Professional Documents
Culture Documents
C CHOI
REV. DATE DESCRIPTION DESIGNED CHECKED APPROVED
OWNER
PROJECT
ENGINEER
CONTRACTOR
DOCUMENT TITLE
31221097/00 S-00-ULF-M-46-001-002 40 A
Doc. No. : S-00-ULF-M-46-001-002
Rev. No. : A
CONTENTS
1. Introduction-----------------------------------------------------------------------------------------3
3. Definitions------------------------------------------------------------------------------------------5
4. Performance Requirements--------------------------------------------------------------------5
OE COMMENTS:
5. Material Handling----------------------------------------------------------------------------------7
1.HHI had submitted three documents under same “Document Title- Structural Steel”, but following
different “Document Number”.
6. Erection----------------------------------------------------------------------------------------------9
i. S-00-ULF-M-46-001-001 Method Statement - Structural Steel Work for Pressure Parts
ii. S-00-ULF-M-46-001-002 Method Statement - Structural Steel Work for Non-Pressure parts
7. S-00-YAS-B-46-002-001
iii. Bolted Connection-------------------------------------------------------------------------------15
Method Statement - Structural Steel Work for STG Buildings
To avoid any confusion, HH must specify the Location/ Structure in “Document Title” and Clause 1.
8. Welded Connection------------------------------------------------------------------------------19
Introduction.
2.Clause 1.3- Introduction:
AnyInspection
9. conflicts and deviations
and must be brought to the attention of OE.
Tests-----------------------------------------------------------------------------22
3. Clause 2.- Applicable Code and References:
Related SSPP Project Technical Specification/s are to be referenced in this document.
10. Repairs---------------------------------------------------------------------------------------------24
4.Clause 4- Performance Requirement:
Quality Audits and Inspections must only be carried out as per approved procedure.
11. Floor Plate and Grating------------------------------------------------------------------------25
5.Clause 7.1- General Bolted Connections:
All bolts in elevated steelwork connections shall be minimum grade ASTM A325 as per clause 9.6.14.1 in
12. Coating
Project Repair-----------------------------------------------------------------------------------25
Technical Specification.
6.Clause 7.2- Bolt Torque Bolted Connections:
Torque
13. ToolCalibration certificates are to be submitted.
and Equipment-----------------------------------------------------------------------------25
7. Clause 8- Welded Connections:
Alterations of steel elements or welding, if any, at site must be approved by OE before execution.
14. Safety-----------------------------------------------------------------------------------------------26
8.Clause 12-Coating Repairs:
Coating repair, if any, must be approved by OE.
15. Risk Assessment---------------------------------------------------------------------------------37
9. Clause 15- Risk Assessment:
Safety risk assessment must be reviewed with OE HSE officer on site and adjusted as directed and related
permit to work must also be agreed by OE HSE officer.
10. See other comments on pages: 10, 12,15,17,18 & 21.
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1. Introduction
1.1 Purpose
The purpose of this Method Statement is to provide the structural steel erector with details of steel erection
requirements for SSPP-1 Project.
1.2 Scope
This Method Statement defines the requirements for the receipt, handling, erection, assembly, and field
inspection of structural and miscellaneous steel. Offshore structures and pre-engineered metal buildings are
excluded from the scope of this document.
When adopted in this Method Statement or in the Contract Documents, the latest edition of the following
codes, standards, specifications, and references in effect on the date of contract award shall be used, except
as otherwise noted. Short titles will be used herein when appropriate.
Comply with all applicable codes and standards including but not limited to, those listed below:
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3. Definitions
Purchaser : The party who awards the contract to Erector. For this project, Hyundai Heavy Industries
Co., Ltd
Purchaser’s Inspector : The authorized representative of Purchaser with authority to act in the interest
of, and on behalf of, Purchaser in all quality assurance matters
Contract Documents: Any and all documents that Purchaser has transmitted or otherwise
communicated, either by incorporation or reference, and made art of the legal contract agreement or
purchase order between Purchaser and Erector
Engineer of Record : Purchaser’s authorized representative with overall authority and responsibility for
the structural design
Erector : The party responsible for the erection of the structural and miscellaneous steel. Unless
otherwise noted, the term Erector shall apply also to the Erector’s subcontractor(s) and/or vendors
Erector’s Inspector : The authorized representative of the Erector with responsibility for the quality
control of all materials, installations, and workmanship furnished by the Erector and any of the Erector’s
subcontractors or vendors
4. Performance Requirements
4.1 Quality Control
1) Purchaser shall be solely responsible for the quality control of materials, installations, and
workmanship at the job site.
2) Erector shall have a written Quality Control Program and Inspection Procedures document that shall
provide details of how compliance with the requirements of this Method Statement and the shop and
erection drawings shall be achieved. Erector shall maintain a complete up-to-date set of erection
drawings at the job site.
3) All welding procedures and individual welders shall be qualified in accordance with the requirements
of AWS D1.1/M
4) All welding inspectors shall be qualified and certified as AWS Certified Welding Inspectors in
accordance with the provisions of AWS D1.1/M.
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Rev. No. : A
5) Erector’s Inspector shall inspect all materials, installations, and workmanship of Erector to ensure
conformance with all requirements of this Method Statement and the Contract Documents prior to
offering for inspection to the Purchaser.
6) Purchaser’s Inspector and Owner’s Representative shall have the right to inspect all materials,
installations, and workmanship installed by Erector and shall have unrestricted right of access to
Erector’s work areas.
7) Purchaser’s Inspector may reject any improper, inferior, defective or unsuitable materials,
installations and workmanship of Erector. Any rejected materials, installations, and workmanship
shall be repaired or replaced by Erector per Purchaser’s instructions at no cost to Purchaser subject to
the approval of the Owner.
8) Erector shall provide all inspection tools and shall provide inspection access facilities such as
platforms, ladders, and scaffolds as requested by Purchaser’s Inspector.
9) Inspection tools and tool calibration records for tools used by Erector shall be maintained and
available for examination by Purchaser’s Inspector.
4.2 Safety
1) The Safety Program shall address the safety measures that Erector shall use during steel erection work,
The Safety Program shall comply with the requirements of the Contract Documents, AISC ASD
Manual of Steel Construction, AISC Code of Standard Practice for Steel Construction, applicable
portions of OSHA 29 CFR Part 1910 and Part 1926, and other applicable federal, state, or local
requirements.
2) Erector’s Safety Program shall provide a detailed description of how Erector will prevent injury to all
personnel affected by Erector’s operations. The Safety Program shall include an effective system for
initial orientation and education in safety and accident prevention, as well as appropriate records to
document compliance. As a minimum, the Safety Program shall place particular emphasis on the
following aspects :
a. Fall prevention
b. Ground level pre-assembly to minimize elevated erection
c. Hole covers and opening barriers
d. Access control to incomplete areas of erection
e. Lifting plans and hoisting procedures
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Rev. No. : A
Erector is responsible for assuring that all pre-assemblies not specifically shown or noted on the design
drawings to be pre-assembled prior to lifting will maintain structural integrity during lifting.
1) A written Assembly Lift Plan shall be prepared for assemblies larger than 50 feet(15 meters) in one
direction, larger than 2000 square feet(186 square meters) in plan areas, any lift over 50 tons is an
“Engineered Lift”, which requires drawing of the lift that will be contracted and a Rigging or Lift
Engineer to be present at the scene when the lift is being performed. The Assembly Lift Plan shall
demonstrate that the proposed lift shall be performed safely and that the assemblies being lifted will
remain free from distortion or undue bending, and will maintain structural integrity during the lifts.
2) The Assembly Lift Plan shall contain detailed data on the extent of the lifted assembly, its weights,
the structural calculations that prove structural stability of the assembled components during lifting
operations, verification of the capacity capabilities for any cranes utilized in the lift, location and
positioning of the cranes, and a description of the rigging to be utilized.
3) Review of the Assembly Lift Plan by Purchaser does not relieve Erector of responsibility required for
the safe erection and/or lifting of any component, structural assembly, or any other item under the
control of Erector.
5. Material Handling
5.1 Receiving
1) All materials designated for the care, custody, and control of Erector shall be received, unloaded,
stored, and otherwise handled in a manner that will prevent distortion, deterioration, damage, or
staining, Materials shall be kept free of dirt, grease, and other foreign matter.
2) Erector shall receive, unload, sort and store all materials to be erected at the jobsite in a designated
area on aboveground platforms, skids or other supports in such a manner that any deformation or
damage of shape, plate etc. shall be avoided.
3) All bolts, nuts, washers, plates etc shall be transported to Site in properly marked and sealed
containers, suitably protected to prevent damage during transportation.
5.2 Inspection
1) Unless otherwise required by Purchaser, all materials shall be inspected by Erector immediately after
receipt to ensure that the materials are not damaged, that all items on the packing list have been
supplied, and that all documentation has been received.
2) If any damage is discovered, or any parts, components, or documentation are missing or otherwise
defective, the occurrence shall be immediately reported to Purchaser in writing.
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3) Erector shall inspect all materials to be erected for damage at the time of unloading and just before
commencing the erection and submit written reports to the Purchaser. Any damage occurred during or
after unloading shall be the Erector’s responsibility to repair as directed by the Purchaser.
4) The Erector shall unload and store all fabricated steel at the site. Any structural steel or accessories
arriving at site in a bent or distorted condition shall, when permitted, be properly straightened by
Erector.
5.3 Storage
1) Store all members in a manner for easy access identification and inspection. Locate steel member off
the ground using pallets, platforms or other supports. Protect steel members and packaged materials
from corrosion and deterioration.
2) Store materials to permit easy access for inspection and identification. Keep steel members off ground
and spaced by using pallets, or other supports and spacers.
3) Protect steel members and packaged materials from erosion and deterioration.
4) Store fasteners in a protected place. Clean and re-lubricate bolts and nuts before use.
Fasteners bolts and small fittings shall be stored under cover in dry conditions.
5) Do not store materials on structure in a manner that might cause distortion, damage, or overload to
members or supporting structures. Repair or replace damaged materials or structures as directed. If
galvanized surfaces are damaged, they are to be repaired in accordance with clause 8 of Painting
Specification (S-00-TBB-T-32-001-001).
6) Erector shall protect galvanized surfaces prior to erection against damage.
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Rev. No. : A
6. Erection
6.1 General
1) Erection shall be in accordance with the drawings and other Contract Documents, the AISC ASD
Manual of Steel Construction, the AISC LRFD Manual of Steel Construction, the AISC Code of
Standard Practice for Steel Buildings and Bridges, OSHA 29 CFR Part 1910 and Part 1926, and any
applicable state, municipal, or local regulations or codes.
2) Any circumstances discovered by Erector which affect progression, performance, or completion of
Erector’s work activities such as discrepancies between the erection/shop drawings and the delivered
steel members, incorrectly fabricated steel members, or incomplete or unacceptable work of other
contractors affecting Erector’s work shall be immediately reported to Purchaser in writing.
3) Any damage caused during erection shall be reported to Purchaser. Corrective measures shall be
completed as directed by Purchaser at no cost to Purchaser.
4) Erection of steel joists shall conform to the requirements of the Steel Joist Institute(SJI) and the joist
manufacturer and AISC Standard Specifications for steel joists.
5) Temporary erection loads or permanent loads shall not be placed on any incomplete portions of the
structure being erected unless Erector can demonstrate by analysis that the contemplated action is safe.
6) Loose timbers, metal sheeting, bolt buckles, tools, debris, and temporary scaffolding shall be kept
restrained or removed from work areas. Erector shall be responsible for securing all equipment and
materials within Erector’s care, custody, and control during the erection operation.
7) Erector shall maintain the job site in clean and safe condition at all times and shall properly dispose of,
off premises, all crating, waste materials, and other refuse which has accumulated as a result of
Erector’s activities under this Instruction.
8) Lifting of painted structural members shall be done with a non-abrasive choker.
9) Erector shall keep a daily record, by piece number, of all material erected.
10) Before commencing work, Erector shall check foundations and other connection points to confirm
their location, orientation, elevation, and condition with relevant civil records.
After finishing inspection with civil inspector, Erector shall hand over foundations.
11) Establish permanent benchmarks necessary for the accurate erection of structural steel. Check
elevations of concrete and masonry bearing surfaces, and locations of anchor bolts and similar items,
before erection proceeds.
12) Provide temporary planking and working platforms in accordance with the referenced Construction
Safety Manual.
13) Erection of steel deck shall conform to the requirements of the Steel Deck Institute(SDI) and the deck
manufacturer.
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14) Erector shall participate and cooperate with Civil Constructor for the setting of anchor bolts during
the construction of foundation, when Erector is decided before this work.
15) In order to increase accessibility, platform flooring, stairways, and ladders shall be installed as
practical as possible.
16) Items such as davits, trolley beams, etc., which might be used to facilitate construction, shall be
installed as practical as possible.
17) Set structural frames accurately to the lines and elevations indicated. Align and adjust the various
members forming a part of a complete frame or structure before fastening permanently.
18) Clean the bearing surfaces and other surfaces which will be in permanent contact before assembly.
19) Perform necessary adjustments to compensate for discrepancies in elevations and alignment within
specified limits.
20) Level and plumb to be done tier by tier and final overall with AISC tolerances specified.
21) Comply with AISC specifications for bearing, adequacy of temporary connections, alignment, and the
removal of paint on surfaces adjacent to field welds.
22) Components shall be handled and stored in such a manner as to minimize the risk of surface abrasion
and damage.
1) The Erector shall prepare a written method statement, taking into account the requirement of the
design, erection procedure and program, respectively.
2) The Erector shall submit the method statement to the Purchaser for acceptation at least 4 weeks prior
to the start of erection since the owner has to approve this procedure.
3) All nominated subcontractors shall follow this approved Method Statement.
The tolerance for the erection of structural members shall be in accordance with the specifications or codes
specified in the job specification.
Specify which section of the code as reference(section no., page no. and paragraph no.)
1) Center Line of Bench Mark
a. Bench mark vs. punch mark : ± 1.0 mm
b. Punch mark line vs. column center line : ± 1.0 mm
c. Diagonal dimension of column to another : ± 1.5 mm
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2) The variation in dimension between the centres of any two Anchor Bolts within an Anchor bolt Group
shall be equal to or less than 3 mm
3) The variation in dimension between the centres of adjacent Anchor Bolt Group shall be equal to or less
than 6mm
4) The variation in elevation of the top of Anchor Bolt shall be equal to or less than plus or minus 5mm
5) The variation in dimension from the centre of any Anchor Bolt Group to the Column line through that
group shall be equal to or less than 6mm.
Continued to the next page.
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Label this table as: TABLE 1
Item Component Dev iation
△ = 3mm
-3㎜ ≦ ΔL ≦ +3㎜
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e ≦ L/1000 or e ≦ 10㎜
e ≦ L/1500 or e ≦ 5㎜
e ≦ L/1500 or e ≦ 5㎜
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1) Erector shall, at all times, be responsible for the adequacy and installation of any temporary bracing or
guy cables required to counteract loadings imposed during erection, This responsibility shall also extend
to temporary bracing required to ensure safe and stable conditions of partially completed structural
assemblies.
2) The structure shall be plumbed, levelled and braced to tier by tier before any final bolted or welded
connections are made.
3) After plumbing the structure, all connections shall be completed and bolted to specified torque.
4) Provide temporary shoring and bracing members with connections of sufficient strength to bear imposed
loads.
5) Remove temporary connections and members when permanent members are in place and final
connections are made
1) Erector shall clean the top of bearing surfaces and the bottom of base plates. Erector shall set and shim
column base plates to correct positions, elevations, and locations as shown on the erection drawings.
Shims or wedges may be used and shall be provided by Erector.
2) Grouting of base plates shall be in accordance with Method Statement for Grouting work of Static
Equipment (S-00-ULF-M-46-003-001)
3) Pour non-shrink grout under base plate to ensure that no void remains. Provide a bearing surface which
is fully supported, flat & level at the correct elevation.
4) Grout shall not be carried out under column base plates until a structure has been aligned, levelled,
plumbed and adequately braced.
5) Before grouting, the space under column base plates shall be clean and free of all extraneous matter.
6) When required on the drawings, anchor bolts shall be tightened to the specified tension. Anchor bolts
shall be fully tightened to the specified tension only after the base plates have been grouted.
7) Tighten anchor bolts after the supported members have been positioned and the plumbed. Provide
wedges and shims, the shims shall be removed after the grout has hardened, and the voids left by the
shim removal dry packed with the same material as original grouting.
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7. Bolted Connections
7.1 General
1) Regarding Connections (Material, Connection Type and Inspection etc.) shall be as indicated by
purchaser as on the erection drawings and as specified other document.
2) All field connections shall be bolted unless specifically noted otherwise on the erection drawings. Bolts
for field connections and related design of joints shall conform with the following:
3) Where structural joints are made using high-strength bolt assemblies, calibrated wrench pre tensioning
method and inspection methods shall conform to the “AISC Specification for Structural Joints using
ASTM A325 or A490 Bolts” and the contract document.
4) When assembled, all joint surfaces, including those adjacent to the bolt heads, nuts or washers, shall be
free of burrs, dirt and other foreign material that would prevent solid seating of parts.
5) ASTM A490/A490M and Galvanized A325 bolts shall not be reused.
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6) Mechanically galvanized bolts and nuts shall not be intermixed with hot-dip galvanized nuts and bolts.
7) Erector shall colour code, die punch or otherwise mark the ends of imposed torque bolts indicating that
the bolts have been properly tensioned and are ready for inspection.
8) When assembled, all joint surfaces, including those adjacent to the bolt heads, nuts or washers, shall be
free of burrs, dirt and other foreign materials that would prevent solid seating of parts.
1) Installation and inspection torques must be determined or set using Skidmore-Wilhelm (or similar)
devices to establish actual tension, then determine the torque.
2) The purpose of bolt tightening torque shall be achievement of minimum bolt tension.
3) Basic equation to estimate the torque-tension relationship is :
T=kxNxD
Where
Nut factor
1) "Bearing-type connections" shall be snug tight condition, unless otherwise shown or noted on the
erection drawings e.g. Finger tight. The allowable loads shall be based on all bolts having threads in the
shear plane.
2) The Snug Tight Condition is defined as “The Tightness attained by either a few hits of an impact
wrench or the full effort of a worker with an ordinary spud wrench that brings the connected plies into
firm contact.”
3) Snug Tight Torque Reference
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4) Finger Tight (Hand Tight) is defined as “The Tightness attained by a person can tighten a fastener
without a tool.”
1) “Friction Type Connection” shall be done from snug tight condition to additional bolt tight.
2) One of pretensioning method in Section 7.4 shall be used and which indicated by Purchaser.
3) Friction Type Torque Reference
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Torque(N·m)
Bolt Diameter Min. Bolt
(mm) Pretension(kN) Low Average High
(0.1) (0.167) (0.25)
146 243 364
M16 91
(14.8kg·m) (24.8 kg·m) (37.1 kg·m)
284 474 710
M20 142
(29.0 kg·m) (48.4 kg·m) (72.4 kg·m)
387 647 968
M22 176
(39.5 kg·m) (65.9 kg·m) (98.7 kg·m)
492 922 1230
M24 205
(50.2 kg·m) (83.8 kg·m) (125.4 kg·m)
The purpose of this table is to give a guideline of bolt tightening at site.
(AISC Specification for Structural Joints Using ASTM A325 or A490 Bolts, Table 8.2)
Bolt Lengthc One face normal to bolt Both faces sloped not
Both faces normal to
axis, other sloped not more than 1:20 from
bolt axis
more than 1:20d normal to bolt axisd
Not more than 4db 1/3 turn 1/2 turn 2/3 turn
a. Nut rotation is relative to bolt regardless of the element (nut or bolt) being turned. For required nut
rotations of 1/2 turn and less, the tolerance is plus or minus 30 degrees; for required nut rotations of
2/3 turn and more, the tolerance is plus or minus 45 degrees.
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b. Applicable only to joints in which all material within the grip is steel.
c. When the bolt length exceeds 12db, the required nut rotation shall be determined by actual testing in a
suitable tension calibrator that simulates the conditions of solidly fitting steel.
d. Beveled washer not used.
a. Engineer will observe operations for the installation and tightening of bolts to determine whether the
work is being performed properly, and will inspect the nut surface for indication of wrench impact.
Bolt tension will be checked, at Owner’s discretion, with an Inspector's Wrench in accordance with
the applicable provisions of Section 8 of the “AISC Specification for Structural Joints Using ASTM
A325 or A490 bolts”.
b. When impact wrenches are used, wrenches of adequate capacity with sufficient air supply shall be
provided by the Erector to perform the required tightening of each bolt.
8. Welded Connections
8.1 General
1) Field welded connections shall be permitted only where shown on the erection drawings, or previously
approved by the Purchaser.
2) Welds shall be made only by welders, tack-welders and welding operators who must be qualified in
accordance with standard welding specification and approved by the Owner.
3) Welding shall conform to AWS D 1.1/M.
4) All welding shall be performed by the manual shielded metal-arc (SMAW), submerged-arc (SAW)
welding processes or the flux cored-arc (FCAW) welding process utilizing self shielding gas.
5) Each weld shall be uniform in width and size throughout its full length. Each layer of welding shall be
smooth and free of slag, cracks, pinholes and undercut, and shall be completely fused to the adjacent
weld beads and base metal. In addition, the cover pass shall be free of coarse ripples, high crown, deep
ridges and valleys between the beads, and shall blend smoothly and gradually into the surface of the
base metal.
6) Butt welds shall be slightly convex, of uniform height, and shall have full penetration.
7) Fillet welds shall be of specified size with full throat and the legs of uniform length. Weld size shall be
minimum 6 mm where not specified.
8) Repair, chipping or grinding of welds shall be done in such a manner as not to gouge, groove, or reduce
the base metal thickness.
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9) All pre-qualified welding procedures to be used shall be referred to the engineer for his approval by a
written procedure specification.
10) Except when the written evidence of a previous qualification test is accepted by the engineer, joint-
welding procedures shall be employed. In executing the work shall be qualified prior to be used in
accordance with section 5 of AWS D1.1/M.
11) Welding shall not be done when the surfaces are wet or exposed to rain, high winds, nor when welders
are exposed to inclement conditions.
12) The size and lengths of welds shall not be less than those specified in the standard drawing and detailed
drawings, nor shall they be substantially in excess of those requirements without the approval of the
Purchaser.
13) The location of welds shall not be changed without the approval of the Purchaser.
14) Post weld heat treatment and preheat, where applicable, shall be conducted in accordance with
applicable codes (AWS D1.1/M) and standards. Records of post weld heat treatment shall be made
available for inspection when requested.
15) After completion of welding, fabricated parts shall be stress relieved in accordance with the applicable
codes and standards.
16) Welding shall not be permitted during inclement weather, unless adequate protective.
17) Qualify procedures and personnel according to AWS D1.1/M, "Structural Welding Code--Steel." Weld
Connections: Comply with AWS D1.1/M for welding procedure specifications, tolerances, appearance,
and quality of welds and for methods used in correcting welding work.
All filler metal that has been removed from its original package shall be protected or stored so that its
characteristics or welding properties will not be affected. Electrodes which have been wet shall not be used.
Low hydrogen electrodes shall be dried in accordance with the instruction of the manufacturer before being
used.
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Prior to welding, the base metal shall be preheated as required to the temperature called for below table.
Label this table as: TABLE 6
Minimum preheats and interpass temperature
Thickness of the thicker part
at point of welding
Welding process
Over 20 mm to
Up to 20 mm incl.
40 mm incl.
1) Arc strikes outside area of permanent welds shall be avoided on any base metal.
2) Before welding over previously deposited metal, all slag shall be removed and the weld and adjacent
base metal shall be brushed clean.
3) Groove welds shall be terminated at the ends of a joint in a manner that will ensure sound welds. Where
possible, this shall be done by using extension bars or run-off plates.
4) Extension bars or run-off plates, if used, shall be removed upon completion and cooling of the weld,
and the ends of the weld shall be made smooth and flush with the abutting parts.
5) When welding is completed, temporary bolt holes shall be plugged with steel, welded and ground
smoothly.
6) Steel backing, if used, shall be made continuously to the full length of the weld, and need not be
removed unless otherwise specified.
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1) The Erector shall submit the WPS (Welding Procedure Specification) with PQR (procedure
Qualification Record) to the Purchaser at least two weeks before erection commences.
2) Weld maps/tables should be submitted for approval by PURCHASER.
All inspection and tests shall conform to the “Code of Standard Practice for Steel Buildings and Bridges”
published by the AISC and shall be inspected per relevant approved ITP.
Erector should be followed Inspection Procedure for Structure (S-00-TAA-Q-43-019-001)
1) Inspection of high strength bolted connections shall be in accordance with AISC “ Specification for
Structural Joints Using ASTM A325 or A490 Bolts”
2) A qualified inspector will be provided by the Purchaser to ensure that all bolting procedures and
complete installation are satisfactory. Inspection by the Purchaser’s Inspector does not relieve the
Erector from the overall responsibilities for the adequacy installation.
3) Inspector will review and observe all bolting operations including :
a. Calibration of equipment and materials by acceptable procedures.
b. Bolting operation by acceptable equipment and procedure.
c. Installation of a washer adjacent to nut or bolt head, whichever is the turned element.
d. Tightening sequence in all connections to ensure that initially tightening bolts are not
loosened by the tightening of surrounding bolts.
e. Condition of bolts as received at the jobsite. Any shipments containing used, corroded,
damaged, or dirty bolts, nuts and washers or load indicator washers shall be rejected.
f. Installation by acceptable procedures where unfair holes are encountered.
g. Special washer requirements of the specification have been followed.
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4) Inspector will observe operations for the installation and tightening of bolts to determine whether the
work is being performed properly, and will inspect the nut surface for indication of wrench impact. Bolt
tension will be checked, at Owner’s discretion, with an Inspector's Wrench in accordance with the
applicable provisions of Section 8 of the “AISC Specification for Structural Joints Using ASTM A325
or A490 bolts”.
5) A high strength bolt connection will be judged as a correct tightening if the average load indicator gap is
equal to or less than that shown in this specification.
1) Inspection of welding shall be performed in accordance with the Structural Welding Code, AWS
D1.1/M.
2) Where the Erector is required to provide test information based on non-destructive inspection, the cost
of these tests will be at Erector’s expense.
3) Where non-destructive testing is required it shall be performed in accordance with applicable AWS
D1.1/M.
1) All steel structures shall be dimensionally checked and visually inspected before and after assembly.
2) The following Non-destructive Examination (NDE) are required for structural welding :
• 10 percent of the total number of full penetration and partial penetration butt welds shall be
radiographic or ultrasonically examined 100 percent of the entire length of the weld(s) selected.
• 10 percent of the total number of fillet welds shall be magnetic particle examined 100 percent of the
entire length of the weld(s) selected. If anywhere one weld line meets another weld line, that location
shall be one of the selected.
• When a selected weld is rejected, all welds shall be subject to NDE. In this case, NDE shall continue
until approved by Purchaser in accordance with Purchaser provided method. Then, additional NDE
costs cause of rejection shall be ERECTOR’S responsibility.
• Weld selected to satisfy these requirements shall be selected by ERECTOR’S representative and shall
represent a sample of each welder’s work for each type of weld.
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4) Procedures and acceptance criteria shall be in accordance with AWS D1.1/D1.1M. Undercutting beyond
the limits of AWS D1.1/D1.1M, surface porosity, and crack-like discontinuities shall be removed to
sound metal and repaired. Weld profiles shall be in accordance with Figure 3.6 of AWS D1.1/D1.1M.
5) In addition, specially indicated on the drawings or any other documents by Purchaser which may require
further destructive or non-destructive testing.
6) All lifting lug connections shall be 100% inspected by ultrasonic method. Procedures and operator
qualifications shall meet AWS D1.1 and be submitted to the Company Inspector for review and
approval. For Skid-mounted equipment with a total lift weight of less than 3000 kg, it is acceptable to
use fillet-welded lugs with dye penetrate inspection.
7) The test results shall be recorded and available for inspection by the Purchaser.
10. Repairs
Erector should be followed Method Statement for Steel Structure Site Repair Works (S-00-ULF-M-46-002-001)
1) Fit-up bolts and drift pins shall not be used to bring improperly fabricated members and parts into place
(springing). Drift pins shall not be driven with such force as to injure adjacent metal areas.
2) Drifting to enlarge holes is prohibited, burning of holes is prohibited.
3) Repairs to correct weld defects shall be made using the same procedure used for the original weld, or a
designated weld repair procedure.
4) The repaired areas shall be re-examined using the same inspection procedures by which the defect was
originally detected.
5) Field welding of non-pressure attachments to equipment that has been ASME code stamped is not
permitted.
6) Coating repair applies to areas where galvanized coating is mechanically and/or accidentally damaged
during the handling and erection process but not limited to touch-up paint for above mentioned types of
rectification at site.
7) Repair of damaged coating and touch-up to galvanized coating shall be in accordance with the Painting
Specification (S-00-TBB-T-32-001-001)
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1) Holes in grating less than 150mm in diameter shall be cut in the field. All cuts of three of more bearing
bars shall be banded. All field cut floor plate or grating openings requiring toe plate protection or
banding shall be installed as required on the design drawing or other Contract Documents.
2) Field cut openings shall clear the insulation by a minimum of 25mm.
3) Erector shall fasten grating and floor plate as specified on the design drawings. A minimum of four(4)
fasteners per panel shall be used. Grating shall be fastened in place with standard galvanized steel
saddle clips. Clips shall be spaced 500mm on centers maximum at supports. A minimum of two clips
for each support member of the grating shall be required.
4) Grating will be prefabricated sections.
5) Floor plate shall be continuous seal welding.
1) Touch-up shop primer where required. Touch-up painting shall be applied with brush or airless spray
after SSPC-SP3 cleaning. If the touch-up area is wide and blasting operation is possible, spray coating
method shall be applied after re-blasting.
2) All galvanized bolt assemblies tightened against shop-applied paint shall be painted.
3) All erection damage to hot-dip galvanized coatings shall be repaired by Erector in accordance with
ASTM A780. Cold repair using an organic zinc rich coating is allowed. The dry film thickness shall be
0.05 to 0.08mm (2 or 3 mils) and contain a minimum of 94% zinc dust by weight.
13.1 Tools
1) Torque wrench
2) Arc welding machine
3) Oxyacetylene welding machine
4) Grinder & power instrument
13.2 Equipment
1) Crawler Crane 750 Tons
2) Mobile Crane 50 Tons
3) Trailer 30 Tons
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3) The goal for non-accident rate and critical points for control
4) Explain accident case
5) The usage of safety equipment and protection harness
6) The goal to achieve for non-accident
7) Safety works rule and counteraction for violation
8) Rewards for excellent workers
9) Performance for safety campaign
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9) Do not use cooper in acetylene pipe and connection area [for explosion may happen]
10) The rear side should be checked during welding, cutting and trimming
11) To prevent fire and damage by cutting slag or flames, support board should be made in order not to fall
down into slag
12) Adjusting flame should be avoided near oxygen bottle, acetylene bottle and LPG
13) Container should not be influenced by impacting and electric sparks
14) Before opening gas container valve, close by screw and open container slowly
15) By open adjuster and release gas and check leakage status of in connection parts
16) Oxygen and acetylene container should not be used at the status of lying
17) Do not use if liquid is emitted from the beginning
18) When torch is lighted, ignition lighter should be used laying the torch instead of using match, cigarette
light and electric arc
19) When torch is connected with hose, make sure acetylene [yellow] hose should not changed with
Oxygen [green] hose
20) After torch is lighted, do not leave it alone or do not use it as lights
21) Do not paint oil like grease to torch
22) Do not close valve at once, close oxygen valve completely and close acetylene valve
23) Acetylene should be used under the pressure of 1 and 2
24) The tools used in order gas should not be used
25) If explosive objects, oil, inflammables are located near by, welding and cutting should not be done
26) To prevent adverse flow and fire, below factors must be obeyed
The end of tip during work should not be reached to the materials
Spatter and slag should not be attached to the end of tip
Make screw firmly in tightening area
The flow of gas should proceed normally
Pressure of oxygen and acetylene should be adjusted well
Make the rubber hose or installed part of adjuster complete
When work interrupted or finished, make everything in order after confirmation of fire
During trimming work, water should not be touched to machines and transformers
When welding and cutting, it must be confirmed by safety controller
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RISK ASSESSMENT
(Erection Works of Steel Structure)
SSPP PROJECT
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RISK ASSESSMENT
(Erection Works of Steel Structure)
SSPP PROJECT
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RISK ASSESSMENT
(Erection Works of Steel Structure)
SSPP PROJECT
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RISK ASSESSMENT
(Erection Works of Steel Structure)
SSPP PROJECT
Instruction:
Risk Factor Matrix
Probability Methodology
Probability Risk Priority
4 – Probable / Likely to occur 4 3 2 1 8-16 High Risk 1. Identify Hazards
immediately or shortly S 2. List Hazard Events
Medium
3 – Reasonably probably – e 4 16 12 8 4 5-7 3. Calculate risk factor with
Risk
Probably will occur in time v initial risk rating
2 – Remote – May occur in time e 3 12 9 6 3 1-4 Low Risk 4. Detail controls and
1 – Extremely remote – Unlikely r Mitigation plan
to occur i 5. Calculate residual risk
2 8 6 4 2
t factor with final risk ratin
y g
6. Enter risk priority
1 4 3 2 1
7. Evaluate acceptability
of risk
Severity
4 – Catastrophic – Imminent danger exists, hazard capable of causing death or illness at wide scale
3 – Critical – Hazard can result in serious illness, severe injury, property and equipment damage
2 – Marginal – Hazard can cause illness, injury or equipment damage but the damage is not expected
to be serious
1 – Negligible – Hazard will not result in serious injury or illness, remote possibility of damage beyond
minor first-aid case
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