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ABSTRACT
This paper deals with the high corrosion resistance Keywords: Composites, vortex, particulates, TiB2,
developed by the metal matrix composites when corrodent
compared with that of matrix alloy. Matrix selected is
Al6061 and reinforcement selected is TiB2 I. INTRODUCTION
particulates, which is a ceramic material. The liquid The macroscopic combination of two or more distinct
melt metallurgy technique is used to prepare constituents is known as composite. These
composites. Preheated but uncoated TiB2 particulates constituents are essentially insoluble in each other
are added to the melt. By adding degasif
degasifying tablets, having a recognizable interface between them.
the melt is stirred well. Metal matrix composites
containing 2, 4 and 6 weight percentage of TiB2 are Composites are tailor made constituents to suit
prepared. Bar castings were taken and are cut into particular requirements like reduction in density or
cylindrical discs of 20mm diameter and 20mm improvement in stiffness, yield strength, ultimate
thickness. Corrosion tests were conducted at room tensile strength and wear resistance.
temperature [230 C] using conventional weight loss
method according to ASTM G69--80. Different The attractive physical and mechanical properties
concentrated sodium hydroxide solutions are used as such as high specific modulus, strength and thermal
corrodents. Weighed specimens dipped in corrodent stability can be obtained from MMCs. Thus, MMCs
solutions and were taken out at every 24 hours of combine metallic properties with ceramic properties
interval
val up to 96 hours. Four specimens for each leading to greater strength in shear and compression
condition and time were used and taken out at every and higher service temperature capabilities
capabili [1-8].
24 hours of interval. Corrosion rates were calculated
using the formula 534DAT/W. In all concentrations of Interest in MMCs for aerospace, automobile and other
sodium hydroxide solutions, corrosion rate decreases structural applications has increased over the last few
with increase in exposure time for matrix and metal years as a result of the availability of reinforcements
matrix composites. As TiB2 content increases the and the development of various processing routes
composites become more corrosion resistant due to which result in reproducible micro structure and
insulating nature of ceramic material and less properties [9-10].
exposure of matrix alloy in those metal matrix
composites. The trend is now towards the safe usage of the MMCs
as components in the automobile engine, at high
@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2811
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470
Hydroxide were determined. Corrosion rates were Figures 5 to 7 are the graphs plotted by computer
calculated using the equationCorrosion rate = 534 simulation in MS excel by taking time of exposure on
W/DAT mpy. Where W is the weight loss in gm, D is x axis and corrosion rate on the y axis after the
density of the specimen in gm/cc, A is the area of the corrosion tests in different concentrations of sodium
specimen (inch) and T is the exposure time in hours. hydroxide.
Weight loss corrosion in 0.25 M NaOH
III. RESULTS AND DISCUSSION 4.5
A. Microscopy
Corrosionrateinmpy
4
3.5
Figures 1 to 4 show the microstructures of aluminium 3
0
2
2.5
6061 alloy and its TiB2 composites taken using 2 4
9
8
py
7
orrosionrateinm
6 0
5 2
4 4
3 6
Fig 1: SEM of alloy C
2
1
0
24 48 72 96
Time in hours
16
14
py
12
orrosionrateinm
0
10
2
8
Fig 2: SEM of 2% MMC 6
4
6
4
C
2
0
24 48 72 96
Time in hours
@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2812
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470
passive layer. After a specific duration, the film may As the reinforcement content increased in the
be stable but it contains porosities and micro cracks matrix corrosion rate decreased irrespective of
through which solution may come in contact with the corrosion medium.
specimen surface and hence oxygen drifting might
take place through these defects in the passive layer. V. APPLICATIONS
Such passive layer reduces the contact between the Al6061 is used as a construction material, most
specimen surface and corrosion media. Hence it leads commonly in the manufacture of aircraft and
to drastic reduction in corrosion rate. During weight automotive components.
loss corrosion test, decrease in corrosion rate with The Al 6061 is well-suited to the construction of
time is due to an increase in the quantity of dissolved yachts, scuba tanks motorcycles, bicycle frames,
Al3+ ions, which leads to the increase in the release of camera lenses, fishing reels, electrical fittings.
H2(g). Hence, the pH of solution increases. The H2 (g) It is used in the manufacture of Al cans and the
evolved also remains entrapped in the crevices or inside foil wrapper on food containers is often
cavities. Thus, it protects these regions from further made with 6061 aluminum alloys.
corrosion. Due to the saturation of the solution with Al6061 are also used in wide-span roof structures
the anodic ions, the anodic reaction is slowed down. for bridge decks and arenas.
@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2813
International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470
8. Idem “Review on TiC reinforced steel No.93-87522,Society of Automotive engines”,
composites,” Mater Sci. Engg. 77 (1986) 191. lnc(1994) 55-64.
9. A. H. H. Howes “Fundamentals of Mass Transfer 15. P. V. Krupakara, Corrosion Characterization of Al
in Gas Carburizing”, J. Met 38 (1986) 28. 6061 / Red Mud metal matrix composites,
PortugaliaeElectrochemicaActa, 31(3), (2013),
10. L.H. Hihara “Corrosion of Metal Matrix
157-164
Composites,” chapter in ASM Handbook 13B:
16. Fontana, M.G. Corrosion Engineering, McGraw
11. A. MortensenJ. A. Cornie and M. C. Flemingsidid
Hill Book Company Inc., New York, (1987), 28-
“Fabrication of cast particle-reinforced metals via
115.
pressure infiltration”, 40 (1988) 12.
17. Trzaskoma. Localized Corrosion of Metal Matrix
12. V. C. Nardone and K. W. Prew “Aspects of
Composites. Environmental Effects on Advanced
strengthening and hardening in particulate metal
Materials, Ed. By R. H. Jones and R.E Ricker.
matrix components”, ScriptaMetall 29 (1986) 43.
The Minerals, Metals & Materials Society. (1991)
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coating process for advanced metal-matrix
18. S. EzhilVannan and Paul Vizhian Simson,
composites”, Composites 16 (1986) P 187.
“Corrosion Behaviour of Short Basalt Fiber
14. E. Koya, Y. Hagiwara, S, Miura, T. Hayashi, T. Reinforced with Al7075 Metal Matrix Composites
Fujiwara, and M. Onoda, “Development of Al in Sodium Chloride Alkaline Medium”, J. Chem.
powder metallurgy Composites of Cylinder Eng. Chem. Res. 1(2), 2014, 122.
liners, MMCs. Library of congress catalog card
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