refinery today. Key business drivers
O T
Product quality pressure
- Eurograde quality Opportunities Threats
- GHG balance – biofuels
6
Development directions
Key directions:
Maximize efficiency of existing refinery assets &
Introduce new technologies
7
HSE Indicators
Block Refining
874 days
without Refinery workers injuries!
8
HSE Indicators
Block Refining
9
Efficiency: key performance indicators
Scope Effects
– Mild Hydrocracking complex -Increased yield of the diesel and petrol
– Hydrogen Generating Unit -Improved quality of the products
– Sulphur recovery unit -Reduced the content of the sulphur
– Amine regeneration unit (according to the Euro 5 specification)
– Sour water striper unit
12
MHC Complex [completed]
MHC/DHT FEED
– Petroleum, Light & Heavy Gas Oil
from Crude Distillation Unit
– Vacuum Heavy & Light Gas Oil from
Vacuum Distillation Unit
KEY FLOWS
– Unconvertible Oil: Feed to FCC unit
– Low sulphur kerosene: Diesel
blending (high quality jet fuel)
– Low sulphur Euro Diesel: High quality
product (Euro 5 standard)
13
MHC Complex [completed]
Implementation Schedule
2006 2007 2008 2009 2010 2011 2012
№
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
1 MHC
5 Other
14
Delayed Coking Unit (DCU) [in progres]
Scope Effects
New Units
– Increasing of refinery profitability
– Delayed Cocking Unit
– Amine regeneration unit – Maximazing high-margin finished
– Acid waste water treatement unit products production
Revamping of existing Units – Maximazing process utilization
– MHC/DHT hidro cracking – Increasing of flexibility (vs. market
– Sulphur & Merox Unit requirements and constraints)
15
Delayed Coking Unit (DCU)
DCU Feed
– Vacuum Residue from Vacuum
Distillation Unit
– Slurry oil from Fluid Catalytic
Cracking Unit.
KEY FLOWS:
– LPG: To LPG storage (after amine
washing & caustic treatment)
– Coker Naphtha and Light Coker
Gasoil: To DHT;
– Heavy Coker Gasoil: To Mild
Hydrocracking (MHC);
– The produced coke: Market (as coke
fuel grade)
Implementation Schedule
2013 2014 2015 2016 2017 2018 2019
№
I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV I II III IV
1 DCU
5 Other
17
Delayed Coking Unit (DCU). Key phases
18
Conslusion
19