You are on page 1of 2

46 artigo técnico

manutenção na Indústria 4.0:


ativos inteligentes, conexões
cloud e manutenção preditiva
Jaime Cabrera Martínez
5HVSRQV£YHOGH0HUFDGR0DTXLQDULD,EHULD:HLGP¾OOHU6$

INTRODUÇÃO PROTOCOLO NO NÍVEL DE CAMPO: FDT/DTM,


$VSDUDJHQVQ¥RSODQHDGDVGHYLGRDIDOKDVQRVVLVWHPDVGHSURGX©¥R IO-LINK, HTML
FDXVDPDOWDVSHUGDVHFRQµPLFDV$LPSRUW¤QFLDGRVVLVWHPDVHSOD- 2SURWRFROR)'7'70 Field Device Tool/Device Type Manager) é um
QRVGHPDQXWHQ©¥R«IXQGDPHQWDOSDUDUHGX]LUHVVHLPSDFWR SURWRFRORGHWURFDGHGDGRVTXHSHUPLWHDFRPXQLFD©¥RFRPGLVSR-
As novas tecnologias que surgiram com a chamada Quarta VLWLYRV LQGHSHQGHQWHPHQWH GD IHUUDPHQWD GH HQJHQKDULD XWLOL]DGD H
5HYROX©¥R,QGXVWULDORX,QG¼VWULDSHUPLWHPQRVPHOKRUDUSURFHV- do busGHFRPXQLFD©¥RGHVGHTXHVHMDPFRPSDW¯YHLVFRP)'73DUD
VRVGHPDQXWHQ©¥RSDUDTXHVHMDPPXLWRPDLVHͤFLHQWHV1HVWHDUWLJR HQWHQGHURVHXIXQFLRQDPHQWRRPDLVVLPSOHV«SHQVDUQXPHTXLYD-
YDPRVYHUFRPRHVVHVQRYRVDYDQ©RVQRVSHUPLWHPUHGX]LURVWHP- OHQWHQRDPELHQWHGHHVFULWµULRFRPRSRUH[HPSORXPDLPSUHVVRUD
SRVGHSDUDJHPHDW«PHVPRDQWHFLSDUQRVDQWHVTXHDFRQWH©DP2X Quando instalado o driver GHVWD QXP FRPSXWDGRU SRGHPRV XV£OD
VHMDFRPRHVWDVQRYDVWHFQRORJLDVSHUPLWHPPHOKRUDUDPDQXWHQ©¥R a partir de qualquer programa ou aplicativo que estejamos a utilizar
FRUUHWLYDHFRPRDEULPRVDVSRUWDVSDUDDPDQXWHQ©¥RSUHGLWLYD 2IͤFHe-mailQDYHJDGRUHVGDwebHQWUHRXWURV 1HVVHFDVRR'70
TXH«RDUTXLYRGHGHVFUL©¥RGRGLVSRVLWLYRIRUQHFLGRSHORIDEULFDQ-
WHVHULDRHTXLYDOHQWHDRdriverGDLPSUHVVRUDGHPRGRTXHTXDOTXHU
OS ATIVOS INTELIGENTES programa baseado ou preparado para o FDT poderá entender e pode
2Q¯YHOGHFDPSR«RPDLVEDL[RGDSLU¤PLGHGHDXWRPD©¥RHFRP- comunicar-se com o dispositivo.
SUHHQGHWRGRVRVGLVSRVLWLYRVHIXQ©·HVTXHY¥RGHVGHDFDSWXUDRX $O«P GLVVR D HVSHFLͤFD©¥R )'7'70 H[LJH TXH WRGRV RV FRP-
DWXD©¥RGRVVLQDLVGHFDPSRDW«DR&RQWURODGRURX3/&2SULQFLSDO putadores compatíveis tenham uma interface JU£ͤFD GH XWLOL]DGRU
HTXLSDPHQWRDQ¯YHOGHFDPSRSRGHKRMHVHUGHͤQLGRHPWU¬VJUXSRV *8, TXHVLPSOLͤTXHWDQWRDDTXLVL©¥RGHGDGRVGRSURFHVVRFRPRR
SULQFLSDLVVHQVRUHVHDWXDGRUHVFRQGLFLRQDGRUHVGHVLQDOHVLVWHPDV GLDJQµVWLFRHDFRQͤJXUD©¥RGRHTXLSDPHQWRGHIRUPDU£SLGDHFRQ-
de E/S distribuídos. YHQLHQWH$W«DRPRPHQWRDPDLRULDGRVIDEULFDQWHVVXSRUWDHVWHSUR-
$HYROX©¥RQRQ¯YHOGHFDPSRSDVVDSHORFRQFHLWRGHGHVFHQWUDOL- WRFRORHYLWDQGRDQHFHVVLGDGHGHY£ULRVsoftwaresHVLPSOLͤFDQGRD
]D©¥RHLQWHOLJ¬QFLDGLVWULEX¯GD(OHPHQWRVGHFDPSRGHYHPRIHUHFHU LQWHJUD©¥RGHGLIHUHQWHVGLVSRVLWLYRVGHFDPSRQDLQVWDOD©¥R
QRYRVUHFXUVRVSDUDDXPHQWDUDIOH[LELOLGDGHHDGLVSRQLELOLGDGH3RU 2,2/,1.IRLSURMHWDGRHGHVHQYROYLGRSDUDIRUQHFHUXPDVROX©¥R
H[HPSORXPVHQVRUTXHDQWHULRUPHQWHDSHQDVQRVGDYDXPVLQDOGL- HFRQµPLFDSDUDDLQWHJUD©¥RGHVHQVRUHVLQWHOLJHQWHVGHQWURGDUHGH
JLWDODJRUDGHYHSRGHUDFHLWDUGLIHUHQWHVFRQͤJXUD©·HVLQWHJUDUIXQ- ͤHOGEXV SURWRFRORGHFDPSR 5HTXHUDH[LVW¬QFLDGHXPHTXLSDPHQ-
©·HV GH GLDJQµVWLFR VHU plug-and-play HQWUH RXWURV (VVDV IXQ©·HV WRPHVWUH,2/,1.DRTXDORVGLIHUHQWHVGLVSRVLWLYRVslave,2/,1. VHQ-
GHYHPVHUXVDGDVSDUDRGHVHQYROYLPHQWRGHQRYDVDSOLFD©·HVPDLV VRUHV H DWXDGRUHV  HVW¥R FRQHWDGRV (VWH PDVWHU SRGH SRU VXD YH]
FRPSOH[DVFRPRSRUH[HPSORSDUDUHDOL]DUDPDQXWHQ©¥RSUHYHQWLYD ser integrado numa rede com um protocolo de campo determinista.
JUD©DVDDGYHUW¬QFLDVVREUHRWHPSRGHFLFORGHYLGDGRVGLIHUHQWHV
FRPSRQHQWHV LQWHOLJHQWHV SDUD DOWHUDU D FRQͤJXUD©¥R GRV VHQVRUHV
GHSHQGHQGR GR WLSR GH SURGXWR SDUD UHDOL]DU TXDVH LPHGLDWDPHQWH
VXEVWLWXL©¥R GH GLVSRVLWLYRV FRP download DXWRP£WLFR GD FRQͤJX-
UD©¥RSDUDUHGX]LUKRUDVGHSDUDJHPLQFOXHPGHWH©¥RGHDQRPDOLDV
SDUDDQWHFLSDUSRVV¯YHLVSUREOHPDVHQWUHRXWURV
Encontramo-nos diante de novos dispositivos de campo ou recur-
sos inteligentes que devem incorporar funcionalidades como a tomada
GHGHFLV·HVLQGLYLGXDOVHUFRQͤJXU£YHLVSDUDPHWUL]£YHLVHFRPDXWR-
GLDJQµVWLFRHIXQ©·HVGHFRPXQLFD©¥RSDUDSHUPLWLURHQYLRGHGDGRV
usando protocolos padronizados para camadas superiores e na cloud.

)LJXUD2softwareGD:HLGP¾OOHU:,0DQDJHUHRVFRQYHUVRUHV$&7&V¥R)'7'70

$VSULQFLSDLVYDQWDJHQVGD,2/,1.V¥RRIDFWRGHHVWDUGHVHQKDGRED-
$7,926 seado em sensores e atuadores convencionais (geralmente tem uma
INTELIGENTES FRQH[¥RP«WULFD HVXDFRPSDWLELOLGDGHSRLVXVDRPHVPRFDERSDUD
FRPXQLFD©¥R GH GDGRV GH VLQDO H GDGRV GH VHUYL©R FRQͤJXUD©¥R H
3URJUDPDVGH GLDJQµVWLFR (VWDVLPXOWDQHLGDGHGHXVRGRFDQDOQ¥RLQWHUIHUHFRP
Manutenção
preditiva DYHORFLGDGHGHWUDQVPLVV¥RGRVGDGRVGRSURFHVVRTXHSRGHDWLQJLU
até 2 ms de refreshSURSRUFLRQDQGRXPDVROX©¥RVLPSOHVHHFRQµPL-
)LJXUD$WLYRVLQWHOLJHQWHV FDSDUDLQVWDODUHFRPJUDQGHSRWHQFLDOQRIXWXURSUµ[LPR

www.oelectricista.pt o electricista 62
artigo técnico 47

2+70/«RXWUDDOWHUQDWLYDPXLWRLQWHUHVVDQWHXPDYH]TXHQRV GHVHQYROYLGDVLQGLYLGXDOPHQWHSRUTXHJUD©DVDRUHIHULGRDFLPDSR-
SHUPLWHDWUDY«VGHTXDOTXHUQDYHJDGRUweb (sem qualquer software GHPRVREWHUGDGRVLQͤQLWRVGRSURFHVVRGHIDEULFD©¥R
DGLFLRQDO  DFHGHU D GLIHUHQWHV FRQͤJXUD©·HV GLDJQµVWLFRV H RS©·HV As ferramentas de gestão de acesso remoto para tarefas de ma-
GH PRQLWRUL]D©¥R GR HTXLSDPHQWR GH IRUPD FRQIRUW£YHO user frien- QXWHQ©¥RV¥REDVHDGDVQXPVHUYL©RGDweb 6DD6 RQGHRVFOLHQWHV
dlyHVLPSOHVPHVPRGHGLVSRVLWLYRVPµYHLVRXtabletsDWUDY«VGHD podem criar uma conta de utilizador gratuitamente. Esta conta per-
interface Ethernet do dispositivo. mite o acesso a uma interface webSDUDDJHVW¥RGHLQVWDOD©·HVUH-
motas. Aí pode criar diferentes utilizadores com diferentes níveis de
SHUPLVV¥R GH DFHVVR H LQIRUPD©·HV VREUH DV GLIHUHQWHV LQVWDOD©·HV
UHPRWDV&DGDLQVWDOD©¥RDGLFLRQDGDDRVLVWHPDFRQVLVWLU£QXProuter
GH DFHVVR H HP WRGRV RV GLVSRVLWLYRV TXH ID]HP SDUWH GD UHGH ͤQDO
3/&VF¤PDUDVGLVSRVLWLYRVSHULI«ULFRV3&VHQWUHRXWURV ‹SRVV¯-
YHOJHUDUXPD£UYRUHWRSROµJLFDFRPLQIRUPD©·HVGHWDOKDGDVGHFDGD
Figura 3. ,2/,1. XPGRVGLVSRVLWLYRVLQFOXLUGRFXPHQWD©¥R DUTXLYRV QDLQVWDOD©¥RH
PDQWHUXPUHJLVWRFRPDVGLIHUHQWHVD©·HVH[HFXWDGDVHPFDGDLQ-
WHUYHQ©¥R7XGRLVVR«DUPD]HQDGRQXPEDQFRGHGDGRVQDcloudH
DR DFHGHU GH TXDOTXHU GLVSRVLWLYR R XWLOL]DGRU WHP DFHVVR LPHGLDWR
sem necessidade de softwareDGLFLRQDO2VLVWHPDWDPE«PSHUPLWHD
FRQH[¥RUHPRWDDHVVDVLQVWDOD©·HVDWUDY«VGHFDQDLV931VHJXURVH
SURWHJLGRVSDUDRVPDLVDOWRVSDGU·HV
&RP HVWD VROX©¥R SRGHPRV PLQLPL]DU R WHPSR GH PDQXWHQ©¥R
FRUUHWLYD SRLV SRGHPRV DFHGHU UHPRWDPHQWH ¢V LQVWDOD©·HV ͤQDLV
VHP D QHFHVVLGDGH GH PRYLPHQWD©¥R GLVSHQGLRVD H OHQWD SDUD D OL-
QKD GH SURGX©¥R 6H FRPELQDUPRV HVWH VLVWHPD GH DFHVVR UHPRWR
Figura 4.6HUYLGRUweb+70/LQWHJUDGRQRVLVWHPDGHSHULIHULD85HPRWHGD:HLGP¾OOHU FRP R XVR GH UHFXUVRV LQWHOLJHQWHV SRGHUHPRV DFHGHU D LQIRUPD-
©·HV GHWDOKDGDV GH WRGRV RV GLVSRVLWLYRV GH FDPSR PLQLPL]DQGR
DLQGD PDLV R WHPSR QHFHVV£ULR SDUD D LGHQWLͤFD©¥R GH HUURV H VXD
BENEFÍCIOS DOS ATIVOS INTELIGENTES SRVV¯YHOUHWLͤFD©¥R
NA MANUTENÇÃO CORRETIVA
*UD©DVDHVWHVQRYRVUHFXUVRVLQWHOLJHQWHVWHPRVPXLWRPDLVLQIRU-
PD©·HV VREUH WRGRV RV HOHPHQWRV TXH FRPS·HP R SURFHVVR &RP A MANUTENÇÃO PREDITIVA
HOHVSRGHPRVDQDOLVDUHPGHWDOKHVRstatus de cada um deles e per- $W«DJRUDIDODPRVVREUHDYDQ©RVTXHQRVSHUPLWHPWUDEDOKDUHPPD-
mitirá detetar facilmente qual o seu estado e onde é que a falha está a QXWHQ©¥R FRUUHWLYD PDV JUD©DV D HVVDV QRYDV WHFQRORJLDV DJRUD «
FDXVDUXPDSDUDJHPQ¥RSODQHDGD2XVHMDHOHVSHUPLWHPQRVPRQL- SRVV¯YHOUHDOL]DURXWURVWLSRVGHPDQXWHQ©¥RPXLWRPDLVFRPSOH[RV
WRUL]DUHGHWHWDUHUURVQXPHVSD©RGHWHPSRPXLWRPHQRU como é o caso da preditiva.
3RUH[HPSORDRFRQHWDUVHDRVHUYLGRUweb disponível num peri- 8PDPDQXWHQ©¥RSUHGLWLYD«DTXHODTXH«FDSD]GHDQWHFLSDURV
I«ULFRXVDQGRXPQDYHJDGRUSRGHPRVYHURstatus de cada um dos SUREOHPDVDQWHVGHDFRQWHFHURXVHMDLQIRUPDTXHQXPIXWXURSUµ[L-
VLQDLVGHHQWUDGDHVD¯GDDFHGHUDRVGDGRVGHGLDJQµVWLFRHHQFRQWUDU PRKDYHU£XPDIDOKDTXHFRPFHUWH]DLU£SDUDUDOLQKDGHSURGX©¥R
RVLQDOTXHHVW£DFDXVDUDIDOKDUDSLGDPHQWH'DPHVPDIRUPD VH $W«UHFHQWHPHQWHRVDYDQ©RVQHVWD£UHDIRUDPFHQWUDGRVQDLQFRU-
SRVVXLUPRV XP GLVSRVLWLYR ,2OLQN LVVR SRGHU£ HQYLDUQRV LQIRUPD- SRUD©¥RGHQRYRVVHQVRUHVSDUDUHDOL]DUXPVLVWHPDSDUDOHORTXHGHWH-
©·HVGHGLDJQµVWLFR6HWLYHVVHTXHVHUVXEVWLWX¯GR SRUH[HPSORXPD WRX SRVV¯YHLV DQRPDOLDV FRPR SRU DQ£OLVH GH YLEUD©¥R  2 FRQFHLWR GH
IRWRF«OXODGHIHLWXRVD VLPSOHVPHQWHPXGDULDRGLVSRVLWLYRHJUD©DV¢ Machine learning TXH FRQVLVWH HP DSUHQGHU R IXQFLRQDPHQWR GH XPD
VXDFRQͤJXUD©¥RJXDUGDGDQRSURJUDPDDFDOLEUD©¥RGRQRYRHTXL- P£TXLQD RX OLQKD GH SURGX©¥R SHUPLWH GHWHWDU DQRPDOLDV SRU PHLR GH
SDPHQWRSRGHULDVHUUHDOL]DGDDXWRPDWLFDPHQWH2PHVPRSRGHVHU GLIHUHQ©DVHQWUHRPRGRGHRSHUD©¥RSDGU¥RHRTXHHVW£DVHUSURGX]LGR
aplicado a um dispositivo com software)'7'70SRLVSRGHPRVRE- Através de um estudo individualizado de cada máquina ou aplica-
WHUGDGRVGHGLDJQµVWLFRHPWHPSRUHDOHGHWHWDUVLWXD©·HVDQRUPDLV ©¥R«SRVV¯YHOGHWHUPLQDUTXDLVRVGDGRVGRVM£H[LVWHQWHVHXVDGRV
QR SURFHVVR VHQVRUHV DWXDGRUHV  TXH SRGHP VHU ¼WHLV SDUD GHͤQLU
XPDGHWH©¥RDQRUPDOGDRSHUD©¥R$QDOLVDPVHTXDLVRVVLQDLVTXH
CONEXÃO COM A CLOUD PRVWUDPFRUUHOD©·HVHQWUHVLTXDLVV¥RDVVXDVRSHUD©·HVQRUPDLV
2XWURIDWRUQRFRQFHLWRGH,QG¼VWULD«RHQYLRGHGDGRVSDUDRX- e o que acontece quando ocorrem erros ou falhas. Esta análise esta-
WURV Q¯YHLV GD SLU¤PLGH GH DXWRPD©¥R H WDPE«P SDUD D cloud (IIoT) W¯VWLFDJHUDXPPRGHORGHRSHUD©¥RGDP£TXLQDHSRGHGHWHWDUHVVDV
SDUDGHVHQYROYHUQRYDVDSOLFD©·HVHIXQFLRQDOLGDGHV1RUPDOPHQWH DQRPDOLDV$RGHWHWDUHVWHVGXUDQWHDRSHUD©¥R«SRVV¯YHOLGHQWLͤFDU
RVGLVSRVLWLYRVGHFDPSRQ¥RW¬PDFHVVRLQGHSHQGHQWH¢cloudSRLV e comunicar qual a parte do processo iniciada para não atuar correta-
LVVRDXPHQWDULDVLJQLͤFDWLYDPHQWHRFXVWRGHVVHVDWLYRVPDVHVWHV PHQWH$VVLP«SRVV¯YHODJLUSUHYHQWLYDPHQWHQHVVDSDUWHGDP£TXL-
podem usar funcionalidades dos routers para fazê-lo. Por estas ra- na o mais rápido possível antes da falha ocorrer.
]·HVRVrouters industriais são cada vez mais utilizados em ambientes
LQGXVWULDLVSRLVV¥RFDSD]HVGHLQWHUOLJDUUHGHVHGLVSRVLWLYRVIRUQH-
FHQGRWDPE«PVROX©·HVGHVHJXUDQ©DFLEHUQ«WLFDHDFHVVRVHJXUR¢ CONCLUSÕES
cloud de tecnologias VPN. *UD©DV ¢V QRYDV WHFQRORJLDV TXH HVW¥R D VXUJLU QHVWD 4XDUWD
5HYROX©¥R,QGXVWULDO UHFXUVRVLQWHOLJHQWHVLQWHUFRQHWLYLGDGHGHUHGH
FRPXQLFD©·HV VROX©·HV HP cloud software DYDQ©DGR  SRGHP VHU
APLICATIVOS NA CLOUD PARA MANUTENÇÃO: obtidas vantagens muito importantes para melhorar os processos de
ACESSO REMOTO SEGURO PDQXWHQ©¥R 1HVWH DUWLJR PRVWUDPRV FRPR HVVHV DYDQ©RV SRGHP
8PDYH]TXHWHPRVDFHVVR¢cloudSDUDWRGRVRVDWLYRVLQWHOLJHQWHV UHGX]LURWHPSRJDVWRQRGLDJQµVWLFRHGHVHPSHQKRQDPDQXWHQ©¥R
SRGHPRVFRPH©DUDGHVHQYROYHUDSOLFDWLYRV¼WHLVSDUDWDUHIDVGHPD- FRUUHWLYDHFRPRDPDQXWHQ©¥RSUHGLWLYDQRVSHUPLWHDXPHQWDUDGLV-
QXWHQ©¥R$TXLK£PXLWDVSRVVLELOLGDGHVGLIHUHQWHVGHIDEULFDQWHVRX SRQLELOLGDGHGHP£TXLQDVHOLQKDVGHSURGX©¥R

www.oelectricista.pt o electricista 62

You might also like