other hand, with proper inspection and design, castings have been used in
critical aerospace parts.
Another point to keep in mind is that for two reasons, castings are rarely hardened by cold working and so are almost always heat-treated. This is because castings are, by definition, already produced in essentially their final shape and they�re brittle. Where some additional shaping is needed, it�s usually in the form of machining, which doesn�t affect the temper. Consequently, almost all castings are heat-treated and bear the T temper. Cast Alloy Designation System Cast aluminum alloys and wrought aluminum alloys have different designation systems. While both systems use four digits, most similarities end there. The cast alloy designation system has three digits, followed by a decimal point, followed by another digit (xxx.x). The first digit indicates the primary alloying element. The second two digits designate the alloy, or in the case of commercially pure aluminum cast alloys, the level of purity. The last digit indicates the product form: 1 or 2 for ingot (depending on impurity levels) and 0 for castings. (So unless you�re a producer, the only cast designations you�ll be concerned with will end in ��.0.��) Often, the last digit is dropped (for example, A356-T6); this generally implies that you�re talking about a casting and simply didn�t bother to append the ��.0.�� A modification of the original alloy is designated by a letter prefix (A, B, C, etc.) to the alloy number. The series and their primary alloying elements are: 1xx.x - Commercially Pure Aluminum: These alloys have low strength. An application is cast motor rotors. 2xx.x - Copper: These are the strongest cast alloys and are used for machine tools, aircraft, and engine parts. Alloy 203.0 has the highest strength at elevated temperatures and is suitable for service at 400#F [200#C]. 3xx.x - Silicon with Copper and/or Magnesium: The 3xx.x alloys have excellent fluidity and strength and are the most widely used aluminum cast alloys. Alloy 356.0 and its modifications are very popular and used in many applications. High silicon alloys have good wear resistance and are used for automotive engine blocks and pistons. 4xx.x - Silicon: Silicon provides excellent fluidity as it does for wrought alloys, so these alloys are well suited to intricate castings, such as typewriter frames, and they have good general corrosion resistance. Alloy A444.0 has modest strength but good ductility. 5xx.x - Magnesium: Cast alloys with magnesium have good corrosion resistance, especially in marine environments, for example, 514.0; good machinability; and have good finishing characteristics. They are more difficult to cast than the 2xx, 3xx, and 4xx series, however.