Professional Documents
Culture Documents
Issues: 11.Oct.04
Version:1.0
42“ PDP
SERVICE MANUAL
MODEL:GTW-P42M504
PANEL:LG 42” XGA X1
(VVEPDP42X12032-)
Collation:Andy
CONTENTS
2. SPECIFICATION … … … … … … … … … … … … .2-10
1. Before returning an instrument to the customer, always make a safety check of the entire instrument,
including, but not limited to, the following items.
a. Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1)
Protective shields are provided on this chassis to protect both the technician and the customer. Correctly
replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling
the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including,
but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment
covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be
operated without all protective devices correctly installed and functioning.
b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their
fingers into, Such opening include, but are not limited to, (1) spacing between the picture tube and the
cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Leakage Current Check—With the instrument completely reassembled, plug the AC line cord directly into a
120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a
metering system that complies with American National Standards Institutes (ANSI) C101.1 Leakage Current
for Appliances and Underwriters Laboratories (UL) 478. With the instrument AC switch first in the ON position
and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all
exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screw heads, metallic
overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the
chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instrument power cord plug in the
outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A
POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT
TO THE CUSTOMER.
DEVICE
UNDER + -
TEST
TEST ALL
EXPOSED METAL
SURFACES
3. WIRE CORD
2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet.
3. Design Alteration Warning—Do not alter or add to the mechanical or electrical design of this unit. Design
alterations and additions, including, but not limited to, circuit modifications and the addition of the items such
as auxiliary audio and/or video output connections might alter the safety characteristics of this Monitor and
create a hazard to the user. Any design alterations or additions will void the manufacturer’s warranty and will
make you, the service, responsible for personal injury or property damage resulting there from.
1-1
IMPORTANT SAFETY PRECAUTIONS REV:1.0
4. Primary Chassis Warning—a. Certain Monitor chasses are electrically connected directly to one conductor
of the AC power cord. They may be safely serviced without an isolation transformer only if the AC power
plug is inserted so that the chassis is connected to the groundside of the AC power source. To confirm that
the AC power plug is inserted correctly use an AC voltmeter to measure the voltage potential between the
chassis and a known earth ground. If the voltage reading is greater than 1.0V, remove and reinsert the AC
power plug in opposite polarity and re-measure the voltage potential between the chassis and a known earth
ground. b. Certain Monitor chasses have 85V AC (RMS) between chassis and earth ground regardless of the
AC plug polarity. These chasses can be safely serviced only with an isolation transformer inserted in the
power line between the receiver and the AC power source, for both personnel and test equipment protection.
c. Some Monitor chasses have a secondary ground systems in addition to the main chassis ground. This
secondary ground system is not isolated from the AC power line. The two ground systems are electrically
separated by insulating material that must not be defeated or altered.
5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near
sharp edges, b. near thermally hot parts—be sure that leads and components do not touch thermally hot
parts, c. the AC supply, d. high voltage, e. antenna wiring. Inspect in all areas for pinched, out-of-place, or
frayed wiring. Do not change the spacing between components or the spacing between the printed-circuit
board and components. Last but not least, visually check the AC power cord to ensure no outer
appearance damage is present.
6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be
replaced with components, parts, or wiring that meet original specifications. Additionally, determine the
cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety
hazard(s).
7. PRODUCT SAFETY NOTICE — Many electrical and mechanical parts have special safety-related
characteristics some of which are often not evident from visual inspection, nor can the protection they give
necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that
have special safety characteristics are identified in this service data by shading with a mark on
schematics and by shading or a * mark in the parts list. Use of a replacement part that does not have the
same safety characteristics as the recommended replacement part in the Service data parts list might create
shock, fire, and/or other hazards.
1-2
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
1. SCOPE:
These specifications describe all the characteristics of the 42 inch color monitor.
2. ELECTRICAL REQUIREMENTS:
2-1
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
2-2
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
Vertical Horizontal
Refresh Horizontal Vertical
Mode No Resolution Sync Sync Dot rate
Rate Frequency Frequency
Polarity Polarity
(Hz) (K Hz) (Hz) (TTL) (TTL) (MHz)
1 640(VGA)×480 60 31.5 59.94 - - 25.175
2 640(VGA)×480 72 37.9 72.81 - - 31.500
3 640(VGA)×480 75 37.5 75 - - 31.500
4 640(VGA)×480 85 43.3 85.01 - - 36.000
5 800(SVGA)×600 56 35.1 56.25 + + 36.000
6 800(SVGA)×600 60 37.9 60.317 + + 40.000
7 800(SVGA)×600 72 48.1 72.19 + + 50.000
8 800(SVGA)×600 75 46.9 75 + + 49.500
9 800(SVGA)×600 85 53.7 85.06 + + 56.250
10 1024(XGA)×768 60 48.4 60.01 - - 65.000
11 1024(XGA)×768 70 56.5 70.07 - - 75.000
12 1024(XGA)×768 75 60.0 75.03 + + 78.750
13 1024(XGA)×768 85 68.7 84.99 + + 94.500
14 1280(SXGA)×1024 60 63.98 60.02 + + 108.00
18 720(DOS)×400 70 31.46 70.08 + - 28.322
19 640(VGA)×480 50 31.5 50 - - 25.175
20 1280(HDTV)×720p 60 45.00 60 + + 74.250
21 1920(HDTV)×1080i 60(I) 33.75 60 + + 74.250
22 640(VGA)×350 70 31.50 70 - + 25.175
23 720(EDTV)×480p 60 31.47 59.94 + + 27.000
Vertical Horizontal
Refresh Horizontal Vertical
Mode No Resolution Sync Sync Dot rate
Rate Frequency Frequency
Polarity Polarity
(Hz) (KHz) (Hz) (TTL) (TTL) (MHz)
24 640 x 480 67 35 66.67 - - 30.240
25 832 x 624 75 49.73 74.55 - - 57.283
26 1152 x 870 75 68.68 75.06 - - 100.000
2-3
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
2-4
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
COMP1/COMP2(480i) PICTURE:
CONTRAST, BRIGHTNESS, COLOR, TINT, SHARPNESS,
COLOR TEMPERATURE, FORMAT
SOUND:
BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND,
BBE, SPEAKER, AUDIO OUTPUT
SETUP:
LANGUAGE, VIDEO SYSTEM, SLEEP TIMER, PASS CODE,
CLOSED CAPTION, V-CHIP, OSD TIMEOUT,
OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE,
POWER ON SEQUENCE, RESET
INFO:
S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz],
VIDEO SYSTEM
2-5
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
COMP1/COMP2(480p) SOUND: SAME AS COMP1/COMP2(480i) SOUND
(720p) SETUP: SAME AS RGB/DVI SETUP
(1080i) INFO: SAME AS RGB/DVI INFO
PICTURE: SAME AS COMP1/COMP2(480i) PICTURE
BUT ADD V-SIZE, V-POSITION, H-SIZE,
H-POSITION, CLOCK PHASE
RGB PICTURE:
CONTRAST, BRIGHTNESS, COLOR TEMPERATURE,
FORMAT, V-SIZE, V-POSITION, H-SIZE, H-POSITION,
CLOCK PHASE
SOUND:
BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND,
BBE, SPEAKER, AUDIO OUTPUT
SETUP:
LANGUAGE, SLEEP TIMER, OSD TIMEOUT,
OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE,
POWER ON SEQUENCE, RESET
INFO:
S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz],
RESOLUTION
DVI PICTURE:
CONTRAST, BRIGHTNESS, COLOR TEMPERATURE,
FORMAT, V-SIZE, V-POSITION, H-SIZE, H-POSITION,
CLOCK PHASE
SOUND:
BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND,
BBE, SPEAKER, AUDIO OUTPUT
SETUP:
LANGUAGE, SLEEP TIMER, OSD TIMEOUT,
OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE,
POWER ON SEQUENCE, RESET
INFO:
S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz],
RESOLUTION
4. ENVIRONMENT:
4.1. Operating:
Temperature 0~40℃(32~104℉)
Relative humidity 20~80%
Pressure 800~1114 hpa
2-6
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
4.2. Non-Operating:
Temperature -5~50℃(23~122 ℉)
Relative humidity 20~80%
Pressure 700~1114 hpa
Vibration X/Y/Z, 0.5G/10~55Hz(sweep), 10 minutes
4.3. Acoustics:
(IHF A-weighted 1meter) 40dB Max.
5. SOUND:
a. Residual hum (at volume min) 500μW Max.
b. Practical max. Audio output (at 10% THD max.)
1.0vp-p 1K Hz input 5W +5W Max. /16 ohm
c. Sound distortion (at 250 mw 1K Hz) 1% Max.
d. Audio output (input at 1.4V P-P) ≧1.0 VP-P
e. Max. hum (at volume max) 1000μW Max.
f. Sensitivity (at volume max. O/P 1W) 150mV ±3dB
at 1KHz AV Input
g. Audio Fidelity (1KHz 0dB,corrected for emphasis characteristics)
WOOFER ON 60Hz 11dB ±3dB
10KHz 4dB ±3dB
BBE ON 60Hz 6dB ±3dB
10KHz 8dB ±3dB
WOOFER & BBE OFF 100Hz -1dB ±3dB
10KHz -1dB ±3dB
6. RF
2-7
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
7. Reliability Requirement:
The MTBF needs 20000hrs under operation 25±5℃(half luminosity, motion picture)
8. REGULATORY REQUIREMENTS:
b. Vibration Test
1. Forward and backward 30 minutes 1000 c.p.m
2. Right and left 30 minutes 1000 c.p.m
3. Up and down 30 minutes 1000 c.p.m
8.4 Power Management:
Mode H-sync V-sync Video Power dissipation
Normal Pulse Pulse Active Normal power
Stand-by No pulse No pulse No video Less than 5 watts
Power saving Pulse No pulse
Blanked Less than 55 watts
No pulse Pulse
Note: The power indicator LED color is green in normal state, yellow in stand-by and
power saving state.
9. AUDIO
Audio Signal Output
9.1 1.0 Vp-p ±0.2Vp-p
(input signal at 1.0 Vp-p ±0.2Vp-p)
2-8
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
APPENDIX A:
Item Description:
A Total time
B Active display area including borders
C Active display area excluding borders
D Left/Top border
E Right/bottom border
F Blanking time
G Front porch
H Sync-width
I Back porch
Mode No 1 2 3 4 5 6 7 8 9
Resolution 640 640 640 640 800 800 800 800 800
& 480 480 480 480 600 600 600 600 600
Refresh Rate 60 72 75 85 56 60 72 75 85 Hz
Pixel Clock 25.175 31.5 31.5 36 36 40 50 49.5 56.25 MHz
Horizontal visible 640 640 640 640 800 800 800 800 800 Dots
Horizontal total 800 832 840 832 1024 1056 1040 1056 1048 Dots
Horizontal front porch 24 32 16 56 24 40 56 16 32 Dots
Horizontal sync 96 40 64 56 72 128 120 80 64 Dots
Horizontal back porch 48 128 120 80 128 88 64 160 152 Dots
Horiz blanking time 160 192 200 192 224 256 240 256 248 Dots
Vertical visible 480 480 480 480 600 600 600 600 600 Lines
Vertical total 525 520 500 509 625 628 666 625 631 Lines
Vertical front porch 18 17 1 1 1 1 37 1 1 Lines
Vertical sync 2 3 3 3 2 4 6 3 3 Lines
Vertical back porch 33 28 16 25 22 23 23 21 27 Lines
Vertical blanking time 45 40 20 29 25 28 66 25 31 Lines
Horizontal frequency 31.469 37.9 37.5 43.3 35.1 37.9 48.1 46.9 53.7 KHz
Vertical frequency 59.94 72.81 75 85.01 56.25 60.317 72.19 75 85.06 Hz
Vertical sync polarity - - - - + + + + + TTL
Horiz sync polarity - - - - + + + + + TTL
2-9
SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0
Mode No 10 11 12 13 14 18 19
Resolution 1024 1024 1024 1024 1280 720 640
& 768 768 768 768 1024 400 480
Refresh Rate 60 70 75 85 60 70 50 Hz
Pixel Clock 65 75 78.75 94.5 108 28.322 25.175 MHz
Horizontal visible 1024 1024 1024 1024 1280 720 640 Dots
Horizontal total 1344 1328 1312 1376 1688 900 800 Dots
Horizontal front porch 24 24 16 48 48 18 16 Dots
Horizontal sync 136 136 96 96 112 108 96 Dots
Horizontal back porch 160 144 176 208 248 54 48 Dots
Horiz blanking time 320 304 288 352 408 180 160 Dots
Vertical visible 768 768 768 768 1024 400 480 Lines
Vertical total 806 806 800 808 1066 449 629 Lines
Vertical front porch 3 3 1 1 1 12 62 Lines
Vertical sync 6 6 3 3 3 2 2 Lines
Vertical back porch 29 29 28 36 38 35 85 Lines
Vertical blanking time 38 38 32 40 42 49 149 Lines
Horizontal frequency 48.4 56.5 60 68.7 63.98 31.46 31.5 KHz
Vertical frequency 60.01 70.07 75.03 84.99 60.02 70.08 50 Hz
Vertical sync polarity - - + + + + - TTL
Horiz sync polarity - - + + + - - TTL
Mode No 20 21 22 23 24 25 26
Resolution 1280 1920 640 720 640 832 1152
& 720P 1080I 350 480P 480 624 870
Refresh Rate 60 60I 70 60 67 75 75 Hz
Pixel Clock 74.250 74.250 25.175 27.000 30.240 57.283 100.000 MHz
Horizontal visible 1280 1920 640 720 640 832 1152 Dots
Horizontal total 1650 2200 800 858 864 1152 1456 Dots
Horizontal front porch 70 44 16 16 64 32 32 Dots
Horizontal sync 40 44 96 62 64 64 128 Dots
Horizontal back porch 260 192 48 60 96 224 144 Dots
Horiz blanking time 370 280 160 138 224 320 304 Dots
Vertical visible 720 540 350 480 480 624 870 Lines
Vertical total 750 562.5 449 525 525 667 915 Lines
Vertical front porch 1 3 37 9 3 1 3 Lines
Vertical sync 5 2 2 6 3 3 3 Lines
Vertical back porch 20 18 60 30 39 39 39 Lines
Vertical blanking time 26 23 99 45 45 43 45 Lines
Horizontal frequency 45.000 33.759 31.469 31.469 35.000 49.725 68.681 KHz
Vertical frequency 60.000 60.000 70.087 59.940 66.667 74.550 75.062 Hz
Vertical sync polarity + + - + - - - TTL
Horiz sync polarity + + + + - - - TTL
2-10
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
CN806
VS RV203
Selection Wire
VA RV204
PSU Operation
Mode Switch
1. POWER ON.
2. Signal Source: No signal (black screen).
3. Connect Digital Voltage Meter (-) to Panel GND. Connect Digital Voltage Meter (+) to
Plug CN806 Pin#10 and adjust the VA (Variable Resistor RV204) value to the VA value
recorded on the Panel Voltage Label ± 0.5VDC (VA ± 0.5VDC= value adjusted).
4. Connect Digital Voltage Meter (-) to Panel GND. Connect Digital Voltage Meter (+) to
Plug CN806 Pin#1 and adjust the VS (Variable Resistor RV203) value to the VS value
recorded on the Panel Voltage Label ± 0.5VDC (VS ± 0.5VDC= value adjusted).
Remark 1: The Panel Voltage Label is located at the upper- right corner of the panel.
Remark 2: Make sure the “Selection Wire” is connected at 24V.
Remark 3: Make sure the “PSU Operation Mode Switch” is set at Normal mode.
3-1
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
3-2
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
COLOR TEMPERATURE
1. DVI 2. RGB 3. YPbPr 4. AV
Bias Gain
R G B R G B
5. 5400 F3 EF F5 07 07 02
6. 6500D F3 EF F5 06 07 03
7. 9300 F3 EF F4 05 07 05
8. 13800 FF FF FF 00 00 00
9. EXIT
ñ ò ADJUST ï ð SELECT
*Note: When adjusting the Color Temperatures, press number key “1”, “2”,
“3”, and “4” on the remote control to select the PDP input source that you
would like to adjust, including DVI, RGB, YPbPr, and AV. When you press
the number key to select the input source that you would like to adjust
Color Temperature, the PDP set will switch to the to-be-adjusted input
source mode automatically.
(8) Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center
of the PDP screen.
1.2 DVI Mode Color Temperature Adjustment Procedure:
(1) With the PDP’s DVI input connected to Chroma C-2226’s DVI output connector,
set the Chroma to send a dark level center block signal (10 IRE). Now press the
Function Setup Key Sequence as stated in point #1.1.(7) above. When Color
Temperature OSD menu shows up, press number key “1” to start DVI Color
Temperature setting.
(2) Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B)
values. Use the Up/Down Buttons to change the Bias and Gain Values.
(3) 5400K dark level center block adjustment procedure:
A. Press the Left/Right key on the remote control to select G-BIAS and adjust
(using the up/down key) the G-Bias value until Y = 0.65±0.1 FL.
B. Press the Left/Right key on the remote control to select R-BIAS and adjust
the R-Bias value until x = 335±30
C. Press the Left/Right key on the remote control to select B-BIAS and adjust
the B-Bias value until y = 343±30
D. Repeat steps A, B and C until the following final values are obtained:
3-3
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
x = 335±30
y = 343±30
Y = 0.65±0.1 FL
(4) 5400K bright level center block adjustment procedure: (Please set the Chroma
C-2226 DVI bright level center block signal to 60 IRE)
A. Select G-GAIN and adjust the G-GAIN value until Y = 35±1.5 FL.
B. Select R-GAIN and adjust the R-GAIN value until x = 335±30
C. Select B-GAIN and adjust the B-GAIN value until y = 343±30
D. Repeat steps A, B and C until the following final values are obtained:
x = 335±30
y = 343±30
Y = 35±1.5 FL
(5) Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all
obtained, and then press number key “6” for the next Color Temperature setting of
6500D, number key “7” for the setting of 9300K, and number key “8” for the setting
of 13800K sequentially.
For each color temperature setting, please repeat Steps (3) and (4) above but
replace the x and y settings with the following values:
a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings
b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings
c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings
For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and
Bright Levels to the following Y values:
a. Dark level Y = 0.65±0.1 FL
b. Bright level Y = 35±1.5 FL
(6) Once all 4 Color Temperatures have been adjusted, press number key “2” to start
RGB Color Temperature setting.
3-4
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
3-5
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
3.1 Pre-setting Adjustment and Equipment Preparation for Component YPbPr Mode:
(1) Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color
Analyzer.
(2) Switch the PDP input to Component1 mode and press the “Recall” key on the
remote control to have the PDP set recalled back to default factory settings.
(3) Set up the Video Pattern Generator (ie. SENCORE VP-300 Multimedia Video
Generator) with the following settings:
A. Dark Level Center block definition:
a. Signal Type: Component
b. Format: 1080i
c. Pattern = WINDOW 1 14 IRE
C. Bright Level Center block definition:
a. Signal Type: Component
b. Format: 1080i
c. Pattern = WINDOW 2 60 IRE
(4) Connect the PDP Component1 input to the VP-300 Component output connector.
(5) Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center
of the PDP screen.
3-6
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
3-7
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
3-8
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
x = 335±30
y = 343±30
Y = 45±1.5 FL
(5)Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all obtained,
and then press number key “6” for the next Color Temperature setting of 6500D,
number key “7” for the setting of 9300K, and number key “8” for the setting of
13800K sequentially.
For each color temperature setting, please repeat Steps (3) and (4) above but
replace the x, y and Y values with the following values:
a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings
b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings
c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings
For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and
Bright Levels to the following Y values:
a. Dark level Y = 0.55±0.1 FL
b. Bright level Y = 45±1.5 FL
(6)Once all 4 Color Temperatures have been set press number key “9” to exit the Color
Temperature OSD menu.
(7)Re-enter the Color Temperature OSD menu again to double check that the Color
Temperature values just adjusted are stored in the PDP display.
3-9
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
ISP Firmware Update User Manual
1. Definitions:
a. Computer – Requires a 9-pin RS-232 port and a Windows 98/ME/XP based operating
system PC.
b. Display – A Sampo Corporation manufactured LCD TV or PDP TV.
c. Firmware Hex Code – The firmware in hex code to be updated onto the Display.
File will be provided by Sampo Corporation
d. LED – Light Emitting Diode that is located at the lower-right corner of the front bezel
of the Display. When the Display is powered OFF, the LED will not be lighted.
When the Display is in Standby Mode or ISP Mode, the LED will be in orange color.
When the Display is turned ON, the LED will be in solid green color.
e. Main Power Switch – The red main power switch located on the back of the Display
(either at the lower right or lower left corner).
f. Tera Term Pro – It is a free software terminal emulator that can either be downloaded
from the website or provided by Sampo Corporation.
g. RS-232 Cable – The RS-232 serial cable to connect the Computer and the Display
must be straight-through type that pin 2 (RX) and pin 3 (TX) are not reversed at one
end of the cable.
The pin layout for RS-232 Terminal:
Pin 1 Received Line Signal Detector (Data Carrier
Detect)
Pin 2 Received Data (RXD)
Pin 3 Transmit Data (TXD)
Pin 4 Data Terminal Ready (DTR)
Pin 5 Signal Ground
Pin 6 Data Set Ready (DSR)
Pin 7 Request to Send (RTS)
Pin 8 Clear To Send (CTS)
Pin 9 Ring Indicator
3. Hardware Setup:
a. Press the Main Power Switch to turn off the Display.
b. Connect the Computer’s RS-232 port (COM 1 on the PC) to the Display’s RS-232
port.
c. Press and hold both the Display’s “Input” and “Volume Up” front control buttons
(located at the front bezel of the Display) and at the same time turn on the Display
by pressing the Main Power Switch on the back of the Display.
d. Hold the “Input” and “Volume Up” buttons until the LED becomes orange color,
which indicates the Display is in the ISP Mode.
Note: To verify if the Display enters in the ISP Mode successfully or not, push the
“Power”
front control button at the front bezel of the Display, if the Display powers on and
LED turns green, the Display in NOT in the ISP mode so you have to repeat Step
#3.a to #3.c again; if the Display doesn’t power on and LED stays in orange, the
Display is in the right mode and ready for the next step.
3-10
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
4. Uploading Firmware:
a. Start the Tera Term Pro program on the Computer by double clicking the Tera Term
Pro icon (the “ttermpro.exe” icon circled in red below).
b. Once the program is initialized, choose “Serial” option, change the “Port”
configuration to “COM1” and click “OK”.
3-11
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
c. Pull up the “Setup” Drop Down Menu then select “Serial port”.
d. Under the “Serial port setup” Menu, set the following selections and then click OK.
Port: COM1
Baud rate: 57600
Data: 8 bit
Parity: none
Stop: 1 bit
Flow control: Xon/Xoff
Leave the “Transmit delay” boxes (msec/char, msec/line) both at 0.
3-12
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
e. Pull up the “Setup” Drop Down Menu and click “Save setup” to save the above Step
#3.b ~ #3.d settings so that you don’t need to repeat the same steps next time you
run Tera Term program.
f. Press spacebar at the key board once and then Tera Term terminal will show the
following instruction: “Press 1 to enter ISP mode”
3-13
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
g. Press “1” and then press “y” when you see the “Erase the on-board FLASH
memory?” to start the firmware uploading process.
h. Pull up the “File” Drop Down Menu, choose the “Send file” option.
3-14
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
i. Browse to where the Firmware Hex Code is saved at in Step #2C above. After
clicking “Open File” the uploading process will begin. It approximately takes 5 to 6
minutes to complete the process.
Important Note: DO NOT disrupt the uploading process by closing the “Tera Term”
terminal, shutting down the Computer or turning off the Display. If the uploading
process is disrupted, the Firmware Hex Code cannot be uploaded through this ISP
process anymore and can only be updated by physically removing the EEPROM.
j. Once the uploading process is completed, the “Tera Term” terminal will show the
information “Programming finished.”
3-15
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
k. Press the Main Power Switch to turn off the Display (LED should not be illuminated).
5 seconds later, press the Main Power Switch to power the Display back on, then the
new firmware will be running.
3-16
FACTORY & ELECTRONIC ADJUSTMENT REV:1.0
b. Pull up the “File” Drop Down Menu and then select “Disconnect”. Pull up the
“File” Drop Down Menu again and then select “New connection”.
c. Press “y” next to the sentence “Erase the on-board FLASH memory?” to re-start
the firmware uploading process.
d. If the process failed three times, you have to physically remove the failed
EEPROM and replace with an EEPROM that has burned the to-be-updated
firmware or with an EEPROM that has burned some other firmware revisions but
repeat the RS-232 firmware update process again to upgrade the to-be-updated
Firmware Hex Code onto the Display.
3-17
BLOCK DIAGRAM REV:1.0
YUV1_Y
YUV1_B
YUV1_R ICV1 COMP1
YUV2_Y M52055FP
YUV2_B
M/B
YUV2_R
9V YUV_SW
5V 8V
SIF1
AUDIO I/P 8V
ICV2 COMP2
M52055FP
COMP_R ICV4
COMP1_RIN
ICV6 8V 11.5V/9V
COMP1_LIN
COMP_L NJM2930L08
4052BT
COMP2_RIN
Analog Sw AGS
COMP2_RIN 9V 9V YUV_SW
ICV8
YUV_SW
RSRn
M/B M/B
CBVS1_L
ICV5 A_DCTL
CBVS1_R M/B
MSP3450G
CBVS2_L Multi Sound Process AL_DACM
AR_DACM
CBVS2_R
AL_PC
SUB_WFR AR_PC
AL_HPIN
AUDIO O/P AR_HPIN IC306
AUDIO_L
S
I2C Sound power
AUDIO_R amplifier P
TA2024 K
4-1
BLOCK DIAGRAM REV:1.0
SDRAM SDRAM
IC913
CVBS(MP) DVI TX
TMDS
SVHS(MP) IC501 (42"XGA PANEL)
VIDEO_SP CCIR SII164CT64
Digital 8bit(CCIR601) DPTV6830
Digital
SV_C_Y_SP
SV_C_Y_SP
YUV(MP) IC901
TTL
Digital
16bit(CCIR656)
PMM
VIDEO_MP
Digital 8bit(CCIR601)
SV_C_Y_MP CVBS(SP)
SV_C_Y_MP SVHS(SP) IC601
VPC3230D
(SP)
IC602
JP103 AD9883A140
Y_YUV_MP YUV(SP) TTX(RGB/FB)
MP YUV(SP) YUV(MP)
B_YUV_MP
TTX(RGB/FB)
E2PROM
R_YUV_MP HS_TTX
HSO_DPTV
SDRAM IC2 HSO_VPC TO
HS_DET HS_PC
Y_YUV_SP SDA5550 VSO_DPTV IC104 CPU
SDRAM IC105 HS_DVI
SP HSO_DPTV VSO_VPC VS_TTX
B_YUV_SP IC103
HIN232CB
HS_S1
Transceiver IC9 HS_S2 Card Reader
R_YUV_SP
CPLD CRn_DET PG
RS232 SO101 103
DVI_HPD
DVI2_HPD
4-2
BLOCK DIAGRAM REV:1.0
IC1A6
DVI 1 DVI RX 24bit Digital Analog
SII169CT100
Analog
IC913
MP DVI TX TMDS
VIDEO_MP
IC501 CCIR SII164CT64 (42"XGA PANEL)
SV_C_Y_MP MP Analog Ycbcr DPTV6830 Digital
IC901
TTL
SV_C_Y_MP Digital 16bit
PMM
VIDEO_SP Digital 8bit
SP
SV_C_Y_SP IC601
VPC3230D
(SP)
SV_C_Y_SP IC602
JP103 AD9883A140
RGB
Y_YUV_MP Ycbcr TTX
Ypbpr
MP MP AnalogYpbpr
B_YUV_MP
RGB TTX
R_YUV_MP
IC2
SDA5550
Y_YUV_SP
SP
B_YUV_SP IC103
HIN232CB
Transceiver
R_YUV_SP
SO101 RS232
4-3
TROUBLE SHOOTING GUIDE REV:1.0
No Power
SET POWER ON
AC Master Power
Switch Board
DPWB11455-1G-G-
Main Power
N
3501Q00104A
(PLG-422)
Replace
Main Power
3501Q00104A(PLG-422)
OK
5-1
TROUBLE SHOOTING GUIDE REV:1.0
No Picture
No picture
AV Module Board
(with Tuner) N
DPWB11420-AT-GA
Replace
AV Module Board
Y (with Tuner)
DPWB11420-AT-GA
Image Board
N OK
DPWB11501-MPLGA
Replace
Image Board
Y DPWB11501-MPLGA
OK
PDP Panel Module
N
VVEPDP42X12032-
Replace
PDP Panel Module
VVEPDP42X12032-
OK
5-2
TROUBLE SHOOTING GUIDE REV:1.0
Vertical Line
Buffer
X-DRV-Left-Top N
6871QLH029A
Replace
Buffer X-DRV-Left-Top
Y 6871QLH029A
Buffer OK
X-DRV-Right-Top N
6871QRH030A
Replace
Y Buffer X-DRV-Right-Top
6871QRH030A
Replace
PDP Panel Module
Assembly
VVEPDP42X12032-
OK
5-3
TROUBLE SHOOTING GUIDE REV:1.0
Horizontal Line
Y-SUS N
6871QYH025A
Replace
Y-SUS
Y
6871QYH025A
OK
Y DRV-Top
6871QDH054A
Y DRV-Bottom
6871QDH055A
Replace
Y DRV-Top
6871QDH054A
Y DRV-Bottom
Y 3871QDH0055A
OK
Replace
PDP Panel Assembly
VVEPDP42X12032-
OK
5-4
TROUBLE SHOOTING GUIDE REV:1.0
No Remote Control
SET POWER ON
Remote Control N
Replace Replace
Battery BRC-250CGATEWAY
Y
OK
OK
OK
Image Board
DPWB11501-MPLGA N
Replace
Image Board
DPWB11501-MPLGA
OK
5-5
TROUBLE SHOOTING GUIDE REV:1.0
SET POWER ON
OK
Image Board
DPWB11501-MPLGA
N
Replace
Image Board
DPWB11501-MPLGA
OK
5-6
B.O.M. OF BOARD ASSEMBLY REV:1.0
Module Part Level BOM
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
PRDAA0215-1P--- Heat Sink 2 HEAT SINK FOR IC501 IC901
QCNCP1628-120-A Connector 20PIN 1 PG103
QCNCP1628-140-A Connector 40PIN 2 PG904 PG906
QCNCS1731-1---- Connector 48PIN 2 JP103 JP104
QJAKP1079-1-2-A Pin jack 2 JK301 JK303
QPWB11415-1G-5- PCB 1 MAIN PWB
QPWB11417-1G-4- PCB 1 RGB/DVI PWB
QSOCD1550-115-- Socket 2 SO102 SO103
QSOCD1553-109-- Socket 1 SO101
QSOCD1555-124-- Socket 28PIN 1 SO1A4
QSOCI1514-132-S Socket 32PIN 1 IC SOCKET PLCC20 FOR IC6
RCHOL1020-1100- Choke 10uH 5 L705 L707 L709 L714 L715
RCORA1021-1---U Bead core 0.45uH 2 FB701 FB703
RCORA1048-1700A Bead core 70Ω 12 FB105 FB512 FB606 FB607 FB608 FB614 FB615 FB616 FB617 FB618
RCORA1050-1121A Bead core 120Ω/2A 66 FB619 FB104
FB103 FB620 FB301 FB302 FB303 FB307 FB308 FB309 FB313 FB503
FB504 FB505 FB506 FB507 FB508 FB509 FB510 FB511 FB601 FB602
FB603 FB609 FB610 FB611 FB613 FB704 FB705 FB712 FB713 FB714
FB715 FB719 FB901 FB902 FB903 FB904 FB905 FB906 FB907 FB908
FB909 FB910 FB911 FB912 FB913 FB914 FB915 FB916 FB917 FB918
FB919 FB920 FB921 FB922 FB923 FB924 FB925 FB926 FB928 FB929
FB930 FB932 FB933 FB1A3 FB1A4 R198
RCORA1051-1121A Bead core 120Ω/4A 6 FB706 FB707 FB708 FB710 FB711 FB722
RCRSL1187-1---A Crystal 14.318MHz 1 X501
RCRSL1192-1---A Crystal 10MHz 1 X901
RCRSL1193-1---A Crystal 20.25MHZ 1 X601
RCRSL1219-1---A Crystal 6MHz 1 X1
RFIL-1084-1---A BMS Filter 13nH 2 FB513 FB514
RNWR-0028CM103A Network Resister 10K ohm 1 RP1E1
6-1
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
RNWR-0028CM220A Network Resister 22 ohm 55 RP1 RP2 RP3 RP4 RP5 RP6 RP7 RP10 RP11 RP16 RP18 RP19 RP20 RP21
RP22 RP23 RP24 RP26 RP27 RP28 RP29 RP30 RP31 RP32 RP33 RP501
RP502 RP503 RP504 RP601 RP602 RP603 RP604 RP605 RP606 RP901
RP902 RP903 RP918 RP919 RP920 RP921 RP922 RP923 RP924 RP937
RP938 RP939 RP1C6 RP1D4 RP1D5 RP1D6 RP1D7 RP1D8 RP1D9
6-2
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VCICHN1HH331J-A Capacity,Temp. Comp. Ceramic 330PF 50V ±5% 15 C604 C605 C606 C643 C644 C645 C648 C1F2 C1F3 C1F4 C1F5 C1F6
C1F7 C1F8 C1F9
VCICHN1HH3R3J-A Capacity,Temp. Comp. Ceramic 3.3PF 50V ±5% 2 C611 C612
VCICHN1HH470J-A Capacity,Temp. Comp. Ceramic 47PF 50V ±5% 2 C156 C9D8
VCICHN1HH561J-A Capacity,Temp. Comp. Ceramic 560PF 50V ±5% 3 C144 C919 C920
VCLFCN1CY105Z-A Capacity,High Diel. Ceramic 1uF 16V +80%~-20% 15 C901 C902 C903 C904 C905 C906 C907 C908 C909 C910 C911 C913
VCLFCN1CY684Z-A Capacity,High Diel. Ceramic 0.68uF 16V +80%~-20% 2 C916 C633
C632 C933 C934
VCLFHN1EY104Z-A Capacity,High Diel. Ceramic 0.1uF 25V +80%~-20% 107 C6 C24 C25 C27 C31 C32 C33 C34 C35 C36 C37 C103 C123 C127 C128
C129 C501 C504 C507 C509 C522 C524 C525 C534 C536 C538 C540
C542 C544 C545 C546 C547 C548 C554 C564 C566 C568 C569 C571
C572 C573 C574 C575 C576 C593 C640 C641 C649 C650 C651 C652
C653 C654 C656 C657 C662 C665 C666 C668 C670 C672 C700 C702
C704 C706 C709 C718 C728 C731 C733 C742 C748 C751 C754 C765
C768 C774 C778 C793 C796 C798 C1C1 C1C4 C1G7 C7A2 C7A5 C7C2
C7C8 C7E9 C7F2 C9E2 C9E7 C9E9 C9F2 C9F4 C9F5 C9F6 C9F7 C9F9
VCLFHN1HY270J-A Capacity,High Diel. Ceramic 27PF 50V ±5% 1 C679
VCLRCN1CB224K-A Capacity,High Diel. Ceramic 0.22uF 16V ±10% 8 C601 C602 C603 C628 C629 C630 C646 C677
VCLRCN1CB474K-A Capacity,High Diel. Ceramic 0.47uF 16V ±10% 20 C302 C305 C311 C314 C317 C319 C320 C323 C330 C333 C383 C384
C385 C386 C387 C388 C391 C392 C398 C399
VCLRCN1CB564K-A Capacity,High Diel. Ceramic 0.56uF 16V ±10% 1 C935
VCLRCN1HB104K-A Capacity,High Diel. Ceramic 0.1uF 50V ±10% 1 C316
VCLRHN1CB104K-A Capacity,High Diel. Ceramic 0.1uF 16V ±10% 67 C1 C3 C4 C7 C8 C10 C12 C15 C28 C165 C620 C624 C674 C756 C758
C937 C938 C939 C940 C941 C942 C943 C944 C945 C946 C947 C948
C949 C950 C952 C953 C954 C955 C956 C957 C958 C959 C960 C961
C962 C963 C964 C965 C966 C967 C968 C969 C970 C972 C974 C976
C979 C981 C983 C985 C987 C989 C991 C992 C995 C997 C999 C9C9
VCLRHN1CB473K-A Capacity,High Diel. Ceramic 0.047uF 16V ±10% 8 C608 C610 C613 C617 C634 C635 C636 C642
VCLRHN1CB683K-A Capacity,High Diel. Ceramic 0.068uF 16V ±10% 4 C116 C615 C616 C619
VCLRHN1CB823K-A Capacity,High Diel. Ceramic 0.082uF 16V ±10% 1 C638
VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 26 C5 C16 C17 C18 C19 C535 C537 C539 C541 C543 C549 C550 C551 C552
C553 C577 C578 C579 C580 C581 C582 C583 C584 C585 C631 C637
VCLRHN1HB103K-A Capacity,High Diel. Ceramic 0.01uF 50V ±10% 52 C108 C111 C113 C118 C157 C158 C159 C160 C586 C587 C588 C589
C590 C591 C658 C663 C669 C743 C746 C749 C779 C927 C929 C931
C1C2 C1C5 C7C3 C7C9 C9A1 C9A2 C9A3 C9A4 C9A5 C9A6 C9A7
C9A8 C9A9 C9C1 C9C2 C9C3 C9C4 C9C5 C9C6 C9C7 C9C8 C9D1 C9D2
VCLRHN1HB152K-A Capacity,High Diel. Ceramic 1500PF 50V ±10% 3 C614 C618 C647
VCLRHN1HB471K-A Capacity,High Diel. Ceramic 470PF 50V ±10% 4 C303 C304 C312 C313
VCLRHN1HB472K-A Capacity,High Diel. Ceramic 4700PF 50V ±10% 2 C506 C555
VCLRHN1HB822K-A Capacity,High Diel. Ceramic 8200PF 50V ±10% 1 C639
VCNCP0043-JJST- Connector 3 Pin 1 CN706
VCNCP0046-JJST- Connector 5 Pin 1 CN702
VCNCP0047-JJST- Connector 7 Pin 1 CN705
6-3
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VCNCP0307-EJST- Connector 7 PIN 1 PG2
VCNCP030C-EJST- Connector 12 PIN 1 PG310
VCTABN1AB106M-A Capacity,tantalum 10uF 10V ±20% 10 C135 C1C3 C1E8 C1E9 C1F1 C1G5 C1G6 C1G8 C1G9 C1H1
VL-GN150K0000-A Peaking coil 15uH ±10% 1 L101
VL-JN3R3K0000-A Peaking coil 3.3uH ±10% 1 FB927
VRMBNV8--000J-A Resiser,Metal Film 0 1/8W ±5% 11 L3 L5 L8 R143 R516 R522 R707 R708 R993 R998 FB99(SECOND)
VRMBNV8--2R2J-A Resiser,Metal Film 2.2 1/8W ±5% 2 R332 R335
VRMCNVA--000J-A 1 L7
VRMCNVA--220J-A Resiser,Metal Film 22 1/10W ±5% 2 FB501 FB502
VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 97 R1 R5 R6 R7 R10 R11 R12 R15 R16 R25 R27 R29 R31 R36 R40 R44 R45
R46 R50 R51 R66 R82 R106 R107 R132 R134 R136 R157 R158 R390
R391 R509 R510 R512 R513 R514 R519 R520 R523 R524 R601 R627
R629 R642 R643 R644 R645 R647 R648 R652 R711 R901 R902 R903
R904 R909 R910 R912 R917 R918 R922 R923 R926 R927 R931 R933
R939 R940 R941 R961 R962 R963 R967 R973 R983 R984 R988 R999
R1H2 R1H9 R1J1 R1J2 R1J7 R1L2 R1L8 R9A1 R9A2 R9A4 R9A5 R9D2
VRMHNVG--100J-A Resiser,Metal Film 10 1/16W ±5% 11 R56 R57 R111 R138 R138 R139 R141 R148 R312 R378 R1A5
VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 21 R112 R114 R116 R502 R503 R612 R613 R614 R624 R625 R626 R649
R650 R990 R991 R968 R969 R970 R1M3 R1M4 R9E8
VRMHNVG--102J-A Resiser,Metal Film 1K 1/16W ±5% 15 R78 R151 R159 R180 R182 R183 R314 R316 R328 R330 R337 R346 R908
VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 42 R954
R8 R9F7
R34 R35 R67 R108 R130 R131 R188 R189 R196 R197 R198 R324
R325 R333 R334 R336 R341 R343 R344 R504 R515 R911 R958 R974
R978 R979 R980 R989 R1A3 R1J5 R1J6 R1J9 R1K4 R1K8 R1L5 R1L7
VRMHNVG--104J-A Resiser,Metal Film 100K 1/16W ±5% 4 R68 R640 R641 R3A7
VRMHNVG--121J-A Resiser,Metal Film 120 1/16W ±5% 3 R949 R950 R951
VRMHNVG--122J-A Resiser,Metal Film 1.2K 1/16W ±5% 6 R113 R115 R117 R140 R142 R149
VRMHNVG--123J-A Resiser,Metal Film 12K 1/16W ±5% 1 R654
VRMHNVG-1240F-A Resiser,Metal Film 124 1/16W ±1% 14 R701 R702 R703 R705 R706 R713 R715 R717 R719 R952 R9D8 R9D9
VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 1 R9E1 R9E3
R1H3
VRMHNVG--181J-A Resiser,Metal Film 180 1/16W ±5% 2 R69 R70
VRMHNVG--182J-A Resiser,Metal Film 1.8K 1/16W ±5% 2 R377 R385
VRMHNVG--202J-A Resiser,Metal Film 2K 1/16W ±5% 3 R942 R943 R944
VRMHNVG--203J-A Resiser,Metal Film 20K 1/16W ±5% 1 R1A2
VRMHNVG-2050F-A Resiser,Metal Film 205 1/16W ±1% 8 R704 R714 R716 R718 R720 R953 R9E2 R9E4
VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 20 R21 R22 R23 R24 R144 R146 R152 R155 R638 R639 R653 R928 R929
R934 R935 R936 R937 R938 R9C9 R996
VRMHNVG--221J-A Resiser,Metal Film 220 1/16W ±5% 4 R946 R947 R948 R3A3
VRMHNVG--222J-A Resiser,Metal Film 2.2K 1/16W ±5% 11 R305 R306 R339 R340 R386 R387 R388 R389 R971 R3A2 R3A4
VRMHNVG--223J-A Resiser,Metal Film 22K 1/16W ±5% 1 R657
VRMHNVG--242J-A Resiser,Metal Film 2.4K 1/16W ±5% 2 R379 R384
VRMHNVG--272J-A Resiser,Metal Film 2.7K 1/16W ±5% 1 R637
6-4
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VRMHNVG--330J-A Resiser,Metal Film 33 1/16W ±5% 4 R521 R1H8 R1K1 R1K2
VRMHNVG--331J-A Resiser,Metal Film 330 1/16W ±5% 1 R13
VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 6 R311 R317 R326 R331 R338 R349
VRMHNVG--334J-A Resiser,Metal Film 330K 1/16W ±5% 1 R945
VRMHNVG--390J-A Resiser,Metal Film 39 1/16W ±5% 1 R9
VRMHNVG--392J-A Resiser,Metal Film 3.9K 1/16W ±5% 2 R350 R351
VRMHNVG--433J-A Resiser,Metal Film 43K 1/16W ±5% 2 R381 R382
VRMHNVG--470J-A Resiser,Metal Film 47 1/16W ±5% 3 R606 R607 R608
VRMHNVG--471J-A Resiser,Metal Film 470 1/16W ±5% 5 R656 R661 R662 R663 R1H5
VRMHNVG--472J-A Resiser,Metal Film 4.7K 1/16W ±5% 6 R4 R52 R53 R162 R505 R507
VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 19 R19 R26 R184 R302 R303 R304 R308 R309 R310 R313 R315 R327 R329
R342 R345 R347 R348 R352 R353
VRMHNVG--474J-A Resiser,Metal Film 470K 1/16W ±5% 1 R127
VRMHNVG--4R7J-A Resiser,Metal Film 4.7 1/16W ±5% 4 R128 R129 R1J3 R1J4
VRMHNVG--511J-A 510 1 R964
VRMHNVG--513J-A Resiser,Metal Film 51K 1/16W ±5% 2 R517 R518
VRMHNVG--561J-A Resiser,Metal Film 560 1/16W ±5% 1 R501
VRMHNVG--562J-A 5.6K 1 R977
VRMHNVG--563J-A Resiser,Metal Film 56K 1/16W ±5% 5 R178 R179 R181 R186 R187
VRMHNVG--622J-A Resiser,Metal Film 6.2K 1/16W ±5% 2 R380 R383
VRMHNVG--623J-A Resiser,Metal Film 62K 1/16W ±5% 1 R194
VRMHNVG--680J-A Resiser,Metal Film 68 1/16W ±5% 3 R609 R610 R611
VRMHNVG--682J-A Resiser,Metal Film 6.8K 1/16W ±5% 1 R185
VRMHNVG--683J-A Resiser,Metal Film 68K 1/16W ±5% 3 R156 R195 R196
VRMHNVG--750J-A Resiser,Metal Film 75 1/16W ±5% 19 R17 R125 R126 R129 R133 R135 R137 R150 R160 R190 R191 R192 R603
R604 R605 R615 R616 R617 R655
VRMHNVG--823J-A Resiser,Metal Film 82K 1/16W ±5% 1 R79
VSDBAV99------A Diode BAV99 22 D104 D105 D106 D107 D108 D109 D110 D111 D112 D113 D114 D117
D1E2 D1E3 D1E4 D1E5 D1E6 D1E7 D1E8 D1E9 D1F1 D1F2
VSDRLS4148----A Diode RLS4148 13 D1 D2 D115 D116 D118 D119 D120 D121 D122 D901 D1D9 D1E1 D1F3
VSI24LC21ATSN-A IC - RGB&DVI EDID EEPROM 24LC21ATSN 2 IC101 IC1A7
VSI39VF040-7--S IC 39VF040-7 1 IC6
VSI4064V75----D IC 4064V75 1 IC9
VSI74LV153PW--A IC 74LV153PW 1 IC105
VSI74LVC244ADBA IC- Octal Buffer/Line Driver 74LVC244ADB 1 IC908
VSI74LVC245APWA IC 74LVC245APW 1 IC504
VSI74LVT04----A IC- Hex Inverter 74LVT04 1 IC8
VSI80830CNUA--A IC 80830CNUA 1 IC11
VSIAD9883A140-D IC AD9883A140 1 IC602
VSIBA033------A IC- Low Dropout 3.3 Voltage BA033 2 IC603 IC1A2
Regulator
6-5
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VSIBA033LBSG--A IC- 3.3 Voltage Regulator BA033LBSG 1 IC604
VSIBA7657F----A IC- Input Selector Switch BA7657F 1 IC111
VSID6432AH-6--D IC- SGRAM D6432AH-6 4 IC502 IC503 IC906 IC907
VSIDPTV6830---A IC DPTV6830 1 IC501
VSIDS90C385---A IC- I/O Output DS90C385 1 IC914
VSIHEF4052BT--A IC HEF4052BT 2 IC104 IC301
VSIHEF4053BT--A IC- Analogue HEF4053BT 1 IC109
VSIHEF4066----A Multiplexer/Demultiplexer
IC HEF4066 2 IC302 IC305
VSIHIN232CB-T-A IC- RS232 IC HIN232CB 1 IC103
VSIILC6383ADJ-A IC ILC6383ADJ 1 IC110
VSILD1117S----A IC- Regulator LD1117S 10 IC702 IC703 IC705 IC706 IC707 IC708 IC902 IC903 IC904 IC905
VSILM1085ISX-AA IC- 2.5 Voltage Regulator LM1085ISX-A 1 IC701
VSIM24C16WMN6TA IC M24C16WMN6T 1 IC12
VSIM52347FP---A IC- Sync Signal Processor M52347FP 1 IC108
VSIN74F14D----A IC N74F14D 3 IC1 IC102 IC112
VSINJM2904M---A IC NJM2904M 3 IC304 IC308 IC312
VSIPMMT7203-G-D IC PMMT7203-G 1 IC901
VSISDA5550M---D IC SDA5550M 1 IC2
VSISII164CT64-D IC-Interface IC SII164CT64 1 IC913
VSISII169CT100D IC- DVI with HDCP SII169CT100 1 IC1A6
VSIUPC1406----- IC UPC1406 1 IC303
VSIUT62L2568--D IC UT62L2568 1 IC4
VSIVPC3230D---D IC VPC3230D 1 IC601
VST2SA1037KQ--A Transistor 2SA1037KQ 4 Q6 Q601 Q602 Q603
VST2SC2412KBQ-A Transistor 2SC2412KBQ 16 Q1 Q2 Q3 Q5 Q7 Q101 Q102 Q103 Q104 Q105 Q106 Q108 Q109 Q604
VSTBSN20------A Transistor BSN20 8 Q605 Q111
Q110 Q606 Q112 Q113 Q607 Q608 Q1A6 Q1A7
VSTDTC144EKA--A Transistor DTC144EKA 9 Q107 Q301 Q302 Q303 Q304 Q902 Q903 Q904
6-6
B.O.M. OF BOARD ASSEMBLY REV:1.0
Module Part Level BOM
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
QPWB11423-1G-3- PCB SOUND PWB
RCHOL1020-1100- Choke 10uH 4 L301 L302 L303 L304
RCILF1105-1---- Toroid Coil 2 L306 L307
RCORA1051-1121A Bead core 120Ω/4A 4 FB310 FB311 FB312 FB316
RRLYD1102-1DDG- Relay 12V/5A 2 RL301 RL302
VCEABN1CG107MNA Capacity,Aluminum Elect. 100uF 16V ±20% 2 C337 C345
VCEABN1CG227MNA Capacity,Aluminum Elect. 220uF 16V ±20% 1 C340
VCEABN1CG337MNA Capacity,Aluminum Elect. 330uF 16V ±20% 1 C336
VCEABN1CG476MNA Capacity,Aluminum Elect. 47uF 16V ±20% 1 C338
VCEABN1HG105MNA Capacity,Aluminum Elect. 1uF 50V ±20% 2 C341 C342
VCEACF1AG228MN- Capacity,Aluminum Elect. 2200uF 10V ±20% 4 C347 C356 C358 C370
VCEACF1CG228MN- Capacity,Aluminum Elect. 2200uF 16V ±20% 1 C399
VCEACF1HG477MN- Capacity,Aluminum Elect. 470uF 50V ±20% 2 C394 C397
VCEICU1EH227MNP Capacity,Aluminum Elect. 220uF 25V ±20% 2 C353 C359
VCICHN1HH221J-A Capacity,Temp. Comp. Ceramic 220PF 50V ±5% 1 C393
VCLRCN1CB474K-A Capacity,High Diel. Ceramic 0.47uF 16V ±10% 2 C357 C369
VCLRCN1EY224K-A Capacity,High Diel. Ceramic 0.22uF 25V ±10% 4 C349 C355 C360 C365
VCLRCN1HB104K-A Capacity,High Diel. Ceramic 0.1uF 50V ±10% 10 C335 C343 C346 C350 C352 C363 C367 C371 C395 C396
VCLRCN1HB223K-A Capacity,High Diel. Ceramic 0.022uF 50V ±10% 1 C392
VCLRHN1HB101K-A Capacity,High Diel. Ceramic 100PF 50V ±10% 5 C344 C351 C354 C362 C368
VCLRHN1HB272K-A Capacity,High Diel. Ceramic 2700PF 50V ±10% 2 C361 C364
VCMECU1JG474J-P Capacity,Metal Ploy. Film 0.47uF 63V ±5% 2 C348 C366
VCNCP0042-JJST- Connector 2 PIN 1 PG302
6-7
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VCNCP0043-JJST- Connector 3 PIN 1 PG303
VCNCP0044-JJST- Connector 4PIN 1 PG304
VCNCP0045-JJST- Connector 5PIN 1 PG307
VCNCP030C-EJST- Connector 12 PIN 1 PG306
VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 1 R359
VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 3 R362 R372 R392
VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 2 R364 R369
VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 1 R395
VRMHNVG--223J-A Resiser,Metal Film 22K 1/16W ±5% 1 R360
VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 3 R356 R371 R397
VRMHNVG--333J-A Resiser,Metal Film 33K 1/16W ±5% 2 R357 R358
VRMHNVG--392J-A Resiser,Metal Film 3.9K 1/16W ±5% 2 R398 R399
VRMHNVG--393J-A Resiser,Metal Film 39K 1/16W ±5% 2 R365 R370
VRMHNVG-4122F-A Resiser,Metal Film 41.2K 1/16W ±1% 1 R393
VRMHNVG-4641F-A Resiser,Metal Film 4.64K 1/16W ±1% 1 R390
VRMHNVG--472J-A Resiser,Metal Film 4.7K 1/16W ±5% 2 R355 R391
VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 2 R366 R368
VRMHNVG--822F-A Resiser,Metal Film 8.2K 1/16W ±1% 1 R361
VRMMTV2--100J-U Resiser,Metal Film 10 1/2W ±5% 2 R363 R367
VSDB140-------A Diode B140 4 D305 D306 D307 D308
VSDRLS4148----A Diode RLS4148 7 D301 D302 D303 D309 D310 D312 D313
VSDSCD36------A Diode SCD36 1 D311
VSIL5973D------ IC L5973D 1 IC309
VSITA2024-----A IC TA2024 1 IC306
VST2SA1037KQ--A Transistor 2SA1037KQ 1 Q306
VST2SC3441F---A Transistor 2SC3441F 2 Q305 Q310
VSTDTC144EKA--A Transistor DTC144EKA 4 Q307 Q308 Q312 Q315
VSTDTC363TK---A Transistor DTC363TK 2 Q313 Q314
6-8
B.O.M. OF BOARD ASSEMBLY REV:1.0
Module Part Level BOM
6-9
B.O.M. OF BOARD ASSEMBLY REV:1.0
Module Part Level BOM
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
QPWB11418-1G-1- PCB 1 KEYPAD
QSW-A1199-11-1D Tact Switch 7 S101 S102 S103 S104 S105 S106 S107
VCICHN1HH471J-A Capacity,Temp. Comp. Ceramic 470PF 50V ±5% 1 C139
VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 2 C140 C142
VCNCP0317-EJST- Connector 7 Pin 1 PG102
VCTAEN1AB107M-A Capacity,tantalum 100uF 10V ±20% 1 C141
VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 2 R109 R110
VRMHNVG--153-A Resiser,Metal Film 15K 1/16W ±1% 2 R163 R167
VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 2 R166 R177
VRMHNVG--471J-A Resiser,Metal Film 470 1/16W ±5% 1 R171
VRMHNVG--472-A Resiser,Metal Film 4.7K 1/16W ±1% 4 R164 R165 R168 R169
VRMHNVG--4R7J-A Resiser,Metal Film 4.7 1/16W ±5% 1 R170
VSDRLS4148----A Diode RLS4148 3 D101 D102 D103
VSI93M2AKF----A IC- Infrared Receiver 93M2AKF 1 IC106
VSPHB5-30YGC--- LED HB5-30YGC 1 LD101
VSZUDZ5.6B----A Zener Diode UDZ5.6B 3 ZD101 ZD102 ZD103
6-10
B.O.M. OF BOARD ASSEMBLY REV:1.0
Module Part Level BOM
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
QCNCP1615-148-C Connector 48PIN 2 JPV1 JPV2
QCNCS1680-1---- Connector 48pin 1 JPV3
QJAKM1076-1---A Pin jack 2 JKV2 JKV3
QJAKP1147-1---A Pin jack 1 JKV5
QJAKP1158-1-6-C Pin jack 6Pin 1 JKV1
QJAKP1158-1-6-D Pin jack 6Pin 1 JKV4
QJAKP1177-1---- Pin jack 2 SV1 SV2
QPWB11420-1G-4- PCB 1 AV PWB
RCHO-1022D8---- Choke 330uH 1 LT2
RCORA1046-1---A Bead core 200Ω/100MHz 2 FBV5 FBV6
RCORA1050-1121A Bead core 120Ω/2A 11 FBV1 FBV2 FBV3 FBV4 FBV7 FBV8 FBV9 FBV10 FBV11
FBV12 FBV13
RCRSL1182-1---- Crystal 18.432MHz 1 XV1
TLABD1145-1B--- Barcode Label 1
VCEABN1CG106MNA Capacity,Aluminum Elect. 10uF 16V ±20% 16 CT8 CV1 CV3 CV4 CV8 CV12 CV16 CV17 CV23 CV60
CV70 CV73 CV75 CV85 CV104 CV105
VCEABN1CG107MNA Capacity,Aluminum Elect. 100uF 16V ±20% 9 CT16 CV5 CV20 CV62 CV67 CV71 CV96 CV101 CV124
VCEABN1CG226MNA Capacity,Aluminum Elect. 22uF 16V ±20% 2 CV36 CV37
VCEABN1CG227MNA Capacity,Aluminum Elect. 220uF 16V ±20% 5 CV31 CV34 CV38 CV117 CV119
VCEABN1CG476MNA Capacity,Aluminum Elect. 47uF 16V ±20% 12 CV2 CV7 CV13 CV22 CV25 CV26 CV27 CV28 CV30 CV33
VCEABN1HG225MNA Capacity,Aluminum Elect. 2.2uF 50V ±20% 2 CV111 CV116
CV78 CV80
VCEACU1HG335MNP Capacity,Aluminum Elect. 3.3uF 50V ±20% 1 CV61
6-11
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VCICHN1HH101J-A Capacity,Temp. Comp. Ceramic 100PF 50V ±5% 18 CV9 CV10 CV11 CV14 CV15 CV18 CV19 CV24 CV41 CV44
CV47 CV49 CV52 CV53 CV56 CV59 CV81 CV82
VCLRHN1CB104K-A Capacity,High Diel. Ceramic 0.1uF 16V ±10% 10 CT18 CV63 CV64 CV65 CV66 CV68 CV72 CV95 CV97
CV123
VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 13 CT14 CV42 CV48 CV54 CV58 CV84 CV86 CV88 CV90 CV93
CV98 CV99 CV100
VCLRHN1HB103K-A Capacity,High Diel. Ceramic 0.01uF 50V ±10% 7 CT2 CT12 CV6 CV21 CV32 CV35 CV39
VCLRHN1HB471K-A Capacity,High Diel. Ceramic 470PF 50V ±10% 4 CV103 CV106 CV109 CV110
VL-DH101K0000-U Peaking coil 100uH ±10% 1 LT4
VL-KN3R3KR80--A Peaking coil 3.3uH ±10% 4 FV1 FV4 FV5 FV12
VL-PH100K0000-P Peaking coil 10uH ±10% 3 LV2 LV3 LV4
VRMBNV8--100J-A Resiser,Metal Film 10 1/8W ±5% 1 RV96
VRMCNVA--000J-A Resiser,Metal Film 0 1/10W ±5% 9 FV2 FV3 FV6 FV7 FV8 FV9 FV10 FV11 LV1
VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 9 RT1 RV1 RV11 RV15 RV16 RV67 RV74 RV108 RV109
VRMHNVG--100J-A Resiser,Metal Film 10 1/16W ±5% 6 RV3 RV13 RV24 RV25 RV32 RV36
VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 15 RT5 RT6 RV30 RV31 RV53 RV55 RV58 RV62 RV66 RV68
RV69 RV70 RV77 RV78 RV81
VRMHNVG--102J-A Resiser,Metal Film 1K 1/16W ±5% 8 RT12 RT16 RV4 RV14 RV18 RV23 RV34 RV49
VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 1 RV105
6-12
B.O.M. OF BOARD ASSEMBLY REV:1.0
Part # Part Number Name Part Description Quantity per Ref Designator
Assembly
VRMHNVG--105J-A Resiser,Metal Film 1M 1/16W ±5% 1 RV71
VRMHNVG--121J-A Resiser,Metal Film 120 1/16W ±5% 4 RV7 RV10 RV111 RV113
VRMHNVG--151J-A Resiser,Metal Film 150 1/16W ±5% 4 RV39 RV41 RV45 RV47
VRMHNVG--152J-A Resiser,Metal Film 1.5K 1/16W ±5% 9 RT10 RV35 RV37 RV38 RV40 RV42 RV43 RV44 RV46
VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 1 RT9
VRMHNVG--202J-A Resiser,Metal Film 2K 1/16W ±5% 1 RV12
VRMHNVG--221J-A Resiser,Metal Film 220 1/16W ±5% 4 RV33 RV48 RV112 RV114
VRMHNVG--222J-A Resiser,Metal Film 2.2K 1/16W ±5% 2 RV89 RV90
VRMHNVG--331J-A Resiser,Metal Film 330 1/16W ±5% 6 RT18 RV2 RV72 RV73 RV75 RV76
VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 9 RT15 RV50 RV54 RV59 RV63 RV95 RV99 RV100 RV103
VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 25 RV51 RV52 RV56 RV57 RV60 RV61 RV64 RV65 RV79
RV80 RV82 RV83 RV84 RV85 RV86 RV87 RV88 RV91
RV92 RV93 RV94 RV97 RV98 RV101 RV102
VRMHNVG--750J-A Resiser,Metal Film 75 1/16W ±5% 10 RV5 RV6 RV8 RV9 RV17 RV21 RV27 RV28 RV29 RV110
VSDB140-------A Diode B140 1 DV1
VSIHEF4052BT--A IC HEF4052BT 1 ICV6
VSIM52055FP---A IC- 3-Channel Analog Switch M52055FP 2 ICV1 ICV2
VSIMSP3450G-B-A IC MSP3450G-B 1 ICV5
VSINJM2930L08-P IC NJM2930L08 1 ICV4
VSINJM7809FA--- IC-Power NJM7809FA 1 ICV8
VSITA8851CN---- IC- Audio/Video Switch TA8851CN 1 ICV3
VST2SC2412KBQ-A Transistor 2SC2412KBQ 6 QV3 QV4 QV5 QV6 QV7 QV8
VSTDTC144EKA--A Transistor DTC144EKA 1 QV9
VSTMMBT2222A--A Transistor MMBT2222A 2 QT2 QT4
VSZUDZ5.1B----A Zener Diode UDZ5.1B 6 ZDV1 ZDV2 ZDV3 ZDV4 ZDV5 ZDV6
VSZUDZ6.8B----A Zener Diode UDZ6.8B 6 ZDV7 ZDV8 ZDV9 ZDV10 ZDV11 ZDV12
VTU-FQ1236FH3-- Tuner FQ1236FH3 1 TU1
6-13
TROUBLE SHOOTING GUIDE REV:1.0
7-1
TROUBLE SHOOTING GUIDE REV:1.0
7-2
TROUBLE SHOOTING GUIDE REV:1.0
7-3
TROUBLE SHOOTING GUIDE REV:1.0
7-4
TROUBLE SHOOTING GUIDE REV:1.0
7-5
TROUBLE SHOOTING GUIDE REV:1.0
7-6
TROUBLE SHOOTING GUIDE REV:1.0
7-7
TROUBLE SHOOTING GUIDE REV:1.0
7-8
ELECTRONIC MODULE LIST REV:1.0
Model Name: GTW-P42M504
No. Module Supplier Supplier's Ass'y Part # Quantity Per Sub-Con Name Sub-Con Current Revision
Final Assembly Location Level
1 Image Board Sampo DPWB11501-MPLGA 1 TSMT/Win House PCBA Taiwan L11501-00-100
2 Audio Amplifier Board Sampo DPWB11423-SPXGA 1 TSMT/Win House PCBA Taiwan A11423-03-100
3 AC Master Power Switch Board Sampo DPWB11455-1G-G- 1 TSMT/Win House PCBA Taiwan OR
4 Front Button Control Board Sampo DPWB11438-KPS-A 1 TSMT/Win House PCBA Taiwan OR
5 AV w/ Tuner Module Board Sampo DPWB11420-AT-GA 1 TSMT/Win House PCBA Taiwan T11420-04-100
6 Logic Board LGE 6871QCH041A 1 - - A
7 Y DRV_Top LGE 6871QDH054A 1 - - A
8 Y DRV_Bottom LGE 6871QDH055A 1 - - A
9 Y-SUS LGE 6871QYH025A 1 - - A
10 X DRV_Right_Top LGE 6871QRH030A 1 - - A
11 X DRV_Left_Top LGE 6871QLH029A 1 - - A
12 X DRV_Right_Bottom LGE 6871QRH031A 1 - - A
13 X DRV_Left_Bottom LGE 6871QLH030A 1 - - A
14 Z-SUS LGE 6871QZH029A 1 - - A
15 Main Power LGE 3501Q00104A (PLG-422) 1 Origin China A
16 Full Set PDP Panel Module LGE VVEPDP42X12032- 1 - - OR
17 Glass Filter Sampo PGLS-0017-142CN 1 Samsung Corning Co., Ltd Korea OR
18 Speaker Sampo RSPKES011-1GFI- 2 In Hana Industrial Co. Ltd. Taiwan OR
19 Front Bezel Sampo DMSKP0133-1F--- 1 Sun Plastic Enterprise Co., Ltd Taiwan OR
20 Rear Cover Sampo GCABB0317-1P--F 1 Yung Cheng Industrial Co., Ltd. Taiwan F
21 Plasma Stand Assembly- Leg Type Sampo DANGF0987-1C--- 2 Yo Tai Plastic Industrial Co., Ltd. Taiwan OR
8-1
EXPLODED VIEW REV:1.0
9-1
PACKAGING OF THE LIST REV:1.0
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Gat
10-1