. ~~-.

:~-;;¡
!}
,
, \,
~ Modal No. 69630 ...
,
, PRESSURE SWITCH
. .,
,"'IL

10AMP. CAPACITY:125, 2500R460VOLTSA.C.

.
.
.
.
.
69630-18
I
..
I 6-15/16"
~
(176 mm)
;f .
-318" I
69630-13

[ cr [10
(111 mm)
-1t16"
(78mm)
- ..
2"
(51 mm) 69630-23 - ~
Pressure
Connection
114" N.P.T.
69630-26 ~ 69630-25

69630-27
AdJustable Range
, Decreaslng Increaslng
69630-28
... Mln. 250 P.S.!. 280 P.S.!.
Max. 2775 P.S.I. 3000 P.S.I.

I PRESSURESWlTCH~BEADJUSTEDAFTERINSTALUNG I
Grease system - 2500 P.S.!. REMOVE
Oil System - 850 P.S.!. COVER TO
TOADJUST ACTUATING PRESSURE ADJUST
To lower the actuation pressure, tum the self-Iocking adjust-
ment screw clockwise.
PRESSURE -lJ.- SCREWDRlVER
SELF-LOCKING

~
SETTING
NOTE: Pressure switch is provided with a scale indicating ADJUSTMENT
GAUGE r
pressure in "Bars" as well as lbs. per sq. in. "Bars" is the SCREW
~I
metric unit of measure for pressure.

Servlce Parts
Part Descrlptlon
69630-5 Gas ket
69630-13 Limit Switch
69630-18 M>unting Bracket Wirin Code
69630-23 Retum Spring Red NonnallyOpen
69630-25 Piston Blue NonnaJlyClosed
69630-26 Piston Back-Up Purple Common
69630-27 Piston 0-Ring
)~
69630-28 Fitting ¡.
69630-31 Pdjusting Screw Gasket
, '\ ~¡1
. One Lincoln Way
- CS
1

UNCOLN St. Louis, MO 63120-1578

Phone +1.314.679.4200
Copyright 1987
Printed in U.SA
Sectlon
, I
I

Fax +1.800.424.5359 Page -167 1I

Form 409146
 LINCOLN Model Nos. 81713, 81713A, : ,

~0~!fi~f~t~~1;1~,~r 81770-1, 2, 3, 4, 5, 6 ,1

INDUSTRIAL SL-1INJECTOR Series "H"

-
1"
SINGLE AND MANIFOLD T PA~ TS
I

1 I
1

For Dispensing Fluid Lubril 'ea se ItemNo. Description Q~'. Part No. I
Not to Exceed N.LG.I. #2 e l Adjustingscrew ] 11623 j
SPECIFICATIONS 2 Locknut ] ]]624
Minimum operating pressure - 1,850 PS
I !

3 Piston stop plug ] 11450

Maximum operating pressure - 3,500 PS 4 Gasket 2 # I
-
1

Recommended operating pressure 2,50<

Maximum vent (Recharge) pressure - 60 5 Washer l #
I I
Lubricant output is adjustable &om .008 . 1Il. 6 Vrton o-ring ] #* I :

Injectors can be mounted in any positior d 7 Piston assembly ] #

in circuits witb SL-32 and/or SL-33 Inje 8 Fittingassembly 1 90471
r: '. 9 PlunF spring 1 #

6"
* 6
5
~ ~
-
~~
r;
1'-1

,.., 1'1.~
I~ '
1:
1

~'
i

,
r e/
10
11

12
13
14
]5
Springseat
PlunF

Vrton ~acking
Inlet dlSC
Vnon packing
Washer
1
1

I
l
I
]
#*
#
# *
#
#

#
8 . I 1 16 Gasket 1 31064
J[ ~,I 17 Adapterboh 1 11961

1/8"NPTF-- . ~ 18 Adapter 1 13216

~J¡,... 10 19 Vnon packing 1 #*
H
11 .~
13
~
12 *
*
.
# Induded in 250158 Repair Kit,
Induded in 246000 Soft Parts Kit,
I

14 .--_u_-- n-.v 1- IN.."I iI~

- 16
3/8" NPTF
15
;8~
~'1
!

!
~S:S'
18 Torque to
45-50 ft. lbs.
Model
81770-1
8] 770-2
Type
Singleinjectormanifold
Dim.A Dim.B Manifold
**
**
2-1/2"
3"
12658
11962
I ¡,'
¡II
JH
Two injectormanifold
JH
MODEL 81713 81770-3 Three injectormanifold 1-1/4" 4-1/4" 11963 111
SINGLE UNIT INJECTOR
.., 81770-4 Four injectormanifold 2-1/2" 5-1/2" 11964
I 11

81770-5 Five injectormanifold 3-3/4" 6-3/4" 11965

@ 81770-6 Sixinjectormanifold 5" 8" 246965
1111

... Single mounting hole.

A"1/4il/4j INJECTOR 11

~
r MANIFOLD 2
UI

ASSEMBLY 5 ¡ I
3 Torque' to
4 25-30 ft. lbs.
:)
*6 19 *
O O J: rI O I 7-l/16w

13/32~
o --"
:0
,--,'
,F\,
':0'
8 7

9
81713A
REPLACEMENT
INJECTOR
II

Día. ASSEMBLY
10
Mounting 12 *
HOles

::'" ':¡
-
3/8~ NPTF
14 *
M~fold"f'
I
3/8
~ (Referlo chart)
\.
~ ::;: 11
"~:':':;
.

NPTF .'.;.;,,.-
. NOTE: 11

250158 & 246000 4 17 I -,

.,
l Repair Kits available
for Models 81713 &
81713A.
Torque lo .
45-50ft. lbs.
@ Indicates Change
\

LINCOLN One Lincoln Way Seetion - ca I

Copyright 2001
~)~~~~~~i,; St Louis, Missouri 63120-1578
J I1
.
(314) 679-4200
Printed in U.S.A. Page- 8K
INDUSTRIAL I~
OCT - 2001 FORM 403148
j t
...It
 ~1
rt

., STAGE 1 STAGE 2
lIT' ~

I'C
te OPERATION

~
.~ .. STAGE 1

.~ . The injeetor piston is in its nonnal or rest

position. The discharge chamber is filled
with lubricant from the previous cycle.
Under the pressure of incoming lubricant. Discharge

,. ChalDber

...
the slide valve is about to open the passage
leading to the measuring chamber above
the injector piston.
Pall68ge PU88ge SUde
Slide Valve

.. Valve

..-
te STAGE 2

When the slide valve uncovers the passage.

lubricant is admitted to the measuring
chamber above the injector piston which

.
,.
~
Lubricant
Supply
forees lubricant from the discharge chamber
through the outlet port to bearing.

-o
D
STAGE 3
STAGE 3
STAGE 4

- As the injector piston completes its stroke,

it pushes the slide valve past the passage.

= cutting off further admission of lubricant to

the passage and measuring chamber. The
injector piston and slide valve remain in this
1- position until lubricant pressure in the MeasuriDg
=
. supply line is vented {relieved at the pump). Chamber

STAGE 4 DiBcharge
Chamber
After venting. the injector spring expands. Valve
causing the slide valve to move, so that the Port
Slide passage and discharge chamber are con- Psssage
Valve nected by a valve port. Further expansion of Slide
the spring causes the piston to move up- Valve
ward. forcing the lubricant in the measuring
chamber through the passage and valve
port to refill the discharge chamber.

Injector is now ready for next cyc1e.

Lubricant LubricaDt
Supply Supply

RETAl N THIS INFORMATION FOR FUTURE REFERENCE

When ordenng replacement parts, list: Part Number, Description, Model Number and Series Letter.

-
LlNCOLN provides a Distributor Networl<.that stocks equipment and replacement parts.

I
Page 2 Form 403148
 CENTRO-MATIC@ UNCOLN
~ ""'.~
~ .

INDUSTRIAL

FlowMasterTM Rotary Driven Hydraulic Pump

Models 85487, 86258 & 85470
Series "B"

t¡§)

=.
~
--.
~
,.
,... .

,A
\

C8 - 272G
'= 4.1A-68560-GOO February 2001 Form 403048 Section - Page
 -',
-, CENTRO-MATIC@PUMP, MODELS 85487, 86258 & 85470

-~
. TABLE OF CONTENTS
INDUSTRIAL

=, Safety ...o""
Page
2 I A WARNING I

..~ Specificationso
Desaiption
System Operation
Installingthe Pump
o

...
2
2
2
3
Do not exceed 3,000 PSIG (207 bar) maximum supply inlet
hydraulic pressure or 3500 PSIG (241 bar) maximum outlet
pressure. Exceeding the rated pressures may result in
PuttingPump into Operation oo..oo oo oo 3 damage to system components and personal injury.
..cIt' Maintenance & Repair 3
,.. Dimensions 6 DESCRlPTlON
- o

Repair Parts Ust... oo oo 7

Troubleshooting 8
General Description
SAFEN The Models 85487 and 86258 are pumping units designad
to operate a Centro-Matic8 lubrication system. The units
Read and carefully observe these operating instruetions inelude a vent valve to relieve the line pressure to recharge
-~ before unpacking and operating the pump! The pump must the injeetors. FlowMastern. Rotary Driven Hydraulic Pump
be operated, maintained and repaired exelusively by ineludes pressure reducing valve, flow control valve and
=-
, persons familiar with the operating instruetions. Local
safety regulations regarding installation, operation and
maintenance must be followed.
solenoid operated (24 VDC)"On" and "Off" valve.

The FlowMaster pump is fully automatic when used with

== Model 85530 Controller and a pressure switch. The

. Operate this pump only after safety instruetions and this

service manual are fully understood.
FlowMaster pump is double aeting, dispensing lubricant on
both the "Up" and "Down" strokes. This unit is designed to
=~ be used with SL-1, SL-11, SL-32 and SL33 series injectors
or a combination of these.

IIIJIIIIII.
...
(

I A WARNING I
Model 86258 ¡neludes follower plate and low level indicator.

. This symbol indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.
Please refer to the 85481 operation manual, seetion C8,
Model 85487 has no follower plate and no low level
indicator.

Appropriate Use
F=
, page 269, series "S"@for all other safety considerations.

PRODUCT SPECIFICATIONS
" The pump on this unit is exclusively designed to pump

o
and dispense lubricants using hydraulic power only.
The maximumspecificationratings should not be
exceeded.
Supply inlet hydraulic pressure, " Anyother use not in accordance withinstructionswill
maximum, PSIG (bar) - 3,000 (207) result in loss of elaims for warranty and liability.
Operating working hydraulic
pressure, PSIG (bar)
Max. output pressure, PSIG (bar)
- -
300 to 450 (21 to 31).
3500 (241)
SYSTEMOPERATlON
Hydraulic inlet flow, GPM (l/min) - Up to 7 (27)
Operation with Model 85530 System Controller
Pump ratio with manifold - 9:1 at low inlet pressure
When Model 85530 times out, it will initiate a lube cyele.
(300 to 350 PSI [21 to 24
bar]) and low inlet flow The solenoid is energized to deliver hydraulic pressure to
(below 2 gpm [7.5 Ipm» the pump and vent valve. Pump begins dispensing
Pump ratio approaches lubricant through injectors to the bearings.
11.0:1 ratlo at higher
Inlet pressure and flow. When all bearings have received lubricant, pressure rises
Ambient opero temp. °F (OC)- -2010 +150 (-29 10+66) in the system to actuate the pressure switch. When
Operating voltage, VDC - 24 pressure switch actuates, the control is reset to de-energize
- SAE4 the solenoid valve cutting off hydraulic oil pressure to the

,
.. (
Hydraulic inlet port, In
Tankretum port, In -
'Maximum hydraulic
SAE6 pump and vent valve. Pump stops, pressure vents and
pressure switch de-actuates. Control begins timing toward
next lube event.
200 (93)
.
.
~fluid temp., °F (OC)-
' Weight, Lbs (Kg)
- 86258
-
93 (41)
- 85487 83 (37)
Container capacity , Lbs (Kg) - 60 (27)

Page Number -2 4.1A-68560~OO Form 403048

,
~
iI CENTRO-MATIC~ PUMP, MODEL 85487, 86258 & 85470 UNCOLN
.. ~¡;~'+'~~;",,' ..

,.. "',
~L
INSTALLING THE PUMP MAlNTENANCE& REPAlR
INDUSTRIAL

S
. Place the unit in the approximatelocationmakingsure that
electric and hydraulic power conneetions are accessible.
Markcenter locations of the six holes at the bottom of the
General Maintenance
. Keep area around pump dean. Clean off filling port area
prior to filling reservoir. Clean area around filler after filling
=- reservoir. Then drill six 1/2" (13 mm) holes. The use of

,. ..
as lubricants will attract dirt.
'" 7/16" (11 mm) bolts will offer so me flexibilityin securing the Keep lubricants eJean and free of dirt and debris.
reservoir to the equipment. When replacing grease pails be especially careful to
prevent any foreign matter from entering the grease pail or
Lubricant outlet of pump should be conneeted to system with contaminating the grease, as it adheres to the pump.
suitable hose capable of 3,500 PSI (241 bar) working .
B
. pressure. Hydraulic inlet conneetion
should be made with at
least 3/8" (9 mm) 1.D. hose capable of at least 3,000 PSI (207
In Case of System Malfunction

.. bar) operating pressure. Hydraulic retum to tank connection

line should be 3/4" (19 mm) 1.D. hose or pipe.

Please refer to the 85481 operation manual, seetion C8, page

269, series "S" for setting the pump pressure and flow
(See Trouble Shooting Chart Page 8)
.
.
Use the Trouble
look if problems
See the sections
specific areas of
Shooting Charts to determine where to
occur.
below for replacement and repair of
the check valve, vent valve or safety

.
~ control.

low level Kit (Model 85490)

.
.
unloader valve.
Each part is identified with a number keyed to the
matching part on the iIIustrated views.

.~
::. LowLevel Kit is recommended whenever higher viscosity
greases or lower temperatures are encountered and when
an external indicator of lubricant level is desired. The kit is .
General recommendations
specified in each step.
of tools required are also

Pay particular attentíon to the Warning statements to

prevent personal injury and possible damage to pump

=
.c composed of a follower with wiper and a level indicator gage
located on the cover of the reservoir.
components.

Outlet Check Service

.= . PUTTING PUMP INTO OPERATION

Filling Reservoir
(See Figures 1, 2, 7 &8, Pages 5 & 6)
The pump will not build up sufficient lubricant pressure if the
outlet check (47) is fouled. Foreign material may lodge

. To bulk fill the reservoir, remove the lower and upper pipe
plugs from the side of the reservoir (see Figure 4). Attach
beneath the Check Sall (25) or between check disc (21) and
the seat of bushing assembly (22). Sealing surfaces of the

-.
18\
the appropriatebulk-filling pump to the lower inlet (3/4
NPT). FiII reservoir until grease appears at the top 1/2
NPT vent high level port. Remove the bulk-filling pump.
seat must form a perfeet sea!. Clean parts or replace if
pitted, wom or scored.

-
.... . Replace both pipe plugs.
To use the reservoir with a five-gallon pail of lubricant
(Model 85487 only), first remove the six bolts that secure
1. Tum off and disconnect the hydraulic and electric power
supply to the pump assembly.
2. Standard tools required are a bench mounted vice, a set of
~ the lid. Remove the entire assembly of lid, pump and vent open end wrenches ranging from 7/16" to 1-112",a large
... valve. Using pipe wrench or vice grips, remove the filler 24" (600 mm) adjustable wrench and a smaller 10"
... nipple extension (35) (Figure 4) attached inside the
reservoir at the 3/4 NPT inlet nipple. Insert opened pail of
(254 mm) adjustablewrench.
3. Remove bolts and lock washers (52 & 53).
.

..- lubricant and reattach lid and pump assembly. 4. Loosen adapter uníon (48). Set vent valve assembly to
the side.

... Note: Iffivegallonpaillubricationis to be used (for Model

85487 only), then the optional wing screws (38) should be
used in place of the hex bolt (39).
5. Remove entire outlet check assembly (47) by loosening
adapter (46) from pump outlet.

...
.
6. Remove adapter (46) from outlet check assembly (47).
7. Remove outlet conneetor (26) from bushing (22).
8. Remove ball check seat (23) from outlet connector (26).

... I A WARNING I
When filling the reservoir, caution should be used as extreme
9. Inspect all check components (21, 22, 23, 25) for presence
of foreign material, scoring and or other damage, which
may cause internal leakage. Replace components if
...l
...~
pressure can cause damage to the reservoir or serious
personal injury.
damage is found.

.
a
. Fonn 403048
== 4.1A-68560-GOO Page Number - 3

-".,
 -
,
~ CENTRO-MATIC~ PUMP, MODELS 85487, 86258 & 85470 UNCOUl
" -... INDUSTRIAL
D~
" 10. If foreign material is presento dean components and 5. Now remove the entire follower assembly from the pump
.
,.,
reassemble. Be sure to always replace gaskets (20) &
(24) whenever vent valve is disassembled. Reverse the
tube. After removing the follower assembly from the pump
tube wipe off the excess grease which will allow dean
" above procedure to reassemble. Torque check secass to the eight bolts that must be removed.
6. Loosen and remove the eight nuts (62) on top of the
follower.
~ assembly to 100 ft.-Ibs. (13.5 N-M).
. Vent Valve Service (See Figures 3, 7 & 8 Pages
5 & 6)
7. Remove the follower weight and the wiper (60).
Replace the wiper with a new one.
S.Reassemble in the reverse of the above procedure
~ 1.Tum off and disconnectthe hydraulicand electricalpower
. supplyto the pump
2. Standardtools assembly.
requiredare a benchmountedvice,a set of
making sure that the long bolts are staggered with the
small ones and that they extend below the follower.

~ open end wrenchesrangingfrom 7/168to 1-112",a large Low Levellndicator (see Figure 4 & 5 Page 5)

..
248 (600 mm) adjustable wrench and a smaller 108
(254 mm) adjustable wrench. If the indicator pin appears to drop prematurely or water is
3. Remove delivery hose (17). Loosen Adapter Union (48) noticeable on top of the follower then the indicator seal (1)
,.. and Vent Hose (14). may be damaged.
.
~
4. Remove bolts and lock washers (52 & 53). Remove vent
valve.
1. Remove the eight bolts (39) and lockwashers (40) which
hold the cover on to the reservoir.
r" 5.Hold baseof ventvalve in vice to removeelbows(12& 15). 2.lnspect the reservoir gasket seal (41) for damage. If

. Tum vent valve

machinedon in vicevent
baseof so that vice jaws are gripping tlats
valve.
damage is apparent then replace the gasket sea!.
3. Remove the entire pump, vent valve and follower assembly
~ 6. Remove hydraulic cylinder (27). Remove piston and
from the reservoir.
4. Remove the retaining ring (56) from the indicator rod
.
~
packing (2S) from cylinder. If oilleakage was evident
from side of hydraulic cyIinder then replace packing.
7.Removepackingassembly(30). If grease leakagewas
assembly (3).
5. Hold the indicator plug (4) with a wrench while removing
,. evidentfrom side of hydrauliccylinder,then replace the indicator nut (2).

"
,,1"
,.
packing assembly.
...Is.lnspect needle (29) and valve seat (31). If foreign matter is
lodgedandis keepingtheneedlefromsealinginvalve
6. Remove and replace the O-ring (1).
7. Reassemble in the reverse of the above procedure.
Torque the indicator nut (2) to 20 ft.-Ibs.
I seat, dean and inspect for damage. If seat appears
damaged by nicks, grooves or scouring it should be Safety Unloader Valve
~
.

replaced. Remove valve seat (31) from valve body (33) by
placing a %8 open end wrench onto the 1Iats and loosening
the seat. The use of an adjustable wrench in place of the
open end wrench may be necessary due to the
~ accessibility of the seat.
9. Replace the valve seat (31) if damaged. Also be sure to
remove and replace the gasket (32) below the seat.
10. Reassembly is the reverse of the above procedure.
Needle (29) and hydraulic cyIinder (27) inside diameter
should be coated with oil or grease to assist in
assembly.
11. Upon reassembly tighten valve seat (31) into body (33)
using 25 ft-Ibs. (39 N-M). Tighten hydraulic cylinder (27)
onto valve body (33) using 100 ft-Ibs. (135 N-M)
(See Figure 1 Page 5)
Safety unloader valve (11) is not serviceable and should be
replaced if malfunction is apparent. Upon reassembly,
tighten to 10 ft-Ibs. (13.5 N-M).
The Safety Unloader (11) is set to open at 3,750 to 4,250 PSI
lubricant pressure. If pressure Switch fails to operate and shut
off hydraulic supply to pump, the Safety Unloader will open at
approximately 4,000 PSI to relieve lubricant supply line pressure
(Safety Unloader is preset and cannot be adjusted.)
Bare Pump Assembly (See Figure 4 Page 5)
Please refer to the Operation Manual (CS, Page 269 series)
for the bare pump assembly (34).

Follower (see Figures 4, 5 & 6 Page 5)

If follower wiper appears to be damaged or does notwipe the
sides of the container effectively service may be necessary.
1. Disconnect hydraulic supply from pump.
2. Removethe eight bolts (39) and lock washers (40) which
attach the cover to the reservoir.
3. Lift the entire pump, vent valve, cover assembly and
-r
1Ii~
follower out of the reservoir.
4. Unscrew the low level indicator (3) from the follower

~ plato (50).

Page Number -4 4.1A~ Fonn 403048

~
 r='
..
i CENTRO-MATIC@
PUMP, MODEL 85487, 86258 & 85470 UNCOUl
~~
."'..h'
.
.

..
. .
""'~

INDUSTRIAL
e,
4
J
="
.- 10
13
Connect to Vent
Valve Port

..-.
e ~=- ,.. c(L1- 66

Connect

:.
ti
"~ jJt- to Vent Pipe

Outlet Check Assembly (47)

Figure 2

~
~ 38 (8 Req'd,

.= 28
30
27
Not Shown

39 (8 Req'd)
40 (8 Req'd)

l.
L.:
29

. ...
,..
"
3/4" . -
w
31
33

3/4" I
42

NPTF t-PTF
Vent Valve (10)
Figure 3

314' NPT Male

Conned to Lube System
Figure 4

.;, L

64 --
59
3 60, (8 Req'd)

,
\- 61
(4 Req'd)
/
65 -'
(4 Req'd) -,_63
Follower Assembly (50) (4 Req'd)
Low Level Figure 6
Figure 5

Fonn 403048 4.1A.Q56O-GOO Page Number .5

-,.
...
.':'8 CENTRO-MATIC~PUMP, MODEL 85487, 86258 & 85470
~
UNCDUI
INDUSTRIAL
~,
-4 'J
SERVlCE PARTS
~
.. :n 1
Qty.
1
uescnptlon

O-Rina
Mod8I
84050
*
lt8m
No.
34
Qt)'.

1
Descrtption

Bare PumD Assemblv

MOCI8I
84050
85481
=:p
. 2
3
1
1
Nut
Cable Assemblv
16352
249762
35
36
1
4
Extension Tuba
Hex Nut
249356
51026

=' 4 1 Indicator Plua 249357 37 1 Vent DiDe 67420

-~
~
1 48548 38

..
5 Washer 8 Wing Screws (not shown) 252727
6 1 Indicator Bracket 361020 39 8 Bolt 50015
7 1 Drum Cover 241085 40 8 Lock Washer 66220
8 4 Bolts 50016 41 1 Gasket *249355
9 2 Bracket 270723 42 1 Container Assemblv 242765
10 1 Vent Valve Assemblv 84980 43 1 PiDe Plua. Vent 67117
11 1 Safetv Unloader Ass'v *90942 44 1 PiDe Plua FiII 67224
12 1 Elbow 20012 45 1 VentFittina 249354
... 13 1 Hvdraulic Hose 271598 46 1 Adapter 12213

.
:=
=»
14
15
16
17
18
19
1
1
2
1
1
1
Vent Hose
Elbow
NiDDle
Deliverv Hose
AdaDter Union
Bushina
270726
10160
11197
236607
66883
12018
47
48
49
50
51
52
4
6
1
1
1
1
Outlet Check Assemblv
AdaDter Union
Reducer NiDDIe
Follower Assemblv
Screw
Lock Washer
81938
BABL"
14727
85489
50169
66246
20 1 Gasket *31029 53 2 Bolt 50034
21 1 PumD Check Disc Ass'v +*80206 54 1 Gasket *31010

~~
==
22
23
24
25
1
1
1
1
Outlet Check Bushina
Ban Check Seat
Gasket
Steel ball (3/8" Dia.)
+*90204
*10313
*31 001
*66001
55
56
57
58
1
1
1
1
Nut
Retainina Rina
Elbow
Gasket
12538
*68888
249533
33152
.. 26
27
28
1
1
1
Outlet Connector
Hvdraulic Cvlinder
Pitnn
+90860

+*
241807
59
60
12

4
1
Lockwasher
WiDer (Nitrile)
66188
*249331
61 Carriaae Bolt (Short) 249332
29 1 Needle * 14722 62 8 Nut 51304
30 1 Vrton Packina Ass'v +*239330 63 4 Bolt (Lona) 50084
31 1 Valve Seat *14723 64 1 O-Rina 270720
32 1 Check Seat aasket *31047 65 4. SDacer 249833
33 1 Valve Body 239336 66 1' -' Adapter Elbow 271599
* Suggested service replacement component
+ So Id as an assembly. Individual parts not available.

e
* Suggested service replacement components

Form 403048 4.1A-6856O-GOO Page Number 7 -

:¡;
 CENTRO-MATIC@PUMP, MODELS 85487, 86258 & 85470 ~
UNCOLN
~
INDUSTRIAL

MODELS 85487 & 86258 TROUBLESt OOTlNG

caNDI110N POSSIBLE CAUSE CORREC11\IEAC11ON
Pump does not operate. No hydraulic power to pump. Tum on or connect hydraulic supply to
DumD.
No pressure on gauge:
- Closed Supply line shut off valve. Opeo shut-off valve.
- No power to solenoid valve. Corred electrical fault.
- Faulty Solenoid. Replsce solenoid.
- Pressure Reducing Valve is set toa low. Reset Pressure Reducing Valve.
- Insufficient Hydraulic Fluid supply. Check hydraulic supply for proper
pressure and flow.
Pressure is shown on gauge on pump
manifold.

'.--
- Closed fluid outlet line. Check outJet line and clear
r obstructions.
- Flow Control Valve is fully closed. Readjust flow control valve to 1 tum open.
- Pump is stalled due to grease

.~
Check vent valve in system.
backDressure.
, Pump is seized or damaged. Dismantle the pump and repair
detective or seized component. See

'...
I Pump runs excessively. Pump tube malfunction.
Outlet check damaae or contamination.
Vent valve damage or contamination.
pump service page.
Refer to pump service page.
ReDaircheck or remove contamination.
Repair vent valve or remove

4( System component leakinQ.

contamination.
Repalr leaks.

=-.- Vent valve not recieving proper pressure to Oritice fitting plugged.

.== IPump speeds up or runs

keep it closed.
Injector bVDaSsinQ. Repair injactors.
Refill reservolr.

.
Low level ot grease or reservolr
erratically. is empty.
Follower plate IS stuck and separated CheCktollower plate and container
from grease. for damage.

.:=
~
I
Pump runs, but output is low.
Pump piston or checks are wom.
Insufficient hydraulic fluid supply.
Refer to pump service sheet.
Check hydrauhc supply and adJust
flow.

.:= Lubricant leaking from safety

unloader valve.
Inlet pressure toa low.

Faulty inlet or discharge check valve in pump.

Pressure of system set too high.

Safety unloader damaged or contaminated.
Increase pressure at pressure control
valva.
Replace faulty components. See pump
service page.
Adjust pressure switch setting.
Replace safety unloader.

d Lubricant leaking from weep Vent valve lubricant seal damaged. Replace lubricant sea!.

.=
hole in vent valve.

..
.'
r
Americas:
OneUncolnWay
Europa/Africa:
Heinrich-Hertz-Str 2-8
AsiaIPaclfic:
25 Infl BusinessPar1c

.
...
=-
. '-'
( St. Louis. MO 63120-1578
USA
Phone +1.314.679.4200
D-69183 Walldoñ
Germany
Phone +49.6227.33.0
#01-65 German Centre
Singapore 609916
Phone +65.562.7960
~ Copyright 1999
Printed in USA
Web site:

.~ Fax +1.800.424.5359

Page Number 8 -
Fax +49.6227.33.259 Fax +65.562.9967

4.1A-6856O-GOO
www.lincolnindustrial.com

Form 403048

r, Ii
l.
te) ..

'.~.'..-
=-. CENTRO-MATIC@PUMP, MODELS 85487, 86258 & 85470 UNCOLN
~
INDUSTRIAL

,..
~ MODELS 85487 & 86258 TROUBLESHOOTlNG

l. CONDmON
Pump does not operate.
POSSIBLE CAUSE
No hydraulic power to pump.
CORREC11VEACT1ON
Tum on or connect hydraulic supply lo

~. No pressure on gauge:
- Closed Supply line shut off valve.
- No power to solenoid valve.
DumD.

Open shut-off valve.

Pump runs excessively.
Pump speeds up or runs
erratically.
Pump runs, but output is low.
Lubricant leaking from safety
unloader valve.
Lubricant leaking from weep
hole in vent valve.
- Faulty Solenoid.
- Pressure Reducing Valve is set too low.
- Insufficient Hydraulic Fluid supply.
Pressure is shown on gauge on pump
manifold.
- Closed fluid outlet line.
- Flow Control Valve is fully closed.
- Pump is stalled due to grease
backDressure.
Pump is seized or damaged.
Pump tube malfunction.
Outlet check damaae or contamination.
Vent valve damage or contamination.
System component leaking,
Vent valve not recieving proper pressure to
keep it closed.
Injector bypassing.
Low level of grease or reservolr
is empty.
t-ollower plate IS stuCk and separated
from arease.
Pump piston or checks are wom.
Insufficient hydraulic fluid supply.
Inlet pressure too low.
Faulty inlet or discharge check valve in pump.
Pressure of system set too high.
Safetv unloader damaaed or contaminated.
Vent valve lubricant seal damaged.
Corred electrical fault.
Replace solenoid.
Reset Pressure Reducing Valve.
Check hydraulic supply for proper
pressure and flow.
Check outJet line and clear
obstructions.
Readjust ftow control valve to 1 tum open.
Check vent valve in system.
Dismantle the pump and repair
detective or seized component. See
pump service page.
Refer to pump service page.
Repair check or remove contamination.
Repair vent valve or remove
contamination.
Repalr leaks.
Oritice fitting plugged.
Repair iniectors.
Keflll reservolr.
CheCkfollower plate and container
for damaae.
Refer to pump service sheet.
Check hydraulic supply and adJust
flow.
Increase pressure at pressure control
vaIve.
Replace faulty components. See pump
service page.
Adjust pressure switch setting.
Replace safetv unloader.
Replace lubricant seal.

Europe/Afrlca: AsiaIPaclfic:
Heinrich-Hertz-Str 2-8 25 Infl Business
Parte
D-69183 Walldorf #01-65 German Centre e Copyright 1999
Germany Singapore 609916 Printed in USA
Phone +49.6227.33.0 Phone +65.562.7960 Web site:
Fax +49.6227.33.259 Fax +65.562.9967 www.lincolnindustrial.com

F Page Number -8
Ii
4.1A-6856O-GOO Form 403048