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Yaw control :- for localities with the prevailing wind in one direction, the design
of turbine can be greatly simplified.The rotor can be in a fixed orientation with the
swept area perpendicular to the predominant wind direction.The purpose of the
Controller is to sense wind speed, wind direction, shafts speeds & torque a tone or
more points, o/p power & generator temperature as necessary.
Rotors :- Rotors are mainly of two types.
i) Horizontal axis rotor.
ii) Vertical axis rotor.
One advantages of vertical axis machines is that they operate in al lwind direction &
thus need no yaw adjustment. The rotor is only one of the important components for an
effective utilization, all the components needs to be designed & matched with the rest
of the component.
The windmill head :- they supports the rotor, housing the rotor bearing.It also
houses any control mechanism incorporated like changing the pitch of the blades
for safety devices & tail Vane to orient the rotor to face the wind.
Generator :-
Among the constant speed generator candidates for use are synchronous induction &
permanent magnet type.The generators of choice is thesynchronous unit for large aero
generator system because it is very versatile & hasan extensive data base.
Controls :- Controls system performs the following function.
1. the orientation of the rotor into the wind ( azimuth of yaw );
2. start up and cut-in of the equipment;
3. power control of the rotor by varying the pitch of the blades;
4. shutdown and cut out owing to malfunction or every high winds;
5. protection for the generators, the utility accepting the power & PM
6. Maintenance mode.
Towers :
there are four type of towers.
1. The reinforced concrete tower 2. The pole tower
3. The built up shell – tube tower. 4. The truss tower.
The type of the supporting structure and its height is related to cost and the
transmission system incorporated it is designed to withstand the wind load during
gusts.
Transmission :
transmission options are mechanical systems involving fixed
ratio gears, belts, & chains, singly or in combinations or hydraulic system
involving fluid pumps & motors.
Power Conversion and Power Coefficient
From the expression for kinetic energy in flowing air follows the power contained
in the wind passing an area A with the wind velocity v1:
Here ρ is the specific air mass which depends on air pressure and moisture; for practical
calculations it may be assumed ρ ≈ 1.2kg/m3. The air streams in axial direction through the
wind turbine, of which A is the circular swept area. The useful mechanical power obtained is
expressed by means of the power coefficient cp:
In case of homogenous air flow the wind velocity, whose value before the turbine plane is v1,
suffers a retardation due to the power conversion to a speed v3 well behind the wind turbine,
see Fig. 2.1. Simplified theory claims that in the plane of the moving blades the velocity is of
average value v2 = (v1 + v3)/2. On this basis Betz [Bet26] has shown by a simple extremum
calculation that the maximum useful power is obtained for v3/v1 = 1/3; where the power
coefficient becomes cp = 16/27 ≈ 0, 59. In reality wind turbines display maximum values
cp,max = 0,4 . . . 0,5 due to losses (profile loss, tip loss and loss due to wake rotation).
In order to determine the mechanical power available for the load machine (electrical
generator, pump) the expression (2.2) has to be multiplied with the efficiency of the drive
train, taking losses in bearings, couplings and gear boxes into account. An important
parameter of wind rotors is the tip-speed ratio λ which is the ratio of the circumferential
velocity of the blade tips and the wind speed:
Here D is the outer turbine diameter and Ω is the angular rotor speed. Note that the rotational
speed n (conventionally given in min−1) is connected with Ω(in s) by Ω = 2πn/60.
Considering that in the rotating mechanical system the power is the product of torque T and
angular speed Ω(P = T ·Ω), the torque coefficient CT can be derived from the power
coefficient:
Determining of the peripheral force component and of the axial force component acting upon
the catching system blade Isolating an annular area of r radius, dr thick, off the air current, the
axial component dFa as well as the rotation peripheral component dFr (see fig. 2.3) can be
determined in the corresponding annular section in the rotor plan, fig. 3.1. These components
lead to the occurrence of the interactions in the rotor construction elements (blades). By
applying the impulse theorem and taking into account that, in keeping with second principle
of mechanics, action is equal to reaction, there can be determined the reactions occurring in
the rotor blades, along the axial and tangential directions, respectively,
Where: dFa – elementary axial force, and dFr – the elementary tangential force
V1 = V0 – V1; V1 is the induced velocity before the rotor, caused by the blades
By applying to the air mass delimited by the two concentric cylindrical areas of radius r and
r + dr, as shown in figure 2.1, the Euler theorem for the motional quantity by taking into the
expression of the elementary force caused by the action of the elementary air mass enclosed
between the two cylindrical areas, upon the blades.
dFa = V2 dm;
Where,In a similar way, in keeping with theorem of the motional quantity moment, the
elementary torque created by the tangential rotational force occurring on the elementary
surface of the blades enclosed between the two cylindrical areas of radius r and r+dr, there
results the relation: dFr=U2dm
V1, u1, w1, as well the corresponding velocities in a section downstream the rotor are
witten with the following relations:
V2 = -V1,
of the blades enclosed between the two cylindrical areas of radius r and r+dr, there results the
relation:
The relation represents the ratio of the axial induced velocity to the peripheral
velocity component us. This ratio is variable along the blade from hub to apex.
Relation is fulfilled provided what is in between the brackets is equal to zero. Out of
this condition, there result:
NEW SOLUTION
The general case corresponds to the condition when relation parameters are equal to one
another, yet different from zero, That is conducing to two further conditions:
In the case of induced velocities as well, there can be admitted a module velocity
1i defined as the ratio between the induced peripheral velocity 1 u and the axial velocity i
v as
follows:
Cost Information
Wind turbines for home use vary in price and greatly depend on your electricity needs vs.
wind availability, but you can expect to pay around $12,000 to cater for the average home.
However, bear in mind that cost can be greatly offset by renewable energy rebates offered by
many
governments. The average price for large, modern wind farms is around 1000 USD per
kilowatt electrical power installed. One extra meter of tower will cost you roughly 1500
USD. A special low wind machine with a relatively large rotor diameter will be more
expensive than a high wind
machine with a small rotor diameter. As you move from a 150 kW machine to a 600 kW
machine, prices will roughly triple, rather than quadruple. The reason is that there are
economies of scale up to a certain point, e.g. the amount of manpower involved in building a
150 kW machine is not very different from what is required to build a 600 kW machine. E.g.
the safety features, and the amount of electronics required to run a small or a large machine is
roughly the same. There may also be (some) economies of scale in operating wind parks
rather than individual turbines, although such economies tend to be rather limited
Any Power Output Information
Wind turbines for commercial electricity production usual range from 100 kilowatts to 5
megawatts. At the time of writing, the largest wind turbine in the world had a rotor diameter
of 126 m (390 feet) and the potential to generate enough electricity for 5000 households. For
a 600 kW turbine, the average output is between 1.5 and 2 GWh per year, depending on
wind speed. For every kilowatt hour of electricity produced by wind energy or other green
means, approximately 1.5 pounds of carbon is prevented from going into the atmosphere if
that electricity had been sourced from coal fired power plants. Carbon dioxide is a major
contributor to global warming induced climate change.
Vertical Axis Wind Turbines:We know that there is enough wind globally to satisfy much,
or even most, of humanity’s energy requirements – if it could be harvested effectively and on
a large enough scale. Vertical axis wind turbines (VAWTs), which may be as efficient as
current horizontal axis systems, might be , simpler and significantly cheaper to build and
maintain than horizontal axis wind turbines (HAWTs).
They also have other inherent advantages, such as they are always facing the wind,
which might make them a significant player in our quest for cheaper, cleaner sources of
electricity. VAWTs might even be critical in mitigating grid interconnect stability and
reliability issues currently facing electricity producers and suppliers. Additionally, cheap
VAWT’s may provide an alternative to the rain forest destruction for the growing of bio-fuel
crops. This paper describes some research findings of a particular original VAWT design and
argues for increased research and development of this technology.
Electricity from wind currently supplies less than 0.8% [1] of US and barely 0.9% [2]
of world electricity consumption. While it is the fastest growing energy source at an annual
rate of some 25% . If wind is to become a significantly larger contributor to the production of
global electricity, then clearly something different is needed. Perhaps that something is the
vertical axis wind turbine. The convergence of rapidly rising costs, dwindling and threatened
supply, exploding demand, and growing concern of global climate change is fueling renewed
efforts to find viable energy alternatives. Some of the proposed alternatives such as large
scale use of bio-fuels may not be achievable or sustainable—or, ultimately, practical. Other
exotic possibilities such as geothermal energy may be viable but are local and limited. Solar
cell technology is still miniscule, expensive and inefficient. It therefore seems that we are
stuck with oil, coal, natural gas (while they last), and wind.
The wind as a fuel for producing electricity is inexhaustible, free and always available
somewhere–and there is enough of it. Research shows that “the total amount of electricity
that could potentially be generated from wind in the United States has been estimated at
10,777 billion kWh annually—three times the electricity generated in the U.S. today” [7].
Why then are we not harvesting this embarrassment of riches? The answer is, in part, that the
modern wind turbine is something produced by hi-tech companies in advanced countries
using advanced technologies and as a result are expensive and out of the reach of most poor
populations who might have much wind but little money. What is needed is paradigm shift.
Wind turbines need to be viewed as being locally producible devices, made from local
materials, and using local skills. This shift could lead to new levels of local energy
independence and self-sufficiency for a greater portion of the world’s people—in highly
developed and less developed countries alike.
While conventional horizontal axis wind turbines can also be built locally, the skills and
materials needed are advanced and sophisticated. Clearly the world is not covered with such
windmills at this time. Yet, millions of small windmills in towns, villages and cities across
the
planet may be just what we need. The vertical axis turbine may very well be the means to
get this done. Vertical axis wind turbines are inherently simple. The simplest
implementations can be made from the split halves of a drum fitted with a small cheap
generator. These Savonius Rotors, as they are called, are very good for pumping water and
grinding grain, two things that much of the world still does by hand and they can be effective
producers of electricity.
The VAWT’s cylinder of interaction, and the volume of interaction per time slice is much
larger.
Even if VAWTs were not ultimately more efficient the HAWTs (horizontal turbines)–the
wind is, after all, free – they would still merit our interest . What matters is that there are not
now enough windmills of all types and sizes available to reap the energy harvest of the wind.
The
argument being made here is that effective, useful VAWTs can be built by more people, in
more places using more athand materials than the conventional horizontal axis variety. Let us
build them. As Carl Sagan might say, “millions and millions” of them. The window of
opportunity to defend against global climate change (of the undesirable kind) is estimated by
world scientists at some 10 years [8]. This is a very small window and requires that we take
maximum action now. Today 49% of the capacity for generating electricity in the United
States is fueled by coal [9]. Even if global climate change were not a fact and a threat,
ubiquitous windmills would still be an urgent need. The burning of fossil fuels is
contaminating the air breathe and the foods we consume [10]. Reductions in the production
of sulfur-oxides, nitrogen-oxides, and naturally occurring radioactive materials such as
uranium and thorium will be additional benefits of more wind energy conversion [11].
In summary, Vertical Axis Wind Turbines may be very beneficial in the quest for clean
renewable energy because of:
Cost: Large arrays of VAWTs can be build on much less land, with much less cost, often
using locally available materials and skills. This is
increasingly important as an alternative to the cutting down of precious and irreplaceable rain
forest to grow crops for ethanol production.
Reliability: It may be possible to install vertical axis turbines into existing conventional
wind-farms where grid interconnect bandwidth is available and underutilized. This can
capture more of the lower grade winds lost to the larger turbines and improve productivity of
the wind-farm as a whole.
Empowerment: Vertical axis systems can be more easily built or cheaply purchased, making
personal ownership or small community ownership practical.
Independence: Even very resource poor places may have good winds for energy conversion.
Groups of small turbines harvesting these winds
may provide local energy independence and, perhaps, a ladder out of poverty for many.
Availability: Currently windmills are producing only about 25% of the time. 75% of the
time they are doing nothing. This means that conventional production must remain on-line to
make up the difference–greenhouse gasses and other pollutants not significantly reduced at
these production levels. The advent of powerful software for design, analysis and simulation
allows for many types of new ideas to betested virtually. It is hoped that this paper may help
to motivate some new thinking and the exploration of new ideas. High school students as well
as undergrad and graduate engineering students should be aware of the challenges and
opportunities open to them. Let us dream of a world powered by millions of large and small
windmills– many vertically oriented, many of designs not yet conceived–thousands of clean,
green power stations all over the world.
Blade design:
The ratio between the speed of the blade tips and the speed of the wind is called tip speed
ratio. High efficiency 3-blade-turbines have tip speed/wind speed ratios of 6 to 7. Modern
wind turbines are designed to spin at varying speeds (a consequence of their generator design,
see above). Use of aluminum andcomposite materials in their blades has contributed to
low rotational inertia, which means that newer wind turbines can accelerate quickly if the
winds pick up, keeping the tip speed ratio more nearly constant. Operating closer to their
optimal tip speed ratio during energetic gusts of wind allows wind turbines to improve energy
capture from sudden gusts that are typical in urban settings.
In contrast, older style wind turbines were designed with heavier steel blades, which have
higher inertia, and rotated at speeds governed by the AC frequency of the power lines. The
high inertia buffered the changes in rotation speed and thus made power output more stable.
The speed and torque at which a wind turbine rotates must be controlled for several reasons:
1. To optimize the aerodynamic efficiency of the rotor in light winds.
2. To keep the generator within its speed and torque limits.
3. To keep the rotor and hub within their centrifugal force limits. The centrifugal force from
the spinning rotors increases as the square of the rotation speed, which makes this structure
sensitive to overspeed.
4. To keep the rotor and tower within their strength limits. Because the power of the wind
increases as the cube of the wind speed, turbines have to be built to survive much higher wind
loads (such as gusts of wind) than those from which they can practically generate power.
Since the blades generate moretorsional and vertical forces (putting far greater stress on the
tower and nacelle due to the tendency of the rotor to precess and nutate) when they are
producing torque, most wind turbines have ways of reducing torque in high winds.
5. To enable maintenance. Since it is dangerous to have people working on a wind turbine
while it is active, it is sometimes necessary to bring a turbine to a full stop.
6.To reduce noise. As a rule of thumb, the noise from a wind turbine increases with the fifth
power of the relative wind speed (as seen from the moving tip of the blades). In noise-
sensitive environments, the tip speed can be limited to approximately 60 m/s (200 ft/s).
It is generally understood that noise increases with higher blade tip speeds. To increase tip
speed without increasing noise would allow reduction the torque into the gearbox and
generator and reduce overall structural loads, thereby reducing cost.[3] The reduction of noise
is linked to the detailed aerodynamics of the blades, especially factors that reduce abrupt
stalling. The inability to predict stall restricts the development of aggressive aerodynamic
concepts. .[3]
A blade can have a lift-to-drag ratio of 120,[14] compared to 70 for a sailplane and 15 for an
airliner.[15]
THE HUB:
In simple designs, the blades are directly bolted to the hub and hence are stalled. In other
more sophisticated designs, they are bolted to the pitch mechanism, which adjusts their angle
of attack according to the wind speed to control their rotational speed. The pitch mechanism
is itself bolted to the hub. The hub is fixed to the rotor shaft which drives the generator
through a gearbox. Direct drive wind turbines (also called gearless) are constructed without a
gearbox. Instead, the rotor shaft is attached directly to the generator, which spins at the same
speed as the blades.
BLADE COUNT:
The 98 meter diameter, two-bladed NASA/DOE Mod-5B wind turbine was the largest
operating wind turbine in the world in the early 1990s.
The determination of the number of blades involves design considerations of aerodynamic
efficiency, component costs, system reliability, and aesthetics. Noise emissions are affected
by the location of the blades upwind or downwind of the tower and the speed of the rotor.
Given that the noise emissions from the blades' trailing edges and tips vary by the 5th power
of blade speed, a small increase in tip speed can make a large difference.
Wind turbines developed over the last 50 years have almost universally used either two or
three blades. However, there are patents that present designs with additional blades, such as
Chan Shin's Multi-unit rotor blade system integrated wind turbine.[16] Aerodynamic
efficiency increases with number of blades but with diminishing return. Increasing the
number of blades from one to two yields a six percent increase in aerodynamic efficiency,
whereas increasing the blade count from two to three yields only an additional three percent
in efficiency. Further increasing the blade count yields minimal improvements in
aerodynamic efficiency and sacrifices too much in blade stiffness as the blades become
thinner.
Component costs that are affected by blade count are primarily for materials and
manufacturing of the turbine rotor and drive train. Generally, the fewer the number of blades,
the lower the material and manufacturing costs will be. In addition, the fewer the number of
blades, the higher the rotational speed can be. This is because blade stiffness requirements to
avoid interference with the tower limit how thin the blades can be manufactured, but only for
upwind machines; deflection of blades in a downwind machine results in increased tower
clearance. Fewer blades with higher rotational speeds reduce peak torques in the drive train,
resulting in lower gearbox and generator costs.
System reliability is affected by blade count primarily through the dynamic loading of
the rotor into the drive train and tower systems. While aligning the wind turbine to changes in
wind direction (yawing), each blade experiences a cyclic load at its root end depending on
blade position. This is true of one, two, three blades or more. However, these cyclic loads
when combined together at the drive train shaft are symmetrically balanced for three blades,
yielding smoother operation during turbine yaw. Turbines with one or two blades can use a
pivoting teetered hub to also nearly eliminate the cyclic loads into the drive shaft and system
during yawing.
Finally, aesthetics can be considered a factor in that some people find that the three-
bladed rotor is more pleasing to look at than a one- or two-bladed rotor.
Blade materials:Wood and canvas sails were used on early windmills due to their
low price, availability, and ease of manufacture. Smaller blades can be made from light
metals such as aluminium. These materials, however, require frequent maintenance. Wood
and canvas construction limits the airfoil shape to a flat plate, which has a relatively high
ratio of drag to force captured (low aerodynamic efficiency) compared to solid airfoils.
Construction of solid airfoil designs requires inflexible materials such as metals
or composites. Some blades also have incorporated lightning conductors.
New wind turbine designs push power generation from the single megawatt range to
upwards of 10 megawatts using larger and larger blades. A larger area effectively increases
the tip-speed ratio of a turbine at a given wind speed, thus increasing its energy
extraction. Computer-aided engineering software such as HyperSizer (originally developed
for spacecraft design) can be used to improve blade design.
Current production wind turbine blades are as large as 100 meters in diameter with
prototypes in the range of 110 to 120 meters. In 2001, an estimated 50 million kilograms
of fibreglasslaminate were used in wind turbine blades.
An important goal of larger blade systems is to control blade weight. Since blade
mass scales as the cube of the turbine radius, loading due to gravity constrains systems with
larger blades.
Manufacturing blades in the 40 to 50 metre range involves proven fibreglass
composite fabrication techniques. Manufactures such as Nordex and GE Wind use an
infusion process. Other manufacturers use variations on this technique, some
including carbon and wood with fibreglass in an epoxy matrix. Options also include prepreg
fibreglass and vacuum-assisted resin transfer molding. Each of these options use a glass-fibre
reinforced polymer composite constructed with differing complexity. Perhaps the largest
issue with more simplistic, open-mould, wet systems are the emissions associated with the
volatile organics released. Preimpregnated materials and resin infusion techniques avoid the
release of volatiles by containing all reaction gases. However, these contained processes have
their own challenges, namely the production of thick laminates necessary for structural
components becomes more difficult. As the preform resin permeability dictates the maximum
laminate thickness, bleeding is required to eliminate voids and insure proper resin
distribution.[20] One solution to resin distribution a partially preimpregnated fibreglass.
During evacuation, the dry fabric provides a path for airflow and, once heat and pressure are
applied, resin may flow into the dry region resulting in a thoroughly impregnated laminate
structure.[20]
Epoxy-based composites have environmental, production, and cost advantages over other
resin systems. Epoxies also allow shorter cure cycles, increased durability, and improved
surface finish. Prepreg operations further reduce processing time over wet lay-up systems. As
turbine blades pass 60 metres, infusion techniques become more prevalent; the traditional
resin transfer moulding injection time is too long as compared to the resin set-up time,
limiting laminate thickness. Injection forces resin through a thicker ply stack, thus depositing
the resin where in the laminate structure before gelatin occurs. Specialized epoxy resins have
been developed to customize lifetimes and viscosity.[22]
Carbon fibre-reinforced load-bearing spars can reduce weight and increase stiffness. Using
carbon fibres in 60 metre turbine blades is estimated to reduce total blade mass by 38% and
decrease cost by 14% compared to 100% fibreglass. Carbon fibres have the added benefit of
reducing the thickness of fiberglass laminate sections, further addressing the problems
associated with resin wetting of thick lay-up sections. Wind turbines may also benefit from
the general trend of increasing use and decreasing cost of carbon fibre materials.
THRUST:The resultant ratio of lift and drag forces constitutes angle of rotation of blade
includes angle of attack.
POWER OUTPUT FROM PRACTICAL TURBINES
The fraction of power extracted from the power in the wind by a practical wind turbine is
usually given the symbol Cp, standing for the coefficient of performance. Using this notation
and dropping the subscripts of Eq. 8 the actual mechanical power output can be written as
The coefficient of performance is not a constant, but varies with the wind speed, the
rotational speed of the turbine, and turbine blade parameters like angle of attack and pitch
angle.
The Darrieus turbines operate with fixed pitch while the large horizontal axis turbines
normally have variable pitch. The pitch is varied to hold Cp at its largest possible value up to
the rated speed uR of the turbine, and then is varied to reduce Cp while Pw continues to
increase with wind speed, in order to maintain the output power at its rated value, PmR. This
is shown in Fig. 7. It is not practical to hold Cp constant with pitch control because of
manufacturing and control limitations, so it will vary with wind speed even for a fixed
rotational speed, variable pitch blade. A variation of Cp versus u is shown in Fig. 8 for the
MOD-2 wind turbine. The turbine starts producing power at a hub height wind speed of 6.3
m/s (14 mi/h) and a Cp of about 0.28. A maximum Cp of 0.41, defined as Cpm, occurs at 9
m/s (20 mi/h). Designing the blades to have a maximum coefficient of performance below the
rated wind speed helps to maximize the energy production of the turbine.
The rated wind speed for the MOD-2 is 12.3 m/s (27.5 mi/h) at hub height. Cp has
dropped to about 0.36 at this wind speed. The coefficient of performance at rated wind speed
can be defined as CpR. Two curves for Cp are shown in Fig. 8 for wind speeds above the
rated wind speed, the upper curve showing the capability of the rotor and the lower curve
showing Cp under actual operating conditions. The turbine is shut down at 20 m/s (45 mi/h)
to prevent damage from such high winds, and the actual Cp is well under 0.1 when this wind
speed is reached.
Shaft power output of a variable-pitch turbine. Coefficient of performance versus wind
speed.
The curve shown in Fig. 8 is only valid for one rotational speed, in this case 17.5
revolutions per minute (r/min). When the rotational speed is changed, rωm changes and
causes the angle of attack to change. This in turn changes Cp at a given wind speed. It is
often convenient for design purposes to have a single curve for Cp, from which the effects of
changing either rotational speed or wind speed can be determined. This means that the
rotational speed and the wind speed must somehow be combined into a single variable before
such a single curve can be drawn. Experiments show that this single variable is the ratio of
the turbine tip speed.
rmωm to the wind speed u. This tip speed ratio is defined as,
where rm is the maximum radius of the rotating turbine in m, ωm is the mechanical angular
velocity of the turbine in rad/s, and u is the undisturbed wind speed in m/s. The angular
velocity ωm is determined from the rotational speed n (r/min) by the equation,
The variation of Cp with λ for the Sandia 17-m Darrieus is shown in Fig. This particular
machine will be used for illustration purposes in this chapter. All horizontal axis propeller
turbines and other Darrieus machines will have generally similar curves. This curve is for a
machine similar to the one shown in Fig. 1.5 with the difference being that each blade has
two struts extending from the blade to the center of the vertical shaft. Performance is
somewhat better without the aerodynamic losses introduced by the struts, but this will not
affect our discussion. This particular machine has a rotor diameter of 16.7 m, a rotor height of
17 m, and a rotor swept area of 187 square meter.
Shaft power output of Sandia 17-m Darrieus at two angular velocities in an ambient
pressure of 83 kPa and an ambient temperature of 15’’C.
At first glance, it would appear that 52.5 r/min would be a superior choice over 42
r/min. This may not be the case, however, because the extra power is available only at the
higher wind speeds, above about 9 m/s. Below 9 m/s the power output at 52.5 r/min is
actually less than for 42 r/min. Wind speeds below 9 m/s are usually more common than
speeds above 9 m/s, so additional power output at higher wind speeds may be more than
offset by reduced power output at lower wind speeds. The choice of rated rotational speed
therefore depends on the wind regime of a given site. A site with a mean wind speed of 9 m/s
could probably justify the 52.5-r/min machine while a site with a mean speed of 6 m/s could
not.
Number of blades
The limitation on the available power in the wind means that the more blades there
are, the less power each can extract. A consequence of this is that each blade must also be
narrower to maintain aerodynamic efficiency. The total blade area as a fraction of the total
swept disc area is called the solidity, and aerodynamically there is an optimum solidity for a
given tip speed; the higher the number of blades, the narrower each one must be. In practice
the optimum solidity is low (only a few percent) which means that even with only three
blades, each one must be very narrow. To slip through the air easily the blades must be thin
relative to their width, so the limited solidity also limits the thickness of the blades.
Furthermore, it becomes difficult to build the blades strong enough if they are too thin or the
cost per blade increases significantly as more expensive materials are required.
For this reason, most large machines do not have more than three blades. The other factor
influencing the number of blades is aesthetics: it is generally accepted that three-bladed
turbines are less visually disturbing than one- or two-bladed designs.
The three-bladed concept is the most common concept for modern wind turbines. A
turbine with an upwind rotor, an asynchronous generator and an active yaw system is usually
referred to as the Danish concept. This is a concept, which tends to be a standard against
which other concepts are evaluated. Relative to the three-bladed concept, the two and one-
bladed concepts have the advantage of representing a possible saving in relation to the cost
and weight of the rotor.
However, their use of fewer rotor blades implies that a higher rotational speed or a
larger chord is needed to yield the same energy output as a three-bladed turbine of a similar
size. The use of one or two blades will also result in more fluctuating loads because of the
variation of the inertia, depending on the blades being in horizontal or vertical position and
on the variation of wind speed when the blade is pointing upward and downward. Therefore,
the two and onebladed concepts usually have so-called teetering hubs, implying that they
have the rotor hinged to the main shaft. This design allows the rotor to teeter in order to
eliminate some of the unbalanced loads.
One-bladed wind turbines are less widespread than two-bladed turbines. This is due to
the fact that they, in addition to a higher rotational speed, more noise and visual intrusion
problems, need a counterweight to balance the rotor blade.
Stall control:
The fixed speed stall control concept includes single speed and two speed stall control
concepts. The wind turbine with the fixed speed stall control concept consists of mainly a
tower
and foundation, nacelle and yaw system, rotor blades, bearings, brakes, a multiple-stage
gearbox, and a squirrel cage induction generator (SCIG) directly connected to the grid
through
a transformer as illustrated in Fig. 2-1-1. It is known as “Danish concept”. The rotor blades
have
simple construction because the blade is directly fixed on the hub. The angle of the rotor
blades
of this concept is adjusted only once when the turbine is erected. The power limitation over
the
rated wind speed is achieved by the stall effect of the rotor blades. The wind turbine with this
concept is completely passive while the wind causes the power regulation by itself. Therefore
this concept is called a passive stall control concept or shortly a stall control concept. This
concept is very simple, robust and old concept on the market. Wind turbines of this concept
were mostly manufactured during the 1980’s and 1990’s.
However, this concept is not very flexible because the performance of rotor blades is optimal
only at one wind speed. Therefore the efficiency of rotor blades is not constant over wide
range
of the wind speed. This concept also causes varying amounts of active and reactive power
from
the grid, resulting in flicker. During the 1980’s this concept was extended with a capacitor
bank
for reactive power compensation and with a soft-starter for smoother grid connection.
The two speed stall control concept has been developed to overcome a disadvantage of single
speed stall control concept by using a pole changeable SCIG. A pole changeable SCIG,
which
leads two rotation speeds, has been used for both the fixed speed (active) stall control concept
and the fixed speed pitch control concept with a multiple-stage gearbox. A pole changeable
SCIG is useful to increase the efficiency of rotor blades and to reduce the audible noise at
low
wind speeds.
In general, the pole pair number is mostly equal to 2 or 3 in this type commercial
fixed-speed wind turbine with SCIG, so that the synchronous speed in a 50Hz-grid is equal to
1500 or 1000rpm. Therefore, a three-stage gearbox in the drive train is usually required.
The advantages of SCIG are well-known and robust technology; easy and relatively cheap
mass production of the generator. In addition, there is no electrical connection between stator
and rotor system. Furthermore, it enables stall regulated machines to operate at a fixed speed
when it is connected to a large grid which provides a stable control frequency, which is the
most
common type of generator used for the grid connected wind turbines
The disadvantages of SCIG are as follows:
• The speed is not controllable and variable only over a very narrow range. Any wind
speed fluctuations are directly translated into electromechanical torque variations,
rather than rotational speed variations. This causes high mechanical and fatigue
stresses on the system (turbine blades, gearbox and generator), and may result in
swing oscillations between turbine and generator shaft. Also the periodical torque
dips due to the tower shadow and shear effect are not damped by speed variations,
and result in high flicker values. Fluctuations in power output are hardly damped,
compared with wind speed fluctuations. The turbine speed cannot be adjusted
to the wind speed to optimize the aerodynamic efficiency. It must be mentioned
however that many commercial wind turbines can switch between two pole-pair
numbers, e.g. p=2 or 3, by a rearrangement of the stator windings connection. This allows
setting up one turbine speed for low wind speeds (p=3 or higher) and one for
high wind speeds (p=2), but it does not provide continuous speed variations.
• In general, a three-stage gearbox in the drive train is necessary. Gearboxes
represent a large mass in the nacelle, and also a large fraction of the investment
costs. They are relatively maintenance intensive and a possible source of failures.
• It is necessary to obtain the excitation current from the stator terminals. This makes it
impossible to support grid voltage control. In most cases, capacitors are gridconnected
parallel to the generator to compensate for the reactive power
consumption.
Active stall control
The fixed speed active stall control concept can supply the power to the grid as good as
possible by turning the rotor blades which cause or delay the stall effect.
This concept has been used by the manufacturers as Bonus (currently Siemens) and Neg-
Micon (currently Vestas) on the market.
2.1.3 Pitch control
The fixed speed pitch control concept has the opposite turning direction of the rotor blades
compared to the fixed speed active stall control concept in regulating wind turbine power.
This concept needs more powerful pitch drives than the fixed speed active stall control
concept,
and has problems to apply into large wind turbines because of the late turning of rotor blades
by
the high inertial of the blades.
Yaw system
The yaw system of wind turbines is the component responsible for the orientation of the wind
turbine rotor towards the wind.
Active yaw systems:The active yaw systems are equipped with some sort of torque
producing device able to rotate the nacelle of the wind turbine against the stationary tower
based on automatic signals from wind direction sensors or manual actuation (control system
override). The active yaw systems are considered to be the state of the art for all the modern
medium and large sized wind turbines, with a few exceptions proving the rule (e.g. Vergnet).
The various components of the modern active yaw systems vary depending on the design
characteristics but all the active yaw systems include a means of rotatable connection
between nacelle and tower (yaw bearing), a means of active variation of the rotor orientation
(i.e. yaw drive), a means of restricting the rotation of the nacelle (yaw brake) and a control
system which processes the signals from wind direction sensors (e.g. wind vanes) and gives
the proper commands to the actuating mechanisms.
The most common types of active yaw systems are:
Roller yaw bearing - Electric yaw drive - Brake: The nacelle is mounted on a roller
bearing and the azimuth rotation is achieved via a plurality of powerful electric drives.
A hydraulic or electric brake fixes the position of the nacelle when the re-orientation
is completed in order to avoid wear and high fatigue loads on wind turbine
components due to backlash. Systems of this kind are used by most of the wind
turbine manufacturers and are considered to be reliable and effective but also quite
bulky and expensive.
Roller yaw bearing - Hydraulic yaw drive: The nacelle is mounted on a roller bearing
and the azimuth rotation is achieved via a plurality of powerful hydraulic motors or
ratcheting hydraulic cylinders. The benefit of the yaw system with hydraulic drives
has to do with the inherent benefits of the hydraulic systems such as the high power-
to-weight ratio and high reliability. On the downside however the hydraulic systems
are always troubled by leakages of hydraulic fluid and clogging of their high pressure
hydraulic valves. The hydraulic yaw systems often (depending on the system design)
also allow for the elimination of the yaw brake mechanism and their replacement with
cut-off valves.
Gliding yaw bearing - Electric yaw drive: The nacelle is mounted on a friction based
gliding bearing and the azimuth rotation is achieved via a plurality of powerful
electric drives. The need for a yaw brake is eliminated and depending on the size of
the yaw system (i.e. size of the wind turbine) the gliding bearing concept can lead to
significant cost savings.
Gliding yaw bearing - Hydraulic yaw drive: The nacelle is mounted on a friction
based gliding bearing and the azimuth rotation is achieved via a plurality of powerful
hydraulic motors or ratcheting hydraulic cylinders. This system combines the
characteristics of the aforementioned gliding bearing and hydraulic motor systems.
Passive yaw systems: The passive yaw systems utilize the wind force in order to adjust the
orientation of the wind turbine rotor into the wind. In their simplest form these system
comprise a simple roller bearing connection between the tower and the nacelle and a tail fin
mounted on the nacelle and designed in such a way that it turns the wind turbine rotor into the
wind by exerting a "corrective" torque to the nacelle. Therefore the power of the wind is
responsible for the rotor rotation and the nacelle orientation. Alternatively in case of
downwind turbines the tail fin is not necessary since the rotor itself is able to yaw the nacelle
into the wind. In the event of skew winds the "wind pressure" on the swept area causes a
yawing moment around the tower axis (z-axis) which orients the rotor.
The tail fin (or wind vane) is commonly used for small wind turbines since it offers a
low cost and reliable solution. It is however unable to cope with the high moments required
to yaw the nacelle of a large wind turbine. The self-orientation of the downwind turbine
rotors however is a concept able to function even for larger wind turbines. The French wind
turbine manufacturer Vergnet has several medium and large self-orientating downwind wind
turbines in production.
Passive yaw systems have to be designed in a way that the nacelle does not follow the
sudden changes in wind direction with too fast a yaw movement, in order to avoid high
gyroscopic loads. Additionally the passive yaw systems with low yaw-friction are subjected
to strong dynamic loads due to the periodic low amplitude yawing caused by the variation of
the inertia moment during the rotor rotation. This effect becomes more severe with the
reduction of the number of blades.
The most common passive yaw systems are:
Roller Bearing (free system): The nacelle is mounted on a roller bearing and it is free
to rotate towards any direction. The necessary moment comes from a tail fin or the
rotor (downwind wind turbines)
Roller Bearing - Brake (Semi-active system): The nacelle is mounted on a roller
bearing and it is free to rotate towards any direction, but when the necessary
orientation is achieved an active yaw brake arrests the nacelle. This prevents the
uncontrolled vibration and reduced gyroscopic and fatigue loads.
Gliding Bearing/Brake (Passive system): The nacelle is mounted on a gliding bearing
and it is free to rotate towards any direction. The inherent friction of the gliding
bearing achieves a quasi-active way of operation.
If there were no structural requirements, this is how a wind turbine blade would be
proportioned, but of course the blade needs to support the lift, drag and gravitational forces
acting on it. These structural requirements generally mean the aerofoil needs to be thicker
than the aerodynamic optimum, especially at locations towards the root (where the blade
attaches to the hub) where the bending forces are greatest. Fortunately that is also where the
apparent wind is moving more slowly and the blade has the least leverage over the hub, so
some aerodynamic inefficiency at that point is less serious than it would be closer to the tip.
Having said this, the section can’t get too thick for its chord length or the air flow will
“separate” from the back of the blade – similar to what happens when it stalls – and the drag
will increase dramatically.
To increase thickness near the root without creating a very short, fat,
aerofoil section, some designs use a “flatback” section. This is either a standard section
thickened up to a square trailing (back) edge, or a longer aerofoil shape that has been
truncated. This reduces the drag compared to a rounder section, but can generate more noise
so its suitability depends on the wind farm site.
UNIT-3
FIXED SPEED WIND SYTEMS
At the beginning of the 90s’, the installed wind turbines ran mainly at fixed speed.
This means that independent Of the speed of the incident wind, the rotor runs at a fixed speed
determined by the grid frequency, by the gear of the gearbox and by the number of poles of
the electrical generator. As better explained in the following chapter, fixed-speed turbines are
equipped with an induction motor (usually a squirrel-cage motor) directly connected to the
grid, with a soft-starter to reduce the starting current and a capacitor bank to compensate the
reactive power. These types of turbines are designed to reach the maximum efficiency at a
given wind speed. Nevertheless, to increase the power extracted from the fluid vein, the
induction generators of some fixed-speed turbines have two stator windings, one of them with
a higher number of poles to operate at low wind regimes, whereas the other with the pole
number lower than the first one, so as to reach the steady state condition at medium-high
wind speeds.
From the constructional point of view, these wind turbines have the advantages of
being simple, robust, and reliable and with contained costs for electrical equipment. But they
consume reactive power; have high mechanical stresses and limited quality controls on the
power fed into the grid. Each fluctuation of the wind speed causes a change in the mechanical
torque, which results in a fluctuation of the power fed into the grid. In grids with a low short-
circuit power level, this causes voltage fluctuations with negative effects for the loads in
parallel and can create inconvenience to persons because of the possible flicker generation
Passive stall regulation:Taking into consideration a constant-speed wind turbine, as the
wind speed increases so does the angle of attack of the blades. Above a certain speed, the air
flow begins separating from the airfoil causing a condition called stall. Initially this
phenomenon is close to the hub and progresses towards the blade tip as wind speed increases,
thus providing an automatic passive mechanism of power regulation. This type of regulation
was largely used in the first commercialized wind turbines equipped with asynchronous
generators and three fixed-Pitch blades, rigid hub and designed to have optimum TSR at low
wind speeds. In this type of turbines, when the mechanical brakes are released, the rotor
reaches the operating speed; then the asynchronous generator is grid-connected, or the rotor is
started through the generator itself (when it operates as asynchronous motor) up to the
operating speed. However, passive-stall method caused some problems such as vibrations,
instability, difficulties in foreseeing both entering stall as well as returning to laminar flow.
Wind power plants
Two-speed, passive stall-regulated turbines
Some turbines were equipped with two-speed asynchronous generators through which it was
possible tocpartially regulate entering the stall region, thus reducing the effect of wind speed
fluctuations. This control system is however to be included in fixed speed systems since it is
not a real variable-speed system even if the turbine operates as a two-established-speed fixed
machine. Energy gains are only 2 to 3%, but sometimes two-speed operation is deemed
useful because of considerations linked to the total noise generated by wind turbines.
Two-speed regulation has the following disadvantages:
• additional cost of generator
• further control switchgear requiring additional maintenance
• turbine speed control required for each single speed
• loss of energy, whereas the generator is disconnected during speed changes.
Pitch regulation
When the wind speed becomes excessive, the rotor is stopped by increasing the Pitch angle
up to feathering (thus, the aerodynamic load on the blades is reduced to the minimum). As the
wind speed rises, it is possible to reduce the Pitch angle instead of increasing it to
intentionally cause stall. Thanks to this method, the amplitude of the blade rotation necessary
to adjust the power is lower than that necessary to feathering (minimum variations required
0-4°); therefore in theory regulation takes less time, but the control of the power becomes
difficult with stalled blade.
At high wind speed the average value of the extracted power is kept close to the rated
power of the generator. On the contrary, below the rated power, the Pitch is generally kept
constant to limit the wear of the regulation mechanism: this has the consequence of reducing
the efficiency of the turbine but improves the total reliability
of the system.
GENERATING SYSTEM
Wind - electric conversion system consists of the following components:-
1) Wind Turbine (WT)- Converts wind energy into rotational(mechanical) energy
2) Gear system and coupling (G/C)- It steps up the speed and transmits it to the generator
rotor
3) Generator (G)- Converts rotational energy into electrical energy.
Types of generators used:-
For Small rating systems - P.M.type d.c. generators
Medium rating systems - P.M.type d.c. generators
Induction generators
Synchronous Generators
Large rating systems - Induction generators (3-phase )
Synchronous Generators (3 phase)
4) Controller(C)-Senses wind direction, wind speed generator output and temperature and
initiates appropriate control signals to take control action.
5) Yaw motor gear- The area of the wind stream swept by the wind turbine is maximum
when blades face into the wind. Alignment of the blade angle with respect to the wind
direction to get maximum wind energy can be achieved with the help of yaw control that
rotates wind turbine about the vertical axis. In smaller wind turbines, yaw action is controlled
by tail vane whereas, in larger turbines, it is operated by servomechanism.
Apart from the above components, protective schemes for excessive temperature rise
of generator, against electrical faults and turbulent wind conditions are also provided in the
system.
Practically, Wind power generating system ratings are divided into three groups:-
Small up to 1KW
Medium 1 KW to 50 KW
Large 200KW to Megawatts
If the stator of an induction machine is connected to the power grid and if the rotor is driven
above Synchronous speed, Ns, the machine delivers a constant line frequency (f=PNs/120)
power to the grid. The slip of the generators is between 0 and 0.05.The torque of the machine
should not exceed max. torque to prevent ‘run away’(speed continues to increase unchecked).
Compared to synchronous generator, Induction generators are preferred because they are
simpler, economical, easier to operate, control and maintain and have no synchronization
problem. However, Capacitors have to be used to avoid reactive volt ampere burden on the
grid.
In these types of turbines induction electrical machines (also known as asynchronous
machines), generally used as motors for many industrial applications, are used for the
conversion of the mechanical energy extracted from the wind into electrical energy. In the
wind turbines, on the other hand, these electrical machines are used as generators, above all
because of their constructional simplicity and toughness, their relative
cost-effectiveness and for the simplicity of connection and disconnection from the grid The
stator of an induction machine consists of copper windings for each phase, as the stator of
synchronous machines.
On the contrary, the rotor in squirrel-cage motors has no windings, but consists of a
series of copper bars set into the grooves of the laminated magnetic core. Some induction
machines can have windings also on the rotor and in this case they are called wound rotor
machines. They are expensive and less sturdy than the previous type and are used in variable-
speed wind turbines, as better explained in the following paragraphs. Induction machines
require a given quantity of reactive power to function. This power shall be either drawn from
the grid or delivered locally through a capacitor bank, which shall be properly sized so that
self-excitement of the synchronous generator can be avoided in case of grid disconnection
due to failure. Besides, these machines need an external source at constant frequency to
generate the rotating magnetic field and consequently they are connected to grids with high
short-circuit power able to support frequency. When working as a generator, the
asynchronous machine is speeded up by the wind rotor up to the synchronous speed and then
connected to the grid, or it is at first connected to the grid and started as a motor up to the
steady state speed. If the first starting method is used, the turbine clearly is self-starting and
therefore the Pitch control must be present, whereas the second method is used for passive
stall-regulated turbines.
In this case the control system stores the wind speed and defines the speed range
within which the generator is to be started. Once the synchronous speed has been achieved,
the wind power extracted makes the rotor run in hyper synchronous operation with negative
slip, thus supplying active power to the grid.
As a matter of fact, since the slip has values in the order of 2%, the deviation from the
rated speed is very limited and that’s why the use of these machines makes the wind turbine
run at constant speed. To reduce the starting current, a soft starter is usually interposed
between the asynchronous machine and the grid.
DECIDING FACTORS
A brief introduction to the aerodynamics of wind turbines
Wind turbine power production depends on interaction between the wind turbine rotor and
the wind. The mean power output is determined by the mean wind speed, thus only steady-
state aerodynamics have been considered to be important in this project and turbulence has
been ignored. The first aerodynamic analyses of wind turbines were carried out by Betz [40]
and Glauert [41] in the late 1920s and early 1930s. Power available in the wind is given by:
In the above equation, ρ is air density, A is area swept by blades, and Vwind is wind speed.
Betz proved that the maximum power extractable by an ideal turbine rotor with infinite
blades from wind under ideal conditions is 59.26% (0.5926 times) of the power available in
the wind. This limit is known as the Betz limit. In practice, wind turbines are limited to two
or three blades due to a combination of structural and economic considerations, and hence,
the amount of power they can extract is closer to about 50% (0.5 times) of the available
power. The ratio of extractable power to available power is expressed as the rotor power
coefficient CP. The extractable power can thus be written as:
Modern utility-scale wind turbines use airfoils (shapes similar to an aircraft wing) shown in
Figure 2.2 to harness the kinetic energy in the wind. Two wind-induced forces act on the
airfoil; lift and drag. Turbines depend predominantly on lift force to apply torque to rotor
blades, though some torque is caused by the drag force as well. The lift force is shown
perpendicular to effective airflow direction; it is primarily responsible for the torque that
rotates the rotor. The tips of the blades, being farthest from the hub, are responsible for the
major part of the torque.
Depending on the type of turbine, one of the technique may be used to prevent high wind
speeds from causing the wind turbine to operate at higher-than-rated power output. This
condition is undesirable because it causes premature wear and tear on the turbine components
and reduces the life of the turbine. The first of these is known as stall regulation. In this
technique, the wind turbine blades are designed such that when the angle of attack becomes
too high (at high wind speeds), a wake forms above the airfoil, aerodynamic lift fails, drag
increases, and the net power extracted from the wind falls. The advantages of stall-regulated
wind turbines are that they are simple since no extra controllers are necessary. However,
there is a considerable disadvantage; power that could have been captured is lost. The
alternative strategy is known as blade pitching. In this strategy, a control system changes the
angles of the tips of the rotor blades or rotates the entire blade to control the angle of attack
and to control extracted power. Pitch-regulated wind turbines can extract more energy from
similar wind regimes than non-pitch controlled machines, but require additional controllers
and machinery, and increase complexity and cost. Fixed-speed wind turbines may be stall-
regulated or they may employ blade pitching.
Cross section of wind turbine blade airfoil (left) and relevant angles (right).
COEFFICIENT OF
POWER
The TSR, together with
the user-defined blade pitch angle , are used to calculate the rotor power coefficient,
denoted by CP. The rotor power coefficient is a measure of the rotor efficiency and is defined
as:
There is a constant value of λ which, if maintained for all wind speeds, will result in an
optimal CP curve and optimal power extraction from the wind. Variable-speed wind turbines
are equipped with a pitch-change mechanism to adjust the blade pitch angle and obtain a
better power coefficient profile.
In case of a fixed-speed wind turbine which is directly connected to the grid, the electrical
generator speed, ωgen, is essentially fixed by the grid frequency. In turn, the rotor speed,
ωrot, is also fixed since it is directly connected to the generator via a gearbox. As a result, the
blade tip speed is practically unchanged. As the wind speed increases, the CP of a direct-
connect fixed-speed wind turbine will increase at first, achieve an optimal value at rated wind
speed (the wind speed corresponding to rated power output), and decrease at higher wind
speeds. In the model, a set of generic CP curves [43] shown in Figure 2.2 are used to
calculate the value of CP.
AERODYNAMIC TORQUE CALCULATION:
The aerodynamic torque developed by the rotor blades is calculated in this subsystem using
the theory given in [42]. The kinetic energy E (in J) of an air mass m (in kg) moving at a
speed Vwind (in m/s) is given by:
If the air density is ρ (kg/m3), mass flow through an area A is given by:
Thus, an equation for the power (in W) through a cross-sectional area A normal to the
wind is:
In the case of a wind turbine, area A is the area swept by the rotor blades. Only a part of
this power may be captured due to the non-ideal nature of the rotor, hence the need for the
coefficient CP. The result is shown in Equation 2.8.
The second option is the usage of a variable rotor resistance [32]. The Vestas V39-600 is an
example of a wind turbine in which the slip of the induction generator and thereby the speed
of the rotor can vary by 1-10%, using the Vestas Optislip system [33]. The system uses an
optically
controlled converter which varies the resistance of the rotor in the generator. On schematic
diagram in Figure 8 an electrical system of a wind turbine equipped with controllable rotor
resistance is shown.
Wide speed range wind turbines
In broad range variable speed systems the alternating current from the generator needs to
be rectified first and then inverted again into alternating current, before it is going to be fed
into the electrical system. Such systems are equipped with a frequency converter. The
electrical system of such a wind turbine must consist of three main parts – an synchronous
generator, a rectifier and an inverter. The generator and the rectifier have to be chosen as a
set, while the inverter can be chosen almost independently of the generator and rectifier
parameters. There is a design solution enabling to omit the usage of the gearbox in a broad
range variable speed turbine system. It is made by placing a large sized, direct driven multi
pole synchronous generator. The generator excitation can be made electrically or by
permanent magnets. If power quality is the aspect on which the manufacturer wants to focus
on, usually the inverter is the only suitable solution. Figure 9 shows a schematic diagram of a
variable speed wind turbine equipped with a converter, whereas the converter is meant as a
rectifier and an inverter.
The inverters which are best adopted to wind energy conversion systems are the line
commutated and forced commutated inverters. Both types require different types of filters,
because of their different operation principle, they produce harmonics of different orders. The
line commutated inverter exploits the thyristors. In order to operate they have to be connected
to the grid. Also the power factor of the line commutated inverter is variable, but does not
exceed 0.9. The inverter produces besides the fundamental current also the harmonic current,
which causes voltage harmonics in the grid. For example, an six pulse line commutated
inverter fabricates odd harmonics, not being multiples of 3. When the RMS value of the
fundamental current equals I(1) = 1 p.u., the RMS values of the current harmonics become
I(n) = 1/n pu., where “n” will be 5, 7, 11, 13, 17, 19, ... [34, 35]. This inverter usage requires
implementation of an grid filter, eliminating these harmonics. On the positive side it can be
noted, that the grid filter produces reactive power, which increases the power factor of the
whole wind turbine generator system. The forced commutated inverter there is a possibility to
choose when to turn on and turn off the valves, thanks to the SCR technology. If the inverter
is connected to the grid, it can adjust its power factor to meet the desired requirement and
control the wind turbine system reactive power consumption
The usage of the Pulse Width Modulation (PWM) technique brings elimination of low
frequency harmonics and makes the first harmonic have the frequency close to the switching
frequency of the inverter. When the IGBT valves are employed, the switching frequency is in
range from 5 to 10 kHz. Because of the high switching frequency only a small filter will be
needed to filter out the harmonics..
Synchronous Generators
In wind energy application synchronous generators are used in variable speed systems only.
The converter to decouple the frequency between machine and grid has to be designed for
full load, different from the doubly-fed induction generator concept. Generators of larger
ratings are generally equipped with an excitation winding, fed via slip-rings from a separate
exciter. Machines with permanent magnet (PM) excitation have been the domaine of smaller
ratings, but are gaining their share for ratings also in the Megawatt class.
Synchronous machines are more suitable for designs with large pole numbers than induction
machines are. Hence they are the option for direct driven generators, sparing the gear box in
the system. Generators of considerable diameter and pole number values are found in the
gearless Magawatt systems.
The conventional synchronous generator can be used with a very cheap and efficient diode
rectifier. The synchronous generator is more complicated than the induction generator and
should therefore be somewhat more expensive. However, standard synchronous generators
are generally cheaper than standard induction generators. A fair comparison can not be made
since the standard induction generator is enclosed while the synchronous generator is open-
circuit ventilated. The low cost of the rectifier as well as the low rectifier losses make the
synchronous generator system probably the most economic one today. The drawback of this
generator and rectifier combination is that motor start of the turbine is not possible by means
of the main frequency converter.
The flux in stator of the machine can be expressed with the flux created by the stator
phases itself and the flux part influencing the stator originated from the rotor phases. In the
same way the rotor flux can be separated into the flux belonging to the rotor and a part
penetrating the rotor windings originating from the stator phases.
The flux can be expressed as a product of an inductance matrix and the current vector The
flux created from the stator windings is expressed in equation (6).
The inductance matrix is expressing the coupling of the flux in the stator and rotor
windings. It takes a central position in the machine modelling. Depending on the form of
the inductance matrix, the machine model is more or less detailed. In progress of this
chapter, consideration of saturation effects will change the constant inductances in this
matrix to time dependent functions.
DOUBLY-FED INDUCTION GENERATOR
Nowadays wind turbines equipped with slip-ring induction generators and doubly-fed
control are widely used. Vestas introduced their first wind turbine with doubly-fed control,the
so called OptiSpeedTM control in 1999 for the wind turbine type V80 2MW. Wind turbines
with this control have the advantages of optimizing energy production, minimizing structural
loads, limiting noise emission and improvement of the power quality. New challenges gave
and give plenty possibilities for improvements in the control and design during this long time
usage of this wind turbine concept. Although the control aims have become more complex
the basic control from Vestas is built on the principles set forth in the German PhD thesis by
D. Arsudis /4/. In Figure 141 a simple sketch of the total VestascOptiSpeed wind turbine
control system is shown. Basically it can be separated into two parts. Firstly the Vestas
Converter System (VCS) control, consisting of power controller, rotor current controller and
the grid converter controller. The other part is the overall wind turbine control, consisting of
speed controller, full-, partial load controller, pitch controller and logic.
PMSG
UNIT-5
STAND-ALONE SYSTEMS
These plants can be distinguished into plants for single isolated loads and plants for
stand-alone grids. As regards isolated loads, which cannot be reached or for which
connection to the electrical public grid is not convenient due to the high costs or technical
difficulties and where the wind resource is sufficient (indicatively with an annual average
speed >6m/s), wind power energy may be a reliable and cost-effective choice to supply
household loads. Wind power plants for single loads shall be equipped with a storage system
ensuring power supply even under low wind conditions.
Independent grids fed by wind power energy represent a promising application.
Electric power supply to loads with high demands and far from the national distribution
network is usually carried out by generators supplied by fossil fuels, but it is an expensive
solution due to the high delivery and maintenance costs, in addition to the environmental
issue of pollution. The case of medium/ small islands is quite typical, considering also that
they certainly offer good wind power potentials.
The ideal solution would be to turn to hybrid systems by using wind power energy
(or other renewable sources) in addition to traditional sources, which result to be quite cost-
effective in case of connection to decentralized networks with power in the order of MW. A
diesel-wind power system generally consists of medium/ small-sized turbines combined with
a storage system and connected to a LV or MV grid; the diesel generator is used to guarantee
electric power supply continuity. The cost per kWh is higher than for plants with large-sized
turbines, but almost always lower if compared with power generation through diesel motors
only, since in this last case also the costs for the fuel supply are to be considered.
To adapt the ac generator output to the dc battery side a load controller is needed
to obtain a satisfactory load characteristic. A simple solution is using a diode rectifier
and a step-down dc-dc inverter. Considering systems without pitch-control measures
have to be taken to limit the battery voltage in times of weak or no consumer
load and to limit the speed at wind velocities above rated value. Power limitation
may be effected by mechanical or electrical provisions. Options on the mechanical
side are decreasing the cross section of area A with respect to the wind direction by a furling
or tilting mechanism, or to provide or passive operated pitching of the blades. On the
electrical side a dump load resistor activated at a speed threshold is a possible solution.
Besides, with PMSM as generators electric braking is possible feature.
The principle of furling is illustrated in Fig., where (a) is for normal wind speeds (no
furling); (b) indicates starting of furling action and (c) is for the end position at high wind
speeds
For systems of ratings 1 kW and above, available market data allow a view on practical
values of turbine diameter and upper operational speed in dependence of power. Figure 5.25
covers the range up to 20kW; see also [BWE07]. Inverter circuits to couple generator and dc
(and battery) side may be selected from the types indicated in Fig. 5.26 where (a) stands for
the active front-end inverter, (b) shows a diode rectifier, (c) is the rectifier and step-up
inverter combination,
and (d) is a reduced version of (c) applicable for use with a generator of high
inductance [Wha05].
The features determining the cost is the semiconductor count and the complexity of control
equipment. It is seen that
(a) is the most advanced but costly solution; (b) will not meet requirements of a
VSI circuit with controlled dc side voltage; (c) has the advantage of using only
1 switch (transistor) and a simple control; (d) is only suitable with generators of
unconventional design. For systems rated some kW the rectifier and step-up inverter
combination (indicated by c)
Step up inverter
A simplified equivalent circuit is illustrated in Fig. 5.27, where the generator is represented
by the induced no-load voltage Uo, is proportional to speed, and an internal resistance. The
step-up converter is modelled by an ideal transformer with ratio 1/(1-d), an inductor in the
input branch and a capacitor in the output branch. The load side consists of a resistor and an
e.m.f. representing the constant battery voltage UB.
The performance of an example system for 4 kW at 350 min−1 is illustrated by calculated
curves in Fig. 5.28. Characteristics are shown for battery loading operation, under the
condition of continuous current. The duty ratio d is controlled to keep torque proportional to
speed, between 80 and 350 min−1. In the Figure part (a) shows the course of the generator
voltage vs. speed and input and output voltage of the step-up inverter; part (b) depicts input
and output currents, while (c) is the duty ratio; eventually (d) is the course of input power.
The concept of a stand-alone system in the kW-range is illustrated in Fig. 5.29.
The synchronous, three-phase PM excited generator 2 is driven by the wind turbine
1. A first d.c., variable voltage intermediate circuit is fed via the diode bridge rectifier
3. A step-up inverter (boost chopper) 5 supplies the second d.c. circuit containing
a storage battery 6. An active front-end inverter 7 feeds the single-phase local
grid 10. In practice a transformer 8 will be necessary to match battery and grid voltage;
9 is a passive filter for harmonics reduction, and 4 indicates a short-circuiting
device. Note similarities to the circuit in Fig. 5.15.
Stand-alone system with synchronous generator and battery storage
SYSTEMS WITH INDUCTION GENERATOR:
The self-excited induction generator concept (SEIG) with capacitors as reactive
power source has often been recommended in literature. Simple solutions with constant
or switched capacitor banks are, however, not suitable for practical use due to
the load and speed dependence of the terminal voltage; see Fig. 3.12. An acceptable
solution would require appropriate voltage and reactive power control.
A simple possibility is to use a phase-controled inductance (see Fig. 3.10a) together
with a capacitor bank. A pilot set-up is shown in Fig. 5.30, where the output
voltage is controlled by means of a thyristor inverter, adjusting the phase angle α.
The passive LR-load is connected to the generator system by closing the switch S.
More sophisticated SEIG control concepts use active filters [chat06].
The supply of magnetizing current to a cage induction machine used as a generator
can be achieved by means of an active front end inverter, see 4.3.3.3. Figure 5.31
indicates a stand-alone system, where C1 is designed to provide a basic compensation
to take some of the inverter load, but not sufficient for creating self-excitation.
The scheme contains a buck-boost dc-dc inverter with an inductive storage element;
hence the polarity from left to right side is reversed. This solution with two intermediate
dc-circuits is suitable to cover a wide speed range, however at considerable cost and
increased losses. The grid-side inverter is a self-controled device, which allows controlling
the power factor. A single-phase output is assumed. Further shown is a passive filter to keep
harmonics off the output, and a transformer to adapt the voltage levels of battery and grid.
Note that the normal machine operation is supplying active power and consuming reactive
power, i.e. in the III. quadrant. For an induction machine used as generator in a stand-alone
system, two control
concepts may be used:
Stand-alone system with cage induction machine and battery storage
Operation at constant flux. The induced voltage is roughly proportional to the speed,
and maximum generator power is obtained at rated current.
Operation at maximum efficiency. This is the case when constant losses and load
Dependent losses are equal. In this mode the relation between voltage and speed is
non-linear. Note that standard induction machines are designed to have maximum
efficiency around 80% of rated load. Normally the constant flux concept is preferred,
because of larger energy output
D.c./d.c. Choppers
Typical d.c/d.c. converters are shown in Fig. 4.16 [Moh95]. The input voltage Ud is
transformed to the adjustable output value Uo, with either a step-down (buck) or step-up
(boost) ratio. A suitable semiconductor element such as a transistor, represented in the
circuits as a switch S, is periodically switched on and off, controlled by pulse-width
modulation (PWM). An inductance L serves as storage element. In normal service, with
continuous inductor current, the performance is such that in the buck converter the input
current is discontinuous, while in the boost converter
this applies to the (output) inductor current, dependent on conduction of switch and diode.
The performance of both converters is described under simplified conditions (losses
neglected) by Fig. 4.16. It is seen that the inductor is periodically loaded and unloaded, the
currents piecewise linear with time. To limit the current variation, a minimum inductance
value has to be applied which is inversely proportional to the switching frequency f = 1/T.
Characteristic values are as follows:
Figure 4.16 shows examples with continuous currents. Under different condition the current
may be discontinuous. Here the step-up converter is considered to discuss the limits between
operation modes [Moh95]. In Fig. 4.17a is shown the limiting case where the decreasing
inductor current iL is touching zero before it
Grid Connected SCIGs
SCIGs may be read as stator converter induction generators or cage rotor induction
generators. There are two basic schemes:
• With AC–AC cascaded pulse-width modulator (PWM) converter (Figure 5.1a)
• With direct AC–AC PWM converter (Figure 5.1b) [1,2]
The configurations with thyristor DC current link AC–AC converter and, respectively, with
thyristor cycloconverter seem to be merely of historical interest, as their reactive power
drainage and current harmonics content are no longer acceptable in terms of power quality
standards.
While the matrix converter is still in advanced laboratory status, the cascaded AC–AC PWM
converter is available off the shelf for powers up to 1 MW and more, with up to ±100%
reactive power capability. The so-called high-voltage direct current (HVDC) light technology
uses, in fact, IGBTs in multilevel AC–AC cascaded power converters [3], but for higher DC
link voltage levels (tens of kilovolts) for DC power transmission.
The vector or direct torque control of cascaded PWM converters was applied for variable
speed drives with fast and frequent regenerative braking. In essence, the control is similar to
that for the case of wound differs is the control and the state estimation for the machine-side
converter, as IGs have here a cage rotor.
The motor starting is inherent in the control. Speed, torque, or power control of the
machine-side converter may be adopted, depending on the prime-mover operation modes. For
a pump-storage small hydropower unit, motor starting and operation at variable speed are
required besides generating at variable speed; for a wind turbine unit, no motoring is, in
general, required. The grid-side converter is controlled for constant DC link voltage and
desired reactive power exchange.
Grid-Side Challenges