03 04.06.

2018 Revision 03 YS KSB JPS

02 05.03.2018 Revision 02 YS KSB JPS

01 16.12.2017 Revision 01 YS KSB JPS
00 09.10.2017 FRESH ISSUE YS KSB JPS
DATE DESCRIPTION/ NOTE PRD CHD APD

REVISIONS
TITLE:

PAINTING SCHEDULE FOR ENTIRE PLANT

OWNER/ PROJECT: BANGLADESH-INDIA FRIENDSHIP POWER PVT. LTD, DHAKA,

BANGALADESH 2x660 COMPANY MW MAITREE STPP,
RAMPAL, BANGLADESH

OWNER CONSULTANT: M/s FICHTNER GmbH & Co KG,

Stuttgart, GERMANY

EPC CONTRACTOR :

BHARAT HEAVY ELECTRICALS LTD.

NAME DATE

PREPARED BY YS 04/06/2018 STATUS: FOR APPROVAL

CHECKED BY KSB 04/06/2018 REV 03

APPROVED BY JPS 04/06/2018

DOC NO.: MAITREE-0-BFA-FF-100000-GEN Rev 03

Page 1 of 31
 Index

1. Scope & Philosophy

2. General Requirements

3. Codes & Standards

4. Surface Preparation and Cleaning of Surfaces in the Shop

5. Cleaning to be performed on site

6. Cleaning of prime and intermediate coats (if required)

7. Application procedure

8. Galvanizing

9. Appendix-A

Page 2 of 31
1. Scope & Philosophy

This document covers the Painting Scheme including Corrosion Protection, Coating and
Galvanizing requirements applicable for the entire power plant packages, equipment,
structures, piping etc. and any other surfaces.
Corrosion Protection, Coating and Galvanizing requirements shall conform to
Contractual requirement stipulated in B0.6.5.
This documents contains list of annexure (mentioned at appendix-A) for Painting
Scheme to be followed for various packages, equipment, items and structures.
Painting scheme shall be approved item/ equipment wise and not package wise i.e
Painting scheme once approved for any equipment, items and structures etc shall be
applicable for all similar equipment, items and structures in entire power plant.

2. General Requirement

Coating material shall only be supplied by manufacturers with international experience

and their products can be obtained internationally.
It is the responsibility of the Contractor to ensure that, for all supplied equipment
(including that from sub suppliers):
 The protection system is perfectly suitable for the Site conditions and for the specific
purpose.
 The shop paints provide a sufficient protection during transport, storage and
erection.
 The shop paints are suitable for handling and erection conditions (slinging, Site
welding works etc.) and are compatible with the Site finishing coats
 All necessary precautions are taken in order to prevent damage to paints during
storage, handling, welding.
 The necessary repairs are carefully executed as soon as possible.
 The colour RAL number of the finishing coat has been approved by the Employer,
including identification code for piping.
 All items/equipment shall be painted as per the specification.

3. Codes and standards

Corrosion Protection, Coating and Galvanizing requirements will conform to the below
mentioned applicable standards or equivalent:
 Product data of coating manufacturer
 DIN 2403 Indication of pipe-lines according to flowing material
 DIN 4762 Surface roughness
 ISO 8503 Surface roughness

Page 3 of 31
  DIN 8201 Part 1-9 tight blasting agents
 DIN 50976 Corrosion protection, hot dip batch galvanizing of single parts,
requirements and testing
 DIN 55928 Part 1-9 corrosion protection of structural steel
work through protective coatings and topcoats
 ISO 8501 Preparation of steel substrates before application of
paints and associated products
 ISO 12944 Paints and varnishes corrosion protection of steel
structures by protective paint systems
 RAL Colour card
 ISO 8501-1 Preparation of steel substrates before application of
paints and related products
 SSPC Vol. 1 and 2 Steel structure painting council

4. Surface Preparation and Cleaning of Surfaces in the Shop

All surfaces to be painted will be thoroughly cleaned of all grease, oil, paint residues,
welding splashes, loose mill scale, dust, rust and any other foreign matter. Mechanical
cleaning by power tool and scrapping with steel wire brushes will be adopted to clear
the surfaces. However, in certain locations where power tool cleaning cannot be carried
out, sand scrapping may be permitted with steel wire brushes and/or abrasive paper.
Cleaning with solvents will be resorted to only in such areas where other methods
specified above have not achieved the desired results. Cleaning with solvents will be
adopted only after written approval of the Purchaser/Consultant.
Sharp edges have to be rounded off. Contaminations caused by salts, acids and alkali
solutions shall be eliminated by rinsing with water up to a pH value of 6-8. Soluble salt
contamination is to be tested using the Weber Reilly test method (or similar approved)
and pH is to be tested using universal indicator paper strips prior to continuation with the
blasting.
The preparation of substrates shall be carried out on the basis of the specifications of
ISO 12944 part 4 and ISO 8501. The preparation of steel before application of paint and
related products shall be in line with ISO 11124 for metallic blast cleaning abrasives and
ISO 11126 for non-metallic blast cleaning abrasives. No recycled blast grit may be
utilised.
After blasting, an anchor profile of 25 - 50 μm shall be achieved. Blasted surfaces have
to be provided with a prime coat of the approved coating system immediately within 4
hours of blasting. All blasting and priming must take place outside of the high humidity
periods of the day (i.e. maximum relative humidity of 80%).
5. Cleaning to be performed on site

Steel work protected by shop primer after arrival on site must be cleaned of salt, sand,
oil, etc. before the first coat of paint is applied on site. Shop rimer damaged during
transport must be rectified by blast-cleaning and coating before application of the site
coats. Wood surfaces shall be sanded clean. All nail holes shall be puttied and sanded

Page 4 of 31
 before priming, unless the specific coating system allows for coating onto damp
concrete, in which case only with approval from the Employer.
If a protective coating of concrete is required, concrete shall be allowed to cure before
painting. Transport and erection damages, as well as damages which result out of
additional welding have to be repaired as soon as possible. The damaged areas have
to be derusted with rotating or steel brushes, abrasive wheels, and abrasive blasting
according to DIN ISO 8501-1.
6. Cleaning of prime and intermediate coats (as required)

To prevent contamination by mineral oil products, areas with prime and intermediate
coat have to be treated with suitable cleaning agent. Cleaning has to be done free of
residues, e.g. with alkaline detergents and thorough washing done with fresh water.
Rusty spots have to be removed according to required purity. Metallic areas which are
provided with temporary corrosion protection have to be cleaned. No oxidation products
shall remain on the surface. Further care shall be taken that on hot components, no
destructive or reaction products will be released when heating which could injure
insulation.
7. Application procedure

When using the provided coating material, strict adherence to all application instructions
given in product data of coating manufacturer is necessary. To obtain the maximum
performance, technical data as well as application instructions for the individual coating
material have to be strictly followed.
For a multi-layer coating system each layer has to have a different colour shade in order
to clearly identify number of coats applied. The last finish coat has to be applied in the
specified colour shade.
All paintings shall be performed according to ISO 12944. The durability of all paintings
shall be high which corresponds to 15 years.

The interval between applying the different coats has to follow according to suppliers
specifications. Each layer shall be cleaned and released from spray dust before the next
layer will be applied. Prior to applying a further layer, the last one has to be repaired. All
coatings have to be applied without retarding.
Following application procedures are allowed:
 prime coats by airless spray
areas like disconnections, angles, corners, etc. which are difficult to be reached can
be applied by brush or roller
 finish coats
o at works by airless spray, roller or brush
o at site by roller or brush or airless spray.

Control areas in accordance with the coating supplier’s instructions have to be

applied. For this procedure, a schedule for control areas has to be prepared by the

Page 5 of 31
 Contractor and coating supplier which corresponds with the requirements of the
warranty agreement.

Number and performance of the control areas have to be done in accordance with ISO
12944 part 7 and have to be documented in writing. No application shall take place either
in the condition of the relative humidity not within the given limit or in case of poor
weather conditions such as fog, dust, rain, snow, hail or when it can be assumed that
such conditions of poor weather will arise within 2 hours after application. Temperature
of the coated parts has always to be above 5 °C and 3 K above dew point.
All specified dry film thicknesses (DFT) are minimum thicknesses. Welding seams
executed at site have to be taped with an adhesive tape of about 30-50 mm after surface
preparation (blasting or manual derusting) and prior to application in the manufacturing
plant and to be coated with stripping coat.
Chequered plates, nap plates, etc. have not to be covered with adhesive tape, but have
to be coated with stripping coat in a dry film thickness of at least 150 μm. Edging lines
on steel structure have to be taped prior to application and after blasting in sufficient
width or have to be protected with varnish before application. Thickness of prime coat
may be 50 μm maximum. During repairing works at site on shop-primed structures, it is
important that different coats will have different colour shades. Numbers of layers have
to be the same as the original coating system to be used.
Application of temporary primer on structures which have to be insulated has to be in
accordance with a sufficient corrosion protection for the period of storage respectively
erection time.
8. Galvanizing

Galvanizing work shall conform in all respects to ISO 1461 or equivalent standards and
shall be performed by the hot dip process unless otherwise specified.
It is essential that details of steel members and assemblies which are to be hot-dip
galvanized should be designed to suit the requirements of the process. They should be
in accordance with ISO 12944.
Vent holes and drain holes shall be provided to avoid high internal pressures and air
locks during immersion and to ensure that molten zinc is not retained in pockets during
withdrawal. Careful cleaning of welds is necessary before welded assemblies are
dipped.
All defects of the steel surface including cracks, surface laminations, laps and folds shall
be removed in accordance with BS 4360. All drilling, cutting, welding, forming and final
fabrication of unit members and assemblies shall be completed, where feasible, before
the structures are galvanized.
The minimum coating thickness shall be as specified in Table 1 of BS 729. Structural
steel items shall be first grit-blasted to BS 4232, second quality, (Sa 2 1/2) or pickled in
a bath, and the minimum average coating weight on steel Sections 5 mm thick and over
shall be 900 g/m2, on steel Sections 2 – 5 mm thick 600 g/m2.

Page 6 of 31
Galvanized contact surfaces to be joined by high-tensile friction-grip bolts shall be
roughened before assembly so that the required slip factor is achieved. Care shall be
taken to ensure that the roughening is confined to the area of the mating faces.
Protected slings must be used for off-loading and erection. Galvanized work, which is to
be stored at the works or on site shall be stacked so as to provide adequate ventilation
for all surfaces to avoid wet storage staining (white rust).
Small areas of the galvanized coating damaged in any way shall be restored
by:
 cleaning the area of any weld slag and thorough wire brushing to give a clean
surface
 The application of two coats of zinc-rich paint, or the application of a low melting
point zinc alloy repair rod or powder to the damaged area, which is heated to 300
°C or the treatment with suitable cold galvanizing paint, such as ORAPI n.z.a.b 706.
All zinc rich paint used for such repairs must contain a minimum of 81% by mass of
zinc in the dry film.

Connections between galvanized surfaces and copper, copper alloy or aluminium

surfaces shall be protected by suitable tape wrapping.

Page 7 of 31
 Appendix-A

# Painting Schedule for Document No. Remarks

1. Steam Generator & Aux MPS-1
2. Turbogenerator, Steam Turbine,
Condenser, Turbine Integral
System, Auxiliaries, Control MPS-2
Instrument of STG & Associated
Auxiliaries.
3. Fire Protection System MPS-3
4. Flue Das Desulphurization (FGD)
MPS-4
System
5. Power House Structures, Bunker
Shells, AHP/CHP Structures, MPS-5
RODM & Sub Station Structures
6. Air Pre Heater (APH), Electrostatic
Precipitator (ESP) FAN and Gates MPS-6
& Dampers
7. MISC TANKS – SITE
FABRICATED I.E. CONDENSATE
STORAGE TANKS, DM WATER
STORAGE TANKS, SERVICE MPS-7
WATER STORAGE TANKS AND
DESALINATED WATER
STORAGE TANK
8. Low Pressure Piping MPS-8
9. Ash Handling Plant
10. Pumps, Mills & Auxiliaries
11. Drain Cooler, LP Heaters,
Deaerator, HP Heaters And Oil
Cooler
12. Coal Handling Plant
13. Limestone & Gypsum Handling These packages
Plant shall comply with
14. RE Joint MPS-9 Painting
15. Mill Reject System specifications as
16. Chimney per contractual
17. D/G EOT Cranes specifications
18. Sewage Treatment Plant
19. Pre Treatment Plant
20. Fuel Oil Handling System
21. Weigh Bridge
22. Electrical & Associated Systems
23. Other Balance of Plant Packages

Page 8 of 31
 BHARAT HEAVY ELECTRICALS LIMITED, Tiruchirappalli - 620 014
PAINTING SCHEDULE FOR BOILER COMPONENTS
MPS-1
Coating System (refer Contract Book No.3 Clause B0.6.5)
Dry film
System Temp in Surface Coating No. of Total DFT
Surface location Item Description/ PGMA details Generic type thickness (DFT)
No. Celsius Preperation systems coats (Micro m)
per coat microns
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels,
Boiler scope of components doesn’t fall under Epoxy High
1 tanks upto 120 SA 2.5 Finish 1 80
this category Solid 80
INDOOR
160
Buck stays
08-001,003,006,007,111,380,501,503, 08- Primer 1 Zinc-Epoxy 80 80
901,910; 34-
100,101,102,103,104,200,300,390,441, 34-
442,443,444,445,511,512,513,514,515; Epoxy High
Intermediate 1-2 160 160
Boiler supporting structures, Solid
Columns, Girders, Bracings
35-131,132,133,134,135,136,137,141, 35- 2-Comp
142,143,144,145,146,147,151,152,153, 35- Polyurethane
154,155,156,157,181,182,183,184,185, 35- Finish* 1 Shade: 50 50
186,187,211,212,213,214,221,222,231, 35- Window Grey
232,311,312,321,322,331,332,341,342, to RAL 7040
35-351,352,361,362,371,372,374,375,381,
35-382,383,384,385,386,387,388,390,441,
35-442,443,444,445,446,447,448,451,452,
Structural steel works, piping, vessels, 35-453,454,455,456,457,458,511,512,513,
2 tanks 35-514,515,516,517,518,521,522,523,524, 35- upto 120 SA 2.5
OUTDOOR 525,526,527,528,531,532,533,534,535, 35-
536,537,538; 36-
110,150,311,312,313,314; 36-
315,316,321,322,323,324,325,326,331;
Galleries, Stair-ways & inter connecting
Walkways
36-332,333,334,335,336,337,338,341,342;
36-343,344,345,346,351,352,353,354,355;
36-356,361,362,363,364,365,366,371,372;
36-373,374,375,376,377,391,392,393,394;
36-395,610,620,621,740;38-210,299,310;
38-381,410,510,610,611,710;39-101,102,
39-141,142,150,299,300,301,304,305,306;
48-015,115,225,265,385,435,465,485,495;
48-665,911,912;
290
* Finish paint To be applied at site
Piping, tanks, etc INDOOR and Boiler scope of components doesn’t fall under
3 upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
OUTDOOR, Insulated this category 50
Primer 1 Zinc-Epoxy 80 80

Page 1 of 8
 Epoxy High
Intermediate 1 110
Pump, motors, other equipment Boiler scope of components doesn’t fall under Solid 110
4 upto 120 SA 2.5
OUTDOOR this category 2-Comp
Finish 1 50
Polyurethane 50
240
Primer 1 Zinc-Epoxy 80 80
Pump, motors, other equipment Boiler scope of components doesn’t fall under Epoxy High
5 <120 SA 2.5 Finish 2 50
INDOOR this category Solid 100
180
Components >95° C Insulated other than
components in Sl.No.6 &8
Ring Headers, Down Comers, Hot air Headers
outside the gas path etc.
05-155,227,231,251,327,330,350;
07-102,110,125,223,231,232,317;
10-174,178,191,194,195,274,278,283,284,
10-285,291,294,295,315,687;12-178,900;
Zinc-
15-136,178;15-236,278;17-504,900,903;
6 Piping, reactors OUTDOOR Insulated >120 SA 2.5 Primer 1 Ethysilicate 75 75
18-001,002,010;19-701,702,903;
Shade: Grey
21-600; 24- 800,805,806,807,808,809, 24-
811,815;32-010,210; 33-970; 37-010;
Hot Air:
48-202, 207,212,214,
48-222,224,262,264,662,664,667.
Flue Gas:
48-372,382,384,432,434
48-462,464,482, 484,492,494;

Boiler scope of components doesn’t fall under

7 Stack OUTDOOR
this category
Components >95° C and <450° C uninsulated Zinc-
Primer 1 75
other than components coming in gas path. Ethysilicate 75
Valves, exhause pipes, man hole doors Silicone
8 Steel Surfaces Uninsulated 95-450 SA 2.5 Aluminium
Finish 2 25
20-511; 24-820,824,835,860,865,867; 42- Gr.II Shade:
200,300; 48-200,915; aluminium 50
125

Mechanical
cleaning from
When finish
contaminants
coat is
and zinc salts
required,
Boiler scope of components doesn’t fall under by means of Epoxy High
9 Galvanized Surfaces upto 120 such as sea 1 125
this category washing or Solid *
climate with
steam jetting
chloride
or sweep-
exposure
blasting with
fine stand
125
* Additional 1xFinish Coat 2-Comp. Polyurethane,50µm

Page 2 of 8
 medium
Glassfake
Steel Surfaces permanently in contact temp upto Prime and
Boiler scope of components doesn’t fall under reinforced
10 with water, also river water splash 60 SA 2.5 finish coat in 1 500
this category High Solid
zone degree one
Epoxy
Celsius 500
Boiler scope of components doesn’t fall under GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C
11 Plant/Cooling Water pipes
this category 203
Zinc-
PRIMER 1 75 75
Ethysilicate
Collector & Separator Vessels (Except Epoxy
NOT GIVEN IN THE TENDER Internals), Supports polyamide
12 upto 200 SA 2.5
SPECIFICATION 04 –147,321,547; FINISH 1 cured finish 30
paint
Smoke grey 30
105
Collector & Separator Vessels Internals &
Sea worthy
foundation materials Rust
04-347; PRIMER 2 Preventive 25 50
Machined components and threaded surfaces Fluid
(Dd items): Shade: Amber
07-302,309,331,361,362,393;12-314,317;
12-324,327,328,344,348,354,393;17-304;
NOT GIVEN IN THE TENDER 17-306,319;19-306,307;21-602,605;
13 24-352,803,813,818,823,827,842;28-700; --- SA 2.5
SPECIFICATION
32-700; 35-010,190,700,701;
36-700,701;39-012,700; 41-710;42-700,710;
43-710;45-710;47-710;48-019,913;
65-710;67-710;
All Columns below ‘0’ level (embedded in
concrete)
PGs 34,35,36,38 39
50
Loose tubes, SH, RH & Eco. coils, *Red Oxide
Zinc
11-074,078,095,374,378,395,406,416,467, 11- SSPC – SP6 Phosphate Dip
469, 474,487,494,606,608,684,694,716, 11- or coat primer to
717,718,767,768,769,787, 791,916,917, 11- SSPC – SP3 PRIMER 2 35 70
PR: CHEM:
918,967,968,969,987,991; COMING Commercial 09 – 03
NOT GIVEN IN THE TENDER 12-179,181,184,187,368,395,403,405,495, 12-
14 IN THE Blast Shade: Red
SPECIFICATION 514,515,517,524,528,544,548,554,568, 12- GAS PATH cleaning/ oxide
619,800,803,805,850,852,903,914,917, 12- Power tool
924,927,928,944,948,954,968; cleaning
16-079,201,202,203,270,379; 19-
092,802,814,824,884;
19-914,924,984; 70
*-In lieu of dip painting, 2 coats of brush painting of Red oxide Zinc Phosphate primer to a coating thickness of 60µ is also permitted in line with Sr.No.16

Page 3 of 8
 Miscellaneous casing sheets, fuel firing, duct Red Oxide
plates, expansion joints and coal handling items Zinc
Phosphate
07-409,431,460,461,462,502,503,531,560, 07- PRIMER 2 Primer 30 60
561; 12-906,907;21-601,604,700; 24- (Alkyd Base)
350,700,804;
24-817,822,825,826,836,837,840;
24-841,855,950; 30-219,233,234,235; 35- Synthetic
995; Enamel paint
(Long Oil
36-396, 611, 613,999; 38-993; 39-302;
FINISH 2 Alkyd) 20 40
41-350,390,500;
DFT= 20µm
42-001,002,005,010,046,065,070,120,152,
per coat
42-154,157;43-004,005,104,105,200; 45-
Smoke grey
NOT GIVEN IN THE TENDER 200,801;
15 45-802,804,805,858;47-281,283,858; --- SA 2.5
SPECIFICATION

Cold Air
48-012,014,112,114,141;

Tempering Air:
48-142,144,145,204,205;
65-736;67-204,272,276,283,801,802,803;
95-088,089,091,485;96-186; 97-
585,591,592;

Handling equipment
99-100,300,400,514,600;

100
Red Oxide
Zinc
Components >95° C coming in the gas path, Phosphate
Headers, Commissioning Spares &erection Primer
Materials, Miscellaneous materials etc., PRIMER 2 30 60
(Alkyd Base)

05-137,147;06-400,401,431,434,437,441;
06-444,447,451,453,455,500,501,731,732;
06-734,735,737,741,744,745,747,751,752;
06-753,755,759;07-315,316,318,423,993; Synthetic
NOT GIVEN IN THE TENDER 10-182,183,184,185;11-491;12-993; Enamel paint
16 SA 2.5 (Long Oil
SPECIFICATION 17-174,474,476,506; 19-
FINISH 1 Alkyd) 20 20
753,763,783,793,850,851,852,853;
Smoke grey
20-998;24-993; 30-215;
30-223,224; 31-010,104,993;
35-993; 38-993;39-993;
42-858;
48-993;65-200;67-200;97-282,590;
99-099;20-988;21-987,988;24-987,988; 80
24-989;41-988;42-988;

Page 4 of 8
 Hand rails and posts, ladders / rungs
34 - 820,850 Hot dip Galvanizing to a coating weight 600 g/m2 for 2-5mm
35 - 821,822, 823,851 Acid pickling
thickness and 900 g/m2 for thickness more than 5mm.
36 -820,851,852,853; to
---
B0-97, 8140A01/FICHT-15702705-v5 38 - 820,850 SSPC-SP8
17 Refer Notes given below **
BIFPCL/ EPC-Main Plant/ 2015/ 1/ 39 - 820,850
Floor Grills, Guard plates

34-810;35 -811,812;36-811,812,813,814;
Notes **: Hood ladders, Stringer channels and Guard plates shall be painted as per painting
38 -810;39 – 810;
scheme prescribed in System. No: 02

Cast carbon steel valves (Conventional) Heat Resistant

Cast alloy steel valves Aluminium
(Conventional) PRIMER 2 Paint to 20 40
All API valves, QCNRV, SV & SRV Gr. I
Silencers,
18 NOT GIVEN IN THE TENDER 24-885; > 400 SA 2.5
Heat Resistant
21-800,825
Aluminium
Safety valves & ERV
FINISH 2 Paint to Gr. I 20 40
21-850; 24-880,881,883,885;
Shade:
Seal Boxes & Doors etc. Aluminium
09-003,004,005;28-220;
80
NOT GIVEN IN THE TENDER
19 Forged valves Phosphating to a coating weight of 1500 mg per Sq. ft.
SPECIFICATION
Soot Blower components (Outside surface – Epoxy zinc rich
PRIMER 1 40 40
shell) Primer

20-051,054,201,204,794,962; Aliphatic
For CLH & VLH$ acrylic poly-
NOT GIVEN IN THE TENDER
20 PGs 07,08,12,17,19,21,24,47,48 &80 SA 2.5 urethane paint
SPECIFICATION FINISH 1 30 30
%VS = 35(min)
07-402,403,405;17-519,904,906,919; Shade: Phirozi
19-506,507,906,907; Blue
24-351,353, 801,810; 48-206,395;
70
$- For components other than CLH & VLH, Painting scheme shall be as given in System. No. 15
Heat Resistant
Aluminium
SSPC-
NOT GIVEN IN THE TENDER Paint to
21 HP / LP system SP3/Power PRIMER 2 20 40
SPECIFICATION Gr. I
Tool Cleaning
Shade:
Aluminium
Zinc-
PRIMER 1 65 65
Ethysilicate

Page 5 of 8
 Components >95 C & < 150 C, un-insulated Fuel
Heat resistant
pipes
NOT GIVEN IN THE TENDER Aluminium
22 SA 2.5
SPECIFICATION FINISH 2 paint Gr.II 20 40
47-289, 858.
Shade:
aluminium

105
NOTES:
1. Seaworthy Rust Preventive Coating should be given on HSFG Bolt and nut threads.
2. All threaded and other surfaces of foundation bolts and its materials, insulation pins, Anchor channels, Sleeves, machined surfaces and retainers shall be coated with Seaworthy Temporary Rust
Preventive Fluid and during execution of civil works; the dried film of coating shall be removed using organic solvents.
3. Ground shade/ colour of Finish paints & identification tag/Band for equipments, pipings pipe service, boiler supporting structures and other boiler components shall be followed.
4. Refer respective engineering document for all sub-vendor items not covered under this document.
5. No painting is required for Stainless Steel, non-ferrous & galvanized components. Abrasive blast cleaning to SSPC-SP6 (Sa2) shall be done to prepare the surfaces of hot worked pipes prior to application
of primer.
6. Wherever inside surfaces of components under PGMA 48 – XXX & others, need protection till erection, two coats of Red-oxide zinc phosphate primer paint to IS12744 to a DFT of 60 microns followed by
1 coat of synthetic enamel paint – shade smoke grey shall be applied, after blast cleaning. It is not applicable for sealed channel boxes of duct supports e.g. 48-485. For items meant for spares and
subcontracting where no further processing is involved, the painting scheme selected shall be the same as that of similar product configuration/ description.
07. The Temporary Rust Preventive coating that already been applied on any components, tubes, pipes etc., shall be visually inspected for good adherence. If the coating is intact, direct coating of alkyd
based red oxide paints over the coating is permitted. In case the coating has peeled off over a large area, the coating is to be removed by suitable solvents / heating to 350 –400 C for an hour before
primer paint application –but, in this case, it should be ensured that the minimum surface cleanliness required for primer paint application shall be SSPC – SP2 (equivalent – Hand Tool cleaning).
08. In components, wherever plates / sheets of thickness less than or equal to 5 mm and rods of <25mm/tubes/drain pipes are used, power tool / hand tool cleaning
to SSPC – SP3 shall be followed and the painting shall be done as described in Sl.No.15.
09. For all commissioning components-erection materials (xx-993) two coats of Redoxide Zinc Phosphate Primer shall be applied to meet the temporary protection till
erection, after power tool cleaning.
10. Touch-up painting of damaged areas shall be carried out as per clause of Page. No. B0-95 of Amendment no. 06, Part 01, Annexure 01, Fichtner’s doc. no: 8140A01/FICHT-15702705-v5 BIFPCL/EPC-
Main Plant/2015/1/ – 2x660MW MAITREE STPP.
11. All components covered under different PGMA’s are to be painted in case any component is left out, the same shall be deemed to be included under the relevant section based on paint logic approved.
12. For very small components like clamps etc. Sl.no.15 shall be followed with power tool cleaning.
13. Only weldable primer 2 coats to a DFT of 50µ (2x25µ) shall be applied on both external and internal surfaces within 50mm from the end of the component to be welded subsequently at site. At those
locations no other paint shall be applied. All small components (less than 300x300 mm in dimension) shall be given only weldable primer.
14. DUs coming under Constant Load Hangers (CLH)/ Variable Load Hangers (VLH) shall be painted as per the system - PS 15 indicated in Sl. No. 20 of the table. However, for DUs other than CLH/VLH,
the painting shall be as per Painting Scheme PS 1JS indicated in Sl. No. 15 of the table. (i.e., two coats of Red Oxide Zinc Phosphate Primer followed by two coats of Synthetic Enamel Paint –shade smoke
grey, total DFT – 100 microns)
15. For internal protection of Pipes, tubes, headers and other pressure parts, Volatile Corrosion Inhibitor (VCI) pellets shall be put (after sponge testing/ draining/ or drying) and subsequently end capped.
The dosage of VCI pellets shall be approximately 100 g/ Cu.m. For tubes typically 4 – 5 tablets per end are to be put. For C & I items the dosage of self-indicating Silica Gel (colourless) shall be 250 g/ cu.m.
(About 2 to 3 bags weighing approximately 100 grams each). VCI pellets shall not be used for stainless steel components and its composite associates.
16. All threaded components of spring assemblies and turnbuckles shall be galvanized and achromatized to 15 microns minimum thickness.
17. Soot blower components i.e Valve head assembly having high surface temperature (> 200 and <600 deg. C) shall be applied with HR aluminium IS13183 Gr.II paint (up to 400 deg.C) and Gr.I paint (up
to 600 deg.C)
18. Handrails of PGMA under Sl. No. 2 need to be galvanized in line with scheme for handrails (i.e. Sl .No. 17). For chequered plates having thickness <=5mm, surface preparation can be power tool
cleaning to St3 and painting shall be in line with Sl. No. 15.
19. It is mandatory that for finish coat each layer shall have a permanent DFT and free from any paint defects like sags, wrinkles etc. Total DFT of a component correspond to respective painting scheme
has to be ensured.
20. Periodical maintenance shall be carried out after thorough inspection of painted components, till they are erected.
21. Stenciling is preferably screen printed using lacquer paints.
22. Blast cleaning to SA2½ (Near white metal) shall be done with surface profile, 25-50 microns.
Details for paint procurement & application purposes (In accordance with ISO 12944)

Page 6 of 8
 Theoretical
Over
Covering DFT in
No. of Volume solids, coating
Sl. No. Generic nature of paint Capacity microns per Shade Mode of appln.
pack % (min)** interval,
Sq.m per coat (approx.)
Hrs.
Litre.
Inorganic ethyl zinc silicate primer, % Zn
1 content in non volatile portion of paint = 75 8 2 60 75 Grey Spray only 16
minimum
Polyamide cured Epoxy based MIO pigmented
2 7 2 60 80 Brown ## Spray 24
intermediate coat (epoxy high solid)
Epoxy based polyamide cured finish paint.
(Smooth and Glossy finish (Gloss @ 60 deg.
angle of incidence = 61 min)
Acid/alkali resistance (10
3 percent Nitric acid at 27 ± 2°C — 24 h, 20 10 2 40 35 Smoke Grey Spray 24
percent
sulphuric acid at 27 ± 2°C — 16 h, 25 percent,
caustic
soda at 27 ± 2°C — 24 h, 10 percent
Aliphatic acrylic polyurethane paint.
(Resistance to acid, alkali, oil and solvents. Phirozi Blue/ Window
4 8 2 40 50 Spray 24
Smooth and Glossy finish (Gloss @ 45 deg. Grey to RAL 7040
angleresistant
Heat of incidence = 52 min))
Aluminium paint (Silicone
aluminium). Heat resistance up to 600 deg.C
5 10 1 -- 20 - 25 -- Spray 24
for Gr.I and 400 deg.C for Gr.II. Salt spray
resistance for 96 hours.
Red oxide zinc phosphate primer paint (Zinc
6 phosphate percent by mass on pigment = 16 10 1 -- 25-30 Red oxide Spray 12
min)
Red oxide Zinc Phosphate Dip coat primer
7 10 1 -- 35 Red oxide Dip 12
paint to PR: CHEM: 09-03
Long oil alkyd synthetic enamel finish paint.
(1. Accelerate storage stability test @60 deg.C
shall pass for 96 hours; 2. Pthalic
8 10 1 35 15-20 Corrpdg. Shade no Spray 12
anhydride content of non-volatile vehicle,
percent by mass = 20 min; Gloss @60 deg
= above 71)

Sea worthy Temporary Rust preventive fluid

9 10 1 -- 25 Amber Spray 12
to PR: CHE: 09 – 06

HB Epoxy zinc rich primer (zinc - epoxy). %

10 7 2 60 80 grey Spray 24
Zinc dust pigment content = 80 minimum.

Epoxy Zinc rich primer (for Soot blowers and

11 CLH/VLH) % Metallic Zn content = 85 8 2 35 40 Grey Spray 24
minimum.
## Brush painting is accepted, if recommended by the Paint suppliers. The covering capacity of paints specified is only approximate.
Records of revision

Page 7 of 8
Revision
Date Details of revision Remarks
No.
Coating thickness in system no.17 is changed as per
technical spec. Heat resistant aluminium paint is
1 04-06-2018 indicated in system no.22. Description of items included As per BIFPCL comments on painting scheme approval.
in system no. 8. Brush application removed in sheet 07 of
07.

Page 8 of 8
 PAINTING SCHEDULE FOR 2X660MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH
(EPC MAIN PLANT PACKAGE)
BHARAT HEAVY ELECTRICAL LTD.
HEAVY ELECTRICAL EQUIPMENT PLANT RANIPUR, HARIDWAR Final Shade: Grey
Epoxy based Zinc rich RAL 9002
Primer 2 35 70
Manual wire primer paint Identification Band I
brush/emary Epoxy TiO2 Pigmented Colour for Final painting is
7 Generator CO2 piping <120 Intermediate 1 70 70
paper/Solvant Polyamide Cured Paint piping:Canary Yellow done at site.
cleanng Aliphatic Acrylic 2 Pack ISC 309.
Finish 1 60 60
Polyurethane Finish paint Legend on piping-CO2
200
Epoxy based Zinc rich
Primer 2 35 70 Final Shade: Grey
primer paint
Epoxy TiO2 Pigmented RAL 9002
Manual wire Intermediate 1 70 70 Identification Band I
Polyamide Cured Paint
ACW Piping for Generator brush/emary Colour for piping:Sea Final painting is
8 - <120
H2 coolers paper/Solvant Green,ISC 217 done at site.
Aliphatic Acrylic 2 Pack
cleanng Finish 1 60 60 Legend on piping-
Polyurethane Finish paint
ACW

200
Epoxy based Zinc rich Final Shade: Grey
Primer 2 35 70
primer paint RAL 9002
Epoxy TiO2 Pigmented
Manual wire Intermediate 1 70 70 Identification Band I
Polyamide Cured Paint
PW Piping including brush/emary Colour for piping:Sea Final painting is
9 - <120
impulse piping paper/Solvant Green,ISC 217 done at site.
Aliphatic Acrylic 2 Pack
cleanng Finish 1 60 60 Legend on piping-
Polyurethane Finish paint
DMW
200
Epoxy based Zinc rich
Primer 2 35 70
primer paint I
Manual wire
Epoxy TiO2 Pigmented Final Shade: Black,
Hanger & Pipe supports brush/emary Intermediate 1 70 70 Final painting is
10 - <120 Polyamide Cured Paint RAL 9011
for generator pipings. paper/Solvant done at site.
Aliphatic Acrylic 2 Pack
cleanng Finish 1 60 60
Polyurethane Finish paint
200

Note: For painting in BHEL scope at site:- For painting work at Site and for touch-up paints (if required), the procurement & application of paint & painting materials are in BHEL-Site (P.S.) scope inline with earlier projects.

B: PAINTING SCHEME FOR STEAM TURBINE & AUXILIARIES

Dry film
System Item Description/ Temp in Surface No. of thickness Total DFT
Surface location Coating systems Generic type Final Paint Shade Remark
No. PGMA details Celsius Preperation coats (DFT) per coat (Micro m)
micro m
Manual wire ̶ ̶ ̶ ̶ ̶ ̶
HP Outer Casing
brush/emary
1 - <600 ̶ ̶ ̶ ̶ ̶
paper/Solvant
IP Outer Casing
cleanng Finish
̶ 2 Aluminum Paint 20 40
Manual wire ̶ ̶ ̶ ̶ ̶ ̶
brush/emary
2 IP Inlet - <600 ̶ ̶ ̶ ̶ ̶
paper/Solvant
cleanng Finish
̶ 2 Aluminum Paint 20 40

Manual wire ̶ ̶ ̶ ̶ ̶ ̶
brush/emary
3 Cross Over Pipe - <400 ̶ ̶ ̶ ̶ ̶
paper/Solvant
cleanng Finish
̶ 2 Aluminum Paint 20 40
Epoxy based Zinc rich
Primer 2 35 70 -
primer paint
Manual wire

PROJECT NAME: 2X660 MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH Page 2 of 6
 PAINTING SCHEDULE FOR 2X660MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH
(EPC MAIN PLANT PACKAGE)
BHARAT HEAVY ELECTRICAL LTD.
HEAVY ELECTRICAL EQUIPMENT PLANT RANIPUR, HARIDWAR
Manual wire
Epoxy TiO2 Pigmented
brush/emary Intermediate 1 70 70 -
4 Front Wall & Side Wall - <120 Polyamide Cured Paint
paper/Solvant
cleanng Aliphatic Acrylic 2 Pack
Finish 2 30 60 Light Blue (RAL5012)
Polyurethane Finish paint
200
Epoxy based Zinc rich
Primer 2 35 70 ̶
primer paint
Manual wire
Epoxy TiO2 Pigmented
LP Outer Casing Upper brush/emary Intermediate 1 70 70 ̶
5 - <120 Polyamide Cured Paint
Part paper/Solvant
cleanng Aliphatic Acrylic 2 Pack
Finish 2 30 60 Light Blue (RAL5012)
Polyurethane Finish paint
200
Manual wire ̶ ̶ ̶ ̶ ̶ ̶
brush/emary
6 Overload Valve Assembly - <600 ̶ ̶ ̶ ̶ ̶
paper/Solvant
cleanng Finish 2 Aluminum Paint 20 40
̶
Epoxy based Zinc rich
Primer 2 35 70 ̶
primer paint
Manual wire
Epoxy TiO2 Pigmented
Bearing Pedestals & brush/emary Intermediate 1 70 70 ̶
7 - <150 Polyamide Cured Paint
Covers paper/Solvant
Aliphatic Acrylic 2 Pack
cleanng Finish 2 30 60 Light Blue (RAL5012)
Polyurethane Finish paint
200
Epoxy based Zinc rich
Primer 2 35 70 ̶
primer paint
Manual wire
Shaft Lifting Device (LPT) Epoxy TiO2 Pigmented
brush/emary Intermediate 1 70 70 ̶
8 - - Polyamide Cured Paint
paper/Solvant
Assembly Fixture for HPT Aliphatic Acrylic 2 Pack
cleanng Finish 2 30 60 Light Blue (RAL5012)
Polyurethane Finish paint
200
Manual wire ̶ ̶ ̶ ̶ ̶ ̶
brush/emary
9 E.S.V. & C.V. Casing - <600 ̶ ̶ ̶ ̶ ̶
paper/Solvant
cleanng Finish
̶ 2 Aluminum Paint 20 40
Manual wire ̶ ̶ ̶ ̶ ̶ ̶
brush/emary
10 IV & CV Casing - <600 ̶ ̶ ̶ ̶ ̶
paper/Solvant
cleanng Finish
̶ 2 Aluminum Paint 20 40
Epoxy based Zinc rich
Primer 2 35 70 ̶
primer paint
Manual wire
Epoxy TiO2 Pigmented
ESV, HPCV, IV & IPCV brush/emary Intermediate 1 70 70 ̶
11 - <150 Polyamide Cured Paint
Servomotor paper/Solvant
Aliphatic Acrylic 2 Pack Canary Yellow
cleanng Finish 2 30 60
Polyurethane Finish paint ISC No. 309
200
Epoxy based Zinc rich
Primer 2 35 70 ̶
primer paint
Manual wire
LPBP Stop/Control Valve Epoxy TiO2 Pigmented
brush/emary Intermediate 1 70 70 ̶
12 Servomotor - <150 Polyamide Cured Paint
paper/Solvant
Aliphatic Acrylic 2 Pack Canary Yellow
cleanng Finish 2 30 60
Polyurethane Finish paint ISC No. 309
200

C: PAINTING SCHEME FOR CONDENSER & AUXILIARIES

PROJECT NAME: 2X660 MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH Page 3 of 6
 PAINTING SCHEDULE FOR 2X660MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH
(EPC MAIN PLANT PACKAGE)
BHARAT HEAVY ELECTRICAL LTD.
HEAVY ELECTRICAL EQUIPMENT PLANT RANIPUR, HARIDWAR
Dry film
System Item Description/ Temp in Surface No. of thickness Total DFT
Surface location Coating systems Generic type Final Paint Shade Remark
No. PGMA details Celsius Preperation coats (DFT) per coat (Micro m)
micro m
Epoxy base zinc rich
Primer 2 35 70
primer paint
Outside surfaces of: Intermediate Epoxy TiO2 Pigmented
1. Condenser 1 70 70
SA 2.5 Paint Polyamide cured paint
2. L.P. Heater No. 1 Aliphatic Acrylic 2 Pack
Structural steel works, 3. Hydrogen Cooler Finish 2 30 60
1 piping, vessels, tanks upto 120 Polyurethane Finish Paint
INDOOR 200 (180 min.)
Inside surfaces of:
1. Condenser Inside surfaces are supplied coated with steam washable paint at works. This paint is to
NA
2. L.P. Heater No. 1 be washed before commissioning.
3. Hydrogen Cooler

Primer 1 Zinc-Epoxy 80 80
Structural steel works,
2 piping, vessels, tanks N.A. upto 120 SA 2.5 Intermediate 1-2 Epoxy High Solid 160 160
OUTDOOR
Finish 1 2-Comp Polyurethane 50 50
290
Piping, tanks, etc
3 INDOOR and OUTDOOR, N.A. upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50 50
Insulated
Primer 1 Zinc-Epoxy 80 80
Pump, motors, other Intermediate 1 Epoxy High Solid 110 110
4 N.A. upto 120 SA 2.5
equipment OUTDOOR
Finish 1 2-Comp Polyurethane 50 50
240
Primer 1 Zinc-Epoxy 80 80
1. Vacuum Pump upto 50 SA 2.5
Pump, motors, other Finish 2 Epoxy High Solid 50 100
5
equipment INDOOR 180
2. GSC Air
upto 80
Exhauster
Piping, reactors
6 N.A. <120 SA 2.5 Primer 1 Zinc-Ethysilicate 75 75
OUTDOOR Insulated
Primer 1 Zinc-Ethysilicate 75 75
7 Stack OUTDOOR N.A. <120 SA 2.5 Finish 2 Silicone Acrylic 50 100
175
Primer 1 Zinc-Ethysilicate 75 75
8 Steel Surfaces Uninsulated N.A. 200-450 SA 2.5 Finish 2 Silicone Aluminium 25 50
125
Mechanical
cleaning from
When finish coat
contaminants and
is required, such
zinc salts by
9 Galvanized Surfaces N.A. upto 120 as sea climate 1 Epoxy High Solid * 125 125
means of washing
with chloride
or steam jetting or
exposure
sweep-blasting
with fine stand

PROJECT NAME: 2X660 MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH Page 4 of 6
 PAINTING SCHEDULE FOR 2X660MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH
(EPC MAIN PLANT PACKAGE)
BHARAT HEAVY ELECTRICAL LTD.
HEAVY ELECTRICAL EQUIPMENT PLANT RANIPUR, HARIDWAR
1. Waterbox inside
surface.
Steel Surfaces
2. Water side medium temp
permanently in contact Prime and finish Glassflake reinforced High
10 portion of Water upto 60 degree SA 2.5 3 1000 3000
with water, also river water coat in one Solid Epoxy
Chamber not Celsius
splash zone
cladded with
titanium.
To be filled in by
11 Plant/Cooling Water pipes GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203
BHEL Units
* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required
Deviation Sought
Dry film
System Item Description/ Temp in Surface No. of Total DFT
Surface location Coating systems Generic type thickness Justification/ Reasoning
No. PGMA details Celsius Preperation coats (Micro m)
(DFT) per coat
Turbine oil cooler-
Cooler is of Stainless steel, hence no
D-1 Steel Surface uninsulated Part of oil module 100 - - - - - -
painting is required.
skid- indoor

D: PAINTING SCHEME FOR TURBINE INTEGRAL SYSTEM

Dry film
System Item Description/ Temp in Surface No. of thickness Total DFT
Surface location Coating systems Generic type Final Paint Shade Remark
No. PGMA details Celsius Preperation coats (DFT) per coat (Micro m)
micro m
Primer 1 Epoxy Base Zinc Rich 35 35
Epoxy TiO2 Pigmented
Intermediate 1 70 70
Polyamide Cure
Spring Cages <60 SA 2.5
Aliphatic Acrylic 2 Pack
Finish 2 37.5 75
Polyurethane
TOTAL: 180
Primer 1 Epoxy Base Zinc Rich 35 35
Epoxy TiO2 Pigmented
Structural steel works, Intermediate 1 70 70
Polyamide Cure
1 piping, vessels, tanks Oil tank (MOT) >60 SA 2.5
INDOOR Aliphatic Acrylic 2 Pack
Finish 2 37.5 75
Polyurethane
TOTAL: 180
Primer 1 Epoxy Base Zinc Rich 35 35
MOP,EOP,
Epoxy TiO2 Pigmented
JOP (With Intermediate 1 70 70
>60 SA 2.5 Polyamide Cure
Motors)
Aliphatic Acrylic 2 Pack
Finish 2 37.5 75
Polyurethane
TOTAL: 180
* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required

E: PAINTING SCHEME FOR CONTROL INSTRUMENT OF STG & AUXILIARIES

Dry film
System Item Description/ Temp in Surface No. of thickness Total DFT
Surface location Coating systems Generic type Final Paint Shade Remark
No. PGMA details Celsius Preperation coats (DFT) per coat (Micro m)
micro m
Pump, motors, other Primer 1 Zinc-Epoxy 80 80
1 equipment INDOOR - >120 SA 2.5
(STARTER PANELS) Finish 2 Epoxy High Solid 50 100

180

PROJECT NAME: 2X660 MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH Page 5 of 6
 PAINTING SCHEDULE FOR 2X660MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH
(EPC MAIN PLANT PACKAGE)
BHARAT HEAVY ELECTRICAL LTD.
HEAVY ELECTRICAL EQUIPMENT PLANT RANIPUR, HARIDWAR
* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required

Deviation Sought
Dry film
System Item Description/ Temp in Surface No. of thickness Total DFT
Surface location Coating systems Generic type Justification/ Reasoning
No. PGMA details Celsius Preperation coats (DFT) per coat (Micro m)
micro m
DC STARTER Ambient (0-50
D-1 INDOOR 7 tank process Powder coating 1 Epoxy based powder 75 75
PANELS & GIC C)

PROJECT NAME: 2X660 MW MAITREE SUPER THERMAL POWER PROJECT, RAMPAL, BANGLADESH Page 6 of 6
 MSP-3

Coating System (refer Contract Book No.3 Clause B0.6.5)

Dry film thickness
Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat micro REMARKS
Celsius Preperation systems coats (Micro m)
m
Primer 1 Zinc-Epoxy 80 A) PIPING:(Surface preparation, Primer and finish coats at site)
80
BASE COLOR : SIGNAL RED / RAL : 3001
Finish 1 Epoxy High Solid 80 LETTERING : SIGNAL WHITE / RAL :9003
80 B) EQUIPMENTS like DV, Nozzles, QBD, instruments, Valves etc : (Surface
preparation, Primer and finish coats at shop)
Final shade:WINDOW GREY / RAL 7040
1. HYDRANT COMPONENTS PACKAGE C) DV LOCAL CONTROL PANELS:(Surface preparation, Primer and finish coats at shop)
2. WATER SPRAY SYSTEM (for Structural Final shade: LIGHT GREY / RAL 7035
steel, Pylon Pipes, detection pipes,
D) STRUCTURAL STEEL:((Surface preparation, Primer and finish coats at site)
Structural steel works, piping, vessels, tanks equipmnets like DV, Nozzles, QBD,
1 upto 120 SA 2.5 Final shade:WINDOW GREY / RAL 7040
INDOOR instruments, Valves etc. )
3. Piping & structurals for Inert Gas E)
Extinguishing system 160
4. Foam system

A) PIPING:(Surface preparation, Primer,intermediate and finish coats at site)

Primer 1 Zinc-Epoxy 80
80 BASE COLOR : SIGNAL RED / RAL : 3001
Intermediate 1-2 Epoxy High Solid 160 LETTERING : SIGNAL WHITE / RAL :9003
160 B) EQUIPMENTS like DV, Nozzles, QBD, instruments, Valves etc: (Surface
2-Comp
Finish 1 50
50
preparation, Primer,intermediate and finish coats at shop)
Polyurethane
Final shade: WINDOW GREY / RAL 7040
1. HYDRANT COMPONENTS PACKAGE C) DV LOCAL CONTROL PANELS: (Surface preparation, Primer,intermediate and finish
2. WATER SPRAY SYSTEM (for Structural coats at shop)
steel, Pylon Pipes, detection Final shade: LIGHT GREY / RAL 7035
Structural steel works, piping, vessels, tanks pipes,equipmnets like DV, Nozzles, QBD, D) STRUCTURAL STEEL:((Surface preparation, Primer,intermideate coat and finish
2 upto 120 SA 2.5
OUTDOOR instruments, Valves etc. ) coats at site)
3. Piping & structurals for Inert Gas
Final shade:WINDOW GREY / RAL 7040
Extinguishing system
290
4. Foam system

Piping, tanks, etc INDOOR and OUTDOOR,

3 NA for FPS upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
Insulated 50
Primer 1 Zinc-Epoxy 80 80
Intermediate 1 Epoxy High Solid 110
110
4 Pump, motors, other equipments OUTDOOR NA for FPS upto 120 SA 2.5
2-Comp
Finish 1 50
Polyurethane 50
240
Primer 1 Zinc-Epoxy 80 80
1. Hydrant System
5 Pump, motors, other equipments INDOOR 2. Water Spray System upto 120 SA 2.5 Finish 2 Epoxy High Solid 50
100
Shade: RAL 3001
3. Foam System
180
6 Piping, reactors OUTDOOR Insulated NA for FPS >120 SA 2.5 Primer 1 Zinc-Ethysilicate 75 75
Primer 1 Zinc-Ethysilicate 75 75
7 Stack OUTDOOR NA for FPS <120 SA 2.5 Finish 2 Silicone Acrylic 50 100
175
Primer 1 Zinc-Ethysilicate 75 75
Silicone
8 Steel Surfaces Uninsulated NA for FPS 200-450 SA 2.5 Finish 2 25
Aluminium 50
125
 Mechanical A) PIPING(Galvanizing is at shop, and finish coat will be at site )
cleaning from BASE COLOR : SIGNAL RED / RAL : 3001
contaminants When finish
LETTERING : SIGNAL WHITE / RAL :9003
and zinc salts coat is
1. WATER SPRAY SYSTEM (for Galvanized by means of required, such
9 Galvanized Surfaces upto 120 1 Epoxy High Solid * 125 125
Pipes ) washing or as sea climate
steam jetting with chloride
or sweep- exposure
blasting with
fine stand
medium
Prime and Glassfake
Steel Surfaces permanently in contact with temp upto
10 NA for FPS SA 2.5 finish coat in 1 reinforced High 500 500
water, also river water splash zone 60 degree
one Solid Epoxy
Celsius
11 Plant/Cooling Water pipes NA for FPS GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203

12 Fire detection and Alarm System panels Fire detection and Alarm System Shall be as per OEM Standrard

13 PLC Panels PLC for Fire water pumps operation Shall be as per OEM Standrard

Inert gas cylinders, Gas release panel,

14 Inhibit/Release push button and Inert gas Inert Gas Extinguishing System Shall be as per OEM Standrard
components for Inert gas systems

* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required

Deviation Sought, if any

Dry film thickness

Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat micro Justification/ Reasoning
Celsius Preperation systems coats (Micro m)
m
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-8
D-9
 Painting Scheme for Flue Gas Desulphurization (FGD) System
Coating System (refer Contract Book No.3 Clause B0.6.5)
MPS-4
Dry film thickness
Temp in Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Surface Preperation Generic type (DFT) per coat micro
Celsius systems coats (Micro m)
m
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels,
Indoor surfaces (Structural steel works, piping,
1 tanks upto 120 SA 2.5 Finish 1 Epoxy High Solid 80
vessels, tanks) of FGD system 80
INDOOR
160
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels, Outdoor surfaces (Surface exposed to atmosphere Intermediate 1-2 Epoxy High Solid 160
160
2 tanks of Structural steel work, piping, vessel, tanks) of upto 120 SA 2.5
2-Comp
OUTDOOR FGD system Finish 1 50
Polyurethane 50
290
Piping, Tanks
Piping, tanks, etc INDOOR and OUTDOOR,
3 Indoor and Outdoor (Insulated) of FGD system upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
Insulated
50
Primer 1 Zinc-Epoxy 80 80
Intermediate 1 Epoxy High Solid 110
Pumps, motor and other equipment (Outdoor) of 110
4 Pump, motors, other equipment OUTDOOR upto 120 SA 2.5
FGD system 2-Comp
Finish 1 50
Polyurethane 50
240
Primer 1 Zinc-Epoxy 80 80
Pumps, motor and other equipment (Indoor) of
5 Pump, motors, other equipment INDOOR >120 SA 2.5 Finish 2 Epoxy High Solid 50
FGD system 100
180
Piping, reactors
6 Piping, reactors OUTDOOR Insulated Outdoor (Insulated) of FGD system <120 SA 2.5 Primer 1 Zinc-Ethysilicate 75
75
Primer 1 Zinc-Ethysilicate 75 75
FGD System components does not fall under this
7 Stack OUTDOOR <120 SA 2.5 Finish 2 Silicone Acrylic 50 100
category
175
Primer 1 Zinc-Ethysilicate 75 75
FGD System components does not fall under this Silicone
8 Steel Surfaces Uninsulated 200-450 SA 2.5 Finish 2 25
category Aluminium 50
125
Floor grills, Hand rails and Step Treads (As There is no
Mechanical cleaning
finish coat on
specified in drawing; if not specified, system 2.0 to from contaminants
galvanized
be followed for painting)- Hot dip galvanizing to a and zinc salts by
surfaces as
9 Galvanized Surfaces coating weight of 610 gm per sq.M (minimum ) and upto 120 means of washing or - - - -
there is no sea
to a coating thickness of 85 microns (min) on steam jetting or
climate with
steel sections 2-5mm thick and 900 gm per sq.M sweep-blasting with
chloride
(minimum) for steel sections more than 5mm thick. fine stand
exposure
medium
Steel surfaces permanently in contact with water Prime and Glassfake
Steel Surfaces permanently in contact with temp upto
10 such as process water tank and Emergency water SA 2.5 finish coat in 1 reinforced High 500
water, also river water splash zone 60 degree
tank of FGD system one Solid Epoxy
Celsius 500
11 Plant/Cooling Water pipes Plant / cooling water pipes of FGD system GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203

* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required
 PAINTING SCHEME FOR
Power House Structures, Bunker Shells, AHP/CHP Structures, RODM & Sub Station Structures
MPS-5
Coating System (refer Contract Book No.3 Clause B0.6.5)
Dry film thickness
Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat micro
Celsius Preperation systems coats (Micro m)
m
Power House Structures, Bunker Shells, Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels,
AHP/CHP Structures, RODM & Sub Station
1 tanks upto 120 SA 2.5 Finish 1 Epoxy High Solid 80
Structures does not fall under this 80
INDOOR
category 160
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels, Structural steel of AHP/ CHP, PHS, RODM Intermediate 1-2 Epoxy High Solid 160
160
2 tanks Structures & Bunkers and supporting upto 120 SA 2.5
2-Comp
OUTDOOR structures Finish 1 50
Polyurethane 50
290
Power House Structures, Bunker Shells,
Piping, tanks, etc INDOOR and OUTDOOR, AHP/CHP Structures, RODM & Sub Station
3 upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
Insulated Structures does not fall under this
category 50
Primer 1 Zinc-Epoxy 80 80
Power House Structures, Bunker Shells,
Intermediate 1 Epoxy High Solid 110
AHP/CHP Structures, RODM & Sub Station 110
4 Pump, motors, other equipment OUTDOOR upto 120 SA 2.5
Structures does not fall under this 2-Comp
Finish 1 50
category Polyurethane 50
240
Power House Structures, Bunker Shells, Primer 1 Zinc-Epoxy 80 80
AHP/CHP Structures, RODM & Sub Station
5 Pump, motors, other equipment INDOOR >120 SA 2.5 Finish 2 Epoxy High Solid 50
Structures does not fall under this 100
category 180
Power House Structures, Bunker Shells,
AHP/CHP Structures, RODM & Sub Station
6 Piping, reactors OUTDOOR Insulated <120 SA 2.5 Primer 1 Zinc-Ethysilicate 75
Structures does not fall under this
category 75
Power House Structures, Bunker Shells, Primer 1 Zinc-Ethysilicate 75 75
AHP/CHP Structures, RODM & Sub Station Finish 2 Silicone Acrylic 50 100
7 Stack OUTDOOR <120 SA 2.5
Structures does not fall under this
category 175
Power House Structures, Bunker Shells, Primer 1 Zinc-Ethysilicate 75 75
AHP/CHP Structures, RODM & Sub Station Silicone
8 Steel Surfaces Uninsulated 200-450 SA 2.5 Finish 2 25
Structures does not fall under this Aluminium 50
category 125

Floor grills, Hand rails, Step Treads and Mechanical

Switchyard Structures (As specified in cleaning from There is no
contaminants finish coat on
drawing; if not specified, system 2.0 to be
and zinc salts galvanized
followed for painting)- Hot dip galvanizing
by means of surfaces as
9 Galvanized Surfaces to a coating weight of 610 gm per sq.M upto 120 - - - -
washing or there is no sea
(minimum ) and to a coating thickness of
steam jetting climate with
85 microns (min) on steel sections 2-5mm
or sweep- chloride
thick and 900 gm per sq.M (minimum) for blasting with exposure
steel sections more than 5mm thick. fine stand
 Power House Structures, Bunker Shells, medium
Prime and Glassfake
Steel Surfaces permanently in contact with AHP/CHP Structures, RODM & Sub Station temp upto
10 SA 2.5 finish coat in 1 reinforced High 500
water, also river water splash zone Structures does not fall under this 60 degree
one Solid Epoxy
category Celsius 500
Power House Structures, Bunker Shells,
AHP/CHP Structures, RODM & Sub Station
11 Plant/Cooling Water pipes GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203
Structures does not fall under this
category
MPS-6
 PAINTING SCHEME FOR
Item Description: MISC TANKS – SITE FABRICATED I.E. CONDENSATE STORAGE TANKS, DM WATER STORAGE TANKS, SERVICE WATER STORAGE TANKS AND DESALINATED WATER STORAGE TANK

MPS-7
Coating System (refer Contract Book No.3 Clause B0.6.5)
Dry film thickness
Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat micro
Celsius Preperation systems coats (Micro m)
m
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels,
INTERNAL SURFACE OF TANK, PIPE Solvent Free
1 tanks upto 120 SA 2.5 Finish 1 100
SUPPORTS AND ROOF STRUCTURE Epoxy 100
INDOOR
180
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels, EXTERNAL SURFACE OF TANK, PIPE Intermediate 1-2 Epoxy High Solid 160
160
2 tanks SUPPORTS AND APPURTENANCES upto 120 SA 2.5
2-Comp
OUTDOOR EXPOSED TO ATMOSPHERE Finish 1 50
Polyurethane 50
290
Piping, tanks, etc INDOOR and OUTDOOR,
3 Not Applicable for above mentioned Items upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
Insulated 50
Primer 1 Zinc-Epoxy 80 80
Intermediate 1 Epoxy High Solid 110
110
4 Pump, motors, other equipment OUTDOOR Not Applicable for above mentioned Items upto 120 SA 2.5
2-Comp
Finish 1 50
Polyurethane 50
240
Primer 1 Zinc-Epoxy 80 80
5 Pump, motors, other equipment INDOOR Not Applicable for above mentioned Items >120 SA 2.5 Finish 2 Epoxy High Solid 50
100
180
6 Piping, reactors OUTDOOR Insulated Not Applicable for above mentioned Items <120 SA 2.5 Primer 1 Zinc-Ethysilicate 75
75
Primer 1 Zinc-Ethysilicate 75 75
7 Stack OUTDOOR Not Applicable for above mentioned Items <120 SA 2.5 Finish 2 Silicone Acrylic 50 100
175
Primer 1 Zinc-Ethysilicate 75 75
Silicone
8 Steel Surfaces Uninsulated Not Applicable for above mentioned Items 200-450 SA 2.5 Finish 2 25
Aluminium 50
125
Mechanical
cleaning from
contaminants When finish
and zinc salts coat is
by means of required, such
9 Galvanized Surfaces Not Applicable for above mentioned Items upto 120 1 Epoxy High Solid * 125
washing or as sea climate
steam jetting with chloride
or sweep- exposure
blasting with
fine stand 125
medium
Prime and Glassfake
Steel Surfaces permanently in contact with temp upto
10 Not Applicable for above mentioned Items SA 2.5 finish coat in 1 reinforced High 500
water, also river water splash zone 60 degree
one Solid Epoxy
Celsius 500
11 Plant/Cooling Water pipes Not Applicable for above mentioned Items GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203

* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required
COLOR SHADE SIGNAL GREEN (RAL 6032), SIGNAL WHITE (RAL 9003) FOR LETTERING
 Other Locations

Dry film thickness

Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat micro Justification/ Reasoning
Celsius Preperation systems coats (Micro m)
m

UNDERNEATH SURFACE OF BOTTOM Cleaning to ST- High Build Coal

12 UNDERNEATH SURFACE OF BOTTOM PLATE - Primer Coat 2 80 160
PLATE 3 TAR Epoxy
 BHARAT HEAVY PAINTING SCHEME FOR LOW PRESSURE PIPING MPS-8
ELECTRICALS LIMITED
( CW / ACW / ECW / Plant water, Air Piping, etc…, )
PIPING CENTRE, CHENNAI– 17
QUALITY ASSURANCE & CONTROL DEPT.
PROJECT NAME : - BIFPCL MAITREE STPP - 2X660 MW
BHEL CUSTOMER Nos : 7328, 7329, 7330, 7331.
Primer coat Intermediate coat Finish coat
Surface Preparation
Sl. Total DFT REMARKS
PGMA / Description & Surface Profile
NO No of Microns (Min.)
Primer No of coats Paint Shade Paint No of coats Shade
coats

1 2 3 4 5 6 7 8 9 10 11 12 13
1 (a) Internal Surface - CW Pipe (for pipe - 5000 Microns /
Blast Cleaning 5mm
dia - 350 mm to 1200mm) Rubber lining
SSPC SP-10 / SA 2½
(Refer Note 3)

(b) Holiday test (Refer Note 3) Holiday test @ 5KV/mm. Holiday test Equipment to be calibrated before testing.
2 (a) Internal Surface - CW Pipe (for pipe - 2000 Microns
Blast Cleaning
dia - 1200 mm and above) POLY - URETHANE COATING OF 2000 MICRONS DRY FILM THICKNESS . (Refer Note 2) (Refer Note 3)
SSPC SP-10 / SA 2½

(b) Holiday test (Refer Note 3) Holiday testing as per AWWA C222 and Paint Manufacturer recommendation. Holiday test Equipment to be calibrated before testing.
3 External Surface of CW --Buried Piping / Blast Cleaning Epoxy Zinc 1
Encased in concrete (For pipe dia- 1000 SSPC SP-10 / SA 2½ Phosphate (40 Microns per
mm and above) (Temporary coat )
Protection for transportation from works
to site). **Further protection to be done ----- ----- ----- ----- ----- ----- 40 Microns
by BHEL Erection Group as per
Contract requirement.

4 External Surface (over ground piping) of Blast Cleaning Epoxy Polyamide 2 Epoxy 1 Epoxy 1 $ ( 40 Smoke Grey $: 1 coat of DFT-
CW,ACW.( For all diameters) SSPC SP-10 / SA 2½ resin based Zinc ( 35 microns resin with ( 75 Polyamide microns per Shade No 692 40 microns finish
Phosphate Primer per coat ) MIO microns ----- finish Paint coat ) of IS 5 (Refer 145 at shop + 40 coat at site
per coat. Note-4) at site
)

5 External Surface of ECW, Plant water Blast Cleaning Epoxy Polyamide 2 Epoxy 1 Epoxy 1 $ ( 40 Smoke Grey $: 1 coat of DFT-
( For all diameters) SSPC SP-10 / SA 2½ resin based Zinc ( 35 microns resin with ( 75 Polyamide microns per Shade No 692 40 microns finish
Phosphate Primer per coat ) MIO microns ----- finish Paint coat ) of IS 5 (Refer 145 at shop + 40 coat at site
per coat. Note-4) at site
)
6 Galvanised and Stainless steel Piping No painting
Notes:
1. Blast cleaning to near white metal to obtain roughness as per epoxy paint data sheet.
2. Application of Poly-Urethane coating shall be done as per manufacturer's data sheet / recommendation, meeting the thickness requirements as per this document.
3. Witness by BHEL / BHEL nominated inspection agency.
4. Shade for finish coat to be done at site shall be as per project specification/contract requirement.
 PAINTING SCHEME FOR
Item Description: Ash Handling Plant, Pumps, Mills & Auxiliaries, Drain Cooler, LP Heaters, Deaerator, HP Heaters And Oil Cooler, Coal Handling Plant, Limestone & Gypsum Handling Plant, RE Joint, Mill Reject System, Chimney, D/G EOT
Cranes, Sewage Treatment Plant, Pre Treatment Plant, Fuel Oil Handling System, Weigh Bridge, Electrical & Associated Systems, Other Balance of Plant Packages

MPS-9
Coating System (refer Contract Book No.3 Clause B0.6.5)
Dry film thickness
Temp in Surface Coating No. of Total DFT
System No. Surface location Item Description/ PGMA details Generic type (DFT) per coat
Celsius Preperation systems coats (Micro m)
micro m
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels,
1 tanks As above upto 120 SA 2.5 Finish 1 Epoxy High Solid 80
80
INDOOR
160
Primer 1 Zinc-Epoxy 80 80
Structural steel works, piping, vessels, Intermediate 1-2 Epoxy High Solid 160
160
2 tanks As above upto 120 SA 2.5
2-Comp
OUTDOOR Finish 1 50
Polyurethane 50
290
Piping, tanks, etc INDOOR and OUTDOOR,
3 As above upto 120 SA 2.5 Primer 1 Zinc-Epoxy 50
Insulated 50
Primer 1 Zinc-Epoxy 80 80
Intermediate 1 Epoxy High Solid 110
110
4 Pump, motors, other equipment OUTDOOR As above upto 120 SA 2.5
2-Comp
Finish 1 50
Polyurethane 50
240
Primer 1 Zinc-Epoxy 80 80
5 Pump, motors, other equipment INDOOR As above >120 SA 2.5 Finish 2 Epoxy High Solid 50
100
180
6 Piping, reactors OUTDOOR Insulated As above <120 SA 2.5 Primer 1 Zinc-Ethysilicate 75 75
Primer 1 Zinc-Ethysilicate 75 75
7 Stack OUTDOOR As above <120 SA 2.5 Finish 2 Silicone Acrylic 50 100
175
Primer 1 Zinc-Ethysilicate 75 75
Silicone
8 Steel Surfaces Uninsulated As above 200-450 SA 2.5 Finish 2 25
Aluminium 50
125
Mechanical
cleaning from
contaminants When finish
and zinc salts coat is
by means of required, such
9 Galvanized Surfaces As above upto 120 1 Epoxy High Solid * 125
washing or as sea climate
steam jetting with chloride
or sweep- exposure
blasting with
fine stand
125
medium
Prime and Glassfake
Steel Surfaces permanently in contact temp upto
10 As above SA 2.5 finish coat in 1 reinforced High 500
with water, also river water splash zone 60 degree
one Solid Epoxy
Celsius 500
11 Plant/Cooling Water pipes As above GRP, or steel lined concrete pipes with cathodic protection and coating according to AWWA C 203
* Additional 1 x Finish Coat 2-Comp. Polyurethane, 50 micro m, when exposed to UV or weathering conditions and color retention is required