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Advantages
(1) No technology involved
(2) Very low cost (cost of labour only)
Disadvantages
(1) Contamination of the product due to dirt and insects.
(2) Wastage by birds / mice.
(3) Spoilage due to sudden and unpredicted rain.
(4) There is no control of temperature over crop drying.
(5) Overdrying may cause loss of germination power,
nutritional changes, sometimes complete damage.
PARAMETERS FOR SOLAR DRYING
• The drying of product depends on external variables like
temperature, humidity and velocity of air stream and
internal variables which is a function of drying material and
depends on parameters like surface characteristics (rough
or smooth surface), Chemical composition (sugar, starch,
etc.), physical structure (porosity, density, etc.). and size
and shape of the product. The rate of moisture movement
from the product inside to the air outside differ from one
product to another and very much depends weather the
material is hygroscopic or non-hygroscopic. Non-
hygroscopic materials can be dried to zero moisture level
while the hygroscopic materials like most of the food
products will always have a residual moisture content.
• The design of a solar dryer depends on : solar radiation,
temperature of air, relative humidity of air, moisture
content of the product, amount of product to be dried, time
required for drying, availability of auxiliary energy, material
of construction of dryer and the resource availability.
PHYSICS OF DRYING
• Heat by convection and radiation to Surface of product
Goes to interior of product
• Increase in temperature
• Formation of water vapour
Evaporation of moisture from Surface
W d
M ( wet ) 100%
W
• Bound moisture :
The amount of water in the material which exhibits a vapor
pressure less than that of pure liquid at the same temperature.
• Unbound moisture:
The moisture contained by a material which exerts an
equilibrium vapour pressure equal to that of pure liquid at
the same temperature.
• Equilibrium moisture :
The amount of moisture in the material that is in the
equilibrium with its vapour in the gas phase. For a given
temperature and humidity conditions, the material cannot
be dried below its corresponding equilibrium moisture
content.
• Hydrogroscopic material :
A material that may contain bound moisture in small
capillaries.
• Non-hydroscopic material:
The material which cannot hold moisture in the bound
form.
• Constant rate period:
The part of the drying process during which the drying rate is constant and is
controlled by external rather than internal conditions.
• Falling rate period:
The part of the drying during which the drying rate varies with time. Internal factors,
i.e., physical and transport properties of the material, control the drying process.
• External drying factors:
The independent variables associated with the conditions and flow of gas phase.
• Internal drying factors:
The properties of the material that influence the transport of heat and mass within the
phase.
• Critical moisture content:
The moisture content of a material at the end of constant rate period. The critical
moisture content is not a unique moisture property of a material but is influenced by
its physical shape as well as the conditions of the drying process.
• Batch drying:
The type of drying operation in which the material is fed to and discharged from
drying chambers in batches at definite intervals of time.
• Specific volume:
The volume per unit weight of dry air.
• Enthalpy:
The total energy contents of the substrate. For moist air, it is equal to the heat content
of the moist air per unit weight of dry air above a certain reference temperature.
Basics of Solar Drying
• Drying or dehydration of material means removal of moisture from the
interior of the material to the surface and then to remove this moisture
from the surface of the drying material.
• The drying of product is a complex heat and mass transfer process which
depends on external parameters such as temperature, humidity and
velocity of the air stream; drying material properties like surface
characteristics (rough or smooth surface), chemical composition (sugar,
starches, etc) physical structure (porosity. density. etc.); size and shape of
the product.
• The rate of moisture movement from the product inside to the air outside
differs from one product to another and very much depends on whether
the material is hygroscopic or non-hygroscopic. Non-hygroscopic material
can be dried to zero moisture level while the hygroscopic materials like
most of the food products will always have a residual moisture content.
This moisture in hygroscopic material may be a bound moisture (remains)
in the material due to closed capillaries or due to surface forces) or
unbound moisture which remains in the material due to surface tension of
water. When the hygroscopic material is exposed to air, it will either
absorb moisture or desorb moisture depending on the relative humidity of
air. The equilibrium moisture content (EMC) will soon be reached when
the vapour pressure of water in the material becomes equal to the partial
pressure of water in the surrounding air. The equilibrium moisture content
is, therefore, important in the drying since this is the minimum moisture
to which the material can be dried under a given set of drying conditions.
Basics of Solar Drying (contd.)
• A series of drying characteristic curves can be plotted. The best
is, if the moisture content M of the material is plotted versus
time as shown in Fig. Another curve can be plotted between
drying rate i.e. dM/dt versus time t as shown in Fig. But more
information can be obtained if a curve is plotted between
drying rate dM/dt versus moisture content M as shown in Fig.
As is seen from this figure for both hygroscopic and non-
hygroscopic materials, there is a constant drying rate
terminating at the critical moisture content followed by falling
drying rate. The constant drying rate for both non-hygroscopic
and hygroscopic materials is the same while the period of
falling rate is little different. For non-hygroscopic materials, in
the period of falling rate, the drying rate goes on decreasing till
the moisture content becomes zero. In the hygroscopic
materials, the period of falling rate is similar until the unbound
moisture is completely removed. then it further decreases and
some bound moisture is removed; this continues till the vapour
pressure of material becomes equal to the vapour pressure of
drying air. When this equilibrium reaches then the drying rate
becomes zero.
Moisture in the drying material
Rate of moisture loss
22
Drying rate with time curve
Typical drying rate curve
Basics of Solar Drying (contd.)
Eight thermodynamic properties of moist air, generally used in drying
are vapor pressure, relative humidity, humidity ratio, dry bulb
temperature, dew point temperature, web bulb temperature, enthalpy,
and specific volume. These parameters are correlated and the effect of
one on another can be seen on psychometric chart.
The drying process can be explained with the help of the psychometric
chart of Fig. If the air is not saturated (say dry bulb temperature is 30C
and wet bulb temperature is 20C) and is allowed to pass over the
material and if no external heat is applied, then the sensible heat of air
and material is exchanged for latent heat of vaporization of water. The
path travelled on psychometric chart will be 20C wet bulb line shown by
line AB. During this process the humidity ratio changes from 0.0140 to
0.0104 i.e. about 0.0036 kg of vapour per kg of dry air is absorbed. Now
by using solar energy, the air is heated to 45C with a relative humidity
of 17 per cent and is passed over the drying material. During the drying
process, this air is cooled-adiabatically along the 24 C wet bulb line,
then the final humidity ratio will be 0.0189. Thus the moisture
evaporated with the. heated air will be 0.0075 kg of vapour per kg of dry
air which is almost double the water evaporated compared to when air
was not heated.
Psychometric chart for pressure 101.35 kPa with drying process indicated
Natural Convection or Direct type
Solar Dryer
• These dryers appear to be more attractive for use in
developing countries since these do not use fan or blower to
be operated by electrical energy.
• These dryers are low in cost and easy to operate.
• Some of the problems with these dryers are: slow drying, no
control on temperature and humidity, small quantity can be
dried, and some products change colour and flavour due to
direct exposure to sun.
• Several direct type dryers are fabricated, tested, and
analysed in many countries.
• The simplest direct type solar dryer is solar cabinet dryer.
Solar Cabinet Dryer
• The solar cabinet dryer in its simple form consists of a
wooden (or of any other material) box of certain width and
length (length is generally kept as three times its width),
insulated at its base and preferably at the sides and covered
with a transparent roof.
• The inside surfaces of the box are coated with black paint
and the product to be dried is kept in the trays made of wire
mesh bottom. These trays loaded with product are kept
through an openable door provided on the rear side of the
drier.
• Ventilation holes are made in the bottom through which
fresh outside air is sucked automatically. Holes are also
provided on the upper sides of the dryer through which
moist warm air escapes.
• This dryer has given encouraging results and reduced the
drying time by one third compared to open sun drying.
Details of solar cabinet dryer
Photograph of Solar Cabinet Dryer
Mixed Mode Type Solar Dryer
• In the mixed mode type of solar dryers, the solar air heater with
or without any electric fan along with a drying bin is used.
• Such simple mixed mode type solar dryer was developed at
AIT Bangkok for drying paddy and therefore named as rice
dryer.
• It consists of a solar air heater made of a frame of bamboo
poles and wire covered with 0.15 mm thick transparent PVC
sheet. The ground is covered with burnt rice husk which
absorbs the solar radiation and heats the air in contact.
• The hot air in this air heater rises to the drying chamber which
either consists of transparent PVC sheets on bamboo frame
absorbing directly the solar radiation or a bamboo frame
covered from all the four side with some opaque material.
• The drying material (rice etc.) is kept on the nylon net tray in
thin layer through which hot air heated from air heaters enters
its bottom and goes up into the chimney.
Mixed Mode Type Solar Dryer (contd.)