DYNAMIC PROFILER

T-485
Electrical Circuit Diagram
 DRAWING NUMBER SPEC.

DP-001-01-01-001

PROJECT TYPE
SPM Special purpose machines
SORT Sorters
FAL-VOL Falcon Volume & weight measurement system
CUB Cubizon machines
PTL Put to light systems
DP Dynamic Profiler
Project Number

DRAWING TYPE
01 Wiring layout drawing
02 Power distribution panel drawing
03 Panel G.A. (General arrangement)
04 Power circuit
05 Control circuit
06 PLC I/O control circuit
07 Communication circuit
Drawing page number
08 Pneumatic circuit

Sub drawing number

 Falcon wiring standard

SINGLE PHASE SUPPLY: (230V ±5V, AC, 50HZ)

RED - PHASE
BLACK - NEUTRAL
YELLOW& GREEN - GROUND

THREE PHASE SUPPLY: (415V ±5V, AC, 50HZ)

R- RED (R-Phase)
Y- YELLOW (Y-Phase)
B- BLUE (B-Phase)
GROUND- YELLOW AND GREEN

DC SUPPLY:

Gray: 24VDC SUPPLY

Blue: 0 V SUPPLY

IDENTIFICATION OF TOWER LIGHT:

1. Red - With Buzzer will be for Error.

2. Yellow- for Machine Home
3. Green- for Machine Auto Running
 T-485 (DYNAMIC PROFILER)
Electrical Drawing Detail
S.No. Drawing number Description
1 DP-485-01-01-001 Machine wiring layout
2 DP-485-03-01-001 Control Panel layout (G.A)
3 DP-485-03-01-001 Drive Panel layout (G.A)
4 DP-485-04-01-001 AC distribution circuit-1
5 DP-485-04-01-002 AC distribution circuit-2
6 DP-485-04-01-001 Input conveyor AC Drive circuit
7 DP-485-04-01-002 Spacing conveyor AC Drive circuit
8 DP-485-04-01-003 Scanning conveyor AC Drive circuit
9 DP-485-04-01-004 Weighing conveyor AC Drive circuit
10 DP-485-04-01-005 Rejection conveyor AC Drive circuit
11 DP-485-04-01-006 Rejection arm AC Drive circuit
12 DP-485-05-01-001 DC distribution circuit
13 DP-485-06-01-001 PLC (CP1H-X40 DT-D) input circuit-1 (PLC CH-00)
14 DP-485-06-01-002 PLC (CP1H-X40 DT-D) input circuit-2 (PLC CH-10)
15 DP-485-06-01-003 PLC (CP1H-X40 DT-D) input circuit-3 (PLC CH-20)
16 DP-485-06-01-004 PLC (CP1H-X40 DT-D) Output circuit-1 (PLC CH-100)

17 DP-485-06-01-005 PLC (CP1H-X40 DT-D) Output circuit-2 (PLC CH-101)

18 DP-485-06-01-006 PLC (CP1H-X40 DT-D) Output circuit-3 (PLC CH-102)
19 DP-485-06-01-007 PLC (CP1H-X40 DT-D) Output circuit-4 (PLC CH-103)

20 DP-485-06-02-001 PLC (CP1H-XA40 DT-D) Input circuit-1 (PLC CH-00)

21 DP-485-06-02-002 PLC (CP1H-XA40 DT-D) Input circuit-2 (PLC CH-01)
22 DP-485-06-02-003 PLC (CP1H-XA40 DT-D) Output circuit-1 (PLC CH-00)
23 DP-485-06-02-004 PLC (CP1H-XA40 DT-D) Analog input circuit
24 DP-485-06-02-005 PLC (CP1H-XA40 DT-D) Analog Output circuit
25 DP-485-06-03-001 Load cell Junction box wiring diagram
26 DP-485-06-04-001 MSC Box wiring diagram
27 DP-485-06-05-001 Banner curtain sensor (Width) wiring diagram
28 DP-485-06-06-002 Banner curtain sensor (Height) wiring diagram
29 DP-485-07-00-001 PLC communication port detail
30 DP-485-07-00-002 PLC communication cable connection detail
31 DP-485-07-00-003 AC Drive Modbus communication cable connection detail
 CONTROL PANEL I/O Cable Junction Box-1
Power Cable (Input Conv.)

POWER AUTO START STOP EMERGENCY

ON ON
INPUT CONVEYOR MOTOR

I/O Cable Junction Box-2

(Spac. Conv.) Sensors
Power Cable

SPACING CONVEYOR MOTOR

I/O Cable Junction Box-3

Sensors
Power Cable
(Scann. Conv.)
SCANNING CONVEYOR MOTOR
Encoder

Encoder Cable Encoder Cable

Load Cell
I/O Cable + Load cell Cable
Junction Box-4
Sensors
To MSC Box

(Weigh. Conv.)

DRIVE PANEL Power Cable

R-PHASE Y-PHASE B-PHASE

WEIGHING CONVEYOR MOTOR

Communication Cable (Shielded) + I/O Cable

I/O Cable Junction Box-5

I/O cable

Power Cable (Rej. Conv.) Sensors

Power Cable

REJECTION CONVEYOR MOTOR

REJECTION ARM MOTOR

EMERGENCY

VIMAL KUMAR MACHINE WIRING LAYOUT

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY
NOTE: All Devices and shield earthing properly
Input Power PROJECT NO. T-485
WIRING DONE BY FALCON AUTOTECH PVT. LTD.
3 Phase 415V AC, 50Hz
Plot No. 308-309,Eco Tech Ext-1, DRW NO.
With Neutral & Earth DP-485-01-01-001
WIRING CHECKED BY Greater Noida,
UP-201308 REV NO 00
 CONTROL PANEL INSIDE VIEW
Tube light Door switch
CONTROL PANEL FRONT VIEW CONTROL PANEL CONTROL PANEL
LEFT SIDE VIEW RIGHT SIDE VIEW

FAN

POWER AUTO START STOP EMERGENCY

ON ON
1000mm

Filter

800mm

CONTROL PANEL BOTTOM SIDE VIEW

PG21 HOLES

VIMAL KUMAR CONTROL PANEL LAYOUT (GA)

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-03-01-001
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 DRIVE PANEL INSIDE VIEW
DRIVE PANEL FRONT VIEW Door switch
DRIVE PANEL DRIVE PANEL
800mm
LEFT SIDE VIEW RIGHT SIDE VIEW

FAN FAN

R‐PHASE Y‐PHASE B‐PHASE

Variac switch Variac

Variac switch switch
1000mm

Filter Filter

DRIVE PANEL BOTTOM SIDE VIEW

PG21 HOLES

VIMAL KUMAR DRIVE PANEL LAYOUT (GA)

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-03-01-002
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 MCB-02

N2‐1

N2‐1

N2‐1

N2‐1
TP-6A

R-PHASE

Y-PHASE

B-PHASE
R4 R10
VARIAC
MCB-1 SWITCH
Y4 Y10

R2‐1

B2‐1
Y2‐1
FP 20A VCF1
D. PANEL D. PANEL B4 B10 To Input conveyor AC Drive
R 8 R1 R2 R2 R3 R4 (see in I/P conv. AC drive ckt)
INCOMING SUPPLY

BGND BGND
Y 9 Y1 Y2 Y2 Y3 Y4
MCB-03
415 VAC

TP-6A
B 10 B1 B2 B2 B3 B4
R4 R11
N 11-12 N1 N2 N2
N3
Y4 Y11
BGND BGND BGND
B4 B11 To Spacing conveyor AC Drive
GND GND (see in Spac. conv. AC drive ckt)
BGND BGND
EARTH
To Panel Body MCB-04
TP-6A
MCB-08
SP 6A R4 R12
DOOR SWITCH
L1 Y4 Y12
L L L1
B4 B12 To Scanning conveyor AC Drive
L2
(see in Scan. conv. AC drive ckt)
BGND BGND
L2 L2
MCB-05
N2 TP-6A
N2 R4 R13
FAN-1 FAN-2
N2 N2 Y4 Y13

B4 B13 To Weighing conveyor AC Drive

(see in Weigh. conv. AC drive ckt)
BGND BGND
MCB-06
TP-6A
B
R4 R14
N
GND To Control Panel Y4 Y14
(see in AC Distribution ckt-2)
BGND B4 B14 To Rejection conveyor AC Drive
(see in Rej. conv. AC drive ckt)
BGND BGND

MCB-07
TP-6A
R4 R15

Y4 Y15

B4 B15 To Rejection conveyor AC Drive

(see in Rej. arm conv. AC drive ckt)
BGND BGND

VIMAL KUMAR AC DISTRIBUTION CIRCUIT-1

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

PROJECT NO. T-485

FALCON AUTOTECH PVT. LTD.
NOTE: All Devices and shield earthing properly Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-04-01-001
Greater Noida,
WIRING DONE BY UP-201308 REV NO 00

WIRING CHECKED BY
 MCB-03
DP 6A
C.Panel C.Panel C.Panel
B L1 L2 L3 L4 L5

Input 230 VAC from N1 N2 N3 UPS N4 N5 To Industrial PC

N
Drive Panel Power
Connector
GND
BGND MCB-4
SP 6A
DOOR SWITCH
light
EARTH L6 L6 L7 L7 L9 N9
Control Panel Body

L8
L8
L7
FAN
N7 N8
EXTENSION
N6 BOARD

MCB-01
OMRON
DP 6A
NF-01 S8FS-C15024J

100-240V 1.4A
L10 L10 L11 L11 L12 L12

24V 6.2A
P+24V

OUT DC
NOISE

IN AC
N10 N10 N11 N11 FILTER N12 N12 SMPS-1 To DC Power Distribution Circuit
GND GND N-0V
GND

MCB-02
OMRON
DP 6A
NF-02 S8FS-C10024J

100-240V 1.4A
L13 L13 L14 L14 L15 L15

24V 4.2A
P+24V(1)

OUT DC
NOISE

IN AC
N13 N13 N14 N14 FILTER N15 N15 SMPS-2 To DC Power Distribution Circuit
GND GND N-0V(1)
GND

NOTE: All Devices and shield earthing properly

VIMAL KUMAR AC DISTRIBUTION CIRCUIT-2
DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

PROJECT NO. T-485

FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-04-01-002
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 From MCB-02
(see in AC distribution CKt-1)

R10 Y10 B10

D. PANEL
R/L1 S/L2 T/L3 Stop DR-1 COM DR-1 COM
01 Drive COM
Start/Fwd O-10105 O-10105
02 (AC drive start/Fwd)
Start/Rev
03
DR-1
Common
04
INPUT CONVEYOR AC DRIVE Digital I/P-1 O-10106 O-10106
05 AC Drive alarm Reset
3PHASE AC DRIVE Digital I/P-2
06
22F-D2P5N113
1HP
+24VDC
11
DRIVE PANEL R1 Relay NO
12
P+24V P+24V
R2 Relay Common 13 Modbus Wiring
RJ-45
To Control Panel Connector
(see in PLC input Circuit) 14 D.PANEL
I-0101 I-0101
R3 Relay NC R+ (INPUT)
15

To Drive
4 Green R- (INPUT)
16 5 Brown
U/T1 V/T2 W/T3 DC+ DC-

U1 V1 W1 GND
Drive. Panel

U1 V1 W1 GND
J.BOX-1

U1 V1 W1
GND

NOTE:
1.t-201 should be set to 7,if we are using Digital input 1 as alarm reset terminal.

M DESIGNED BY
VIMAL KUMAR INPUT CONV. AC DRIVE CIRCUIT

DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly INPUT CONVEYOR MOTOR FALCON AUTOTECH PVT. LTD. PROJECT NO. T-485

WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1,

Greater Noida, DRW NO. DP-485-04-02-001
UP-201308
WIRING CHECKED BY REV NO 00
 D. PANEL
Stop DR-2 COM DR-2 COM
01
Start/Fwd O-10000 O-10000 (AC drive start/Fwd)
02
DR-2 Start/Rev
03
SPACING CONVEYOR AC DRIVE Common From C. Panel
04
3PHASE AC DRIVE 05
Digital I/P-1 O-10001 O-10001(AC drive Alarm reset)
25A-D2P3N114 Digital I/P-2 O-10103 O-10103(Speed-2)
06
(1HP)
+24VDC
11

12 Modbus Wiring
RJ-45
13 Connector
D. PANEL
R+ (SPAC)
14

To Drive
4 Green R- (SPAC)
15 5
DRIVE PANEL R1 Brown
16
P+24V P+24V
R2
To Control Panel
(see in PLC input Circuit) I-0106 I-0106
R3

DC+
DC-
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 BR+ BR-

R11 Y11 B11 U3 V3 W3 BGND

BR1+ BR1-
D.PANEL

Dynamic
R11 Y11 B11 BGND BGND
U2 V2 W2 Brake
Resister

From MCB 03
(AC distribution ckt-1) BGND U2 V2 W2
J.BOX-2

BGND U2 V2 W2

VIMAL KUMAR SPACING CONV. AC DRIVE CIRCUIT

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
BGND U2 V2 W2 CHECKED BY

NOTE: All Devices and shield earthing properly M FALCON AUTOTECH PVT. LTD. PROJECT NO. T-485
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1,
SPACING CONVEYOR MOTOR Greater Noida, DRW NO. DP-485-04-02-002
UP-201308
WIRING CHECKED BY REV NO 00
 From MCB-04
(see in AC distribution CKt-1)

R12 Y12 B12

D. PANEL

R/L1 S/L2 T/L3 Stop DR-3 COM DR-3 COM

Drive COM
01
Start/Fwd O-10003 O-10003
02 (AC drive start/Fwd)
Start/Rev
03
DR-3 Common
04
Digital I/P-1 O-10004 O-10004
SCANNING CONVEYOR AC DRIVE 05 Drive alarm Reset
Digital I/P-2
3PHASE AC DRIVE 06
22F-D1P5N113
(0.5HP) +24VDC
11
12 C. PANEL
DRIVE PANEL R1 Relay NO
AO-1(V) AO-1(V) AO-1(V)
13 From XA PLC
P+24V P+24V
R2 Relay Common
14 AO-1 COM AO-1 COM AO-1 COM analog Output
To Control Panel
(see in PLC input Circuit) I-0103 I-0103
R3 Relay NC 15
16
U/T1 V/T2 W/T3 DC+ DC-

Modbus Wiring
RJ-45
Connector D.PANEL
U3 V3 W3 GND R+ (SCAN)

To Drive
4 Green
Drive.

R- (SCAN)
Panel

5 Brown

U3 V3 W3 GND
J.BOX-3

NOTE:
1.t-201 should be set to 7,if we are using Digital input 1 as alarm reset terminal.
U3 V3 W3 GND 2.t-202 should be set to 7, if we are using Digital input 2 as alarm reset terminal.
VIMAL KUMAR SCANNING CONV. AC DRIVE CIRCUIT
DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly

M FALCON AUTOTECH PVT. LTD. PROJECT NO. T-485
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-04-02-003
Greater Noida,
WIRING CHECKED BY
SCANNING CONVEYOR MOTOR UP-201308
REV NO 00
 From MCB-05
(see in AC distribution CKt-1)

R13 Y13 B13

D. PANEL

R/L1 S/L2 T/L3 Stop DR-4 COM DR-4 COM

Drive COM
01
Start/Fwd O-10005 O-10005
02 (AC drive start/Fwd)
Start/Rev
DR-4 03
Common
04
WEIGH. CONVEYOR AC DRIVE Digital I/P-1 O-10006 O-10006
05 AC Drive alarm Reset
3PHASE AC DRIVE Digital I/P-2
06
22F-D1P5N113
(0.5HP)
+24VDC
11
D. PANEL R1 Relay NO
12
P+24V P+24V
R2 Relay Common 13
To Control Panel
(see in PLC input Circuit) I-0105 I-0105 14 RJ-45
Modbus Wiring
R3 Relay NC
Connector
15 D.PANEL
R+ (DWL)
16

To Drive
4 Green
U/T1 V/T2 W/T3 DC+ DC- R- (DWL)
5 Brown

U4 V4 W4 GND
D Panel

NOTE:
1.t-201 should be set to 7,if we are using Digital input 1 as alarm reset terminal.
U4 V4 W4 GND 2.t-202 should be set to 7, if we are using Digital input 2 as alarm reset terminal.
VIMAL KUMAR WEIGHING CONV. AC DRIVE CIRCUIT
DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)

M
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO.

FALCON AUTOTECH PVT. LTD. T-485
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1,
Greater Noida, DRW NO. DP-485-04-02-004

WIRING CHECKED BY DWL CONVEYOR MOTOR UP-201308

REV NO 00
 From MCB-06
(see in AC distribution CKt-1)

R14 Y14 B14

D.PANEL

R/L1 S/L2 T/L3 Stop DR-5 COM DR-5 COM

Drive COM
01
Start/Fwd O-10104 O-10104
02 (AC drive start/Fwd)
Start/Rev
03
DR-5 Common
04
REJECTION CONVEYOR AC DRIVE Digital I/P-1 O-10100 O-10100
05 AC Drive alarm Reset
3PHASE AC DRIVE Digital I/P-2
06
22F-D2P5N113
(1HP) +24VDC
11
D.PANEL R1 Relay NO
12
P+24V P+24V Modbus Wiring
13 RJ-45
R2 Relay Common
Connector
To Control Panel D.PANEL
(see in PLC input Circuit) I-0108 I-0108 14 R+ (REJ CON)
R3 Relay NC

To Drive
15 4 Green R- (REJ CON)
5 Brown
16
U/T1 V/T2 W/T3 DC+ DC-

U5 V5 W5 BGND
D.Panel

U5 V5 W5 BGND
J.BOX-5

NOTE:
1.t-201 should be set to 7,if we are using Digital input 1 as alarm reset terminal.
U5 V5 W5 BGND
2.t-202 should be set to 7, if we are using Digital input 2 as alarm reset terminal.
VIMAL KUMAR REJECTION CONV. AC DRIVE CIRCUIT
DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY
M FALCON AUTOTECH PVT. LTD. PROJECT NO. T-485
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-04-02-005
Greater Noida,
REJECTION CONVEYOR MOTOR UP-201308
WIRING CHECKED BY REV NO 00
 D.PANEL
Stop DR-6 COM DR-6 COM
01
Start/Fwd O-10101 O-10101 (AC drive start/Fwd)
02
DR-6 03
Start/Rev

Rejection ARM AC DRIVE Common From C. Panel

04
3PHASE AC DRIVE 05
Digital I/P-1
O-10102 O-10102(AC drive Alarm reset)
25A-D2P3N114 Digital I/P-2
O-10202 O-10202(Speed-2)
06
(1HP)
+24VDC
11
12 Modbus Wiring
RJ-45
13 Connector
D. PANEL
R+ (REJ. ARM)
14

To Drive
4 Green
R- (REJ. ARM)
R1 15 5
D.PANEL Brown
16
P+24V P+24V
R2
To Control Panel
(see in PLC input Circuit) I-0109 I-0109
R3

DC+
DC-
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 BR+ BR-

R15 Y15 B15 U7 V7 W7 BGND

BR2+ BR2-
D.PANEL

Dynamic
R15 Y15 B15 BGND BGND
U6 V6 W6 Brake
Resister

From MCB 07
(see in AC distribution ckt-1) BGND U6 V6 W6
J.BOX-5

BGND U6 V6 W6

VIMAL KUMAR REJECTION ARM AC DRIVE CIRCUIT

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
BGND U6 V6 W6 CHECKED BY

NOTE: All Devices and shield earthing properly M FALCON AUTOTECH PVT. LTD. PROJECT NO. T-485
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1,
Greater Noida, DRW NO. DP-485-04-02-006
REJECTION ARM MOTOR
WIRING CHECKED BY UP-201308
REV NO 00
 C.PANEL
From AC P+24V P+24V
Distribution
N-0V N-0V To CP1H-X40DT-D PLC
Circuit-2
Power

P+24V

N-0V To SSR & Relay board

P+24V

N-0V Sensors

P+24V

N-0V To AC Drive alarm Common

P+24V

N-0V Spare

From AC P+24V(1) P+24V(1)

Distribution
N-0V(1) N-0V(1) To CP1H-XA40DT-D PLC
Circuit-2
Power

NOTE: All Devices and shield earthing properly

VIMAL KUMAR DC DISTRIBUTION CIRCUIT
DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

PROJECT NO. T-485

FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-05-01-001
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 PLC
CP1H-X40 DT-D
C. PANEL
P+24V P+24V P+24V P+24V
+
NC
N-0V N-0V N-0V N-0V From SMPS
-
GND GND GND
COM N-0V C. PANEL

I-0000 30 I-0000 P+24V

00 START PUSH BUTTON

I-0001 31 I-0001 P+24V

01
STOP PUSH BUTTON

I-0002 32 I-0002 P+24V

02
J.Box-2 EMERGENCY PUSH BUTTON J.Box-2
P+24V P+24V
I-0003 33 I-0003 I-0003 I-0003 BLACK BROWN
03 N-0V N-0V
BLUE
Spacing Conveyor Sensor-1(Upper)
J.Box-3 P+24V P+24V
I-0004 34 I-0004 I-0004 I-0004 BLACK BROWN
04 J.Box-3 N-0V
BLUE N-0V
Scanning Conveyor Input Sensor
I-0005 35 I-0005
Spare
05

I-0006 36 I-0006
Spare
06

I-0007 37 I-0007
Spare
07

I-0008 38 I-0008 Spare

08
J.Box-4
J.Box-4 P+24V
I-0009 39 I-0009 I-0009 BLACK BROWN
09 BLUE N-0V
DWL Output Sensor-1 (Upper)
I-0010 40 I-0010 I-0010 BLACK

P+24V
BROWN

N-0V
10 BLUE
DWL Output Sensor-2 (Lower) J.Box-2
J.Box-2
I-0011 41 I-0011 I-0011 BLACK BROWN To next Page
11
BLUE
To next Page Spacing Conveyor Sensor-2 (Lower)

VIMAL KUMAR
DESIGNED BY PLC INPUT CIRCUIT CH-00
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-01-001
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 01
 PLC
CP1H-X40 DT-D
From previous
Page C. PANEL D. PANEL D. PANEL C.PANEL
I-0100 42 I-0100 I-0100 P+24V P+24V P+24V
Spare
00

I-0101 43 I-0101 I-0101 P+24V

01 Input Conveyor AC Drive Alarm

I-0102 44 I-0102 I-0102

Spare
02

I-0103 45 I-0103 I-0103 P+24V

03 Scanning Conveyor AC Drive Alarm

I-0104 46 I-0104 I-0104

Spare
04

I-0105 47 I-0105 I-0105 P+24V

05 Weighing Conveyor AC Drive Alarm

I-0106 48 I-0106 I-0106 P+24V

06 Spacing Conveyor AC Drive Alarm

I-0107 49 I-0107 I-0107

Spare
07

I-0108 50 I-0108 I-0108 P+24V

08 Rejection Conveyor AC Drive Alarm

I-0109 51 I-0109 I-0109 P+24V

09 Rejection Arm AC Drive Alarm

I-0110 52 I-0110 I-0110

Spare
10

I-0111 53 I-0111 I-0111

Spare
11

VIMAL KUMAR
DESIGNED BY PLC INPUT CIRCUIT CH-10
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-01-002
Greater Noida,
PLC INPUT CIRCUIT CH-01 UP-201308 REV NO 00
WIRING CHECKED BY
 From Previous page

P+24V
N-0V
PLC
C. PANEL
CP1W-20EDT

N-0V N-0V
NC
COM N-0V
C. PANEL
I-0200 54 I-0200
Spare
00

I-0201 55 I-0201
Spare
01

I-0202 56 I-0202
Spare
02

I-0203 57 I-0203
Spare
03

I-0204 58 I-0204
Spare
04

I-0205 59 I-0205
Trigger from XA PLC
05

I-0206 60 I-0206
Spare
06

I-0207 61 I-0207
Spare
07 J.Box-5
J.Box-5 P+24V P+24V
I-0208 62 I-0208 I-0208 I-0208 BLACK BROWN
08 BLUE N-0V N-0V
Rejection Arm Left Sensor
P+24V
I-0209 63 I-0209 I-0209 I-0209 BLACK BROWN
09 N-0V
BLUE
Rejection Arm home Sensor
I-0210 64 I-0210 I-0210 I-0210 Single STN
Switch box P+24V
10
Emergency push button
P+24V
I-0211 65 I-0211 I-0211 I-0211 BLACK BROWN
11 N-0V
BLUE
Rejection Arm Right Sensor

VIMAL KUMAR
DESIGNED BY PLC INPUT CIRCUIT CH-02
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-01-003
Greater Noida,
PLC INPUT CIRCUIT CH-20 UP-201308 REV NO 00
WIRING CHECKED BY
 C.PANEL
CP1H-X40DT-D
N-0V N-0V N-0V
NC

D.PANEL NC

Spacing Conveyor A.C Drive ON O-10000 O-10000 SSRB-01

O-10000 O-10000
Spacing Conveyor

Pin 2 I1- O-10000 O-10000 00

O1-
AC Drive

Spacing Conveyor A.C Drive COM DR-2 COM DR-2 COM DR-2 COM DR-2 COM O1+ P+24V
Pin 1 I1+

N-0V COM
Spacing Conveyor A.C Drive Alarm Reset O-10001 O-10001 O-10001 O-10001
Pin 5 I2- O-10001 O-10001 01
O2-

DR-2 COM O2+ I2+

N-0V COM
O-10002 O-10002 O-10002 O-10002
Spare I3- O-10002 O-10002 02
O3-

O3+ I3+

N-0V COM
Scanning Conveyor A.C Drive ON O-10003 O-10003 O-10003 O-10003
Pin 2 I4- O-10003 O-10003 03
O4-
Scanning Conveyor

Scanning Conveyor A.C Drive COM DR-3 COM DR-3 COM

Pin 1 DR-3 COM DR-3 COM O4+ I4+
AC Drive

N-0V COM

CH-100
Scanning Conveyor A.C Drive Alarm Reset O-10004 O-10004 O-10004 O-10004 SSRB-02
Pin 5 I1- O-10004 O-10004 04
O1-

DR-3 COM O1+ I1+ P+24V

Weighing Conveyor A.C Drive ON O-10005 O-10005 O-10005 O-10005

Weighing Conveyor

Pin 2 I2- O-10005 O-10005 05

O2-
AC Drive

Weighing Conveyor A.C Drive COM DR-4 COM DR-4 COM DR-4 COM
Pin 1 DR-4 COM O2+ I2+

Weighing Conveyor A.C Drive Alarm Reset O-10006 O-10006 O-10006 O-10006
Pin 5 I3- O-10006 O-10006 06
O3-

DR-4 COM O3+ I3+

O-10007 O-10007 O-10007 O-10007

Spare I4- O-10007 O-10007 07
O4-

N-0V
P+24V
O4+ I4+
P+24V

To next page To next page

VIMAL KUMAR PLC OUTPUT CIRCUIT CH-100

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-06-01-004
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 From previous
page

Rejection Conveyor

P+24V
CP1H-X40DT-D

N-0V
Drive Panel C.PANEL

AC Drive
Rejection Conveyor A.C Drive Alarm Reset O-10100 O-10100 O-10100 SSRB-03
Pin 5 I1- O-10100
O1- 00
Rejection Conveyor A.C Drive COM DR-5 COM DR-5 COM DR-5 COM P+24V
Pin 1 O1+ I1+
N-0V COM
O-10101 O-10101
Rejection Arm A.C Drive On O-10101 O-10101
Pin 2 I2- 01
O2-
Rejection Sorter

Rejection Arm A.C Drive COM DR-6 COM DR-6 COM DR-6 COM
Pin 1 O2+ I2+
AC Drive

Rejection arm A.C Drive Alarm Reset O-10102 O-10102 O-10102

Pin 5 O-10102
I3- 02
O3-
O3+ I3+
Spacing Conveyor

O-10103 O-10103 O-10103

AC Drive

Spacing Conveyor Speed for semi auto mode O-10103

Pin 6 I4- 03
O4-
Spacing Conveyor AC Drive COM DR-2 COM DR-2 COM DR-2 COM
Pin 1 O4+ I4+

N-0V COM
Rejection Conveyor

Rejection Conveyor AC drive on O-10104 O-10104 O-10104

AC Drive

SSRB-04
Pin 2 I1- O-10104 04
DR-5 COM O1-
O1+ I1+ P+24V

Input Conveyor AC Drive ON O-10105 O-10105 O-10105

Pin 2 I2- O-10105 05
O2-
Input Conveyor

Input Conveyor AC Drive COM DR-1 COM DR-1 COM DR-1 COM DR-1 COM O2+
AC Drive

Pin 1 I2+

Input Conveyor AC Drive Alarm Reset O-10106 O-10106 O-10106

Pin 5 I3- O-10106 06
O3-
DR-1 COM O3+ I3+

O-10107
Spare I4- O-10107 07
O4-

P+24V
O4+ I4+

To next page

N-0V
To next page

VIMAL KUMAR PLC OUTPUT CIRCUIT CH-101

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-06-01-005
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 From From
previous page previous page CP1W-20EDT

P+24V

N-0V
C.PANEL N-0V COM
ICR by pass in Semi Automatic Mode O-10200 O-10200 SSRB-05
T0 MSC Trigger I1- O-10200 O-10200
O1- 00
MLG TRIGGER COM MLG TRG. COM MLG TRG. COM O1+ I1+ P+24V
From MLG Trigger wire (Grey Wire)

O-10201 COM
O-10201
Buzzer
I2- O-10201 O-10201 01
O2-
P+24V O2+ I2+
N-0V COM

Rejection ARM
Rejection Arm Speed-2 O-10202 P+24V

AC Drive
Pin 6 I3- O-10202 O-10202 02
DR-6 COM O3-
O3+ I3+
Control Panel-1 Patlite

O-10203 O-10203
Sapre I4- O-10203 O-10203 03
O4-
O4+ I4+

N-0V COM

Yellow Patlight O-10204 O-10204 SSRB-06

Buzzer (Sky blue wire) I1- O-10204 O-10204 04
O1-
Yellow (Orange wire) O1+ I1+ P+24V
Red (Red wire)
Red Patlight O-10205 O-10205
(Yellow wire) Green (Green wire) I2- O-10205 O-10205 05
N-0V O2-
O2+ I2+

Green Patlight O-10206 O-10206

I3- O-10206 O-10206
O3- 06

O3+ I3+
P+24V

O-10207 O-10207
XA PLC part not ready ton send I4- O-10207 O-10207 07
data O4-

P+24V
O4+

N-0V
P+24V(1) I4+

To next page To next page

VIMAL KUMAR PLC OUTPUT CIRCUIT CH-102

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-01-006
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 From From
From previous page previous page CP1W-8ET

N-0V
previous page

P+24V
P+24V
C.PANEL N-0V COM
O-10300 O-10300 SSRB-07
Spare I1- O-10300 O-10300 00
O1-
O1+ I1+ P+24V

O-10301 O-10301
Spare I2- O-10301 O-10301 01
O2-
O2+ I2+

Spare O-10302 O-10302 O-10302 O-10302

I3- 02
O3-
O3+ I3+

O-10303
Spare O-10303 O-10303 O-10303 03
I4-
O4-
P+24V
O4+ I4+

RLB-01
O-10304
O-10304 COM
Spare O1 P+24V
N-0V
P1 +1
O-10304 O-10304 04
P+24V
C1
-1

O-10305 O-10305
Spare
O2
+2
P2 O-10305 O-10305 05
P+24V C2 -2

O-10306 COM 3 +
O-10306 O3
Spare +3
P3 O-10306 O-10306
C3 06
P+24V -3

O-10307 O-10307 O-10307 O4

Spare +4
P4 O-10307 O-10307 07
C4
-4

P+24V

VIMAL KUMAR PLC OUTPUT CIRCUIT CH-103

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-01-007
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 PLC
CP1H-XA40 DT-D
C. PANEL
P+24V (1) P+24V (1) P+24V (1)
+
NC
N-0V(1) N-0V(1) N-0V(1) From SMPS
-
GND GND GND
COM N-0V(1) C. PANEL
P+24V (1)
I-0000(V) 30 I-0000(V) BLACK BROWN
00 BLUE N-0V(1)
Volume part Sensor-1 P+24V (1)
I-0001(V) 31 BLACK BROWN
01 BLUE N-0V(1)
Volume part Sensor-2
P+24V (1)
I-0002(V) 32 I-0002(V) BLACK BROWN
02 BLUE N-0V(1)
Volume part Sensor-3
I-0003(V) 33 I-0003(V)
XA PLC not Ready to send barcode data
03 (from X PLC O-10207)

I-0004(V) 34 I-0004(V)
Spare
04

I-0005(V) 35 I-0005(V)
Spare
05
MSC Box (X4)
I-0006(V) 36 I-0006(V) ENC-A White (A Phase) White (A Phase)
5 INC-1 (INC-1) 1
06 Black (B Phase) Black (B Phase)
(INC-2) 2 Encoder
P+24V Brown P+24V Scanning Conv.
(P+24V) 7
I-0007(V) 37 I-0007(V) ENC-B
6 INC-2 (SG GND) 8 N-0V Blue N-0V
07

I-0008(V) 38 I-0008(V) ENC-A Encoder wire (white) Brown P+24V (1)

08 WEIGHING
CONVEYOR
ENCODER
I-0009(V) 39 I-0009(V) ENC-B Encoder wire (black) Blue N-0V(1)
09

I-0010(V) 40 I-0010(V) Spare

10

I-0011(V) 41 I-0011(V)
Spare
11
To next Page

VIMAL KUMAR
DESIGNED BY PLC INPUT CIRCUIT CH-00
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-02-001
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 PLC
CP1H-XA40 DT-D
From previous
Page C. PANEL
I-0100(V) 42 I-0100(V)
Spare
00

I-0101(V) 43 I-0101(V)
Spare
01

I-0102(V) 44 I-0102(V)
Spare
02

I-0103(V) 45 I-0103(V)
Spare
03

I-0104(V) 46 I-0104(V)
Spare
04

I-0105(V) 47 I-0105(V)
Spare
05

I-0106(V) 48 I-0106(V)
Spare
06

I-0107(V) 49 I-0107(V)
Spare
07

I-0108(V) 50 I-0108(V)
Spare
08

I-0109(V) 51 I-0109(V)
Spare
09

I-0110(V) 52 I-0110(V)
Spare
10

I-0111(V) 53 I-0111(V)
Spare
11

VIMAL KUMAR
DESIGNED BY PLC INPUT CIRCUIT CH-01
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-02-002
Greater Noida,
PLC INPUT CIRCUIT CH-10 UP-201308 REV NO 00
WIRING CHECKED BY
 C.PANEL CP1H-XA40DT-D
N-0V(1) N-0V(1) N-0V(1)
NC

NC
C.PANEL SSRB-07
P+24V(1)
O-10000(V) O-10000(V) O-10000(V)
To X PLC INPUT (I-0205) I1- O-10000 O-10000(V) 00
O1-

P+24V O1+ I1+

N-0V(1) COM
O-10001(V) 01
Spare

N-0V(1) COM

O-10002(V) 02
Spare

N-0V(1) COM

O-10003(V) 03
Spare

N-0V(1) COM

CH-100
O-10004(V) 04
Spare

O-10005(V) 05
Spare

O-10006(V) 06
Spare

O-10007(V) 07
Spare

VIMAL KUMAR XA PLC OUTPUT CIRCUIT CH-100

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-02-003
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 ANALOG INPUT TERMINAL CP1H-XA40DT-D ANALOG INPUT TERMINAL DETAIL

AI-1 COM

AI-2 COM

AI-3 COM

AI-4 COM
AI-1

AI-2

AI-3

AI-4
AI-1 COM

AI-2 COM

AI-3 COM

AI-4 COM
AI-1

AI-2

AI-3

AI-4
C. PANEL

N-0V(1)
AI-1

AI-2

AI-3

AI-4
Analog input-1

Analog input-2

Analog input-3

Analog input-4

From curtain sensor-1 (WIDTH) From curtain sensor-2 (HEIGHT)

(see in curtain sensor-1 wiring) (see in curtain sensor-2 wiring)

VIMAL KUMAR
DESIGNED BY PLC ANALOG INPUT CIRCUIT
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-02-004
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 ANALOG OUTPUT TERMINAL
ANALOG OUTPUT CP1H-XA40DT-D DETAIL (CP1H-XA40DT-D)

AO-1 COM

AO-2 COM
AO-1(V)

AO-2(V)
AO-1(I)

AO-2(I)
AO-1 COM

AO-2 COM
AO-2(V)
AO-1(V)

AO-1(I)

AO-2(I)
C. PANEL

AO-1 COM
AO-1(V)
Scanning Conveyor AC Drive

Scanning Conveyor AC Drive

Spare
Pin 14
Pin 13

Scanning conveyor AC Drive

(see in scan. Conv. AC Drive Ckt)

VIMAL KUMAR
DESIGNED BY PLC ANALOG OUTPUT CIRCUIT
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-02-005
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 LOADCELL AND CARD CONNECTION

TO PLC (OMRON)
5 4 3 2 1

5 4 3 2 1
9 8 7 6

9 8 7 6
PLC (OMRON) SG 5 GND
GND
RD Serial W-CARD
CP1H-X40DT-D SD
3
2
Converter
+5V
IN
+5V

Shield Wire OUT S-OUT

9-Pin D-connector male GND-E

(soldering view)

CAL
Earth

P+24V

N-0V

GREEN

BLACK
WHITE

RED
Green S+

Red EX+

Black EX-
S-
White
GND-E

Earth

S+ (Green)
S- (White)

EX- (Black)

Shield wire
EX+ (Red)
E+
E-
S2+

S1+
S2-

S1-

(Red) EX+(1) EX+(2) (Red)

E+ E+
Adjust-1 Adjust-2
(Black) EX-(1) EX-(2) (Black)
E- E-
(Green) SIG+(1) SIG+(2) (Green)
S1+ S1+

(White) SIG-(1) SIG-(2) (White)

S1- S1-
Load Cell-2
S2+ S2+
LOAD CELL JUNCTION BOX
S2- S2-

E+ Adjust-3 E+
Adjust-4

E- E-

S1+ S1+

Load Cell-1
S1- S1-
VIMAL KUMAR LOAD CELL JUNCTION BOX WIRING
DESIGNED BY
S2+ S2+
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
S2- S2- CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-03-001
LOAD CELL JUNCTION BOX WIRING Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 V2D654R-MEWHF6

V2D654R-MEWHF6
CAN IN (X1)

CAN IN (X1)

CAN IN (X1)
CAN OUT (P2)

CAN OUT (P2)

CAN OUT (P2)
P3, Ethernet ETHERNET ETHERNET

Terminator

N
MSC BOX 11 13 15
DC POWER
(2.5mm² Wire)

1 P+24V
230 V, A.C

5 3 1
L 16 N-0V
4 12 14

P+24V

P+24V
2 4 6

N-0V

N-0V
GND-E
6

GND

Black
Red
ETHERNET CABLE

X10

White
Blue
ETHERNET CABLE

TRIGGER INC Host -1 Host -2 CAN 2 CAN 1 POWER

X7 X5 X4 X3 X2 X1

SG GND

SG GND

CAN_H

CAN_H
CAN_L

CAN_L
TRG_2

INC_1
TRG_1

INC_2
OUT-1
OUT-2
OUT-3
OUT-4
OUT-4

INC_1
INC_2
P+24

P+24

P+24
+24V

N-0V

N-0V
GND

Gnd
Txd
R+
R-
1 2 3 4 10 1 7 8 2 1 2 7 8 10 5 6 3 4 9 12 1 2 4 5 5 6 1 2
Trigger

I-0006 (V)
I-0007 (V)

CAN-L
GREEN

CAN-H
BROWN

Brown
WHITE
BLACK

WHITE

Blue
CAN-L
CAN-H
Pink

Red
BLUE
C.Panel
Relay

From scanning To XA PLC Panel To X PLC

MLG Grey wire

conveyor encoder (Port-4)

Pink
Red
Blue
Brown
Gtrey

VIMAL KUMAR
MLG DESIGNED BY MSC CONNECTION DETAIL
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-06-04-001
Greater Noida,
UP-201308 REV NO 01
WIRING CHECKED BY
 Curtain Sensor (Banner)

Receiver
(EA5R750PIXMODQ)
Emitter
(EA5E750Q)

Brown Brown
Power supply V+ Power supply V+

blue Blue
Power supply V- Power supply V-
Pink
Sync Pink sync

White
V out-1

Yellow
V out-2

P+24 V(1) N-0V(1)

AI-1 AI-2
PLC
Analogue
Inputs

N-0V(1)

VIMAL KUMAR
DESIGNED BY CURTAIN SENSOR-1 WIRING DETAIL

DYNAMIC PROFILER
CURTAIN SENSOR-1 (WIDTH) RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-05-001
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 Curtain Sensor (Banner)

Receiver
(EA5R750PIXMODQ)
Emitter
(EA5E750Q)

Brown Brown
Power supply V+ Power supply V+

blue Blue
Power supply V- Power supply V-
Pink
Sync Pink sync

White
V out-1

Yellow
V out-2

P+24 V(1) N-0V(1)

AI-3 AI-4
PLC
Analogue
Inputs

N-0V(1)

VIMAL KUMAR
DESIGNED BY CURTAIN SENSOR-2 WIRING DETAIL

DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY
CURTAIN SENSOR-2 (HEIGHT)
NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-06-05-002
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 PLC Communication Port Detail

CP1H-X40DT-D CP1H-XA40DT-D

CJ1W-SCU21-V1
CP1W-CIF01 CP1W-CIF01

CP1W-CIF01 CP1W-CIF01

CP1W-20EDT CP1W-8ET

Hand
Weight scanner

IPC Auto Barcode

Scanner

VIMAL KUMAR
DESIGNED BY PLC COMMUNICATION DETAIL

DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
Plot No. 308-309,Eco Tech Ext-1,
WIRING DONE BY DRW NO. DP-485-07-00-001
Greater Noida,
UP-201308 REV NO 00
WIRING CHECKED BY
 OMRON PLC (CP1H-X40DT-D) TO INDUSTRIAL PC SERIAL COMMUNICATION CABLE OMRON PLC (CP1H-X40DT-D) TO MSC BOX SERIAL COMMUNICATION CABLE

SG Shield wire SG

(CP1H-X40DT-D)
12
MSC BOX

5 4 3 2 1
OMRON PLC
SG Shield wire SG

9 8 7 6
(CP1H-X40DT-D)

(ICR Scanner)
5

5
OMRON PLC

9 8 7 6

9 8 7 6
RD TX
9
4 3 2 1

4 3 2 1
RD SD
IPC
SD RD

9-Pin D-connector male

9-Pin D-connector male 9-Pin D-connector female (soldering view)
(soldering view) (soldering view)

OMRON PLC (CP1H-X40DT-D) TO OMRON PLC (CP1H-XA40DT-D) SERIAL COMMUNICATION CABLE OMRON PLC (CP1H-XA40DT-D) TO HAND SCANNER SERIAL COMMUNICATION CABLE

Shield wire SG

(CP1H-XA40DT-D)
(CP1H-XA40DT-D)
SG Shield wire SG SG
(CP1H-X40DT-D)

5 4 3 2 1

5 4 3 2 1
OMRON PLC
OMRON PLC
5

5
OMRON PLC

9 8 7 6

9 8 7 6
9 8 7 6

9 8 7 6
4 3 2 1

4 3 2 1
RD SD RD RxD Hand
SD TxD Scanner
SD RD

9-Pin D-connector male 9-Pin D-connector male 9-Pin D-connector male 9-Pin D-connector male
(soldering view) (soldering view) (soldering view) (soldering view)

OMRON PLC (CP1H-X40DT-D) TO LOAD CELL SERIAL CONVERTER COMMUNICATION CABLE

TO PLC (OMRON)

5 4 3 2 1
9 8 7 6

SG 5 Serial GND
RD 3 Converter +5V
SD 2 (Load Cell) IN
Shield Wire OUT

GND-E

Earth

VIMAL KUMAR
DESIGNED BY PLC COMMUNICATION CABLE DETAIL

DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly

PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-07-00-002
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00
 RS-485
DRIVE PANEL
RJ-45 Connector

5
Brown R- D+ (INPUT) Green
9 8 7 6

4 3 2 1 R- Brown
INDUSTRIAL To Input Feed
Green R+ D- (INPUT) Brown Conveyor Drive
PC R+ Green RJ-45 Connector
D+ (SPAC) Green
To Spacing
9-Pin D-connector male D- (SPAC) Conveyor Drive
Brown
(Soldering View)
RJ-45 Connector
D+ (SCAN.) Green
To Scanning
Conveyor Drive
D- (SCAN.) Brown

RJ-45 Connector
D+ (WDL) Green
To WDL Conveyor
D- (WDL) Brown Drive

RJ-45 Connector
D+ (REJ. CON) Green
To Rejection
D- (REJ. CON) Brown Conveyor Drive

RJ-45 Connector
D+ (REJ. ARM) Green
To Rejection
D- (REJ. ARM) Brown Arm Drive

VIMAL KUMAR MODBUS DRIVE CONNECTION DIAGRAM

DESIGNED BY
DYNAMIC PROFILER
RAMBIR SINGH (Ref-T-485)
CHECKED BY

NOTE: All Devices and shield earthing properly PROJECT NO. T-485
FALCON AUTOTECH PVT. LTD.
WIRING DONE BY Plot No. 308-309,Eco Tech Ext-1, DRW NO. DP-485-07-00-003
Greater Noida,
WIRING CHECKED BY UP-201308 REV NO 00