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Abstmct-This paper deals with integrating a small-sized cellation of common-modevoltage 1121. This solution effec-
passive EM1 Rlter with a voltagesource PWM inverter. tively eliminates the lineto-neutral common-mode voltage
The purpose of the fllter is t o eliminate both high-frequency
common-mode and normal-mode voltages f” the three-
and shaft voltage. Takahashi, et. al., developed an active
phase output voltages of the inverter. A laboratory system EM1 filter that bypasses the zero-sequence current from
consisting of a 5-kVA inverter, a 3.7-kW induction motor, the ground wire to reduce the ground leakage current [13].
and a specially-designed passive EM1 fllter was constructed However, this technique does not address shaft voltage.
t o v e r i e the viability and effectiveness of the fllter. As
a result, both lineto-line and line-tc-neutral output volt- The active circuits of [12] and 1131 have limitations be-
ages look purely sinusoidal as if the inverter were an ideal cause complimentary transistors rated at 600 V or higher
three-phase variablevoltage, variablefrequency power s u p are presently not available in the market.
ply, when the inverter is viewed f” the motor terminals.
This results in a complete Bolution t o serious EM1 issues This paper focuses on integration of a small-sized
related t o high-frequency common-mode and normal-mode specially-designed passive EM1 filter into a voltagesource
voltages produced by the PWM inverter. PWM inverter operated at a carrier or switching frequency
as high as 15 kHz. The motivation of this research is
I. INTRODUCTION based on the well-known fact that the higher the carrier or
switching frequency, the smaller and the more effective the
Remarkable progress of power semiconductor devises EM1 filter. The integration of the EM1 filter makes both
has enabled an increase in the carrier frequency of a linetwneutral and lineto-line voltages sinusoidal as if the
voltagesource PWM inverter using IGBTs rated at 600 V inverter were an ideal variablevoltage, variablefrequency
or 1,200 V to 10 kHz or higher. This significantly con- power supply, when the inverter is viewed from the motor
tributes to improved controllability of voltage, current, terminals. Hence, it is possible to solve all of the EM1 is-
and torque. It also helps in reduction of acoustic noise. sues caused by high-frequency common-mode and normal-
However, high-speed switching of IGBTs increases high- mode voltages. Experimental results obtained from a 5.
frequency leakage currents, bearing currents, and shaft kVA laboratory system confirm the viability and effective-
voltage. Researchers and engineers in the area of power ness of the specially-designed passive EM1 filter. This pa-
electronics and ac motor drives recognize this as electre per also includes a design procedure for the EM1 filter.
magnetic interference (EMI) issues 111.
Presently, passive filters are employed at the output of 11. EXPERIMENTAL SYSTEM
voltagesource PWM inverters to deal with EMI related Fig. 1 shows the circuit configuration of an experimen-
issues. Various types of filter configuration, based on in-
tal system connecting a small passive EM1 filter at the
ductors and capacitors, or diodes, have been proposed in
output of a voltagesource PWM inverter using IGBTs.
121-[ll]. For example, SUI, et. al., have proposed a normal-
The inverter has a digital PWM controller in which three-
mode filter referred to as a “clamping filter” in (91. Al-
phase sinusoidal balanced reference signals are compared
though this filter is effective in suppressing the high volt-
with a repetitive triangular carrier signal with a frequency
age gradient at its motor terminals when a cable feeder
of 15 kHs in order to generate the gate signals for the
between an inverter and motor is very long, it has little
IGBTs. The EM1 filter consists of three normal-mode’
capability of mitigating the secalled “shaft voltage.” So
inductors, a common-mode inductor, capacitors and resis-
far, no literature has been published on either a design pro-
tors. A set of three inductors L,three capacitors C and
cedure of a passive EM1 filter consisting of both common-
three resistors R forms a normal-mode filter that elim-
mode and normal-mode filters, or its installation effect on
inates high-frequency normal-mode voltages from three
three-phase line-teneutral and line-teliie voltages. Other
phase lineto-line voltages. Although its installation makes
solutions based on combination of passive components and
the lineto-line voltages sinusoidal, it produces no effect on
active devices such as complimentary transistors have been
each lineto-neutral voltage.
described in [121 and [13]. Ogaswara, et. al. have proposed
~~ ~
200v
34 ZOOV, 5 3.7kw
... ..,
Vahoft
Jic
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l:m
pSN2
Lc=- (3)
1
where I is the mean core length, and p is the core per-
meability. A peak value of common-mode current, Icpen~
is inverseproportional to the inductance value of Lc, and -1 0 10 20 30 40 50
therefore it is proportional to a value of l / N as long as
5” is constant. The shorter the mean core length and the time[ms]
(a): Output frequency-basedtime scale
larger the number of turns N , the smaller will be the peak
value of the common-mode current. However, the num-
ber of turns cannot be increased beyond a certain limit
because that would need a larger core and would result in
a larger mean core length. This means that there exists
an optimal value of 1/N ratio, which is dependent on the
diameter of the copper windings used, or in other words, 0 0.02 0.04 0.06 0.08 0.1
on the current rating of the inductor. time[ms]
(h): Carrier frequency-based time d e
Based on the above discussions, the following two
common-mode inductors A and B were designed and con- Fig. 6. Experimental waveforms when no filter is connected.
structed: One is an inductor with a maximum flux density
of 0.6 T, which is a half of the flux density of magnetic
saturation, and the other with a maximum flux density
of 1.0 T. The former is called as “inductor A,” while the
latter is “inductor B” in this paper. Table I shows the
specifications and parameters of the two specially-designed
inductors.
Fig. 5 is a photo of the two common-mode inductors
and the normal-mode inductor used in the following exper-
iments. Note that a resonant frequency for the common-
mode circuit should be placed in a range of 1.5 to 2.5 kHz, i”[A1-10
O: ’1Lwl,
so that the capacitance value of Cc was designed as
0.47 pF. The characteristic impedance is 244 fl for induc-
tor A, and 160 C2 for inductor B. The resistance value of
Rc w a designed
~ as 30 fl, so that the quality factor ranges
from 5 to 8. The amplitude of the common-mode current
flowing into Cc reaches 45 mA for inductor A, while it is IL~IAI0
100 mA for inductor B. The loss dissipated in Rc is only 10
-10 10 20 ° 30 40 i
50
25 mW for inductor A, and 150 mW for inductor B, which time[ms]
are much smaller than a motor output rating of 3.7 kW. (a): Output frequency-based time scale
The iron loss in the core is several watts, according to the
data sheet that shows this d u e to be about 20 kW/m3
at 15 kHz.
1. . . . . . . ,
IV. EXPERIMENTAL
RESULTS
A . Elimination of High-hquency Nonal-Mode and 1
Common-Mode Voltages
(b): Carrier frequency-based time scale
Figs. 6 to 10 show experimental waveform under an Fig. 7. Experimental waveforms when only the normal-mode filter
inverter output frequency of 40 Hz. Note that the time is connected.
scale is different between (a) and (b). The waveform in
(a) are based on the inverter output frequency, while those
in (b) are based on the carrier frequency. because it is measured with respect to the negative bus
Fig. 6 shows waveforms when no filter is connected be- potential of the dc link voltage. Both the line-teline
tween the inverter and the motor. Note that the phase voltage, U,, and the linetenegative potential, uun in-
voltage includes a dc voltage as high as 140 V(= E&), clude a large amount of high-frequency normal-mode and
1546
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- m
U""
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[VI2
100
WmlVl 0
ivbl o
-::2- -10
idAI
'"E3LzXJ
o
-100 10 20 30 40
time[m]
50
im
(a): Output frequency-based time scale
i ~ " [ A l0
-10
lo= WIVl 0
0 10 20 3o 4&me[msj0 ' - o-10
l 1
(a): Output frequency-baed time scale
BclTl
'Jahaff[v
olEGzz3
iclA1-0.0
-0.
o'oIiEzzz3
idAI o
-0.00 0.02 0.04 0.06 0.08 0.1
timelm]
(b): Carrier frequency-based time scale
0 0.02 0.04 0.06 0.08 0.1
time[m] Fig. 9. Experimental waveforms when both common-mode filter
(h): Carrier frequency-based time scale
uisng inductor A and normal-mode filter are connected, and the
Fig. 8. Experimental waveforms when the normal-made filter and
switch is turned On'
inductor A are connected, and the switch remains turned off.
1547
6
experiment
theory
20 40 60
Inverter output frequency[Hz]
~~
time[m] ~
WlVI 0
-oo
-100
l
iclA1 0
--0.1
lO'
0'05EzE3
icIA1 0
-0.050 -": 0.02 0.04 0.06 0.08
time[ms]
0.1
WIVI 0
-10
0.1
-20
1548
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8
purely sinusoidal as if the inverter were an ideal three- [5] S . Ogasawara, and H. Alragi, “Modeling and damping of high-
phase variable-voltage, variablefrequency power supply. frequency l e a h e currents in PWM inverter-fed ac motor drive
systems,” IEEE ’Itnw. h d . Appf., vol. 32,no. 5, pp. 1105-1114,
Further, a design example has been given, and a design 1996.
criterion to avoid saturation of the common-mode induc- 161 S . Chen, T. A. Lip0 and D. Fitzgerald, “Modeling of motor hear-
tor has been established. ing currents in PWM inverter drives,” IEEE %m. Ind. Appl.,
vol. 32,no. 6, pp. 1365-1370,1996.
[7]A. von Jouanne, P. Enjeti, and W. Gray, I‘ Application issues for
VI. ACKNOWLEDGMENT PWM adjustable speed ac motor drives,” IEEE I A S Magazine,
vol. 2, no. 5, pp. 1W18, 1996.
The authors like to thank Dr. Tsuneo J‘ Kume [8]S. OgaMwara, H.Ayano, and H. Akagi, “Measurement and re-
and Dr. Mahesh M. Swamy at Yaskawa Electric America
for their valuable discussions and English language editing. ;z:m,”
dudion of EM1 radiated by a PWM inverter-fed ac motor drive
IEEE ‘Itnw. Ind. Appf., vol. 33, no. 4, PP. 101%1026,
1550