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Indrajit Chowdhury, Petrofac Int.Ltd. ,Sharjah UAE, Email :Indrajit.Chowdary@petrofac.com
ABSTRACT: Foundations subjected to dynamic loading are usually designed as per IS code, ignoring
damping and embedment effect of soil. This generally makes the foundation more expensive and difficult
to design, especially in brown field project when foundation frequency is in the proximity of operating
frequency of the machine, while there is no space available to modify the foundation footprint. Present
paper proposes a method based on which a number of such deficiencies as cited above can be
circumvented.
∫
H = Cφ ldA (4)
J
⎡ωφ 2 + ωx 2 ±
⎢
⎤
⎥
and resistive moment is expressed ω1,2 2 = 0 ⎢ 4J xφ ωφ 2 ωx 2 ⎥ (10)
2J xφ
⎢
(
⎢ ω 2 +ω 2
x φ )
2
−
J0
⎥
⎥
⎣ ⎦
∫
M R = Cφ l 2φdA = Cφ I Aφ (5) Considering forced vibration, the amplitudes
Where, l = distance between rotation axis and Ax , Aφ may be expressed as
the element of area dA; φ = angular rotation of
the machine foundation; IA= second moment of (cφI A −WZc + cτ Af Zc2 − Jxφωm2 )P0 ± cτ Af ZcM0
area of the foundation contact surface with Ax = sinωmt
respect to the axis passing through centroid of mJxφ(ω12 − ωm2 )(ω22 − ωm2 )
the area and perpendicular to the plane of
vibration. c τ A f Z c P0 ± (c τ A f − mωm 2 )M 0
For laterally applied force Pxsinωmt horizontal Aφ = sin ωm t
resistive force, H can be expressed as mJ xφ(ω12 − ωm 2 )(ω2 2 − ωm 2 )
(11)
H= cτ A f x0 = cτ A f ( x − Z cφ ) (6)
where, Af= area of base contact; Zc, x, xo etc are For torsional mode, again the foundation
shown in Fig.1. considered is a lumped mass having single
Now applying D’Alembert’s equation for degree of freedom when frequency and
dynamic equilibrium, we have amplitude are given by
ωψ =
Kψ
and ψ =
(
T sin ωm t / kψ
(12)
)
m&x& + H = P0 sin ω m t Iψ 1− r2
or m&x& + cτ A f ( x − Z cφ ) = P0 sin ω mt (7)
where, Kψ = cψ Iψ ; r = ω m / ωn .
where m is mass of the machine foundation and Method as elaborated above is recommended by
machine . IS 2974 “Code of practice for design and
Similarly for moment equation about minor axis construction of machine foundation” and still
of the foundation we have remains the most popular method for vibration
analysis of block foundations in Indian industry.
m&x& + cτ A f ( x − Z cφ ) = P0 sin ω mt , and
PROPOSED METHOD CONSIDERING
SOIL DAMPING AND EMBEDMENT J xφ φ&& − cτ A f Z c x + φ (cφ I A − WZ c + cτ A f Z c 2 )
(17)
It is apparent from above that IS code does not = M 0 sin ωmt
take into cognizance damping as well as
embedment effect of soil. Substituting values of K x and Kφ , we have
For vertical direction the equation considering m&x& + K x ( x − Z cφ ) = P0 Sinω m t and
soil damping becomes that of a lumped mass
J xφ φ&& − K x Z c x + φ ( Kφ − WZ c + K x Z c 2
having single degree of freedom when (18)
= M 0 sin ωmt
m&z& + C z z& + K z z = P0 sin ωmt (13) Equation (18) in matrix form can be represented
The natural frequency remains same as equation as
(2) the damped amplitude of vibration can be ⎡m 0 ⎤⎧&x&⎫ ⎡ Kx − Kx Zc ⎤⎧x⎫
expressed as (Chowdhury and Dasgupta 2008) as ⎢ 0 J ⎥⎨&&⎬ + ⎢− K Z K + K Z 2 −WZ ⎥⎨ ⎬
⎣ φ
xφ ⎦⎩ ⎭ ⎣ x c φ x c c ⎦⎩φ⎭
(19)
z = e − Dωnt (C1 cos ω D t + C 2 sin ω D t ) ⎧ P0 ⎫
= ⎨ ⎬sinωmt
P0 sin ω m t (14) ⎩M0 ⎭
+ Since above equation is based on D’Alembert’s
(
K z 1− r )
+ (2 Dr )2
2 2
equation, the equations are said to be statically
C1 and C2 are integration constants that need to coupled, when stiffness and damping matrix
be derived from appropriate boundary have the same form (Meirovitch 1967). Thus, the
conditions. damped equation of motion in coupled rocking
First part of the expression represents transient and sliding mode becomes
response and the second part depicts steady state
response. ⎡ m 0 ⎤ ⎧ &x&⎫ ⎡ C x −C x Z c ⎤ ⎧ x& ⎫
⎢ ⎥ ⎨ &&⎬ + ⎢ ⎥⎨ ⎬
2
⎣⎢ 0 J xφ ⎦⎥ ⎩φ ⎭ ⎣⎢− C x Z c Cφx + C x Z c 2 − WZ c ⎦⎥ ⎩φ&⎭
Here, ω D = ω n 1 − D , here ωD= Damped
natural frequency of the system and D= ⎡ Kx − K x Zc ⎤ ⎧ x ⎫ ⎧ P0 ⎫
+⎢ 2 ⎥ ⎨ ⎬ = ⎨ ⎬ sin ωmt
Damping ratio expressed as C z / 2 mK z ⎢⎣ − K x Z c Kφx + K x Z c − WZ c ⎥⎦ ⎩φ ⎭ ⎩M 0 ⎭
[Cˆ ] = α ⎡⎢m0 0 ⎤ ⎡ Kx − K x Zc ⎤ Kψ
⎥ + β⎢ 2 ⎥ (31)
ωψ = and
Iψ
⎣ J xφ ⎦ ⎣− K x Zc Kφx + K x .Zc ⎦
Equation (21) in matrix form considering ⎡ r sin ω t.e − Dψ ω n t ⎤
corrected modal damping Ĉ as expressed in [] ψ =
− T sin ωmt ⎢1 − Dψ ⎥
equation (31) can now be expressed as Kψ (1 − r ) + (2Dψ r )
2 2 2 ⎢
⎢⎣ sin ω m t . 1 − D 2 ⎥
ψ ⎥⎦
(40)
[M ]{X&& }+ [Cˆ ]{X& }+ [K ]{X } = {Px }sin ω m t (32) where Kψ = 16Grψ 3 / 3 , Dψ is the damping ratio
Let λ1 and λ2 be the eigen values and ϕ 2 X 2 be [ ] in the torsion mode and r is the ratio between the
the normalized eigenvectors. Such that natural frequency of the foundation in torsion
[ ]
{X } = ϕ {ξ } where {ξ } = Displacement mode and the operating frequency of the
machine.
vectors in the decoupled coordinate
Multiplying equation (32) by the term [ϕ ]T we RESULTS AND DISCUSSIONS
have To determine how the procedure works a real life
gas turbine foundation having following data is
[ϕ ]T [M][ϕ ]{ξ&&}+ [ϕ ]T [Cˆ ][ϕ ]{ξ&}+ [ϕ ]T [K][ϕ ]{ξ } analyzed as a benchmark problem.
(33)
= [ϕ ]T {Px }sin ω m t Geometric data
• Length of foundation =16.1 m
[]
ˆ = α[M ] + β [K ] , i.e. a
In equation (33) as C • Width of foundation = 6.77 m
• Depth of foundation = 3.6 m
converted equivalent Rayleigh type damping, it
• Depth of embedment =3.0 m
decouples into two equations of the form
Soil Data
[ ]
ξ&&1 + [2 D1ω1 ]ξ&1 + ω1 2 ξ1 = p x sin ω m t (34)
• Bearing capacity of soil = 200 kN/m2
• Shear wave velocity of soil = 125 m/sec
• Poisson’s Ratio =0.25
ξ&&2 + [2 D2ω 2 ]ξ&2 + [ω ]ξ
2
2
= m x sin ω m t (35)
2
• Density of soil =20 kN/m3
Solution to equation (34) and (35) are expressed
as Machine Data
• Center line height of shaft over machine
⎡ −D1ω1t ⎤
− px sinωmt ⎢1− r1 sinω1Dt.e ⎥ (36) foundation = 2.0m
ξ1 = • Operating frequency = 2250 rpm
( 2
) ⎢
λ1 1− r12 + (2D1r1 )2 ⎣ sinωmt. 1− D1 ⎦
2 ⎥
• Allowable amplitude at top of
And foundation =0.2mm
⎡ −D2ω2t ⎤
• Static weight of machine = 4760 kN
− mx sinωmt ⎢1− r2 sinω2Dt.e ⎥ (37)
ξ2 =
( )
λ2 1− r22 + (2D2r2 )2
2 ⎢ sinω t. 1− D 2 ⎥
⎣ m 2 ⎦
The natural frequencies based on various
methods are as presented hereafter
The coupled motion in the global co-ordinate is
then expressed as
[X ] = [ϕ ][ξ ] (38)
Where [X ] = {x φ }T (39)
Analysis ωv ωx ωφ Comparison of rocking amplitude
based on (rpm) (rpm) (rpm) 0.00001
Barkan 2779 1738 3858 0.000008
Rocking amplitude(rad)
0.000004
Richart 0.000002 Barkan Rot
0
0.05
0.1
0.14
0.19
0.24
0.29
0.33
0.38
0.43
0.48
0.52
0.57
0.62
0.66
0.71
-0.000002 Lysmer Rot.
Lysmer 2636 2034 4001 -0.000004
&Richart(with -0.000006
embedment) -0.000008
-0.00001
Maximum Amplitude of vibration based on Time steps
Amplitude
Displacement with non
Lysmer 0.00094 0.00103* 0.0032 0
proportional damping
Displacement with corrected
(emebeded) -0.000005
1 23 45 67 89 111 133 155 177 199 221 243 265 proportional damping
0.005
0.00002
Barkan Disp.
designer in significant difficulty especially when
0.00001
Wolf Disp. the foundation is in resonant zone while there is
0
Lysmer Disp.
no space available to modify the dimension of
0
0 .0 4
0 .0 8
0 .1 2
0 .1 6
0 .2
0 .2 4
0 .2 8
0 .3 2
0 .3 6
0 .4
0 .4 4
0 .4 8
0 .5 2
0 .5 6
0 .6
0 .6 4
0 .6 8
0 .7 2
-0.00001
-0.00002 the foundation footprint.
-0.00003 In such cases if we consider the soil damping, we
Time steps (secs)
can very well let the foundation be within the
resonance zone so long as we can prove that it
Fig-3.Time history plot of translational does not harm the functional behaviour of the
amplitude machine as amplitude and velocity of foundation
is within acceptable limit- this is of great
technical as well as commercial advantage.
Figure-5 shows that modal analysis based on
corrected damping matrix and time history
analysis, considering non-proportional damping
are in excellent agreement. Though at the stage
when foundation reaches the steady state in the unified approach, Volume I & II, Taylor
long run, it shows a phase difference however as and Francis, Leiden Holland.
far a magnitude is concerned there is hardly any 6. IS-2974 Part IV (1979) – Code of practice
difference between the two analysis. for design and construction of Machine
This gives significant computational advantage foundations Bureau of Indian Standard
as one can circumvent the expensive numerical New Delhi, India.
analysis that can be cost wise justified only for 7. Lysmer J and Richart F.E. (1966)
very big and expensive machines only. “Dynamic response of footings subjected
to vertical Loading” J. of Soil Mechanics
CONCLUSION and Foundation Div. ASCE Vol. 92 #
A comprehensive mathematical model is SM1 pp 65-91
proposed herein for dynamic analysis of block 8. Meirovitch L (1967), “Analytical Methods
foundation which is mathematically more in Vibration analysis” Macmillan
realistic and takes into consideration soil Company UK.
damping and embedment effect which the IS 9. Whitman, R.V. (1972), “Analysis of soil
code ignores presently. structure interaction – a state of the art
review” Soil Publication # 300 MIT USA.
REFERENCE 10. Wolf John P.(1988) “Dynamic soil
structure interaction in time domain”
1. ACI 351.3R-04 “Foundations for Prentice Hall Engelwood Cliff New
Dynamic Equipment” Report of ACI Jersey USA
committee 351.
2. Bathe K.J. (1996), Finite element
procedures in engineering; Prentice Hall,
New Delhi, India.
3. Barkan D.D. (1962), Dynamics of Bases
and Foundations; Mçgrawhill
Publications NY USA.
4. Chowdhury I, Ghosh B & Dasgupta, S.P.
(2002), “Analysis of Hammer
Foundations considering soil damping “
Advances in Civil Engineering ACE
2002, Indian Institute of Technology
Kharagpur India Vol-II pp-1019-1028.
5. Chowdhury, I. & Dasgupta, S.P. (2008),
Dynamics of structure and foundation- a
APPENDIX
2
r ⎛ r ⎞
In which, C = kγ 0 and m = ⎜ ⎟ kµ0
Vs ⎝ Vs ⎠
where r= equivalent radius and shall be r0 , rθ , rψ as the case may be; G= Dynamic shear modulus of the
soil; ρ = mass density of the soil; vs= shear wave velocity of the soil; m= mass of the soil participating in
the vibration with the machine and the block foundation, and C= damping of the soil.