Tecnical Documentation

Combustion and Energy
Systems
2001
Technical Documentation SAACKE
First issue December 2001
SAACKE GmbH & Co. KG retains the unlimited copyright on

the following Technical Information and all drawings personally
entrusted to the recipient.
No copies or reproductions may be made without prior written
consent.
SAACKE GmbH & Co. KG
Südweststraße 13
28237 Bremen
Germany
Phone: +49 421 6495−0
Fax: +49 421 6495−224
Table of Contents
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Saacke Products ......................................................... 9

The Saacke Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Plant Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Eurotherm−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Eurotherm Burner HL, HG, HLG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Structural and Operational Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Burner Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TEMINOX GLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mono+/Duoblock Burner TEMINOX GS, LS, GLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Furnance Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
JGL−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Monoblock Gas Burner JL/JG/JGL 20...70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Flame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
JG, JL, JGL 20...70 − Burner Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
JL20...70 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
JG 20...70 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
JGL 20...70 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Refractory Boiler Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SKVJ−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Monoblock Rotary Cup Burner SKVJ 10...25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Strucural and Operational Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Furnance Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Monoblock Rotary Burner SKVJ 20, 30, 40, 50+55 . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Technical Documentation
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Table of Contents
Monoblock Rotary Cup Atomizer SKVJG 20...55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

SKV−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Duoblock Burner SKV, SG, SKVG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Working Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Plant Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Design of Burner Throat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
SKV15...50 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
SKV 60...150 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SKV 180...400 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SG 15...50 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
SG 60...150 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
SG 180...400 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SKVG 15...50 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SKVG 60...150 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
SKVG 180...400 − Data and Dimension Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
SKVA−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Compact Burner
SKV/SKVG−A 68...134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Dimensions, Types and Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Refraktory Boiler Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
TF−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Duoblock Burner TF DDZ 100...500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Duoblock Burner TF DDG 100...500 for the combustion of fuel gas . . . . . . . . . . . . 136
Duoblock Burner TF DDZG 100...500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

DDZ−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Steam+Assisted Pressure Jet Burner DDZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
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Steam−Assisted Pressure Jet Burner DDZ 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Duoblock Gas Burner DDG 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Steam+Assisted Pressure Jet Burner DDZG 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

SSB−Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Swirl Burner
SSBL/SSBS/SSBG/SSBGL/SSBGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
P−I Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Eurotherm LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Eurotherm Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Eurotherm Dual Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Eurotherm Dual Fuel fuel supply LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Teminox LS mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
TEMINOX LS electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
TEMINOX GS mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
TEMINOX GS electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
TEMINOX GLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
TEMINOX GLS fuel supply LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
SKV LFO mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
SKV HFO mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
SG mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
SKVG LFO mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
SKVG HFO mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
SKVG LFO with flue gas recirculation 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
SKVG LFO with flue gas recirculation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
SKV fuel supply LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
SKV fuel supplx HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
DDZ LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
DDZG Dual Fuel Natural Gas / LFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
DDG Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
DDZG Dual Duel Natural Gas / HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
DDZGS Dual Fuel Natural Gas / HFO with staged air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Igniter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Light Oil Ignitor ZLE 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Heavy Duty Ignitor ZAE 1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Gas−Electric Igniter ZGE 36b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Heavy Duty Gas Ignitor ZAO.../ZDAO... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
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Self−Retracting Igniter ZLEK 52a... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Preheater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Heater Type VD/VW 20...30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Heater, electrically operated VE 6a...30a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Heater Type VD/W and VED/W 1d...16d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Fuel Oil Heater, electrically operated Type VE 42a...60a . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Tank Outflow Heater Type VTE 3−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Tank Outflow Heater Type VTDS/VTWS 3...22, VTEDS/VTEWS 3...22 . . . . . . . . . . . . . . . 233
Tank Outflow Heater Type VTD/VTW 3a, 7, 5a, 12a, 22a, VTED/VTEW 3a...22a . . . . . . . 234
Tank Outflow Heater Type VTES 3−30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Oil Valves and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Oil Compound Regulator with three cam strips VRKK,VRKKM 8e...14e . . . . . . . . . . . . . . 239
Oil Compound Regulator with two cam strips VRK, VRKM 23c...31c . . . . . . . . . . . . . . . . 241
Electromagnetic Valve For Fuel Oils 221G 2520, 221G 2520−S . . . . . . . . . . . . . . . . . . . . 243
Electromagnetic Valve ESV 12, 16, 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Pressure Controller HDR 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Pressure Controller VEL 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Pressure Controller HEL 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Pressure Control Valve V 74 D 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Booster Pump Station − Light Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Double Stations DS/ DL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Delivery consignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Selection advices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Supply System For Heavy Fuel Oil Type DS−1...4/150...6000 . . . . . . . . . . . . . . . . . . 272
Supply System Type ENX...EN... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Pump Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Fuel Oil Duplex and Simplex Strainers Type UG 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Fuel Oil Pressure Control Unit Type HDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Pressure Monitor Type PW−DCM, PW−DCMV... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Oil Flow Meter Type VZO 20...25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Oil Flow Meter Type OI...E, OI...D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Gas Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Gas Valve Train with leak testing system CDH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
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Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
High pressure control train pa2= 130mbar (SKVG, JG, JG) . . . . . . . . . . . . . . . . . . . . . . . 289
High pressure control train pa2=180 mbar (GS,GLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
High pressure control train pa2=260 mbar (SG, SKVG, TG, TGL, GS, GLS) . . . . . . . . . 293
Gas Valves and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

Double Solenoid Valve Type DMV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Safety Solenoid Valve Type MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Control Element Unit Type AKG 25...150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Electromagnetic Valve Type EVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Electromagnetic Double Valve Type EPVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Gas Pressure Controller Type FRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Gas Pressure Regulator Type RS 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Gas Pressure Regulator Type RS 251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Safety Relief Valve Type VSBV 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Filter For Gas PN 1...PN 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Pressure Switch For Gas Type DWG...U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Pressure Regulator Valve Type FRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Components for Burner Control and Monitoring System . . . . . . . . . . . . . . . . . . . . . . 322
UV+Flame Detector for Continuous Operation Type FLUS 06 with FLS 09 . . . . . . 324
Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Automatic oil/gas firing sequence control system F−KDSA . . . . . . . . . . . . . . . . . . 333

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
Diagramm of firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Automatic gas firing sequence control system F−GDSA . . . . . . . . . . . . . . . . . . . . . 340

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Firing diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Automatic gas firing sequence control system F−OSA . . . . . . . . . . . . . . . . . . . . . . 347

Firing Diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
7
Table of Contents
Compound Management System Etamatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Compound Management System VMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Combustion Management System FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Integrated Management System IMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Load Controller RSE−P II For Industrial Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
O2−Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Electric Servomotor Type HD 60 D 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Electric Servomotor Type HD 60 D 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Pressure Transmitter Type 4341 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Pressure Transducer Type DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Double Two−Point Temperature Monitor Type AMV 2−2 . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Welding Resistance Thermometers Type D... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
Two−Point Pressure Controller Type DFC 27... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Two−Point Temperature Controller Type TKC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Global Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Rule of Thumb Formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
8
Saacke Products
The Saacke Burners
Saacke Products
The Saacke Burners
9
Saacke Products
The Saacke Burners
10
Saacke Products
Plant Accessories
Plant Accessories
11
Saacke Products
Plant Accessories
12
Eurotherm–Burner
13
Notes
Notes
14
Eurotherm Burner
HL, HG, HLG
Structural and Operational Description
Eurotherm Burner HL, HG, HLG

15
Eurotherm Burner
HL, HG, HLG
Burner Selection
Burner Selection
16
Eurotherm Burner
HL, HG, HLG
Data and Dimension Sheet
17
TEMINOX GLS
19
Notes
Notes
20
Mono-/Duoblock Burner TEMINOX GS, LS, GLS

Technical Data
21
Technical Data
22
23
24
Furnance Dimensions
Furnance Dimensions
25
Burner Selection
Burner Selection
26
27
28
29
30
31
32
33
Technical Information
34
35
36
JGL–Burner
37
Notes
Notes
38
Monoblock Gas Burner
JL/JG/JGL 20...70
Monoblock Gas Burner JL/JG/JGL 20...70

39
JL/JG/JGL 20...70
40
JL/JG/JGL 20...70
Technical Data
Technical Data
41
JL/JG/JGL 20...70
Technical Data
42
JL/JG/JGL 20...70
Flame Dimensions
Flame Dimensions
43
JL/JG/JGL 20...70
Flame Dimensions
44
JL/JG/JGL 20...70
JG, JL, JGL 20...70 – Burner Selection
JG, JL, JGL 20...70 – Burner Selection
45
JL/JG/JGL 20...70
JL20...70 – Data and Dimension Sheet
46
JL/JG/JGL 20...70
47
JL/JG/JGL 20...70
JG 20...70 – Data and Dimension Sheet
JG 20...70 – Data and Dimension Sheet
48
49
JGL 20...70 – Data and Dimension Sheet
50
51
Refractory Boiler Lining
52
SKVJ–Burner
53
Notes
Notes
54
Monoblock Rotary Cup Burner SKVJ 10...25
Strucural and Operational Description

55
56
57
Furnance Dimension
Furnance Dimension
58
Burner Selection
Burner Selection
59
60
61
62
63
Monoblock Rotary Burner SKVJ 20, 30, 40, 50+55

64
65
66
67
68
69
Furnance Dimensions
Furnance Dimensions
70
Burner Selection
Burner Selection
71
72
73
74
Monoblock Rotary Cup Atomizer SKVJG 20...55

75
76
77
Furnance Dimensions
Furnance Dimensions
78
79
80
81
SKV–Burner
83
Notes
Notes
84
Duoblock Burner
SKV, SG, SKVG
Duoblock Burner SKV, SG, SKVG

85
Duoblock Burner
SKV, SG, SKVG
86
Duoblock Burner
SKV, SG, SKVG
87
Duoblock Burner
SKV, SG, SKVG
88
Duoblock Burner
SKV, SG, SKVG
Technical Data
Technical Data
89
Working Sheet
Working Sheet
90
91
Plant Design
Plant Design
92
Plant Design
93
Plant Design
94
Design of Burner Throat
Design of Burner Throat
95
SKV15...50 – Data and Dimension Sheet
96
97
SKV 60...150 – Data and Dimension Sheet
98
99
100
101
SG 15...50 – Data and Dimension Sheet
102
103
104
105
106
107
SKVG 15...50 – Data and Dimension Sheet
108
109
110
111
112
113
SKVA–Burner
115
Notes
Notes
116
Compact Burner
SKV/SKVG–A 68...134
Compact Burner
117
Compact Burner
118
Compact Burner
119
Compact Burner
Furnance Dimensions
Furnance Dimensions
120
Compact Burner
Burner Selection
Burner Selection
121
Compact Burner
Dimensions, Types and Technical Data
122
Compact Burner
123
Compact Burner
124
Compact Burner
125
Compact Burner
126
Compact Burner
127
Compact Burner
Refraktory Boiler Lining
Refraktory Boiler Lining
128
TF–Burner
129
Notes
Notes
130
Duoblock Burner TF DDZ 100...500

131
132
133
134
135
Duoblock Burner TF DDG 100...500
for the combustion of fuel gas
Duoblock Burner TF DDG 100...500 for the combustion of fuel gas

136
Duoblock Burner TF DDG 100...500
for the combustion of fuel gas
137
Duoblock Burner TF DDZG 100...500

138
139
140
141
142
143
DDZ–Burner
145
Notes
Notes
146
Steam-Assisted Pressure Jet Burner
DDZ
Technical Data
Steam-Assisted Pressure Jet Burner DDZ

Technical Data
147
Steam–Assisted Pressure Jet Burner DDZ 8...16

148
149
150
151
Duoblock Gas Burner DDG 8...16

152
153
154
155
Steam-Assisted Pressure Jet Burner DDZG 8...16

156
157
158
159
160
SSB–Burner
161
Notes
Notes
162
Swirl Burner
SSBL/SSBS/SSBG/SSBGL/SSBGS
Swirl Burner
163
Swirl Burner
164
Swirl Burner
165
Swirl Burner
166
Swirl Burner
167
Swirl Burner
168
Swirl Burner
Technical Data
Technical Data
169
Swirl Burner
Technical Data
170
P–I Diagrams
Eurotherm LFO
P–I Diagrams
Eurotherm LFO
Eurotherm Natural Gas
171
P–I Diagrams
Eurotherm Natural Gas
172
P–I Diagrams
Eurotherm Dual Fuel
Eurotherm Dual Fuel
173
P–I Diagrams
Eurotherm Dual Fuel fuel supply LFO
Eurotherm Dual Fuel fuel supply LFO
174
P–I Diagrams
Teminox LS mechanical
Teminox LS mechanical
175
P–I Diagrams
TEMINOX LS electrical
TEMINOX LS electrical
176
P–I Diagrams
TEMINOX GS mechanical
TEMINOX GS mechanical
177
P–I Diagrams
TEMINOX GS electrical
TEMINOX GS electrical
178
P–I Diagrams
TEMINOX GLS
TEMINOX GLS
179
P–I Diagrams
TEMINOX GLS fuel supply LFO
TEMINOX GLS fuel supply LFO
180
P–I Diagrams
SKV LFO mechanical
SKV LFO mechanical
181
P–I Diagrams
SKV HFO mechanical
SKV HFO mechanical
182
P–I Diagrams
SG mechanical
SG mechanical
183
P–I Diagrams
SKVG LFO mechanical
SKVG LFO mechanical
184
P–I Diagrams
SKVG HFO mechanical
SKVG HFO mechanical
185
P–I Diagrams
SKVG LFO with flue gas recirculation 0
186
P–I Diagrams
187
P–I Diagrams
SKV fuel supply LFO
SKV fuel supply LFO
188
P–I Diagrams
SKV fuel supplx HFO
SKV fuel supplx HFO
189
P–I Diagrams
DDZ LFO
DDZ LFO
190
P–I Diagrams
DDZG Dual Fuel Natural Gas / LFO
DDZG Dual Fuel Natural Gas / LFO
191
P–I Diagrams
DDG Natural Gas
DDG Natural Gas
192
P–I Diagrams
DDZG Dual Duel Natural Gas / HFO
DDZG Dual Duel Natural Gas / HFO
193
P–I Diagrams
DDZGS Dual Fuel Natural Gas / HFO with staged air
DDZGS Dual Fuel Natural Gas / HFO with staged air
194
Igniter
195
Notes
Notes
196
Light Oil Ignitor ZLE 52
197
198
Heavy Duty Ignitor ZAE 1...
199
200
201
202
203
204
205
206
Gas–Electric Igniter ZGE 36b
207
208
Heavy Duty Gas Ignitor ZAO.../ZDAO...
209
210
211
212
213
214
215
216
217
218
219
220
221
Self–Retracting Igniter ZLEK 52a...
Self–Retracting Igniter ZLEK 52a...
222
Preheater
223
Notes
Notes
224
Heater Type VD/VW 20...30
Heater Type VD/VW 20...30
225
Heater, electrically operated VE 6a...30a
Heater, electrically operated VE 6a...30a
226
Heater Type VD/W and VED/W 1d...16d
227
228
229
230
Fuel Oil Heater, electrically operated
Type VE 42a...60a
Fuel Oil Heater, electrically operated Type VE 42a...60a
Fuel Oil Heater, electrically operated Type VE 42a...60a
231
Type VE 42a...60a
Tank Outflow Heater Type VTE 3–30
Tank Outflow Heater Type VTE 3–30
232
Type VE 42a...60a
Tank Outflow Heater Type VTDS/VTWS 3...22, VTEDS/VTEWS 3...22
Tank Outflow Heater Type VTDS/VTWS 3...22, VTEDS/VTEWS 3...22
233
Type VE 42a...60a
Tank Outflow Heater Type VTD/VTW 3a, 7, 5a, 12a, 22a, VTED/VTEW 3a...22a
Tank Outflow Heater Type VTD/VTW 3a, 7, 5a, 12a, 22a, VTED/VTEW 3a...22a
234
Type VE 42a...60a
Tank Outflow Heater Type VTES 3–30
Tank Outflow Heater Type VTES 3–30
235
Oil Valves and Fittings
237
Notes
Notes
238
Oil Compound Regulator with three cam strips VRKK,VRKKM 8e...14e
239
240
Oil Compound Regulator with two cam strips VRK, VRKM 23c...31c
241
242
Electromagnetic Valve For Fuel Oils 221G 2520, 221G 2520–S
Electromagnetic Valve For Fuel Oils 221G 2520, 221G 2520–S
243
Electromagnetic Valve ESV 12, 16, 25
Electromagnetic Valve ESV 12, 16, 25
244
Pressure Controller HDR 14
Pressure Controller HDR 14
245
Pressure Controller VEL 25
246
247
Pressure Controller HEL 25
248
249
Pressure Control Valve V 74 D 52
250
251
Pumps
253
Notes
Notes
254
Booster Pump Station – Light Oil
Technical Data

Technical Data
255
256
Double Stations
DS/ DL
Double Stations DS/ DL

257
Double Stations
DS/ DL
258
Double Stations
DS/ DL
259
Double Stations
DS/ DL
Delivery consignment
260
Double Stations
DS/ DL
261
Double Stations
DS/ DL
Selection advices
Selection advices
262
Double Stations
DS/ DL
Technical Data
Technical Data
263
Double Stations
DS/ DL
Technical Data
264
Double Stations
DS/ DL
Technical Data
265
Double Stations
DS/ DL
Technical Data
266
Double Stations
DS/ DL
Technical Data
267
Double Stations
DS/ DL
Technical Data
268
Double Stations
DS/ DL
Technical Data
269
Double Stations
DS/ DL
Technical Data
270
Double Stations
DS/ DL
Technical Data
271
Supply System For Heavy Fuel Oil
Type DS–1...4/150...6000
Supply System For Heavy Fuel Oil Type DS–1...4/150...6000
272
Supply System For Heavy Fuel Oil
Type DS–1...4/150...6000
273
Supply System
Type ENX...EN...
Supply System Type ENX...EN...
274
Supply System
Type ENX...EN...
275
Pump Equipment
277
Notes
Notes
278
Fuel Oil Duplex and Simplex Strainers Type UG 54
Fuel Oil Duplex and Simplex Strainers Type UG 54
279
Fuel Oil Pressure Control Unit Type HDR
Fuel Oil Pressure Control Unit Type HDR
280
Pressure Monitor Type PW–DCM, PW–DCMV...
Pressure Monitor Type PW–DCM, PW–DCMV...
281
Oil Flow Meter Type VZO 20...25
Oil Flow Meter Type VZO 20...25
282
Oil Flow Meter Type OI...E, OI...D
Oil Flow Meter Type OI...E, OI...D
283
Gas Valve Train
285
Notes
Notes
286
Gas Valve Train
with leak testing system CDH
Gas Valve Train with leak testing system CDH
287
Gas Valve Train
with leak testing system CDH
288
Determination
High pressure control train pa2= 130mbar (SKVG, JG, JG)
Determination
High pressure control train pa2= 130mbar (SKVG, JG, JG)
High pressure control train pa2=180 mbar (GS,GLS)
289
Determination
290
Determination
291
Determination
292
Determination
High pressure control train pa2=260 mbar (SG, SKVG, TG, TGL, GS, GLS)
293
Determination
294
Determination
295
Gas Valves and Fittings
297
Notes
Notes
298
Double Solenoid Valve Type DMV
Dimensions for DMV–D/11 and DMV–DLE/11
Space requirement for replacing the solenoid

Plug–in base (Option) PG 11 (standard)
c
d
b
a
e
f
Version Order pmax. Connec– Dimensions [mm] Sole– Swit– Weight

No. [bar] tion a b c d e f noid ching [kg]
(PG11) DN No. rate/h1)
DMV–D 5040/11 224 733 0.5 DN 40 240 62.5 192 330 100 150 1211 1000
DMV–D 5050/11 224 773 0.5 DN 50 240 192 330 100 165 1212 1000 7.8
DMV–D 5065/11 221 691 0.5 DN 65 290 73 251 450 102 185 1411 1000 8.3
DMV–D 5080/11 221 693 0.5 DN 80 310 87 293 510 129 200 1511 1000 23.6
14.6
DMV–D 5100/11 221 688 0.5 DN 100 350 119
104 331 600 143 220 1611 1000 30.6
DMV–D 5125/11 221 687 0.5 DN 125 400 142 412 750 161 255 1711 1000 50.6
DMV–DLE 5040/11 224 742 0.5 DN 40 240 62.5 220 330 100 150 1211 100
DMV–DLE 5050/11 224 777 0.5 DN 50 240 220 330 100 165 1212 100 7.9
DMV–DLE 5065/11 221 692 0.5 DN 65 290 73 269 450 102 185 1411 100 8.4
DMV–DLE 5080/11 221 694 0.5 DN 80 310 129 1511 100 24.1
87 312 510 200 14.8
DMV–DLE 5100/11 221 689 0.5 DN 100 350 119 382 600 143 220 1611 100 31.1
104
DMV–DLE 5125/11 221 686 0.5 DN 125 400 142 462 750 161 255 1711 100 51.1
1)
Switching rate of DMV–DLE 50.../11 depends on opening time setting
Important: Always order, plug

connection and system ac–
299
cessories separately.
Equipment variants of DMV 5040/11 – DMV 5125/11

DMV.../11 double solenoid valve,
single–stage mode
DMV–D u
DMV–DLE u
Sieve u
Gas pressure switch can be mounted:
on flange ––
downstream of sieve u
downstream of valve 2 u
Valve V1, double–seat u
Valve V2, double–seat u
Valves opening separately u
G 3/4 ignition gas flange can be mounted u
u = standard
(u) = on request
–– = not possible
300
500
400
300
200
150
100
80
60
50
DMV–D(LE) 5100/11 DN 100
DMV–D(LE) 5125/11 DN 125

DMV–D(LE) 5040/11 DN 40
DMV–D(LE) 5050/11 DN 50
DMV–D(LE) 5065/11 DN 65
DMV–D(LE) 5080/11 DN 80
40
30
∆p [mbar]
20
10
8
6
5
4
2
Basis + 15 C, 1013 mbar, trocken
Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec
Base + 15 C, 1013 mbar, secco
1
10 20 30 40 50 60 80 100 200 300 400 600 8001000 2000 3000 4000

Vn [m3 /h] Luft / Air / Aria dv = 1,00
20 30 40 5060 80 100 200 300 400 600 8001000 2000 3000 4000 6000
3
Vn [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Dichte Luft Gas type Spec. Wgt. dv f

Spec. weight air [kg/m 3]
poids spécifique de l’air
peso specifico aria Nat. gas 0.81 0.65 1.24
f= City gas 0.58 0.47 1.46
Dichte des verwendeten Gases LPG 2.08 1.67 0.77
Spec. weight of gas used Air 1.24 1.00 1.00
poids spécifique du gaz utilisé
peso specifico del gas utilizzato ° °
V verwendetes Gas/gas used/ gaz utilisé/gas utilizzato
= V Luft/air/air/aria x f
We reserve the right to make any changes in the interest of technical progress.
301
Safety Solenoid Valve Type MV
Dimensions [mm]
30
90
Rp 1/4
30
ca. 103 22
90
Rp 1/4
Rp 1/4
55
Type DN / Rp Pmax. Imax. Opening time Weight [kg]

[Va] ~ (AC) 230 V
50 22
MV 502 DN 8 / Rp 1/4 5 0.03 <1s 0.20
MV 502 type overview
Type Pmax. Voltage Plug connection Cable Tube screwRp 1/4 Order No.
[bar] 1)
for line sockets length: union (for 8thread
as per DIN 43 6501.300
A mm dia.) connection
MV 502 0.5 ~ (AC) 230 V – 240 V S –– – S 215 953

MV 502 0.5 ~ (AC) 230 V – 240 V S –– S ––
218 971
MV 502 0.5 ~ (AC) 230 V – 240 V –– S –– S
218 974
MV 502 0.5 ~ (AC) 230 V – 240 V –– S S ––
218 973
S standard
–– cannot be supplied
1) Please order line socket (black), Order No. 210 310, separately
04
302
Flow diagram
100
90
80
70
60
50
40
30
20
10
9
8 MV 502
∆ p [mbar]
7
6
5
1,0
0,9
0,8
0,7
0,6
0,5
0,4 Basis +15 °C, 1013 mbar, trocken

Based on +15 °C, 1013 mbar, dry
0,3 Base +15 °C, 1013 mbar,sec
Base +15 °C, 1013 mbar, secco
0,2
0,1 0,2 0,4 0,6 0,8 1246810

° [m3/h] Luft / Air / Aria dv = 1,00
Vn
0,1 0,2 0,4 0,6 0,8 12 46810 20

° [m3/h] Erdgas / Natural gas / Gaz Naturel / Gas metano dv = 0,65
Vn
303
500
400
300
200
150
100
80
60
50
DMV–D(LE) 5100/11 DN 100
DMV–D(LE) 5125/11 DN 125

DMV–D(LE) 5040/11 DN 40
DMV–D(LE) 5050/11 DN 50
DMV–D(LE) 5065/11 DN 65
DMV–D(LE) 5080/11 DN 80
40
30
∆p [mbar]
20
10
8
6
5
4
2
Basis + 15 C, 1013 mbar, trocken
Based on + 15 C, 1013 mbar, dry
Base + 15 C, 1013 mbar, sec
Base + 15 C, 1013 mbar, secco
1
10 20 30 40 50 60 80 100 200 300 400 600 8001000 2000 3000 4000

Vn [m3 /h] Luft / Air / Aria dv = 1,00
20 30 40 5060 80 100 200 300 400 600 8001000 2000 3000 4000 6000
3
Vn [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Dichte Luft Gas type Spec. Wgt. dv f

Spec. weight air [kg/m 3]
poids spécifique de l’air
peso specifico aria Nat. gas 0.81 0.65 1.24
f= City gas 0.58 0.47 1.46
Dichte des verwendeten Gases LPG 2.08 1.67 0.77
Spec. weight of gas used Air 1.24 1.00 1.00
poids spécifique du gaz utilisé
peso specifico del gas utilizzato ° °
V verwendetes Gas/gas used/ gaz utilisé/gas utilizzato
= V Luft/air/air/aria x f
We reserve the right to make any changes in the interest of technical progress.
304
Control Element Unit Type AKG 25...150
305
306
Electromagnetic Valve Type EVA
307
308
Electromagnetic Double Valve Type EPVA
309
310
Gas Pressure Controller Type FRS
311
312
Gas Pressure Regulator Type RS 250
313
314
Safety Relief Valve Type VSBV 25
Safety Relief Valve Type VSBV 25
315
Filter For Gas PN 1...PN 6
Filter For Gas PN 1...PN 6
Attention!
Construction height H1+H2 at least is required to change the filter pad.
General Dates:
EC−type tested and certified (90/396/EWG),

CE−Id.−No. CE−0085AR0277
high filtration, grade of filtration v 50 mm
316
Pressure Switch For Gas Type DWG...U
317
318
Pressure Regulator Valve Type FRS
319
320
321
Components for Burner Control and Monitoring System
322
Notes
Notes
323
UV-Flame Detector for Continuous Operation
Type FLUS 06 with FLS 09
Design and Function
UV-Flame Detector for Continuous Operation Type FLUS 06 with FLS 09

Design and Function
324
325
326
Operation
Operation
327
Operation
328
Specification
Specification
329
Specification
330
Technical Data
Technical Data
331
Technical Data
332
Automatic oil/gas firing sequence control system
F–KDSA
Automatic oil/gas firing sequence control system F–KDSA

Technical Data
333
334
335
Electrical
Electrical
336
Diagramm of firing
Diagramm of firing
337
Diagramm of firing
338
Diagramm of firing
339
Automatic gas firing sequence control system
F–GDSA
Automatic gas firing sequence control system F–GDSA

Technical Data
340
341
342
Electrical
Electrical
343
Firing diagramm
Firing diagramm
344
Firing diagramm
345
Firing diagramm
346
Automatic gas firing sequence control system
F–OSA
Automatic gas firing sequence control system F–OSA

Firing Diagramm
347
348
349
Electrical
Electrical
350
Electrical
351
Compound Management System
Etamatic
Compound Management System Etamatic
352
Etamatic
353
Etamatic
354
Etamatic
355
VMS
Compound Management System VMS
356
VMS
357
VMS
358
VMS
359
Combustion Management System
FMS
Combustion Management System FMS
360
FMS
361
FMS
362
FMS
363
Integrated Management System
IMS
Integrated Management System IMS
364
Integrated Management System
IMS
365
Load Controller RSE–P II
For Industrial Burners
Load Controller RSE–P II For Industrial Burners
366
Load Controller RSE–P II
For Industrial Burners
367
O2–Control
O2–Control
368
O2–Control
369
O2–Control
370
Equipment
371
Notes
Notes
372
Electric Servomotor Type HD 60 D 2
373
374
375
376
Pressure Transmitter Type 4341
377
378
Pressure Transducer Type DSU
379
380
381
Double Two–Point Temperature Monitor Type AMV 2–2
Double Two–Point Temperature Monitor Type AMV 2–2
382
Welding Resistance Thermometers Type D...
Welding Resistance Thermometers Type D...
383
Two–Point Pressure Controller Type DFC 27...
384
385
Two–Point Temperature Controller Type TKC
386
387
Global Contact
Global Contact
North America
CANADA USA
Hermont Marine Inc. Scandinavian Boiler Service,
3528 Griffith St. Inc.
St. Laurent, Quebec 512 SE 32 Street,
H4T 1A7 Ft Lauderdale
CANADA 33316 Florida
Tel.: ++1–(0)514–7356185 USA
Fax: ++1–(0)514–7350035 Tel.: ++1–(0)954–7637375
E–Mail: info@hermont.com Fax: ++1–(0)954–7662624
Internet: www.hermont.com E–Mail: sbs@sbs–us.com
Internet: www.sbs–us.com
South America
ARGENTINA BRAZIL
SAACKE ROSSPLET S.A. SAACKE do Brazil Borghetti Processos Indus-
Alberto Einstein 156 Av. Naciones Unidas, 12.901 triais Ltd.
1437 Buenos Aires 11 andar Cristovao Colombo 2937
ARGENTINA 04578–903 Sao Paulo 804– Higienopolis
Tel.: ++54–(0)11–49111480 BRAZIL Porto Alegre, Rio Grande do
Fax: :++54–(0)11–49123041 Tel.: ++55–(0)11–34437006 Sul
E–Mail: gruposaacke@grupo- Fax: ++55–(0)11–34436601 BRAZIL
saacke.com.ar Tel.: ++55–(51)–3430030
Fax: ++55–(51)–3430091
E–Mail.: borghetti@ez–po-
a.com.br
CHILE
AIM International Ltda.
Antonio Varas 339
Providencia / Santiago
CHILE
Tel.: ++56–(0)2–2518416 /
–2360909
Fax: ++56–(0)2–2356577
Africa
EGYPT SOUTH AFRICA
E.E.C. Egyptian Engineering SAACKE South Africa (Pty)
Centre Ltd.
8 Emad El Din Kamel Str. PO Box 1880
Zone 1, Nasr City Bellville
11341 Cairo Cape Town 7535
EGYPT SOUTH AFRICA
Tel.: ++2–(0)2–4017510 Tel.: ++27–(0)21–9453806
Fax: ++2–(0)2–2628007 Fax: ++27–(0)21–9453808
E–Mail: eec_amer@in- E–Mail: admin@saacke.co.za
touch.com
388
Global Contact
Europe
GERMANY
Head office: Material receipt:
SAACKE GmbH & Co. KG SAACKE GmbH & Co. KG SAACKE GmbH & Co. KG
Südweststraße 13 Reiherstraße 86 Pfalzgrafenstr. 10
28237 Bremen 28239 Bremen 92348 Berg
GERMANY GERMANY GERMANY
Tel.: ++49–(0)421–6495–0 Tel.: ++49–(0)9189–7464
Fax: ++49–(0)421–6495224 Fax: ++49–(0)9189–40226
E–Mail: info@saacke.de E–Mail: w.lindner@saacke.de
Internet: www.saacke.com
SAACKE Service GmbH SAACKE GmbH & Co. KG SAACKE GmbH & Co. KG
Büro Hamburg Dieselstraße 9 Grimmstraße 79
Frischstraße 39 89160 Dornstadt 01139 Dresden
25541 Brunsbüttel GERMANY GERMANY
GERMANY Tel.: ++49–(0)7348–98730 Tel.: ++49–(0)351–8304960
Tel.: ++49–(0)4852–839852 Fax: ++49–(0)7348–987349 Fax: ++49–(0)351–8304949
Fax: ++49–(0)4852–839853 E–Mail: info@saacke.de E–Mail: info@saacke.de
E–Mail: a.martens@saacke.de
AUSTRIA
SAACKE GmbH & Co. KG SAACKE GmbH & Co. KG – SAACKE Ges.m.b.H.
Max–Planck–Straße 89 Berlin Carlbergergasse 38/14
40699 Erkrath Fahrenheitstraße 3 1230 Wien
GERMANY 14532 Kleinmachnow AUSTRIA
Tel.: ++49–(0)2104–36051/52 GERMANY Tel.: ++43–(0)1–8693345
Fax: ++49–(0)2104–35702 Tel.: ++49–(0)33203–80396 Fax: ++43–(0)1–869334530
E–Mail: info@saacke.de Fax: ++49–(0)33203–80617 E–Mail: wien@saacke.at
E–Mail: info@saacke.de
Top
BELGIUM CROATIA
SAACKE Belux Ening d.o.o. TPK NOVA d.o.o.
Steenweg op Heindonk 118 Hrvatskog proljeca 28 Zitnjak b.b.
2801 Heffen 10040 Zagreb 10000 Zagreb
BELGIUM CROATIA CROATIA
Tel.: ++32–(0)3–8861100 Tel.: ++385–(0)1–2993845 Tel.: ++385–(0)1–2409625
Fax: ++32–(0)3–8861226 Fax: ++385–(0)1–2993842 Fax: ++385–(0)1–2407016
E–Mail: mailto:saacke@pando- mailto: stipe.skoric@tpk–no-
ra.bel.brys@saacke.de va.tel.hr
Internet: www.tpk–nova.hr
CZECH REPUBLIC DENMARK

JIRI OHNUT Scandinavian Boiler Service RH EL– & Varmeteknik ApS
Spalovaci technika A/S Rikard Hansen
Tecovice 13 Industrievej 12 Engvangen 22
76302 Zlin 9490 Pandrup 2680 Solrod Strand
CZECH REPUBLIC DENMARK DENMARK
Tel.: ++42–(0)67–7106710/ Tel.: ++45–702–71000 Tel.: ++45–56–140788
7103112 Fax: ++45–702–71001 Fax: ++45–56–140643
Fax: ++42–(0)67–7103936 E–Mail: sbs@sbs–eu.com E–Mail: mail@rh–el–varmete-
E–Mail: jiri@ohnut.com Internet: www.sbs–us.com knik.dk
Internet: www.ohnut.com
389
Global Contact
FINLAND FRANCE
Varmodan Energiteknik A/S Laivapoltin Oy SAACKE S.A.R.L.
Tingvejen 42a Kantelettarentie 7 R 25–27, Rue Marcel Dassault
6500 Vojens 00420 Helsinki 93147 Bondy Cedex
DENMARK FINLAND FRANCE
Tel.: ++45–(0)74–541882 Tel.: ++358–(0)9–5631288 Tel.: ++33–(0)1–48482054
Fax: ++45–(0)74–543644 Fax: ++358–(0)9–5631472 Fax: ++33–(0)1–48477366
E–Mail: varmodan.info@varmo- E–Mail: kari.nousiainen@laiva- E–Mail: Saacke@wanadoo.fr
dan.dk poltin.inet.fi
Internet: www.varmodan.dk
Top
GREAT BRITAIN
SAACKE Ltd. SAACKE Ltd. SAACKE Ltd.
Marshlands Spur North West Office North East Office
Farlington Unit 20 Chesham Industrial 3 Canalside, Dallamires Lane,
Portsmouth, Hampshire Estate Ripon
PO 6 1RX Oram Street North Yorks
GREAT BRITAIN Bury, Lancs HG4 1TT
Tel.: ++44–(0)23–92383111 BL9 6EN GREAT BRITAIN
Fax: ++44–(0)23–92327120 GREAT BRITAIN Tel.: ++44–(0)1765–600415
E–Mail: admin@saacke.co.uk Tel.: ++44–(0)161–7645075 Fax: ++44–(0)1765–605536
Internet: www.saacke.co.uk Fax: ++44–(0)161–7975125
GREECE HUNGARY
OCEANDYNAMIC Trade: Engineering and Trade:
Maritima Corp. OL–GÁZ Kft. Kalorcenter Kft.
3 Efplias str., 4th floor Benczúr u. 43 Jászberényi út 24–36
18537 Piraeus 1068 Budapest 1106 Budapest
GREECE HUNGARY HUNGARY
Tel.: ++3–(0)1–42874301 Tel.: ++36–(0)1–3512282 Tel.: ++36–(0)1–2609183
Fax: ++3–(0)1–4287432 Fax: ++36–(0)1–3512282 Fax: ++36–(0)1–2609183
E–Mail: ocedyn@tee.gr
E–Mail: info@oceandyna-
mic.com
Internet: www.oceandyna-
mic.com
ITALY
Service: Service: SBS Italy S.r.L.
Kalor Plusz Kft. SZETT Kft. Via Medaglie D’oro 32/1
Jászberényi út 24–36 Kálvária Tér 5 17031 Albenga (SV)
1106 Budapest 2000 Szentendre ITALY
HUNGARY HUNGARY Tel.: ++39–(0)182–559733
Tel.: ++36–(1)–2615052/353 Tel.: ++36–(0)26–313554 Fax: ++39–(0)182–571278
Fax: ++36–(1)–2610081 Fax: ++36–(0)26–313554 E–Mail: sbsitaly@libero.it
Internet: www.sbs–us.com
Top
390
Global Contact
MACEDONIA NETHERLANDS
Calortec s.r.l. Energo–Sistem SAACKE Netherlands
Via Natale Battaglia, 37 ul. D. Tucovik br. 16 De Klapmuts 38
20127 Milano 91000 Skopje 3828 SP Hoogland
ITALY MACEDONIA NETHERLANDS
Tel.: ++39–022826195 Tel.: ++389–(0)91–130253 Tel.: ++31–(0)33–4330014
Fax: ++39–0226140191 Fax: ++389–(0)91–119552 Fax: ++31–(0)33–4330016
E–Mail: caltec@tin.it E–Mail: energosistem@un- E–Mail: M.Dute@saacke.de
et.com.mk
NORWAY POLAND
PARAT Anders Halvorsen a–s A/S Miljöutvikling SAACKE Polska Sp.z.o.o.
PO Box 173 Aksel Sellaeg veg 10 ul. Wyscigowa 18/2
4401 Flekkefjord P.O.B. 504 53–012 Wroclaw
NORWAY 7801 Namsos POLEN
Tel.: ++47–(0)383–26400 NORWAY Tel.: ++48–(0)71–3681865
Fax: ++47–(0)383–24471 Tel.: ++47–(0)742–74499 Fax: ++48–(0)71–3608929
E–Mail: office@parat.no Fax: ++47–(0)742–74053 E–Mail: saacke_polska@info-
Internet: www.parat.no E–Mail: miljas@online.no net.wroc.pl
PORTUGAL ROMANIA SLOVAKAI

Proter, Lda. ECOPREST–2000 SRL. OMPRO s.r.o.
Rua Pe. Estevao Cabral, Mihai Bravu 123–135, DII, Sturova 34
79–318 Sc.D, Ap. 24, Sect. 2 92001 Leopoldov
Apartado 164 C.P. 29–E29 SLOVAKAI
3002 Coimbra Codex 73272 Bucuresti Tel.: ++421–(0)804–7342712
PORTUGAL ROMANIA Fax: ++421–(0)804–7342038
Tel.: ++351–(0)239–826091 Tel.: ++40–(0)1–2500707 E–Mail: ompro@tt.psg.sk
Fax: ++351–(0)239–823148 Fax: ++40–(0)1–2500707
E–Mail: proter@mail.telepac.pt
Top
SLOVENIA SPAIN
ESTA d.o.o. SAACKE España Vapormat S.A.
Vodovodna 100 Avda. Compromiso de Caspa, Poligono Industrial Denac
1000 Ljubljana 54, 3 °C Deptos. 161–162
SLOVENIA 50002 Zaragoza C/.Ama Cándida, s/n
Tel.: ++386–(0)1–5800600 SPAIN 20140 Andoain (Guipúzcoa)
Fax: ++386–(0)1–5800630 Tel.: ++34–(0)976–487013 SPAIN
E–Mail: esta@esta.si Fax: ++34–(0)976–487014 Tel.: ++34–(0)943–593412–13
Mobile: ++34–(0)666–478083 Fax: ++34–(0)943–300426
E–Mail: vapormat@clien-
tes.euskaltel.es
391
Global Contact
SWEDEN
STANDARD–KESSEL IBE- Conmidu AB/ELDAB Energi RENEA Burner AB
RICA ENERGIA Y MEDIO AM- Bultgatan 14, Box 569 PO Box 535
BIENTE S.L. 44216 Kungälv 16215 Vällingby
Via Hispanidad, 102 SWEDEN SWEDEN
50017 Zaragoza Tel.: ++46–(0)303–91110 Tel.: ++46–(0)8–6202280
SPAIN Fax: ++46–(0)303–91159 Fax: ++46–(0)8–6202290
Tel.: ++34–(0)976–332461 E–Mail: dunder@conmidu.se- E–Mail: name@birkaservice.se
Fax: ++34–(0)976–331062 mailto:dunder@conmidu.se-
E–Mail: standardkessel@sta.es mailto:dunder@conmidu.se
Internet: www.conmidu.se
SWITZERLAND TURKEY YUGOSLAVIA

SAACKE AG SAACKE TURKEY SAACKE YU
Zürichstr. 8 Yakma Ve Enerji Sistemleri Ti- Bulevar M.Pupina 10E/apt.412
8600 Dübendorf 1 caret Ltd. Sti 11070 Beograd
SWITZERLAND Bahariye Canan Sk. No. 65/5 YUGOSLAVIA
Tel.: ++41–(0)1–8215656 81310 Kadiköy/Istanbul Tel.: ++381–(0)11–121498
Fax: ++41–(0)1–8215644 TURKEY
E–Mail: info@saacke.ch Tel.: ++90–(0)216–3493112 Fax: ++381–(0)11–121498
Fax: ++90–(0)216–3303778 E–Mail: belgrade@saacke.de
E–Mail: vturkay@atlas.net.tr
M–ENERGO
Zitomislicka 24
11000 Beograd
YUGOSLAVIA
Tel.:
++381–(0)11–419072/418578
Fax:
++381–(0)11–419072/415531
E–Mail: menergo@eunet.yu
GUS
SAACKE Moskau Represen- UKRAINE
tative Office Albe Trading GmbH
ul. Zarewy pr. 14/12, Apt. 51 Rödingsmarkt 31/33
129282 Moskau 20459 Hamburg
RUSSIA/GUS GERMANY
Tel.: ++7–(0)95–4799160 Tel.: ++49–(0)40–371065
Fax: ++7–(0)95–4799160 Fax: ++49–(0)40–373052
E–Mail: saacke@online.ru Tx. 213386 albe d
392
Global Contact
Middle East / Arabic Countries

EGYPT IRAN IRAQ
E.E.C. Egyptian Engineering Arom Services Scandinavian Boiler Service
Centre 14 Nahid Street A/S
8 Emad El Din Kamel Str. Teheran 14611 Industrievej 12
Zone 1, Nasr City IRAN 9490 Pandrup
11341 Cairo Tel.: ++98–(0)21–8212022 DENMARK
EGYPT Fax: ++98–(0)21–8212022 Tel.: ++45–702–71000
Tel.: ++2–(0)2–4017510 Fax.: ++45–702–71001
Fax: ++2–(0)2–2628007
E–Mail: eec_amer@in-
touch.com
JORDAN SAUDI ARABIA

ITES Int’l Technical & Engi- Diyar Corporation
neering Services Corp. P.O. Box 1643
2nd Floor, Shell Building Riyadh, 11441
University Str. KINGDOM of SAUDI ARABIA
Sport City Circle Tel.: ++9661–(0)477–7573
P.O. Box 5255 Fax: ++9661–(0)–477–9016
Amman 11183 E–Mail: diyarco@sps.net.sa
JORDAN
Tel.: ++962–(0)6–5152505
Fax: ++962–(0)6–5157940
E–Mail: ites@index.com.jo
Asia
CHINA
SAACKE Beijing Representa- SAACKE Shanghai Represen- Beijing Chang Sheng Stan-
tive Office tative Office dard Machinery and Electrical
No. 37 Maizidian Street 1006, Lucky Target Square Co., Ltd.
Chaoyang District 500 Cheng Du Bei Lu 313–319 Hui Li Building
Beijing 100026 Shanghai 200003 No. 27 Wan Shou Road
P.R. of CHINA P.R. of CHINA Hai Dian District
Tel.: ++86–(0)10–85276076 / Tel.: ++86–(0)21–63603489 / Beijing 100846
85276077 –63603490 P.R. of CHINA
Fax: ++86–(0)10–85276078 Fax: ++86–(0)21–63603433 Tel.: ++86–(0)10–68208595,
E–Mail: saackebj@pu- E–Mail: saackesh@pu- 68208596
blic2.bta.net.cn blic2.sta.net.cn Fax: ++86–(0)10–68208597
E–Mail: saackebj@163.com Internet: www.saacke.com.cn
Internet: www.saacke.com.cn
393
Global Contact
Beijing Ji Bi Tian Tech. Deve- Beijing Yin Fu Lin Techno- Changzhou New Area Quan
lopment Co. Ltd. logy & Trade Co., Ltd. Tong Machinery & Equipment
No. 8 An Li Road Andingmen Unit 510, Jiuzhou Plaza Co. Ltd.
Wai 83 Fu Xing Road Room 401–1
Beijing 100101 Hai Dian District No. 25 San Jin Xi Xiao Cun
P.R. of CHINA Beijing 100039 Tong Jiang Avenue
Tel.: ++86–(0)10–64948763 P.R. of CHINA Changzhou 213022
Fax: ++86–(0)10–64948764 Tel.: ++86–(0)10–68282503 Jiangsu Province
E–Mail: yiqzhang@263.net Fax.: ++86–(0)10–68282503 P.R. of CHINA
E–Mail: YFL@pu- Tel.: ++86–(0)519–5118081
blic.east.cn.net Fax: ++86–(0)519–5118082
E–Mail: quan-
tongme@pub.cz.jsinfo.net
Chongqing Long Fortuna In- Getabec International Co., World Land Machinery and
telligent Automation Tech. China Office Engineering Ltd.
Co., Ltd. 203–1, Songjiang Road, Unit E, 19/F, CNT Tower
6th floor, Jinlin Building Ganjingzi District 338 Hennessy Road
No. 43 Sha Nan Street Dalian 116033 Wanchai, Hong Kong
Shapingba District P.R. of CHINA P.R. of CHINA
Chongqing 400030 Tel.: ++86–(0)411–6489166 Tel.: ++852–23040878
P.R. of CHINA Fax: ++86–(0)411–6489566 Fax: ++852–23040889
Tel.: ++86–(0)23–65335884, E–Mail: gu- E–Mail: wlmekl@netvigator.com
65311273 ruo@pub.dl.inptt.ln.cn
Fax: ++86–(0)23–65319870
E–Mail: zushuli@cta.cq.cn
Top
China State Shipbuilding Shanghai Shazhou Boiler Shanghai Ziter Thermal

Corp. Co., Ltd. Energy Engineering Co., Ltd.
Research Institute No. 711 Room 1501 Sunsome Liauw’s Unit B/16, Hua Ye Tower
Technical Department of Ther- Plaza 69 Yi Xue Yuan Road
mal Engineering No. 738 Shangcheng Road Shanghai 200032
18. Nan Jiang Road Pudong P.R. of CHINA
Shanghai 200011 Shanghai 200120 Tel.: ++86–(0)21–64436363,
P.R. of CHINA P.R. of CHINA 64179058
Tel.: ++86–(0)21–63140158 Tel.: ++86–(0)21–58350244 Fax: ++86–(0)21–64160716
Fax: ++86–(0)21–63140710 Fax: ++86–(0)21–58352003 E–Mail: ziter@etang.com
E–Mail: sgboiler@online.sh.cn E–Mail: wah@shazhou–boi-
ler.com
Jin Yu Da Heating Complete Zhangjiagang Hailu Shazhou World Land Machinery

Equipment Co., Ltd. Boiler Co., Ltd. Zhongshan Office
Fu 1, 92 Qi Tai Road, Urumuqi 17 Nanhuan Road Ground floor, No. 50 Hua Xia
Xinjiang 830000 Zhangjiagang 215600, Street
P.R. of CHINA Jiangsu Province East District
Tel: ++86–(0)991–5862846 P.R. of CHINA Zhongshan 528403
Fax: ++86–(0)991–5862186 Tel.:++86–(0)520–8264400 Guang Dong Province
E–Mail: jyd@mail.xj.coinfo.net Fax: ++86–(0)520–8263541 P.R. of CHINA
Tel.: ++86–(0)760–8308597
Fax: ++86–(0)760–8308697
394
Global Contact
INDIA JAPAN SOUTH KOREA

Jagtianie Engineering SAACKE JAPAN TRATEC Ltd. Dong Hoo Industries Co., Ltd.
49A Mariman Bhavan No. 39–33 Koenji–kita 2–chome Dong Hoo Bldg. 394–41
227 Mariman Point Suginami–Ku Shindorim–Dong
Bombay 400 021 Tokyo 166 Kuro–ku, Seoul
INDIA JAPAN SOUTH KOREA
Tel.: ++91–(0)22–2874839 Tel.: ++81–(0)3–33391211 Tel.: ++82–(0)2–6798211–3
Fax: ++91–(0)22–2020820 Fax: ++81–(0)3–33397577 Fax: ++82–(0)2–6798214
E–Mail: dhi@donghooind.co.kr
TAIWAN
Dong Hoo Industries Co., Ltd. Pioneer Enterprises Ltd.
Daerim Bldg. Room 302 5th floor, 50–1 Hsin Sheng
55–1, 4 ka, Chungang–Dong S.Rd. Sec. 1
Chung–Ku Taipei
Pusan TAIWAN
SOUTH KOREA Tel.: ++8862–(0)2– 3516936
Tel.: ++82–(0)51–4657661–2 Fax: ++8862–(0)2–3914585
Fax: ++82–(0)51–4657663 E–Mail: pio-
E–Mail: wskimdh@att.co.kr neera@tptsb.seed.net.tw
South East Asia

INDONESIA
SAACKE Jakarta Euroasiatic Jaya, P.T. Euroasiatic Jaya, P.T.
Representative Office Jl. Banten No. 8 Jl. Raya Daan Mogot No. 44
German Center Building, Bandung 40272 Jakarta 11460
4th Floor, Suite 4520 INDONESIA INDONESIA
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Bumi Serpong Damai Fax: ++62–(0)22–702401 Fax: ++62–(0)21–56966132/
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centre.co.id
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Jl. Imam Bonjol No. 16–D Jl. Cendrawasih B–38 Jl. L. U. Adisucipto No. 86
4 th floor Bumi Daya Building Semarang 50137 Solo 57144
Medan 20112 INDONESIA INDONESIA
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Tel.: ++62–(0)61–538607 Fax: ++62–(0)24–544731 Fax: ++62–(0)271–728235
Fax: ++62–(0)61–519455
395
Global Contact
PHILIPPINES SINGAPORE
Euroasiatic Jaya, P.T. ARCCO Corporation SBS Singapore
Jl. Panglima Sudirman No. 72 Unit 204, 2nd floor, Cityland 38 Woodlands Industrial Park
Surabaya 60271 Pasong Tamo Cond., Estacion E1
INDONESIA Street #07–01 Singapore 757700
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Fax: ++62–(0)31–5465283 City Tel.: ++65–7670200
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Fax: ++63–(0)2–7510994 Internet: www.sbs–us.com
E–Mail: arcco@pacific.net.ph
THAILAND VIETNAM
Getabec Co. Ltd. Euroasiatic Jaya, P.T.
GTB Bldg, 79/7 Moo 2 413/15 Nguyen Kiem Street
Srinakarin Road Phu Nhuan Distr.
Nongborn, Pravej Ho Chi Minh City
Bangkok 10260 SOCIALIST REP. of VIETNAM
THAILAND Tel.: ++84–(0)8–8454288
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Fax: ++66–(0)2–3660399
Tx. 20339
E–Mail: gtb@loxinfo.co.th
internet: www.getabecboi-
ler.com
Australia
AUSTRALIA
SAACKE Australia Pty., Ltd.
Pendle Hill
PO Box 174
Sydney, N.S.W. 2145
AUSTRALIA
Tel.: ++61–(0)2–96367777
Fax: ++61–(0)2–96313413
E–Mail: admin@saacke.com.au
396
Rule of Thumb
Formulae
Combustion and Energy Systems

3rd Edition
Publisher: SAACKE GmbH & Co. KG

Südweststrasse 13, 28237 Bremen · Germany
Phone: 0421-6495 0 · Fax: 0421-6495 224
http://www.saacke.com · E-Mail: info@saacke.de
Editing: M. Hoffstedt, J. P. Arning, W. Peters, B. Rieger,

Dr. N. Schopf, J. Sternberg
Rule of thumb formulae are useful
for quickly providing guidance.
However, these formulae should
not replace detailed calculations
and analysis of given data, as the
requirements for designing and
optimising an efficient burner plant
are high and necessitate exact
calculations based on individual
client specifications and criteria.
We have compiled these “Rule of
Thumb Formulae“ according to
the best of our knowledge and
proofread it conscientiously for
possible errors in typesetting, prin-
ting and formulae. Nevertheless:
errare humanum est. We therefore
request that the reader verify the
information contained herein on
the basis of his own knowledge.
We trust he will understand that
the authors may not be held liable
for the correctness of the formulae
and tables reproduced here for his
convenience and easy reference
only.
1
1. General formulae and conversions Page
1.1 Power of ten 6
1.2 Conversion formulae 7
1.2.1 Heat values 7
1.2.2 Temperatures 7
1.3 Conversion Tables 8
1.3.1 Mass 8
1.3.2 Force / Weight 8
1.3.3 Pressure 8
1.3.4 Work 8
1.3.5 Power 8
1.3.6 Energy units 9
1.3.7 Specific energy costs 9
1.4 Air pressure, density and temperature 10
1.5 Conversion table for Anglo-American units 11
2. Capacity, efficiency, steam table

2.1 Boiler capacity – steam quantity 13
2.2 Boiler capacity, firing rate and
fuel consumption 14
2.3 Determination of fuel consumption 14
2.4 Boiler efficiency 15
2.5 Determination of boiler efficiency on the
basis of exhaust gas measurements 15
2.6 Parameters at saturation condition of
water and steam 16
2.7 Parameters at saturation condition of water
and steam depending on the temperature 17
2.8 Enthalpy of water and superheated steam 18
2.9 Enthalpy of water below boiling status 19
2
3. Fuels, combustion calculation Page
3.1 Densiy of fuels 21
3.2 Heat values of fuels 21
33 Rough calculation of air demand 21
3.4 Properties of liquid fuels 22
3.5 Properties of various fuel gases 23/24
3.6 Technical data of hydrocarbon compounds 25/26
3.7 Excess air 27
3.8 Theoretical adiabatic flame temperature 28
4. SAACKE product line, burner dimensioning

4.1 SAACKE burner product line 30
5. Plant design
5.1 Power demand of fans 32
5.1.1 Shaft power in kW 32
5.1.2 Influence of the fan speed 32
5.2 Standard electric motors 32
5.3 Power demand of electric preheaters 32
5.4 Maximum firing rate 33
5.5 Determination of the furnace heat release rate 33
5.6 Exhaust gas temperature 33
5.7 Conversion of an air or gas flow from nominal
standard to effective standard 33
5.8 Pressure loss of a liquid or gas flow 33
5.9 Fuel oil pipings, pipe diameters and
pressure losses 34
5.10 Flow velocity in pipings 35
5 11 Seamless steel pipes to DIN 2448 36
5.12 Sizing of saturated steam pipings 37
5.13 Thermal waste air cleaning plants 38/39
3
6. Emissions, limit values for flue gas and noise Page
6.1 Federal immision protection law 41
6.2 Continuous measurements based on TA-Luft 42
6.3 Estimation of the content of solids in the
exhaust gas 42
6.4 Estimation of the SOx-content in exhaust gas 42
6.5 Conversion of emission values 43
6.5.1 Conversion formula to referenced
O2-value 43
6.5.2 Conversion factors from ppm to mg/m3 43
6.6 Flue gas temperature min, acid dew point 43
6.7 Emission conversion 44
6.8 Addition of the sound level values of several
sources of sound 45
7. Commercial rule of thumb formulae

7.1 Investment calculation, static method 47/48
7.2 Investment return diagram for firing plants
with oxygen control system 49
7.3 Calculation of the gross and net cost of heat 50
8. Government guidelines for installation and

operation of steam pressure plants
8.1 Summary of important regulations 52
4
General formulae
and conversions
5
1.1 Power of ten
Prefix Power of Ten Abreviation

Peta- 1015 P
Tera- 1012 T
Giga- 109 G
Mega- 106 M
Kilo- 103 k
Hecto- 102 h
Deca- 10 da
Deci- 10-1 d
Centi- 10-2 c
Milli- 10-3 m
Micro- 10-6 µ
Nano- 10-9 n
Pico- 10-12 p
Femto- 10-15 f
Atto- 10-18 a
6
1.2 Conversion formulae
1.2.1 Heat values
kWh = 3600 · __
kJ
1 ____
kg kg
kcal = 4.187 · __
kJ
1 ____
kg kg
kcal = 0.001163 · ____

kWh
1 ____
kg kg
Also valid for heat values when based on normal cubic

metres
1.2.2 Temperatures
Conversion of temperature scales from Celsius(°C) to

Fahrenheit (°F) and vice versa
5 · (°F – 32)
°C K _
9
°F K 1.8 · °C + 32
0°C = 32°F
100°C = 212°F
7
1.3 Conversion Tables
1.3.1 Mass
out
kp · s2
t ––––––
m kg g mg
t 1 102 103 106 109
kps2/m 9.81 · 10-3 1 9.81 9810 9,81 · 106
in kg 10-3 0.102 1 103 106
g 10-6 0.102 · 10-3 10-3 1 103
mg 10-9 0.102 · 10-6 10-6 10-3 1
1.3.2 Force / Weight

N=Newton
Mp kp kgm/s2 p mp
Mp 1 103 9.81 · 103 106 109
kp 10-3 1 9.81 103 106
in N 0.102 · 10-3 0.102 1 0.102 · 103 0.102 · 106
p 10-6 10-3 9.81 · 10-3 1 103
mp 10-9 10-6 9.81 · 10-6 10-3 1
1.3.3 Pressure
at Torr kp/m2
bar kp/cm2 mm Hg mm WS N/m2
bar 1 1.02 750 1.02 · 104 105
at 0.981 1 735.6 104 9.81 · 104
in Torr 1.33 · 10-3 1.36 · 10-3 1 13.6 133.3
kp/m2 0.981 · 10-4 10-4 0.07356 1 9.81
N/m2 10-5 0.102 · 10-4 75 · 10-3 0.102 1
1.3.4 Work
Ws=Joule
kWh PSh kcal kpm kgm2/s2
kWh 1 1.36 860 0.367 · 106 3.6 · 106
PSh 0.736 1 632 0.27 · 106 2.65 · 106
in kcal 1.16 · 10-3 1.58· 10-3 1 427 4186
kpm 2.72 · 10-6 3.7 · 10-6 2.345· 10-3 1 9.81
Ws 0.278 · 10-6 0.378 · 10-6 0.239· 10-3 0.102 1
1.3.5 Power
Watt.=Joule/s
kW PS kpm/s kcal/h kgm2/s2
kW 1 1.36 102 860 103
PS 0.736 1 75 632 736
in kpm/s 0.00981 0.0133 1 8.45 9.81
kcal/h 1.16 · 10-3 0.00157 0.118 1 1.16
Watt. 10-3 0.00136 0.102 0.86 1
8
1.3.6 Energy units
out
MWh GJ Gcal t SCE
MWh 1 3.6 0.8598 0.1228
GJ 0.2778 1 0.2388 0.03411

in
Gcal 1.163 4.187 1 0.1429
t SCE 8.141 29.31 7 1
1.3.7 Specific energy costs
out
Pf/kWh DM/MWh DM/GJ DM/Gcal DM/t SCE
Pf/kWh 1 10 2.778 11.63 81.41
DM/MWh 0.1 1 0.2778 1.163 8.141

in DM/GJ 0.36 3.6 1 4.187 29.31
DM/Gcal 0.08598 0.8598 0.2388 1 7
DM/t SCE 0.01228 0.1228 0.03411 0.1429 1
9
1.4 Air pressure, density and temperature (normal
atmosphere) in compliance with the international
altitude formula
Data of the normal atmosphere

Height Pressure Density Temperature
m above mbar kg/m3 degrees C
sea level
0 1013 1.226 15.0
250 983 1.196 13.4
500 955 1.168 11.8
1000 899 1.112 8.5
1500 846 1.058 5.3
Values at certain temperatures

Height Pressure Density
m above at 10 °C at 20 °C at 30 °C
sea level mbar kg/m3 kg/m3 kg/m3
0 1013 1.247 1.205 1.165

250 983 1.210 1.169 1.130
500 955 1.176 1.136 1.098
1000 899 1.107 1.069 1.034
1500 846 1.042 1.006 0.973
Standard density of air
rn= 1.293 kg/m3 at 0 °C and 1013 mbar abs.

The air density normally taken as a basis by fan
manufacturers is 1.2 kg/m3 corresponding to
0 m in heigt and 20 °C.
10
1.5 Conversion table for Anglo-American units
Length 1 Inch (in) = 25.4 mm 1 mm = 0.03937 in

1 Foot (ft) = 12 in = 0.3048 m 1m = 3.281 ft
1 Yard (yd) = 3 ft = 0.9144 m 1m = 1.094 yd
Area 1 sq. inch = 6.452 cm2 1 cm2 = 0.155 in2
1 sq. foot = 144 in2 = 0.0929 m2 1 m2 = 10.764 ft2
1 sq. yard = 9 ft2 = 0.8361 m2 1 m2 = 1.196 yd2
1 sq. mile = 640 acres = 2.59 km2 1 km2 = 0.386 mile2
Volume 1 ft3/s = 102 m3/h 1 m3/h = 0.00981 ft3/s
flow 1 ft3/min. = 1.699 m3/h 1 m3/h = 0.5886 ft3/min
Great Britain
1 lmp.gal/min (lmp.gpm)
= 0.0758 l/s = 0.273 m3/h 1 m3/h = 3.66 lmp.gal/min
U.S.
1 U.S.gal/min (U.S.gpm)
= 0.063 l/s = 0.227 m3/h 1 m3/h = 4.40 U.S.gal/min
Mass 1 lb/s = 0.4536 kg/s = 1.633 t/h 1 t/h = 0.6124 lb/s
flow 1 kg/s = 2.2046 lb/s
1 short ton/h (sh ton/h) = 907.2 kg/h 1 kg/h = 1.102 · 10-3 sh ton/h
1 long ton/h (ton/h) = 1016 kg/h 1 kg/h = 0.984 · 10-3 ton/h
Force 1 pound-force (lbf) = 4.4482 N 1N = 0.2248 lbf

1 ton-force (tonf) = 2240 lbf = 9.964 kN 1 kN = 224.8 lbf
1 MN = 100.4 tonf
Pressure 1 lbf/in2 (psi) = 6895 Pa = 0.06895 bar 1 bar = 14.5 lbf/in2

1 lbf/ft2 (psf) = 47.88 Pa = 0.04788 kPa 1 kPa = 20.89 lbf/ft2
1 inch of mercury (in. Hg) = 3386 Pa 1 kPa = 0.2953 in. Hg
1 inch of water (in. H2O) = 249.1 Pa 1 kPa = 4.015 in. H2O
11
Capacity,
efficiency,
steam table
12
2.1 Boiler capacity-steam quantity
1 t/h saturated steam Ù

» 0.65 MW boiler output*
*at 12 bar and a feedwater temperature of 102°C
1 kg of oil generates approximately 16 kg of steam

1 kg of oil or 1 m3 of gas generates the following quantity
of saturated steam in kg:
heat value in kJ/kg or kJ/m3 · efficiency in %

_________________________________________
234.000
To generate 1 ton of saturated steam the following oil

or gas quantity would be required in kg or m3:
2.34 · 108
_________________________________________
heat value in kJ/kg or kJ/m3 · efficiency in %
13
2.2 Boiler capacity,
firing rate and
fuel consumption
Boiler output/generated Boiler Firing Heavy fuel Light fuel

amount of saturated steam efficiency rate oil quantity oil quantity
t/h MW % MW kg/h kg/h
1 0.65 85 0.77 67.5 64.5
1 0.65 88 0.74 65.5 62.5
1 0.65 90 0.72 64.0 61.0
1 0.65 92 0.71 62.5 59.5
2.3 Exact determination of fuel consumption with given steam

output and steam condition
.
. . mD · (h – hSpw) · 100%
mB or VB = ––––––––––––––––––––
Hu · hK
. .
mB or VB = Fuel consumption in kg/h and m3/h respectively
.
mD = Steam output in kg/h
h = Enthalpy of steam in kJ/kg
hSpw = Enthalpy of feedwater in kJ/kg
Hu = lower heat value in kJ/kg and kJ/m3 respectively
hK = boiler efficiency in %
If the value for steam output cannot be established, it can be

calculated using the following:
. . .
mD = mSpw – mAbs
.
mSpw = Feedwater quantity in kg/h
.
mAbs = Demineralisation quantity in kg/h
14
2.4 Boiler efficiency
. .
(mSpw – mAbs) · (h – hSpw)
hK = ––––––––––––––––––––––
. · 100 in %
mB· Hu
2.5 Determination of boiler efficiency hK on the basis of

exhaust gas measurements
hK = 100% – XA% – 2%(max) in %
ta – tu
Exhaust gas loss XA = ––––––––––– · SF in %
CO2, measured
ta = Exhaust gas temperature in °C

tu = Combustion air temperature in °C
SF = 0.6 with heavy fuel oil

SF = 0.58 with light fuel oil
SF = 0.47 with natural gas
SF = Siegert’s factor
15
2.6 Parameters at saturation condition of water and steam
depending on pressure
Specific volume Density Specific Enthalpy

Press. Temp. Water Steam Steam Water Steam Evaporation
r ts v’ v’’ j’’ h’ h’’ r
bar °C m3/t m3/kg kg/m3 kJ/kg kJ/kg kJ/kg
0.2 60.07 1.0172 7.650 0.1307 251.45 2609.9 2373.2
0.5 81.35 1.0301 3.240 0.3086 340.56 2646.0 2305.4
1.0 99.63 1.0434 1.694 0.5904 417.51 2675.4 2257.9
1.5 111.37 1.0530 1.159 0.8628 467.13 2693.4 2226.2
2 120.23 1.0608 0.8854 1.129 504.70 2706.3 2201.6
3 133.54 1.0712 0.6056 1.651 561.43 2724.7 2163.2
4 143.62 1.0839 0.4622 2.163 604.67 2737.6 2133.0
5 151.84 1.0928 0.3747 2.669 640.12 2747.5 2107.4
6 158.84 1.1001 0.3155 3.170 670.42 2755.5 2085.0
7 164.94 1.1082 0.2727 3.667 697.06 2762.0 2064.9
8 170.41 1.1150 0.2403 4.162 720.94 2767.5 2046.5
9 175.36 1.1213 0.2148 4.655 742.64 2772.1 2029.5
10 179.88 1.1274 0.1943 5.147 762.61 2776.2 2013.6
12 187.96 1.1386 0.1632 6.127 798.43 2782.7 1984.3
14 195.04 1.1489 0.1407 7.106 830.08 2787.8 1957.7
16 201.37 1.1586 0.1237 8.085 858.56 2791.7 1933.2
18 207.11 1.1678 0.1103 9.065 884.58 2794.8 1910.3
20 212.37 1.1766 0.0995 10.05 908.59 2797.1 1888.6
22 217.24 1.1850 0.0907 11.03 930.95 2799.1 1868.1
24 221.78 1.1932 0.0832 12.02 951.93 2800.4 1848.5
26 226.04 1.2011 0.0769 13.01 971.72 2801.4 1829.6
28 230.05 1.2088 0.0714 14.01 990.48 2802.0 1811.5
30 233.84 1.2136 0.0666 15.03 1108.4 2802.2 1793.9
32 237.45 1.2237 0.0624 16.02 1025.4 2802.3 1776.9
35 242.52 1.2346 0.0571 17.54 1049.7 2801.9 1752.5
40 250.33 1.2521 0.0498 20.10 1087.4 2800.3 1712.9
50 263.91 1.2858 0.0394 25.36 1154.5 2794.2 1639.7
60 275.55 1.3187 0.0324 30.83 1213.7 2785.0 1571.3
80 294.97 1.3842 0.0235 42.51 1317.1 2759.9 1442.8
100 310.96 1.4526 0.0180 55.43 1408.0 2727.7 1319.7
16
2.7 Parameters at saturation condition of water and steam
depending on the temperature
Specific Volume Density Specific Enthalpy

Temp. Press. Water Steam Steam Water Steam Evaporation
t r v’ v’’ j’’ h’ h’’ r
°C bar m3/t m3/kg kg/m3 kJ/kg kJ/kg kJ/kg
60 0.1992 1.0171 7.679 0.1302 251.09 2609.7 2358.6
65 0.2501 1.0199 6.202 0.1612 272.02 2618.4 2346.3
70 0.3116 1.0228 5.046 0.1982 292.97 2626.9 2334.0
75 0.3855 1.0259 4.134 0.2419 313.94 2635.4 2321.5
80 0.4736 1.0292 3.409 0.2933 334.92 2643.8 2308.8
85 0.5780 1.0326 2.829 0.3535 355.92 2652.0 2296.5

90 0.7011 1.0361 2.361 0.4235 376.94 2660.1 2283.2
95 0.8453 1.0399 1.982 0.5045 397.99 2668.1 2270.2
100 1.0133 1.0437 1.673 0.5977 419.06 2676.0 2256.9
110 1.4327 1.0519 1.210 0.8265 461.32 2691.3 2230.0
120 1.9854 1.0606 0.8915 1.122 503.72 2706.0 2202.2

130 2.7013 1.0700 0.6681 1.497 546.31 2719.9 2173.6
140 3.614 1.0801 0.5085 1.967 589.10 2733.1 2144.0
150 4.760 1.0908 0.3924 2.548 632.15 2745.4 2113.2
160 6.181 1.1022 0.3068 3.260 675.47 2756.7 2081.3
170 7.920 1.1145 0.2426 4.123 719.12 2767.1 2047.9

180 10.027 1.1275 0.1938 5.160 763.12 2776.3 2013.1
190 12.551 1.1415 0.1563 6.397 807.52 2784.3 1976.7
200 15.549 1.1565 0.1272 7.864 852.37 2790.9 1938.6
210 19.077 1.1726 0.1042 9.593 897.74 2796.2 1898.5
220 23.198 1.1900 0.0860 11.62 943.67 2799.9 1856.2

230 27.976 1.2087 0.0715 14.00 990.26 2802.0 1811.7
240 33.478 1.2291 0.0597 16.76 1037.2 2802.2 1764.6
250 39.776 1.2513 0.0500 19.99 1085.8 2800.4 1714.6
260 46.943 1.2756 0.0421 23.73 1134.9 2796.4 1661.5
270 55.058 1.3025 0.0356 28.10 1185.2 2789.9 1604.6

280 64.202 1.3324 0.0301 33.19 1236.8 2780.4 1543.6
290 74.461 1.3659 0.0255 39.16 1290.0 2767.6 1477.6
300 85.927 1.4041 0.02165 46.19 1345.0 2751.0 1406.0
310 98.700 1.4480 0.0183 54.54 1402.4 2730.0 1327.6
17
2.8 Enthalpy of water and superheated steam in kJ/kg
18
2.9 Enthalpy of water below boiling status in kJ/kg
Press. Temperature in °C
in bar 100 120 140 160 180 200 220 240 260 280 300 320 340 360
2 419.1 503.7
5 419.4 503.9 589.2
10 419.7 504.3 589.5 675.7
20 420.5 505.0 590.2 676.3 763.6 852.6
40 422.0 506.4 591.5 677.5 764.6 853.4 944.1 1037.7

60 423.5 507.8 592.8 678.6 765.7 854.2 944.7 1037.9 1134.7
80 425.0 509.2 594.1 679.8 766.7 855.1 945.3 1038.1 1134.5 1236.0
100 426.5 510.6 595.4 681.0 767.8 855.9 945.9 1038.4 1134.2 1235.0 1343.4
120 428.0 512.1 596.7 682.2 768.8 856.8 946.6 1038.7 1134.1 1234.1 1341.2 1460.8
140 429.5 513.5 598.0 683.4 769.9 857.7 947.2 1039.1 1134.0 1233.3 1339.2 1456.3
160 431.0 514.9 599.4 684.6 771.0 858.6 947.9 1039.4 1133.9 1232.6 1337.4 1452.4 1588.3
180 432.5 516.3 600.7 685.9 772.0 859.5 948.6 1039.8 1133.9 1232.0 1335.7 1448.8 1579.7
200 434.0 517.7 602.0 687.1 773.1 860.4 949.3 1040.3 1134.0 1231.4 1334.3 1445.6 1572.5 1742.9
220 435.6 519.2 603.4 688.2 774.2 861.4 950.0 1040.7 1134.0 1230.9 1332.9 1442.7 1566.2 1722.0
240 437.1 520.6 604.7 689.5 775.3 862.3 950.8 1041.2 1134.1 1230.5 1331.7 1440.1 1560.8 1707.2
260 438.6 522.0 606.0 690.8 776.4 863.3 951.5 1041.7 1134.3 1230.2 1330.6 1437.8 1555.9 1695.6
280 440.1 523.5 607.4 692.0 777.6 864.2 952.3 1042.2 1134.5 1229.9 1329.6 1435.6 1551.6 1686.1
300 441.6 524.9 608.7 693.3 778.7 865.2 953.1 1042.8 1134.7 1229.7 1328.7 1433.6 1547.7 1678.0
400 449.2 532.1 615.5 699.6 784.4 870.2 957.2 1045.8 1136.3 1229.2 1325.4 1425.9 1532.9 1650.5
19
Fuels,
combustion
calculation
20
3.1 Density of fuels
1 ltr. light fuel oil Ù

» 0.84 kg at 15°C
1 ltr. heavy fuel oil Ù
» 0.94 kg at 90°C
1 m3 natural gas Ù
» 0.80 kg (Approx. value)
1 m3 propane gas = 2.019 kg
1 m3 butane gas = 2.7 kg
3.2 Heat values of fuels
Fuel Heat value
kJ/kg kJ/m3 kcal/kg kcal/m3 kWh/kg kWh/m3
Heavy fuel oil 40.700 – 9.700 – 11.3 –
Light fuel oil 42.700 – 10.200 – 11.9 –
Natural gas L – 31.800 – 7.600 – 8.83
Natural gas H – 36.000 – 8.600 – 10
Lignite dust 21.200 – 5.050 – 5.9 –
Bituminous coal dust 30.000 – 7.150 – 8.3 –
Propane gas 46.350 93.200 – 22.350 12.9 25.9
Butane gas 45.700 123.800 – 29.560 12.7 34.4
3.3 Rough calculation

Stoichiometric air demand in m3/kg or m3/m3
21
3.4 Properties of liquid fuels
(All values are referenced to a nominal standard)
Properity Symbol SI unit LFO HFO Methanol Ethanol
Heat value LHV MJ/kg 42.7 40.7 19.4 26.5

LHV kWh/kg 11.86 11.3 5.39 7.36
LHV Mcal/kg 10.2 9.72 4.63 6.33
Density at 15°C r15 kg/l 0.84 0.96 0.791 0.789
Flash point JF °C 70 120 11
Viscosity
at 20°C u mm2/s 11 –
at 50°C u mm2/s 2 400
at 100°C u mm2/s – 30
Combustion data
l
for =1
air demand VL m3/kg 11.0 10.7 4.93 6.85
Exhaust gas
dry vol. Vtr m3/kg 10.3 10.0 4.59 6.37
Exhaust gas
wet vol. Vf m3/kg 11.8 11.4 5.96 7.80
Water qty in
exhaust gas VH2O m3/kg 1.5 1.4 1.30 1.43
max Carbon
dioxide CO2,max Vol.-% 15.5 15.9 15.2 15.1
Composition:
Carbon C wt.-% 86 84 37.5 52
Hydrogen H wt.-% 13 12 12.5 13
Sulphur S wt.-% ² 0.2 ² 2.8 – –
Oxygen O2 wt.-% 0.4 0.5 50 35
Nitrogen N wt.-% 0.02 0.3 – –
Water H2O wt.-% 0.4 0.4 – –
Total S wt.-% 100 100 100 100
22
3.5 Properties of various fuel gases
Properity Symbol Unit Nat. gas Nat. gas Town gas

L H
Heat value LHV kWh/m3 8.83 10.0 4.89
LHV MJ/m3 31.80 36.0 17.59
LHV Mcal/m3 7.59 8.6 4.20
Combustable limits
(Vol.-% Gas in air, at 20°C)
lower ignition threshold Zu Vol.-% 5 4 5
upper ignition threshold ZO Vol.-% 15 16 30
Density r kg/m3 0.829 0.784 0.513
Relative density d – 0.641 0.606 0.397
Combustion data
l
for =1
air demand VL m3/m3 8.36 9.47 4.33
Exhaust gas dry VA,tr m3/m3 7.64 8.53 3.91
Exhaust gas wet VA,f m3/m3 9.36 10.47 4.98
max. Carbon dioxide CO2,max Vol.-% 11.80 12.00 10.03

Water qty in exhaust gas
(based on fuel gas qty) H2OD m3/m3 1.72 1.94 0.92
Dewpoint
(Dry combustion air) tt °C 58 58 62
Composition:
Nitrogen N2 Vol.-% 14.0 3.1 9.6
Oxygen O2 Vol.-% – – 0.5
Carbon dioxide CO2 Vol.-% 0.8 1.0 2.3
Hydrogen H2 Vol.-% – – 54.5
Carbon monoxide CO Vol.-% – – 5.5
Methane CH4 Vol.-% 81.8 92.3 24.4
Ethane C2H6 Vol.-% 2.8 2.0 2.5
Propane C3H8 Vol.-% 0.4 1.0 0.7
Butane C4H10 Vol.-% 0.2 0.6 –
Total S Vol.-% 100 100 100
23
Properties of various fuel gases
Properity Symbol Unit Sewage Hydro- Methane Propane Butane

Gas gen
Heat value LHV kWh/m3 6.4 2.99 1.97 25.9 34.4

LHV MJ/m3 23.0 10.28 35.9 93.2 123.8
Density r kg/m3 1.158 0.090 0.718 2.011 2.708

Relative density d – 0.896 0.069 0.555 1.555 2.094
Combustion data
l
for =1
air demand VL m3/m3 6.12 2.38 9.56 24.37 32.37
Exhaust gas dry VA,tr m3/m3 5.84 1.88 8.55 22.81 29.74
Exhaust gas wet VA,f m3/m3 7.05 2.83 10.44 26.16 34.66
max. Carbon dioxide CO2,max Vol.-% 16.85 – 11.65 13.7 14.0
Water qty in
exhaust gas (based
on fuel gas qty) H2OD kg/m3 1.03 0.80 1.61 3.29 4.20
Dewpoint (Dry
combustion air) tt °C 57 71 58 54 53
Composition:
Nitrogen N2 Vol.-% 1.2 – – – –
Oxygen O2 Vol.-% – – – – –
Carbon dioxide CO2 Vol.-% 34.6 – – – –
Hydrogen H2 Vol.-% 0.2 100 – – –
Carbon monoxide CO Vol.-% – – – – –
Methane CH4 Vol.-% 64.0 – 100 – –
Ethane C2H6 Vol.-% – – – – –
Propane C3H8 Vol.-% – – – 100 –
Butane C4H10 Vol.-% – – – – 100
Total S Vol.-% 100 100 100 100 100
24
3.6 Technical data of frequent hydrocarbon compounds in
exhaust airs of processes that are thermically disposed off
under consideration of the ‘TA-Luft’ limit values
25
Technical data of frequent hydrocarbon compounds in
exhaust airs of processes that are thermically disposed off
under consideration of the ‘TA-Luft’ limit values
26
3.7 Excess air
VL CO2, max 21 %
nL = l = –––––– Å ––––––––––– Å ––––––––––––––––
VL, stoi CO2, measured 21 %-O2, measured
l = 1+ ( CO2, max
)
Vtr, stoi
–––––––– – 1 · ––––––
CO2, meas. VL, stoi
l = 1+ ( O2
)
Vtr, stoi
–––––– ·––––––
21 – O2 VL, stoi
Values for Vtr, stoi /VL, stoi

Hydrogen Natural Propane LFO HFO Coke
gas
Vtr, stoi
––––– 0.79 0.91 0.93 0.93 0.94 1.0
VL, stoi
nL, l = Excess air

VL = Actual qty of air in m 3N/kg and m 3N/m 3N respectively
VL, stoi = stoichiometric qty of air in m 3N/kg and m 3N/m 3N respectively
CO2, max = max. CO2 content with stoichiometric combustion in vol %
CO2, measured = CO2 content in vol %
Vtr, stoi = Dry exhaust gas volume with stoichiometric
combustion in m 3N/kg and m 3N/m 3N respectively
O2 = O2 content in vol %
27
3.8 Theoretical adiabatic flame temperature
Temperature °C
without dissociation
with dissociation } Fuel oil
with dissociation Natural gas
Air factor nL*
O2-content*
CO2-content oil*
CO2-content gas*
* related to dry waste gas
28
SAACKE product
line, burner
dimensioning
29
4.1 SAACKE burner product lines and determination of the
burner size with given max. fuel throughput
Burner sizes
Burner Fuel 6 10 15 20 25 30 35 40 45 50 55 60 70 80 90 100 125 150 180 200 250 300 350 400 500
SKV HFO O O O O O O O O O O O O O O O O O
LFO O O O O O O O O O O O O O O O O O
SG Gas O O O O O O O O O O O O O O O O O
SKVG HFO/gas O O O O O O O O O O O O O O O O O
LFO/gas O O O O O O O O O O O O O O O O O
SGD 2 Gases O O O O O O O O O O O O O O O O O
SKVGD HFO/2 gases O O O O O O O O O O O O O O O O
LFO/2 gases O O O O O O O O O O O O O O O O
SKVJ HFO O O O O O O O O
SKVJG HFO/gas O O O O O
JL LFO O O O O O O O
JG Gas O O O O O O O
JGL LFO/gas O O O O O O O Max. Fuel
TL LFO O O O O O O
throughput in kg/h
TG Gas O O O O O O
TGL LFO/gas O O O O O O
Å burner size · 10
LSMono LFO O 75 95 O
GSMono Gas O 75 95 O 155 185
GLSMono LFO/gas O 75 95 O 155 185
LSDuo LFO O O O 130
GSDuo Gas O O O 130 160 190
GLSDuo LFO/gas O O O 130 160 190
TF LFO O O O 260 320 O O
TF gas O O O 260 320 O O
TF LFO/gas O O O 260 320 O O
SSKV Sulphur O O O O O O O O O O
SSK Sulphur from 400 to 2000
SKB Coal dust O O O O O O O O
Coal dust/HFO O O O O O O O O
Coal dust/LFO O O O O O O O O
Coal dust/gas O O O O O O O O
Burner sizes
Burner Fuel
DDZ HFO
LFO
DDZG HFO/gas
LFO/gas
gas
Oil equivalenceÅkg/h
30
Plant design
31
5.1 Power demand of fans
5.1.1 Shaft power in kW
* valid for an air temperature of approx. 20°C and

a fan efficiency of 75%
shaft capacity in kW
static pressure rise in mbar
volume flow (nominal) in m3/h
Remark: The drive motor should be dimensioned with a
proper capacity reserve.
5.1.2 Influence of the fan speed
5.2 Standard electric motors

Output range for electric motors (standard motors) to DIN 42973)
0.25 kW 5.5 kW 55 kW
0.37 kW 7.5 kW 75 kW
0.55 kW 11.0 kW 90 kW
0.75 kW 15.0 kW 110 kW
1.1 kW 18.5 kW 132 kW
1.5 kW 22.0 kW 160 kW
2.2 kW 30.0 kW 200 kW
3.0 kW 37.0 kW 250 kW
4.0 kW 45.0 kW 315 kW
5.3 Power demand of electric preheaters
P = power requirement in kW t2 = outlet temperature in °C

t1 = inlet temperature in °C m· = oil quantity in kg/h
oil
32
.
5.4 Maximum firing rate QF, max per each flame tube in
oil firing plants
(Consider the EN-standards)
5.5 Determination of the furnace heat release rate

. .
mB (resp. VB) · Hu · 3.53
q· F = –––––––––––––––––––––
2 in MW/m3
DFL · LFL · 107
. .
mB and VB = fuel consumption in kg/h and m3/h respectively
Hu = heat value in kJ/kg and kJ/m3 respectively
DFL = flame tube diameter (internal) in m
LFL = flame tube length excluding reversal
chamber in m
5.6 Exhaust gas temperature
ta Å saturated steam or hot water temperature +40°C

for boilers without economisers
5.7 Conversion of an air or gas flow from nominal standard to

effective standard
. . 1013 273 + t V in m3/h

Veff = VNorm · ––––––– · ––––––– p in mbar
103 + p 273
t in °C
5.8 Pressure loss of a liquid or gas flow
r 1
Æp = z · – · w2 · ––– in mbar
2 100
Æp = pressure loss [mbar]

z = drag coefficient (if not known use 1 as value)
p = density [kg/m3]
w = flow velocity [m/s]
33
5.9 Fuel oil pipings, pipe diameters and pressure losses
Example:
Flow volume: 1000 l/h
Pipe: DN 40
Flow velocity: 0.2 m/s
Viscosity: 5 °E
Pressure loss: 0.3 bar per 100 m of straight piping
34
5.10 Flow velocity in pipings
Fluid Pipework type m/s

(medium)
Potabe water – Main pipework 1–2
” ” – Long distance pipework up to 3
” ” – Local area pipework 0.6 – 0.7
Water ” ” – Domestic pipework 2
Pressurised water pipework (length dependant) 15 – 30
Feedwater – Suction pipework 0.5 – 1
Feedwater – Pressurised pipework 1.5 – 2.5
Condensate pipework upstream of steam trap 1–2
Steam pipework < 10 bar 15 – 20

” 10 to 40 bar 20 – 40
Steam
” 40 to 125 bar 30 – 60
Exhaust steam pipework 15 – 25
Air Pressurised pipework 15 – 25
Long distance pipework up to 2 bar 4 – 20

Gas ” up to 5 bar 11 – 35
” over 5 bar 15 – 40
Suction piping 1
LFO
Pressurised piping 1.5 – 2
Suction piping 0.1 – 0.5

HFO
Pressurised piping 0.5 – 1
35
5.11 Seamless steel pipes to DIN 2448
36
5.12 Sizing of saturated steam pipings
37
5.13 Thermal waste air cleaning plants
38
Thermal waste air cleaning plants
The following diagram allows the approximate sizing of an

incinerator and calculation of the maximum quantity of steam.
39
Emissions,
limit values for
flue gas and noise
40
6.1 Federal immision protection law
41
6.2 Continuous measurements based on TA-Luft
Liquid fuels 1) Gaseous fuels 1)

Exhaust gas 5 up to 25 MW
impurities ³ 5 MW LFO
> 25 MW
Dust except LFO
CO > 25 MW > 50 MW
SO2 2)
NOx
1) Output values: thermal output for single burners.
2) When using fuels other than LFO, a record of the sulphur content must be kept.
6.3 Estimation of the content of solids in the exhaust gas of

liquid fuels
Solids content = ash content · 830 + X in mg/m3

Particulates in mg/m3 of dry exhaust gas
Ash content in %
X = burner plant dependent 10 up to 40 in mg/m3
6.4 Estimation of the SOx-content in exhaust gas
42
6.5 Conversion of emission values
The emission values refer, dependent on fuel type and
combustion method, to a specific volume percentage of O2.
The conversion from ppm to mg/m3, based on a given O2-
value, is carried out in two steps:
6.5.1 Conversion formula to referenced O2-value
6.5.2 Conversion factors from ppm to mg/m3
6.6 Flue gas temperature min, acid dew point
43
6.7 Emission conversion
44
6.8 Addition of the sound level values of several sources of
sound
Example: Level increase: 3 dB

2 sound sources each have 80 dB Total level: 83 dB
Example: Level differential: 5 dB

Sound source 1: 80 dB Level increase: 1.2 dB
Sound source 2: 75 dB Total level: 81.2 dB
45
Commercial rule
of thumb formulae
46
7.1 Investment calculation, static method
1. Procedure
1.1 Establish the present fuel costs per year
1.2 Compare this figure with the expected fuel costs
1.3 Yearly fuel cost savings
1.4 Rough estimate of the plant’s investment requirements
1.5 Calculation ot the plant investment figures
2. Figures
The following data calculation has been simplified, but is
sufficiently accurate to give a first approximate result.
2.1 Using the yearly savings (profit) figures to establish the

figures
a) Fuel cost savings (1.3.) DM _______
b) Capital cost of the investment K (1.4.)
averaged for simplification
K . 10%
__ _____
2 100% . /. DM _______
Interest assumed 10%
c) Write-offs (AfA) of the investment K based

on the equipment life (e.g. 10 years)
AfA = K
__
10 . /. DM _______
u Yearly savings = DM _______
2.2 Yearly return

(Cash-Flow) :
Yearly cost savings (2.1.) DM _______
+ AfA = _K_
10 + DM _______
u Cash-Flow = DM _______
47
Investment calculation, static method
2.3 Amortisation figure or capital flow-back or pay off

invested capital (1.4.)
or pay back = –––––––––––––––––––
yearly return (2.2.)
2.4 ROI (Return on Investment)

yearly cost savings (2.1.)
ROI = ––––––––––––––––––––––
invested capital* (1.4.)
* 1/2C may also be used
48
7.2 Investment return diagram for firing plants
with oxygen control system
Efficiency improvement in % Fuel savings in t/year
O
HF
O
LF
Average boiler output in MW (1t/h of steam Running hours per year

is equivalent to approx. 0.65 MW output)
Example:
Original efficiency level 88 %
Efficiency improvement using O2 trim 1%
Average boiler capacity 6 MW
Running hours per year 5000
A saving of 32.5 tonnes of LFO can be made per year.
49
7.3 Calculation of the gross and net cost of heat
Cost of fuel per mass (volume) unit

[DM/100 l] or [DM/m3]
Gross thermal cost [DM/GJ] = ––––––––––––––––––––––––––––––––––––
Calorific value of fuel mass (volume) unit
[kJ/kg] or [kJ/m3]
Gross thermal cost [DM/GJ] · 100%

Net thermal cost [DM/GJ] = ––––––––––––––––––––––––––––––––––––
Yearly plant efficiency %
Mean yearly plant efficiency*

with LFO 82%
with HFO 81%
with natural gas and liquid gas 83%
*prerequisite is an optimally adjusted firing system
Example:
Fuel: LFO, LHV = 42.700 kJ/kg
Cost: 75 DM/100 l
Density: 0.83 kg/l
75 DM/100 l · 106 kJ/GJ
Gross thermal cost = –––––––––––––––––––––––– = 21.16 DM/GJ
42.700 kJ/kg · 83 kg/100 l
21.16 DM/GJ
Net thermal cost = –––––––––––––– = 25.81 DM/GJ
0.82
50
Government
guidelines for
installation and
operation of steam
pressure plants
51
8.1 Summary of importand regulations
TRD 401 “Equipment for steam generating plant of

group IV“
TRD 402 “Equipment for steam boiler plant with
hot water generating plant of group IV“
TRD 411 “Oil combustion in steam boilers“
TRD 412 “Gas combustion in steam boilers“
TRD 601 “Operating steam boiler plant“
TRD 604/Bl. 1 “Operating steam boiler plant with steam
generating plant of group IV without
constand supervision“
TRD 604/Bl. 2 “Operating steam boiler plant with hot water
generating plant of group IV without
constand supervision“
DIN EN 267 “Oil burners“
DIN EN 676 “Gas burners“
DIN EN 230 “Oil atomizing burner in mono-block
construction“
DIN VDE 0116 “Electrical equipment of firing plants“
Expected as european standard

DIN EN 12952 “Water tube boilers“
DIN EN 12953 “Shell boilers“
52

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Combustion and Energy

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Saacke Products ......................................................... 9

Eurotherm Burner HL, HG, HLG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Mono+/Duoblock Burner TEMINOX GS, LS, GLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Monoblock Gas Burner JL/JG/JGL 20...70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Monoblock Rotary Cup Burner SKVJ 10...25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Monoblock Rotary Burner SKVJ 20, 30, 40, 50+55 . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Monoblock Rotary Cup Atomizer SKVJG 20...55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Duoblock Burner SKV, SG, SKVG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Duoblock Burner TF DDZ 100...500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Duoblock Burner TF DDZG 100...500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Steam+Assisted Pressure Jet Burner DDZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Steam−Assisted Pressure Jet Burner DDZ 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Duoblock Gas Burner DDG 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Steam+Assisted Pressure Jet Burner DDZG 8...16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

P−I Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Self−Retracting Igniter ZLEK 52a... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

Oil Valves and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Booster Pump Station − Light Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Double Stations DS/ DL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Supply System For Heavy Fuel Oil Type DS−1...4/150...6000 . . . . . . . . . . . . . . . . . . 272

Supply System Type ENX...EN... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274

Pump Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Gas Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

Gas Valve Train with leak testing system CDH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Gas Valves and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

Components for Burner Control and Monitoring System . . . . . . . . . . . . . . . . . . . . . . 322

Automatic oil/gas firing sequence control system F−KDSA . . . . . . . . . . . . . . . . . . 333

Automatic gas firing sequence control system F−GDSA . . . . . . . . . . . . . . . . . . . . . 340

Automatic gas firing sequence control system F−OSA . . . . . . . . . . . . . . . . . . . . . . 347

Compound Management System Etamatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

Compound Management System VMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

Combustion Management System FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

Integrated Management System IMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364

Load Controller RSE−P II For Industrial Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

Global Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

Rule of Thumb Formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397

The Saacke Burners

The Saacke Burners

Eurotherm Burner HL, HG, HLG

Data and Dimension Sheet

Structural and Operational Description

Mono-/Duoblock Burner TEMINOX GS, LS, GLS

Data and Dimension Sheet

Monoblock Gas Burner JL/JG/JGL 20...70

JG, JL, JGL 20...70 – Burner Selection

JL20...70 – Data and Dimension Sheet

JG 20...70 – Data and Dimension Sheet

JGL 20...70 – Data and Dimension Sheet

Refractory Boiler Lining

Strucural and Operational Description

Monoblock Rotary Cup Burner SKVJ 10...25

Strucural and Operational Description

Strucural and Operational Description

Data and Dimension Sheet

Data and Dimension Sheet

Refractory Boiler Lining

Refractory Boiler Lining

Refractory Boiler Lining

Refractory Boiler Lining

Structural and Operational Description

Monoblock Rotary Burner SKVJ 20, 30, 40, 50+55

Structural and Operational Description