Professional Documents
Culture Documents
ABSTRACT
Several intermediate performance objectives and
corresponding criterion,measures are listed for each of eight
terminal objectives for a basic welding course. The materials were
developed for a 36-week (2 hours daily) course developed to teach the
fundamentaissof welding shop work, to become familiar with the
toperation of the welding shop equipment, to become familiar with
those .basic skills and trade technology required by the welder in
doing.welding work, and to diagnose and solve technical problems as
expected of an apprentice welder. Titles of the eight terminal
objectives sections are-OtiAUtation; Safety; Math Review; Hand Tools;
Measurements; Flame Cutting and Gas gelding Terms; Oxyacetylene
Equipment, Maintenance, and Adjustments; and Gas gelding, Flame
Cutting, And Torch Brazing. (This manual and 54 others were developed
:for various secondary level vocational courses using the System
itpproach for Education (SAFE) guidelines.) (HD)
DEPARTMENT OF I-IEALTN
EDUCATION &WELFARE
NATIONAL INSTITUTE OF
EDUCATION
TEN, OOCI,MENT HA. BEEN PURR.)
DIICD EXACTLT Ar. RECEIVED
TpE EFRSON OW ONCANIZATIONOWII..%
..T1NC T POIN-S OF VIEP OP oPINIENT
_1 A-ED DO NOT REFE,,L 1 REFI.E
ENT OFFICIAL NA, IONAL INTTITUTE CI
EDO lION POT, TION DR POLICY
o CAREER
EDUCATION
DR. JOHN T. CUNNING
Superintendent of Schools
Donald W. Johnson
Associate Superintendent,-Curriculum
Director Vocational-Technical
July, 1973
ACKNOWLEDGEME N TS
typist:
4
WE N ; BASIC
Shop Work,to become familiar with the opera ion of the welding shop
a. Orientation e. Measurements
NEL.
iii
WELDING BASIC
9943
1.0 Orientation
2.0 Safety
5.0 Measurements
field of welding for senior high school studen in the Duval County
least 40% In reading and math on the Florida State-Wide 9th grade test.
The above prerequisites are not written to exclude students From this
7
ACCREDITATI 9943
MEDIAL PP:MOW-ANC&
OBTECTIVE NO* i.o _ ORIENTATION
Criterion Measures
101 The student will with 80% proficiency , What is the average hourly pay
pess,a written test on career opportun scale?
ities in the welding shop and related Is it necessary to belong to a
metaltrades union?
What are the chances for ad-
vancement?
Name (4) Job positions in the
welding field.
What are the determining fac-
tors for advancement?
102 The student will with 80% accuracy answer Name one cluh especially de-
questions about student organizations signed for the industrial ed-
available to him. ucation student.
What does VIOA mean?
Who can belong to VICA?
What benefits are derived fr m
belonging to VICA?
Mow much does it cost to join
VICA?
TERMINAL PERFORMANCE:
OBJECTIVE N0.1.0 jaaLENTATTON
Criterion Measures
Given a list of job titles the studen 1.4 siircie those trades related to the
will select with 80 accuracy those title Welding Trade:
related to the Welding Trade. 1. Pipefitter
2. Shipfitter
3. Ironworker-
4. Sheetmetal
5. Dispatcher
6. Partsman
7. Foreman
1.5 The student will with accuracy answe .5 How old must you be to apply?
questions about the apprenticeship pro 2. Mow long,is the program?
gram. What are the beginning wages
per hour?
1.6 The student will with 1 accuracy 1.6 What are the duties of the
identify positions of management in the shop foreman?
school shop. What are the duties of the
safety foreman?
What are the duties of the todl
room foreman:
CO WELLU_NGJALUa_
TERMINA I pERFOFC N C
OBJECTIVE NO.
2.1 Given problems in.good housekeeping nrc- 2.1 flxplain. and demonstrate when
cedures, stUdents will orally solve necessary the safe housekeeping
80% of the questions. procedures in the foliming
situations:
10
-SAFETY-
2.0
The safe way for lifting a heavy object is to keep your back straight
and use your legs to do the lifting. T or F
Oil or grease that drips on the flo is a safe y hazard because a person
migkt slip and fall causing injury. T or F
How should metal chips and shavings be removed from the drill press?
a With compressed air.
b With the fingers.
o With a brush and pickup.
None of these.
8. A person should never run his fingers along the edge of any metal. T or
9. Neve- allow anothe- person to start any shop machinery for you. T or F
10. All tools and other objects should be kept away from the moving p,
of ALL shop machinery. T or F
11. Hard toe shoes contribute to personal safety in the welding shop. T or F
12. (yes) or (no ) Can long apron tie-strings create safety hazards?
2.0
SAFETY CON'T.
13. Watches and rings should be removed before starting to work because:
a They may become damaged if worn on the job.
Wearing a watch tends to make a man a clock watcher.
Watches and rings can become.caught on moving parts of the machine
causing injury to the operator.
1 All of these.
14. The workman should be very careful when using a hammer that is chipped.
T. or F.
15. Never use a hammer that has a loose or split handle. T. or F.
17. In using a chisel and hammer, keep the chisel head free from burring by
grinding it if necessary. T. or F.
190 A hacksaw blade should be mounted with the teeth pointed away from the
handle and toward the front on th frame. T. or F.
20. What is the most common cause of accidents while using the drill press?
a) Drilling too vast.
b) Drilling too slow.
c) Not having the work securely fas ened.
d) None of these.
21. What kind of safety equipment should alway- be worn while grinding
metal?
a) Hat.
h) High top shoes.
c) Safety shield.
d) Long sleeve shirt.
12
siTEIT COPT.
b) Water
c) Foam
d) None of these.
25. A person should never throw tools or other objects to another person while
wor_ in the shop. T. or F.
13
2:0
True
All,of-thesee
True
7. True
8. True
70 True
100 True
U. .1tvue
Yes
rrue
16. All of these (e)
170 True
19. True
Water (b)
Foam (c)
0012 (a)
True
14
ACCREDITATION 7i- 990-
:
41:41 .
TERMINAL PERFORMANCE'
OBJECTIVE NO. MA TH REVIEW
Criterion
.0 Teacher-made test attached.
15
3. 0
REVIE1.1 TT
19. 20.
x
26. 27.
=MAL PERFORMANCEi
OBJECTIVE NO. 460 MAND T
completion of instruction on the care and proper use of basic hand tools
udent win, with accuracy identify (10) selected hand too_p and demon
: .
their iropere.
riterion Measu
udent will with 10k, accuracy name 4*1 Name (3) different types of
eient types of screwdrivers. screwdrivers.
4.5 The student will wi_h 1 accuracy name -5 Identify the different types of
(3) different types of saws used in the
saws used in the welding trade.
weldingtrade.
6 The Student will with 1 accuracy ,Identify (3) classes of c:" els.
identify (3) classes of chisels.
17
Co
Ira(
ACCREDITATION NUMBER 9943._
TERMINAL PERFORMANCEY
OBJECTIVE NO. 5,0
,
Alter a series of lectures and demonstrations with measuring devices 80t of the
tudents will demonstrate their ability to measure accurately to 100% efficiency.
The student will'with 100% pro i_iency _2 Given a piece of metal and the
demonstrate _ability to use the combination square, draw four.
combination steel square with squaring "layouts" accurately.
head attachment.
5.4 I Student will demonstrate 100% proficienc 5.4 Mark 4 1/2" holes 2" apart on a
in the use of a surface gage. piece of metal, using a surface
plate and a surface gage.
19
COPSE,TITLE: WELD bASIC
[Von completion of this unit on "Flame Cutting", and "Gas Welding" terms
student will demonstrate his knowledge of terms With 75% proficiency.
1 Given lectures and demonstrations on - 6.1 1. Define the term "root pa -".
flame cutting and gas welding terms, 2. Define the term "bead".
the student-will write or orally 3. Define the tenn "base metal".
describe terms with at least 75% accuracy. 4. Define the term."filler rod".
Define the term "kprf".
Define the term "gouging".
7. Define the term "burning".
8. Define the term "penetration".
9. Define the term "undercut.
10. Define the term "oxidizing"
.2 The student will with 1 accuracy 7.2 What is the function of the
-orally explain thefunction of the regulator diaphram, adjusting
regulators. screw and gauges?
Tbe student will with 1 accuracy' ex 7.3 Define the purpose o_ the needl-
plain the function of the gas cutting valves on the autting torch.
torch.
7 The student will with 1 accuracy ex- 7.4 Explain the function of the oxygen
plain safety features on the oxygen and acetylene cylinder safety. devic
and acetylene cylinders.
The student will with 1 proficiency 7.5 What is the temperature pro
pass a written test on various welding duced by an oxyacetylene flame
gases and safety rules mg:mired for What kind of welding gas is
welñii. odorless, tastless, and danger
ously explosive?
What two agents -axe required to
produce acetylene gas?
How many pounds pressure are
there in a full bottle of
oxygen?
How many pounds of pressure are
there in a full bottle of
acetylene?
21
ACCREDITATION NUMBER _9943
Given an oxyacetylene outfit with gas 7.6 Properly and safely set up
welding and/or flame_cutting torch, the cetylene equipment.
student will with 85% accuracy set up
and test the equipment.
8 1 Froperly assemble the eqp4pment,
safely light the torch, And a ust
the flame.
2
ACCRED TATION NUMBER_ _9943_
COURSE TITLE:_ILIELDINGB
Tbe student will assemble flame cutting 8.1 Student will properly assemble
equipment, light the torch, and adjust equipment, safely light the torth
flame with 10 accuracy. and adjust the flauds.
The student will cut straight lines 2 Student will properly and safely
through mild steel plate using an oxyace- operate manual flame cutting equip-
tylene flame with 80% proficiency. ment cutting straight lines through
( manual equipment) mild steel.
The student will cut straight lines through 3 Student will properly and safely
mild steel plates using an oxyacetylene operate automatic flame cutting
flamoldth $O, proficiency. (Automatic "equipment cutting straight lines
equipment) through Mild steel.
Assigned a gas welding station with all 8.4 Student-will properly and safely
necessary equipment and materials, the lay beads on flat steel plate with-
student will lay beads on flat nlate with out filler rod.
out filler rod with 8 proficien(_v.
Assigned a gas welding station with II 805 Student will properly and 'safely
=necessary equipment and materials, the lay beads on steel plate with the
student will lay beads on flwt steel use of filler rod.
plate using filler rod with pro-
ficiency.
24
AUUIth,LL 1Frwv numur, '774,1
dons TITLE:
Intcrnicdir:Le Performance 0 i
Assigned a gas welding station with all 8.6 Prepare plates of thin gage mild
cessarY equipment and materials, the-stu nt steel and properly weld 'butt' join
udent will weld 'butt' joints in the fla in the flat poeition. Using gaS
pciEd.tion with proficiency. welding eqnipment.
Assigned a gas welding station with all 8.7 kPrepare plates of thin gage mild
necessary equipment and materials., the steel and properly weld 'lapp' jo
student will weld Ilappl joints in flat in the.flat position . Using gas
pedition with- proficiency. _weld equipment.
Assigned a gas welding station with all 8.8 Prepare plates of thin gage mild
necessary equipment and materials, the iteel and properly weld 'tee' join
student will weld 'tee' joints in the flat in the flat position. Using gas
position With 8 proficiency. welding equipment..
Assigned a gas welding station with all .9 Prepare plates of thin gage mild stee
necessary equipment and materials, the and.properly weld 'butt' joints in-Lth
student will weld 'butt' joints in the vertical.position Using gas welding
vertical position with 80% proficiency. equipment.
'8;10
Assigned a gas welding station With all: 8.10 Prepare plates of thin gage mild s e
-necessary eqgipment and-materials,.the and properly weld 'lapp' joints in
:student will weld 'lappl joints in the the vertical_position. Using gas
vertical position with 80% proficiency. welding equipment.
Apsigned a gas welding station with all 8.11 Prepare platee of thin gage mild
necessary equipment and materials, the steel And properly weld 'tee' joints
student will weld a 'tee' joint in the in the verticalyosition. Using gas
rtical position with 80% proficiency. welding equipMent.
-
dOURSE TIME: Yolding - Basic
'Assid a gas weldilg.station with all 8.12 ,Prepare plates of thin gage mild
Pessary equipment and materials, the steel and properly weld 'butt' joints
tudent will weld a 'butt' joint in the. in the Overhead position. Using'gas
rhead position with 80% proficiency. welding equipment.
ASsigned a gas welding station with all 8.13 Prepare plates of thin gage mild ste 1
r
_-eeaaary,'-equipment-and materials, the and properly weld elapp' joints in .
tudent-w weld
- a -lapp_ joint in the the overhead position. Using gas
PV*rheaci-position with proficiency. weld5571;;E7--7
d a gas -welding station with all 8.14 Prepare plates of thin gage mild 3t1e1 !
a_y equipment and materials the and property weld 'tee' joint's in
gas
nt will-weld a 'tee' joint ill the the overhead
_ position.
-_ Us_i
head position with Eta% proficiency. welding equlpment.
seigned'a gas welding sta ion with all 8.16 Prepare plates of thin gage galva
pessary equipment and materials, the steel and properly torch-braze 'tee
-ant will demorstrate 80% proficiency -joints ix: the f t position. Us'
_ . _
d a gas welding station with all 8.17 Prepare plates of thin gage-Stainl-
pment and materials, the- steel and properly torCh-silver.-.
will-4(Nomistrate 80%'proficiency braze Ilapp' joint in the acat
ilver-brazIng a 'lapP' joint in gitioll_iusing gas welding equipme
.