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ELECTRONICS - Skill 16
Manufacturing And Engineering Technology
The key areas of specialism which can be seen as careers in their own
right include the assembly and wiring of electronic products, the designing of
prototype circuits to specifications, the installation and commissioning of
equipment including the provision of customer support, service and
maintenance which include a service both in site remotely, monitoring and
testing to specifications subassemblies or systems and approving fit–for-
purpose and simulating outcomes on computers.
The technician/engineer may work directly with clients and will therefore
need to demonstrate excellent customer service and communication skills and
work effectively to time schedules. When working with clients, the
technician/engineer may have to explain elements of complex electronics
principles to assist the client to use equipment correctly. Often the nature of the
establishment in which the electronics expert works will require him/her to
respect confidentiality with respect to highly commercially sensitive information
and to demonstrate integrity, honesty and a strong ethical sense.
The electronics specialist will work with a wide range of tools, Specialist
hi-tech equipment and materials. Increasingly, computers and specialist
software for communications technology is embedded into the work. In addition,
tasks will also require the use of specialist hand tools for the assembly and
maintenance of circuits and surface mounted technology.
Components in Electronics
Properties, behavior, characteristics and application (elementary circuits)
of mechanically,
Electrically and physically adjustable components i.e. Capacitors,
Resistors, Variable Resistors, Coils, Transformers and Diodes.
Digital Electronics
Basic logic gates:
Level switching function, function table, pulse, diagram, circuit symbols
(table in appendix)
Properties of basic gates AND, OR, NOT, NAND, NOR, EXCLUSIVE OR
and EXCLUSIVE NOR
Substituting basic NAND or NOR gates for basic gates.
Creating switching functions from given circuits and vice versa.
Making function table from circuit diagrams and switching functions
Simplifying switching networks using Karnaugh diagram or mathematical
techniques.
Flip-flops, RS Flip-flop, D Flip-flop and JK Master slave Flip-flop
(especially counter circuits, shift register and frequency divider).
Jury assessment practice lies at the heart of the LKS Competition. For
this reason, it is the subject of continuing professional development and
scrutiny. The growth of expertise in assessment will inform the future use and
direction of the main assessment instruments used by the LKS Competition: the
Marking Scheme and Test Project.
The Marking Scheme must follow the weightings within the Standards
Specification. The Test Project is the assessment vehicle for the skill
competition, and also follows the Standards Specification.
The Marking Scheme, in outline, will lead the process of Test Project
design. After this, the Marking Scheme and Test Project will be designed and
developed through an iterative process, to ensure that both together optimize
their relationship with the Standards Specification and the Assessment
Strategy. They will be submitted to Jury for approval together, in order to
demonstrate their quality and conformity with the Standards Specification.
Marks
Module Criterion
Subjective Objective Total
A Hardware design - 30 30
Embedded systems
B - 25 25
Programming
D Assembly Project - 20 20
Recomended pointed
7 Cutter Piler 1 pcs
and sharp ends
9.2. Materials
All material test project for competition are provided by organizer and
competitors are not allowed to bring any material for competition.
Visitors
Visitors
Visitors
Line
Follower
Track
Try a trade;
Display screens outlining the tasks being performed;
Test Project descriptions;
Competitor profiles;
Daily reporting of Competition status;
Display of interesting electronic project;
Display of past Test Projects;
Sponsor install a mini working electronic production line close to the
competition area.
Recycling.
o Using project from previous competition for different task;
o Encourage use of industry donated components;
o Use datasheets in PDF form
Use of components available from global suppliers;
Foto:
Noor Ahwan (Jawa Tengah
Hadi hardiansyah (Jawa Barat)
Helmi Yuliardi (Jawa Tengah)
Submitted by:
Name : Tim Elektronika LKS ASC WSC
Member : Ina skills Electronics
Type : Close Project
Time : 7:30 Hours
Point Indonesia
Skill Electronics
: 30LKSPoints
Skills Competition/ SMK Nasional
Rev. 17-01-2018 19 of 91
1. Introduction
This Hardware Design Project will access each competitor‟s skill and capacity.
1. To design circuit based on the given drawing, components and
product specification.
2. To design printed Circuit Board (PCB) layout using Altium Designer
CAD tool.
3. To assemble and test the functionality of product prototype.
Competitors can read component data sheet that is provided with only
personal computer which contains Data sheet pack. The data sheet pack
should be provided by Committee. The hard copies brought by competitor can‟t
be used, but competitors can read the hard copies provided with committee.
When you have completed your designs you are to submit your answers on the
provided Answer Sheets to the expert. You cannot do this until the 1 st hour has
passed. You cannot start your PCB design in this phase of the test project.
Design printed circuit board of PCB using Altium Designer CAD tool.
Complete the designs, save PCB in the Desktop
File folder : LKS_HWD_NOTABLE
File name : LKS_HWD_NOTABLE
Row Driver
Amplifier
Power
Column
Driver
L>W
J1 D1
1 R1 C4 +
IC2
C3
R2 IC1
C1
Q1 R5
R3
R4
C2 R6
IC2
C3
R2 IC1
show markings indicating
C1
orientation.
Q1 R5
R3
R4
Jumper Wires
T-junction
c. Build and Test Hardware design project (Time limit: 2.0 Hr)
Assemble PCB, and check its operation.
Completing the project, submit all the product and documents.
Maze Controller
Board
Audio R Hz
Audio L Hz
ON/OFF
Block Diagram
Quad differential
6 1 IC LM339
comparators, DIP 14
8 2 1N4148 Diode
10 1 Relay SPDT 5V
11 2 Header 3x1
Time Chart
Foto:
Rahmat Hidayat (Sumatera Utara)
Submitted by:
Name : Tim Elektronika LKS ASC WSC
Member : ASC WSC Team ID
Type : Open Project
Time : 4 Hours
Point Skill Electronics
Indonesia Skills : 20LKSPoints
Competition/ SMK Nasional
Rev. 17-01-2018 31 of 91
1. INSTRUCTIONS
Competitors are given 4 hours to complete an electronics assembly
project. This test project shall access competitors in the following areas:
Schematic Diagrams
PCB Layout Diagrams
Assembly Photographs
Component Part Lists
Component Data Sheets
LCD 1 LCD PANEL Display File List and the operation of product
Diagram list
Schematic : Main PCB, Panel PCB
Component Layout : Main PCB Top, Main PCB Bottom, Panel PCB
Top, Panel PCB Bottom
Photographs for assembling
Operating description
Parts list
Transistor NPN
23 1 BC547 Q3
footprint SOT54
Transistor PNP
24 1 BC557 Q4
footprint SOT54
25 1 DB139 Transistor NPN Q5
26 1 TIP35 Transistor NPN Q6
5 V 1A Step-Down
27 1 MC78M05 Voltage Regulator, U1
footprint 369A-03
12 V 1A Step-Down
28 1 MC78M12 Voltage Regulator, U2
footprint 369A-03
Atmega16A Microcontrollers,
29 1 U3
- AU footprint 44A_N
SMD Crystal, Load
11.059200
30 1 Capacitance 10,0pF to Y1
MHZ
75.0pF
31 1 TMB12A05 Buzzer BZ1
SMD Push button size
32 1 B3F-1020 S1
5 mm
Relay 12 Volt, 5 pin,
33 1 Relay RL1
SPDT, omron
2x5pin Male
10 Pin, male, Pin
34 1 Header With P4
Header, 2.54 mm Pitch
cover ST
1x6Pin male
Header 6 Pin, Male, Pin
35 1 P3
single ST, Header, 2.54 mm Pitch
yellow
T-block 2 2-Pin Terminal Blok, 5
36 2 P1, P5
pin mm Pitch
1x2 white MHDR 1x2, 2.54 mm
37 1 P2
connector Pitch
X1, X2, X3, X4, X5, X6, X7,
38 9 1 pin plug 1 pin test point
X8, X9
a. Assembly kapacitor, Resistor, IC, test point, variable resistor dan header 2 x5 pin
pada sisi bawah dari PCB.
b. Assembly Push Button pada sisi atas dari PCB, diberi jarak +- 3mm dari PCB.
Pemasangan Inlet AC, jangan lupa pasang fuse pada koker inlet
40 CM ± 0.5 cm
Foto:
Hadi Hardiansyah (Jawa Barat)
Submitted by:
Name : Tim Elektronika LKS ASC WSC
Member : ASC WSC Team ID
Type : Open Hardware
Time : 4 Hours
Point Indonesia Skills Competition/
: 25 PointsLKS SMK Nasional
Skill Electronics Rev. 17-01-2018 52 of 91
1. Description
Name of project is Frequency analyzer.
The display of a spectrum analyzer has frequency on the horizontal axis and the
amplitude displayed on the vertical axis. To the casual observer, a spectrum
analyzer looks like an oscilloscope and, in fact, some lab instruments can
function either as an oscilloscope or a spectrum analyzer.
Multiplexer
Reference Signal
BAND PASS FILTER
1 kHz
Rev. 17-01-2018
BAND PASS FILTER 3 to 8 Line
16 kHz Decoder/
Demultiplexer
3 Bit
BINARY
CLOCK
SIGNAL
55 of 91
3. Recording of faults
Record the evidence of each fault using the attached sheets and symbols
shown below.
BEFORE AFTER
Measurement
#1 Tegangan pada R7_ 1 Tegangan pada R7_ 1
dibawah 1V mendekati 5V
Node: R7_1___
Fault #2 R1
BEFORE AFTER
#2
1.00V/DIV
1.00ms/DIV
GND GND
Node: _TP1______
2ms 4ms
TOOLS SIMBOL
Power Supply
Voltmeter V
Ammeter A
Oscilloscope
FG
Function Generator
GND
Vcc
TP2
TP1
5V
CH1 CH2
GND
Jumper wire routing on assemblies having the same part number should
be the same pattern. Routing shall be documented for each part number and
followed without deviation.
Jumpers may pass over solder lands if sufficient slack is provided so they
can be moved away from the solder land for component replacement. Except
for connectors at the edge of the board, do not pass jumpers through
component foot prints unless the layout of the assembly prohibits the routing in
other areas. Do not pass jumpers over patterns or vias used as a test point..
4.1.1. Target
4.2.2. Defect :
Wire soldered into PTH with component lead
4.3.2. Defect :
Wire is wrapped less than 90° on flat or less than 180° on round leads.
Wire overhang violates minimum electrical clearance
Fault-Answer Sheet
Fault #1
BEFORE AFTER
Measurement
#1
Node: _______
Fault #2
BEFORE AFTER
Measurement
#2
Node: _______
Fault #3
BEFORE AFTER
Measurement
#3
Node: _______
Fault #4
BEFORE AFTER
Measurement
#1
Node: _______
Fault #5
BEFORE AFTER
Measurement
#5
Node: _______
Fault #
BEFORE AFTER
Measurement
#
Node: _______
Measurement #
Schematic Measurement
Measurement Output
Vertical
Settings:
/div
Horizontal
Settings:
/div
......
......
Silahkan download datasheet, schematic pdf, PCB dan video pada website:
www.inaskills-electronics.com/lks2018
Foto:
Handriko (Bangka Belitung)
Submitted by:
Name : Tim Elektronika LKS ASC WSC
Member : ASC WSC
Type : Open hardware & Colse Firmware
Time : 4 Hours
PointIndonesia Skills Competition/
: 25 Points
LKS SMK Nasional
Skill Electronics Rev. 17-01-2018 74 of 91
1. Description
Hardware used is Line Follower V1.2 robot (LF V1.2). LF V1.2 is a small
robot. LF V1.2 is a small robot with a size of 100 x 100 mm. Type of motor used
is N20 with speed 1000Rpm at 12V. The main control of this robot is a
microcontroller type ATmega16/32 and there is include a downloader type
USBAsp on this robot, so that directly connected to the computer when the user
is doing the programming. This robot can work with a voltage power of 6 to 12
Volts, but in competition later, this robot uses voltage 7.4V (LIPO 2S 850mA).
Competitor have to program the Line Follower following instruction until can run
normally in the track.
4. Interface
This Line follower use interface:
6 light sensor (ADC)
LCD Character 16x2
4 push button
2 Motor with gearbox (PWM)
5. Schematic
5.1 Power Supplay
5.3 Sensor
5.9 Downloader
Sensor
Roda
Roda
Ø34 mm
Ø34 mm
Downloader
Atmega
USB Asp
16/32
V booster
USB
Ball Caster
Downloader
H=10mm
120,0
100
START
18
FINISH
12
240,0
60
17
20
52
15
26 mm
10
31
20 mm
10
21
START
100
Silahkan download\ template, tutorial, schematic pdf, dan video pada website:
www.inaskills-electronics.com/lks2018
4. Peserta wajib membawa alat sesuai dengan yang tercantum pada TD,
tolong selalu aktif dalam group/ email/ website ina skills terutama tujuh
hari sebelum perlombaan untuk memastikan perubahan dari panitia
tentang alat sesuai dengan kebijakan angaran dari direktorat.
5. Alat yang dibawa oleh peserta dari sekolah harap dibawa pada saat
familiarisasi alat.
13. Jika peserta terdapat melakukan kecurangan dengan bukti yang jelas
maka akan dikenakan pengurangan nilai atau diskualifikasi.
14. Persiapan LKS yang sangat singkat, tolong manfaatkan waktu sebaik
baiknya, perkuat dasar/ basic.
16. Jika peserta dari dearah kesulitan dalam pencarian bahan latihan, bisa
menghubungi kami. Jangan sampai bahan menghambat kita dalam
belajar.
www.inaskills-electronics.com/lks2018
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