Professional Documents
Culture Documents
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
a. TYPE 1
1 STRUKTUR MODEL
Bp
Lpc1
Tpc
Bpc Lpc
Page 14
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
- Pedestal dimension :
Width of pedestal (Bpd) = 500 mm
Lenght of pedestal (Lpd) = 500 mm
Height of pedestal (Hpd) = 1000 mm
3 Material Properties :
- Grade of concrete ( fc' ) K 361 = 30,0 kg/cm2
- Grade of reinforcing bar ( fy ) = 400 kg/cm2
3
- Units weight of original soil (gs) = gsoil = 1800 kg/m
3
- Spesific gravity of concrete ( gc ) gconcrete = 2400 kg/m
4 Loads Data
* Load from Upper Structure
LOAD DUE TO PERMANENT LOAD : ( 1DL + 1LL )
LEFT ( joint 32 )
Px = 19,76 Kg
Py = 13,2 Kg
Pz = 1518,2 Kg
5 Pile Calculation
.5.1 Beban
Working
kerja
Loadsetiap
on pile
each pile
( Pi ) ( Pi )
* Pile Arrangement
Strouss pile dpl = 30 cm Length of strs pl L = 450 cm
No. of piles N := 1 piles
* Loading Condition
- Vertical loads Pz : = 2.732,60 Kg
- Horisontal Loads Px : = 19,76 Kg
Py : = 5,93 Kg
- Self weight of pile Pp : = 972,00 Kg
Page 15
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Qc x A pile Q tf x Opile
Qallow = +
3 5
Page 16
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Where
bpile = dpile = 30 cm
2
Apile = Cross Section Area of pile ( 1/4 p dpile ) 706,5 cm2
Opile = Circumferential of pile ( p dpile ) ) 94,2 cm
Qtf = Cumulative Friction Value at Skin of the Pile = 164,40 ( kg/cm )
Qc = Cone Resistance Value at Pile Tip = 25,08 ( Kg/cm 2 )
= The mean value of conus along up distance 4 D from pile tip
= The mean value of conus along down distance 4 D from pile tip
= 9.003 Kg
6.2 Analisis
Structural
Struktur
analysis
Unfactored Load
* DEAD LOAD
Pz = 1.518 Kg
Factored Load
= 1.6 DEAD LOAD
SV = 2.429 Kg
####
Page 17
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
a = 250 mm
a1 = 400 mm L = 400 mm
b= 800 mm Bpc = 800 mm
b1 = 500 mm dpiling = 300 mm
Due to the location of the resultant generated in the middle of footing, foot pressure factor is
Factored pressure on footing per length of footing
Shear diagram :
point 1:
Vu = Qu x a1 - Pua ----------> a1 = 40,00 cm
= -3.714 kg
Moment diagram :
point 1:
Mu = 1/2 Qu x a12 - Pua x 1/2 dpl ----> 1/2 dpll = 15 cm
= -37.142 kgcm
ds
d Tpc
d'
d
Critical section Tpc = 400 mm
for shear
d/ dpl = 300 mm
d' = 75 mm
d= 312 mm
ds = dpl + d = 612 mm
Page 18
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Conclusion
The Slab with 400 mm can be used
b .Reinforcement
Mu
Mn' =
Øb
= -4047 N-m
Mn' = Mn
(4.047.191) = As x fy x 0.90 d
= Mn
As
fy x 0.9 d
2
= -34,59 mm ( for bft = 1000 mm width of footing )
C = T or 0.85 x fc' x b x a = As x fy
Page 19
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Revision As value
Mn = As x fy x ( d - a/2 ) ----------> fy = 400 Mpa
d = 312 mm
Mn = (4.047.191) kgmm
2
As = Mn = -32,4 mm
fy x ( d - a /2 )
2
13 @ 120 ( As = 1105,54 mm )
7 PEDESTAL CALCULATION
7.1 Material Data
Length of Pedestal ( hpd ) = 500 mm
Width of Pedestal ( bpd ) = 500 mm
Depth of Pedestal ( lpd ) = 1000 mm
Concrete cover ( d') = 50 mm
(d) = 450 mm
Elastic Modulus of steel (Es ) 200000 Mpa
Concrete Compressive Strength at 28 days on cylinder fc' = 30,0 Mpa
Grade of reinforcing bar ( fy ) BJTP 24 for dia < 13 = 240 Mpa
Grade of reinforcing bar ( fy ) BJTP 40 for dia > 13 = 400 Mpa
Bending Strength reduction factor ( f b ) = 0,90
Shear Strength reduction factor ( f v ) = 0,85
Concrete compressive Strength reduction factor ( b1 ) = 0,85
Pu = Pz = 5.242 kg
Page 20
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Mx : = Fx H ----------> H2 = 1,000 m
= 44 kgm
Pu ----------> f = 0,65
Pn =
f
Pn = 8064 Kg
= 79088 N = 79,09 KN
Tried :
2
Rebar 6 # 16 ( As = 1206,9 mm )
2
Rebar 6 # 16 ( As' = 1206,9 mm )
2
As = As' = 1206,9 mm
2
Ast = 2413,7 mm
= 225.000 mm2
As
r = = 0,01073 1% < r < 8%
bd
Mu
e = = 8,32 mm
Pu
600
Cd = d = 321,4 mm
600 + fy
ab = b x Cb = 273,21 mm
Cb - d'
fs' = 0.003 x Es x = 506,7 Mpa > fy = 240 Mpa
Cb
Dan, fs' = fy
h - ab h h
Mnb = 0.85 x fc' x b x ab x { }+ As' x fs' { } - d + As x fy ,d - { }
2 2 2 2
Mnb = 510.373.110 N
Mnb
eb = = 146,7 mm
Pnb
Page 21
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
b = 500 mm d' = 50 mm
h = 500 mm f'c = 30,0 mPa
d = 450 mm fy = 240 mPa
Compression Control
b x h x fc' As' x fy
Pn = +
3 x he e
2 + 1.18 + 0.5
d d - d'
7.490.750 289645,714
= +
1,24 0,52
= 6.589.248 N
= 6589,25 KN > Pu = 79,1 KN ( ok )
3 h e
= 0,06
d2
e
= 0,02
d - d'
Conclusion :
The pedestal section is adeguate to resist the applied force.
For the practical design, be used " four faces reinforced " : 12 D 16
1/2
Vc = 0.17 x fc' xbxd =
= 209374,64 N = 209,37 KN
HU ---->f v = 0,85
Vn =
fv
Vn = 0,75 KN < Vc = 209,37 KN
Vn < Vc Conclusion : Shear reinforcement is not required, hence use minimum reinforcement
Tried
2
Stirrup f8 2 x Av = 100,6 mm
Selected the least space between stirrup ( S )
S < 600 mm
S < Av . fy . d
Vn - Hu
S < 60683,027 mm
Page 22
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Av min = bw - S
3 fy
= 97,22 mm2 < 2 xAv = 100,57 mm2 ---------> Ok!
Hence,
Used shear reinforcement ----> 8 140
Pu = Pz = 5.242 kg = 51 kN
Mx : = Fx H ----------> H2 = 1600,000 m
= 69.760 kgm
Pu ----------> f = 0,7
Pn =
f
Pn = 7488 Kg
= 73439 N = 73,44 KN
Tried :
2
Rebar 3 # 10 ( As = 235,7 mm )
2
Rebar 3 # 10 ( As = 235,7 mm )
2
As = As' = 235,7 mm
2
Ast = 471,4 mm
2
= 70.714 mm
Page 23
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
As
r = = 0,00667 1% < r < 8%
Ag
= 564.768,4 N
Mu
e = = 13308,13 mm
Pu
600
Cd = d = 175,0 mm
600 + fy
ab = b x Cb = 122,50 mm
Cb - d'
fs' = 0.003 x Es x = 428,6 Mpa > fy = 240 Mpa
Cb
And, fs' = fy
h - ab h h
Mnb = 0.85 x fc' x b x ab x { }+ As' x fs' { } - d + As x fy ,d - { }
2 2 2 2
Mnb = 23.303.446 N
Mnb
eb = = 524,3 mm
Pnb
Tension failure
2 1/2
Pn = 0.85 x f'c x b x d x [ ( 1 - e' / d ) + { ( 1 - e' / d ) + 2 m r ( 1- d' / d ) } ]
= 620.306 x ( 2884,403 + 53,70664 )
= 620.306 x 54,204
= 33623297 N
fy ( 1 - d' /d ) = 0,796 mm
m = = 28,4 mm :
0.85 x f' c
Page 24
PIPE BRIDGE PIPA AMONIAK & CO2 DARI
AMURA II KE PABRIK 1
ENGINEERING DESIGN PT PANCA INDAH JAYAMAHE
Conclusion :
The bore pile section is adeguate to resist the applied force.
For the practical design, be used : 6 f 10
1/2
Vc = 0.17 x fc' xbxd =
= 39371,89 N = 39,37 KN
HU ---->f v = 0,70
Vn =
fv
Vn = 0,75 KN < Vc = 39,37 KN
Vn < Vc Conclusion : Shear reinforcement is not required, hence use minimum reinforcement
Tried
2
Stirrup f8 2 x Av = 100,6 mm
Selected the least space between stirrup ( S )
S < 600 mm
S < Av . fy . d
Vn - Hu
S < 19823,122 mm
Av min = bw - S
3 fy
= 62,50 mm2 < 2 xAv = 100,57 mm2 ---------> Ok!
Hence,
Used shear reinforcement ----> 8 150
Page 25