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Specification for Measurement of Linear Vibration on Gear Units
American ANSI/AGMA 6000--B96
National [Revision of ANSI/AGMA 6000--A88]
Standard Approval of an American National Standard requires verification by ANSI that the require-
ments for due process, consensus, and other criteria for approval have been met by the
standards developer.
Consensus is established when, in the judgment of the ANSI Board of Standards Review,
substantial agreement has been reached by directly and materially affected interests.
Substantial agreement means much more than a simple majority, but not necessarily una-
nimity. Consensus requires that all views and objections be considered, and that a
concerted effort be made toward their resolution.
The use of American National Standards is completely voluntary; their existence does not
in any respect preclude anyone, whether he has approved the standards or not, from
manufacturing, marketing, purchasing, or using products, processes, or procedures not
conforming to the standards.
The American National Standards Institute does not develop standards and will in no
circumstances give an interpretation of any American National Standard. Moreover, no
person shall have the right or authority to issue an interpretation of an American National
Standard in the name of the American National Standards Institute. Requests for interpre-
tation of this standard should be addressed to the American Gear Manufacturers
Association.
CAUTION NOTICE: AGMA technical publications are subject to constant improvement,
revision, or withdrawal as dictated by experience. Any person who refers to any AGMA
Technical Publication should be sure that the publication is the latest available from the
Association on the subject matter.
[Tables or other self--supporting sections may be quoted or extracted. Credit lines should
read: Extracted from ANSI/AGMA 6000--B96, Specification for Measurement of Linear
Vibration on Gear Units, with the permission of the publisher, the American Gear
Manufacturers Association, 1500 King Street, Suite 201, Alexandria, Virginia 22314.]
ABSTRACT
This standard presents a method for the measurement of linear vibrations on a gear unit. Instrumentation, mea-
suring methods, test procedures and discrete frequency vibration limits are recommended for acceptance
testing. An annex which lists system effects on gear unit vibration and responsibility is also provided.
Published by
ISBN: 1--55589--666--9
ii
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6 Vibration measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 Test conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 Acceptable levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9 Measurement report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tables
Figures
1 Displacement limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Velocity limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Acceleration limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Annexes
iii
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
Foreword
[The foreword, footnotes, and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of ANSI/AGMA Standard
6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
ANSI/AGMA 6000--A88 included and superseded the information previously published in
AGMA 426.01 (1972), Specification for Measurement of Lateral Vibration on High Speed
Helical and Herringbone Gear Units.
Performance of driven equipment is dependent upon the individual characteristics of the
prime mover, gear unit, driven machine and support structure, as well as their combined
effects as a system. The proper assessment of performance characteristics is essential for
realistic evaluation. The knowledge and judgment required to properly evaluate the gear
unit vibration comes primarily from years of accumulated experience in designing,
manufacturing, and operating gear units. For these reasons, the use of this standard and
the evaluation of test results for specific gear product applications should only be attempted
by experienced personnel.
The complexity of gear vibration phenomena makes most vibration standards difficult to
apply or to properly interpret. The AGMA Acoustical Technology Committee developed the
Specification for Measurement of Linear Vibration on Gear Units to provide a common basis
for communication between project engineers, gear manufacturers, and users. The
purpose was, also, to encourage the maximum practical degree of uniformity and
consistency among vibration measurement practices within the gear industry.
Because of the wide variation of gear driven systems and structural supports, ANSI/AGMA
6000--A88 identified certain areas where special considerations might be necessary and
must be agreed upon between purchaser and gear manufacturer when discussing gear
vibrations.
ANSI/AGMA 6000--A88 was approved as a standard by the AGMA membership in May
1988 and approved as an American National Standard on June 16, 1988.
ANSI/AGMA 6000--B96 is a revision of ANSI/AGMA 6000--A88. The revision includes
clarification of application of the standard, changes to annex A, and the addition of a new
annex C, from ISO 8579--2.
ANSI/AGMA 6000--B96 was approved as a standard by the AGMA membership in June
1996, and approved as an American National Standard on September 6, 1996.
Suggestions for improvement of this standard will be welcome. They should be sent to the
American Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria,
Virginia 22314.
iv
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
ACTIVE MEMBERS
ASSOCIATE MEMBERS
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
vi
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
American National Standard -- Five annexes are for reference only and are not a
part of this standard.
Annex A illustrates the relationship between
Specification for vibratory displacement, velocity and acceleration
waveforms.
Measurement of Linear
Annex B discusses systems effects and responsibility.
Vibration on Gear Units Annex C presents five classes of gear unit vibration
rating and a subjective procedure for selecting the
proper rating based on the application and
transmitted power.
1 Scope Annex D gives the conversion of metric, SI units to
non--metric (inch) units.
This standard presents a method for measuring Annex E contains a bibliography.
steady state filtered linear vibrations of a gear unit.
Types of instrumentation, measurement methods,
and testing procedures for the determination of
2 References
linear vibration levels for specific types of gear units
are provided. Vibration limits at discrete frequencies
are recommended for acceptance testing. It is not The following standards contain provisions which,
the intent of this standard to provide unfiltered limits. through reference in this text, constitute provisions of
this American National Standard. At the time of
The recommended limits and conditions specified
publication, the editions indicated were valid. All
herein are intended as the vibration criteria for
standards are subject to revision, and parties to
performance of the gear drive during the equipment
agreements based on this American National
manufacturer’s test when specifically agreed to by
Standard are encouraged to investigate the possibil-
the manufacturer and purchaser.
ity of applying the most recent editions of the
This standard is specifically applicable to enclosed standards indicated below.
speed reducing or increasing gear drive units
ANSI--S2.2--1959 (R1990), Methods for the
designed, rated, and lubricated in accordance with
Calibration of Shock and Vibration Pickups
ANSI/AGMA product standards as indicated in 4.3.
ANSI--S2.4--1976 (R1990), Methods for Specifying
This standard does not apply to integrated systems, the Characteristics of Auxiliary Analog Equipment
shaft--mounted units, special or auxiliary drive trains for Shock and Vibration Measurements
or power take--off gears. Vibration amplitudes
exceeding the recommendations of this specifica- ANSI--S2.10--1971 (R1990), Method for Analysis
tion for drives with flexible housings or on flexible and Presentation of Shock and Vibration Data
supports may also be allowable if accounted for in ANSI--Z24.21--1954 (R1989), Specifying the Char-
the design. Acceptable limits for this type of acteristics of Pickups for Shock and Vibration
equipment should be independently specified. Measurements
However, if negotiated, this standard may be applied
to such equipment. ISO 1925:1990, Mechanical vibration -- Balancing --
Vocabulary
Torsional and transient vibrations of a geared system
are not included in this standard. ISO 2041:1990, Vibration and shock -- Vocabulary
NOTE: Compliance with this standard does not ISO 2954:1975, Mechanical vibration of rotating
constitute a warranty of the measured gear unit’s and reciprocating machinery -- Requirements for
performance under installed field service conditions. instruments for measuring vibration severity
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Number Title
ANSI--S2.2 Methods for the Calibration of Shock and Vibration Pickups
ANSI--S2.4 Methods for Specifying the Characteristics of Auxiliary Analog Equipment for Shock and
Vibration Measurements
ANSI--S2.10 Method for Analysis and Presentation of Shock and Vibration Data
ANSI--Z24.21 Method for Specifying the Characteristics of Pickups for Shock and Vibration Measurements
ISO 2954 Mechanical Vibration of Rotating and Reciprocating Machinery -- Requirements for
Instruments for Measuring Vibration Severity
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
Item SI units
Acceleration g--P (g’s peak) (1 g = 9800 millimeters per second squared)
Velocity mm/s (millimeters per second, peak)
Displacement mm (micrometers, peak--to--peak)
Frequency Hz (hertz) (1 hertz = 1 cycle per second)
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
7.1 Test system arrangement and acceleration are given in figures 1 through 3.
Each of these characteristics is plotted against
The test transmission system (driver, gear units, and
frequency. It is, therefore, important to note only
load) should preferably be connected by means of
filtered measurements may be used in entering
the final intended components, if available. If this is
these figures. Furthermore, several components of
not possible, the pulley or half of the service coupling
vibration at different frequencies may acceptably
of an equivalent mass and axial center of gravity
exist at the same time, each at the allowable limit for
should be mounted on the gear unit’s shafts. If
that frequency, as determined from the curves. It is
necessary, other methods of connecting the
necessary to use equipment capable of frequency
components may be substituted.
analysis for this purpose. Care should be taken to
The various components of the test arrangement assure that this equipment can resolve the vibration
shall be rigidly mounted and properly aligned, and in into individual component frequencies so that a
their normal operating attitude, unless otherwise legitimate comparison can be made with the figures.
negotiated.
At present, experience suggests two classes of
7.2 Test conditions of the gear unit vibration levels are adequate to cover most applica-
For the purposes of vibration measurement tests in tions. These classes are defined below. A separate
accordance with this standard, the following curve for each of the two classes is shown in figures
conditions will apply: 1 through 3.
-- A gear unit intended for service at fixed 8.1.1 Class A
constant speed shall be tested at that design
speed unless otherwise agreed upon between Less than or equal to 25.4 m/s pitch line velocity.
gear manufacturer and purchaser;
The recommended limits of Class A apply to all
-- The test speeds for a gear unit intended for
applications in this speed range except those special
service over a range of operating speeds shall
cases covered by contract negotiations.
span that range of operating speeds, unless
otherwise agreed upon between the 8.1.2 Class B
manufacturer and the purchaser;
-- Gear units may be operated with or without Greater than 25.4 m/s pitch line velocity.
load at the gear manufacturer’s discretion unless In addition to units with pitch line velocities in this
specific test loads, agreed upon between the gear
range, slower units where Class B limits are desired
manufacturer and the purchaser, are stated in the
could be included in this class if negotiated between
purchase contract;
manufacturer and purchaser.
-- The direction of rotation during the test shall
be the same as that intended in service, if known; 8.2 Radial shaft displacement limits
-- Vibration measurements shall be made after Axial shaft displacement limits are not specified in
the gear unit is operating within its design this standard. The displacement limits of figure 1 are
temperature range.
intended for use in measuring gear unit bearing
In individual cases, especially where unusually high housing vibration. The same limits can be used in
speeds or powers are involved, alternate operating connection with radial shaft motion; but only if
conditions may be negotiated and supported by mutually agreed upon by manufacturer and purchas-
calculations to indicate that the alternate conditions er. This results in a more stringent specification
are equivalent to the specified conditions. because shaft motion will usually be greater than
corresponding housing vibration displacement.
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
250
Peak--to--peak displacement, µm
100
Class A
50
Class B
25
10
2.5
100
Class A: for PLV ≤ 25.4 m/s
75
Class B: for PLV > 25.4 m/s
50
25
Peak velocity, mm/s
15
10 Class A
7.5
Class B
5.0
2.5
1.5
10 20 30 40 50 100 200 300 400 500 1000 2000 5000 10000
Frequency (Hz)
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
100 Class A
Peak acceleration, m/s 2
50 Class B
20
10
8.3 Test system limits purchaser, include the following items. Additional
items may be included, if necessary.
Gear units may exhibit excessive vibrations which
are caused by factors beyond the control of the gear
-- type and definition of the gear unit
unit manufacturer, either during shop testing or in
investigated (see clause 4);
normal service. Some of these factors may be
unsuitable foundations and reactions from driving -- test condition (see clause 7). Special atten-
and driven equipment. In such cases, vibration tion is to be drawn to any deviation from the
analysis must be carried out on all components of the conditions specified in clause 7;
system in order to locate the source of the vibrations
(see annex B). -- descriptions of the test including
arrangement of the gear unit and position of
measurement points;
9 Measurement report
-- list of the measuring instrumentation used, by
make and type;
The vibration measurement report shall, when
agreed upon between the manufacturer and the -- test measurement data.
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Annex A
(informative)
Relationship between displacement, velocity and acceleration waveforms
[The foreword, footnotes, and annexes, if any, are provided for informational purposes only and should not be
construed as a part of ANSI/AGMA 6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
X = D cos ωt ...(A.2) The relationship of force (F), mass (m) and accelera-
where tion (a) is expressed in Newton’s Second Law.
X0
ωt
Amplitude
π π 3π 2π
2 2
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
Substituting equation A.5 and A.9 in Newton’s Frequency = 1/T cycles per second = 1/T Hz
Second Law:
where
--K X0 cos ωt = --m ω 2 X0 cos ωt ...(A.10)
K = m ω2 ...(A.11) ω is the circular frequency (= 2π/T rad/s);
+A
Peak value
Peak--to--peak value
A
2
RMS
value
Amplitude
T
X0 2
-- A
m Time period, T [1 Cycle]
Time
Displacement Acceleration
Frequency (peak--to--peak) Velocity Velocity (peak) (peak)
Hz mm mm/s mm/s m/s2
10 25 0.555 0.785 0.049
100 25 5.55 7.85 4.93
1000 25 55.5 78.5 493.0
10
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
500
200
100
50
20
10
100 5
70
2
50
10 000
25
Peak velocity, mm/s
15
10
7.0
5.0
2.5
1.5
100
200
300
10
20
30
40
50
5
100
400
Frequency, Hz 50
500
20
1000
10
5
2000
2
5000
11
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Annex B
(informative)
System effects and responsibility
[The foreword, footnotes, and annexes, if any, are provided for informational purposes only and should not be
construed as a part of ANSI/AGMA 6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
Listed below are examples of factors which should B.2.5 Lateral characteristics of system
always be considered when assessing the levels of -- flexibility;
measured vibration:
-- stability of foundations;
B.2.1 Prime mover vibration sources -- method of mounting;
-- random load shocks, such as on ore The factors listed in B.2 can affect the performance
crushers; of a gear unit in service. Often these factors will be
beyond the control of the gear unit manufacturer.
-- acceleration--deceleration effects. Therefore, the manufacturer cannot be held
responsible for any resulting adverse effects.
B.2.3 Assembly considerations
System effects should be analyzed during the initial
-- alignment of system components; design stage of a transmission system. The
responsibility for this analysis must be clearly
-- securing of components;
defined during this stage. All system component
-- balance of assemblies, sub--assemblies and manufacturers should be made aware of this
parts. decision on responsibility.
13
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Annex C
(informative)
ISO vibration rating curves
[The foreword, footnotes, and annexes, if any, are provided for informational purposes only and should not be
construed as a part of ANSI/AGMA 6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
1) Using a value from figure C.2 for an overall (unfiltered) velocity acceptance, in place of filtered measurements, reduces
the allowable vibration (increases the vibration rating of the gear unit), unless it is known that the vibration is
predominantly due to one or two major frequency components. However, care should be taken when applying a value
from figure C.1 for an overall displacement acceptance, in place of filtered measurements. Although a gear unit’s
displacement is often maximum at rotational speed(s), there could be a rotational harmonic or another source at a higher
frequency, which has a significant amplitude. In this case, using an overall displacement acceptance in place of filtered
measurements, may increase the allowable vibration (reduce the vibration rating of the gear unit). Therefore, overall
velocity is preferred, if C.2.2 is used.
15
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
400
DR 200
100 DR 80
DR 50
DR 31,5
10
5
1 10 100 1000
Frequency, Hz
NOTE: The rating number is equivalent to the displacement of the rating curve between 0 Hz and 50 Hz. Above
50 Hz, the curves decrease by 10 dB per decade.
100
Velocity amplitude, (RMS) mm/s
VR 20
VR 12,5
10 VR 8
VR 5
VR 3,15
1
10 100 1000 10 000
Frequency, Hz
NOTE: The rating number is equivalent to the velocity of the rating curve between 50 Hz and 1590 Hz. The
curves decrease from 50 Hz and 1590 Hz at 14 dB per decade.
16
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
C.5 Subjective ratings Figure C.3 gives the subjective levels of vibration for
typical types of gears enumerated in table C.1 .
A subjective assessment of the acceptable vibration
Table C.1 -- Typical applications
rating for typical applications during acceptance
testing at the manufacturer’s facility is shown in Service Typical applications
ISO 8579--2, annex D. N Navy, etc.
H High speed (over 3600 rpm), etc.
This annex should only be used as a general guide I Industrial, merchant navy, etc.
for typical gear units. M Mill, etc.
Displacement Velocity
rating rating
200 DR 20 VR
125 DR 12,5 VR
80 DR 8 VR
50 DR 5 VR
31,5 DR 3,15 VR
1 kW 10 kW 100 kW 1 MW 10 MW 100 MW
Power level
17
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Annex D
(informative)
Metric to non--metric conversion of vibration measurements
[The foreword, footnotes, and annexes, if any, are provided for informational purposes only and should not be
construed as a part of ANSI/AGMA 6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
D.1 Purpose In addition, figures are supplied with dual metric and
non--metric scales that define the recommended
This annex provides information to facilitate the maximum allowable levels of housing vibration in
conversion of vibration measurements from metric terms of displacement, velocity and acceleration.
(SI units) to non--metric (inch units). See table D.1. See figures D.1 to D.3.
(mm) mils Class A: for PLV < 5000 fpm (25.4 m/s)
Class B: for PLV ≥ 5000 fpm (25.4 m/s)
500 20
250 10
Peak--to--peak displacement
5.0
100
Class A
50 2.0
Class B
25 1.0
0.5
10
5 0.2
2.5 0.1
19
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ANSI/AGMA 6000--B96 AMERICAN NATIONAL STANDARD
(mm/s) in/sec
100 4.0 Class A: for PLV < 5000 fpm (25.4 m/s)
Class B: for PLV ≥ 5000 fpm (25.4 m/s)
75 3.0
50 2.0
25 1.0
Peak velocity
15
0.5
10 0.4 Class A
7.5 0.3
Class B
5.0 0.2
2.5 0.1
1.5
0.5
Frequency (Hz)
(m/s2) g’s
20
100 10 Class A
Peak acceleration
50 5 Class B
20 2
10 1.0
5 0.5
2 0.2
0.1
100 200 300 500 1000 2000 3000 4000
Frequency (Hz)
20
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AMERICAN NATIONAL STANDARD ANSI/AGMA 6000--B96
Annex E
(informative)
Bibliography
[The foreword, footnotes, and annexes, if any, are provided for informational purposes only and should not be
construed as a part of ANSI/AGMA 6000--B96, Specification for Measurement of Linear Vibration on Gear Units.]
IEC 184:1965, Methods for specifying the characteristics of electromechanical transducers for shock and
vibration measurements
ISO 1940--1:1986, Mechanical vibration -- Balance quality requirements of rigid rotors -- Part 1:
Determination of permissible residual unbalance
ISO 5348:1987, Mechanical vibration and shock -- Mechanical mounting of accelerometers
ISO 10816--1:1995, Mechanical vibration -- Evaluation of machine vibration by measurements on non--rotating
parts -- Part 1: General guidelines
21
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PUBLISHED BY
AMERICAN GEAR MANUFACTURERS ASSOCIATION
1500 KING STREET, ALEXANDRIA, VIRGINIA 22314
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