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ACCUGRIND-612SP/618SP

ACCUGRIND-818SP

SUPER PRECISION SURFACE AND FORM GRINDER


1 FEATURES
612SP/618
SUPER PRECISION SURFACE
ACCUGRIND-612SP•618SP•818SP
SUPER PRECISION SURFACE AND FORM GRINDER
◆ Table traverses on linear ball bearings & D2 (SKD11) hardened & ground guideways
◆ Reinforced ribbed column with hardened & ground guideway system
◆ Elevating & crossfeed leadscrews are hardened & ground
◆ Saddle travels on Turcite-B coated & hand scraped double V guideways
◆ Vertical handwheel at waist level
◆ 0.000050”(0.001mm) vertical micro feed device
◆ Permanently lubricated & sealed cartridge-type spindle uses two pairs of class 7(P4)
angular contact ball bearings
◆ 2HP dynamically balanced spindle motor
◆ Automatic lubrication system
◆ Meehanite castings
◆ A mirror surface can be accomplished on these machines accurately and efficiently,
due to machine construction features and the specially designed V3 grade spindle
motor which provides excellent rigidity and stability

Typical accuracy
1. Parallelism of upper and lower sides of the
workpiece within 0.000080”(0.002mm)
Conditions:
◆ Material:SAE1045(S45C), HRC45
◆ Workpiece Size:1”x1”(Ø25.4mmx25.4mm)
◆ Grinding Wheel:38A46H(or equivalent)
◆ Dressing Speed:0.04-0.12inch/sec(1-3mm/sec)
◆ Specification of Dressing Diamond:0.5-1.0 carat
◆ Dressing Depth:0.0001”-0.0002”(0.003mm-0.006mm)
◆ Table Speed:33-66fpm(10-20m/mm)
◆ Grinding Depth per Stroke:0.000050”-0.0002”
(0.001mm-0.005mm)
◆ Crossfeed:0.02-0.12”(0.5“mm-3mm)
◆ Room Temperature:20-25°C(68-77°F)
◆ Grinding Wheel Size:ø8”x1/2”xø1 1/4(ø203x12.7xø31.74mm)

2. Surface finish finer than(or equal to)


Rmax 0.3S(3 micro inch AA)
Conditions:
◆ Material:D2(SKD11), HRC60
◆ Workpiece Size:4”x4”(100x100mm)
◆ Grinding Wheel:ELBE 89A60-2I11V26(or equivalent)
◆ Dressing Speed:0.625”/sec(16mm/sec)
◆ Specification of Dressing Diamond:0.5-1.0 carat
◆ Dressing Depth:0.0004”(0.01mm)
◆ Table Speed:80fpm(25m/mm)
◆ Grinding Depth per Stroke:0.000050”(0.001mm)
◆ Crossfeed:0.016”(0.4mm)
◆ Room Temperature:20-25°C(68-77°F)
◆ Grinding Wheel Size:ø8”x1/2”xø1 1/4(ø203x12.7xø31.74mm)
SP/818SP INSPECTION 2

E AND FORM GRINDER


Parallelism of Table Surface to Runout of Wheel Spindle
Table Cross Transverse Conical Surface
Attach the base of a test Apply a test indicator to the
indicator to the wheel rear, middle and front points
head. Touch the stylus of of conical surface of the wheel
the indicator to the table spindle, and rotate the wheel
surface. Traverse the table spindle, the variation shall be
in and out, The indicator under 0.000060"(0.0015mm).
variation shall be within
0.00006"(0.0015mm).

Parallelism of Table Surface to


Table Longitudinal Movement Spindle Dynamic Balancing Test

Attach the base of test Before delivery, the spindle of each


indicator the wheel machine has to be calibrated by a
head. Touch the stylus portable precision dynamic vibration
of the indicator to the measuring equipment. The final
table surface. Move the amplitude of spindle
table left to right and vibration shall be under
reverse. The indicator 0.0006"/s(0.015mm/s)
variation shall be within
0.000080"(0.002mm).

Parallelism and Square of Wheel Spindle


Centerline to Table Surface Steel Ball Sifting

Place a cylinder gauge on Steel balls used in longitudinal


the table, swing the test movement are all heat treated
indicator which is fixed a n d s i eve d b y a u t o m a t i c
on the wheel spindle, and machine which assures the
obtain the readings of diameter tolerance of steel balls
the indicator when table is in the same machine is under
at its right, middle and left 0.00008"(0.002mm)
positions. The parallelism is
0.00015”/8”(0.004/200mm
)or less and the square is
under 0.00015”/8”(0.004/
200mm).

Flatness of Ground Workpiece

Due to excellent rigidity


and stability of machine
structure, the flatness
t o l e r a n c e o f g ro u n d
wo r k p i e c e s s h a l l b e
0.000080"(0.002mm) or
better.
3 MACHINE CONSTRUCTION
6
2HP Low Vibration Spindle Motor

By using a 2HP class V3 low High Precision Cartridge Type Sp


vibration spindle motor,
both fine grinding and rough Spindle is supported by 4 pieces
grinding can be performed of class 7(P4) super precision
to obtain the best grinding angular contact ball bearings
result. w h i c h h a ve b e e n a c c u r a t e l y
measured, selected and pre-
loaded, and then assembled in a
temperature controlled room to
ensure better grinding accuracy
and surface finish. The labyrinth
ASSEMBLY seal type structure is designed to
offer better water-resistance, thus
High Precision Spindle Assembly Room enhancing longevity of spindle
bearings.
All spindles are assembled Elevating M
by skillful and experienced
technicians following exact The microfeed
assembly procedures in a 0.000050”(1µ
temperature controlled locks the hand
clean room.
Operation of t

Spindle Assembly Spindle Bearing Grease Sealing

Spindle bearings and All spindle bearings are


spindle cartridge sealed with high grade
sleeve are preheated grease to minimize
at the proper stage thermal expansion for
of installation to longer service life of
a s s u re n o u n d u e bearings.
forces applied to
spindle bearings.

Spindle Bearing Spacer Measurement Spindle Temperature Rising Test

In order to assure the To assure spindle temperature


best assembly accuracy, rise does not exceed 10oC,
the flatness tolerance spindle is tested under a
of both inner and outer no load condition for 8
spacers must be within hours minimum. During the
0.00004"(0.001mm). test, the spindle is running
throughout its permissible
speeds and is being continuously
monitored by a thermo
recorded graphic.
12SP/618SP/818S
pindle
1. Column 5. Saddle driving handw
2. Dust protection plate 6. Electric cabinet
3. Saddle 7. Wheel Guard
4. Table driving handwheel 8. Grinding wheel

1 •
Micro Feed Device
d device utilizes a worm and worm gear for vertical feeds in increments of
µm), the microfeed device is engaged by turning the lever clockwise, which also 2 •
dwheel to prevent any danger caused by accidentally touching the handwheel.
the handwheel can be resumed by turning the lever coumter-clockwise.
3 •
4 •
5

6 •

Wheelhead and Column Note:Machine

The column casting is cross ribbed for extra rigidity. The elevating Durable Slideways
guideways of wheelhead and column are hardened and ground.
Machine base slideways are laminated w
The sliding surfaces of the wheelhead are laminated with Turcite-B,
hand scraped. The low friction slidewa
providing accuracy of downfeed and machine longevity.
lubricated, resulting in maximum machine
SP MACHINE CONSTRUCTION 5

Indexing Table Handwheel


The table handwheel can be indexed to a comfortable
position to enhance the ease of table traverse.
wheel 9. Table
10. Micro up/down feed device
11. Wheel head driving handwheel
12. Base

7
Table Guideways
8
Table is driven by steel wire and traverses on hardened and ground
guideways with steel ball bearings which have been accurately
• sieved. This provides smooth, accurate, and efficient table
9
movement.

10



11


12

Automatic Lubrication System

The lubrication system provides lube oil to saddle & column


ACCUGRIND-612SP ways, and to crossfeed & elevating leadscrews. This system
shown with optional accessories minimizes the wear due to negligent operation, ensures the
machine accuracy, and prolongs the life of machine (3cc/30nin).

1. Column slideways 6. Crossfeed leadscrew


with Turcite-B and precisely 2. Elevating leadscrew 7. Table guideways with ball
Feed Loop
3. Lubricator bearings are lubricated
ays are also automatically 4. Oil Distributor by grease.
Return Loop
Grease Lubrication
e longevity and accuracy. 5. Machine base
double V slideways
6 OPT. ACCESSORIES
Note: ltems marked with • are recommended to be factory installed

PARALLEL DRESSING MICRO CROSSFEED DEVICE WHEEL FLANGE PUNCH FORMER


ATTACHMENT(MANUAL) • B39-1101 B05-0101 B07-0101
• B13-1101 Per revolution 0.004”(0.1mm) Suitable for 8"x1 1/4"x1/2"~3/4" Diameter of the punch: 3/32"-1"(4-25mm)
Suitable for: 8"(203mm) Per graduation 0.00005”(0.001mm) (Ø203XØ31.75X12.7~19mm) Length of punch: above 7/8"(22mm)
grinding wheel grinding wheel

PRECISION VISE
B11-0101
2"x3"(50x76mm)
B11-0102
2 1/2"x4"(63x100mm)
B11-0103
3"x4"(76x100mm)
B11-0104
3 1/2"x5"(89x127mm)
B11-0105
4"x5"(100x127mm)

MACHINE LAMP DIAMOND DRESSER CROSSFEED BALLSCREW


B01-0101 (12V/20W) B03-0601 0.5 carat • B37-1101 (metric)
• B37-1102 (inch)

SPLASH GUARD UNIVERSAL WHEEL GUARD RAPID ELEVATION DEVICE ELBE GRINDING WHEEL
(With Nozzle For Coolant System) FOR SIDE FORMING • B39-1102 (For Mirror Surface Grinding)
B19-1101(612SP) B41-1101 Motor:1/4HP(0.19KW) 5915-44211002(81A46-3K9V26)
B19-1102(618SP, 818SP) Suitable for: 8"(203mm) grinding Speed: 8.75ipm(175mm/min)-60HZ 5915-44211005(81A46-3I12V26)
wheel Speed: 7.25ipm(145mm/min)-50HZ

CHUCK CONTROLLER
(With variable holding power
and auto demagnetizer)
• B23-0901
Input: 110VAC
Output: 0-90VDC

BALANCING STAND BALANCING STAND


B15-0102 (ROLLER TYPE)
Suitable for :8"x1 1/4"x1/2 B15-0601
(Ø203xØ31.75x12.7mm)
Suitable for : 8"-14"(203-355mm)
grinding wheel
grinding wheel
OPT. ACCESSORIES 7

PERMANENT MAGNETIC INCLINABLE INCLINABLE PERMANENT ELECTROMAGNETIC CHUCK


CHUCK ELECTROMAGNETIC CHUCK MAGNETIC CHUCK B09-0605(612SP)
B09-0101(612SP) B09-1101(612SP) B09-0104(612SP) B09-0608(612SP)(fine pole)
3 15/16"x6 7/8"(100x175mm) 3 15/16"x6 7/8"(100x175mm) 5 7/8"x11 7/8"(150x300mm)
B09-0602(612SP)(fine pole)
B09-0107(618SP, 818SP ) B09-0105(618SP, 818SP ) B09-0106(618SP)
5 7/8"x11 7/8"(150x300mm) 5 7/8"x11 3/4"(150x300mm) B09-0609(618SP)(fine pole)
5 7/8"x11 3/4"(150x300mm)
B09-0102(618SP) 5 7/8"x17 3/4"(150x450mm)
*Require to order with chuck
B09-0110(618SP)(fine pole) controller (B23-0901 ) B09-0607(818SP )
B09-0610(818SP)(fine pole)
5 7/8"x17 3/4"(150x450mm)
7 7/8"x17 3/4"(200x450mm)
B09-0103(818SP)
*Require to order with chuck
B09-0604(818SP)(fine pole)
controller (B23-0901)
7 7/8"x17 3/4"(200x450mm)

COMBINATION COOLANT & COOLANT SYSTEM COOLANT SYSTEM WITH COOLANT SYSTEM WITH MANUAL
DUST EXHAUST UNIT B17-0110 FILTER PAPER FEEDING DEVICE
(With magnetic separator) Volume: 42L, Pump: 1/8HP B17-0901 (With 1 roll of paper)
B17-0106 Coolant Capacity: 20L/min Volume : 95L, Pump : 1/8HP B17-0107
Volume: 34L, Pump: 1/8HP Space: 21"x14 1/4"(530x360mm) Coolant Capacity : 20L/min Volume : 85L, Pump : 1/8HP
Coolant Capacity: 20L/min Heigh:19 7/8” (500mm) Space : 26"x19"(660x480mm) Coolant Capacity : 20L/min
Suction Motor:1/2HP Height : 24"(610mm) Space : 21 21/32"x39 3/8"(550x1000mm)
Separator Capacity: 20L/min Height : 30 1/2"(775mm)
Space: 24 3/4"x31 1/16" (628x790mm)
Height: 26 3/4"(680mm)

COOLANT SYSTEM WITH COMBINATION COOLANT DUST COLLECTOR ADAPTER FOR MOUNTING
MAGNETIC SEPARATOR & DUST EXHAUST UNIT B17-0102 OPTIDRESS E
B17-0105 B17-0101 Suction Motor : 1/2HP,2P B41-1102
Volume:50L, Pump:1/8HP Volume: 34L, Pump: 1/8HP Space : 18 1/2"x19 11/16"
Coolant Capacity:20L/min Coolant Capacity: 20L/min (470x500mm)
Separator Capacity:20L/min Space: 15 3/4"x31 1/16"
Space:25 3/4"x20 1/2"(655x520mm) Height : 23"(585mm)
(398x798mm)
Height:28 3/4"(730mm) Height: 26 3/4"(680mm)
GENERAL SPECIFICATION 8
Description 612SP 618SP 818SP
Table Size 6”x13"(152x330mm) 6”x19"(152x480mm) 8”x19"(203x480mm)
Max. grinding length Longitudinal 14”(355mm) 20”(500mm)
Max. grinding width Crosswise 8”(203mm) 9”(230mm)
Max.distance from table 20”(510mm)
surface to spindle centerline
Standard d magnetic chuck size 5-7/8”x11- 3/4" 5-7/8”x17 -3/4" 7 -7/8”x17- 3/4"
(150x300mm) (150x450mm) (200x450mm)
Per revolution 0.2”(5mm)
Crosswise
Per graduation 0.001”(0.02mm)
movement of table
Micro Feed 0.000050”(0.001mm) (Optional)

Per revolution 0.05”(1mm)


Wheelhead vertical
Per graduation 0.0001”(0.005mm)
infeed
Micro Feed 0.000050”(0.001mm)

Grinding Spindle Speed 60Hz/3450rpm 50Hz/2850rpm


drive
Power rating 2HP / 1.5kw

Diameter 8”(203mm)
Standard grinding
wheel Width 1/2”(12.7mm) , max 1”(25.4mm) (Optional)

Bore 1 1/4”(31.75mm)

Floor Space Total space 80”x53-1/2"x73-3/4" 69”x53-1/2"x73-3/4"


required (2040x1232x2134mm) (1750x1360x1870mm)
Weights 1980lbs(900 kgs) 2090lbs(950 kgs) 2310lbs(1050 kgs)

Rated power, approx. 2.2HP/1.65Kw


Packing dimensions(LxWxH) 58”x48.5x84" (1473x1232x2134mm)

※ Note: The manufacturer reserves the right to modify the design, specifications, mechanisms... etc. of the machine without prior notice.
All the specifications shown above are just for reference.

PERMISSIBLE LOAD OF MACHINE

The total suggested maximum workloads of table are shown as follows:

A=Workpiece B=Permanent Magnetic Chuck C=A+B

MODEL 612SP 618SP 818SP

A Ibs(kg) 286(130) 396(180) 474(215)

B Ibs(kg) 44(20) 66(30) 77(35)

C Ibs(kg) 330(150) 462(210) 551(250)

Grinding with Grinding without


Electromagnetic Chuck Electromagnetic Chuck
DIMENSIONAL DRAWINGS
E
Model 612SP 618SP 818SP

A 69”(1750mm) 80”(2040mm)

L B 27”(685mm)
M

J C 73 3/4”(1870mm)
D K
H
G D 53 1/2”(1360mm)

F E 1/2”(12.7mm)

F 10 1/2”(267mm)
A
G 0.433”(11mm)

H 6”(152mm) 8”(200mm)

I 8 7/8”(225mm) 10”(254mm)

J 9 5/8”(244mm) 9 1/2”(242mm)
C
K 20”(510mm)

L 8”(203mm)

M 2”(50mm)

※ Note: The manufacturer reserves the right to modify the design, specifications, mechanisms... etc. of the machine without prior notice.
All the specifications shown above are just for reference.

STD. ACCESSORIES

CAT: 1116-00002C00 / 20051005 / 1000 P1


3 1 2 1. Wrench 10. Magnetic chuck setting
2. Pin spanner wrench screws & T nuts
4 3. Dust protection plate 11. Levelling set screws
4. Tool box 12. Wheel flange extractor
5. Touch-up paint 13. Coupling
5 13 6. Hex. Wrenches 14. Steel rope
6 15. Lifting rods
7. Leveling pad
11 8 9 8. Balancing arbor
10 12 9. Fuse

15 14

Molecular Decomposition
Manual Grinders CNC Profile Grinders Automatic Grinders Process (MDP) Grinder VMC (Various Sizes) VMC w. turntable Slant Bad CNC Lathes Teach-in Lathes

U.S.A. OFFICE

No. 34, Hsing Kong Road, Shang Kang, Chang Hua 9925 Tabor Place, Santa Fe Springs, CA 90670 U.S.A
TAIWAN 509 TEL:(562)903-1929
TEL: 886-4-7991126 FAX: 886-4-7980011 FAX:(562)903-3959
http://www.chevalier.com.tw
E-mail: overseas@chevalier.com.tw
TA-YA Factory TEL:886-4-25673266