Professional Documents
Culture Documents
®
SEIJ98007
Notice
† All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic,
mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
† All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
† The contents of this manual are subject to change without notice.
† All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
† The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY
MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED
FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/
RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS
ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE
EPSON WARRANTY.
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON Stylus Photo
1200. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the
precautions on the preceding page.
Table of Contents
Product Description
Overview......................................................................................................... 8
General Characteristics............................................................................. 8
Basic Specification ......................................................................................... 8
Interface........................................................................................................ 11
Operation Specification ................................................................................ 11
Major Components ....................................................................................... 12
Consumables................................................................................................ 12
Operating Principles
Overview....................................................................................................... 14
Troubleshooting
Adjustment
Overview....................................................................................................... 20
Adjustments............................................................................................. 20
Adjustment Program..................................................................................... 21
Activatioin of Program ............................................................................. 21
Maintenance
Appendix
Exploded Diagram ........................................................................................ 26
Circuit Boards ............................................................................................... 32
6
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PRODUCT DESCRIPTION
EPSON Stylus Photo 1200 Revision A
PRINTABLE AREA
NOTE: Ink cartridge can not re-fill, only ink cartridge is prepared for
article of consumption.
Do not use the ink cartridge which was passed away the ink
life.
Ink will be frozen under - 4 °C environment, however it will be
usable after placing it more than 3 hours at room Figure 1-2. Exterior View of Stylus Photo 1200
temperature.
LED
(Black
Ink out)
sp02
LED(Color Ink Out) Cleaning Power
5
OPERATING PRINCIPLES
EPSON Stylus Photo 1200 Revision A
2.1 Overview
Comparing with Stylus Photo750, following points in Stylus Photo1200
are different from Stylus Photo 750.
† Printer Mechanism
„ Since Stylus Photo1200 can deal with A3+ size, mechanism is
extended from 80 digits to 127 digits.
„ Size of color ink cartridge is changed, since the color ink life is
improved.
† Electric Circuit
„ Circuit component of Stylus Photo1200 is same as that of Stylus
Photo 750.
„ Control panel board(C206 PNL Board) is also used for Stylus
Photo EX and Stylus Color 400.
6
TROUBLESHOOTING
EPSON Stylus Photo 1200 Revision A
Since EPSON Stylus Photo 1200 is a ink jet printer based on the
function and characteristics of ESPON Stylus Photo 750, refer to the
Service Manual of EPSON Stylus Photo 750 for troubleshooting.
Troubleshooting 16
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DISASSEMBLY AND ASSEMBLY
EPSON Stylus Photo 1200 Revision A
8
ADJUSTMENT
EPSON Stylus Photo 1200 Revision A
5.1 Overview NOTE: 2.Initial ink charge should be done after installing the new ink
cartridge.
This section will explain required adjustment procedures for this printer
after disassembling or replacing parts.
A c tiv a te A d ju s tm e n t
P ro g ra m
5.1.1 Adjustments
Since the basic components and function of this printer is same as S c re e n in d ic a te s
p rin te r m o d e ls to
those of Stylus Photo 750, both printers share the same adjustment s e le c t
items. Therefore, adjustment items only for Stylus Photo 1200 are Y e s
explained here.
S e le c t th e p rin te r
Table 5-1. Required Adjustments m o d e l n a m e
Priority order 1 2 3 4 5
S c re e n in d ic a te s N o
Ink Head d e s tin a tio n s to
Procedure/ Paper Gap Head ID Bi-D
initial Angular s e le c t
Replacing parts Adjustment Writing Adjustment
charge Adjustment
Printer W ritin g to
Mechanism -- O O --- O E E P R O M
Exchange
Control Board
-- O O O O M o d e l n a m e is
Exchange
a c q u ire d .
Print Head
-- O O O ---
Exchange
S c re e n in d ic a te s to N o
CR Motor p e rfo rm p ro g ra m w ith
--- --- --- --- O
Exchange s e le c te d p rin te r m o d e l
Carriage Y e s
Assembly
O --- --- O O A d ju s tm e n t p ro g ra m
Removal/
Exchange is a c tiv a te d .
Roller Assembly/
O --- --- --- ---
Removal/Exchage
E n d
NOTE: 1. “O” means adjustment is required. “---” means adjustment Figure 5-1. Flow Chart
is not required.
Adjustment Overview 20
EPSON Stylus Photo 1200 Revision A
3. Make a folder in the host computer and save the file of adjustment
program in that folder. Or, insert the disk of the adjustment program
into the disk drive. Figure 5-2. First Screen of Adjustment Program
4. Run the program on the DOS Prompt of the Windows. The following
P ro m p t S P 7 5 1 2 0 0
screnn (See Figure 5-2) will appear. A u to
5. Select “Stylus Photo 1200” by using ↑↓ key and press “Enter” key.
Then, the screen for destination (See Figure 5-3) will appear.
6. Select “World” and press “Enter” key. The screen like figure 5-4 will
P ro m p t S P 7 5 1 2 0 0
appear. A u to
9
MAINTENANCE
EPSON Stylus Photo 1200 Revision A
Maintenance 24
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APPENDIX
EPSON Stylus Photo 1200 Revision A
H
J
I
I
D
A
F E
F
G
®
SEIJ98005
Notice
† All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic,
mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
† All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
† The contents of this manual are subject to change without notice.
† All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would
greatly appreciate being informed of them.
† The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY
MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED
FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/
RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS
ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE
EPSON WARRANTY.
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON Stylus Photo
750. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the
precautions on the preceding page.
Table of Contents
Product Description Consumables and options....................................................................... 26
Overview......................................................................................................... 4
Operating Principles
General Characteristics............................................................................. 4
General Description........................................................................................ 5 Overview ...................................................................................................... 28
Printing ...................................................................................................... 5 Printer Mechanism .................................................................................. 28
Paper Feeding........................................................................................... 6 Operating Principles of Electric Circuit ......................................................... 30
Paper Specification ................................................................................... 6 C257 PSB Power Supply Circuit ............................................................. 30
Printable Area............................................................................................ 7 C259 Main Control Circuit ....................................................................... 32
Adjust Lever Settings ................................................................................ 8
Environmental Conditions ......................................................................... 9
Troubleshooting
Ink Cartridge............................................................................................ 10
Input Data Buffer ..................................................................................... 11 Overview ...................................................................................................... 39
Electric Specification ............................................................................... 11 Unit Level Troubleshooting........................................................................... 41
Reliability ................................................................................................. 11
Safety Approvals ..................................................................................... 11 Unit Repair (Power Supply Board) ............................................................... 44
Acoustic noise ......................................................................................... 11 Repair of the Control Board.......................................................................... 45
CE Marking.............................................................................................. 12 Unit Repair (Printer Mechanism) .................................................................. 47
Printer Language and Emulation............................................................. 12
Parallel Interface........................................................................................... 14 Disassembly and Assembly
Parallel Interface(Forward channel) ........................................................ 14
Parallel Interface(Reverse channel) ........................................................ 15 Overview ...................................................................................................... 51
Serial Interface ........................................................................................ 18 Precautions ............................................................................................. 51
USB(Universal Serial Bus) Interface ....................................................... 19 Tools ....................................................................................................... 51
Prevention of data transfer time-out on the host ..................................... 20 Work Completion Check ......................................................................... 52
Interface selection ................................................................................... 20 Disassembly ................................................................................................. 53
IEEE 1284.4 protocol .............................................................................. 20 Housing Removal .................................................................................... 54
Function........................................................................................................ 21 Circuit Boards Removal .......................................................................... 55
Control Code ........................................................................................... 21 Control Panel Removal ........................................................................... 57
Bi-directional Command .......................................................................... 21 Absorber Tray, Assembly;A Removal ..................................................... 58
Control Panel........................................................................................... 21 Printer Mechanism Removal ................................................................... 59
Special Setting Mode .............................................................................. 22
LED Indications ....................................................................................... 22 Adjustment
Errors....................................................................................................... 23
Initialization.............................................................................................. 24 Overview ...................................................................................................... 77
Initialization Setting ................................................................................. 25 Required Adjustment............................................................................... 77
Physical Specification.............................................................................. 25 Adjustment ................................................................................................... 78
1
Stylus Photo 750 Revision A
Maintenance
Overview....................................................................................................... 91
Cleaning .................................................................................................. 91
Service Maintenance............................................................................... 91
Lubrication............................................................................................... 92
Appendix
Connector Summary..................................................................................... 97
Major Component Unit ............................................................................ 97
Component Layout ..................................................................................... 100
Exploded Diagram ...................................................................................... 102
Electric Circuit............................................................................................. 105
2
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PRODUCT DESCRIPTION
EPSON Stylus Photo 750 Revision A
1.1 Overview
This printer has better mechanism for the print quality and paper
feeding than that of Stylus Photo and Stylus Photo 700. It also uses new
print head and improved printing speed and through put.
† Character mode
1.2.1 Printing
Table 1-1. Printing Speed
PRINTING METHOD Character Pitch Printable columns LQ speed
NOZZLE CONFIGURATION ** This value is the speed of one print-pass in which the 1/3 of character
matrix is printed.
† 48 nozzles x 6 (Black, Cyan, Magenta, Yellow, Light Cyan, Light
† Raster graphics mode
Magenta)
Table 1-2. Raster Graphics Mode
Horizontal
Printable area Available dot CR Speed
resolution
# 4 8
180 dpi 8.26 inch 1488 20 IPS
360 dpi 8.26 inch 2976 20 IPS
(3 /3 6 0 ")
0 .2 1 2 m m
720 dpi 8.26 inch 5952 20 IPS
# 1
CONTROL CODE
† ESC/P Raster
† EPSON Remote command
B k C y a n L C M L M Y s p 0 2
† Feeding Speed: 2.36 inches/sec (normal speed mode/continuous „ Thickness: 0.075mm(0.003”) - 0.085mm(0.0033”)
feeding)
4.5 inches/sec (high-speed mode/continuous Note) Transparency printing is only available at normal temperature.
feeding) † Envelope
„ Size: No.10 Width 241mm(9 1/2”) x Length 104.8mm(4 1/8”)
1.2.3 Paper Specification DL Width 220mm(8.7”) x Length 110mm(4.3”)
This section describes the printable area and types of paper which can C6 Width 162mm(6.4”) x Length 114mm(4.5”)
be used in this printer. „ Thickness: 0.16mm(0.006”) - 0.52 mm(0.02”)
„ No curled, wrinkled, scuffing or torn paper be used. „ Weight: 45g/m2(12lb) - 75g/m2(20lb.)
C A U T IO N
„ Printing should be performed at room temperature „ Quality: Bond paper, Plain paper, Air mail
for transparency and envelope.
Note) Envelope printing is only available at normal temperature.
Keep the longer side of the envelope horizontally at setting.
† Cut Sheet † Index Card
„ Size: A4(Width 210mm(8.3”) x Length 297mm(11.7”)) „ Size: A6 Index Card: Width 105mm(4.1”) x Length
Letter(Width 216mm(8.5”) x Length 279mm(11.0”)) 148mm(5.8”)
Legal(Width 216mm(8.5”) x Length 356 mm(14.0”)) A5 Index Card: Width 148mm(5.8”) x Length 210mm
Statement (Width 139.7mm(5.5”) x Length 215.9mm (8.3”)
(8.5”)) 5x8” Index Card: Width 127mm(5.0”) x Length 203mm
B5(Width 182mm(7.2”) x Length 257 mm(10.1”)) (8.0”)
Executive(Width 184.2 mm(7.25”) x Length 266.7mm 10x8” Index Card: Width 127mm(5.0”) x Length 203 mm
(10.5”)) (8.0”)
Photo Paper (Width 101.6mm(4”) x Length 152.4mm(6”))
„ Thickness: Less than 0.23mm(0.0091”)
3mm 14mm(0.54”)
L M R M 210mm 297mm 3mm 3mm
A4 (0.12”) /3mm
(8.3”) (11.7”) (0.12”) (0.12”)
(0.12”)*
14mm(0.54”)
139.7mm 215.9mm 3mm 3mm 3mm
Statement /3mm
(8.5”) (8.5”) (0.12”) (0.12”) (0.12”)
P L (0.12”)*
P r in ta b le a r e a
182mm 275mm 3mm 3mm 3mm 14mm(0.54”)
B5 /3mm
(7.2”) (10.1”) (0.12”) (0.12”) (0.12”) (0.12”)*
14mm(0.54”)
184.2mm 266.7mm 3mm 3mm 3mm
Executive /3mm
(7.25””) (10.5”) (0.12”) (0.12”) (0.12”) (0.12”)*
14mm(0.54”)
Photo 101.6mm 152.4mm 3mm 3mm 3mm
B M /3mm
Paper (4”) (6”) (0.12”) (0.12”) (0.12”)
(0.12”)*
P W Note) Bottom margin can be set up to 3mm at minimum when the paper
length is designated with “ESC(S” command.)However, there is the
Figure 1-3. Printable Area possibility that a printing scrambles in the area ranging from 3mm to
14mm, from the form lower end. When the paper length is not
designated, the bottom margin must be wider than 14 mm.
L M R M
T M +
0
P a p e r A d js u t L e v e r
P r in ta b le A r e a
B M
H u m id ity
(% R H )
G u ra n te e d R a n g e
T e m p e ra tu re
(5 0 F ) (8 0 F ) (9 5 F ) ( F )
Y e llo w ( Y )
L ig h t M a g e n ta ( L M )
Figure 1-7. Black Ink Cartridge C y a n (C ) M a g e n ta (M )
L ig h t C y a n ( L C )
1.2.8 Input Data Buffer „ Insulation Resistance:10 M ohms min. (between AC line and
chassis, DC 500V)
† Buffer: 256 Kbytes
„ Dielectric: AC 1500 V rms. 1 minute (between AC
1.2.9 Electric Specification line and chassis)
† 120V version
1.2.10 Reliability
„ Rated voltage: AC 120V
† Total print volume: 10,000 pages(A4, Letter)
„ Input voltage range: AC 99 -132V
† Print Head Life: 2000 million dots/nozzle
„ Rated frequency range:50 - 60Hz
„ Input frequency range:49.5-60.5 Hz 1.2.11 Safety Approvals
„ Rated current: 0.4A(Max.0.5A) † 120V version
„ Insulation Resistance:10 M ohms min. (between AC line and „ EMI: FCC part 15 subpart B classB
chassis, DC 500V) CSA C108.8 class B
1.3 Parallel Interface ERROR signal is at low level when the printer is in one of the following
states.
This printer has IEEE-1284 parallel interface, RS-423 serial interface -Printer hardware error (fatal error)
and USB interface as standard. -Paper-out error
-Paper jam error
-Ink-out error
1.3.1 Parallel Interface(Forward channel)
Forward channel is the mode to transfer the ordinary printing order to PE signal is at high level during paper-out error.
the printer side from the PC side. Table 1-7. Connector pin assignment and signals
Table 1-6. Parallel I/F Pin. Signal Return
In/Out Function Description
No Name GND pin
Item Specification
The strobe pulse. Read-in of data is
Transmission mode 8bit parallel, IEEE-1284 compatibility mode 1 -STROBE 19 In performed at the falling edge of this
Synchronization By STROBE pulse pulse.
Handshaking By BUSY and ACKNLG signal The DATA 0 through DATA7 signals
represent data bits 0-7,
Signal Level TTL compatible level 2-9 Data0-7 20-27 In respectively.Eacj signal is at high when
data is logical 1 and low level when data
Adaptable connector 57-30360(amphenol) or equivalent is logical 0.
NOTE: In/Out refers to the direction of signal flow from the printer’s Data trans.timing Refer to the IEEE-1284 specification
point of view. Signal Level TTL compatible level
Chassis
17 -- -- Chassis GND.
GND
16,33
GND --- --- Signal GND.
19-30
NOTE: Following lists “Notes” when using the parallel interface. The figure below shows the timing chart of the parallel interface.
1. “Return GND pin” in the table means twist pair return and is
connected to the signal GND level. D A T A d a ta b y te n d a ta b y te n + 1
Also, these cables are shielded wires and it is effective means to t h o ld
connect to each chassis GND in the PC and printer for electrostatic
noise. /S T R B
ts e tu p ts tn
tb e x t
2.Conditions for interface are based on TTL level. Rise and fall time
should be within 0.2µs. B U S Y
tre a d y tb u s y
1.3.3 Serial Interface Following figure shows port arrangement of serial I/F connector.
Synchronization Synchronous
NOTE: In/Out refers to the direction of signal flow from the printer’s
point of view.
Table 1-14. Connector pin assignment and signals Figure 1-11. USB Interface Port
Pin.
Signal Name I/Out Function Description
No
1.3.5 Prevention of data transfer time-out on the 1.3.7 IEEE 1284.4 protocol
host
The packet protocol described by IEEE1284. 4 is supported on the
Generally, hosts abandon data transfer to peripherals when a peripheral parallel I/F and USB I/F. Three function modes of IEEE1284.4 protocol,
is in busy state for dozens of seconds continuously. To prevent hosts “On”, “Off” and “Auto” are available for each I/F, and one of them is
from acting this kind of time-out, the printer receives data very slowly, selected according to the value in EEPROM address 0Ah and 0Ch.
several bytes per minute, even if the printer is in busy state. This
slowdown starts when the remaining input buffer is less than several On: Communication in IEEE1284.4 packet mode is started by
hundreds of bytes. Finally, the printer is in busy state continuously when receiving a magic string(1284.4 synchronous commands).
the input buffer is full. Until a magic string is received, other commdands are
discarded.
Off: Communication is carried out in the conventional mode. A
1.3.6 Interface selection magnetic string(1284.4 synchronous commands) is discarded.
The printer has 3 built-in interfaces; Parallel I/F, Mac serial I/F and USB Auto: Communication is carried out in the conventional mode until a
I/F. These interfaces are selected automatically. magic string(1284.4 synchronous commands) is received. By
receiving a magic string, communication in IEEE1284.4 packet
„ Automatic selection mode is started.
In this automatic interface selection mode, the printer is
initialized to the idle state scanning which interface receives NOTE: The packet protocol of IEEE1284.4 allows a device to carry
data when it is powered on. Then the interface that receives on multiple exchanges or conversations which contain data
data first is selected. When the host stops data transfer and the and /or control information with another device at the same
printer is in the stand-by state for the seconds, the printer is time across a single point to point link. The protocol is not,
returned to the idle state. As long as the host sends data or the however, a device control language. It does provide basic
printer interface is busy state, the selected interface is let as it is. transport-level flow control and multiplexing services. The
„ Interface state and interface selection multiplexed logical channels are independent of each other
When the parallel interface is not selected, the interface got into and blocking of one has no effect on the others. The protocol
the busy state. When the serial interface is not selected, the operate over IEEE1284.
interface sets the DTR signal MARK. When the printer is
initialized or returned to the idle state, the parallel interface got
into the ready state, the serial interface sets the DTR signal
SPACE. Caution that the interrupt signal such as the -INIT
signal on the parallel interface is not effective while that interface
is not selected.
*1(from the previous page): According to the content of 35H of NOTE: *Waste ink counter value and Timer IC counter value are
EEPROM, one of the following actions is carried out. initialized.
Table 1-19. Printer Status displayed on the control panel 1.4.6 Errors
Indicators
In this printer, when the following conditions are detected. the printer
Printer Status Ink Out Ink Out
Power Paper Out Priority goes to the error condition, sets ERROR signal Low and BUSY signal
(Black) (Color)
High and stops receiving the data. The printer becomes unable to print
Power on condition On -- -- -- 9 at this time. However, if the printer communicated by IEEE1284.4
Ink sequence Blink -- -- -- 6 protocol, the printer does not become unprintable state.
Ink cartridge
Blink -- -- -- 5
† Ink Out
exchange mode When the printer runs out most of the ink of any one color, it
Data processing Blink -- -- -- 8 indicates ink-low warning and keeps printing. When the print runs
Paper out*1 -- -- -- On 4
out the whole ink of any one color, it indicates ink-error and stops
printing. Exchanging ink cartridges is required on this state. An ink
Paper jam*1 -- Off Off Blink 3
cartridge taken out once should not be used again. Re-installation of
No ink cartridge or
-- On -- -- 7 the cartridge upsets the ink level detection and may cause a serious
Ink out (black) problem to the print head as a result.
Ink level low (black) -- Blink -- -- 7
2 6 0 .9
6 0 8 .7 4
4 2 9
5
OPERATING PRINCIPLES
EPSON Stylus Photo 750 Revision A
P F M o to r
„ CR Motor
This motor moves the carriage to the appointed position on the
platen for the printing operation by using the timing belt.
C a r r ia g e M e c h a n is m
( P r in t H e a d )
C R M o to r
„ CR Guide Shaft
T im in g B e lt
Since this guide shaft is ecentric shaft, it is rotated by the adjust
lever and sets the platen gap “0“ or “+”. This prevents the print
P a p e r L o a d P u m p head and print surface from contacting and rubbing.
T r ig g e r
† Pump Mechanism
This mechanism consists of Pump and Cap parts.
„ Cap Parts
This protects the surface of print head nozzle from being dry or
from being attached with dust.
„ Pump Parts
This part receives motive power from the PF motor and
absorbes bubbles and viscous ink on the print head nozzle by
using the motor rotation and drains them to the waste ink pad.
† Carriage Lock Mechanism
This prevents the print head from separating from the cap parts by
the shocks from outside. Using the motive power from the PF motor,
this mechanism controls the lock lever, which secures the carriage,
and fixes or releases the carriage.
2.2 Operating Principles of Electric Circuit 2.2.1 C257 PSB Power Supply Circuit
The power supply circuit in the printer uses RCC(Ringing Choke
The electric circuit of this printer consists of the following circuits.
Converter) circuit method, and generates and outputs 2 types of
† C259 Main Control Circuit voltages which are necessary for the printer operation.
† C257 PSB Power Supply Circuit Table 2-1. Output Voltage
† C209 PNL Panel Board Voltage Usage
• Motors
Also, the head drive circuit is mounted on the print head. In this section, +42VDC
• Print Head common voltage
the operating principles of C257PSB board and C259 Main board. The • C259Main Control Circuit Logic
figure below shows the block diagram of the electric circuit. +5VDC • C209 PNL Panel Board
• Sensors
In this printer, even if the power switch is turned off in the middle of the
printing operation, application of the secondary switch enables the
printer to supply the voltage to the power/logic lines at the main board
side for at least 30 seconds. Therefore, even if the switch is turned off in
the middle of the printing operation, the power will be turned off after the
capping operation is completed. This prevents the print head from being
left uncapped and dry, and also ink leaking.
AC voltage input from the AC inlet passes through the Filter Circuit at
first, which removes the high frequency component, then, goes to Full
Wave Rectifier Circuit and Smoothing Circuit and is converted to DC
power supply. Then, this direct voltage is led to the Switching Circuit
Figure 2-2. Electric Circuit Block Diagram and is performed with switching operation by FET Q1. By the switching
operation in the primary side circuit, +42 VDC is generated and
stabilized in the secondary side. The +42VDC generated at the
secondary side is converted to more stabilized +5VDC by the chopping
regulator IC located at the secondary side.
op03
IC 1
C90A05
/RES
IC 8 B1
RTC-9810
10 29
+42 VIN /VDT /NMI
3 24
VDD FRST MRES
2 25
/RST /RESET
VBK CE
IC 2
GND SCLK
E05B588
DATA
CN9
the data when turning the power OFF. The data which EEPROM will CXA20996(IC14)
22 27
VHV
record are followings; A0
VCC45
Vcc45_2
23
20
26
COM
A1 NPNB
FB 18 25
A2 COM
„ Ink Consumption Counter (black/color) A3
CLK1
PNPB
16
24
23
COM
CLK2 +5 COM
24
„ Frequency of Cleaning
/FLOOR VCC5
/RST
DATA 22
DCLK GND2
21
„ Destination Data
/E 14 GND2
VOUTGND 20
GND2
19
GND2
E05B58**(IC2)
„ CPSI Pass Word
VHCTL 190 1
SWC0 BCO
HWA0 189
„ Other various setting values
2
HWA1 SWC1 CCO
184 5
HWA2 HLAT LAT
HWA3 173 16
HNCHG NCHG
HWCLK1 14
174
HWCLK2 HCLK CLK
/HWFLR 175
IECLK
/HWRST 176 12
HWSDATA HSI1 SI1
HWSCLK 177 11
HSI2 SI2
/HWSLAT 178
+5V HSI3
10
SI3
179 9
HSI4
AT93C46 E05B58** 180 8
SI4
HSI5 SI5
(IC7) (IC2) 181 7
HSI6 SI6
8 1 206 3
Vcc CS EECS THM
+5
6 2 205 TMP95C061(IC1) 18
ORG SK EECK AN0
105 GND
17
5 3 204 GND
GND DI EECO 15
GND
13
203
DO 4
GND
EECI 6
GND
4
GND
op08
† Driver on the head 2.2.2.7 Paper Feed (Pump) Motor (PF/Pump Motor) Drive
The driver on the head is Nozzle-selector drive circuit. Each drive Circuit
waveform generated in the drive voltage wave form circuit is
IC12 and IC13 on the control circuit board drive PF/PUMP motor. This
charged to the selected nozzle by this circuit with PZT elements,
motor uses 4-phase 200-pole Hybrid type stepping motor and drives
then, printing is performed.
constant current bi-pola.
8
PFIA0
PFIA1
9 A3956(IC12)
14 10
10 D0 OUTA
PFIA2
9 15
11 D1 OUTB
PFPHAA
8
4 D2 VBB
PFIB0
7
5 PHASE VCC
PFIB1
6 2
REF
PFIB2
+5 1
7 PFD
PFPHAB
E05B58**(IC2)
A3956(IC13)
14 10
D0 OUTA
9 15
D1 OUTB
C90A05 8
D2 VBB
(IC1)
7
PHASE VCC
6 - 7 2
REF
112 5
DA1 + 1
PFD
Current
Detection
M6252(IC16) CN8
1
A
3
/A
Rotor
2
B
4
/B
E05B58**(IC2) LB1847(IC11)
193 25 IA1
CRIA0
194 24 IA2
CRIA1
195 23 IA3
CRIA2
196 22 IA4
CRIA3
200 18 IB1 7
CRIB0
OUTA
199 19 IB2 6
CRIB1
OUTA-
198 20 IB3
CRIB2
197 21 IB4
CRIB3
191
CRPHAA
202
CRPHAB 27 9
PHASE1 OUTB
192 16
CRENBA 8
PHASE2 OUTB-
201
CRENBB 26
ENBL1
17
C90A05 ENBL2
2 -
(IC1) 1 2
Vref1
111 3
DA0 + 13
Vref2
Current
Detection
M6252(IC15) CN7
1
A
3
/A
Rotor
2
B
4
/B
op10
6
TROUBLESHOOTING
EPSON Stylus Photo 750 Revision A
3.1 Overview
Table 3-2. Sensor Check Point
This section describes how to identify and troubleshoot the problems
when repairing the printer by dividing the troubles into two levels; repair Sensor Name Check Point Signal Level Switch Mode
and replacement of the assemblies and units, and repair of the Open (Out of HP
Less than 0.7V
components. Refer to the flowchart below and perform repairing the range)
HP Sensor CN4/Pin 1 and 2
component after separating the defective units. Close (Within HP
More than 2.4V
range)
Open (Paper
Less than 0.7V
PE Sensor CN5/Pin 1 and 2 exists)
S T A R T
More than 2.4V Close (No paper)
Troubleshooting Overview 39
EPSON Stylus Photo 750 Revision A
Troubleshooting Overview 40
EPSON Stylus Photo 750 Revision A
This section contains the flow charts which are used to isolate the faulty
unit by following the flow chart according to the problem caused during S T A R T
replacing or repairing the unit. You are to identify the faulty unit based
on the primary symptom listed in the Table3-4. After this, refer to 3.4
Unit Repair and find and replace the defective parts. Is A C
p o w e r v o lta g e In p u t n o rm a l
n o r m a l? p o w e r s u p p ly .
N O
Y E S
Table 3-4. Symptoms and Corresponding Flow Chart
Is th e E x c h a n g e th e fu s e .
Symptom Cause Flow Chart fu s e (F 1 ) o f D is c o n n e c t C N 1 0 in
p o w e r s u p p ly
b o a rd th e m a in b o a rd a n d
• No LED goes ON. o p e n e d ? Y E S tu rn th e p o w e r o n
Printer does not a g a in .
• Printer mechanism does not 1
operate. N O
operate at all.
Error is detected. • LED indicates error. 2 C h e c k o u tp u t v o lta g e N O Is th e
o f C N 2 in th e p o w e r fu s e o p e n d
• Printing is not performed. s u p p ly b o a r d . a g a in ?
Abnormal printing Y E S
• Bad printing quality. 3
operation.
• Abnormal printing.
Is th e
• Abnormal paper feeding. o u tp u t v o lta g e N O
Paper Feeding is not • Paper jam occurs. o f p o w e r s u p p ly
4 n o r m a l?
performed correctly. • Page heading position is not
Y E S
right.
E x c h a n g e th e p o w e r
Abnormal Control No responds from the printer, s u p p ly b o a r d
5 E x c h a n g e th e m a in
Panel even after pressing switches. b o a rd .
C h e c k th e m o to r a n d
h e a d . R e fe r to th e
r e p a ir ite m o f th e
p r in te r m e c h a n is m .
E N D
S T A R T S T A R T
P e r fo r m s e lf-
C h e c k th e e rro r te s t p r in tin g
m e s s a g e .(R e fe r to
T a b le 3 - 3 )
Is p r in tin g
c a r r ie d o u t
O .K ? N O
Is it a c a r r ia g e T u r n o ff th e p r in te r , Y E S
e rro r? a n d m o v e th e c a r r ia g e A re a ll
Y e s b y h a n d . c a b le s c o n n e c te d
Is p r in t P e r fo r m p r in tin g to th e m a in
Y E S
q u a lity a d ju s tm e n t. b o a rd ?
N O n o r m a l? N O
Y E S (R e fe r to C h a p te r5 )
D o e s th e c a r r ia g e N O
Is it a n in k R e p la c e th e in k - m o v e s m o o th ly ? C o n n e c t th e m .
N O
c a r tr id g e c a r tr id g e w ith a
P e rfo rm c le a n in g
e rro r? n e w o n e .
Y e s Y e s
N O Is th e
Is th e R e p la c e th e in k p r o b le m R e fe r to 3 .5 " R e p a ir o f
C h e c k C R m o to r. p r o b le m s o lv e d ? th e p r in te r - m e c h a n is m " .
c a r tr id g e w ith a n e w N O
M a in te n a n c e E r r o r R e p la c e th e m a in s o lv e d ? o n e a n d p e rfo rm
Y e s N O
D o e s th e e rro r b o a r d if th e r e is n o s e lf- te s t. Y E S
p r o b le m . Y E S
a p p e a r a g a in ?
Is th e
p r o b le m
R e p la c e th e w a s te N O Is th e N O s o lv e d ?
p r o b le m
in k a b s o rb e r a n d re s e t
Y e s Y E S s o lv e d ?
th e c o u n te r. Is th e p r o b le m Y E S
(R e fe r to 1 .4 .4 ) s o lv e d ? N O
R e fe r to 3 .5 R e p a ir o f
N O th e p r in te r - m e c h a n is m " . R e p la c e th e M a in
C h e c k th e in k c a r tr id g e b o a rd
s e n s o r a n d r e p la c e R e fe r to S e c tio n 3 .5
t h e h e a d if it 's u b n o r m a l. " R e p a ir o f th e p r in te r
m e c h a n is m " . Is th e
p r o b le m
Y E S s o lv e d ? N O
E N D E N D
E N D E N D E N D
S T A R T S T A R T
Is Is th e
p a p e r s e t
in th e A S F c o n tro l p a n e l
N O c o n n e c te d
c o r r e c tly ? N O
c o rre c tly ?
S e t th e p a p e r c o r r e c tly
Y E S
C o n n e c t th e
c o n tro l p a n e l
c o r r e c tly .
D o N O
th e P F r o lle r
a n d p la te n
ro ta te ?
Y E S Is th e Is th e
P F m o to r p r o b le m
r u n n in g ? N O s o lv e d ?
R e m o v e a n y o b s tr u c tio n Y E S
in th e p a p e r p a th if Y E S C h e c k th e P F m o to r. N O
th e r e is a n y . If th e r e is n o p r o b le m ,
r e p la c e th e m a in b o a r d .
R e p la c e th e c o n tr o l
C le a n th e r o lle r o f p a n e l.
p a p e r p a th .
Is th e
p r o b le m
Is th e s o lv e d ? N O
p r o b le m
s o lv e d ? N O R e p la c e th e
Y E S
R e fe r to S e c tio n 3 .5 m a in b o a r d .
Y E S " R e p a ir o f th e p r in te r
m e c h a n is m " .
E N D E N D E N D
E N D
Table 3-5. Repair of the Power Supply Board Table 3-6. Repair of the Power Supply Board
Sympto Sympto
Condition Cause Check point Solution Condition Cause Check point Solution
m m
Check F1 is normal or not by using Replace Check the output wave(pin 8).
F1 is open.
a multimeter. F1.
Trans T1 is Check T1 is normal or not by using Replace
open. a multimeter. T1. The
Check the drain wave. printer
+5VDC IC51(FA36
does not Replace
operate at line does 35A) is
IC51.
all. not work. broken.
FET(Q1) is Replace
broken. Q1.
The
printer +42VDC
does not line does
operate at not work.
all.
Check the collector wave.
Replace
Q2 or Q3 is
Q2 or
broken.
Q3.
PC1 is Replace
broken. PC1.
Table 3-7. Repair of the Control Board Table 3-8. Repair of the Control Board
Sympto Sympto
Condition Cause Check point Solution Condition Cause Check point Solution
m m
Check +5VDC line(Pin 7 of IC8) and Check the PHASE(Pin 16 and 27) of
reset signal (Pin 2 of IC8). IC11 and signal waveform of
OUT(Pin 6,7, 8, and 9).
Reset
5V×²Ý Replace Carriage IC2 is Replace
circuit is
IC8. does not CPU does broken. IC8.
broken.
/RESET operate not work.
correctly.
IC12 &
Replace
13 are
IC12 or 13.
broken.
If DATA
is not
Abnormal IC12 is
input,
printing broken.
replace
IC2.
IC14 is Replace
broken. IC14.
Table 3-12. Repair of the Printing Mechanism Table 3-13. Repair of the Printing Mechanism
Symptom Condition Cause Check Point Solution Symptom Condition Cause Check Point Solution
Table 3-14. Repair of the Printer Mechanism Table 3-15. Repair of the Printer Mechanism
Symptom Condition Cause Check Point Solution Symptom Condition Cause Check Point Solution
7
DISASSEMBLY AND ASSEMBLY
EPSON Stylus Photo 750 Revision A
4.1 Overview
This section describes procedures for disassembling the main C A U T IO N Risque d’explosion si la pile est remplacée
components of EPSON Stylus Photo750. Unless otherwise specified, incorrectment. Ne remplacer que par une pile du même
disassembly units or components can be reassembled by reversing the type ou d’un type équivalent recommandé par le
disassembly procedure. Precautions for any disassembly or assembly fabricant. Eliminer les piles déchargées selon les lois
procedures are described under the heading “Caution”. Any adjustment et les règles de sécurité en vigueur.
required after disassembling the units are described under the heading
“Required Adjustment”. Also, read precautions below before starting. „ Since the fan inside of the printer interior does not
C A U T IO N
have a cover, do not touch it when it is running.
4.1.1 Precautions „ Handle with care for the electric parts inside of the
printer, since electrostatic may damage the
A lithium battery is installed on the main board of this printer for backing
elements.
up the system clock. Mishandling the battery may cause explosion or
short. Read carefully the following precautions.
4.1.2 Tools
„ Disconnect the power cable before disassembling
W A R N IN G Use only specified tools to avoid damaging the printer.
or assembling.
„ A lithium battery is installed on the main board of Table 4-1. Tools
this printer. Be sure to observe the following Name Supplier Parts No.
instructions when servicing the battery:
Phillips Screw Driver
1. Do not get the battery shorted. EPSON B743800200
(No.1)
2. Do not install the battery in the wrong direction. Phillips Screw Driver
EPSON B743800400
3. Do not heat the battery or put it near the fire. (No.2)
Nipper EPSON B740500100
C A U T IO N Danger of explosion if the battery is incorrectly
Tweezers EPSON B741000100
replaced. Replace only with the same or equivalent
type recommended by the manufacture. Dispose of Thickness gage EPSON B776702201
used batteried according to government laws and
regulations.
Specified † Checked
Table 4-2. Check List Are all the adjustment done
Adjustment Adjustment
correctly? † Not necessary
Classifi
Item Check Point Status
-cation
Are all the lubrication made at the † Checked
† Checked
Self-test Is the operation normal? specified points? † Not necessary
† Not necessary Lubrication Lubrication
† Checked
Is the amount of lubrication made
† Checked
On-line test Is the printing successful? correctly? † Not necessary
† Not necessary † Checked
Is ink discharged normally from all † Checked Function ROM version Version:
† Not necessary
Print head
nozzle? † Not necessary † Checked
Are the ink cartridge installed
† Checked Ink Cartridge
Does it move smoothly? correctly? † Not necessary
† Not necessary Packing † Checked
Have all relevant protective
Is there any abnormal noise in its † Checked Protective
materials
materials been attached to the † Not necessary
Carriage operation? † Not necessary printer?
Mechanism Is there any dirt or foreign objects † Checked Attachment, Have all relevant items been † Checked
Main Other
Unit
on the CR guide shaft? † Not necessary Accessories included in the package? † Not necessary
Is the CR motor at the correct † Checked
temperature? (Not too hot?) † Not necessary
Is paper advanced smoothly? † Checked
• No paper jamming? † Not necessary
• No paper skew?
• No multiple feeding?
Paper Feeding • No abnormal noise?
Mechanism
Is the PF Motor at correct † Checked
temperature? † Not necessary
Is the paper path free of all † Checked
obstructions? † Not necessary
4.2 Disassembly
The flowchart below shows step-by step disassembly procedures.
S T A R T
H o u s in g R e m o v a l
B o a r d A s s e m b ly P r in te r M e c h a n is m C a r tr id g e S e n s o r
R e m o v a l R e m o v a l R e m o v a l
P r in t H e a d R e m o v a l
C o n tro l P a n e l R e m o v a l
A b s o rb e r T ra y ,
A s s e m b ly ;A R e m o v a l
P u m p A s s e m b ly , C a p
A s s e m b ly R e m o v a l
M o to r , A s s e m b ly , C R
R e m o v a l
M o to r A s s e m b ly ,P F
R e m o v a l
A S F , A s s e m b ly P a p e r F e e d R o lle r R o lle r , A s s e m b ly ,
R e m o v a l A s s e m b ly , R e m o v a l L D (R /L ) R e m o v a l
C a r r ia g e , A s s e m b ly
R e m o v a l
R o lle r , A s s e m b ly , P F
R e m o v a l
S e n s o r , A s s e m b ly , P E
R e m o v a l
S e n s o r, H P R e m o v a l
1. Open the printer cover and set the PG adjust lever on the right-hand
side to (+) position.
U p p e r H o u s in g
2. Remove 4 screws and remove the upper housing.
4.2.2 Circuit Boards Removal 5. Fully separate “Shield Plate, M/B” from the printer mechanism.
Refer to “Check Point” and “Adjustment Required” on the next page. 6. When removing each board unit from “Shield Plate, M/B”, remove
each screw securing the each board (C259Main: 10 screws,
1. Remove the upper housing. (“Housing Removal” on page -54) C257PSB: 4 screws), and remove each board.
2. Remove 5 screws securing the “Printer Mechanism” to the “Shield
plate, M/B”.
M A IN B o a rd
(C 2 5 9 M A IN )
P o w e r S u p p ly B o a r d
(C 2 5 7 P S B )
[C a b le H o ld e r s ]
S H IE L D P L A T E , M /B
S H IE L D P L A T E , M /B
3. Remove one screw securing the “Housing, Panel, Left” to the printer
mechanism.
S ta c k e r , A s s e m b ly
H o u s in g , P a n e l, L e ft
S p a c e r, T ra y
[P r o je c tio n s ]
C H E C K After installing the “Absorber Tray, Assembly;A”, be
P O IN T
sure that 2 points of “Stopper Stacker” installed on
the exit roller shaft are pushed back to the back of
the rear side of protrusion of “Absorber Tray,
Assembly;A”. " R o lle r , A s s e m b ly , E x it" S h a ft
F r o n t s id e
P u s h "S to p p e r, S ta c k e r"
to th e b a c k o f p r o je c tio n
S to p p e r, S ta c k e r
F a s tn e r, H e a d
2. Rotate “Gear, 67.2” toward the front side of the printer and release
the carriage lock mechanism. Then, move the carriage assembly to
the left side.
5. Remove the “Torsion Spring, 49” and one screw. Then, remove the
“Fastner, Head”.
T o r s io n S p r in g , 4 9
6. Remove the “Head FFC” installed to the carriage assembly, and
remove the “Print Head Unit” form the carriage.
7. Remove the “Head FFC” from the connector on the driver board of
print head unit.
„ Be sure that the grounding plate is installed to the „ Install the new cartridge before sending the printer
C H E C K C A U T IO N
P O IN T carriage correctly. (There are 2 fixing pins on the back to the user, since the ink cartridge once taken
carriage. out can not be used again.
„ After installing the print head to the carriage, be „ When you return the printer to the user, pack the
sure that the fixing pin at the carriage side is printer in the state that the ink cartridges are
correctly located into the cut out of the printhead installed in the printer and carriage is in the home
unit. position.
C R A s s e m b ly
P r in th e a d U n it
page -57)
P U M P A S S E M B L Y
5. Sand up the printer mechanism so that you can see the bottom of
the printer mechanism.
C A P A S S E M B L Y
6. Remove one hook securing the “Cap Assembly” at the right side of
the frame, and release the engagement with the frame by lifting up
the right side of “Cap Assembly”.
7. Pull out the “Cap Assembly” toward the bottom of the printer
mechanism. (However, “Cap Assembly” is still connected to the
“Pump Assembly” by the ink tube.) R e m o v e 2 s c re w s a n d u n h o o k th e h o o k s
to r e m o v e th e p u m p a s s e m b ly
9. Release one hook securing “Pump Assembly” to the frame, and Figure 4-9. “Cap, Assembly” and “Pump Assembly” Removal
move the “Pump Assembly” to left and remove it.
V ie w e d fr o m fro n t
C le a n e r , H e a d
N G
( T h e in k tu b e is o n th e p a r t o f
th e c a p a s s e m b ly )
P u m p C o m p o n e n ts
A s s e m b ly O r d e r
2. Rotate “Gear, 67.2” toward the front of the printer and disengage the
“Carriage Lock Mechanism”. Then, move the carriage to the center
of the platen.
3. Push “Holder, Pulley, Driven” to loosen the timing belt and detach
the timing belt from the pulley of the CR motor.
C o n p r e s s io n , S p r in g , 1 9 .6 P u lle y , A s s e m b ly , D r iv e n
T im in g B e lt
O u ts id e s id e fr a m e
T h e p r o je c tio n s o f m o to r a s s e m b ly m u s t
lo c a te in s id e th e h o le s
In s id e s id e fr a m e
H o ld e r , P u lle y , D r iv e n
Figure 4-13. Motor, Assembly, CR Removal
Figure 4-12. Timing Belt Removal A D J U S T M E N T After replacing “Motor, Assembly, CR”, perform
R E Q U IR E D
Bi-D adjustment. (See “Bi-D Adjustment” on
4. Remove 2 screws securing the motor, and remove “Motor, page -86)
Assembly, CR”.
4.2.5.4 Motor Assembly PF Removal 4. Remove the hexagon nut and ”Motor, Assembly, PF”.
1. Remove the upper housing.(See “Housing Removal” on page -54) „ When removing the “Motor, Assembly, PF”, first,
C H E C K
P O IN T slightly pull out the “Motor, Assembly, PF” from the
2. Remove “Absorber Tray, Assembly;A”. (See “Absorber Tray, frame and slide the motor shaft to a larger cut out of
Assembly;A Removal” on page -58) the frame and remove it.
3. Remove the following gears which are located at the left side of the „ Be careful for the routing direction of the cable from
printer mechanism. the “Motor, Assembly, PF”.
„ Gear, 67.2
„ Combination gear, 8.8,21.6 M o to r , A s s e m b ly , P F
( b e h in d th e fr a m e )
„ Combination gear, 8,14.4
„ Gear, 36
C a b le D ir e c tio n
C o m p r e s s io n S p r in g , 0 .9
P u t th e m o to r s h a ft o n c e in a la r g e r h o ld
th e n s lid e it to a s m a lle r h o le
M o to r , A s s e m b ly , P F
C o m b in a tio n G e a r , 8 .8 , 2 1 .6
G e a r, 3 6
L o c k R in g
2. Release the hook and remove “Gear,34” from the roller shaft of [C B S w ith w a s h e r ]
“ASF, Assembly”.
G e a r, 3 4
3. Remove the cable from a hook of “ASF Assembly” and cable hook
of the “Printer Mechanism”.
4. Move the left paper feed to the center and remove the cam fixing
bush (white plastic) attached to the left side of “Shaft, Roller LD”. C A M p a rt
5. Push the “Shaft, Roller, LD” to the left and remove the “Bush, Fixing,
Shaft, Left” after releasing its hook. F R A M E , A S F
B U S H , F IX IN G , S H A F T , L E F T
6. Unlock the right and left bottom edges of “Hopper Assembly” from
the “Frame, ASF”.
L E V E R , H O P P E R , R E L E A S E
7. Push out “Shaft, Roller, LD” to the right while lifting up the right side
of “Paper Feed, Roller Assembly, Right”, and remove “Shaft, Roller,
LD” from the left side of “Frame, ASF”.
8. Pull out cam part of “Hopper, Assembly” from the right hole of “ASF,
Frame”, holding down the “Upper, Assembly” by hand. From “ASF, P a p e r F e e d R o lle r A s s e m b ly
Assembly”, left and right “Paper Feed Roller Assembly” and B U S H , F IX IN G , S H A F T
3. Pull out the cam part of “Hopper, Assembly” through the hole of the
right frame of “Paper Feed, Roller Assembly, Right”. This will
separate “Paper Feed, Roller Assembly” and “Hopper, Assembly”.
4. Unlock “Roller Assembly, LD” from the assembly frame and remove
“Cover, Roller, LD” by unhooking it from the assembly frame. Then,
remove “Roller Assembly, LD”.
2. Push “Holder, Pulley, Driven” to loosen the timing belt and detach
the timing belt from the pulley of CR motor assembly.
4. Remove “Pulley, Assembly, Driven” with the timing belt from the
“Holder, Pulley Driven”.
5. Move the “Holder, Pulley, Driven” and release the hook, then
remove it from the frame.
8. Remove one screw securing “Bush, Parallel Adjust, Right” from the
right frame.
9. Rotate the “Bush, Parallel Adjust, Right” and match it with the cut
out of the frame. Then, remove the “Bush, Parallel Adjust, Right”.
S H A F T , C R , G U ID E
B U S H , P A R A L L E L A D J U S T , R IG H T
L E V E R , P G , S U B
S p r in g W a s h e r
( C o n v e x s id e m u s t b e fa c in g th e b u s h )
F r o m th e b a c k s id e o f
C H E C K When installing the PE Sensor Assembly, be sure th e m e c h a n is m
P O IN T that the sensor lever is correctly inserted into a hole
of “Paper Guide Assembly”.
H O L D E R , P E
T o fra m e
B O A R D A S S Y ., P E
L E V E R , P E
T o r s io n S p r in g ,0 .2 2
4.2.5.10 Roller, Assembly, PF Removal 5. Remove “Torsion Spring,117.6” from the frame and remove 6
pieces of “Paper Guide Assembly, Upper”.
1. Remove the upper housing.(See “Housing Removal” on page -54)
6. Remove “Paper Guide, Front;B”, releasing its hook.
2. Remove “Carriage, Assembly”. (See “Carriage Assembly Removal”
on page -68)
P A P E R G U ID E , F R O N T ;B
P A P E R G U ID E , L E F T P A P E R G U ID E , A S S E M B L Y , U P P E R R O L L E R , A S S E M B L Y , P A P E R E X IT
S H A F T , P A P E R G U ID E , U P P E R
T O R S IO N S P R IN G , 1 1 7 .6
G U ID E P L A T E , C A B L E
( 6 p ie c e s )
7. Release the locks of right and left shaft supports for the “Roller
Assembly, Paper Exit”, and remove the “Roller, Assembly, Paper
Exit”.
8. Unlock and release the left shaft support of “Roller, Assembly, PF”,
and match the cut out of the frame shaft and protrusion of the shaft
Figure 4-22. “Paper Guide, Assembly” Removal support.
9. Move the whole “Roller, Assembly, PF” to the left direction, and
remove the “Roller, Assembly, PF”. P u t "R O L L E R , A S S E M B L Y , P F " th ro u g h h e re
R O L L E R , A S S E M B L Y , P F
S E N S O R , H P
C R M O T O R
4.2.5.12 Cartridge Sensor(Sensor, I/C) Removal 3. Release 4 hooks(2 outer hooks, 2 inside hooks), which secure
“Holder, Sensor, I/C” with the carriage assembly”, and remove the
1. Remove one screw securing “Bush Holder, Sensor, I/C” to the “Holder, Sensor, I/C” upward.
carriage assembly, and remove it.
Engaging Hole
Engaging part
of inside hook
Engaging Holes Inside Hook
Outside Hook
Figure 4-26. Bush Holder, Sensor, I/C Removal
Outside Hook
Carriage Assembly
Sensor, I/C
Engaging parts
at the carriage side
Hooks
Figure 4-29. Sensor, I/C Removal
8
ADJUSTMENT
EPSON Stylus Photo 750 Revision B
Replacing the
printer NA O O NA O
mechanism
Replacing the
NA O O O O
C209 Main Board
Replacing the
NA O O O NA
print head unit.
Replacing the CR
NA NA NA NA O
Motor.
Replacing or
disassembling the
O NA NA O O
carriage
assembly.
Replacing or
disassembling the O NA NA NA NA
Roller Assembly.
Adjustment Overview 77
EPSON Stylus Photo 750 Revision B
2. Set the “Lever, PG” front. (Gap: “0”) „ Leave the thickness gauge on the flat side of the rib
C H E C K
P O IN T of the front paper guide;B.
3. Move the carriage to the center and set the thickness „ When you move the carriage, move it , pulling the
gauge(1.14mm thick) on the fixed position of “Paper Guide, Front;B” timing belt with your hand.
as you can see in the figure5-1.
C A U T IO N Do not use the same thickness gauge you used for 5. Move the “Bush, Parallel, Adjustment, Right” to the rear until the
Stylus Photo and Stylus Photo 700. thickness gauge moves with the carriage when you move the
carriage about 20mm right and left. (Gap will be narrowed)
Adjustment Adjustment 78
EPSON Stylus Photo 750 Revision B
6. From this thickness with which the thickness gauge stars moving
with the carriage, move the gear of the “Bush, Parallel, Adjustment
one notch forward you. (Gap will be narrowed)
At this time, make sure that the thickness gauge does not move.
P o s itio n M a r k
F o rw a rd B a c k w a rd
( G a p : W id e r ) (G a p : N a rro w e r)
S id e F r a m e
"B U S H , P A R A L L E L A D J U S T , R IG H T "
"L E V E R , P G "
Adjustment Adjustment 79
EPSON Stylus Photo 750 Revision B
2. Either copy the adjustment program file to the hard disk of the
computer or insert the disk of adjustment program to the floppy disk
drive.
6. Select “World”.
M a in m e n u
P ro m p t-S P 7 5 0
A u to E S C K e y
R e tu rn K e y
A 4 C h e c k
A d ju s tm e n t M a in te n a n c e
P a tte rn
H e a d V o lta g e ID In p u t In k C h a r g e F la g R e s e t
H e a d A n g u la r A d ju s tm e n t T r a n s p o r ta tio n L iq u id C h a r g e
a d j3 B i- D A d ju s tm e n t P r o te c tio n C o u n te r v a lu e
7. Select “Perform”, if “Printer is not ready” message is not indicated. Figure 5-3. Options in the Program and Keys to Use
After this screen, menu screen will appear. Each function on the main
menu can be executed by ESC and ENTER keys.
P ro m p t-S T 7 5 0
A u to
a d j5
P ro m p t-S P 7 5 0
A u to
a d j4
a d j6
P ro m p t-S P 7 5 0
A u to
a d j9
If you wish to check the head data, select “Check the present data” to
check the current head data.
P ro m p t-S P 7 5 0
A u to
P ro m p t-S P 7 5 0
A u to
a d j1 1
3. Loosen the screw fixing the print head. (See Figure 5-4, "Screw
position for fixing the print head")
5. Refer to the printing pattern, and adjust the head angle by using the 6. Head angular pattern is printed, every time the adjustment lever is
adjustment lever. moved.
m o v e th e le v e r to th e
C o r r e c t c o n d itio n = e v e n ly s p a c e d r ig h t ( r e a r ) .
C A U T IO N Preventing from the CR motor fall into the non-
magnetized condition when the printer has been left
alone more then 5 minutes in the Head Anguler
Adjustment, the following screen will be appeared.
T o m o v e th is u p ,
m o v e th e le v e r to
th e le ft ( fr o n t) .
A d ju s tm e n t L e v e r
a j1 1
Figure 5-5. Lever Operation and Corresponding Change in Pattern
5.3.5 Bi-D Adjustment 4. Refer to the Pattern Sample and see if all the lines are aligned from
the printed pattern.
This adjustment is to correct differences in printing positions, which is
caused by slippage of printing timing in right and left directions during 5. Select “Adjust” on the Bi-D Adjustment Menu, if there is any non-
the Bi-directional printing. The value adjusted in this section will be aligned lines.
stored as Bi-D corrected value in the EEPROM on the control board.
6. Refer to the pattern sample below and input the variable dot and
1. Select “Adjustment” on the main menu and press Return key. normal dot. (Setting range: -36 ∼+36)
Program goes to the Adjustment menu.
2. Select “Bi-Directional Adjustment” and press Return key. Following < R e s u lt o f th e P a tte r n >
screen appears.
Select “Plus”
value.
a j1 4
Figure 5-6. Bi-D Adjustment Pattern Sample
a d j1 3
7. Repeat Step 3 to 6 until Bi-D pattern become correct.
3. Select “Print the Bi-D Adjustment Pattern”, and press Return key
twice. 3 Bi-D patterns of the current setting value and +/-2 levels are 8. To finish the adjustment, press ESC key until the adjustment menu
printed at variable dot and normal dot. appears.
can forcibly solve the clogged nozzle problem caused by viscous ink. A u to
PP rr oo mm pp tt -- SS PP 77 55 00
A A u u t ot o
a d j1 6
4. After the cleaning is completed, press ESC key until the screen
returns to the Maintenance Menu.
1. Select “Maintenance” on the main menu and press Return key. The
screen goes to the Maintenance Menu.
2. Select “Initial Charge Flag Reset” and press Return key. Then, the
screen goes to the “Initial Ink Charge Check Menu”.
a d j1 8
P ro m p t-S P 7 5 0
A u to
3. If you wish to perform the initial ink charge, press Return key. If not,
press ESC key.
a d j1 7
A u to
This function is for indicating the protection counter value for the waste
ink absorber and resetting the counter value. This function can be also
performed from the control panel. (See “Special Setting Mode” on
page -22)
2. Select “Indication of the Counter Value for the Waste Ink Pad”, and
press Return key.
a d j2 0
P ro m p t-S P 7 5 0 4. If the counter value exceeds the limit, replace the waste ink
A u to
pad(absorber) and reset the protect counter.
2. Select “Indication of the Counter Value for the Waste Ink Pad”, and
press Return key. The screen goes to “Protect Counter Check/Clear
Menu”.
3. Select “Clear the protect counter value” and press Return key.
a d j1 9
4. Check if it is necessary to change the pad or not, and select “Yes”
3. The screen goes to “Protect Counter Check/Clear Menu”. Select and press Return key.
“Check the present counter value” and press Return key. Then,
current protector count value appears. 5. Press ESC key and go back to the Main Menu.
9
MAINTENANCE
EPSON Stylus Photo 750 Revision A
Maintenance Overview 91
EPSON Stylus Photo 750 Revision A
Maintenance Overview 92
EPSON Stylus Photo 750 Revision A
<Lubrication Amount> • Rotate gears after applying <Lubrication Point> • Avoid applying grease to
• 1/4 of gear tooth for “Gear, 67.2” grease to evenly distribute it. • ASF; The round hole in the right “Roller, Assembly, LD”
4 • 1/3 of gear tooth for “Combination • Use a syringe to apply it. frame of ASF (to hold the roller
Gear, 16,21.6” 9 shaft)
• 1/3 of gear tooth for “Gear, 23.2” <Lubrication Type> G-26
<Lubrication Amount>
<Lubrication Point> • Use a syringe to apply it.
Evenly apply inside the hole.
The shaft for “Gear, 16, 40.8” on
“Frame, Left”. <Lubrication Point> • Completely wipe off any grease
5 sticking out to the inner side of
<Lubrication Type> G-26 ASF; Contact points between “Hopper”
and “Lever, Hopper, Release”. ASF.
<Lubrication Amount>
10
Approximately 5 mm <Lubrication Type> G-26
<Lubrication Amount>
<Lubrication Point> • For the right bushing, apply it
from the paper path side, and Evenly apply lubrication to the points.
• Bushings for “Roller, PF”:
wipe off any sticking out to the <Lubrication Point> • Completely wipe off any grease
Left: Inside the bushing
cap assembly side. sticking out to the inner side of
Right: Inside the bushing(near the The round cutout in the left frame of
6 • Rotate “Roller, PF” after ASF (“Gear,34” is inserted to the ASF.
pump assembly)
applying grease to evenly cutout)
<Lubrication Type> G-26 11
distribute it in the bushing.
<Lubrication Amount> <Lubrication Type> G-26
• Use a syringe to apply it.
Approximately 3 mm diametrically <Lubrication Amount>
Evenly apply inside the hole.
<Lubrication Point> • Do not attach the grease to the
• Both Left/Right Bushings for paper path. Lubricate the oil pad only when;
• Use a syringe to apply it. <Lubrication Point> *Replacing the carriage assembly.
“Roller, Exit”
7 Oil pad in the carriage assembly. *Replacing the oil pad
<Lubrication Type> G-26
<Lubrication Type> O-12 Use a precise syringe to apply it. If
<Lubrication Amount>
<Lubrication Amount> you accidentally apply too much oil
• Evenly apply inside the bushings. 12
0.7cc to the oil pad, throw the pad away
<Lubrication Point> • Apply that the holder slides Note: This is the amount to be applied and take a new one again.
• Contact points between “Holder, only with spring force after to a new oil pad. Leave the oil pad for a while to wait
Pulley Driven” and “Frame, Upper” applying grease. until oil is evenly infiltrated, then
<Lubrication Type> G-26 • Use a syringe to apply it. install it on the carriage assembly.
8
<Lubrication Amount>
• 2 mm long for each point.
Maintenance Overview 93
EPSON Stylus Photo 750 Revision A
N o .2 N o .5
N o .4
1 0 m m "G E A R , 2 3 .2 "
2 m m
N o .1
"G E A R , 1 6 , 4 0 .8 "
2 m m
N o .4
"G E A R , 6 7 .2 "
N o .4
"C O M B IN A T IO N G E A R ,
8 , 1 4 .4 "
N o .6
N o .3 "G E A R , 3 4 "
N o .1 1
N o .7
Maintenance Overview 94
EPSON Stylus Photo 750 Revision A
"H O L D E R , P U L L E Y , D R IV E N "
* N e v e r a p p ly th e o il e x c e e d in g 0 .6 c c .
N o .1 2
( O il p a d )
C a r r ia g e A s s e m b ly
N o .8 ( b o tto m v ie w )
"H O P P E R , A S S E M B L Y "
"S H A F T , C R , G U ID E "
N o .1 0
"F R A M E , A S F "
N o .9
Maintenance Overview 95
&+$37(5
:
APPENDIX
EPSON Stylus Photo 750 Revision B
Major component unit of this printer is as follows. Parallel Interface Parallel Interface(forward channel)
CN1
Connector (See page -14)
† Control Board (C259 MAIN or C264 MAIN)
Mac.Serial Interface Serial Interface
CN2
† Power Supply Board (C257 PSB/C257 PSE) Connector (See page -18)
3 PEV --- Sensor Power Supply 3 PF-A Out Phase drive signal (-A)
24 COM --- Head Drive Power Supply Table 7-10. Connector CN11
25 COM --- Head Drive Power Supply Pin Signal Name I/O Function
26 COM --- Head Drive Power Supply 1 SW2 In Panel Switch on/off (2)
27 VHV --- Head Drive Voltage Control Signal 2 SWO In Panel Switch on/off (0)
11 GND -- Ground
Figure 7-2. C259 Main Component Layout Figure 7-3. C259 Main Component Layout (Soldered Side)
126 102
751
115
500 766
766
752
125 126
105 180
450
135
106 125
107 125 752 101
181
for EAI,
124 LATIN
124
132 753 182
133
for LATIN
122
119 124
104
122
100
721
728 763 122
755 764
587
739 707 122 587 B
735
720 122
741 729 122
511 330
748 710 122
742 746 723
737 739
743 736 738 721 736
200
745 122
720
737 579
C 112
730 744 111
724 746
716 122 580
731 109
717 581
122
733 725 735 719 109
734 567 113
718 506 122 131
732 503 587 723
724 121
587 750 722 121
534 504 565 109
D
108
532 569
530 587
574 108
578 587 568
591 587 B 114
A
122 545
527 524 (506) 546 553 552
117 548
551
523 519
520 588 545
527 548 507
554
551 183 759
521 555
545 184
513
550 548 760
521 528 549 551 (565)
526 525
517 545
550
549 761
518 587 D
528 762
550 545
704 706
549 548
522 548 551
754 527 700
551
550 547
(501) 549 548
119 551
550 564 562
119 549
587 516 602 705
535 702 703
550 701
566 549
544 538 515 767
563 596
536 529
531 601
576
537 587
542 540 765
544 543
542 544 541 587 509 768 560 561
600
542 544 595 514
597
544
542 544 600 588
542 544 539 530
508
533
542 544 544 534
542 544 542 589
587 544
542 544 542
542
512
571
544 (505)
119 572
542 570
587 544
542
EXPLODED DIAGRAM FOR EPSON STYLUS PHOTO 750 (3/3)
Figure 7-8. Exploded Diagram 3