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DR 09051
COPYRIGHT
Draft for Public Comment
Australian/New Zealand Standard
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DRAFT
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It would be appreciated if those submitting comment would follow the guidelines given on
the inside front cover.
This document is a draft Australian/New Zealand Standard only and is liable to alteration in
the light of comment received. It is not to be regarded as an Australian/New Zealand
Standard until finally issued as such by Standards Australia/Standards New Zealand.
DRAFT ONLY 2 DRAFT ONLY
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee EL-052-05, Electrical Energy Networks, Construction and Operation—Design
of Overhead Electrical Lines.
The objective of this Standard is to provide Electricity Industry network owners, overhead
line maintenance service providers, design consultants, construction contractors, structure
designers, and pole manufacturers with an industry standard, that replaces all previously
used reference guidelines.
This Standard is Part 1 of a series of four document—
Part 1: Overhead line design Standard—Detailed procedures, which is a Standard that sets
the detailed design requirements for overhead lines.
Part 2: Overhead line design Standard—Simplified procedure, which is a Standard that sets
simplified design requirements for overhead lines, which are typically at distribution
voltages and applying to commonly used pole construction.
Part 3: Application guide for the design of overhead lines, which is a Handbook providing
supporting information, commentary, worked examples and supporting software (where
applicable) for the design of overhead lines.
Part 4: ENA guidelines for the construction, maintenance and work practices of overhead
lines, which is an Electricity Industry guideline for the purpose of facilitation of standard
work practices throughout the electricity supply industry.
CONTENTS
Page
SECTION 5 INSULATORS
5.1 INSULATION BASICS............................................................................................. 56
5.2 LINE AND SUBSTATION INSULATION COORDINATION ................................ 56
5.3 ELECTRICAL AND MECHANICAL DESIGN ....................................................... 57
5.4 RELEVANT STANDARDS, TYPES AND CHARACTERISTICS OF
INSULATORS........................................................................................................... 58
SECTION 8 SUPPORTS
8.1 INITIAL DESIGN CONSIDERATIONS................................................................... 75
8.2 MATERIALS AND DESIGN .................................................................................... 75
8.3 CORROSION PROTECTION AND FINISHES........................................................ 76
8.4 MAINTENANCE FACILITIES................................................................................. 77
8.5 LOADING TESTS .................................................................................................... 77
SECTION 9 FOUNDATIONS
9.1 GENERAL................................................................................................................. 81
9.2 DESIGN PRINCIPLES.............................................................................................. 81
9.3 POLE AND TOWER FOUNDATIONS .................................................................... 82
9.4 SOIL INVESTIGATION ........................................................................................... 82
9.5 BACKFILLING OF EXCAVATED MATERIALS ................................................... 82
9.6 FOUNDATION DISPLACEMENTS......................................................................... 82
9.7 LOAD TESTING OF FOUNDATIONS .................................................................... 82
9.8 CONSTRUCTION AND INSTALLATION .............................................................. 83
APPENDICES
A REFERENCE AND RELATED DOCUMENTS ..................................................... 103
B WIND LOADS ....................................................................................................... 110
C SPECIAL FORCES ................................................................................................. 127
D SERVICE LIFE OF OVERHEAD LINES ............................................................... 134
E DESIGN FOR LIGHTNING PERFORMANCE ..................................................... 143
F TIMBER POLES ..................................................................................................... 145
G LATTICE STEEL TOWERS (SELF SUPPORTING AND GUYED MASTS)........ 151
H ELECTRICAL DESIGN ASPECTS ....................................................................... 156
I CONCRETE POLES ............................................................................................... 159
J COMPOSITE FIBRE POLES .................................................................................. 162
K STEEL POLES ........................................................................................................ 163
L STRUCTURE FOOTING DESIGN AND GUIDELINES FOR THE
GEOTECHNICAL PARAMETERS OF SOILS AND ROCKS ............................... 166
M APPLICATION OF STANDARDIZED WORK METHODS
FOR CLIMBING AND WORKING AT HEIGHTS ................................................ 193
N UPGRADING OVERHEAD LINE STRUCTURES ............................................... 198
O WATER ABSORPTION TEST ............................................................................... 207
P INSULATION GUIDELINES ................................................................................ 210
Q MID SPAN SEPARATION CALCULATIONS ..................................................... 213
R INSULATION SWING ANGLE CALCULATIONS ............................................. 215
S AERIAL CONDUCTOR SAG AND TENSION...................................................... 219
T AERIAL CONDUCTOR TEMPERATURE MEASUREMENT AND SAG
MEASUREMENT .................................................................................................. 234
U RISK BASED APPROACH TO EARTHING ......................................................... 237
V AERIAL CONDUCTOR PERMANENT ELONGATION....................................... 251
W AERIAL CONDUCTOR MODULUS OF ELASTICITY ........................................ 254
X AERIAL CONDUCTOR COEFFICENT OF THERMAL EXPANSION ................ 257
Y AERIAL CONDUCTOR DEGRADATION and SELECTION FOR DIFFERING
ENVIRONMENTS .................................................................................................. 258
Z AERIAL CONDUCTOR STRESS AND FATIGUE................................................ 262
AA AERIAL CONDUCTOR SHORT TIME AND SHORT-CIRCUIT RATING.......... 268
BB AERIAL CONDUCTOR ANNEALING AND OPERATING TEMPERATURES .. 271
CC MECHANICAL DESIGN OF INSULATOR - LIMIT STATES.............................. 278
DD EASEMENT WIDTH .............................................................................................. 279
EE SNOW AND ICE LOADS....................................................................................... 280
FF DETERMINATION OF STRUCTURE GEOMETRY............................................. 287
1.3 DEFINITIONS
For the purpose of this Standard the definitions below apply.
1.3.1 Accidental action
Action, usually of short duration, which has a low probability of occurrence during the
design working life.
NOTE: An accidental action can be expected in many cases to cause severe consequences unless
special measures are taken.
1.3.2 Action
(a) Force (load) applied to the (mechanical) system (direct action).
NOTE: An action can be permanent, variable or accidental.
(b) An imposed or constrained deformation or an imposed acceleration caused for
example, by temperature changes, moisture variation, uneven settlement or
earthquakes (indirect action).
1.3.3 Aerial bundled cable
Two or more cores twisted together into a single bundled cable assembly. Two types of
aerial bundled cable are used—
(a) low voltage aerial bundled cable (LVABC) means a cable which meets the
requirements of either AS/NZS 3560.1 or AS/NZS 3560.2 as applicable; and
(b) high voltage aerial bundled cable (HVABC) means a cable which meets the
requirements of either AS/NZS 3599.1 or AS/NZS 3599.2 as applicable.
1.3.4 Aerial cable
Any insulated or covered aerial conductor or assembly of cores with or without protective
covering, which is placed above ground, in the open air and is suspended between two or
more supports.
1.3.5 Aerial conductor
Any bare conductor which is placed above ground, in the open air and is suspended between
two or more supports.
1.3.6 Bonding conductor
Conductor providing equipotential bonding.
1.3.7 Calculated breaking load (CBL)
In relation to a conductor, means the calculated minimum breaking load determined in
accordance with the relevant Australian/New Zealand Standard.
1.3.8 Characteristic value of a material property
Value of a material property having a prescribed probability of not being attained in a
hypothetical unlimited test series. This value generally corresponds to a specified fraction
of the assumed statistical distribution of the particular property of the material. A nominal
value is used as the characteristic value in some circumstances.
1.3.9 Clearance
The shortest distance between two objects that may have a potential difference between
them.
1.3.10 Coefficient of variation
Ratio of the standard deviation to the mean value.
1.3.11 Component
One of the different principle parts of the overhead electrical line system having a specified
purpose.
Typical components are supports, foundations, aerial conductors, insulator strings and
hardware.
1.4 NOTATION
The quantity symbols used in this Standard shall have the meanings ascribed to them below.
Symbol Signification
α = angle of wind to aerial conductor
φ = the strength factor which takes into account variability of
material, workmanship etc.
η = shielding factor
δ = solidity factor
γ = soil density (kN/m2 )
ϕ = soil angle of friction
γx = load factors which take into account variability of loads,
importance of structure, safety implications etc.
A = is the projected area of one structure section (panel) under (m²)
consideration in a vertical plane along the face for square towers
A* = is the projected area of the structure section under consideration (m²)
in a plane normal to the wind direction
A 1 , A3 = projected areas of the longitudinal faces on lattice structures in a (m²)
vertical plane along the face
Symbol Signification
A2 , A4 = projected areas of transverse faces on lattice structures in a (m²)
vertical plane along the face
C = drag coefficient of wire
c = soil cohesion (kPa)
Cd = drag force coefficient for member
COV = coefficient of variation
CRF = component reliability factor
d = conductor diameter (mm)
D = ‘effective diameter’ of foundation (m)
En = Earthquake load corresponding to an appropriate return period (kN)
Fb = load on structure due to unbalanced aerial conductor tensions
resulting from abnormal conditions e.g. a broken aerial
conductor (kN)
Fc = aerial conductor loads resulting from wind action on the (kN)
projected area of aerial conductors
Fs = force on structural sections (panel) in the direction of the wind (kN)
Fsθ = force on structural sections (whole tower) in the direction of the (kN)
wind
Ft = load on the structure due to the intact horizontal component of (kN)
aerial conductor tension in the direction of the line for the
appropriate wind load
G = vertical dead loads
Gc = Vertical dead load related to aerial conductors (kN)
Gs = vertical dead loads resulting from non-aerial conductor loads (kN)
H = ground line lateral load (kN)
Hcalc = calculated value using recommended method (kN)
HL = nominal failure load (kN)
H max. = maximum lateral load (kN)
kθ = factor for angle of incidence θ of wind to frames (kN)
Ki = factor that is function of soil modulus of elasticity and
foundation geometry
Kq, Kc = factors that are a function of z/D and φ
Kx = represents factors accounting for aspect ratio, wind direction and
shielding of the member
L = aerial conductor length under consideration for determining (m)
aerial conductor loads due to wind action e.g. the wind span for a
structure
L = embedment depth or length for structural design (m)
LR = line reliability
M = bending moment at ground line (kNm)
Symbol Signification
Md = wind direction multiplier. Refer to AS/NZS 1170.2
Mrel = Reliability based load multiplier for wind loads
Mt = topographic multiplier for gust wind speed. Refer to
AS/NZS 1170
Mz,cat = gust winds speed multiplier for terrain category at height z. Refer
AS/NZS 1170.2
p = ultimate soil pressure (kPa)
Pc = aerial conductor natural and forced convection cooling
Pj = aerial conductor joule heating due to the resistance of the aerial
conductor
Pr = aerial conductor radiation cooling
Ps = aerial conductor solar heat gain
Q = maintenance loads
qz = dynamic wind pressure (kPa)
qz = vertical overburden pressure at depth z, qz = γz (kPa)
Re = component design strength based on the nominal strength of the (kN)
component for the required exclusion limit ‘e’
Rm = mean strength of the component (kN)
Rn = The nominal strength of the component (kN)
RP = return period (years)
S = snow and ice loads (kN)
Sγ = snow and ice loads corresponding to an appropriate return
period
SRF = span reduction factor to provide for spatial variation in wind
U = Nominal phase to phase voltage (V)
VR = regional wind speed. Refer AS/NZS 1170.2 (m/s)
Vx = design site wind velocity. Refer AS/NZS 1170 (m/s)
Wn = wind load acting on all structures and line components pertinent (kN)
to each loading condition based on the appropriate 3 second gust
site wind speed as defined in AS/NZS 1170.2 and corresponding
to the selected return period
X = the applied loads pertinent to each loading condition (kN)
z = depth below the ground surface (m)
zr = point of rotation at a depth below the surface (m)
2.1 GENERAL
The design of overhead lines requires that the total system including supports, foundations,
aerial conductors, insulators and fittings, has operational characteristics that provide for the
safe operation and insulation of the energized components, for a planned design service life,
and meets or exceeds design levels of reliability.
The overhead line design process is an iterative one and principles from related design
fields (electrical, structural and mechanical) need to be applied whilst incorporating
regulatory, environment and maintenance requirements.
The overhead line design shall achieve a number of objectives and some of these may be
competing between the related design fields. The objectives which need to be considered
are—
(a) safety (designed to relevant regulatory, Australian and International Standards);
(b) security (minimal structural or component failures);
(c) reliability (appropriate outage rates);
(d) meeting of environmental requirements (EMF, visual, RIV, TIV and audible noise);
(e) whole of life cost;
(f) practicality to construct;
(g) ability to be maintained (provide for climbing corridors, access for elevating work
platform vehicles, live line, helicopter maintenance);
(h) meeting of regulations and codes of practice; and
(i) satisfaction of power transfer rating requirements.
2.6 RELIABILITY
All overhead lines shall be designed for a selected reliability level relevant to the lines
importance to the system (including consideration of system redundancy), its location and
exposure to climatic conditions, and with due consideration for public safety.
TABLE 2.1
OVERHEAD LINE SYSTEM, COMPONENTS AND ELEMENTS
Structural system Components Elements
Steel sections, poles cross arms etc.
Supports Plates, bolts etc.
Guys and fittings
Anchor bolts, piles, cleats etc.
Foundations Concrete footing
Soil
Overhead line
Wires
Aerial conductors Joints
Hardware, shackles etc.
Insulator elements
Insulators Brackets, bolts etc.
Fittings
(c) live line maintenance—this could include stick or bare hand work either from the
structure or insulated elevated work platform or helicopter (in-span if clearances are
appropriate).
For safe approach and live line clearances refer to Electricity Networks Association
(Australia) publications, Electricity Engineers’ Association (New Zealand) publications,
Australian Standards and New Zealand Codes of Practice.
3.5.4 Live access clearance
During structure access, there is a risk of lapse of control than with deliberate approach
which may be applied at a working position. Climbing corridors should be dimensioned
to—
(a) accommodate the natural climbing action without requiring the constrained movement
by the climber to maintain safe electrical distances (refer climbing space test in
Figure 3.1); and
(b) maintain at least power frequency flashover distance in the event of a momentary
lapse of controlled movement by the climber. (refer full reach test in Figure 3.1).
DRAFT ONLY
VERTICAL SEPARATION FOR UNATTACHED CROSSINGS (IN METRES)
UPPER CIRCUIT
U ≤ 33 kV U < 1000 V Other
U ≤ 500 kV U ≤ 330 kV U ≤ 275 kV U ≤ 132 kV U ≤ 66 kV U ≤ 33 kV
U > 1000 V Bare, Other cables cables
U > 330 kV U > 275 kV U >132 kV U > 66 kV U > 33 kV U > 1000 V
Bare or covered and (Conductive) (Non-
Bare Bare Bare Bare Bare Insulated
covered insulated conductive)
330 kV <U ≤ 500 kV No wind 5.2
Bare Wind 3.6
275 kV < U ≤ 330 kV No wind 5.2 3.8
Bare Wind 3.6 2.6
L 132 kV < U ≤ 275 kV No wind 5.2 3.8 2.8
O Bare Wind 3.6 2.6 2.2
DR 09051-PDR - 15/06/2009 13:22:00
27
I Bare or covered Wind 3.6 2.6 2.2 1.5 0.8 0.5
R 1000 V < U ≤33 kV No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6
C Insulated Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4
U U ≤ 1000 V No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6
I Bare, covered and insulated Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4
T Other cables No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6 0.6 0.4
(Conductive) Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4 0.4 0.2
Other cables No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6 0.4 0.4
(Non conductive) Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4 0.2 0.2
NOTES:
1 The above clearances may need to be increased due to local factors such as in Note 7 of Figure 3.6.
2 The clearances in this table may need to be increased to account for safe approach distances required for construction, operation and maintenances and for aerial conductor
blow out on large spans.
3 The above clearances are based on the top circuit being at maximum aerial conductor temperature and the bottom circuit at ambient temperature.
4 These clearances apply to heights up to 1000 m.
DRAFT ONLY
DRAFT ONLY 28 DRAFT ONLY
TABLE 3.2
CONDITIONS FOR DETERMINING CLEARANCES
Top aerial conductor, Bottom aerial
Condition, P Clearance
t°C conductor, t°C
100 Pa wind Ambient temp Ambient temp Impulse
High wind on lower aerial Ambient temp Ambient temp Power frequency
conductor (500 Pa)
3.7.2 Aerial conductors of different circuits on the same support (attached crossing)
This Clause provides the minimum requirements to prevent circuit to circuit flashover,
under operating conditions, between aerial conductors or cables that are attached to the
same support and cross each other (see Figure 3.4).
Where two circuits of different or similar voltage cross each other and are attached to the
same support, aerial conductors of a higher voltage circuit should be placed above a lower
voltage circuit and the vertical separations between the different circuits at any point on the
support under normal working conditions should not be less than specified in Table 3.3.
NOTE: For voltages in excess of 132 kV separations should be determined by the designer.
DRAFT ONLY
VERTICAL SEPARATION FOR ATTACHED CROSSINGS (IN METRES)
UPPER CIRCUIT
U ≤ 132 kV U ≤ 66 kV U ≤ 33 kV U ≤ 33 kV U < 1000 V U < 1000 V Other cables Other cables
U > 66 kV U > 33 kV U > 1000 V U > 1000 V Bare and Insulated (Conductive) (Non-
Bare Bare Bare or Insulated covered conductive)
covered
66 kV <U ≤ 132 kV
2.4
Bare
L 33 kV < U ≤ 66 kV
2.4 1.5
DR 09051-PDR - 15/06/2009 13:22:00
O Bare (Note 1)
W 1000 kV < U ≤ 33 kV
2.4 1.5 0.9 0.9
E Bare or covered
R 1000 kV < U ≤ 33 kV
30
2.4 1.5 0.9 0.2
Insulated
C U < 1000 V
2.4 1.8 1.2 0.6 0.3 0.3
I Bare and covered
R U < 1000 V
2.4 1.8 1.2 0.6 0.3 0.2 0.3
C Insulated
U Other cables
2.4 1.8 1.2 0.6 0.3 0.3 0.2 0.2
I (Conductive)
T Other cables
0.2 1.8 1.2 0.6 0.3 0.2 0.2 0.2
(Non conductive)
NOTES:
1 The clearances in the table are based on the lower circuit aerial conductors being attached to pin or post insulators. Additional clearance is required to allow for aerial
conductor movement, if the lower circuit is attached by suspension or strain insulators.
DRAFT ONLY
2 The clearances in this table may need to be increased to account for safe approach distances required for construction, operation and maintenances.
DRAFT ONLY 31 DRAFT ONLY
3.7.3 Aerial conductors on the same supports (same or different circuits and shared
spans)
This Clause provides the minimum requirements between aerial conductors or cables
attached to the same support, and sharing the same span to prevent circuit to circuit or
phase to phase flashover under operating conditions.
Where aerial conductors or cables are carried on the same pole or support as those of a
higher voltage the lower voltage aerial conductors should be placed below the higher
voltage aerial conductors.
Any two bare aerial conductors having a difference in voltage with respect to each other
should have vertical, horizontal or angular separation from each other in accordance with
the values required by Clause 3.7.3.1 (refer to Figure 3.5), provided that the clearance at the
support or at any part in the span is not less than the separation nominated in Item (b) (refer
to Figure 3.6).
The separation given by Clause 3.7.3.1 is intended to cater for differential (out of phase and
in phase) movement of aerial conductors under wind conditions with minimum turbulence.
The separation given by Clause 3.7.3.2 is a minimum under any circumstances.
3.7.3.1 At mid span (See Figure 3.5)
U
X 2 + (1.2Y ) 2 ≥ + k D + li . . .(3.1)
150
where
X = is the projected horizontal distance in metres between the aerial conductors
at mid span; (X = (X1 + X2 )/2) where X1 is the projected horizontal distance
in metres between the aerial conductors at one support and X2 is the
projected horizontal distance in metres between the aerial conductors at the
other support in the same span
Y = is the projected vertical distance in metres between the aerial conductors at
mid span; (Y = (Y1 + Y2 )/2) where Y1 is the projected vertical distance in
metres between the aerial conductors at one support and Y2 is the projected
vertical distance in metres between the aerial conductors at the other support
in the same span
U = is the r.m.s. vector difference in potential (kV) between the two aerial
conductors when each is operating at its nominal voltage. In determining the
potential between aerial conductors of different circuits or between an
earthwire and an aerial phase conductor, regard should be paid to any phase
differences in the nominal voltages
k = is a constant, normally equal to 0.4. Where experience has shown that other
values are appropriate, these may be applied. Refer also to Note 5 of this
Clause
D = is the greater of the two aerial conductor sags in metres at the centre of an
equivalent level span and at an aerial conductor operating temperature of
50°C in still air
Ii = is the length in metres of any free swing suspension insulator associated
with either aerial conductor
For the purposes of this Clause an equivalent level span shall mean a span—
(a) which has the same span length in the horizontal projection as the original span;
(b) in which aerial conductor attachments at supports are in the same horizontal plane;
and
(c) in which the horizontal component of the aerial conductor tension is the same as in
the original span.
As this Equation 3.1 is intended to cater for out-of-phase movement of aerial conductors
under wind conditions with minimum turbulence, the aerial conductor sags are calculated at
50°C and the effect of different load currents are ignored (because of the significant cooling
effect of the wind in these conditions). The wind is not sufficient to increase the sag, and
therefore sag can be calculated assuming still air.
U can be determined by using the formula—
where
Va = upper circuit nominal voltage phase to earth value (kV)
Vb = lower circuit nominal voltage phase to earth value (kV)
φ = phase angle difference between circuits (degrees)
3.7.3.2 At any point in the span
Where U ≤ 11 kV . . . . . . . . . . 0.38 m
. . .(3.3)
Where U > 11 kV . . . . . . . . . . (0.38 + q (U − 11))
where
q = constant which varies from .005 to .01 (normal). Where regional service
experience has shown that other values are appropriate, these may be applied
(a)
(b)
(a)
(b)
(b) (a)
NOTES:
1 When aerial conductors of different circuits are located vertically one above the other,
consideration should be given to the need to prevent clashing of aerial conductors of different
circuits under the influence of load current in one or both circuits. (See Figure 3.7).
2 This clause is not intended to apply to insulated aerial conductors (with or without earthed
screens) of any voltage.
3 The spacing for covered aerial conductors may be reduced providing the covering is adequate
to prevent electrical breakdown of the covering when the aerial conductors clash and a risk
management strategy is in place to ensure that aerial conductors do not remain entangled for
periods beyond what the covering can withstand.
4 Where spacers are used, spacing may be less than those specified. It is suggested that the
spacer be taken to be an aerial conductor support for the purpose of calculating aerial
conductor spacing.
5 The above empirical formula is intended to minimize the risk of aerial conductor clashing;
however, circumstances do arise where it is not practicable to give guidance or predict
outcomes. Some of these situations involve—
(a) extremely turbulent wind conditions;
(b) the different amount of movement of aerial conductors of different size and type under
the same wind conditions; and
(c) aerial conductors movement under fault conditions (particularly with horizontal
construction).
The following k factors are recommended for overhead power lines which have phase to
phase clearances at 1200 mm or less at midspan:
(i) Extremely turbulent wind conditions—k to be in range 0.4 to 0.6.
(ii) High to extreme bushfire prone areas—k to be in range 0.4 to 0.6
(iii) under high phase to phase fault conditions—k = 0.4 for fault currents up to 4,000 A, 0.5
for fault currents from 4,000 A to 6,000 A and 0.6 for fault currents above 6,000 A
(iv) Aerial conductors of different mass/diameter ratios and at different heights—k = 0.4 to
0.6
In all other situations a k factor of 0.4 is recommended.
6 Mid span clearances will need to be increased in situations where the aerial conductor
transition from horizontal to vertical or where the adjacent aerial conductors are of different
characteristics (diameter, weight) which can cause out of phase movement..
7 The following situations may also need to be taken into account when considering spacing of
aerial conductors but it is not practicable to provide guidance in this document. Knowledge of
local conditions would be required to make design decisions.
(a) Aircraft warning devices.
(b) Large birds which may collide with aerial conductors, causing them to come together,
or whose wingspan is such as to make contact between bare aerial conductors and
conducting crossarms.
(c) Flocks of birds resting on aerial conductors are known to ‘lift off’ simultaneously,
causing violent aerial conductor movement.
(d) Ice and snow loading and ice shedding.
(e) Terrain factors that may contribute to aerodynamic lift and/or random motion.
(f) Spray irrigators.
(g) Safety approach clearances for construction, operation and maintenance
8 Spacing may need to be increased in locations where bridging of the spacing by birds or
animals is experienced or probable.
0.7 m
A p p ro a c h l i m i t to
Botom circuit at 1.5 m c l o s e s t b a re l i ve
ambient temp c o n d u c to r
0.8 m
Wo r k i n g zo n e
Power DR
streetlight pole
Thus for a freely suspended aerial conductor, both the air gap and the over-voltages are
random variables and probabilistic processes need to be used to determine the optimum
coordination. Statistical considerations indicate that lightning or switching impulses
combined with high swing angles of the insulator string (i.e. smaller air gaps to the
structure) have a very low probability of occurrence. The angle of swing itself depends on
several variables such as wind velocity, time and space distribution of wind, wind direction,
topography and ratio of the wind to weight span.
3.8.2 Structure clearances
Based on operational experience and probabilistic considerations discussed in Clause 3.8.1,
a simplified approach consisting of a three envelope system is recommended for the
determination of aerial conductor clearances on structures.
Condition (a)—Low wind
Condition (b)—Moderate wind
Condition (c)—High wind
Table 3.4 provides recommended structure and aerial conductor clearances for conditions
(b) and (c) for different system and impulse withstand voltages. Refer to Figure 3.9 for
suspension insulator swing angle. These are suitable for most applications. Where unusual
or extreme weather and climatic conditions exist, local knowledge and experience should be
used to modify the clearances.
C ro s s a r m
R efe r
Ta b l e 3.4
R efe r
Ta b l e 3.4
A n g l e of sw i n g Ø
C l e a r a n c e zo n e
C l e a r a n c e zo n e
TABLE 3.4
CLEARANCES TO EARTHED STRUCTURES (IN METRES)
Lightning/switching
Clearance to earthed structure in metres for
Nominal system voltage impulse withstand
altitudes up to 1000 m
voltage
High wind or maximum
Moderate wind
kV (r.m.s.) kV (peak) swing
Condition (b) Condition (c)
11 95 0.16 0.10
22 150 0.28 0.13
33 200 0.38 0.18
66 350 0.69 0.28
110 550 1.1 0.40
132 650 1.3 0.50
220 950 1.9 0.75
275 1050 2.2 0.90
330 1175 2.6 1.10
400 1250 2.8 1.5
1300 3.1 1.75
500
1550 4.2 1.75
NOTES:
1 For structures with line post or pin insulators, the moderate wind distances recommended can be used to
establish structure clearances.
2 For voltages up to 66 kV, clearances may need to be increased in locations where bridging of insulators
by birds or animals is experienced or probable.
3 For altitudes in excess of 1000 m – refer to altitude table (EN 50341-1).
4 Condition (b) relates to lighting impulse distance and condition (c) to power frequency flashover
distance.
TABLE 3.5
HVAC LIVE LINE APPROACH DISTANCES
Phase to earth Phase to earth Phase to phase Phase to phase
Nominal phase to selected distance selected distance selected distance selected distance
phase a.c. voltage
Autoreclose on Autoreclose off Autoreclose on Autoreclose off
kV mm mm mm mm
11 500 500 600 600
22 500 500 600 600
33 500 500 600 600
50 600 550 750 700
66 700 600 900 800
88 850 700 1100 1000
110 950 800 1300 1200
132 1100 900 1500 1300
220 1600 1300 2300 2000
275 2100 1600 3100 2400
330 2700 1900 3900 3000
400 3000 2400 4600 3900
500 3500 2400 5600 3900
TABLE 3.6
CLEARANCE FROM GROUND, LINES OTHER
THAN INSULATED SERVICE LINES
Distance to ground in any direction
m
Nominal system voltage Over land which due to its
Over land other
Over the steepness or swampiness is
U than the
carriageway of not traversable by
carriageway of
roads vehicles more than 3 m in
roads
height
Bare or insulated aerial conductor
or any other cable U ≤ 1000 V
OR
5.5 5.5 4.5
Insulated aerial conductor with
earthed screen
U > 1000 V
Insulated aerial conductor without
6.0 5.5 4.5
earthed screen U > 1000 V
Bare or covered aerial conductor
1000 V <U ≤ 33 kV 6.7 5.5 4.5
33 V <U ≤ 132 kV 6.7 6.7 5.5
132 kV <U ≤ 275 kV 7.5 7.5 6.0
275 kV <U ≤ 330 kV 8.0 8.0 6.7
330 kV <U ≤ 400 kV 9.0 9.0 7.5
400 kV <U ≤ 500 kV 9.0 9.0 7.5
NOTES:
1 For the purpose of this clause, the term ‘ground’ includes any unroofed elevated area
accessible to plant or vehicles.
2 In the case of cliff faces or cuttings the clearances specified in the column headed ‘Over land
which due to its steepness or swampiness is not traversable by vehicles’ shall apply.
3 In the case of waterways, flood plains and snowfields, the clearances should be determined
having regard to local conditions and requirements.
4 Where the usage of land is such that vehicles of unusual height are likely to pass under an
overhead line, the clearances given in this clause may need to be increased.
5 The distances specified are final conditions for aerial conductors which have ‘settled in’.
When conductors are first erected, an allowance should be made for ‘settling in’ and ‘aerial
conductor creep’. Refer to Appendix S.
6 The distances specified in are designed to protect supports from damage from impact loads on
conductors as well as protecting vehicles from contact with aerial conductors
7 The above values are based on vehicles with a maximum height of 4.6 m.
3.10.1.2 Insulated service lines
Insulated aerial conductors of an overhead service line should be located so that the
distance to level or sloping ground in any direction from any position to which any part of
such aerial conductors may either sag at maximum design temperature or move as a result
of wind pressure, should not be less than the distances specified in Table 3.7.
TABLE 3.7
CLEARANCE FROM GROUND, INSULATED LV SERVICE LINES
Service line location Distance to ground in any direction
m
Over the centre of a road 5.5
Over any other part of a road 4.6
Over a footway or land which is likely to be 3.0
used by vehicles
Elsewhere 2.7
NOTES:
1 For the purpose of this Clause, the term ‘ground’ includes any unroofed elevated area
accessible to plant or vehicles.
2 In the case of waterways, flood plains and snowfields, the clearances should be determined
having regard to local conditions and requirements.
3 Where the usage of land is such that vehicles of unusual height are likely to pass under an
insulated overhead service line, the clearances given in this clause may need to be increased.
4 The clearances specified in Table 3.7 are final conditions for aerial conductors that have
‘settled in’. When aerial conductors are first erected, an allowance should be made for
‘settling in’ and ‘aerial conductor creep’. Refer to Appendix S.
3.10.2 Clearances to buildings, traffic routes, other lines and recreational areas
3.10.2.1 Structures and buildings
This clause specifies the minimum clearance from any structure, building, post or line
support (other than a support to which the line under consideration is attached or a support
of another overhead line which crosses the line under consideration) to any position to
which an aerial conductor in an overhead line may swing under the influence of wind as
defined in Appendix B or sag under the influence of load current and solar radiation, should
be calculated by the methods specified in Appendix S.
NOTES:
1 The clearances to be maintained at the outer extremities of those parts on any structure on
which a person can stand are defined by an arc of radius A or B as appropriate. This arc has
its centre at the outer extremity of the structure and extends outward to its intersection with a
vertical line that is located at a horizontal distance specified in C, from the outer extremities
of those parts of any structure on which a person can stand.
2 Table 3.8 does not apply to cable systems supported along the facade of a building.
3 Figure 3.10 illustrates the application of Table 3.8 to a particular building. The letters A to D
refer to distances A to D as set out in Table 3.8. The letter G refers to distance to ground.
3.10.2.2 Easements
When considering the width of an easement to provide clearance from structures, the
position of the aerial conductors or cables under the influence of wind at any point along
the span should be taken into account. A safety clearance should also be included. (See
Figure 3.11).
3.8 3.8
m m m m m m m m m m
A
(1)
Vertically above those parts of any 2.7 2.7 3.7 2.7 3.7 4.5 5.0 6.5 7.0 8.0
DR 09051-PDR - 15/06/2009 13:22:00
42
C
In any direction (other than vertically
above) from those parts of any structure 0.1 0.9 1.5 1.5 1.5 2.1 3.0 4.5 5.0 6.0
normally accessible to persons, or from
any part not normally accessible to
persons but on which a person can stand
D
In any direction from those parts of any 0.1 (2) 0.3 (2) 0.6 (2) 0.1 0.6 1.5 2.5 3.5 4.0 5.0
structure not normally accessible to
persons
G
Refer to Table 3.6 Refer to Table 3.6 Refer to Table 3.6
In any direction from ground
(1)
This should not be taken as meaning only the literal vertical. The actual clearance may also extend outwards in an arc until it intersects with the relevant ‘C’ dimension
clearance, as indicated on Figure 3.11. See also Note 1 in Clause 3.10.2.1.
(2)
This clearance can be further reduced to allow for termination at the point of attachment.
DRAFT ONLY
NOTE: The interpretation/confirmation of clearances that apply for different situations outlined in this Table may in some instances only be made following reference to
Figure 3.11 to determine an actual clearance that is relevant for a particular application.
DRAFT ONLY 43 DRAFT ONLY
The time constant for short time ratings is generally less than 20 min and meteorological
conditions other than solar heat gain will generally not have a significant influence on final
aerial conductor temperature. Initial aerial conductor conditions shall be assumed and
include initial aerial conductor operating temperature. Short time current and associated
aerial conductor temperature rise is illustrated in Figure 4.1.
T EM PER AT U R E
final
initial
C U R R EN T
I2
I1
TIME
The final aerial conductor temperature shall not exceed the maximum operating
temperature.
Appendix AA provides guidance on establishing the short time thermal current rating for
bare aerial conductors. For covered and insulated aerial conductor the maximum short-term
thermal rating shall be in accordance with the relevant Australian and New Zealand
Standards.
4.1.5 Short-circuit thermal current rating
The short-circuit thermal current rating shall be based on adiabatic heating, that is due to
the transient nature of the current flow the aerial conductor heat gain and loss at the surface
of the aerial conductor shall be ignored. The rating is a function of the aerial conductor
cross sectional area, the thermal conductivity of the aerial conductor, the specific heat
capacity of the aerial conductor, the aerial conductor resistivity, the conductor temperature
coefficient of resistance, the duration of the transient current, the aerial conductor initial
temperature, the magnitude of the current and maximum permissible temperature.
In determining the rating for circuits where—
(a) the reactance to resistance ratio is greater than 10 then the d.c. asymmetrical heating
component of the current shall be taken into account; and
(b) auto reclose protection is employed then the short-circuit duration shall be the sum of
the initial fault duration and the successive auto reclose fault durations and the
combined aerial conductor heating shall be cumulative.
The aerial conductor short-circuit thermal rating shall not result in exceeding—
(i) any specified permissible temperature rating of the aerial conductor including
appropriate consideration of short time differential expansion of dissimilar materials
(known as birdcaging);
(ii) for covered and or insulated aerial conductors the insulation temperature rating as
specified in the appropriate Australian and New Zealand Standards;
(iii) the temperature rating of fibre optic cores;
(iv) the permissible loss of strength due to annealing as specified in Appendix BB;
(v) 0.5 times, 0.3 times and 0.2 times the melting point of zinc, aluminium and copper
respectively; and/or
(vi) the drop point of any grease applied to the aerial conductor.
Appendix AA provides guidance on establishing the short time thermal current rating for
bare aerial conductors. For covered and insulated aerial conductor the maximum short term
thermal rating shall be in accordance with the relevant Australian and New Zealand
Standards.
s t a te of sy s te m i n t a c t s t a te d a m a g e d s t a te f a i l e d s t a te
conductor
damage limit fa i l u r e l i m i t
strength limits
Indicative damage and failure limits of aerial conductors and tension fittings are illustrated
in a typical aerial conductor stress strain characteristic illustrated in Figure 4.3.
Pe r m a n e nt e l o n g at i o n
region
E l a st i c e l o n g at i o n r e g i o n
S t r a i n (% e l o n g a t i o n)
The damage and failure limits of aerial conductors and tension fittings shall be in
accordance with Table 4.1 for the direct applied variable action consisting of the imposed
loads specified in Clause 7.2.2 plus the everyday low velocity wind condition (defined in
Clause 1.3.45).
TABLE 4.1
DAMAGE AND FAILURE LIMITS OF AERIAL CONDUCTORS
Aerial conductors and Damage limit Failure limit
tension fittings
Lowest of—
– vibration limit (see Note 1); or 0.7 aerial conductor CBL (see
Bare
Note 3)
– 0.5 aerial conductor CBL (see
Note 2)
Not greater than the specified maximum 0.7 aerial conductor CBL (see
ABC and CC working tension as described in relevant Note 3)
Australian and New Zealand Standards
Lowest of—
– vibration limit (see Note 1); or – optical fibre failure (rupture)
OPGW – 0.5 aerial conductor CBL (see – 0.7 aerial conductor CBL (see
Note 2) Note 3)
– maximum tension corresponding to
the optical fibre strain free condition
Lowest of—
– as agreed with the manufacturer; or – optical fibre failure (rupture)
ADSS
– maximum tension corresponding to – optical tensile stress (rupture)
the optical figure strain free
condition
NOTES:
1 Long-term wind induced Aeolian vibration causes permanent aerial conductor damage, wire fatigue and in
some cases complete aerial conductor fracture. Aerial conductor vibration limit is a function of wind
velocity and direction, temperature, terrain, aerial conductor construction, the type of aerial conductor
fittings, aerial conductor tension and aerial conductor vibration control. The aerial conductor vibration
limit shall be based on determining maximum static aerial conductor tension with or without any dynamic
stress control that will result in fatigue free endurance for the design life of the overhead line. The
maximum static aerial conductor tension shall be determined for the low velocity everyday wind direct
applied variable action condition defined in Clause 1.3.45. Consideration shall be given in determining the
damage limit state to any prestressing, over tensioning or temperature allowances to compensate for initial
radial wire movement and longer term metallurgical creep of the aerial conductor material. In most
situations, the governing criteria for aerial conductor tension will be the vibration limit state. Appendix S
provides guidance on aerial conductor sag and tension calculations.
2 Damage strength limit state is 0.5CBL for the linear model and shall not be exceeded for the maximum
wind direct applied variable action condition specified in Section 7. The factor of 0.5 may be increased to
0.7 by application of a non-linear stress strain model. Additional allowance for loss of strength due to
aerial conductor annealing is not required. Damage limit may be the governing criteria for a small
diameter aerial conductor subject to ice and or high wind loadings.
3 The 0.7 factor is based on the failure performance of tensions fittings. Factors greater than 0.7 may be
used based on statistical analysis of tension fitting rupture tests and considerations of installation quality
control. Additional allowance for loss of strength due to aerial conductor annealing is not required.
TABLE 4.2
AERIAL CONDUCTOR TENSION DETERMINATION MODELS
Model Application
– aerial conductors with maximum operating temperatures greater than 120°C
Non-linear stress strain
– ultimate design tensions exceeding the damage limit
– aerial conductors with maximum operating temperatures less than 120°C
– ultimate design tensions not exceeding the damage limit
Linear stress strain
– steel aerial conductors
– aerial bundled conductors
Aerial conductor creep shall be taken into account in the determination of aerial conductor
tension change for aerial conductors under everyday conditions with catenary constants
greater than 1000 m (see Appendix S).
Appendix S provides guidance on aerial conductor change of state determination.
4.2.3 Aerial conductor stress and fatigue
Aerial conductor stress is a combination of the static stress and dynamic stress. Static stress
is a function of aerial conductor tension, bending stress over aerial conductor support
fittings and compressive stress caused by aerial conductor fittings. Dynamic stress is a
function of aerial conductor vibration amplitude and frequency.
Elevated aerial conductor static stresses combined with elevated dynamic stress caused by
wind induced Aeolian vibration will result in permanent aerial conductor fatigue damage,
wire fracture and in some cases complete aerial conductor fracture. Fatigue damage
generally occurs at points where the aerial conductor is secured to fittings and the combined
static and dynamic stresses are a maximum.
The aerial conductor vibration limit shall be based on limiting the static and dynamic
stresses to less than aerial conductor fatigue endurance limit for the design life of the
overhead line. Proven performance of overhead lines with aerial conductor damage free
endurance based on a service history with similar aerial conductors, aerial conductor
fittings, vibration control, terrain and climates may be used to validate the aerial conductor
vibration limit.
Appendix S provides guidance on determining aerial conductor static tensions.
4.2.4 Aerial conductor permanent elongation
Aerial conductor permanent elongation consists of strand settling and metallurgical creep.
Permanent elongation begins at the instant of applied axial tensile load and continues at a
decreasing rate providing tension and temperature remain constant. Aerial conductors
operating at continuous elevated temperatures and or tensions are subject to elevated levels
of metallurgical creep.
Metallurgical creep is plastic deformation that is a logarithmic in behaviour and a function
of the aerial conductor type, aerial conductor construction, aerial conductor stress, aerial
conductor temperature and time. Aerial conductor constants used to predict creep for the
specific aerial conductors shall be determined in accordance with AS 3822 or equivalent
Standards.
Aerial conductor creep will result in changes in aerial conductor sag and tension with time.
Aerial conductor creep shall, as a minimum be determined for the average aerial conductor
temperature and tension for the design life of the overhead line. For multiple predicted load
cases aerial conductor creep shall be considered cumulative.
Allowance shall be made for permanent elongation to ensure that the required electrical
clearance specified in Section 3 is maintained for the design life of the overhead line. The
allowance shall consider independently, strand settling at the damage limit and cumulative
metallurgical creep.
Appendix V provides guidance on aerial conductor permanent elongation.
4.2.5 Aerial conductor annealing and operating temperatures
Annealing damage is caused by the heating excursions of the aerial conductor. During the
annealing process the aerial conductor material experiences a change in its microstructure
which results in a loss of tensile strength, an increase in conductivity and an improvement
in material ductility. Annealing damage is cumulative and shall be determined by summing
the loss of tensile strength for temperatures arising from the steady state, short time and
short-circuit thermal ratings and associated durations for the design life of the overhead
line.
The permissible aerial conductor cumulative annealing damage shall not exceed 15% of the
CBL for the design life of the overhead line. No further allowance is to be made in the
aerial conductor strength factor for annealing.
Annealing shall be considered for copper, aluminium and steel aerial conductors operating
at temperatures greater than 70°, 80° and 200°C respectively.
Appendix BB provides guidance on aerial conductor annealing and maximum operating
temperatures.
4.2.6 Aerial conductor final modulus of elasticity
The final modulus of elasticity of an aerial conductor is a function of a number of factors
including the aerial conductor construction and stranding and material properties. The final
modulus of elasticity shall be determined from either—
(a) a stress strain test carried out in accordance with AS 3822 or equivalent by which a
complete understanding of the aerial conductor stress strain behaviour may be
derived; or
(b) mathematical determination using the known properties of the aerial conductor
materials and construction as described in relevant Australian and New Zealand
Standards on bare aerial conductors; or
(c) published values in relevant Australian and New Zealand Standards on insulated
aerial conductors.
Appendix W provides guidance on the determination of aerial conductor final modulus of
elasticity.
4.2.7 Aerial conductor coefficient of thermal expansion
The coefficient of thermal expansion (CTE) of an aerial conductor is a function of the aerial
conductor construction and stranding and material properties. The CTE shall be determined
from either—
(a) a thermal elongation test carried out in accordance with AS 3822 or equivalent; or
(b) a mathematical determination using the known properties of the aerial conductor
materials and construction as described in relevant Australian and New Zealand
Standards on aerial conductors; or
(c) published values in relevant Australian and New Zealand Standards on insulated
aerial conductors.
Appendix X provides guidance on the determination of aerial conductor coefficient of
thermal expansion.
(a) electrical requirements for steady state and transient current ratings, corona
discharge, audible noise and radio and televisions interference, joule losses;
(b) mechanical requirements including annealing, drag coefficient, operating
temperature, constructability (no birdcaging or unravelling), permanent elongation
fatigue endurance, aerial conductor diameter, sag and strength relationship;
(c) environmental requirements for corrosion and lightning damage; and
(d) economic requirements for cost of losses, capital costs, load profile, interest rate, load
growth, inventory costs and construction costs (ratio of tension to suspension
structures)
Factors to be considered in the selection of aerial conductors are wire materials, wire shape,
wire sizes and conductor constructions.
SECTI ON 5 INSULATORS
TABLE 5.2
STANDARDS FOR THE DESIGN, MANUFACTURE AND TESTING OF
INSULATORS
STANDARD TITLE
AS
1154 Insulator and conductor fittings for overhead power lines
3608 Insulators—Porcelain and glass, pin and shackle type—Voltages not exceeding 1000 V
a.c.
3609 Insulators—Porcelain stay type—Voltages greater than 1000 a.c.
4398 Insulators—Ceramic or glass—Station post for indoor and outdoor use—Voltages
greater than 1000 V a.c.
4435.1 Insulators—Composite for overhead lines—Voltages greater than 1000 V a.c—
Definitions, test methods and acceptance criteria for string insulatr units
4436 Guide for the selection of insulators in respect of polluted conditions
60305 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic or glass
insulator units for a.c. systems—Characteristics of insulator units of the cap and pin
type
AS/NZS
2947 Insulators—Porcelain and glass for overhead power lines—Voltages greater than
1000 V a.c.
4435.2 Insulators—Composite for overhead lines—Voltages greater than 1000 V a.c—
Standard strength classes and end fittings for string insulator units
IEC
60433 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic or glass
insulator units for a.c. systems—Characteristics of insulator units of the long rod type
60575 Thermal-mechanical performance test and mechanical performance test on string
insulator units
60720 Characteristics of line post insulators
61466-2 Composite string insulator units for overhead lines with a nominal voltage greater than
1000 V – Part 2: Dimensional and electrical characteristics
6.1 GENERAL
This Section of the Standard provides the basis and the general principles for the structural,
geotechnical and mechanical design of overhead lines.
This clause should be read in conjunction with the relevant Australian and New Zealand
Standards where applicable. The general principles of structural design are based on the
limit state concept used in conjunction with a load and material strength factor appropriate
to the reference limit state.
The values of the factors for actions and material properties depend on the degree of
uncertainty for the loads, resistances, material properties, geotechnical parameters,
geometrical quantities, design model, the type of structure and the type of limit state. These
factors can also depend on the strength co-ordination principles envisaged for the line.
The structural design methods are based on ‘limit state’ concepts. Any element of an
overhead line which carries structural load, or is a secondary structural or framing element
should be considered as a ‘structural element’ of the line support structure in the context of
this clause.
Structures and components should be designed using a reliability-based (risk of failure)
approach. The selection of load factors, in particular for weather related loads, and
component strength factors are based on achieving an acceptable risk of failure and
operational performance for the line.
The performance of the structural system shall be evaluated for an appropriate combination
of serviceability and strength limit states as set out in the following clauses.
NOTE:Some States and Territories of Australia and New Zealand may have Acts and Regulations
which may have requirements in excess of this Standard
6.2 REQUIREMENTS
6.2.1 Basic requirements
An overhead electrical line shall be designed to withstand the ultimate load case
combinations for the selected security level as defined below, based on the lines importance
to the system (including system redundancy), its location and exposure to climatic
conditions, and public safety and design working life.
6.2.2 Security levels
Security levels shall be distinguished as follows:
Level I Applicable to overhead lines where collapse of the line may be tolerable
with respect to social and economic consequences. (Normal distribution
lines)
Level II Applicable to overhead lines where collapse of the line would cause
negligible danger to life and property and alternative arrangements can
be provided if loss of support services occurs. (Higher security
distribution lines and normal transmission lines)
Level III Applicable to overhead lines where collapse of the line would cause
unacceptable danger to life or significant economic loss to the
community and sever vital post disaster services. (Higher security
transmission lines)
TABLE 6.1
RELIABILITY MULTIPLIER FOR DESIGN WORKING LIFE AND
LINE SECURITY LEVELS
The performance of the structural system can be evaluated for different circumstances,
known as limit states with the following general limit state design equation for overhead
lines:
φRn > effect of loads ( MRelWn + ΣγxX)
where
X = the applied loads pertinent to each loading condition
MRel = Reliability multiplier
γx = are load factors which take into account variability of loads, importance
of structure, stringing, maintenance and safety considerations etc.
Wn = wind load based on a 50 year return period scaled by the appropriate
reliability load factor or specified design wind pressure
φ = the strength factor which takes into account variability of material,
workmanship etc.
Rn = the nominal strength of the component
Limit states are states beyond which the overhead line no longer satisfies the design
performance requirements.
All support structures shall be designed for both ultimate limit states and serviceability
limit states.
6.3.2 Strength limit states
Ultimate strength limit states are those associated with collapse or with other similar forms
of structural failure due to excessive deformation, loss of stability, overturning, rupture,
buckling, or localized failure.
Damage states prior to structural collapse, such as plastic deformation or local buckling of
redundant structural elements, which, for simplicity, are considered in place of the
structural collapse itself, are also to be treated as ultimate limit states.
Ultimate strength limit states concern—
(a) the reliability and security of supports, foundations, aerial conductors and equipment;
and
(b) the safety of people.
Structural elements that fail essentially in buckling, or brittle fracture with little warning of
impending failure, should be designed to withstand the design load without permanent
distortion.
Structural elements that fail essentially by ductile yielding may, in accordance with the
appropriate standard, at the discretion of the designer, be allowed to exhibit elastic-plastic
yielding prior to failure, in accordance with the relevant Standard.
6.3.3 Serviceability limit states
Serviceability limit states shall provide for the following defined conditions beyond which
specified service requirements for an overhead line are no longer met:
(a) Mechanical and structural functioning of supports, foundations, aerial conductors and
equipment.
(b) Maintaining prescribed electrical clearances.
In addition, serviceability limit states that require consideration include—
(i) deformations and displacements which affect the appearance or effective use of the
support;
TABLE 6.2
STRENGTH FACTOR φ FOR COMPONENT STRENGTH
Part of overhead line Component Limit state Strength factor φ Reference
(R n ) Standard
Lattice steel towers Steel angle ASCE 10-97
Strength Refer Appendix G
member elements AS 3995
Tubular steel structures AS/NZS 4600
Tubular structure Refer Appendix K ASCE 48-05
EN 50341
Fasteners Bolts nuts and ≤0.9 AS 4100
washers Strength Unless otherwise AS 1559
specified ASCE 10-97
Reinforced or
AS 3600
prestressed concrete
Poles AS/NZS 4065
structures and members. Strength Refer Appendix I
Cross arms NZS 3101
Design based on design
AS/NZS 4676
Standards
Concrete or steel
AS 3600
structures and members.
Poles 0.9 AS/NZS 4065
Design based primarily Strength
Cross arms (max) NZS 3101
on testing, e.g. concrete
AS/NZS 4676
poles (see Note 2)
Wood structures, poles
or members (not
Poles AS 2209
preserved by full length Strength 0.5
Cross arms AS 1720
treatment) (see Note 3
and Appendix F)
(continued)
6.4 ACTIONS
6.4.1 Principal classifications
An action F, can be either—
(a) a direct action, i.e. force (load) applied to the supports, aerial conductors,
foundations, and other line components; or
(b) an indirect action, i.e. an imposed or constrained deformation, caused, for example,
by temperature changes, ground water variation or uneven settlement.
Actions are classified by their variation in time—
(i) Permanent action (G), i.e. self-weight of supports including foundations, fittings and
fixed equipment
Self-weight of aerial conductors and the effects of the applicable aerial conductor
tension at the reference temperature, as well as uneven settlements of supports are
regarded as permanent actions.
NOTE: The vertical reaction from self-weight of the aerial conductor at the support (in other
words the weight span) is affected by deviations from the reference state of the aerial
conductor tension due to aerial conductor creep temperature variations and wind action.
Where critical for the design, especially if no other climatic conditions are present, the
uncertainty in such a variation, unfavourable or favourable, should be considered by use of a
factor on the self-weight (or on the weight span).
(ii) Imposed actions (Q), i.e. wind loads, ice loads or other imposed loads
Wind loads and ice loads as well as applicable temperatures are climatic conditions
which can be assessed by probabilistic methods (reliability concept) or on a
deterministic basis.
Aerial conductor tension effects due to wind and ice and temperature deviations from
the reference temperature are variable actions.
Imposed loads arising from aerial conductor stringing, climbing on the structures, etc.
are assessed on a deterministic basis and refer to the safety aspect.
(iii) Accidental actions (A), i.e. failure containment loads, flood debris loads, avalanches,
etc. These relate to the security aspect of the overhead line
Exceptional ice loads in alpine/sub-alpine regions including unbalanced ice loads can
be treated as accidental actions by their nature and/or the structural response—
(A) static actions, which do not cause significant acceleration of the components or
elements; and
(B) dynamic actions, which cause significant acceleration of the components or
elements
It is usually sufficient to consider the equivalent static effect of quasi-static actions, such as
wind loads, in the design of overhead line supports (including foundations). Special
attention should be paid to extraordinarily high and/or slender supports.
It should be understood that such tests constitute a sample test for a particular height tower
or length of a particular batch of pole. Different configuration of towers and poles may not
necessarily perform to the same characteristics.
6.6.2 Interactions between support foundations and soil
Special attention shall be paid to the interaction of the following:
(a) Loads deriving from the support.
(b) Loads resulting from active soil pressures and the permanent weight of foundation
and soil.
(c) Buoyancy effects of ground water on soil and foundation.
These, together with the reaction forces of the soil strata shall be taken into account in the
calculation of the support foundations.
In the limit state the following criteria shall be taken into consideration:
(i) Acceptable/unacceptable settlement of the foundation including differential
settlement.
(ii) Imposed deformations on the support or support members.
(iii) Inclinations of the support.
(iv) Load duration.
Provisions regarding the interaction of loads and recommendations on limit state criteria are
given in Sections 7 and 8.
7.1 INTRODUCTION
The following clauses are based on well-established principles supported by experience and
long-term operation of overhead lines within Australia and New Zealand.
FIGURE 7.1 AERIAL CONDUCTOR SHAPE AND FORCES UNDER WIND CONDITIONS
TABLE 7.3
LOAD COMBINATIONS AND LOAD FACTORS
Loading Load factor and application
condition
Wn Sγ Gs Gc F tm F tw F te Fb Q
Maximum wind 1.0 1.1 1.25 1.25
and maximum (see
weight Note 2)
Maximum wind 1.0 0.9 0.0 1.25
and minimum (see
weight Note 1)
Maximum wind 1.0 0.9 1.25 1.25
and uplift (see
Note 1)
Everyday 1.1 1.25 1.1
condition
(sustained
loads)
Snow and ice 1.0 1.0 1.1 1.25 1.25
Failure 1.0 1.1 1.25 1.25 1.25
containment
Serviceability— 1.0 1.1 1.1 1.1
deflection limit
Serviceability— 1.0 1.1 1.1 1.0
damage limit
Maintenance 1.0 1.1 1.5 1.5 2.0
(see (see
Note 4) Note 4)
Seismic 1.3 1.3 1.25
(see
Note 3)
NOTES:
1 Adequate allowance shall be made for differential loadings that can occur between adjoining spans at a
structure, particularly in mountainous terrain to allow for uplift loads under normal service conditions
including low temperature effects.
2 Wind loads from all directions shall be considered.
3 Due considerations for vertical load effects, range from 0.8 to 1.3.
4 Aerial conductor tension and weight of aerial conductors under maintenance shall be treated as a live load
Q with corresponding load factor of 2.0.
(b) The slackening of one or more guys at different loading conditions shall be taken into
consideration.
8.2.6.3 Design details for guys
The characteristic resistance of the guy shall be the nominal value for ultimate breaking
strength specified in appropriate standards with due consideration of the method of
termination. The effective elastic modulus of the guy determined from a Standard,
manufacturer or test may be used in analysis.
For guyed tower structures, galvanised steel wire strands or steel ropes with steel core shall
be used for the guys, and shall be equipped with devices for retightening during the service
life of the structure.
The connection between the guy rope and the anchor device shall be readily accessible, and
the connections and tightening devices shall be secured against loosening in service.
On guyed tower structures, the guys shall be pre-tensioned to an appropriate force (5-10%
CBL) after the erection of the structure, in order to reduce the deformation at extreme loads.
The angle or termination structures shall be vertical after the stringing of the aerial
conductors at the everyday temperature.
Special attention shall be paid to preventing possible vibration, galloping and fluttering
phenomena if this is a known characteristic of the region. Regions with constant low
velocity prevailing winds and low temperatures need investigation.
Where cast steel sockets or cast wedge sockets are used in the guy terminations, freedom
from defects in the casting should be ensured by an acceptable non-destructive test or
manufacturer's certificate.
For a multi-level guyed support, instructions for the erection work are needed because the
structure is sensitive to the pre-tensioning of the guys.
Due care shall be taken for protection of the guy in populated areas for possible galvanic
corrosion and flashover.
Insulation of the guy above a point accessible from the ground by the public should be
provided if a risk of failure of the energized conductors may exist, such that a guy wire
could become energized.
Where no insulation in guy wires is used, appropriate step and touch potential mitigating
systems shall be adopted.
In order to minimize the possibility of aerodynamic guy vibrations in stabilizing guy wires
the pretension should be less than 10%.
For permanently loaded structural load carrying guy wires this requirement is not
applicable, however if service experience indicates that aerodynamic vibrations are
significant, then vibration damping protection should be considered.
It should be understood that such tests are a sample test for a particular height tower. Taller
or shorter towers of the same structure type may not have identical performance
characteristics.
8.5.2 Pole type structures
Full-scale load testing of prototype poles may be used as an acceptable alternative to
strength calculations to verify flexural bending and shear capacity strengths for pole type
elements.
Routine sample poles shall be tested to determine whether structurally similar poles are
deemed to comply with the requirements for strength and serviceability of this Standard.
Deflection characteristics of repetitive sample pole tests compared to prototype test
deflections provides a useful tool for monitoring quality of pole product manufacture.
8.5.2.1 Test specimens
Specimen poles for prototype testing shall be manufactured, as a group for a normal
production run, in sufficient numbers so that each required test can be carried out on a pole
that is unaffected by any previous testing. However, serviceability and strength testing may
be carried out sequentially, in that order, on the same pole.
The manufacture of the test specimens shall take into account the intended production
procedures and the quality of materials and workmanship to be used during normal
production.
The specimens shall be chosen to represent poles of similar structural design and may
include poles of different nominal sizes.
8.5.2.2 Test requirements
Test loads shall be determined to reflect as close as possible design loadings. Loading
devices shall be properly calibrated and care exercised to ensure that no artificial restraints
to pole deformations are imposed by the loading systems. Test loads shall be applied to the
test specimen at a rate that is as uniform as practicable.
Test loading and support conditions shall simulate the relevant design conditions as closely
as is practicable.
Test arrangements depend on whether the pole elements are tested horizontally or in a
vertical mode.
Performance indicators shall be measured and recorded, as a minimum, at least at the
following times:
(a) Immediately before the application of the test load.
(b) When the test load is reached.
(c) Immediately after the entire test load has been removed.
8.5.2.3 Testing and acceptance
Test loads shall reproduce at critical cross-sections not less than the design action effect at
the relevant limit state, multiplied by the appropriate factor given in Table 8.1, unless a
reliability analysis shows that a smaller factor can be adopted safely.
The value of the coefficient of variation to be used in Table 8.1 shall be obtained from
historical test data for the material, manufacturing method and action effect being
considered. In the absence of such data the values given in Table 8.2 may be adopted.
Load testing of prototype poles may be used as an acceptable alternative to strength
calculations to verify flexural bending and shear capacity strengths for pole types. Regular
full scale load testing may be applied to verify the structural capacity, in the case of poles
to verify strengths and quality of materials and workmanship.
Where routine samples of poles are load tested to determine their quality and strength
conformance, the lowest test result shall be divided by the COV factor in Table 8.1. All
previously tested poles of similar types and lengths shall be included in the numbers of
poles tested to select the correct COV factor. Deflection characteristics of repetitive sample
pole tests compared to prototype test deflections provides a useful tool for monitoring
quality of pole product manufacture.
TABLE 8.1
VALUES OF MULTIPLIER FOR TEST LOAD FOR ESTIMATED COEFFICIENT
OF VARIATION
NOTES:
1 The cumulative number of tested poles having the same characteristics, not per batch.
2 The coefficient of variation is equal to the standard deviation divided by the mean and usually
expressed as a percentage.
3 Design strength by testing = lowest test result divided by the multiplier.
TABLE 8.2
MINIMUM VALUES OF COEFFICIENT OF VARIATION (COV) FOR DIFFERENT
MATERIALS AND ACTION EFFECTS
Minimum COV%
Material
Steel Concrete Timber
Method of manufacture
All welded Spun or cast Stress graded Visually graded
or assembly
Bending 5 5 25 30
NOTE: For on-site welded connections, a higher coefficient of variation may be appropriate.
SECTI ON 9 FOUNDATIONS
9.1 GENERAL
Foundations for supports may take the form of single foundations in the case of pole type
structures and guy anchors or separate footings for each leg of towers.
The loading on single footings is predominantly in the form of overturning moment, which
is usually resisted by lateral soil pressure, together with additional shear and vertical forces
resisted by upwards soil pressure.
Common types of single foundations are direct buried poles, bored caissons, mono-bloc
footings, pad or raft footings, bored pier foundations, and single pile or pile group
foundations.
When separate footings are provided for each leg the predominant loadings are compression
and uplift forces, however, shear forces should be considered.
Uplift and compression forces are usually resisted by combinations of dead weight of the
foundation bulk, earth surcharges, shear forces and bearing in the soil. This also applies to
guy foundations.
Common types of separate footing foundations are (stepped) block footings with or without
undercut (pad and chimney, spread footings); auger bored footings with or without
expanded base; pier or caisson foundations; grillage foundations; and vertical or raked pile
foundations.
The consequences of partial foundation failure for pole structures or flexible guyed
structures are not normally as severe. Designers should assess the cost of providing
foundations that will remain elastic for all design loads versus the cost of straightening
poles (or re-tensioning stays) that have been subjected to extreme weather events. It should
be noted that the deflection of foundations of deviation structures most likely will reduce
aerial conductor tension loadings. Pole head offsets provide a convenient means of negating
this effect.
Permanent deflections due to extreme windstorm or floodwater events and long term creep
of materials will increase stresses in the structure and its foundation due to the eccentricity
of the structure vertical loads relative to the foundation centre (pΔ effect). This can cause
foundation failure.
100,000
Prospective touch voltages ( V )
10,000 Asphalt
Crushed
rock
1000 -m
500 -m
1,000 200 -m
50 -m
100
10
10 100 1,000 10,000
Fault duration (ms)
NOTE: For the curves in Figure 10 1 and Figure 10. 2, a resistivity value of 3,000 Ωm has been used for crushed rock
and 10,000 Ωm for asphalt.
100,000
Prospective touch voltages (V)
Asphalt
10,000
Crushed
rock
1000 -m
500 -m
200 -m
1,000 50 -m
100
10
10 100 1,000 10,000
Fault duration (ms)
NOTE: For the curves in Figure 10 1 and Figure 10. 2, a resistivity value of 3,000 Ωm has been used for crushed rock
and 10,000 Ωm for asphalt.
(l) Determine if the circulating transformer neutral current can lead to excessive
potential differences between different parts of the earthing system. If yes, proceed
with mitigation measures.
(m) Assess and manage any inductive and conductive interference with other utility plant
and personnel (e.g. telecommunications, pipelines, rail).
(n) Consider the need to implement any particular precautions against lightning and other
transients.
(o) Once the above criteria have been met, the design can be refined, if necessary, by
repeating the above steps.
(p) Provide installation support as necessary to ensure design requirements fulfilled and
staff safety risk effectively managed.
(q) Review installation for physical and safety compliance following the commissioning
programme.
(r) Documentation to include physical installation description, e.g. drawing, as well as
electrical assumptions, design decisions, commissioning, data and supervision and
maintenance requirements.
The risk assessment can also be formulated as, given a tolerable level of risk of fatalities,
what is the maximum allowable number of contact events by people per unit time?
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1. Refer to Appendix U for definitions of the high, intermediate and low risk outcome categories and
associated actions required.
2. For low risk category, the risk is generally acceptable. However, risk treatment should be applied if the
cost of the risk treatment was small compared to the overall project cost. A cost benefit analysis may be
required to assess the cost of the risk treatment against the overall project cost.
11.1 GENERAL
Overhead line fittings shall be designed, manufactured and erected in such a way as to meet
the overall performance requirement for the operation and maintenance for the line.
The design life of fittings and components shall be based on the design working life of the
line.
12.1 GENERAL
All overhead lines shall have ongoing planned maintenance to ensure they remain in an
operationally serviceable condition without jeopardizing public safety.
If it is identified that an overhead line is no longer meeting its operational performance
standard; or has exhibited degradation to a level that raises question concerning any
component of the overall lines’ serviceability, or safety to the public or ongoing
maintenance - it shall be subjected to a complete engineering assessment.
This assessment shall consider the following:
(a) Whether the support structures are no longer safe to the public or their ongoing
maintenance as determined by further structural analysis and detailed assessment.
(b) Whether the support structures can economically be refurbished.
(c) Whether the overall line performance can be improved to an acceptable level by
modification or replacement of line components.
(d) Whether the line should be taken out of service and decommissioned.
Where the line is to be refurbished by modification of the support structures, replacement of
aerial conductors and insulation, it shall be subjected to a complete engineering assessment.
12.2.3 Inspection
An inspection of the complete line shall be carried out as part of the evaluation process.
It shall involve at least the following:
(a) An assessment of the condition of materials and elements including extent and
significance of any deterioration found by physical measurement.
(b) Material sampling, if required.
(c) Verification of dimensional information.
(d) Assessment of design loads.
(e) Identification of any defective and unsafe components.
12.2.4 Material properties
The material properties assumed for analysis shall be based on one of the following
methods:
(a) From drawings, specifications or other construction records.
(b) From nominal historical values.
(c) From cores or samples removed from the pole or component.
In order to obtain the characteristic value for calculation purposes, the results of the testing
need to be adjusted using statistical methods. Any sampling shall be representative of the
structure or entire group of similar components.
The statistical adjustment factor is usually based on—
(i) The number of units
(ii) The coefficient of variation (COV) of structural property
(iii) The minimum structural property value (R min )
TABLE 14.1
DRAG FACTORS FOR BANNERS
A f /b 2 0.1 0.2 0.4 0.6 1.0 2.0 4.0 6.0
C df 10 4.6 2.2 1.4 0.8 0.36 0.17 0.11
NOTE:See Figure 14.1.
All overhead line structures to be fitted with these devices shall be subject to a full
engineering assessment.
In the case of telecommunication, repeater sites the performance of the telecommunications
facility may be sensitive to rotational deflection limits, and these should be checked.
14.3.2 Safety considerations
Radiation effects from antennae are an operational and maintenance issue that must
considered and appropriate safety measures deployed.
APPENDIX A
REFERENCE AND RELATED DOCUMENTS
(Normative)
A1 REFERENCED DOCUMENTS
This Standard incorporates, by either normative or informative reference, provisions from
other publications. These references are cited at the appropriate places in the text together
with a statement indicating whether the reference is normative in this Standard or
informative. All references are undated and the latest edition of the publication referred to
applies.
AS
1154 Insulator and conductor fittings for overhead power lines
1154.1 Part 1: Performance, material, general requirements and dimensions
1154.3 Part 3: Performance and general requirements for helical fittings
1170 Structural design actions
1170.4 Part 4: Earthquake actions in Australia
1222 Steel conductors and stays
1222.1 Part 1: Bare overhead—Galvanized (SC/GZ)
1222.2 Part 2: Aluminium clad (SC/AC)
1531 Conductors—Bare overhead—Aluminium and aluminium alloy
1559 Fasteners—Bolts, nuts and washers for tower construction
1604 Specification for preservative treatment—Sawn and round timber
1720 Timber structures
1720.1 Part 1: Design methods
1720.2 Part 2: Timber properties
1726 Geotechnical site investigations
1746 Conductors—Bare overhead—Hard-drawn copper
1824 Insulation coordination (phase-to-earth and phase-to-phase, above 1 kV)
1824.2 Part 2: Application guide
2067 Switchgear assemblies and ancillary equipment for alternating voltages above
1 kV
2159 Piling—Design and installation
2209 Timber—Poles for overhead lines
3600 Concrete structures
3607 Conductors—Bare overhead, aluminium and aluminium alloy—Steel
reinforced
3608 Insulators—Porcelain and glass, pin and shackle type—Voltages not
exceeding 1000 V a.c.
3609 Insulators—Porcelain stay type—Voltages greater than 1000 V a.c.
3822 Test methods for bare overhead conductors
3995 Design of steel lattice towers and masts
4058 Precast concrete pipes (pressure and non-pressure)
AS
4100 Steel structures
4398 Insulators—Ceramic or glass—Station post for indoor and outdoor use—
Voltages greater than 1000 V a.c.
4435 Insulators—Composite for overhead power lines—Voltages greater than 1000
V a.c.
4435.1 Part 1: Definitions, test methods and acceptance criteria for string insulator
units
4435.4 Part 4: Definitions, test methods, acceptance criteria for post insulator units
4436 Guide for the selection of insulators in respect of polluted conditions
6947 Crossing of waterways by electricity infrastructure
60305 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic
or glass insulator units for a.c. systems—Characteristics of insulator units of
the cap and pin type
AS/NZS
1170 Structural design actions
1170.0 Part 0: General principles
1170.2 Part 2: Wind actions
1170.3 Part 3: Snow and ice actions
1252 High strength steel bolts with associated nuts and washers for structural
engineering
1328 Glued laminated structural timber
1768 Lightning protection
1891 Industrial fall arrest-systems and devices
1891.1 Part 1: Harnesses and ancillary equipment
1891.2 Part 2: Horizontal lifeline and rail systems
1891.3 Part 3: Fall-arrest devices
1891.4 Part 4: Selection, use and maintenance
2312 Guide to the protection of structural steel against atmospheric corrosion by
the use of protective coatings
2344 Limits of electromagnetic interference from overhead a.c. powerlines and
high voltage equipment installations in the frequency range 0.15 to 1000 MHz
2373 Electric cables— Twisted pair for control and protection circuits
2947 Insulators—Porcelain and glass for overhead power lines—Voltages greater
than 1000 V a.c
3675 Conductors—Covered overhead—For working voltages 6.35/11(12) kV up to
and including 19/33(36) kV
3560 Electric cables—Cross-linked polyethylene insulated—Aerial bundled—For
working voltages up to and including 0.6/1(1.2) kV
3560.1 Part 1: Aluminium conductors
3560.2 Part 2: Copper conductors
3599 Electric cables—Aerial bundled—Polymeric insulated—Voltages
6.35/11(12) kV and 12.7/22(24) kV
3599.1 Part 1: Metallic screened
3599.2 Part 2: Non-metallic screened
3675 Conductors—Covered overhead—For working voltages 6.35/11(12) kV up to
and including 19/33(36) kV
DR 09051-PDR - 15/06/2009 13:22:00
DRAFT ONLY 105 DRAFT ONLY
AS/NZS
3835 Earth potential rise—Protection of telecommunications network users,
personnel and plant
4065 Concrete utility services poles
4435 Insulators—Composite for overhead power lines—Voltages greater than 1000
V a.c.
4435.2 Part 2: Insulators—Composite for overhead power lines—Voltages greater
than 1000 V a.c.—Standard strength classes and end fittings for
string insulator units
4600 Cold-formed steel structures
4676 Structural design requirements for utility services poles
4677 Steel utility services poles
4680 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles
4653 Electrical hazards on metallic pipelines
HB
101 (CJC5) Coordination of power and telecommunications—Low frequency induction
(LFI): Code of practice
102 (CJC6) Coordination of power and telecommunications—Low frequency induction
NZS
1170 Structural design actions
1170.5 Part 5: Earthquake actions—New Zealand
3101 Concrete structures
3101.1 Part 1: The design of concrete structures
3404 Steel structures standard
3404.1 Part 1: Steel structures standard
3603 Timber structures standard
6869 Limits and measurement methods of electromagnetic noise from high voltage
a.c. power systems, 0.15
NZECP
34 New Zealand Electrical Code of Practice for Electrical Safe Distances
41 New Zealand Electrical Code of Practice for SWER Systems
46 New Zealand Electrical Code of Practice for High Voltage Live Line Work
NZCCPTS
Noise Investigation Guide
EEA\NZ
SM-EI Industry Safety Rules
Guide to Use of Helicopters in Power Company Work
Use of Personal Fall Arrest Systems
Maritime Safety Authority publication Guide to Safety Management of Power
Line Waterway Crossings
Guide -Operation and Maintenance of Elevating Work Platforms
ENA
LLM 01 Guidelines for live line barehand work
LLM 02 Guidelines for live line stick work
LLM 03 Guidelines for live line glove and barrier work
ENA
NENS 04 National guidelines for safe approach distances to electrical and mechanical
apparatus
NENS 05 National fall protection guidelines for the electricity industry
ESAA
D(b)5* Current rating of bare overhead line conductors
EANSW
* High Voltage Earth Return for Rural Areas
IEC
60372 Locking devices for ball and socket couplings of string insulator units—
Dimensions and tests
60433 Insulators for overhead lines with a nominal voltage above 1 000 V—Ceramic
insulators for a.c. systems—Characteristics of insulator units of the long rod
type
CIGRE
TB196 Diaphragms for lattice steel supports
TB256 Current Practices regarding frequencies and magnitude of high intensity
winds
IEEE
691 Guide for Transmission Structure Foundation Design and Testing
ARPANSA Draft Radiation Protection Standard for Exposure Limits to Electric and
Magnetic Fields 0 Hz – 3 kHz
ICNIRP Guidelines for Limiting Exposure to Time-Varying Electric, Magnetic, and
Electromagnetic Fields (Up To 300 Ghz)
* Available to members though Energy Networks Australia (ENA)
A2 RELATED DOCUMENTS
Attention is drawn to the following related documents:
AS
1289 Methods of testing soils for engineering purposes
1289.6.3.1 Method 6.3.1: Determination of the penetration resistance of a soil—Standard
penetration test (SPT)
1657 Fixed platforms, walkways, stairways and ladders—Design, construction and
installation
1798 Lighting poles and bracket arms—Preferred dimensions
2560 Guide to sports lighting
2979 Traffic signal mast arms
AS/NZS
1158 Road lighting
1158.1.3 Part 1.3: Vehicular traffic (Category V) Lighting—Guide to design,
installation, operation and maintenance
1170 Minimum design loads on structures
1170.1 Part 1: Dead and live loads and load combination
NZS
3115 Specification for concrete poles for electrical transmission and distribution
4203 Code of practice for general structural design and design loadings for
buildings—Vol 1
IEC
60038 IEC standard voltages
60050 International Electrotechnical Vocabulary
60050-441 Chapter 441: Switchgear, controlgear and fuses
60050-466 Chapter 466: Overhead lines
60050-471 Chapter 471: Insulators
60050-601 Chapter 601: Generation, transmission and distribution of electricity—
General
60050-604 Chapter 604: Generation, transmission and distribution of electricity—
Operation
60287 Electric cables—Calculation of the current rating
60287-3-1 Part 3-1: Sections on operating conditions—Reference operating
conditions and selection of cable type
IEC
TR 60479 Guide to effects of current on human beings and livestock
TR 60479-1 Part 1: General aspects
TR 60575 Thermal-mechanical performance test and mechanical performance test on
string insulator units
60724 Short-circuit temperature limits of electric cables with rated voltages of 1 kV
(Um = 1,2 kV) and 3 kV (Um = 3,6 kV)
60797 Residual strength of string insulator units of glass or ceramic material for
overhead lines after mechanical damage of the dielectric
60909 Short-circuit current calculation in three-phase a.c. systems
61109 Composite insulators for a.c. overhead lines with a nominal voltage greater
than 1 000 V—Definitions, test methods and acceptance criteria
TR 61211 Insulators of ceramic material or glass for overhead lines with a nominal
voltage greater than 1 000 V—Puncture testing
61467 Insulators for overhead lines with nominal voltage over 1 000 V—AC power
arc tests on insulator sets
TR 61774 Overhead lines—Meteorological data for assessing climatic loads
62219 Formed wire concentric lay overhead electrical stranded conductors1
NZECP
35 New Zealand Electrical Code of Practice for risk based earthing
EN
EN ISO 1461 Hot dip galvanised coatings on fabricated ferrous products—Specifications
and test methods
EN ISO 9001 Quality systems. Model for quality assurance in design, development,
production
A3 REFERENCES
1 BURGESS, S., SALINGER, J., TURNER, R. and REID, S., 2007. Climate Hazards
and extremes – Taranaki region. High winds and tornadoes. NIWA report WLG2007-
048, 84 pp.
2 CARMAN, W.D. and BAXTER, B. Transmission Structure Hazard Mitigation
Strategies. 11th CEPSI Conference, Kuala Lumpur, October 1996.
3 CIGRE STUDY COMMITTEE 23 – 1996, Brochure 105, The Mechanical Effects Of
Short-Circuit Currents in Open Air Substations (Rigid and Flexible Bus-Bars),
Volume 1.
4 CIGRE STUDY COMMITTEE 23 (Substations) Working Group 23-03, The
Mechanical Effects Of Short-Circuit Currents in Open Air Substations (Rigid and
Flexible Bus-Bars), Volume 2
5 CIGRE STUDY COMMITTEE 23—1996, Companion Book Of CIGRE Brochure 105
(Part II)
6 DURAŇONA, V., STERLING, M. and BAKER, C., 2007. An analysis of extreme
non-synoptic winds. Journal of Wind Engineering and Industrial Aerodynamics, 95,
1000-1027
7 ESAA EG-1(1997) ESAA Substation Earthing Guide.
8 GIBBS, H. Inquiry into Community Needs and High Voltage Transmission Line
Development. Published by New South Wales Government, 1991.
9 Guidelines for the Management of Electricity Easements. EC20, Electricity Council
of NSW, February 1992.
10 HOWAT, C. and COOK, J. An Assessment of the Hazards Associated with Siting
Swimming Pools Near Substations and Transmission Lines. ESEA Conference,
Sydney, August 1991.
11 KIESSLING, NEFZGER, NOLASCO and KAINTZY, K. Overhead Power Lines
(planning design construction). ISBN 3-540-00297-9, pp. 162-163.
12 MORGAN, V.T. Thermal Behaviour of Electrical Conductors, Steady, Dynamic and
Fault-Current Ratings. Published in Brisbane by John Wiley and Sons Inc, 1991.
13 RAD, F.N., GARG, V.K. and COURTS, A.L. Study of Distribution of Ground Fault
Currents in Below Grade Swimming Pools Located Near Transmission Lines. IEEE
Transactions on Power Delivery, 1980.
14 REESE, S., REVELL, M., TURNER, R., THURSTON, S., REID, S., UMA, S.R. and
SCHROEDER, S., 2007. Taranaki Tornadoes of 4-5 July 2007: Post event damage
survey.
15 NIWA report WLG2007-71, 43 pp.Reid, S.J., 1987. Wind speeds for engineering
design. New Zealand Engineering, March 1, 1987, pp 15-18.
16 REID, S. and TURNER, R., 2008. Gust speeds for downslope sites using 2D
modelling. Journal of Wind Engineering and Industrial Aerodynamics. Submitted.
17 ROSS H.E. et al, Recommended procedures for the safety performance evaluation of
highway safety features, NCHRP Report 350, National Cooperative Highway
Research Program, National Academy Press, Washington D.C., 1993
18 SMOOT, A.W. and BENTEL, C.A. Electric Shock Hazard of Underwater Swimming
Pool Lighting Fixtures. IEE Transactions of Power Apparatus and Systems, Vol. 83,
September 1964, pp.945-964.
19 TAIT, A., and REID, S., 2007. An analysis of extreme high winds in the Gisborne
district. NIWA report WLG2007-25. 30pp
20 WOODHOUSE, D.J., NEWLAND, K.D, and CARMAN, W.D. Development of a Risk
Management Policy for Transmission Line Easements. Distribution 2000, 4th
International Distribution Utility Conference, November 1997, Sydney.
21 HOLMES, J.D., Physical modelling of thunderstorms downdrafts by wind tunnel jet.
2nd AWES Workshop 20-21 February 1992. Monash University, Clayton, Victoria.
22 LETCHFORD, C.W. and ILLIDGE, Topographical effects in simulated thunderstorm
downdrafts by wind tunnel jet. 7th AWES Workshop, 28-29 September 1998.
Auckland, New Zealand.
23 PANEER R., SELVAM and HOLMES, J.D., Thunderstorm downdrafts from a point
of view of building design. 1st AWES Workshop, 7-8 February 1991. Pokolbin, New
South Wales.
24 DAVENPORT, A.G., SURRY, D., GEORGIOU, P.N and LYTHE,G., The response of
transmission towers in hilly terrain to typhoon winds. The University of Western
Ontario, Faculty of Engineering Sciences, London, Ontario.
25 GEORGIOU, P.N., SURRY, D. and DAVENPORT, A.G., Codification of wind
loading in a region with typhoons and hills. Proc. of the Fourth Int. Conference on
Tall Buildings, Hong Kong and Shanghai, April/May 1988. CHENG, Y.K. and LEE,
P.K.K. Eds. Organizing Committee of the Conference, Hong Kong, 1988. Vol. 1, 252-
258.
APPENDIX B
WIND LOADS
(Normative)
B1 AUSTRALIA
In Australia, transmission lines and their supporting towers and poles are vulnerable to
extreme wind loads from both convective downdrafts (downbursts, microbursts) and
synoptic winds (e.g. gales from East Coast lows in NSW, tropical cyclones in Queensland
and WA).
Analysis of all extreme winds in Australia has shown that coastal stations experience many
more high gusts per annum than do inland stations, although the number of extreme
convective downdraft gusts from small thunderstorms are similar.
Generally it is clear that large gusts at inland stations within Australia are all generated by
convective downdrafts. At coastal locations in the non-tropical regions, large gusts can be
produced by both large-scale synoptic events or by convective downdrafts.
Figure B1 shows a zoning map to determine which storm type should be considered in
design for wind. On the mainland, the regions on this map are delineated by a boundary
200 kilometres from the smoothed coastline.
Zone I—shown in blue in Figure B1, designs are to provide only for winds from synoptic
events (including tropical cyclones in Northern Australia), using multipliers from
AS/NZS 1170.2, together with ‘conventional’ span reduction factors as provided in the
following sections.
Zone II—shown in beige, (i.e. inland Australia) designs are to provide only for convective
downdrafts. Wind multipliers for terrain-height, and topography and span reduction factors
for these events are as provided in the following sections.
Zone III—shown in green in Figure B1, both events can occur, with approximately equal
probability, and designs are to provide for both types of events.
NOTE: Figure B1 is not intended to show the zoning system for the magnitude of the wind gust
speed – just the types of event producing the extreme gusts required to be considered for design.
Reference should be made to AS/NZS 1170.2 for the relevant wind velocities relevant to the line
for the selected security level and design life as defined in Section 6.
M c D o n n e l C re e k
DA RWIN We i pa M o reto n
Zo n e I - S y n o pti c
winds only
C o o k tow n
Ca ir ns
B ro o m e 20 0 k m
20 0 k m Tow nsv i l l e
B owe n
C royd o n M a c k ay
Ro c k h a m pto n
O n s l ow B u n d a b e rg
Zo n e II - C o nve c ti ve d ow n d raf ts o n l y
M a r y b o ro u g h
Ca r n a r vo n 25˚
B R I S BA N E
G raf to n
G e ra l d to n C of f s H a r b o u r
PERT H
SY D N E Y
20 0 k m
Zo n e I - S y n o pti c w i n d s o n l y HOBART
B2 NEW ZEALAND
In New Zealand, transmission lines and their supporting towers and poles are vulnerable to
extreme wind loads from both convective downdrafts (downbursts and micro-bursts) and
synoptic winds (e.g., gales associated with mid-latitude cyclones throughout the country
and high winds from ex-tropical cyclones over the North Island). In addition there are
regions in the leeward zones close to high mountain ranges where katabatic or downslope
high velocity winds occur in which these structures are also vulnerable. Generally it is clear
that large gusts at inland stations outside of leeward zones are generated by convective
downdrafts.
Wind zones for the North and South Islands of New Zealand are shown in Figure B2
B3 SYNOPTIC WIND REGIONS (AUSTRALIA ZONE I AND ZONE III AND NEW
ZEALAND ZONES REGIONS W, A6 AND A7 )
All structures shall be designed for a 3 s gust regional wind speeds for various return
periods as defined in AS/NZS 1170.2. The basic site design velocity shall be determined by
selecting an appropriate return period for the line (See Section 6) and applying formula
variables from AS/NZS 1170.2.
Cyclonic wind amplification factors Fc and Fd provided in AS/NZS 1170 shall be taken as
1.0 for all overhead lines, based on performance of overhead lines in cyclonic areas over
time.
The calculation of wind forces on structural elements is based on the wind pressure on the
structural element and the net drag coefficient for the element. AS/NZS 1170.2 deals with
the calculation of wind velocities (for synoptic conditions) and drag coefficients for the
more common structural shapes. The equations presented here are intended to provide a
context for the drag (or force) coefficients that are of particular relevance to overhead lines.
Designers are referred to AS/NZS 1170.2 as appropriate.
The selection of the regional wind speed should be based on the line’s location. Where an
overhead line is of significant length, variations in wind loading may be required. The site
design wind speed is the 50-year basic regional wind speed modified for the effects of the
topography and terrain that the line traverses.
AS/NZS 1170.2 provides regional wind speeds for the 50-year return periods.
The design site wind speed shall be taken as—
Vz = V50 MdMz,catMsMt
where
Mz,cat = gust winds speed multiplier for terrain category at height z. Refer
AS/NZS 1170.2 for all regions use Table 4.1(A).
Md = wind direction multiplier. Refer to AS/NZS 1170.2.
Ms = shielding multiplier. Refer to AS/NZS 1170.2
Mt = topographic multiplier for gust wind speed. Refer to AS/NZS 1170.2
V50 = basic regional wind velocity for the region corresponding to the 50-year
return period. Refer AS/NZS 1170.2
Designers should be aware that changing land usage may alter the terrain category.
z for the aerial conductors may be taken as the mean height of the aerial
conductors at EDT above the terrain.
z for structures under 50 m may be taken at the 2/3 structure height or at the
centre of each panel in lattice towers.
Md < 1.0 may be applied when determining design loads for sections of lines.
Ms is normally taken as 1.0.
D ow n d r a f t M z ,c a t
140
120
10 0
H e i g h t [m]
80
60
40
20
0
0. 2 0.4 0.6 0.8 1
M z ,c a t
Topographic multiplier Mt,downdraft has also been found from research to be half of the
modification provided in AS/NZS 1170.2 for synoptic winds. Mt,downdraft values shall be
calculated in accordance with the following:
Mt, downdraft = 1 + 0.5 (Mt,synoptic −1)
B4.2 Tornadoes (applies to all high security/high reliability overhead lines only such
as regional transmission interconnectors)
B4.2.1 General
Evidence exists of the occurrence of Tornadoes in several regions around Australia and
New Zealand of an intensity <EF3 (Enhanced Fujita Tornado Scale) classification with
maximum velocities in the 45–74 m/s range. Most are either EF0 or EF1, i.e. maximum
velocities <50 m/s. No evidence currently exists of either EF4 or EF5 tornadoes having
occurred in Australia or New Zealand. Tornadoes can be considered very rare events at
particular locations and should not be considered in normal range of overhead line designs.
However, two regions of New Zealand (the coastal zones near New Plymouth and
Greymouth) are known to experience on average one tornado a year.
B4.2.2 High security and high reliability overhead lines
The following provision should be made for tornado wind loads on long high security and
high reliability lines, in particular, important long lines.
Tornadoes are small rotational (50–100 m diameter) cells usually embedded within and
traversing at the same speed and direction as the thunderstorm. The thunderstorm
translational speed could be in the order of 10–20 m/s and the tornado circumferential speed
of 50 m/s or higher. Combining the two speeds gives a resultant gust speed of the order of
60+m/s
Tornadoes crossing lines between supports are unlikely to cause any structural damage but
may cause aerial conductors to clash resulting in feeder trips. Tornadoes intercepting with
supports have caused isolated known lattice structure failures in recent decades in Australia
and with a higher frequency in overseas countries.
Adopting the 60 m/s as the ultimate regional tornado wind speed (for all but the high
importance lines), and taking all the wind (M) multipliers as 1.0 gives a design dynamic
wind pressure of 2.2 kPa.
This shall be applied as a uniform pressure (ie unmodified for height) to the support and
insulators from any direction.
In addition wide tower structures shall be also designed for a torsion wind (of the same
pressure) rotating about the support centroid. Each tower body face should be
simultaneously subjected to in plane wind, and each crossarm face to projected
perpendicular wind in a consistent rotational direction as indicated in Figure B4.1 and
Figure B4.2.
No wind is applied to the aerial conductors in either case.
B5 WIND PRESSURES
The design pressure q z shall be calculated as follows:
qz = Mrel × 0.6Vz2 × 10−3 kPa . . .B1
B5.1 Wind pressures on lattice steel towers
For each panel in the tower, the force on structural sections in the direction of the wind
shall be calculated as follows:
Fx = q zKxCdA* . . .B2
where
Kx represents factors accounting for aspect ratio, wind direction and shielding of
the member. Refer to AS/NZS 1170.2 for specific values.
Cd is the drag force coefficient of the member.
A* is the projected area of the structure section under consideration in a plane
normal to the wind direction.
For lattice towers that are essentially square in plan the force in the direction of the wind on
the whole tower section under consideration shall be calculated as follows:
Fsθ = qzCdA
where
A = is the projected area of one face of the structure section under
consideration in a vertical plane along the face.
Cd = drag force coefficient in accordance with AS/NZS 1170.2
TABLE B1
LATTICE TOWER PANEL DRAG COEFFICIENTS FOR
MULTIPLE FRAMES AND SINGLE FRAMES
Solidity Square tower Single frames
C d 0° C d 45° CD Shielding η
0.1 3.4 3.9 1.9 0.8
0.2 2.9 3.3 1.8 0.7
0.3 2.5 3.0 1.7 0.5
0.4 2.2 2.7 1.6 0.4
0.5 2.0 2.5 1.6 0.3
0.6 1.8 2.2 1.6 0.2
There is some variation in recommended Cd factors for single and multiple frames between
the various national codes. The approach used in BS 8100 Part 1 provides detailed
procedures for calculation of drag coefficients for rectangular (in plan) towers for different
angle of incidence of wind. The BS 8100 Part 1 approach has been used here.
Alternatively computational techniques may be used that provide for the automatic
calculation of wind effects on individual structural elements of tower structures,
particularly for some towers of less common geometry where the wind on face method can
be difficult to implement. An example of such tower geometry is a flat configuration single
circuit tower with 4 longitudinal faces in the upper body and a large cross beam with a
small longitudinal face area.
The alternative method is to load all members of the tower based on fluid dynamic
principles, an average drag factor and simplified member area calculations. This method
would be difficult to implement using hand calculations but very simple to implement in a
computer program. The results are generally conservative in comparison to the face method.
The resulting force on each member is perpendicular to the member longitudinal axis and in
the plane formed by the wind velocity vector and the member axis. (See Figure B5).
T
Wind
Fm
W D
=
From 3D geometry, the resultant force direction vector can be determined using the vector
products:
T = W×M
D = T×M
W – wind velocity vector
M – member axis vector
T – vector perpendicular to the wind-member plane
D – resultant force direction vector
Angle a can be calculated ffrom scalar product of the wind direction and resultant force
direction vectors:
WD
cos(a) = . . .B5
W D
The resultant force components in the global coordinate directions (X, Y, Z) can be finally
calculated by multiplying the resultant force value by the normalized direction vector.
B5.2 Wind pressure on poles
Due consideration shall be taken on the affect on the aerodynamic shape factor Cfig for
poles due to the attachment of all ancillaries
Significant attachments to circular cross-sections such as ladders, pipes etc will induce
aerodynamic separation and in these case is Cd = 1.2.
The aerodynamic shape factor Cfig shall be determined for specific elements, surfaces or
parts of surfaces in accordance with AS/NZS 1170.2
For round timber poles, a minimum Cd of 0.9 applies.
For round smooth surface poles, a minimum Cd of 0.85 applies.
For other poles, of circular or polygonal cross section—
(a) the determination of the appropriate forces can be taken as the sum of the forces for
the components of the pole and the ancillaries attached to the pole; or
(b) a detailed approach can be adopted by considering the height of the structure as a
series of sections. A minimum of 5 sections should be considered and each section
should be of similar construction. Each section shall in turn be assessed to determine
the proportion of projected area of the ancillaries to that of the pole to determine the
appropriate Cfig/Cd and the appropriate Az. as follows:
(i) if the pole surface is smooth and the projected area of the ancillaries is less than
0.01 of the projected area of the pole section under consideration, then the total
force on the section shall use the Cfig/Cd of the smooth pole only and Az shall be
the projected area of the pole only.
(ii) if the pole surface is smooth and the projected area of the ancillaries is between
0.01 and 0.05 of the projected area of the pole section under consideration, then
the total force on the section shall use the Cfig/Cd of the non smooth pole only
and Az shall be the projected area of the pole only.
(iii) if the pole surface is smooth and the projected area of the ancillaries is greater
than 0.05 of the projected area of the pole section under consideration, then the
total force on the section shall use the Cfig/Cd of the non smooth pole and the
appropriate Cfig/Cd of the ancillary and Az shall be determined for both the
projected area of the pole and the ancillary.
(iv) if the pole is not smooth then the same procedure as i), ii) and iii) shall be
adopted with the Cfig/Cd of the pole being that for a non-smooth section.
B5.3 Wind forces on aerial conductors
Wind force perpendicular to aerial conductors shall be calculated as follows:
Fc = qz.C.L.d.SRF.cos2α (N) ...
where
C = drag coefficient of aerial conductor. This is assumed to be equal to 1 in
the absence of more accurate information.
NOTE: This value may vary between 1.2 and 0.8 dependent on aerial
conductor diameter outer surface roughness, and wind velocity. Smooth
profile aerial conductors are available that specifically provide even lower
wind drag.
L = aerial conductor length under consideration (m)
d = aerial conductor diameter (m)
SRF = span reduction factor (see below)
α = angle between wind direction and the normal to the aerial conductor
(deg)
The span reduction factor takes account of the spatial characteristics of wind gusts and
inertia of aerial conductors.
When determining wind pressure on aerial conductor for aerial conductor tension
calculations, The SRF for the related tension section should be used.
qc = qz .C. SRF cos2(α)
qc – aerial conductor tension related wind pressure
The tension section is the overhead line length between the related strain supports where the
suspension supports provide a sufficient longitudinal flexibility to enable aerial conductor
tension equalization between the strain supports.
The tension section is the overhead line length between the related strain supports where the
suspension supports provide a sufficient longitudinal flexibility to enable aerial conductor
tension equalization between the strain supports
B5.3.1 Span reduction factor (SRF) for synoptic wind regions
For regions governed by synoptic winds Figure B6 applies. The curve in Figure B6 is based
on the following relationship:
⎛ −L ⎞
⎜ ⎟
SRF = 0.59 + 0.41e ⎝ 210 ⎠
S p a n R e d u c t i o n Fa c to r
1.10
1.00
0.90
0.80
SRF
0.70
0.60
0.50
0.40
0 100 200 300 400 500 600 700 800 900 1000
S p a n [m]
S p a n R e d u c t i o n Fa c to r
1.10
1.0 0
0.9 0
0.80
SRF
0.70
0.6 0
0.50
0.40
0 20 0 40 0 600 80 0 10 0 0
S p a n [m]
Attachment point
F i = q z .C d A
B6 TOPOGRAPHICAL EFFECTS
The following information is provided for guidance in the design layout of overhead lines.
Reference should be made to CIGRE TB 256 for detailed design methods where required.
AS/NZS 1170.2 provides general rules for speed-up of winds over hills and escarpments.
There are however limitations for the application of these general rules for treating extreme
terrain roughness, predominate hill forms and high mountainous escarpments, that can be
encountered in the siting of an overhead line route.
In particular closer attention needs to be given to the effects on wind speeds in more
varying terrain where the roughness characteristics change significantly over short
distances, down to the scale of an overhead line span; topographic generated features such
as corner effects along the foot of mountains and hills; funnelling effects in valleys or in
between hills; vortex formation behind steep terrain as well as other effects that may cause
significantly increased wind speeds in the local terrain.
Such topographic features may have length scales ranging from a hundred metres up to
several kilometres.
Experiences from overhead line collapses and damage to buildings and other structures
during the last fifty years, have revealed that many of these effects were neither known of at
that time nor taken into account by designers.
Local wind speeds can be reduced or increased due to the topography.
It is a matter of fact in hydrodynamics that when the wind is reduced in some places, it shall
likewise be increased in other places in order to comply with the equation of continuity.
Such increases are often found in places like—
(a) over hill crests;
(b) near sharp edges (escarpments) exposed to high level winds over surrounding terrain;
(c) on the side of hills and mountains ‘corner effect’;
(d) in valleys or fjords where the airflow may be compressed locally ‘funnelling effect’;
(e) rotor formation behind a mountain; and
(f) behind steep mountain sides (or edges) where particular turbulence may be formed
‘vortex streets’.
Structures located on the slopes of escarpments and subject to the speed up effects also
need to accommodate the potential for resonance caused to the structure by localised wake
turbulence from terrain variations. Tower failure investigations carried out by Prof A.
Davenport, (See Paragraph A3, references [23] and [24]) in Hong Kong confirmed that
earthwork benching to enable towers to be constructed created vortex shedding during a
Typhoon wind storm that resulted in severe resonance of tower members and resultant
fatigue failure of towers.
B6.4 Local effects
B6.4.1 Channelling effects
Where windstorms have the potential to track within frontal weather system over relatively
flat to undulating land, they normally travel in a predominate direction.
However, thunderstorm winds generated from such systems occur as outflow winds or as
isolated wind phenomena such as down bursts or severe downdrafts, are normally
characterized by narrow damage paths with widths up to 2000 m at ground level.
When these high intensity wind gusts with velocities ranging from 30–60 m/s approach
local mountains, the wind flow patterns may be significantly modified and can be
channelled and redirected.
Placement of structures within predominate features such as gaps between mountain ridges,
in narrow river valleys through mountainous zones, and on low ridges and plateaus within
higher mountain zones can be severely effected.
Velocity speedup, local turbulence and wind eddies can have complex effects on structure
wind loadings.
Evidence from transmission line tower failures within a narrow valley between 500 m high
mountain ridges in Queensland, during a severe thunderstorm downburst has indicated
speedup effects of 30% at 10 m reference wind velocities and possible high turbulent
effects 30m height above the valley floor as they affected a 54 m high structure. Wind gust
directional changes of 45° were also observed.
B6.4.2 Funneling effects
High intensity wind flows along valleys provide directional control of wind flow patterns.
Where there is a narrowing of these valleys, such as towards and at the valley head, there is
the potential for wind speed up effects to occur. Studies for wind turbine sites indicate
velocity speeds can increase typically up to 20% above the crest.
In a similar way to the channelling effects of valleys, converging mountain ranges and
passes have a similar effect on wind velocities. Structure sites located within narrow passes
need to be carefully considered.
B6.4.3 Katabatic wind effects
In many high mountainous regions, down drafts of cold air from high plateaus, ice and
snow regions, and from high altitude airflows because of large scale temperature inversion
or draw down effects from weather systems, can occur.
These are sometimes more pronounced in some falling valleys from these mountainous
regions and wind velocities up to 60 m/s have been recorded.
These valley areas are in most cases denuded of vegetation and have normally never been
used for residential purposes. Where vegetation has survived over time evidence usually
exists of wind effects to plant growth.
Generally this type of wind occurs for extended periods with the potential to significantly
damage any structure placed within its path.
APPENDIX C
SPECIAL FORCES
(Informative)
C1 GENERAL
This Appendix sets out requirements to be considered in overhead line design regarding
special forces that may be encountered on some lines.
The simplified approach depends on general data such as span length, everyday tension, and
distance between phases, structure stiffness, aerial conductor data, short-circuit current and
duration. In particular, this may involve the following:
(a) A short-circuit level should be specified with reference to the levels specified for
switchgear rating.;
(b) The short-circuit current used for checking is the maximum level allowed by the
substation equipment (even if it is not attained in the present stage of development of
the transmission system) in order to facilitate further evolution of the system.
(c) The supports close to the substation should be checked taking into account the
reduction of the short-circuit current due to line impedance.
(d) The support check ceases where the short-circuit current decreases to less than the
above specified levels.
(e) This rule should be applied to check 5 to 10 spans from the substation. Usually, only
1 span is affected by the excessive swinging and 1 or 2 supports adjacent to the
substation are subjected to the mechanical overloads from short-circuits.
(f) Only the 2-phase short-circuit currentshould be checked.
The reduction of short-circuit current with time should also be taken into account according
to the electrical characteristics to the system. The primary fault clearing time should be
used.
The load combinations required to assess and design structures able to withstand short-
circuit forces is of considerable interest, in addition the safety factors taken into account on
the generated tensile forces due to short-circuit is important so as not to over-estimate this
effect.
Wind load and short-circuit load both vary in time, independently of each other. In addition,
the direction of wind varies. There are no mathematical procedures available or standards
for a true or reasonable combination of short-circuit and wind loads. Therefore, it would be
sufficient to consider a 25% ultimate wind effect in the load combination related to short-
circuit loadings.
In practice, short circuit loadings are treated as dynamic loadings due to their short time
evolution. In the simplified approach, this load is treated as an ‘exceptional load’ and a
safety factor of 1.25 is recommended. In the case of short impulsive loads for which large
stress rates occur, structural steels experience a delayed plastic flow phenomenon that
results in a temporary increase in strength (yield point).
Based on the above, the following load combinations are to be considered for the landing
gantries to the first span from poles/towers under short-circuit loadings—
Short-circuit load φRn > 0.25Wn + 1.25Ft + 1.1Gs + 1.25Gc + 1.3Fsc* . . .C1
Ft tensions for aerial conductors not in short-circuit on one of the 3-phases shall be based
on temperature corresponding to everyday load condition with a nominal wind pressure of
0.25 times the ultimate design wind pressure.
Fsc* short-circuit tensions are the maximum of the Ft, Ff and Fpi tensions from the
calculation methods described above.
Design of foundations under short-circuit loadings is not practical due to the short duration
of the forces and the response of the heavy and inert foundations. Therefore the reactions
resulting from the short-circuit loadings can be considered for the steel anchor bolts and the
steel structure itself, whereas the normal load conditions are suitable for the foundation
design.
C3 CREEPING SNOW
Creeping snow is to be considered with regard to the potential for additional loadings on
foundations and lower parts of supports (especially bracing members).
Principles of calculation of loadings caused by creeping snow cannot be fully defined and
local experience is important.
Appropriate loading assumptions or protective measures should be adopted to reduce the
risk of failures of supports.
Protection measures should be taken where possible to deflect or restrain by means of an
independent structure any potential creeping snow accumulations
C4 EARTHQUAKES
Wind loadings are usually the more determining factor in the design of overhead line
towers, however seismic loads may lead to additional loading forces that should be
considered in known very active seismic zones.
In these locations consideration needs to be given to the natural period of vibration of the
structure, the site-structure resonance factor (depending on the soil conditions), and the
height, weight and mass distribution of the support structure.
Since the frequency of the support is higher than that of aerial conductors, the dynamic load
from aerial conductors obviously is not significant. For the same reasons no important
effects from the support on aerial conductors should be expected.
However, the ground acceleration due to earthquakes may influence the design of rigid and
heavy concrete pole structures, particularly pole mounted transformer supports.
Reference should be made to AS 1170.4 and NZS 1170.5 for appropriate general design
provisions. In addition the following specific provisions for overhead lines should be
considered.
C4.1 General principles relating to overhead lines
The design of any overhead line near a known active fault or in an area susceptible to
earthquake-induced liquefaction, shall recognize the large movements which may result
from settlement, rotation and translation of foundations. In this case, consideration should
be given to the social and economic consequences of failure in developing mitigation
options.
In general, pole and tower structures have proven not to be susceptible to damage from
earthquake shaking motions.
Structures of the following types however, shall be designed to resist earthquake loads:
(a) Pole structures supporting heavy equipment (i.e. transformers).
(b) Pole structures in alpine areas subject to high ice loads (as defined in
AS/NZS 1170.3) where at least 50% of the contributing mass (including ice) is
located in the top third of the structure height.
(c) Pole structures supporting a short span attached to a rigid termination structure (e.g.
substation termination).
Pole structures with a longer fundamental period (T 1) and located in deep alluvial soils are
often sensitive to the amplification effects of ground motion. This should be taken into
account as appropriate.
C5 MINING SUBSIDENCE
Where overhead lines are located in areas subject to underground coal mining the impact of
ground subsidence and horizontal displacement of soil strata shall be considered in design.
This type of mining is generally carried out in softer sedimentary rock strata.
In the case of other mineral mining, they are normally in hard rock formations and the
impact on overhead lines can be ignored.
C5.1 General design provisions
Pole lines at lower voltage are not sensitive to mining subsidence unless electrical
clearances are breached.
Transmission line towers however, can be affected due primarily to the spread of the tower
base.
In general ‘bore and pillar’ mining techniques provide columns of rock that safely support
the mine overburden, and it has been common practice to locate tower structures over these
columns where mine workings are within 100 m of the surface. Mine workings at greater
depths normally have no impact at the ground surface.
However in the case of older coal mines, these pillars weather over time and can collapse
and cause general subsidence at the surface. This effect can normally be expected to occur
over a period of time and to have limited or no damage to tower lines.
‘Long wall’ coal mining techniques, however progressively remove all material and allow
the overburden to settle behind the advancing working face. This has the effect of
translating rapid subsidence to the surface and progressively to ‘bend’ the surface strata as
the earth mass settles. These bends cause stretching effects and horizontal displacement will
occur. Horizontal displacements over a 10 m base spread, have been observed to be in the
range of 100–300 mm.
If the tower bases in these locations are tied together with reinforced concrete or steel tie
beams, damage to the above ground structure can be limited or avoided. Consideration
needs to be given however to the horizontal forces applied to the structure foundation in
these situations.
APPENDIX D
SERVICE LIFE OF OVERHEAD LINES
(Normative)
D1 GENERAL
The service life of a structure is the period (generally in years) over which it will continue
to serve its intended purpose safely, without undue maintenance or repair disproportionate
to its cost of replacement and without exceeding any specified serviceability criteria. This
recognizes that cumulative deterioration of the structure over time will occur, due to ‘wear
and tear’ or environmental effects. Therefore, due maintenance and possible minor repairs
will be required from time to time to maintain the structure in a safe and useable condition
over its service life.
The design life, or target nominal service life expectancy, of a structure is dependent on a
number of variable factors. The information contained in this Appendix is given as a
reasonable basis for the economic evaluation of alternative support systems; the selection of
a particular structure type for given site conditions; the detail design of a particular
structure; or the selection of suitable materials or protective treatment.
It is generally considered that structures and fittings located within 1.0 km of the sea will be
subjected to more severe exposure and would normally require either special protection or a
shorter service life.
D3 ADDITIONAL CONSIDERATIONS
D3.1 Soil type
Support structures and their foundations constructed or embedded in aggressive soils should
have suitable protective barriers or preventative measures incorporated in their
construction. Alternatively, a significantly reduced service life should be considered. The
presence of landscaped gardens and lawn and the associated effects of water and fertilizers
should be considered.
D3.2 High water tables
Poles embedded in sites prone to high water tables should be suitably treated to maintain
consistent performance above and below ground.
D3.3 Accumulation of condensation
When assessing the life of a hollow steel or concrete pole structure, consideration should be
given to the potential effects of condensation entrapment due to pumping action due to
temperature variations, if the internal void does not have adequate venting or drainage.
D3.4 Regions of low humidity
In regions of low humidity, an extended service life is usually expected when compared to
regions of more humid conditions.
While New Zealand has three known native termites species, they do not pose a concern to
timber poles. There are however potential imports of Australian termites that need to be
monitored and eradicated if identified.
DA RWIN
Ca ir ns
B ro o m e Tow nsv i l l e
Po r t H e d l a n d Mount Isa
Alice Springs
R o c k h a m pto n
C h a r l ev i l l e
B R I S BA N E
N a r ra b i m
G e ra l d to n Kalgoorlie
Dubbo
Mildura N ewc a s tl e
PERT H
SY D N E Y
Albur y
CA N B ER R A
A l ba ny A D EL A ID E
M o u nt G a m b i e r Bega
M EL B O U R N E
L EG EN D :
= Ve r y h i g h
= High H O BA R T
= M o d e rate
= Low
= Ve r y l ow
= Negligible
TABLE D1
ABOVE-GROUND ENVIRONMENTAL EXPOSURE CLASSIFICATION
(AUSTRALIA)
Climatic zone
Geographic region (1) Industrial proximity (2) Exposure class (3)
(see Figure D2)
Non-industrial A1
Inland
Arid Industrial B1
Near-coastal — B1
Coastal — B2
Non-industrial A2
Inland
Temperate (4) Industrial B1
Near-coastal — B1
Coastal — B2
Non-industrial B1
Inland
Tropical Industrial B2
Near-coastal — B1
Coastal — B2
(See Note 4) Any — C
NOTES:
1 The boundaries of the regions are related to the distance from the coastline to which prevailing
onshore winds carry salt-laden air. The boundaries will be affected by both latitude and local
topography and, therefore will vary from place to place. However, for exposure classification
purposes the regions are defined in Australia as follows:
(a) Inland — greater than 50 km from coast.
(b) Near-coastal — between 1 km and 50 km from coast.
(c) Coast — less than 1 km from coast.
In general, for coastal locations, exposure classification B2 applies, except where it can be
shown that there is an absence of airborne chlorides, e.g. due to the nature of the coastal
topography, the lesser exposure classification B1 applies.
2 Industrial proximity is classed as non-industrial if it is greater than 3.0 km from industrial
plants that discharge air pollutants such as carbon dioxide (CO 2 ), sulphur dioxide (SO 2 ) and
sulphur trioxide (SO 3 ), which form acids with airborne moisture. It is only appropriate for
inland regions.
3 Classes A1 to C represent increasing degrees of severity of exposure.
4 The New Zealand climate is classified as ‘temperate’ throughout, and the regions to which the
Exposure Class A2 applies is taken directly from Figure D3. The coastal region for application
of Exposure Class B2 extends shoreward for 500 m from the high-tide mark. The near-coastal
region to which Exposure Class B1 applies extends from there to the boundary of the A2
region. Active volcanic/geothermal areas may be regarded as Exposure Class C.
FIGURE D3 (in part) NEW ZEALAND REGIONS FOR EXPOSURE CLASSES A2 and B1
FIGURE D3 (in part) NEW ZEALAND REGIONS FOR EXPOSURE CLASSES A2 and B1
TABLE D2
SUGGESTED RANGE OF NOMINAL SERVICE LIFE OF STEEL
STRUCTURES AND CONCRETE POLES
Suggested nominal service life (years)
Exposure class Galvanized steel(5) Concrete
2(1) 2(1) 2(1)
200 g/m 400 g/m 600 g/m C (2)
A1 60–100+ 100+ 100++ 100+
NOTES:
1 Preservative treatment is hot-dip galvanized, for the mass/square metre as noted, with no
additional coatings such as chromate, paint or plastic. These figures are indicative only and
make no allowance for any corrosion of the underlying steel.
2 Cover to reinforcement, C = 9 mm, or 19 mm.
3 It should be noted that above-ground conditions may differ from below-ground conditions.
Aggressive below-ground environments may be regarded as a Class C exposure.
4 Past experience has shown that uncoated steel can have a reasonable service life in arid
conditions.
TABLE D3
RECOMMENDED INSPECTION PERIODS FOR TIMBER POLES
Recommended inspection periods (years)
Species and class Preservative treatment
First Subsequent
Hardwood (Euc.Spp) Nil 10 every 3 to 6
Durability Class 1
Hardwood (Euc.Spp) H5 to sapwood 20 every 3 to 6
Durability Class 1
Hardwood (Euc.Spp) Nil 10 every 3 to 6
Durability Class 2
Hardwood (Euc.Spp) H5 to sapwood 20 every 3 to 6
Durability Class 2
Softwood (Australian) H5 20 every 3 to 6
Softwood (New Zealand) H5 10 every 3 to 6
TABLE D4
SUGGESTED RANGE OF NOMINAL SERVICE LIFE OF TIMBER POLES
Service life expectancy (years)
Zone
(see H5 treated timber to AS 1604 Desapped untreated timber
Figure D4)
Class 1 Class 2 Class 3 Class 4 Class 1 Class 2
1 45–55 35–45 25–35 40–50 25–35 15–25
2 50+ 50+ 30–40 50+ 30–40 25–35
3 50+ 50+ 40–50 50+ 50+ 30–40
APPENDIX E
DESIGN FOR LIGHTNING PERFORMANCE
(Normative)
E1 GENERAL
Lightning induced outages are one of the major cause of outages on overhead lines in areas
of moderate to high ceraunic activity. A moderate ceraunic level is between 1.5 and 2.5
ground strikes per sq km per year (30 and 50 thunderdays), and high level above 2.5 ground
strikes per sq km per year (50 thunderdays).
The acceptable outage rate due to lightning is therefore one of the most dominant design
parameters for an overhead line.
(ii) Provides a low impedance path for earth faults to ensure there is sufficient fault
current to operate protection relays.
APPENDIX F
TIMBER POLES
(Normative)
F1 GENERAL
Design properties and design methods for timber utility poles and components shall be in
accordance with AS 1720.1 or AS/NZS 1328. Where specifically defined for round timbers,
they shall be in accordance with Paragraphs F1.2 to F1.4.
F1.1 Characteristic strengths and elastic moduli
The characteristic strengths and elastic moduli for untrimmed poles that conform in quality
to the grade requirements specified in AS 2209 shall be as specified in Tables F1 and F2,
unless verified by ingrade testing.
Strength groups and joint group classifications shall be assigned to species in accordance
with AS 1720.2.
TABLE F1
POLE TIMBERS GRADED TO AS 2209—RELATIONSHIP BETWEEN STRENGTH
GROUPS AND CHARACTERISTIC PROPERTIES (MPa)
TABLE F2
CHARACTERISTIC STRENGTH PROPERTIES (MPa) FOR BEARING AND
SHEAR AT JOINTS
Bearing
Shear at joint details
Strength group Perpendicular to grain Parallel to grain (f′ t ) (f′ s ) (see Note)
(f′ n ) (see Note) (see Note)
S1 60 — 7.2
S2 50 — 6.1
S3 40 — 5.0
S4 30 26 4.3
S5 25 21 3.7
S6 20 17 3.1
S7 15 13 2.5
NOTE:See Paragraph F2.1.
TABLE F3
CAPACITY FACTORS FOR TIMBER POLES
Basis for determining characteristic strength properties Characteristic design φ
property to which the
value of ø shall apply
for calculating the
design capacity
Poles graded to AS 2209 All properties 0.90
Poles graded using proof grading in accordance with Section 7 (f′ b ) (see Note) 0.95
of draft code
All other properties 0.90
Poles with bending properties established from in grade (f′ b ) (see Note) 0.95
evaluation and subject to periodic testing/monitoring of
All other properties 0.90
properties
NOTE:See Paragraph F2.1.
TABLE F4
DURATION OF LOAD FACTOR FOR STRENGTH
Type of load Effective Modification factor (k 1) Modification factor (k 1)
duration of for strength of poles and (see Note) for strength
peak load timber components (see of timber connections
Note) using laterally loaded
fasteners
Instantaneous (e.g. ultimate wind and 3 seconds 1.00 1.14
earthquake)
Short-term (e.g. construction 3 hours 0.97 0.86
maintenance)
Medium term (e.g. snow/ice in sub- 3 days 0.94 0.77
alpine areas)
Long-term (e.g. snow/ice in alpine 3 months 0.80 0.69
areas)
Permanent >1 year 0.57 0.57
NOTE:See Paragraph F2.1.
TABLE F5
POLE DEGRADATION FACTORS
Type of pole Design Pole diameter Pole diameter Pole diameter
life d <250 mm 250 ≤d d >400 mm
(years) ≤400 mm
kd kd kd
TABLE F6
IMMATURITY FACTORS k 20 FOR DESIGN CAPACITY AND IMMATURITY
FACTORS j 9 FOR STIFFNESS
TABLE F7
SHAVING FACTOR k 21
Characteristic property Eucalypt and Corymbia Softwood species k 21
species k 21
Bending 0.85 0.75
Compression parallel to grain 0.95 0.90
Compression perpendicular to grain 1.00 1.00
Tension 0.85 0.75
F2 DESIGN CAPACITY
F2.1 Notation
The following notation is used in this Clause:
k1 = the duration of load factor
k12 = the stability factor for compression, determined in accordance with Section 3
of AS 1720.1, except that the slenderness coefficient (S) shall equal 1.15 L/dp
where—
L = the distance between effective restraints in any plane and;
dp = the nominal mid length diameter between the points of restraint
k20 = the immaturity factor
k21 = the shaving factor
APPENDIX G
LATTICE STEEL TOWERS (SELF SUPPORTING AND GUYED MASTS)
(Normative)
G1 GENERAL
Lattice steel tower designs shall comply with the requirements of AS 3995 or ASCE 10-97
and the following special provisions:
G4 CRANKED K BRACING
For large tower widths, a bend may be introduced into the main diagonals (see Figure G1).
This has the effect of reducing the length and size of the redundant members but produces
high stresses in the members meeting at the bend and necessitates transverse support at the
joint.
Diagonals and horizontals should be designed as for K bracing, effective lengths of
diagonals being related to the lengths to the knee joint.
G5 PORTAL FRAMES
A horizontal member is sometimes introduced at the bend to turn a braced panel into a
portal frame (see Figure G2). The main disadvantage of this is the lack of articulation
present in the K brace.
This system is sensitive to foundation settlement or movement and special consideration
should be given to this possibility.
1.0 % of th e m a i n l e g l o ad
ba l a n c i n g 1.25% f ro m th e
B rac e l o ad c o n n e c te d b r a c e Inclined brace
2.5% P/ 2 e ac h 2.5% P/√2
H o r i zo nta l b r a c e
2.5% P
R e s tr a i nt
2.5% P/√2
L EG EN D :
P = M a x i m u m m a i n m e m b e r c o m p re s s i o n fo rc e
B1 B2
Inclined braces a1 a2
Force balancing ver tical
2.5% P/ 2 component of member
connected to the main leg
B1= B2* sin ( a2) / sin ( a1)
H o r i zo nta l b r a c e s
2.5% P/√2 e ac h
In case of cranked K bracing with an angle between the diagonal and main leg close to 15°,
secondary effects should be taken into consideration (global instability, main leg shortening
and bolt slip).
G7 SECURITY OF FASTENERS
G7.1 General application
All bolt nuts on lattice steel towers shall be locked in their tightened position against
loosing by aerodynamic induced vibration by the use of heavy-duty spring washers or
locking pins.
G7.2 Bolts in tension
Where bolts on major loaded connection points are in permanent tension, they shall be
fitted with lock nuts.
G7.3 Deterrent to vandalism
All bolts within 3000 mm of the ground should be secured to prevent or significantly deter
their removal by vandalism.
G9 PLAN BRACING
Horizontal plan bracing should be installed on all lattice steel towers at—
(a) the first horizontal structural member above ground;
(b) changes of leg slope;
(c) the lower face of all crossarms; and
(d) vertical intervals not exceeding 15.0 m in the tower body.
Reference may be made to CIGRE TB 196 for guidance on choice of an appropriate bracing
panel arrangement.
APPENDIX H
ELECTRICAL DESIGN ASPECTS
(Normative)
H1 CORONA
Corona occurs when air is ionized. The most important corona effect for overhead lines is
around the aerial conductors. When the electric field on the surface of an aerial conductor
exceeds the corona inception voltage, the corona discharges in the form of arcs and
streamers can generate radio interference, television interference and audible noise.
Corona discharges usually occur during inclement weather (i.e. rain, fog ) when the surface
voltage gradient on the aerial conductor exceeds 16 kV/cm. During dry weather there is
almost negligible corona generated.
Other possible sources of corona are hardware surfaces and insulators. Polluted insulators
may have significant surface leakage current activity that can also cause corona.
Another related effect is spark discharges that may occur between discs of bridging strings
that are lightly loaded, mechanically. Spark discharges can generate radio interference,
television interference and audible noise.
H1.1 Design
The radial electric field at the aerial conductor surface is known as the surface voltage
gradient. It is influenced by voltage, number of aerial conductors per phase bundle, size of
aerial conductors, phase spacing, and to a lesser extent, line configuration, line phasing,
line height, and line proximity to other lines or wires.
Aerial conductor surface finish also has an effect. Care is required during stringing to
ensure there is no damage to aerial conductor surfaces. Any high points due to scratches on
the aerial conductor will have a high electric field and may act as a source for corona
generation. In the first few months of energized operation, aerial conductor surfaces are not
yet weathered, and corona levels can be above expectations. Over time, the high points are
burnt off and the corona activity reduces.
At voltages above 110 kV, it is often the requirement to meet the RIV, TVI and audible
noise levels which decide the aerial conductor to install on the overhead line rather than
thermal rating requirements. Avoiding corona is the main reason that aerial conductors are
bundled on lines at the higher voltage levels. Bundling has the effect of reducing the
electric field on the surface of the aerial conductors.
The recommended design approach to control corona is to limit the surface voltage gradient
to less than 16 kV/cm. The secondary effects of radio interference, television interference
and audible noise can be estimated based on empirical formulae using aerial conductor
surface voltage gradient as an input.
H1.2 Radio interference voltage
The most important design influence on the corona-generated radio noise levels produced
by any high voltage line is the electric field very close to the aerial conductors. This field is
influenced by voltage, number of aerial conductors per phase bundle, size of aerial
conductors, phase spacing, and to a lesser extent, line configuration, line phasing, line
height, and line proximity to other lines or wires. Radio noise levels are also influenced by
the local earth conductivity and the relative smoothness of aerial conductor and hardware
surfaces.
Generally, corona generated radio-noise levels become a significant design concern only for
lines operating at voltages of 110 kV or above. For these high voltages, noise-level
prediction methods assume that line hardware is designed or shielded so that only the
corona on aerial conductors will be responsible for observed radio noise levels, and that
aerial conductors are installed taking care not to damage their surface. In the first few
months of energized operation, aerial conductor surfaces are not yet weathered, and radio
noise levels can be a few decibels above ultimate expectations.
Guidance on limits for electromagnetic interference from overhead lines can be found in
AS/NZS 2344.
H1.3 Audible noise
The principal source of foul weather acoustic noise is water drops. Whether hanging from a
wet line or on insulators, arriving at the line as raindrops, or streaming from the line, water
can give rise to various types of discharge. Snow and ice rime on aerial conductors may
also give rise to noise.
H1.3.1 Design influences
The most important design influence on the audible noise levels produced by a high-voltage
line is the electric field very close to the aerial conductors (surface electric gradient). This
field is influenced by voltage, number of aerial conductors per phase bundle, size of aerial
conductors, phase spacing, and to a lesser extent, line configuration, line phasing, line
height, and line proximity to other lines or wires. Audible noise levels are further
influenced by the relative smoothness of aerial conductor and hardware surfaces and
contamination due to hydrophobic materials.
In general, audible noise levels become a significant design concern only for lines operating
at voltages of 110 kV or above. For these high voltages, noise-level prediction methods
assume that line hardware is designed or shielded so that only the corona on aerial
conductors will be responsible for observed audible noise levels in wet weather, and that
aerial conductors are installed taking care not to damage their surfaces.
As with radio noise, audible noise levels may be a little above ultimate expectations during
an initial weathering period.
H1.4 Corona loss
In cases where the surface voltage gradient is very high there can be a power loss along the
aerial conductor due to corona emission. On overhead power lines, corona loss is expressed
in watts per metre (W/m) or kilowatts per kilometre (kW/km). The power loss due to corona
is typically less than a few kilowatts/kilometre in fair weather but it can amount to tens of
kilowatts/kilometre during heavy rain and up to one hundred kilowatts/kilometre during
frost.
The magnitude of fair-weather corona loss is insignificant in comparison with foul-weather
loss (maximum corona loss). However, fair weather losses occur for a large percentage of
time and affect the value of the total energy consumed by the line (yearly average corona
loss).
H2 ELECTROSTATIC INDUCTION
Electrostatic induction is caused by the electric field surrounding the powerline and these
fields can induce charges on nearby metallic objects. Unless these charges are addressed
properly by proper earthing, they can cause shock to the public. These shocks can range
from fingertip touch perceptible to hand grab annoyance. The thresholds for these
sensations are given in Table H1.
TABLE H1
REACTION TO SPARK DISCHARGES
Reaction/sensation Threshold
Energy (milliJoules Charge (μCoulombs)
Fingertip touch perception 0.14 0.30
Hand grab perception 0.50 0.50
Fingertip touch annoyance 1.30 0.90
Hand grab annoyance 4.00 1.60
The charge induced to the metallic object is dependent on the surface area of the object and
the overhead line’s electric field strength. The charge can safely be discharged to earth by
installing earth leads to the metallic object.
On extra high voltage lines (above 345 kV) the electric field strength on the power line can
be quite high and lead to high charges on large vehicles parked under the line. The high
discharge currents can be a hazard to the public in proximity to the vehicle.
H3 ELECTROMAGNETIC INDUCTION
Electromagnetic induction is caused by the load current and/or fault currents flowing in the
overhead line. These currents can generate high voltages in parallel metallic circuits. For
telecommunication coordination, the limits are set out in SA HB 102 For pipelines, the
levels are outlined in AS/NZS 4853.
These high induced voltages into nearby circuits or objects can be mitigated by the
following methods:
(a) Earthing the circuit or object at regular intervals.
(b) The installation of insulators to sectionalize the object.
(c) Installing a shield wire on the overhead line.
(d) Increase the separation between the circuit or object and the overhead line.
APPENDIX I
CONCRETE POLES
(Normative)
I1 GENERAL
Design properties for concrete, reinforcement and tendons shall be as given in AS 3600 or
NZS 3101.1, or as may be otherwise specified.
I2 STRENGTH
I2.1 Characteristic or specified compressive strength
The characteristic or specified compressive strength at 28 days (fNc ), shall be not less than
40 MPa.
I2.2 Characteristic flexural tensile strength or modulus of rupture
The characteristic flexural tensile strength or modulus of rupture after 28 days of standard
curing may be taken as one of the following values as appropriate:
(a) For pole elements subject to sustained tensile stresses, 0.6√fNc.
(b) For pole elements subject to transient tensile stresses, 0.8 √fNc.
I2.3 Combined bending and compression strength
Where a pole is subjected to combined bending and compression load effects, the diameter
shall be such that the following is satisfied:
⎛ M * ⎞ ⎛ N c* ⎞
⎜ ⎟+⎜ ⎟ ≤1 . . .I1
⎝ φ M ⎠ ⎝ φ Nc ⎠
I4 SERVICEABILITY
I4.1 General
Concrete poles shall meet the serviceability criteria, appropriate to the use of the pole, set
out in Paragraphs I4.2 to I4.3.
I4.2 Deflection and rotation
For electromotive transport poles, communication equipment poles, and some floodlighting
poles, deflection and rotation parameter shall be determined by the operating system
constraints. For most other uses, deflection and rotation shall not be considered a
serviceability constraint unless specified by the purchaser.
DR 09051-PDR - 15/06/2009 13:22:00
DRAFT ONLY 160 DRAFT ONLY
I5 CONCRETE COVER
I5.1 Exposure classifications
The exposure classification for poles shall be determined in accordance with AS 3600 or
NZS 3101.1 as appropriate.
I5.2 Exposure classifications other than C, or U more severe than C
For all exposure classification other than C, or other than U more severe than C, the clear
cover to reinforcement (including tie wires) and tendons shall be not less than the greatest
of—
(a) the maximum nominal aggregate size;
(b) three-quarters of the nominal diameter of the bar, wire or tendon to which the cover is
measured; or
(c) when tested in accordance with Appendix O, if—
(i) absorption ≤5.5%, cover = 9 mm;
(ii) 5.5% < absorption ≤6.5%, cover = 19 mm;
(iii) absorption >6.5%, cover as per AS 3600 or NZS 3101.1; or
(iv) other methods of providing suitable durability.
I5.3 Exposure classification C, or U more severe than C
For exposure classification C, or U more severe than C, or for poles within 1 km from a
coastline with prevailing onshore winds, one or more of the following additional protective
actions should be adopted to achieve the required design life:
(a) Increase the thickness of concrete cover.
(b) Increase the specified strength grade, or otherwise reduce the permeability of the
concrete.
(c) Apply a protective coating to exposed surfaces.
(d) Apply a corrosion-resistant coating to the reinforcement or tendons.
(e) Provide cathodic protection to the reinforcement or tendons.
(f) Seal the base of spun concrete poles.
(g) Any other appropriate action.
I7 ELECTRICAL EARTHING
Provision shall be made for bonding electrical equipment and external metalwork to steel
reinforcing and any earthing electrode.
APPENDIX J
COMPOSITE FIBRE POLES
(Normative)
J1 GENERAL
Poles made from composite materials shall be designed in accordance with the appropriate
and relevant Australian or New Zealand Standard or by theories supported by rigorous
prototype testing.
The materials used shall be suitable for the exposure and design service conditions without
jeopardising operational security of the line.
Special attention shall be given to use of fire resistant materials in rural/semi rural
applications.
J2 STRENGTH
Composite fibre poles are thin walled structures and typically fail due to buckling.
Pull through strength on the wall of the pole applied by bolts may be limited with standard
washers and large curved plates may be required for surface bearing.
Crushing torque is limited and is typically less than 150 Nm.
J3 SERVICABILITY LIMITS
Composite fibre poles typically exhibit large deflection limits and these limits must be
considered in the design. Manufacturer test data will provide deflection limits at appropriate
loads for use in design of the pole.
APPENDIX K
STEEL POLES
(Normative)
K1 GENERAL
Steel pole structure designs shall comply with the requirements of AS 4100, NZS 3404.1 or
AS/NZS 4600, or ASCE 48-05 as appropriate, and the following provisions.
K2 STRENGTH FACTORS ( φ)
Strength factors ( φ) which takes into account variability of material and workmanship for
steel pole components used shall be taken as 0.9 unless otherwise provided in the reference
standard being used.
Loading considered in design shall include combined bending and axial loading of the pole
element.
K3 MINIMUM THICKNESS
The thickness of steel plate used in any structural pole elements shall be not less than
1.6 mm.
K9 SLIP JOINTING
Where joints in segmented construction make use of overlapping close tolerance slip joints
they shall be detailed such as to provide a minimum overlap of 1.3 times the largest
inscribed circle of the components being joined.
Designs shall nominate required dimensional tolerances of fitted sections together with
recommended jacking forces for lap joints to ensure full load transfer can be achieved
between sections being joined.
TABLE K1
DESIGN OF HOLDING-DOWN BOLTS
Straight anchor Anchor with bend Anchor with plate
D = 4 v = m i n ( l,d1) Io
Lb I1
t > 0,3 r
D
t D d1
l2
Fa,Rd = π × Φ × Lb × fbd Fa,Rd = π × Φ × Lb × fbd Fa,Rd = π × Φ × Lb × fbd
with with
Lb = (l1 + 3.2D + 3.5l2) f cd ⎛ r2 ⎞⎛ r ⎞
Lb = 2.45 φ ⎜ 2 − 0.25 ⎟ ⎜1 − ⎟ + l0
fbd ⎝Φ ⎠⎝ v ⎠
Fbd = bonding stress of steel into concrete
0.36 f ck 2.25 f c t k 0.05
with: f bd = for plain bars and f bd = for deformed bars
γc γc
with: fck = 0.7 fctm and fctm = 0.3fck2/3
where
fck = characteristic strength of concrete in compression
fctm = average strength of concrete in tension
fctk0.05 = characteristic strength of concrete in tension
γc = bonding reduction factor of 0.67
for example
with N20/25 concrete—
fck = 20 MPa;
fctm = 2.2 MPa;
fctk0.05 = 1.55 MPa; and
fbd = 1.1 MPa for plain bars; or
fbd = 2.3 MPa for deformed bars
The anchoring length shall be such that—
Fa,Rd = π × Φ × Lb × fbd ≥ Ft,Sd
where
Ft,Sd = design tensile force per bolt for the ultimate limit state
The size of the bolt shall be such that—
Ft,SD ≤ Ft,Rd = 0.9 × fub × As × γMb
where
fub = ultimate tensile strength of holding-down bolt
As = tensile stress area of holding-down bolt
γMb = component strength factor on resistance of holding-down bolt = 0.8
NOTE: According to ENV 1993-1-1, when threads are cut by a non-specialist bolt manufacturer, the relevant
value of T r,Rd shall be reduced by multiplying it by a factor of 0.85.
APPENDIX L
STRUCTURE FOOTING DESIGN AND GUIDELINES FOR THE
GEOTECHNICAL PARAMETERS OF SOILS AND ROCKS
(Informative)
L1 GENERAL PRINCIPLES
This Standard addresses fundamental performance criteria and the design methods
associated with overhead line footings and their foundations, and are not to be considered
as a rigid set of rules. The principles of this design standard are equally aimed at the design
of new and existing foundations. If the foundations are upgraded to meet new loading
requirements, care must be taken to assure the structural adequacy of the foundation.
Many alternative approaches can be used for the design of footings and the interpretation of
the foundation conditions, and the designer should exercise sound engineering judgment in
determining which method is most appropriate for the situation.
When designing overhead line foundations, the designer has the option to design each
footing for site-specific loadings and subsurface conditions or to develop standard designs
that can be used at predetermined similar sites.
In addition, the relative distribution of the loads between the guys and the support (lattice
tower or pole) depends on the guy pretension and the potential creep of the foundation. The
flexibility of the guy, together with the flexibility of the structure is needed to compute the
ultimate footing reactions and anchor loads. The initial and final modulus of elasticity of
the guys, together with the creep of the guys, should be considered.
Reference should be made to IEEE Standard 691.
A cohesive soil can generally be expected to resist design loads for a short duration of time
without experiencing significant movements; however when the design loads are applied
over the service life of the structure, they may result in excessive displacements. The
foundation design for long duration loads should be based on the effective stresses and
drained properties of the soil. Soils that have cohesive properties in short term loading
usually exhibit no cohesion under long term loads, though the angle of internal friction will
increase to typically between 20° and 40°.
Granular soils have similar properties under short and long-term conditions and this
standard recommends that for ‘granular’ soils the same properties are to be used under both
long and short term loads. Dense saturated granular materials typically show a reduction in
internal friction of 1° to 2° from the dense dry values
L2.1 Typical soil properties
Geotechnical parameters for soil strata may be taken from Tables L1, L2, and L4. The
values in Table L3 are based on research data and pull out tests on test piles, and their use
should be assessed against any known properties from soil tests where these are available.
The reduction in shear strength may occur when the soil is partially saturated (see below).
In addition, soft clay (or even firm clay) may become very soft clay when it is partially
saturated.
TABLE L1
TYPICAL PROPERTIES OF COHESIVE SOILS
Weight Shear strength, C u (kPa)
Term Field guide to consistency
(kN/m 3 ) Unsaturated Saturated
Very soft 16–19 0 to 10 ≤6 Exudes between fingers when squeezed
in hand
Soft 17–20 10 to 25 6 to 12 Can be moulded by light finger pressure
Firm 17.5–21 25 to 50 12 to 25 Can be moulded by strong finger
pressure
Stiff 18–22 50 to 100 25 to 50 Cannot be moulded by fingers. Can be
indented by thumb
Very stiff 21–22 100 to 200 50 to 100 Can be indented by thumb nail
Hard 20–23 ≥200 ≥100 Can be indented with difficulty by thumb
nail
NOTE: Saturated means that all voids are filled with water. The saturated weight is not necessarily buoyant
weight, though there is minimal increase in the degree of saturation required to produce a buoyant condition.
Soils may be partially saturated. At optimum moisture content, this produces the maximum dry density.
Typically OMC range is 10% to 20%. Exceeding that figure will progressively reduce density.
TABLE L2
TYPICAL PROPERTIES OF NON-COHESIVE SOILS
Soil type Unit weight Angle of friction, ϕ
(kN/m3) (degrees)
Loose gravel with sand content 16–19 28º–30º
Medium dense gravel with low sand content 18–20 30º–36º
Dense to very dense gravel with low sand content 19–21 36º–45º
Loose well graded sandy gravel 18–20 28º–30º
Medium dense clayey sandy gravel 19–21 30º–35º
Dense to very dense clayey sandy gravel 21–22 35º–40º
Loose, coarse to fine sand 17–22 28º–30º
Medium dense, coarse to fine sand 20–21 30º–35º
Dense to very dense, coarse to fine sand 21–22 35º–40º
Loose, fine and silty sand 15–17 20°–22°
Medium dense, fine and silty sand 17–19 25º–30º
Dense to very dense, fine and silty sand 19–21 35º–40º
TABLE L3
TYPICAL PROPERTIES OF ROCK
Ultimate design values Dry density
Type/classification
Shear (kPa) Bearing (kPa) (kg/m 3 )
Hard
Igneous
Basalt 1200 6000 27
Granite
Granodiorites
Metamorphic
Greywacke
Hornfelds
Quartzite
1000 2500 24
Limestone
Schists
Sedimentary
Hard sandstone
Medium rock
Highly fractured hard rocks
Medium sandstones
Hard shale 750 1500 24
Conglomerates
Weathered Granite
Rhyolites
Soft rock
Soft sandstone
Mudstone 275 450 22
Medium shale
Phyllite
It should be acknowledge that the engineering properties of rock cannot be predicted with
the accuracy typical in a soil investigation. The rock properties are related to rock defects
i.e. weathering, joints, faults, shear and bedding zones etc. In addition, during an
investigation (or construction works) when the core hole penetrates a fault zone additional
breaks in rock may occur. These breaks promoted/produced by these activities should be
included in the estimated rock quality.
M G ro u n d s u r fac e
H
Z
Rigid body Z1
rotati o n
Zr F2
Z2
Backfill
L P2
C e ntre
of rotati o n
F2
D S o i l p re s s u re d i s tr i b u ti o n
The system is subjected to a ground line lateral load, H, and bending moment, M. The
‘effective diameter’, D, can be taken as the average pole diameter below ground for soil
backfill situations and the auger diameters for situations where concrete or soil/cement
backfill is used.
The pole is assumed to rotate as a rigid body under the applied loads about a point of
rotation at an unknown depth, zr, below the surface. At the point of failure, this rotation
produces a soil stress distribution as depicted in Figure L2 with the ultimate soil pressure,
p , varying with depth below the ground surface, z.
The ultimate lateral soil resistance at any depth, z, below the surface can be expressed as—
Pz = qzKq + cuKc . . .L2
where
qz = vertical overburden pressure at depth z = γz
γ = soil density (see Table L4)
cu = soil cohesion (see Table L1)
Kq, Kc = factors that are a function of z/D and the soil angle of friction, φ (see
Table L2)
Values of Kq are given in Table L5, and those of Kc are plotted in Table L6.
TABLE L4
TYPICAL SOIL DENSITIES
Density (kN/m3 )
Soil type
Unsaturated Saturated
Cohesive soils 16–18 9–11
Non-cohesive soils:
Gravel 16–20 9.5–12.5
Coarse and medium sands 17–21 9.5–12.5
Fine and silty sands 17.5–21.5 9.5–12.5
Rock/soil mix—Granite and shales 17.5–21 9.5–12.5
Rock/soil mix—Basalts and dolerites 17.5–22.5 11–16
Rock/soil mix—Limestones and sandstones 13–19 6.5–12.5
NOTE: The saturated densities given above result from the presence of ground water and soil porosity
for the different soil types.
The limiting combination of H and M to cause failure may be obtained by considering the
equilibrium of horizontal forces and moments, and solving the resulting simultaneous
equations for the unknown depth of the centre of rotation, zr. In general form the equations
are—
(a) Horizontal equilibrium
H = F1 − F2 . . .L3
where
zr
F2 = ∫0
pz Ddz
. . .L4
L
F2 = ∫zr
pz Ddz
TABLE L5
EARTH PRESSURE COEFFICIENT FOR OVERBURDEN PRESSURE, Kq
Angle of friction φ
z/D 0° 5° 10° 15° 20° 25° 30° 35° 40° 45°
1.0 0 0.50 1.10 1.85 2.81 4.12 5.99 8.85 13.50 21.81
1.5 0 0.52 1.16 1.97 3.02 4.46 6.53 9.67 14.75 23.72
2.0 0 0.53 1.21 2.07 3.21 4.76 7.02 10.44 15.96 25.59
2.5 0 0.55 1.26 2.16 3.37 5.04 7.46 11.17 17.12 27.43
3.0 0 0.56 1.30 2.24 3.51 5.28 7.88 11.86 18.24 29.23
3.5 0 0.57 1.33 2.32 3.64 5.50 8.26 12.50 19.32 31.00
4.0 0 0.58 1.36 2.38 3.75 5.70 8.61 13.12 20.37 32.74
4.5 0 0.59 1.39 2.44 3.86 5.88 8.93 13.70 21.38 34.45
5.0 0 0.60 1.42 2.49 3.95 6.05 9.24 14.25 22.36 36.13
6.0 0 0.62 1.46 2.58 4.11 6.35 9.79 15.27 24.23 39.39
7.0 0 0.63 1.50 2.65 4.25 6.60 10.27 16.20 25.98 42.55
8.0 0 0.64 1.53 2.71 4.37 6.82 10.69 17.05 27.63 45.59
9.0 0 0.65 1.56 2.77 4.47 7.02 11.07 17.82 29.18 48.54
10.0 0 0.66 1.58 2.82 4.56 7.19 11.41 18.53 30.64 51.39
12.0 0 0.68 1.62 2.89 4.71 7.47 12.00 19.79 33.34 56.81
14.0 0 0.69 1.65 2.96 4.82 7.70 12.49 20.88 35.77 61.90
16.0 0 0.70 1.68 3.01 4.92 7.89 12.90 21.82 37.96 66.69
18.0 0 0.71 1.70 3.05 5.00 8.05 13.25 22.65 39.95 71.20
20.0 0 0.72 1.72 3.08 5.07 8.19 13.55 23.38 41.77 75.46
TABLE L6
EARTH PRESSURE COEFFICIENT FOR COHESION, KC
Angle of friction φ
z/D ~0° 5° 10° 15° 20° 25° 30° 35° 40° 45°
1.0 4.8 5.7 6.8 8.2 10.2 12.9 16.9 22.8 31.9 47.2
1.5 5.3 6.4 7.7 9.5 11.9 15.4 20.6 28.4 40.8 61.3
2.0 5.7 6.9 8.4 10.5 13.3 17.4 23.7 33.5 49.1 75.0
2.5 6.0 7.3 9.0 11.2 14.4 19.1 26.4 38.0 56.8 88.1
3.0 6.2 7.6 9.4 11.8 15.3 20.5 28.7 42.0 63.9 100.7
3.5 6.4 7.9 9.8 12.4 16.1 21.7 30.8 45.7 70.6 112.8
4.0 6.6 8.1 10.1 12.8 16.7 22.7 32.6 49.0 76.9 124.5
4.5 6.7 8.3 10.3 13.1 17.3 23.6 34.2 52.1 82.8 135.8
5.0 6.8 8.4 10.5 13.4 17.7 24.4 35.6 54.8 88.4 146.7
6.0 7.0 8.7 10.9 13.9 18.5 25.8 38.0 59.8 98.6 167.4
7.0 7.1 8.8 11.1 14.3 19.1 26.8 40.1 64.0 107.7 186.7
8.0 7.2 9.0 11.3 14.7 19.7 27.7 41.8 67.6 115.9 204.8
9.0 7.3 9.1 11.5 14.9 20.1 28.5 43.2 70.8 123.3 221.8
10.0 7.4 9.2 11.7 15.1 20.4 29.1 44.5 73.6 130.1 237.8
12.0 7.5 9.4 11.9 15.5 21.0 30.1 46.5 78.3 141.9 267.1
14.0 7.6 9.5 12.0 15.7 21.4 30.9 48.1 82.1 151.9 293.3
16.0 7.6 9.6 12.2 15.9 21.7 31.5 49.4 85.3 160.4 316.8
18.0 7.7 9.6 12.3 16.1 22.0 32.0 50.5 87.9 167.8 338.0
20.0 7.7 9.7 12.4 16.2 22.2 32.4 51.3 90.2 174.3 357.3
The over burden pressure and earth pressure coefficients, K qz , K cz at depth z as given in the
table above can be calculated from the formulae below.
NOTE: For more information on these formulas refer to the original Brinch Hansen paper (see
reference at the end of this Appendix).
K0 = 1−sinϕ . . .L6
d c∞ = 1.58 + 4.09tan 4ϕ . . .L7
⎡ π tan ϕ ⎛1 1 ⎞ ⎤
Nc = ⎢e tan 2 ⎜ π + ϕ ⎟ −1⎥ cot ϕ . . .L8
⎣ ⎝4 2 ⎠ ⎦
⎛1 ⎞ ⎛1 ⎞
⎜ π + ϕ ⎟ tan ϕ ⎛1 1 ⎞ −⎜ π −ϕ ⎟ tan ϕ ⎛1 1 ⎞
K q0 = e⎝ 2 ⎠
cos ϕ tan ⎜ π + ϕ ⎟ − e ⎝ 2 ⎠ cos ϕ tan ⎜ π − ϕ ⎟ . . .L9
⎝4 2 ⎠ ⎝4 2 ⎠
K q0 K o sin ϕ
αq = ∞
(K − K ) ⎛1 0
1 ⎞ . . .L11
q
sin ⎜ π + ϕ ⎟
q
⎝4 2 ⎠
z
K q0 + K q∞α q
K z
= D
q . . .L12
z
1+ α q
D
⎛1 ⎞
⎜ π + ϕ ⎟ tan ϕ ⎛1 1 ⎞
K 0
c = e ⎝2 ⎠
cos ϕ tan ⎜ π + ϕ − 1 ⎟ cot ϕ . . .L13
⎝4 2 ⎠
Kc∞ = N c dc∞ . . .L14
K c0 ⎛1 1 ⎞
αc = ∞
2 sin ⎜ π + ϕ ⎟ . . .L15
(K − Kc )
c
0
⎝4 2 ⎠
z
K c0 + K c∞α c
K z
= D
c . . .L16
z
1+ α c
D
where
z = depth (metres)
D = pile diameter (metres)
ϕ = soil friction angle (degrees)
L3.3.1.1 Shear design for bored piers
While several theories are available to assist in the analysis of forces developed in bored
piers, the following approach is recommended. Soil pressures are assumed to be developed
as indicated in Figure L2.
The maximum shear value to be used in design calculations is as indicated in Figure L3.
A bd
d do
Common types of tower footings are bored piers in soil, bored and socketed piers into rock,
large diameter bored or driven caissons (normally with permanent liners), buried slab or raft
footings, grillage footings (constructed on older lines or where access for plant is difficult),
anchored footings (in soil or rock), and single pile or pile group foundations (in soils unable
to support loads in surface formations)
Refer to Figure L5 for typical details.
Column
Va r i a b l e re i nfo rc i n g
Column Shear Column
d e pth to tra nsfe r
re i nfo rc i n g c o n n e c to r s re i nfo rc i n g
to ro c k l o ad
Ro c k l eve l S h o r t s tu b
Ro c k
S o c ket
A LT ER N AT I V E C O LU M N
A R R A NG EM EN T
Le g stu b Le g stu b
a n c h o rag e a n c h o rag e
C o nstr u c ti o n
ex te ns i o n
BO R ED SO CK E T ED PIER BO R ED
U N D ER R E A M ED PIER
G ro u n d l eve l G ro u n d l eve l
C o m p a c te d
C o m pac te d backfill
O ve r th e
backfill C o m p a c te d m ate r i a l s
backfill
Ro c k l eve l
Column
re i nfo rc i n g
Le g stu b
a n c h o rag e Le g stu b
a n c h o rag e
C e m e nt o r
chemical
g ro u te d
te n d o ns
Base slab
BU R IED SL A B T Y PE RO C K A NCH O R T Y PE
T Y PICA L CL E AT A NCH O R AG E
Ground Level Qu
DS
GP
L1
QS QS L
QB QB
DU
QU = GP + QS +QB . . .L23
where
QU = uplift capacity of pier
GP = pier weight (dead load)
QS = side resistance of pier
QB = bearing on top of bell (where applicable)
QP = φV C γ C . . .L24
where
VC = volume of concrete
γC = concrete density
φ = capacity reduction factor typically 0.9 for concrete foundation (weights
and aerial conductor vertical loads are known)
⎛ pD L2 ⎞
Qs = φ gfsπDSL1 + γsKtan δ ⎜ s ⎟ . . .L25
⎝ 2 ⎠
where
fs = shaft adhesion factor (see Figure L7)
L1 = length shaft
Ds = shaft diameter
γs = effective unit weight of soil
K = coefficient of horizontal soil stress
δ = friction angle between shaft material and surrounding soil
φg = geotechnical capacity reduction factor varies from 0.8 to 0.5
1.2
0.8
Reduction Factor,
0.6
0.4
0.2
0
0 20 40 60 80 100 120 140 160 180 200 22 0
Undrained Shear Strength cu (kPa)
The method uses soil cohesion i.e. soil-to-soil friction that is equal to cu in clays and φs in
sands.
QU = GP + QC+QB . . .L28
where
QU = uplift capacity of pier
GP = pier weight (dead load)
QC = side resistance of cylinder of effective pier diameter
QC = φ g fcπDEL . . .L29
where
fc = soil cohesion i.e. soil-to-soil friction that is equal to cu in clays and φs in
sands
Ds + ( Du − Ds )
DE = effective pier diameter =
ζ
ζ = bell diameter reduction coefficient varies from 1.5 to 3
φ g = geotechnical capacity reduction factor varies from 0.8 to 0.5
QP = φ g VCγC . . .L30
where
VC = volume of concrete
γC = concrete density
φ = capacity reduction factor typically 0.9 for concrete foundation as weight
and aerial conductor vertical loads are known)
Gs = φ g Vsγs . . .L31
where
Gs = soil weight (dead load)
Vs = volume of soil
γCs = effective unit weight of soil
φ = capacity reduction factor typically 0.8
QU = GP + GS . . .L32
where
QU = uplift capacity of pier
GP = pier weight (dead load)
GS = weight of soil
QP = φVCγC . . .L33
where
VC = volume of concrete
γC = concrete density
φ = capacity reduction factor typically 0.8
GS = φgVSγ . . .L34
where
VS = volume of soil
γ = soil density
θS = varies between 10° to 30°
φg = geotechnical capacity reduction factor varies from 0.8 to 0.5
L4.2.3 Compression analysis
The failure model for compression loading involves a bearing failure in the soil below the
toe of the pier and a shear failure between the pier shaft and soil or within the soil close to
the soil/pier interface, allowing the pier to move downwards in relation to the surrounding
soil. (See Figure L10).
Piers loaded in compression do not reach a clearly defined ultimate capacity. Rather, load
tests demonstrate that pile capacity continues to increase indefinitely as pier settlement
increases. The side resistance of stiff piers (the usual case for transmission structure
foundations) has been shown to be fully developed at displacements of less than 20 mm,
whereas the development of bearing resistance under the toe of the pier is scale dependent.
For this design standard, ultimate capacity for compression loading of piers is defined as
the compression load reached at a settlement of 5% of the pier diameter (or bell diameter
for the case of belled piers), by which stage the side resistance is usually fully mobilized
together with a significant proportion of the end bearing resistance.
QC = − GP + QS +QB . . .L35
where
QC = compression capacity of pier
GP = pier weight (dead load)
QS = side resistance of pier
QB = bearing under pier tip (bell where applicable)
GP = φgVCγC . . .L36
where
VC = volume of concrete
γC = concrete density
φg = geotechnical capacity reduction factor typically 1.2
φπ Du 2
. . .L38
(4(9CB + p0 ))
where
CB = bell shear
DU = undercut (bell) diameter = DS for straight-sided pier
p0 = overburden pressure = γL for uniform soil profile
γ = soil weight
φg = geotechnical capacity reduction factor varies from 0.8 to 0.5
L4.2.4 Bored piers socketed into rock
In fractured rock, the failure mechanism is complex and is dependent on strength of the
rock, bedding and fracture planes, and the depth to rock.
Rock can be treated as hard clay or as rock with substantially more stiffness/rigidity.
If rock is assumed to be sound, i.e. no fractures bedding planes etc, then uplift capacity
should be based only on rock – concrete shear strength. Soil friction – adhesion is largely
irrelevant as the footing must move (i.e. fail in rock) before adhesion-friction is realised
(conservative assumptions).
If there is concern about fractures in rock, may assume a 45° fracture surface with weight
only. If heavily, jointed or shattered rock a failure cone of 30° should be assumed. The
failure mode in rock is (nearly) the same as for pier in soil.
Two uplift cases (pier and cone pullouts) shall be considered for piers socketed into rock,
the critical case shall be that giving the lowest capacity.
L4.2.4.1 Mobilization of rock mass
The general ultimate pier pull-out capacity is similar to the straight-sided bored pier and is
given as (see Figure L11)—
QU = 0.8GP + 0.8GS + 0.8GR + φg QS +φg QR . . .L39
where
QU = uplift capacity of foundation
GP = concrete density (dead load)
GS = soil density (dead load)
GR = rock density (dead load)
QS = side resistance of pier in soil
QR = side resistance of pier in rock
θR = cone angle in rock
= 35° for rock masses that are closely jointed and/or weathered
45° for other rock masses
θS = cone angle in soil varies between 10° to 30°
φg = geotechnical capacity reduction factor varies from 0.8 to 0.5
L4.2.4.2 Pier pull-out by shear failure model
Refer to Paragraph L4.2.4.1.
L4.2.5 Guyed anchors
L4.2.5.1 Cast in-situ anchor blocks
Anchors for guys can be installed by boring or excavating a vertical shaft into which feeds
an inclined hole containing the below ground anchor tendon. (See Figure L12). The base
section of the shaft is then partially filled with concrete to form an anchor block.
The analysis of buried concrete guy anchors foundation subjected to uplift is complex and
consequently the following simplified approach may be adopted to enable the guy
foundation to be checked for uplift and sliding resistance.
QU
θA Ground level
QS
GS QS DG
S1
GA
S2 S2 P DA
PP A
S3
B
* L
The capacity reduction factor should be 0.5 and not less than the factor applicable to the
stay tension.
Anchor concrete blocks are frequently installed without any reliable knowledge of
geotechnical soil properties. The appropriate soil properties should be adopted based on the
weakest material in contact with the anchor block. In some cases, this may be backfill
material.
Uplift resistance is—
QV = 0.8GS + 0.8GA + φgQS + φgS2 . . .L40
where
QU = ultimate anchor tension force
K0 = coefficient of earth pressure at rest
QV = vertical component of QU
= QU*sinθA
GA = concrete density (dead load)
GS = soil density (dead load)
φ = angle of shearing resistance
DG = soil depth above anchor
B = anchor width
L = anchor length
DA = anchor depth
QS = side resistance along soil above anchor
= γK0D2G (B + L)tanφ
S2 = shearing resistance on perimeter of anchor
= 2γK0DA (DG + 0.5DA)(B + L)tan φ
φg = geotechnical capacity reduction factor varies from 0.8 to 0.5
The three types of failure mechanism considered in the design of spread footings are—
(a) Shear failure—The backfill moves upward in relation to the natural soil, leaving a
vertically sided ‘shear’ surface with plan dimensions equal to the base of the
foundation. Where an undercut is formed, the shear surface will be in natural
material, which usually has superior strength properties to the backfill, provided that
the excavation and backfilling has not significantly affected the in situ materials.
The uplift capacity Qu is—
Qu = φ (W + Qsu + Qtu ) . . .L42
where
W = is foundation weight (Wf) and soil weight (Ws) within foundation
volume
Qsu = side resistance = 2(B + L ) σ K tan δ
Qtu = tip resistance typically assumed to be zero
If the K tanδ over the foundation depth is greater than 1 and D/B is less than 6 a
cone/wedge breakout is possible. The Qsu term is modified as follows:
⎛2+ β ⎞
Qsu modified = ⎜ ⎟ Qsu original
⎝ 3β ⎠
in which
β is K tan δ
(b) Bearing failure—The backfill experiences a bearing failure just above the top of the
grillage or pad, and undercut, if formed. The material above the footing compresses
and ‘flows’ around the bearing surface to the surround soil. The deformation required
to develop the ultimate bearing capacity is usually well in excess of acceptable
movement to ensure the tower’s structural integrity. It is a more likely mode of
failure in deep footings (depth: width ratios in the order of 4 or more) where the limit
on bearing capacity has reached or where the backfill compaction is inadequate.
Where an undercut is formed in natural ground, the incremental bearing capacity
should be based on the plan area of the undercut. The bearing capacity of the undercut
may be treated in a similar manner to the design of belled pier and should incorporate
the capacity reduction factor determined by the geotechnical investigation.
Grillage foundation foundations are more susceptible to bearing failure because the
high bearing stresses generated by relatively small surface area of the steel in contact
with the soil.
(c) Cone failure—The grillage or pad uplifts a wedge of soil in the form of a truncated,
inverted pyramid; uplift loads are resisted by the weight of the soil and grillage or
pad, with soil shear along the failure surface taken as zero. Cone failures are possible
because the spread footings are usually shallow and the horizontal soil stresses (such
as might be found in over consolidated soils) are relatively high.
The design process should check all three proposed models. The strength of foundation is
highly dependent on the method of backfilling, which should be factored into any
calculations. The critical case will be that with the lowest ultimate strength and acceptable
deformations.
L5 REFERENCE
1 Bulletin No. 12 issued by the Geoteknisk Institut (The Danish Geotechnical Institute
– Copenhagen 1961) Topics: BRINCH HANSEN, J., The ultimate resistance of rigid
piles against transversal forces, CHRISTENSEN, N.H., Model tests with
transversally loaded rigid piles in sand.
APPENDIX M
APPLICATION OF STANDARDIZED WORK METHODS
FOR CLIMBING AND WORKING AT HEIGHTS
(Informative)
M1 GENERAL OVERVIEW
There have been significant changes in legislation and work practices in the building and
construction industries to make work sites safer and this has necessitated changes in work
practices.
The following sets out a standardized approach for construction and maintenance work
practices on overhead lines, in an effort to reduce further unnecessary hazards for personnel
moving between overhead line networks, and to provide uniform work practices around
Australia and New Zealand.
A combination of anchorage placement and fixed length restraint line or pole strap length,
which will permit only a restrained fall. This requires 6 kN ultimate strength anchorage for
restraint devices. Any structural element should be capable of supporting this load as a
single point load application, in a deformed state but without failure.
A combination of anchorage placement and fixed restraint line or length of pole strap which
will permit only a limited free fall to <600 mm
This requires the anchorage point to have a 12 kN ultimate strength anchorage.
At tac h me nt to bracing
n o d e p o i nts fo r wo r k
o n E / W p e a k – 15 k N
At tac h me nt to bracing
n o d e p o i nts – 15 k N
At tac h m e nt to 20 m m
s te p b o l ts, o r a n c h o r
l o o ps, – 6 k N
D O N OT AT TACH
TO 16 m m ST EP BO LTS
L i m i t of l a nya rd
at t a c h m e n t a n c h o r a g e
re stra int – Ine r ti a re e l
m u s t b e u s e d b eyo n d
th i s p o i nt
L i m i t of l a nya rd at tac h m e nt
a n c h o rag e re stra i nt
– at t a c h m e nt p o i nt m u s t b e
a b ove wa i s t p o s i ti o n ( exc e pt
fo r L i ve L i n e ac c e s s i n
c ro u c h e d p o s i ti o n
to C ro s s-a r m ti p b u t w i th
at t ac h m e nt a l ways a b ove wa i st )
APPENDIX N
UPGRADING OVERHEAD LINE STRUCTURES
(Informative)
N1 SCOPE
This Appendix provides guidelines on the requirements to be fulfilled for the modifications
of existing structures and foundations to maintain structural integrity or upgrade structural
capacity. Structures should include transmission or distribution towers/poles supporting
high voltage electrical aerial conductors or radio communication masts/poles and associated
foundations.
Criteria for condition assessment of existing structure, remedial work to repair corrosion
and third party damage or disrupted members due to overload conditions are excluded from
the scope of this Appendix.
N2 GENERAL REQUIREMENTS
The following factors should be considered for the up-gradation of transmission structures:
(a) Structure upgrade designs should be prepared and authorised by a qualified structural
design engineer with appropriate experience in transmission/distribution structures or
radio communication structures.
(b) The structure as a whole and its component parts should comply with stability,
strength and serviceability limit states defined elsewhere in this Standard.
(c) The designer should select an appropriate structure model for analysis that provides
an accurate representation of the actual structure performance and justify assumptions
regarding load transfer between existing components and modified components and to
foundations.
(d) The designer should consider changes in OHS legislative requirements, work
practices or other directives related to construction safety and personnel access that
need to be accommodated in preparation of the scope of modifications.
N3 PURPOSE OF UPGRADE
Structural upgrade is defined as actions taken to improve structural and foundation
performance beyond the initial design specifications. This may be undertaken for a variety
of purposes including the following:
(a) Improve structure reliability.
(b) Change in structure load criteria or operational duty.
(c) Change in maintenance procedures.
(d) Modify structure geometry to accommodate increased electrical aerial conductor
operating temperature or improve electrical/radiation clearances.
(e) Fixture of new components to comply with updated OHS criteria for personnel
access.
(f) Adding of new/larger telecommunication equipment.
N4 STRUCTURAL ASSESMENT
The appropriate stress analysis of transmission tower requires calculation of the total forces
in each member of the tower under action of combination of loads externally applied, plus
the dead weight of the structure. These loads should have to be evaluated as per
requirements specified in this Standard for the changed operational condition.
When performing an analysis of an existing structure, careful attention should be given to
the method of analysis employed when the structure originally designed. If the steel
material property and member properties are not documented, material testing and careful
engineering assessment is required. The designer should have to prepare documents for
such material testing and engineering assessment that should form an integral part of the
structural up-gradation proposal.
Field inspection is a pre-requisite for the structural assessment of existing structures to
ensure that the structures are in good condition and/or to adjust the capacity of individual
structural member.
It is possible that the original structure capacity was not utilized fully for various reasons
such as unusual terrain conditions, site-specific restrictions, availability of materials or
conservative 2-D method of analysis. In such cases, structure upgrade can possibly be
achieved with minimum effort. However, all original design assumptions should be re-
examined again and the designer should determine and document if there is any major
difference in the load distribution of the structure with new analysis. A correlation of past
model assumptions with new model assumptions should have to be performed for the entire
structure.
N7 STRUCTURE UPGRADE
N7.1 Lattice steel structure upgrade
The main purpose to upgrade the existing structure is to keep the resistance of the structure
(including individual elements of a structure) within the limit of design resistance for the
modified loading conditions and/or line design criteria. A list of preferred modification
options is given in Paragraph N9.
N7.1.1 Tension member upgrade
Strength of tension member can be achieved by replacing existing member with higher
profile or by adding new member to the existing member.
The designer should have to propose the temporary load transfer arrangement as well as
sequential working procedure for the replacement of any existing member with new one.
Tensile strength can also be increased with the use of splice angles bolted with the existing
leg member and supplementing angle section to cruciform/T-section by an additional angle.
However, increase in wind area should have to be taken into consideration for re-
assessment of the structure with this arrangement. Strengthening within the nodes and
across, the joint is not necessary if the net cross section multiplied by the yield strength of
the material is higher than the maximum force. If strengthening within the nodes and across
the joint is required, the supplemented angle should have to pass through the joints by
providing adequate distance to clear the bolt threads of existing joint by providing splice
angles with appropriate thickness. The splice angles should be arranged at least at one-third
distance of the total buckling length.
It is preferable to weld (or service level non-slip bolted joint) the splice angle at the
circumference with fillet seams to the supplemented sections in the workshop and after
galvanizing, the same adjust them to the existing members at site. However, Welding is not
desirable in many cases due to the poor fatigue performance of welded connections. Refer
to Paragraph N7.1.3 for connection details and Paragraph N7.1.4 for load transfer between
old and new members.
N7.1.2 Compression members upgrade
The strength of compression member can be increased by reducing its unsupported length
or end restrained condition.
Unsupported length can be reduced by inserting additional redundant members or changing
the redundant pattern.
Increasing the number of bolts at end of single bolted members should change the end-
restrained condition of compression member, which in turn should increase the compression
strength.
Addition of new member should also increase compression strength of members. Refer to
Paragraph N7.1.1 for the requirement of such modification. However, the sub-members
should have to be bolted in such a way so that the composite member can be treated as a
single member (i.e. fully composite section).
T-section should have the improved slenderness ratio and hence, changing compression
member to that profile (especially to increase the diaphragm strength by providing T-shaped
horizontal edge member) should increase the compression strength. (See Figure N1).
Y 0.5 L
NOTE: Critical slenderness ratio should be the maximum of 0.51/rxx and L/ryy.
Pretension of guys should be at least 5% of CBL of the cable and preferably closer to 10%
of CBL (with maximum ±10% tolerance).Depending on the procedure, the designer should
specify either—
(A) pretension values; or
(B) a tensioning sequence controlled by the pole top displacement.
The minimum pretension should be such that the leeward guys do not go slack under
frequently occurring winds (e.g. yearly wind) or other everyday weather related load
combination. At the lower range, the sag of the cable may be excessive for visual and
stiffness considerations.
Guy fittings should have split pins or double nuts for locking against vibration.
The guy attachment points on the structure should allow for possible variations in the
installation of the guy position causing changes in the force components at the attachment.
Pretensioning of the guy cable can be used to pre-load the foundations of the reinforced
structure.
Guy systems can be used to carry torsional load at a level in a tower but the effectiveness is
dependent on the stiffness of the structure.
N7.2 Structure upgrade
N7.2.1 Wooden pole structure upgrade
N7.2.1.1 Hardwood poles
Timber poles have been found to deteriorate over time in the ground line zone due to
termites attack or soft rot mechanisms and at height due to the long term exposure to the
natural elements.
Where soft rot is detected in its early stages, poles can be assessed for loss of strength and
limits set on the minimum permissible load factor to be provided before further
reinforcement of the pole element is required.
Pole nails provide a means of providing reinforcement of poles and extending their service
life.
Various strengths and types of pole nails or nail systems that are rigidly attached to the pole
are available to either temporarily reinforce or to replace completely the base section of
poles.
Where temporary reinforcing type systems are used careful consideration needs to be made
of the level of serviceable strength that is provided over time under conditions where the
wood pole butt suffers further deterioration.
N7.2.1.2 Softwood poles
In general CCA treated softwood poles should not require upgrading during their design
service life.
N7.2.2 Steel pole structure upgrade
N7.2.2.1 Direct embedded poles and socketed base type poles
Tubular form steel poles directly embedded into soil will normally have either a hot dip
galvanized finish or a duplex tar epoxy coating applied over the galvanized.
Galvanized steel in direct contact with soils will not have significant life unless in low
rainfall or semi arid areas and replacement of the base section is likely during the life of the
structure.
Duplex coated poles should not require upgrading during its design service life unless the
coating system breaks down.
Poles socketed into concrete base sockets will perform generally in accordance with the
above provisions. It should be assumed that any cast in situ socket will fill with water over
time, due to capillary action on the pole/seal interface.
Accelerated loss of zinc coating will most likely occur to some extent, in the immediate
above ground zone due to the daily drying/wetting cycle with dew particularly in grassed
footpath areas.
N7.2.2.2 Base plate mounted poles
The weakest element in this type of construction is the corrosion protection of the holding
down bolts and any projections of bolt threads. Specific maintenance of the region is
required in order to extend the service life of the structure.
N7.2.2.3 Slip joints and internal surface protection
All cylindrical galvanized steel poles joined in the field with slip joints can be expected to
have some but limited corrosion of the mating surfaces of the joint without any significant
loss of strength, but needs to be checked over the life of the line.
Temperature effects can have a major effect on the ingress of moisture into the inner void
of steel poles due to the ‘breathing’/expansion of the pole drawing in moist air.
Condensation will then occur during low temperature cycles that will cause corrosion of the
inner zinc surfaces. To counteract this complete sealing of the inner void will limit
available oxygen.
Periodic internal boroscope inspection of the inner base section would be beneficial to
extending the service life of poles.
N7.2.3 Concrete pole structure upgrade
Most concrete poles are made from high strength concrete using a high compaction process.
Some are also prestressed.
Poles of this type have been in service for over 80 years without any degradation of the pole
element.
Limited scope exists to upgrade the design capacity of these structures unless by the use of
composite elements attached to the outer or inner surfaces of the pole.
N7.2.4 Composite pole structure upgrade
This type of pole has limited service experience at the time this Standard was prepared but
is seen to be similar to concrete poles.
N8 FOUNDATION UPGRADE
Increased reaction from super-structure for the purposes stated in Paragraph N3 should be
transferred safely to the existing foundation system. The designer should have to design an
appropriate anchoring system to satisfy this requirement.
Additional uplift force can be counter measured by increasing the dead weight of the
footing. However, due attention is required for the integrity between the new concrete
section to the old concrete section.
Lateral support can be achieved by methods as simple as modifying engineering properties
of soil adjacent to the footing member (compaction, soil stabilising). Other methods may
include enlarging the footing bearing area or installing tie beams between individual
footings.
New foundation can be installed to transfer higher load from super structure and after
completion of the new foundation construction, the structure can be re-positioned onto the
new foundation. In such case, the old foundation may be abounded or may be used as a part
of new foundation.
The designer should have to prepare the temporary load transfer arrangement as well as
sequential working procedure required for safe strengthening of existing foundation
system/construction of new foundation or safe re-positioning of structure onto the new
foundation.
Appropriate geotechnical investigation is required prior to any foundation modification or
installation of new foundation for increased load transfer. The designer should have to carry
out appropriate investigation to predict any potential stability hazard that may arise to
existing foundation while constructing new foundation or modifying existing foundation
causing soil disturbance.
N11 SAFETY
N11.1 Construction and maintenance work procedures
The designer should have to confirm the following aspects:
(a) Production of construction and maintenance procedures complying the design
assumptions and requirements.
(b) All potential constraints are documented.
APPENDIX O
WATER ABSORPTION TEST
(Normative)
O1 SCOPE
This Appendix sets out the method for the determination of the water absorptive property of
concrete poles, in a batch of poles.
NOTE: The test method is based on AS 4058.
O2 PRINCIPLE
The relative water absorption of the pole concrete is taken as a measure of the resistance of
the concrete to atmospheric moisture penetration. The relative water absorption is measured
as the difference in mass between an oven-dried specimen and the saturated surface-dry
mass of the specimen after a fixed period of immersion in boiling water, expressed as a
percentage of the oven-dried mass.
O3 APPARATUS
The apparatus consists of the following items:
(a) A ventilated drying oven of sufficient capacity to hold a test specimen and capable of
maintaining a temperature of 105 ±3°C.
(b) A desiccator of sufficient capacity to hold the test specimen from Item (a).
(c) A water bath of sufficient plan area and depth for the test specimen to be completely
immersed in water and in which the water can be maintained continuously at boiling
point for at least 5 h.
(d) Cutting and grinding equipment for preparing the specimen.
(e) Drying cloths and implements for handling the specimen from oven to desiccator to
bath.
(f) A weighing mechanism capable of determining the mass of the test piece, during the
various stages, to an accuracy of ±0.5 g.
O6 TEST PROCEDURES
O6.1 General
The test shall be carried out when the age of the concrete in the specimen is not greater than
28 days.
NOTE: The ability of concrete to absorb water diminishes with increasing time after casting and
with increasing duration and quality of curing. Absorption tests made on 28-day-old concrete
will, therefore, yield lower percentage values than tests on concrete less than 28 days old. Hence,
if an early-age value is less than the permissible limiting value, no further test will be required.
However, if this is not the case, a further test at 28 days would be required.
O6.2 Procedures
O6.2.1 Determination of dry mass (m1)
The procedure is as follows:
(a) Weigh the damp specimen to the nearest gram and record the mass as m0.
(b) Dry the specimen at 105 ±3°C in the drying oven until consecutive weight
measurements of the specimen, when made at intervals of not less than 4 h, show a
change in mass of not greater than 0.1% of m0. Record the lowest value, determined at
room temperature as the dry mass (m1) to the nearest gram.
Each consecutive weighing required may be carried out either—
(i) by first allowing the specimen to cool from oven temperature to room temperature in
the desiccator and then weighing; or
(ii) by weighing the hot specimen within 1 min of its removal from the oven then, if no
further drying is required, cooling it to room temperature in the desiccator and
reweighing it as soon as possible, The latter reading is recorded as the dry mass (m1).
O6.2.2 Immersion procedure
Immediately following the determination of the dry mass, suspend the specimen in the bath
so that no part of the specimen is closer to a direct source of heat than 50 mm. Introduce
potable water into the bath at room temperature until all surfaces of the specimen are
covered by at least 25 mm of water.
Once the specimen has been covered to the required depth, heat the water rapidly to 100°C
and maintain it at that temperature for 5 hours keeping the specimen covered with water
throughout. At the end of this period, cool the specimen uniformly over 2 h to 20 ±5°C, by
gradually replacing the hot water with colder water.
O6.2.3 Determination of saturated surface-dry mass (m2)
At the end of the immersion procedure, remove the specimen from the bath, allow it to
drain for not more than 1 min, and then remove any remaining water from the surface with
the absorbent paper or cloth.
Weigh the specimen in this saturated surface-dry condition and record the mass as (m2), to
the nearest gram.
If the specimen contains reinforcement, remove it from the concrete and clean off any
adhering mortar. Weigh the reinforcement and record its mass as (m3), to the nearest gram.
O7 CALCULATIONS
The absorption of each test specimen shall be calculated from the following equation:
( m2 − m1 ) ×100
k wj = . . .O1
( m1 − m3 )
where
m1 = the dry mass, in grams
m2 = the saturated surface-dry mass, in grams
m3 = the mass of reinforcement, in grams
APPENDIX P
INSULATION GUIDELINES
(Informative)
TABLE P1
GUIDE FOR SELECTING INSULATORS IN CONTAMINATED ENVIRONMENTS
Contamination severity ESDD range (1) Minimum nominal specific
creepage distance (2)
g/m mm/kV
Light 0 to1.2 16
Medium 1.2 to 2.0 20
Heavy 2.0 to 3.0 25
Very heavy Above 3.0 31
(1)
ESDD is the equivalent salt deposit density.
(2)
Ratio of leakage distance measured between phase and earth over the r.m.s phase to phase voltage of the
highest voltage of the equipment.
(3)
Consideration should be given to increasing the creepage distances is areas where there are long periods
without rainfall or very close to the marine coast
Example:
Select a suitable disc insulator string for a 33 kV line subject to light contamination. Use
normal disc profiles where the creepage length is 300 mm.
Voltage of line = 33 kV
Minimum nominal specific creepage = 16 mm/kV for light contamination
distance
Required creepage distance for 33 kV = 528 mm
Number of discs = 528/300 = 1.76 → 2 discs
The pollution performance of insulators can also be improved with the use creepage
extenders or hydrophobic coatings such as Room Temperature Silicon Rubber (RTV).
These coatings have a finite life and will need to be replaced during the life of the insulator.
Pole top fires may occur when high leakage currents from polluted insulators track across
interfaces between conductive to non-conductive material e.g. insulator to crossarm, and
crossarm to pole.
P4 SELECTION OF INSULATORS
The two main class of insulators are ceramic (glass and porcelain) and composite (EPDM,
silicon rubber and cycloaliphatic). Ceramic insulators have traditionally been installed on
overhead networks and have provided a reliable service in light to moderately contaminated
environments.
P4.1 Standard and fog profile disc insulators
A typical 254 mm × 146 mm standard profile disc generally has a creepage length of
approximately 300 mm. The profiles are variable between manufacturers who have to
balance the requirements of having an aerodynamic shape to attract fewer pollutants, deeper
skirts to increase creepage length and greater distance between skirts to reduce arcing.
A typical 254 mm × 146 mm fog profile disc has a creepage length around 430 mm. This is
a 40% improvement in leakage distance over the standard disc. The additional creepage
length is gained by having deeper skirts and this comes at a higher cost. It is common
practice to install fog profile insulators in heavy to extreme contamination areas. This is
acceptable for a marine or industrial environments that are exposed to regular rainfall, but
in desert environments, contaminants can be trapped under the skirts and build up to such
levels that they bridge the skirts. This then dramatically lowers the creepage length of the
insulator. For areas of extremely low rainfall, it is common for the aerodynamically dinner
plate shaped insulators to be used.
P4.2 Ceramic pin, shackle and posts
Ceramic pin, shackle and post insulators have been manufactured since the early years of
last century. These insulators come in various lengths and profiles to meet the electrical and
mechanical loads. The pin insulator is prone to puncture especially from steep fronted
lightning strikes because of the small amount of ceramic material between the top of the
insulator and the metallic bolt inserted in the bottom of the ceramic. Pin insulators usually
have less creepage length compared to the post types but can be designed with larger skirts
to handle heavy contaminated conditions.
Shackle insulators are installed in positions where there are higher conductor loads, such as
angle or termination structures. These insulators have a disadvantage to the pin and post
types in contaminated environments because the aerial conductor attachment in the centre
of the insulator reduces the creepage length of the insulator.
Post insulators have an advantage over pin insulators in withstanding electrical puncture
because there is a larger amount of ceramic material between the top of the insulator and
the metal base. Post insulators generally have the highest creepage lengths and can be
manufactured with wider skirts to handle increasing amounts of pollution. The advantages
of the post insulator come at a higher cost.
P4.3 Composite long rod and line post insulators
Composite insulators are made with a fibreglass core and either EPDM or silicon rubber
weathersheds. One major advantage of the composite insulators over the ceramic ones is
that they do not have intermediate metal parts between the end fittings. Hence, they have a
superior creepage to dry arcing distance ratio.
Composites are generally regarded as being superior to ceramic for low to moderately
contaminated environments because of their ability to maintain hydrophobicity. One of the
polymers, EPDM, does lose hydrophobicity from the effects of UV radiation and arcing on
the surface whilst the other, Silicon Rubber, has the ability to maintain hydrophobicity for a
long period. This is due to the continuous migration of silicon oils from the bulk of the
material to the surface. Ageing performance is commensurate with price. Silicon Rubber is
slightly more expensive than EPDM. In heavy to extreme environments, both types of
polymers have shown significant evidence of ageing (erosion and cracks along the axis of
the polymer).
Polymeric insulators are increasingly being accepted and advantages over ceramic
insulators include the following:
(a) Lightweight (long rods are 10% of the weight of an equivalent ceramic string) making
it easier to install and maintain.
(b) Less visual impact.
(c) Vandal proof.
(d) Lower cost.
(e) Few couplings.
However, some disadvantages of polymeric insulators are as follows:
(i) Not yet proven to have a life span to match ceramics.
(ii) Low torsional strength.
(iii) Limited diagnostic testing available.
(iv) Risk of damage from bird attack, especially when de-energized.
APPENDIX Q
MID SPAN SEPARATION CALCULATIONS
(Informative)
Q1 GENERAL
In Section 3 an equation was developed to determine mid span phase to phase separation.
The following example outlines the method of calculation.
MID SPAN SEPARATION
Example 1:
Single circuit 19/3.25 AAC at 33 kV 3-phase on pin insulators in a delta configuration with
a span of 200 m. What is the mid span vertical separation required between phases if a
crossarm with a separation of 2.1 m between outer phases is used?
Sag at 50°C is 6.07 m and sited in Region A.
Refer Figure 3.6.
Where—
∴X = 1.05
U = 33
k = 0.4
D = 6.07
li = 0
U
X 2 +(1.2Y ) 2 ≥ + k D + li . . .Q1
150
33
1.052 +(1.2Y ) 2 ≥ + 0.4 6.07 + 0 . . .Q2
150
0.591
Y≥ . . .Q5
1.2
Y ≥ 0.493 . . .Q6
Therefore, required minimum vertical separation for centre phase is 0.493 m.
Example 2:
Upper circuit 19/3.25 AAC at 33 kV 3-phase on pin insulators in a delta configuration with
a span of 200 m located directly above the lower circuit. The lower circuit aerial conductor
is 19/.064 copper at 11 kV. The lower circuit has a 120°phase differential to the upper
circuit.
What is the mid span vertical separation required between circuits if a crossarm with a
separation of 2.1 m between outer phases is used?
Sag at 50°C is 6.07 m 19/3.25 AAC and 5.81 m for 19/.064 Copper sited in Region Type A.
Because the circuits are located vertically above each other the horizontal component is
taken as zero and—
APPENDIX R
INSULATION SWING ANGLE CALCULATIONS
(Informative)
R1 INSULATOR SWING
The swing angles of suspension insulator strings for wind conditions can be approximated
using the following formula.
⎛ Fwi ⎛θ ⎞ ⎞
⎜ WP * d * Sw + 2 + 2 H sin ⎜ 2 ⎟ ⎟
Angle of insulator swing φ = tan−1 ⎜ ⎝ ⎠⎟
. . .R1
⎜ W ⎟
⎜ Wc + i ⎟
⎝ 2 ⎠
where
WP = reference wind pressure in Pascals
d = aerial conductor diameter in metres
Sw = wind span affecting the insulator string in metres
Fwi = wind load on insulator in Newtons = 1.2 × projected area of insulators ×
wind pressure
Wc = effective aerial conductor weight in Newtons (weight span × weight per
unit length)
Wi = weight of insulator string in Newtons
H = horizontal component of aerial conductor tension in Newtons
appropriate to the reference wind
θ = line deviation angle
The horizontal displacement of any point on the aerial conductor in the span can be
calculated from the results produced by the two equations above by considering their
combined effect and is given by the following (see Figure R1):
⎛ x1 ⎞
horizontal displacement y1 = S g sin φc + i1 sin φ i1 + ⎜ ⎟ (i2 sin φi2 −i1 sin φi1 ) . . .R3
x
⎝ 1 + x2 ⎠
where
Sg = sag for point on aerial conductor under consideration in metres
φc = angle of aerial conductor swing (blowout) in degrees
φi1 = angle of first insulator swing in degrees
φi2 = angle of second insulator in degrees
i1 = length of first insulator string in metres
i2 = length of second insulator string in metres
x1 = first span length fraction to point on aerial conductor under
consideration in metres
x2 = second span length fraction to point on aerial conductor under
consideration in metres
NOTE: At blowout wind speeds the aerial conductor temperature for sag determination can be
taken as ambient air temperature.
l2
12
i1
11
Sg
c
x1 x2 y1
T R A NSV ER S E V IE W LO NG I T U D IN A L V IE W
1.05
FAC TO R k 1.0 0
0.95
0.9 0
0.85
0.80
20 0 300 40 0 50 0 600
W I N D S PA N S w (m)
TABLE R1
FACTORS FOR CONVERTING A 3 S GUST WIND SPEED
Gust period Terrain Terrain Terrain Terrain
Category 1 Category 2 Category 3 Category 4
3s 1.000 1.000 1.000 1.000
1 min 0.735 0.797 0.844 0.878
2 min 0.680 0.749 0.807 0.847
5 min 0.614 0.658 0.764 0.808
10 min 0.553 0.646 0.727 0.784
APPENDIX S
AERIAL CONDUCTOR SAG AND TENSION
(Informative)
The method employed to determine aerial conductor tension due to a change of state of
temperature, wind loading and or ice loading depends on whether the design operating
tension is within the linear stress strain regime or whether design tension excursions are in
the non linear stress strain regime. The linear stress strain model may be employed using
the modulus of elasticity determined in accordance with Appendix W. For non linear stress
strain design, two methods are commonly used and are the ‘graphical’ and ‘strain
summation’. Both methods have been analysis, compared and described in some detail. [1]
To employ the non linear stress strain detailed knowledge of the particular aerial conductor
stress strain loading and unloading characteristic as detailed in Appendix W is required.
In addition to whether the non linear or linear methods are used two methods are employed
for each method to determine the aerial conductor tensions and are either the equivalent
span theory [2] or the complex finite element analysis. [3] The equivalent span theory
explained in Paragraph S4 may be used for the majority of overhead line designs.
This informative discusses inclined span, aerial conductor sag, ruling span, aerial conductor
loading conditions, tension constraints, tension changes and presents a number of catenary
and parabolic equations. In addition resultant aerial conductor structure loads are also
presented.
The geometry of an inclined span is given in Figure S1.
V2 T2
Y
( x 2, y 2)
H
D S2
T1 V1
H ( x 1 , y 1) ( x 3 , y 3)
(0,0) X
S1
S1 TERMINOLOGY
Deadend span A span where both aerial conductors are terminated
Inclined span A span where the aerial conductor supports are at different
levels.
Level span A span where the aerial conductor supports are at the same
level
Ruling span A hypothetical level deadend span used to model the tension
behaviour of a section.
Sag The maximum vertical departure of the catenary from a chord
joining the support points (approximately mid span).
Section That portion of an overhead line between strain structures
consisting solely of intermediate suspension structures for
which the ruling span concept is valid.
Suspension span A span where either or both aerial conductor supports are free
to swing longitudinally along the line
Tension constraint The maximum allowable horizontal component of aerial
conductor tension for a given loading condition. The tension
constraint may vary with the ruling span.
Transition Span The ruling span where two tension constraints produce
identical unstressed aerial conductor lengths. Aerial
conductor tension for ruling spans above and below the
transition span will be controlled by different tension
constraints
S2 VARIABLES
∝ = coefficient of linear expansion (°C−1)
Δ = aerial conductor slack (m)
ε = plastic strain from strand settling and metallurgical (mm/km
or με)
π = 3.14159
ρ = ice density (kg.m-3)
σ = stress (MPa)
A = total aerial conductor cross-sectional area (mm2)
Aa = cross-sectional area of the aluminium component of an aerial (mm2)
conductor
As = cross-sectional area of the steel component of an aerial (mm2)
conductor
C = resultant catenary constant (m)
Ch = horizontal component of the catenary constant using Wh (m)
Cv = vertical component of the catenary constant using Wv (m)
d = overall aerial conductor diameter exposed to transverse wind (m)
D = aerial conductor sag (m)
E = modulus of elasticity of the load bearing material (MPa)
S3 INTRODUCTION
A flexible, inelastic aerial conductor with constant load (W per unit of arc length)
suspended between supports assumes the shape of a catenary—
⎛ ⎛x⎞ ⎞ H
y = C ⎜ cosh ⎜ ⎟ − 1⎟ where the catenary constant C = . . .S1
⎝ ⎝C ⎠ ⎠ W
An approximation of the catenary is the parabola which uses a constant load (W per
horizontal unit length)—
x2
y = . . .S2
2C
For span lengths less than 0.7 C, or sags less than 9% of the span length, the difference in
sag between the catenary and the parabola is less than 1%.
These mathematical models are adequate for describing inelastic aerial conductors at any
given tension. To determine the tension at different loading conditions the equations should
be modified for temperature, elasticity, wind pressure, ice weight and age (creep).
S4 RULING SPAN
The ruling span, also known as the equivalent span or the mean effective span (MES), is
defined as that level dead-end span whose tension behaves identically to the tension in
every span of a series of suspension spans under the same loading conditions. The ruling
span concept can only model a uniformly loaded section, that is where identical wind and or
ice on one span exists on all spans in the section.
It is assumed that the insulator is free to swing along the line and the insulators are long
enough to equalize the tension in adjacent spans without transferring any longitudinal load
onto the structure. In general, spans shorter than the ruling span tend to sag more than
predicted whilst spans longer than the ruling span sag less than predicted at temperatures
above the stringing temperature (assuming that the tensions were equal at the time of
stringing aerial conductor).
The ruling span concept may not apply to fixed pin and post insulators because the
structures may not be flexible enough to equalize tensions. However, if the stringing
tension is low, or the spans are short, or the spans are approximately equal, then there is
little difference in tension across the fixed attachment point under identical loading
conditions in each span.
For cases where the ruling span method does not accurately predict sags and tensions, the
exact solution will be between the aerial conductor tension results produced by—
(a) using the ruling span method where insulators are assumed to move longitudinally to
equalise tensions; and
(b) assuming every structure in the section as a strain structure with a fixed attachment
point.
The actual ruling span can only be calculated after the structure locations are determined
Therefore an assumed value for the ruling span is made before spotting the structures. In
most cases, the actual ruling span should be greater than or equal to the assumed ruling
span to ensure that design clearances are met. However, the situation sometimes arises for
large ruling spans when the controlling constraint is associated with a heavy loading
condition and the tension decreases with increasing ruling spans at the maximum operating
temperature. Under these circumstances the actual ruling span should be less than or equal
to the assumed ruling span.
The ruling span is calculated using—
n
∑ L3i
i =1
Lr = n
for level spans . . .S3
∑ Li
i =1
n
L4
∑ Ii
i
i =1 . . .S4
Lr = Lr = for inclined spans
n
∑ Ii
i =1
where
Ii = L2i + hi2 = the chord length between the supports of span i
For a single level, dead-end span the ruling span is Lr = L. However, for a single inclined
dead-end span, Lr = L2/I
To overcome the limitations of the ruling span method, a finite element model of the aerial
conductor and structure system is required. Usually the structures are modelled using
stiffness matrices, however the ideal model is one that includes the structural elements.
S5 LOADING CONDITIONS
Once the aerial conductor is strung, its tension can be influenced by the following factors
considered by this Appendix:
(a) Aerial conductor temperature (t).
(b) Wind pressure transverse to the aerial conductor (P).
(c) Radial ice on the aerial conductor (r).
(d) Age of aerial conductor as measured by the creep strain (ε).
Wind and ice loading affect the horizontal and vertical component of load per unit length.
Wh = P(d + 2r) . . .S5
Wv = g.(m + ρπr(d + r)) . . .S6
where ρ ranges from about 300 kg/m3 for rime to 916 kg/m3 for ice.
The resultant distributed load is the vector sum of Wh and Wv
S6 TENSION CONSTRAINTS
Tension constraints are used to limit the horizontal tensions for one or more of the
following reasons—
(a) to restrict fatigue damage caused by Aeolian vibration. This constraint is frequently
referred to as the everyday tension (EDT) constraint. The tension limit is influenced
by the climate, terrain, extent of vibration protection, aerial conductor material, aerial
conductor self-damping characteristics and type of aerial conductor support. For an
informative on everyday tension refer to Appendix Z;
(b) to give a margin of structural safety under extreme weather conditions of wind and
ice;
(c) to limit the tension for short ruling spans under cold conditions. For short spans there
are large variations of tension with temperature changes; and
(d) to give a margin of safety for personnel performing maintenance and stringing
operations which may be carried out under light wind conditions.
The age of the aerial conductor at which a particular tension constraint applies should be
stipulated if the creep is significant. The tension reduces as the aerial conductor creeps. An
age of 10 years is usually applied since strand settling and metallurgical creep are virtually
completed in that period.
The controlling constraint is the most restrictive tension constraint, producing the largest
sags and the least tensions for any given loading condition. For a given ruling span usually
only one tension constraint controls (or limits) the tensions for all other loading conditions.
At the transition ruling span, two tension constraints produce identical values of unstressed
lengths, that is there are two controlling constraints.
A tension constraint can alternatively be expressed as a catenary constant, aluminium stress,
support tension, sag or an amount of slack. Each of these alternatives can be converted to a
horizontal tension as follows:
(i) Catenary constant (C)
H = WC . . .S8
(ii) Aerial conductor stress (σ)
For an ACSR aerial conductor with a steel to aluminium modulus ratio of three and
with the aluminium and steel in tension the aluminium stress can be converted to
tension using—
H ≈ σ(Aa + 3As) . . .S9
For a homogeneous aerial conductor
H = σA . . .S10
(iii) Tangential tension (T) at a support (based on the parabola and a level span)
2
T ⎛T ⎞ (WLr ) 2
H = + ⎜ ⎟ − . . .S11
2 ⎝2⎠ 8
(iv) Sag (D) (based on the parabola)
Wv L2r
H = . . .S12
8D
(v) Slack Δ
L3r
H = W . . .S13
24Δ
The advantages of constraining the tension based on slack are—
(A) the specified amount of slack is available when required to uncouple the hardware
fittings when changing strain insulator strings. This is important for short spans;
(B) The tension reduces with the ruling span length and this makes aesthetic short span
geometry; and
(C) Light duty strain structures may be used for short spans with only a small penalty in
terms of increased structure height.
For a given ruling span the tension constraint producing the shortest unstressed aerial
conductor length as given by equation S14 is the controlling constraint. The aerial
conductor length at 0°C, under no tension and at an age when the creep strain is zero is
S
S0 =
Ta . . .S14
1+ + αt + ε
EA
where the stressed aerial conductor length is
⎛L ⎞
S = 2Csinh ⎜ r ⎟ . . .S15
⎝ 2C ⎠
S7 TENSION CHANGES
The tension change or change of state equation equates the unstressed aerial conductor
length for two different loading conditions. The relationship between the stressed and
unstressed length is based on Hooke’s law for linear elastic materials. Any thermal strain or
plastic strain (creep and strand settling) is modelled by a strain translation of the linear
stress/strain curve. Therefore the tension change equation only applies for aerial conductors
behaving elastically as shown in Figure S2.
Linear model
u n d e r e s ti m a te s
te n s i o n s
Initial modulus
curve
STRESS
Fi n a l m o d u l u s s l o p e
L i n e a r m o d e l a c c u r a te l y
e s ti m ate s te n s i o n s
L i n e a r m o d e l u n d e r e s ti m ate s te n s i o n s
S T R A I N (% e l o n g a t i o n)
For one loading condition such as the controlling tension constraint Hi is defined. For the
other loading condition the tension Hf is desired and is determined by the tension change
equation. The tension change equation is:
Si Sf
S = =
Hi Hf . . .S17
1+ + αt i + ε i 1+ + αt f + ε f
EA EA
The value of S 0 is known because by definition the controlling constraint is the tension
constraint producing the smallest value of S0. Note that Sf is a function of Hf and can be
evaluated using either the catenary Equation S15 or the parabolic Equation S16.
When the parabola is used and the average tension and the average tension is assumed to be
the horizontal component of tension, the tension change equation becomes,
H 3f + aH 2f − b = 0 . . .S18
where
⎛ W 2 L2 ⎞
a = EA⎜⎜ i r2 + α (t f − ti ) + (ε f − ε i )⎟⎟ − H i
⎝ 24 H i ⎠
EAW f2 L2r
b=
24
In practice, there is negligible difference between the results from tension change equations
derived from the catenary and that derived from parabola.
When the plastic strains are ignored, equation S18 is called the time independent tension
change equation.
S8 SAGGING TENSIONS
For the purpose of determining sagging tensions, the variables with subscript ‘f’ shall refer
to the controlling constraint whilst variables with subscript ‘i’ shall refer to loading
conditions at the time of sagging. Therefore εf is the creep strain that has occurred up until
the age of the aerial conductor when the controlling constraint applies which is usually 10
years. The creep strain εi occurs prior to sagging.
The plastic strain is the sum of metallurgical creep and strand settling. Guidance on
metallurgical creep strain can be obtained from references provided in Appendix V. The
strand settling strain can be approximated from the stress strain curve by subtracting the
elastic strain from the initial composite strain. A plastic strain allowance may be made for
the aerial conductor to reach its maximum stress level during its lifetime. Therefore the
strand settling associated with this level of stress would apply to final sags and tensions but
rarely to initial stringing sags and tensions. The total creep strain is the sum of
metallurgical creep and strand settling.
It is common practice to convert the difference in creep strain (εf – εi) to an equivalent
thermal strain (αtc) and overtension the aerial conductor by using a temperature lower than
that which actually applies at the time of sagging. Therefore if the controlling constraint
applies at say 10 years, then the final sags and tensions are calculated using equation S17
with εf = εi = 0 and the initial sags and tensions are determined by applying a negative
temperature correction of t c = 1 (ε f − ε i ) to the final sags and tensions.
α
(d) Over tension the aerial conductor by providing initial (1 hour) sag values or by using
a negative temperature compensation value along with the final sags (as described
above). The disadvantage of this method is that it is difficult to sag the entire section
quickly enough to avoid difficulties resulting from the high initial rate of creep. It
also exposes the aerial conductor to a higher risk of aeolian vibration damage during
the early life of the line.
A combination of methods (c) and (d) provides an acceptable solution however the method
requires information regarding the tension and temperature experienced by the aerial
conductor during the pre-sag period.
S9 PHYSICAL PROPERTIES
The ruling span concept assumes that the tension in each span of the ruling span section is
the same. Once the aerial conductor tension has been determined for a particular load case
and aerial conductor age using the ruling span for the section, the physical characteristics of
each span in the section may be determined using either inelastic catenary or inelastic
parabolic equations.
x1
S1 = −Csinh = weight span contribution to structure 1 . . .S22
C
x2
S2 = −Csinh = weight span contribution to structure 2 . . .S23
C
S
= wind span contribution to structure 1 and structure 2 . . .S24
2
Δ=S−I . . .S25
x1
V1 = − H sinh = Wv S1 . . .S26
C
x2
V2 = − H sinh = Wv S 2 . . .S27
C
⎛ x ⎞
y1 = C ⎜ cosh 1 −1⎟ . . .S28
⎝ C ⎠
⎛ x ⎞
y2 = C ⎜ cosh 2 − 1⎟ . . .S29
⎝ C ⎠
x1
T1 = H cosh = H + Wy1 . . .S30
C
x2
T2 = H cosh = H + Wy2 . . .S31
C
T2 − T1 = W × h . . .S32
WS
T2 − T1 =
L . . .S33
tanh
2C
x1 S1
tan θ1 = − sinh = . . .S34
C C
x2 S 2
tan θ 2 = − sinh = . . .S35
C C
h
x3 = Csinh−1 (mid span) . . .S36
L
S ⎛ L ⎞ IC ⎛ L ⎞
D≈ C ⎜ cosh − 1⎟ = ⎜ cosh − 1⎟
L ⎝ 2C ⎠ L ⎝ 2C ⎠ . . .S37
2C sinh
2C
⎛ L ⎞
D = C ⎜ cosh − 1⎟ (for a level span) . . .S38
⎝ 2C ⎠
CH ⎛ S 2 + h 2 L L ⎞
Ta = ⎜ 2 2 sinh + ⎟ . . .S39
2S ⎝ S − h C C ⎠
1⎛ HL ⎞
Ta = ⎜T + ⎟ (for a level span where T1 = T2 = T) . . .S40
2⎝ S ⎠
Wv L Hh
V2 = −Wvx2 = + . . .S47
2 L
h2 h
y1 = D+ − . . .S48
16 D 2
h2 h
y2 = D+ + . . .S49
16 D 2
H
T1 = x12 + C 2 . . .S50
C
H
T2 = x22 + C 2 . . .S51
C
tan θ1 = x1 h − 4 D
= . . .S52
C L
tan θ2 = x2 h + 4 D
= . . .S53
C L
Ch
x3 = (mid span) . . .S54
L
L2
D = (independent of h) . . .S55
8C
H ⎛ I2 L3 ⎞
Ta = ⎜ + ⎟ . . .S56
S ⎝ L 12C 2 ⎠
HL2 HL3
Ta = + (for h=0)
S 12SC 2
. . .S57
⎛ L⎞
= H⎜2− ⎟
⎝ S⎠
C o n d u c to r s u p p o r t
ect
ion t of w
of
n
tra ind
nsv
ers
e
p or t H1 H2
sup
n ex t N2 N1
To
r
to
uc
nd
PL A N V IE W
co
t
ou
n
w
lo
B
At a strain structure where the loads from both sections are combined at a single point e.g.
pointed crossarms, the orthogonal components of aerial conductor load (relative to the
structure geometry) are—
FL = (H 1 cos θ1 − N1 sin θ1 ) − (H 2 cosθ 2− N 2 sin θ 2 )
FT = (H 1 sin θ1 + N1 cos θ1 ) + (H 2 sinθ 2+ N 2 cos θ 2 ) . . .S58
Fv = V1 + V2
At a structure with square crossarms, the load contribution from each span shall be assessed
independently so that torsional loading on the crossarm can be considered.
At the aerial conductor attachment point of a suspension insulator H1 = H 2 = H (assuming
tension equalisation in the ruling span section). This assumption is valid if the transverse
wind pressure is the same in both adjacent spans. If the aerial conductor deviation angle is
2θ and the structure is constructed with its transverse axis on the bisect of the deviation
angle then,
θ1 = θ2 = θ. Thus for a flying angle or suspension angle—
FL = (N 2 − N 1 )sin θ
FT = 2 H sin θ + ( N 1 + N 2 ) cos θ . . .S59
Fv = V1 + V2
If the deviation angle is 0°, which is typical for most suspension structures, then—
FL = 0
FT = N 1 + N 2 . . .S60
Fv = V1 + V2
DR 09051-PDR - 15/06/2009 13:22:00
DRAFT ONLY 231 DRAFT ONLY
Neglecting insulator weight and wind on insulator, the allowable weight span to wind span
ratio for the suspension structure and aerial conductor combination is—
Lv Wh
≥ . . .S62
Lh Wv tan β
The spotted weight span to wind span ratio based on the parabola is—
Lv 2bC v L + L2
= where the wind span Lh = 1 . . .S63
Lh L1 L2 2
Note that b is negative when the support is below the chord joining adjacent supports which
is indicated by the dashed line of Figure S4.
Therefore by combining Equations S62 and S63, a value for ‘ei’ that includes the allowable
insulator swing and spotted weight span to wind span ratio is obtained as
L1L2 ⎛ Wh ⎞
b≥ ⎜⎜ − 1⎟⎟ . . .S64
2Cv ⎝ Wv tan β ⎠
Thus it is possible to visually inspect a plan and profile drawing to determine whether there
will be any insulator swing violations by checking the b’ values. This check can be done
without ever calculating the weight span or weight to wind span ratio at the wind pressure
used to determine the insulator swing that violates some electrical clearance criterion.
Although computer programs perform these checks automatically, it is prudent to review
the design to detect any input data errors or omissions.
A detailed procedure of calculating insulator swing is provided in Appendix R.
S12.3 Variation of weight span with aerial conductor tension (based on parabolic
simplification)
If the weight span Lv1 is known for a given tension H1 then the weight span Lv2 at any other
tension H2 is—
C2
Lv2 = Lh + ( Lv1 − Lh ) . . .S65
C1
where
H1 H
C1 = and C2 = 2 . . .S66
Wv1 Wv2
Longitudinal profile drawings can be used to measure the weight spans for the plotted
catenaries (e.g. the maximum operating temperature or sometimes the maximum working
wind or ice load). The above formula can be used to calculate the aerial conductor weight
spans at other conditions of temperature, ice, wind or creep.
S13 REFERENCES
1 CIGRE SCB2.12.3 Sag Tension Calculation Methods for Overhead Lines. CIGRE
Technical Brochure No.324, June 2007.
2 BOYSE, C.O. & SIMPSON, N.G. The Problem of Conductor Sagging on Overhead
Transmission Lines. Journal of the Inst. of Elec. Eng. Vol 91, Pt II, Dec 1944, pp 219
– 231.
3 BARRIEN, J Precise Sags and Tensions in Multiple Span Transmission Lines.
Electrical Engineering Transactions IEAust, Vol II, No.1, 1975, pp 6-11.
4 OVERHEAD CONDUCTOR DESIGN BICC WIRE MILL DIVISION PRESCOT,
Lancashire, England, 1967, pp 21-28. For details regarding the non-linear modelling
of conductors, refer to Sag-Tension.
5 NIGOL, O., BARRETT, J.S. Characteristics of ACSR Conductors at High
Temperatures and Stresses, IEEE Transactions on Power Apparatus and Systems,
Volume PAS-100, Issue 2, Feb. 1981, pages 485 – 493.
6 MOTLIS, Y., BARRETT, J.S., DAVIDSON, G.A., DOUGLASS, D.A., HALL, P.A.,
REDING, J.L., SEPPA, T.O., THRASH JR. F.R., WHITE, H.B. Limitations of the
ruling span method for overhead line conductors at high operating temperatures,
IEEE Transactions on Power Delivery, Volume 14, Issue 2, Apr 1999, pages: 549 –
560
APPENDIX T
AERIAL CONDUCTOR TEMPERATURE MEASUREMENT AND SAG
MEASUREMENT
(Informative)
T4 THEODOLITE METHOD
This method is more accurate and is recommended for long spans where the sag is greater
than the height of either aerial conductor attachment points above the ground. A theodolite
is set up below the aerial conductor attachment and the angle of tangency to the catenary is
measured. The sag can be calculated by solving the following equation:
4 AD + H − 4 D
tan θ = . . .T2
L
where
θ = angle of tangency to the catenary
D = aerial conductor sag
A = vertical distance from the centre of the theodolite to the aerial conductor
support
H = difference in height of the aerial conductor supports (positive when the
support furthest from the theodolite is the higher)
L = span length
(See Figure T2).
This method should not be used where the point of tangency is greater than 80% of the span
length because of the magnification of sighting errors.
A
P = 50 . . .T3
D
where
P = point of tangency expressed as a percentage of the span length (%)
APPENDIX U
RISK BASED APPROACH TO EARTHING
(Normative)
U1 RISK ANALYSIS
A probabilistic risk analysis is a calculation of the probability and consequences of various
known and postulated accidents. Probabilistic risk analyses are therefore an applied
extension of statistics and are affected by the same limitations and assumptions from which
the methods are derived. In this guide, the probabilistic risk analyses are used to determine
the probability of causing fatality to one or multiple individuals.
The calculation of the probability of fatality is limited by the accuracy of the available data
and the conditions under which the hazard may occur. The calculation of the probability of
fatality may be simplified significantly if the following conditions are met:
(a) The occurrence of a hazard is random.
(b) The occurrence of a hazard is independent of the presence of an individual.
(c) The occurrence of a hazard will be independent of the occurrence of past hazards.
(d) The hazard occurs at a constant rate per unit of time, one at a time*.
The development of a probabilistic risk approach on the basis of these assumptions restricts
the application of the calculation to individuals who will not contribute to or cause the
hazard to occur, and situations for which a fault which causes the hazard will not cause the
generation of additional faults. If the probability of a fault occurring satisfies the above
conditions the occurrence of faults may be classified as a ‘Poisson Process’ and the
probability of an individual being in a hazard zone during a fault can be described by Pc:
1
Pc = λH × λE × (LE + LH) . . .U1
365 × 24 × 60 × 60
where
λH = hazard rate factor (average number of faults per year)
λE = exposure rate factor (average number of exposures per year)
LH = average hazard duration (in seconds)
LE = average exposure duration (in seconds)
* In certain situations, hazards separated by short intervals derived from a single cause may be approximated
as a single fault.
Pc is the probability that an individual is in a hazard zone during the fault. Hence, it can be
thought of as the probability that the exposure of an individual and the presence of a fault
coincide. To convert this probability to a probability of a fatality there are many variables
to consider. Following a coincidence, a fatality depends on factors such as the footwear,
clothing, age and health of the person in the hazard zone, as well as other environmental
factors and the exact position of the individual. Hence, although Pc is a useful measure of
the probability of coincidence, it is a conservative estimate of the probability of death and it
is extremely difficult to know whether it is a good approximation or highly conservative.
This lack of precision is due to the multitude of unknown factors that control whether a
coincidence becomes a fatality. In summary, Pc is an effective metric for the probability of
fatality and can be used to rank hazard situations. However, it is difficult to estimate
directly the probability of a fatality. The coincidence probability is therefore be considered
equivalent to the probability of fatality.
In some cases it may be more useful to set the coincidence probability, Pc, to the high and
low limits, Phigh (=10−4), Plow (=10−6) and back calculate the limits for the total time spent
inside the hazard zone each year.
31,536,000 × 1 × 10−6 LE 31.5 LE
μlow-int = × = × . . .U2
λH LE + LH λH LE + LH
TABLE U1
TYPICAL OVERHEAD LINE FAULT RATES
System voltage Overhead line fault rate
(phase to phase) (faults/100 km year)
LV 20–150
11 kV–33kV 5–10 shielded, 10–40 unshielded
66 kV 2–5
100 kV–132 kV 1–4
220 kV–275 kV <1.0
330 kV <0.5
400 kV <0.5
500 kV <0.5
NOTES:
1 The rate at which faults occur on a tower is different to the rate at which
hazards occur. The hazard zones around towers connected by OHEWs are
reduced by the flow of current transferred through adjacent towers, however
this transferred current can also create hazards at those towers. The rate at
which hazards occur can therefore be significantly larger than the tower fault
rate.
2 The higher outage rates occur in northern Australia where there is more
frequent high wind and lightning storms.
3 The lower outage rates occur in southern Australia and New Zealand where
there is less frequent high wind and lower lightning activity.
TABLE U2
TYPICAL PRIMARY PROTECTION CLEARING TIMES
System voltage Primary protection clearing time
(phase to phase)
LV 2s
11 kV–33 kV 1s
66 kV 0.5 s
100 kV–250 kV 220 ms
251 kV–275 kV 120 ms
330 kV 120 ms
400 kV 120 ms
500 kV 100 ms
NOTE: The primary protection clearing times for >100kV are based on National
Electricity Code fault clearing time requirements for remote end.
The above conditions are usually too strict for most situations as slight variations in fault
rate and exposure length can occur. Further analysis is required for such situations however
the analysis does not usually alter the calculated probability significantly. If conditions (a),
(b), and (c) are met, the limits for cumulative exposure per year can be calculated as—
3153.6 31.5
μ high = , μlow = . . .U5
λH λH
The coincidence probability may be calculated using the simplified equation—
1
Pc = λH × λE × LE . . .U6
365 × 24 × 60 × 60
Example 1
Problem
A jogger goes for a run every day of the week. At the end of each run, the jogger leans
against a 11 kV concrete pole to do stretching exercises for two minutes. Hazards occur at
the pole once every 150 years and create a hazard on and around the pole. The length of an
exposure is significantly longer than the fault clearing time.
Solution 1
The average length of time that the jogger is exposed in the hazard region LE is 120 s, and
the average number of exposures per year, λE, is 365. Faults occur once every 150 years on
average. The fault rate factor is therefore—
1 hazard
λH = = 6.67 × 10−3 hazards per year . . .U7
150 years
The equivalent probability is therefore—
1 6.67 ×10−3 × 365 120
Pc ≈ λH × λE × LE = 9.3×10−6 . . .U8
365 × 24 × 60 × 60 365 × 24 × 60 × 60
This risk level is above the tolerable level of 10 −6 and falls in the Intermediate risk category
defined in section Consequently, risk treatment measures should be investigated to reduce
the risk to as low as reasonably practical.
Solution 2×
The hazard rate λH is equal to—
1 hazard
λH = = 6.67 × 10−3 hazards per year . . .U9
150 years
The limits for the cumulative exposure per year are—
3153.6 3153.6
μ high = = = 472,803 s per year = 9092 s per week . . .U10
λH 6.67 ×10−3
1
= (8.33× 10−3 ) (365) (1 + 1)
365 × 24 × 60 × 60 . . .U13
= 1.93 × 10−7
The difference between the risk for cases in which the fault length is similar to the exposure
length is therefore significant and in this case doubles the calculated risk. This risk level is
below the tolerable level of 10−6 defined in Paragraph U6. Consequently, no risk treatment
action is necessary.
Solution 2:
The fault rate factor is therefore—
1 hazard
λH = = 8.33 × 10 −3 hazards per year . . .U14
120 years
TABLE U3
RISK MANAGEMENT MATRIX—FREQUENCY OF OCCURRENCE VERSUS
SEVERITY OF CONSEQUENCE
Probability of single Risk classification for Resulting implication for risk treatment
fatality public death
(per year)
Consideration shall be given to the shield wire size (fault rating), particularly for the first
few spans from the substation.
U7.4 Cable screen
Bonded cable screens provide galvanic and inductive return paths for fault current for both
cable faults and destination substation faults.
Bonding of cable screens to the earthing systems at both ends is advantageous in most
situations. However, the transfer of EPR hazards through the cable screens to remote sites
should be considered as part of the design.
The bonding of single core cables at both ends may affect the rating of the cables,
depending on the cable configuration (due to induced currents in the screens and sheaths).
Care should be taken to ensure the rating of the cable is adequate for the application.
The rating of the cable screen should be adequate for the expected fault current and for the
current induced in the screen during normal operation.
U7.5 Earth electrode enhancement
If the soil resistivity is high and the available area for the grounding system is restricted,
methods of enhancing the earth electrode may be required. Such methods include the
encasement of the electrode in conducting compounds, chemical treatment of the soil
surrounding the electrode and the use of buried metal strips, wires or cables.
These methods may be considered in certain circumstances as a possible solution to the
problem of high electrode resistance to earth. They may also be applied in areas where
considerable variation of electrode resistance is experienced due to seasonal climatic
changes.
Chemical treatment of the soil surrounding an electrode should only be considered in
exceptional circumstances where no other practical solution exists, as the treatment requires
regular maintenance. Since there is a tendency for the applied salts to be washed away by
rain, it is necessary to reapply the treatment at regular intervals.
U7.6 Reduction of earth fault current
Earth fault currents flowing through earthing systems may be reduced by the installations of
neutral earthing impedances such as neutral earthing resistors (NER). Alternatively,
resonant earthing such as Petersen Coils, Arc Suppression Coils, Earth Fault Neutraliser
Earthing, may be very effective.
NERs are typically employed in distribution networks to limit the current that would flow
through the neutral star point of a transformer or generator in the event of an earth fault.
NERs may be an effective way of reducing the EPR at faulted sites and thereby controlling
step, touch and transferred voltages especially in urban areas where distribution system
earth electrodes are bonded to a significant MEN system. However, the reduction in EPR
may not always be significant if the impedance of the earthing system is relatively high.
The use of NERs for the control of EPR hazards should be investigated on a case-by-case
basis.
NERs can be very effective in reducing induction into parallel services such as
telecommunication circuits or pipelines.
Resonant earthing (Petersen coils) are very effective is controlling step, touch and
transferred voltages.
A Petersen coil is an inductance that is connected between the neutral point of the system
and earth. The inductance of the coil is adjusted so that on the occurrence of a single phase
to earth fault, the capacitive current in the unfaulted phases is compensated by the inductive
current passed by the Petersen coil.
Upon the occurrence of an earth fault, the system capacitance discharges into the fault and
the faulted phase voltage collapses to a very low value leaving a very small residual current
flowing in the fault. This current is so small that any arc between the faulted phase and
earth will not be maintained and the fault will extinguish. Transient faults do not result in
supply interruptions and in some jurisdictions permanent earth faults can be left on the
system without the supply being interrupted while the fault is located and repaired.
Modern systems provide automatic tuning of the inductance to accommodate changes in
network topology.
To increase safety and to eliminate restriking faults on underground cables, some systems
also provide electronic compensation to reduce the remaining residual current and voltage
on the faulted phase to zero.
Resonant earthing can reduce MEN EPR to a safe level even in systems with high
MEN resistance.
U7.7 Reduction of fault clearing times
EPR hazards can be mitigated by the reduction of the fault clearing time. This may be easy
to implement in certain situations and may be very effective.
Reduction of the fault clearing time may require significant protection review and upgrade,
and may prove impracticable. The need for adequate protection grading may also limit the
effectiveness of this measure.
U7.8 Surface insulating layer
To limit the current flowing through a person contacting a temporary livened earthed
structure, a thin layer of high resistivity material, such as crushed rock and asphalt, is often
used on top of the ground surface. This thin layer of surface material helps in limiting the
body current by adding resistance to touch and step voltage circuits.
Crushed rock is used mainly, but not exclusively, in zone substations and transmission
substations for the following reasons:
(a) To increase tolerable levels of touch and step voltages during a power system earth
fault.
(b) To provide a weed-free, self-draining surface.
Asphalt may also be used in zone substations and transmission substations but is likely to
be more expensive than crushed rock. Asphalt has the advantage of providing easy vehicle
access. Vehicle access over crushed rock may sometime be problematic especially if the
basecourse is not prepared correctly.
Asphalt and crushed rock can also be used to control touch and step voltages around towers
and poles.
Limited data is available on the flashover withstand of asphalt which may be as low as 4 kV
for a 50 mm thick sample. Therefore, where asphalt is used for mitigation, touch voltage
should typically not exceed 4 kV and step voltage should not exceed 8 kV. For applications
where these limits are exceeded, the withstand voltage should be determined based on the
type of asphalt that is being considered.
For design purposes the following criteria applies:
(i) A resistivity of 3,000 Ω-m and a minimum thickness of 100 mm should be used for
crushed rock.
(ii) resistivity of 10,000 Ω-m and a minimum thickness of 50 mm should be used for
asphalt.
The insulating property of crushed rock can be easily compromised by pollution (e.g. with
soil). Therefore, regular inspection and maintenance of a crushed rock layer is required to
ensure that the layer stays clean and maintains its minimum required thickness.
The insulating property of asphalt can be compromised by cracks and excessive water
penetration. The integrity of the asphalt layer used for surface treatment shall be
maintained.
Close attention is required to the preparation of the ground prior to the application of
crushed rock or asphalt. Suitable basecourse shall be prepared before laying the crushed
rock or asphalt.
Chip seal should not be used since the resistivity of the chip seal surface is not typically
very high and its breakdown voltage is usually low.
Concrete should not be used to control touch and step potentials due to its low resistivity
unless the reinforcing in the concrete is used to provide an equipotential zone.
U7.9 Gradient control conductors
Touch voltages on a structure can be mitigated to some extent by using gradient control
conductors buried at various distances from the structure. Typically, gradient control
conductors are buried at a distance of one metre from the structure. Additional gradient
control conductors are also buried further out from structures as required.
In zone and transmission substations, gradient control conductors are typically used for the
control of touch voltages outside the station security fence. These conductors are very
effective when used in conjunction with a metre wide strip of crushed rock or asphalt
installed around the outside of the fence. When designing zone and transmission
substations, provision should be made to allow such a strip to be installed, if required.
Gradient control conductors can also be used to control touch voltages on distribution
substations and equipment.
Step voltages cannot be controlled with the use of gradient control conductors.
U7.10 Separation of HV and LV earth electrodes
When an earth fault takes place at the HV side of a distribution centre, the EPR on the HV
earth electrode is transferred to the LV system via the PEN conductor. By separating the
HV and LV electrodes, the transfer of EPR from the HV system to the LV system can be
controlled.
The minimum separation distance required between the HV and LV earthing systems is
dependent on—
(a) the size of the HV earthing system;
(b) the maximum EPR on the HV earthing system; and
(c) the distances to the earths bonded to the LV system.
A minimum separation distance of 4 m is suggested between the HV and LV earthing
systems. In some instances, the required separation may be much larger (i.e. low/high
resistivity layering with a LV network of limited extent).
The integrity of the separated HV and LV earthing systems may be difficult to maintain into
the future since other earthed structures may be installed at later stages within the physical
separation distance.
Separated HV and LV earthing systems may not be effective in controlling hazardous step
and touch voltages in the event of a HV line to LV line contact at the distribution
transformer, or on a conjoint HV/LV line section. The following options may be considered
for protecting against HV to LV contacts:
(i) Ensuring the configuration of LV lines at the distribution transformer poles is such
that a HV line to LV line contact is unlikely.
(ii) Replace the LV lines over conjoint HV/LV spans with—
(A) LV buried cable;
(B) LV lines on a separate poles; or
(C) LV aerial bundled conductor cable that is insulated to withstand the full HV
conductor voltage.
The transformer shall be rated to withstand the maximum EPR on the HV earthing system,
without breaking down to the LV side of the transformer (e.g. via HV/LV winding
breakdown, or transformer tank to LV winding breakdown).
When the LV earthing system is segregated from the HV earthing system at a distribution
substation, the total earth impedance of the LV earthing system plus associated
MEN earths, shall be sufficiently low to ensure the HV feeder protection will operate in the
event of a HV winding to LV winding fault. A safety factor should be considered when
calculating this maximum earth impedance value.
U7.11 Isolation
Access to structures where hazardous touch voltages may be present can be restricted by the
installation of safety barriers or fences. These barriers or fences would typically be non-
conductive such as wood, plastic or rubber. For example, a tower could be surrounded by a
wooden fence to restrict access to the tower base, or a sheet of rubber could be wrapped
around the base of a steel or concrete pole. The installation of isolation barriers usually
requires ongoing maintenance but can be very effective in reducing the risk.
Third party fences should be isolated from the substation security fence using non-
conductive section of fences. Non-conductive sections may also be required at additional
locations along third party fences.
Mitigation of step and touch voltages of metallic pipelines e.g. water pipes connected to a
HV or LV network earthing system can be effectively achieved by the installation of plastic
pipes.
Example 3:
To illustrate the principles of risk based earthing design following the simplified method
presented in this guide, a simple case study is detailed below. The case study follows the
steps detailed in Section 10
The case study involves an existing 33 kV concrete pole located close to a bus stop. This
pole was identified as potentially carrying an EPR risk for people using the bus stop. People
travelling to work typically use the bus stop and it can therefore be assumed that footwear
is worn around the pole.
Step 1—Basic data:
(a) The prospective earth fault current at the source substation is 7 kA.
(b) The resistance to earth of the 3 kV pole was measured as 20 Ω.
(c) The resistivity of the top soil layer was measured as 50 Ω-m.
(d) The earth fault clearing time is 0.5 s.
(e) The earth fault frequency for the line is 5 per year.
(f) The line consists of 200 poles.
Step 2—Functional requirement
The pole already meets the functional requirements.
APPENDIX V
AERIAL CONDUCTOR PERMANENT ELONGATION
(Informative)
V1 GENERAL
Aerial conductor permanent elongation expressed as a function of time, temperature, aerial
conductor stress and aerial conductor constants is given as—
ε = ktc1σc2ec3(θ−20) . . .V1
where
ε = unit strain in mm/km
t = time in years
σ = aerial conductor average stress in MPa
θ = aerial conductor average temperature in °C
k, c1, c2 and c3 are constants
In many cases, the aerial conductor exposure period at elevated temperatures is very small
relative to an everyday exposure temperature assessed to be 20°C hence the above equation
may be reduced to—
t = ktc1σc2 . . .V2
Aerial conductor constants are determined by aerial conductor creep tests as described in
AS 3822. Typical creep test results are illustrated in Figure V1 and yield the creep
constants k, c1, c2 and c3.
LO G ( ELO NG AT I O IN )
T85C = 20 % C B L
T20C = 40 % C B L
T20C = 3 0 % C B L
T20C = 20 % C B L
I n i ti a l c re e p
LO G ( T IM E )
LO G ( ELO NG AT I O N )
T85C = 20 % C B L
3
d b e
2 c
1 T20C = 20 % C B L
a
t3 t1 t4 t2 t5
LO G ( T IM E )
At c, the aerial conductor experiences an elevated temperature at say 16% CBL and 85°C
with duration, t3 to t4, which will result in creep accumulation of ε3 − ε2 as the aerial
conductor behaviour moves from c to d. At d, the aerial conductor may return to the
original condition and hence the original creep curve and transition to point e.
Thus, aerial conductor permanent elongation may be determined for the predicted operating
duty of the transmission line. Whilst this has been illustrated as a graphical representation
of the creep accumulation, the application of the elongation equation knowing the aerial
conductor stress history, exposure duration and aerial conductor temperature allows a
mathematical determination of the creep accumulation.
Also illustrated in this example is that—
(a) the creep at a low temperature is much less than that at an elevated temperature; and
(b) the creep from one creep curve may be translated to another creep curve (i.e. from
point b to point c and also from point d to point e).
Aerial conductor creep is cumulative for a given set of operating conditions of time,
temperature and stress.
c1
⎡ σ (i−1) ⎤ c 2t ( i −1) . . .V3
Teq(i) = ⎢ ⎥
⎣ σ1 ⎦
where
Teq(i) = the equivalent time in years for unit strain at stress level σ(i)
σ(i-1) = the stress level in MPa associated with time interval t(i−1)
σ(i) = the stress level in MPa associated with time interval teq(i)
t(i-1) = time interval in years associated with stress level σ(i−1)
One of the most important aspects of understanding aerial conductor permanent elongation
is determining design allowances for the long-term aerial conductor behaviour. The design
allowance for aerial conductor elongation is necessary to account for the changes in aerial
conductor sag and hence ground clearance over time. To compensate for aerial conductor
inelastic stretch it is necessary to carry out one or a combination of the following:
(i) add a margin on the statutory ground clearance requirements;
(ii) subtract an allowance on the maximum design temperature;
(iii) prestress aerial conductors prior to final sagging; and or
(iv) over-tension aerial conductors.
APPENDIX W
AERIAL CONDUCTOR MODULUS OF ELASTICITY
(Normative)
W1 GENERAL
Typical homogeneous aerial conductor modulus of elasticity is given as:
Eal = 64 GPa (aluminium) . . .W1
Est = 193 GPa (SC/GZ) . . .W2
Figure W1 illustrates a stress strain curve for a homogenous aerial conductor. Essentially
the figure shows the loading and unloading as a function of stress and strain where strain is
expressed as a percentage of elongation. As the applied load exceeds the elastic limit of the
aerial conductor, some permanent elongation will result as shown in Figure W1.
H o m o g e n o u s c o n d u c to r
ST R ES S
Le a d i n g
Unloading
Pe r m a n e nt e l o n g ati o n
ST R A IN (% ELO NG AT IO N )
Figure W2 illustrates a stress strain curve for a non-homogenous aerial conductor such as
an ACSR construction.
C o m p o s i te c o n d u c to r
ST R ES S
core (gz)
Tra ns i ti o n p o i nt
ST R A IN ( % ELO NG AT I O N )
The initial characteristics of the aerial conductor stress strain may be described by a
polynomial equation as follows:
με = A0 + A1S + A2S2 + A3S 3 + AnSn . . .W3
where
με = aerial conductor strain
An = coefficients derived from aerial conductor test
S = aerial conductor stress
‘A0’ is general very small and can be ignored. Usually a 3rd order polynomial describes the
data adequately, however in some cases higher orders may be more appropriate. Similar
polynomials are derived for the initial curves of the steel core and the aluminium outer
layer. Linear regression may be applied to the unloading curves and is used to determine the
line of best fit. The slope of the line is termed the final modulus of elasticity.
For a non homogenous aerial conductor, consisting of dissimilar materials, the composite
modulus above the transition point may be theoretically determined knowing the weighted
ratios of the aluminium and steel components to the composite aerial conductor and the
material modulus of aluminium and steel and is given as—
A1 E1 + A2 E2
Ecomp = . . .W4
A1 + A2
where
A = cross sectional area
E = aerial conductor modulus of elasticity
1 = subscript denoting material 1
2 = subscript denoting material 2
Below the transition point the modulus will be that of the core material and in the case of an
ACSR/GZ, the modulus will be that of the GZ wires.
Equation W4 does not account for the wire geometry of a helical stranded aerial conductor
and this equation will always over-estimate the modulus by about 1%. A 1% error in
modulus will generally result in aerial conductor sag error of about 2%.
In more recent times, Nigol and Barrett (see reference at end of this Appendix) discovered
that the stress and strains in helically stranded aluminium wires of an aerial conductor were
not the same as those of the individual straight wires. By examining the wire geometry of a
helically stranded wire, Nigol and Barrett derived an equation for the aerial conductor strain
related to the wire strain, and to the change of layer radius R. From this work, a more
accurate modulus may be determined and for a non-homogenous aerial conductor with
multiple layers the composite modulus is given by—
1 ⎡ Ni
⎡ n ⎤⎤
Ec = ⎢ core core ∑ ⎢ ∑ ni,j Ai,j Ei,j ⎥ ⎥
E A + . . .W5
Ac ⎢⎣ j =1 ⎣ i =1 ⎦ ⎥⎦
where
A = cross sectional area
E = conductor final modulus of elasticity
Ni = number of wires in the aerial conductor
Nij = number of wires in i layer of material j
c = subscript denoting composite
TABLE W1
AERIAL CONDUCTOR TENSION DETERMINATION MODELS
Model Modulus of Elasticity
Non-linear stress strain Aerial conductor stress strain described by a polynomial equation and
determine aerial conductor permanent elongation for tension excursions
Linear stress strain Use final modulus for either homogeneous of non homogeneous aerial
conductors
Reference
NIGOL, O. and BARRETT, J.S., Development of an Accurate Model of ACSR Conductors
for Calculating Sags at High Temperatures—Part III. Report prepared for the Canadian
Electrical Association, March 1980.
APPENDIX X
AERIAL CONDUCTOR COEFFICENT OF THERMAL EXPANSION
(Informative)
X1 GENERAL
Homogeneous aerial conductor coefficient of thermal expansion (CTE) is given as—
αal = 23 × 10−6 (aluminium)
αst = 11.5 × 10−6 (sc/gz)
Non-homogenous aerial conductor, consisting of dissimilar materials, the composite CTE
above the transition point is given as—
A1 E1α1 + A2 E2α 2
α comp = . . .X1
A1 E1 + A2 E2
where
A = cross sectional area
α = coefficient of thermal expansion
E = aerial conductor modulus of elasticity
1 = subscript denoting material 1
2 = subscript denoting material 2
Below the transition point, the CTE will be that of the core material and in the case of an
ACSR/GZ, the CTE will be that of the GZ wires.
Equation X1 does not account for the wire geometry of a helical stranded aerial conductor
and this equation will always over-estimate the CTE by up to 5%. A 5% error in CTE will
generally result in aerial conductor sag error of about 2%.
A more accurate CTE may be determined by examining the wire geometry and an increase
in temperature that will cause an increase in wire length resulting in an increase in lay
length. Hence, for a non homogenous aerial conductor with multiple layers the composite
CTE is given by—
1 ⎡ Ni
⎡ n ⎤⎤
αc = ⎢ core core core ∑ ⎢ ∑ ni,j Ai,jα i,j ⎥ ⎥
E A α + . . .X2
Ec Ac ⎣⎢ j = 1 ⎣ i =1 ⎦ ⎦⎥
where
A = cross sectional area
α = coefficient of thermal expansion
E = aerial conductor final modulus of elasticity
Ni = number of wires in the aerial conductor
Nij = number of wires in i layer of material j
APPENDIX Y
AERIAL CONDUCTOR DEGRADATION and SELECTION FOR DIFFERING
ENVIRONMENTS
(Informative)
Y1 GENERAL
To one degree or another, most materials experience some form of interaction with a range
of diverse environments. Often these interactions result in degradation of material ductility,
strength and in the case of aerial conductors, effective cross sectional area and hence
conductivity. Aerial conductor corrosion susceptibility depends on the material, the
construction and the protective mechanisms employed in the design. The severity of the
corrosive environment and the presence of chlorides, sulphur dioxide and other pollutants
will accelerate corrosion. Atmospheric corrosion takes place in aqueous environments and
the exposure duration of wetness is a principal factor.
Y1.1 Pit corrosion
Pitting is the loss of parent material at a localised site on a surface exposed to the
environment. Pitting may be caused by corona corrosion in UHV lines or more commonly
by localised electrolytic reaction in which water and oxygen must be present. Pit growth
rate is generally very small.
Surface pitting is generally associated with an exposure to industrial and coastal
environments. With time, pit corrosion will continue to be initiated and existing shallow
pits may widen. Catastrophic localised corrosion is not likely to occur and the overall effect
would be the gradual loss of cross sectional area.
Y1.2 Crevice corrosion
When an electrolyte such as water is present in the interstitial spaces between wires,
localised etching or crevice corrosion may occur. This may be associated with aerial
conductor suspension fittings coupled with environments of particularly high rainfall,
frequented by fogs and or perhaps in close proximity to chloride and or sulphate
atmospheric depositions. Corrosion may take place and voluminous grey to white slightly
moist deposits between the penultimate and ultimate aluminium layers will be found.
Chemical investigations generally reveal levels of aluminium oxide, sulphates and chlorides
of about 60%, 5% and 1% respectively.
Y1.3 Homogenous Al and Al alloy aerial conductors
The corrosion mechanism is generally limited to pit corrosion and is influence by
atmospheric chloride and sulphate levels. The performance is generally excellent due to
firstly, the formation of a resistive coating of aluminium oxide and secondly that the PH
levels of aluminium ranges from 4 to 8.5 which results in passive behaviour. Nevertheless
all aluminium aerial conductors show some pit corrosion and the level of pit corrosion is
dependent on the level of impurities held in the substrate. One example is aluminium alloy
6201 that employs compound Mg2Si, is anodic in aluminium and reactive to acidic solutions
and tends to dissolve away leaving an inactive pit.
TABLE Y1
CORROSION RATES FOR ZINC AND STEEL
Corrosion rate
Corrosivity μm/yr− 1 Zinc/steel corrosion
classification ratio (approx)
zinc steel
Mild <1 <10 1:10
Moderate <2 10 – 20 1:20
Tropical <2 20 – 50 1:50
Industrial 2–4 20 – 50 1:15
Marine (>1 km) 2–4 20 – 80 1:20
Severe marine (<1 km) 4 >10 80 -200 1:20
If the drop point of the grease is less than the maximum operating temperature of line, then
grease will liquefy, run to centre of span, form droplets and for lines greater than 66 kV
cause radio interference.
A cautionary note, that bituminous compounds used in 50’s and 60’s in ACSR/GZ have a
drop point of about 70°C and there are many examples where lines may now be operating at
or near maximum operating temperatures and the compound may have liquefied, run to the
centre of the span and fallen as droplets.
Y1.8 Application recommendations
Carter (see reference 2 at the end of the Appendix) reviewed the types of aerial conductor
constructions in common use and surveyed service experience and resistance to corrosion
under varying conditions. Also published were results of corrosion tests in severe saline
environments, commenced in 1964 in collaboration with Illawarra County Council
(predecessor of Integral Energy). The results were consistent with those reported by other
international and national authors at the time and indicate the following general
conclusions—
(a) for aluminium, slight external pitting generally less than 250 μm will occur after
about 3 years;
(b) there is no difference in an aerial extent of external pitting between 1350 aluminium
and 6201 aluminium alloy;
(c) there is good internal and external corrosion resistance provided by homogenous
aerial conductor constructions;
(d) for ACSR/GZ protection of the aluminium wires will occur up to the point that
degradation of the zinc coating has occurred;
(e) severe attack on bare galvanized wires up to 3 years and complete removal of the zinc
coating will occur in 3 years with salt deposition > 160 g.m−2; and
(f) a delay in the onset of internal corrosion results will occur from the use of protective
grease.
When selecting conductor for a hostile environment the following factors should be
considered:
(i) Full or partial greasing of the aerial conductor significantly improves corrosion
resistance.
(ii) Ensure that all fittings are compatible so that electrolytic corrosion does not occur.
(iii) Insulated/covered aerial conductor systems may provide protection against corrosion
provided the aerial conductors are completely sealed by the insulation/covering and
do not provide traps for corrosive solutions nor allow ingress of moisture.
(iv) The aluminium coating on SC/AC is very soft and should be treated carefully if it is
to provide adequate corrosion protection. The corrosion resistance of SC/AC is very
dependent on the thickness of the coating.
Table Y2 gives the aerial conductor selections for differing environmental conditions.
TABLE Y2
AERIAL CONDUCTOR SELECTION FOR DIFFERING ENVIRONMENTS
Salt spray pollution Industrial pollution
Aerial conductor
type Bay, inlets and
Open ocean Acidic Alkaline
salt lakes
AAC Good Good Good Poor
AAAC/6201 Good Good Average Poor
AAAC/1120 Good Good Good Poor
ACSR/GZ Poor Poor Average Poor
ACSR/AZ Average Good Average Poor
ACSR/AC Good Good Average Poor
SC/GZ Poor Poor Poor Average
SC/ZC Good Good Good Poor
OPGW Good Good Average Poor
HDCu Good Good Average Good
References
1. ROBINSON, J., Development of A Durability Branding System for Steel Construction
Products, Corrosion Management, Vol 10, No. 2, pp 3 – 10, November 2001
2. CARTER, R.D., Corrosion Resistance of Aluminium Conductors in Overhead
Service. MM Metals Report released to the Aluminium Development Council.
3. BRENNAN, G.F., Methodology for Assessment of Serviceability of Aged
Transmission Line Conductors Postgraduate Thesis, Wollongong University, 1989.
4. Guidelines for design and maintenance of overhead distribution and transmission
lines, Electricity Supply Association of Australia Publication C(b)1, 1991.
APPENDIX Z
AERIAL CONDUCTOR STRESS AND FATIGUE
(Informative)
Z1 GENERAL
Fatigue failures of overhead line aerial conductors occur almost exclusively at points where
the aerial conductor is secured to fittings. The cause of such failures is dynamic stresses
induced by vibration combined with high static stresses. It is necessary therefore to limit
both the static and dynamic stresses if the aerial conductor is to have acceptable fatigue
endurance.
Z2 STATIC STRESSES
Z2.1 Static tensile stress
The line aerial conductor tension produces static tensile stresses in the individual aerial
conductor wires. For homogeneous aerial conductors, the outer layer stress can be
calculated by dividing the tangential tension in the aerial conductor by the cross-sectional
area. For non-homogeneous aerial conductors, the static tensile stress in the aluminium
wires can be estimated by—
T
σ A1 = . . .Z1
AA1 + nASt
where
σAl = stress in aluminium wires
AAl area of aluminium
ASt = area of steel
T = aerial conductor tension
n = Efe/Eal
Eal = 68 GPa (aluminium)
Est = 193 GPa (sc/gz)
The ratio of the density of steel to aluminium is similar to the ratio of their moduli of
elasticity and Equation Z1 may be rewritten as—
T
σ A1 ∝ . . .Z2
m
In the case of ACSR aerial conductors, the stress in the aluminium wires decreases with
time as the metallurgical creep in the aluminium is much greater than in the steel and
results in a load transfer from the aluminium to the steel. This effect becomes more
predominant as the percentage of steel in the aerial conductor decreases.
Z2.2 Static bending stress
Static bending stress results from the bending of the aerial conductor at the support point
and is a function of the span length, tension, self-weight and flexural stiffness of the aerial
conductor and the radius of curvature of the support clamp.
Z3 DYNAMIC STRESSES
Dynamic stresses are alternating bending stresses caused by wind-induced vibration in the
aerial conductor and the stresses can vary widely in magnitude, frequency and duration. The
fatigue fracture of an individual wire within an aerial conductor is the result of a large
number of stress cycles, which cumulatively exhaust the fatigue strength or endurance limit
of the material.
The wind induced vibration or commonly known as Aeolian vibration occurs when laminar
wind flows across an aerial conductor causing vortices to be shed alternatively from top and
bottom of the aerial conductor. This continuous shedding of vortices causes an alternating
force to be applied to the aerial conductor, thus causing vibration predominantly in the
vertical plane.
The severity of the vibration problem is determined by the nature of the wind flow, its
direction with respect to the line, the line tension and the frequency of occurrence of the
laminar winds. It is therefore necessary when considering dynamic stresses to take into
account the topographical and climatic conditions of the line route.
Laminar flow winds are generally most prevalent in early morning in winter. The vibration
induced by wind velocities between 0.5 m/s and 7 m/s is characterized by short wave
lengths, relatively high frequencies and low amplitudes. Wind velocities less than 0.5 m/s
do not have sufficient energy to induce vibration and velocities greater than 7 m/s are
turbulent in nature and do not produce the vortex shedding necessary to induce vibration.
The temperature under which the horizontal tensions are applied should therefore be based
on this condition. The average temperature over the coldest month is generally used for this
purpose.
Practically all fatigue failures of aerial conductors originate at wire crossover points or at
support contact points where fretting occurs. Fretting is the form of damage that arises
when two surfaces in contact are exposed to slight periodic relative motion. The fretting
produces abraded particles and in the case of aluminium, the product consists of black
aluminium oxide. Fretting initiates fatigue cracks and the overall fatigue strength of the
aerial conductor is significantly reduced.
Aerial conductor fatigue endurance is related to bending and compressive static stresses and
is relatively insensitive to static tensile stresses. However as static stress levels increase, the
aerial conductor self-damping characteristics are reduced. This reduction in aerial
conductor self-damping, coupled with the dynamic stress induced by laminar winds, which
are terrain dependent, and length of time exposure to transverse laminar winds are
considered to be the most significant factor in aerial conductor fatigue endurance.
An aerial conductor, which is most likely to experience damage due to vibration, will be
supported in a short bolted clamp or on a pin insulator with no armour rods or dampers in a
terrain conducive to laminar wind flow. This combination of factors defines the base case
outer layer stress.
A conductor which is least likely to experience damage due to vibration will be fully
supported, fully damped and erected in a terrain not conducive to laminar wind flow. This
combination of factors defines the recommended maximum outer layer stress levels.
In Table Z1, the base case outer layer stresses have been converted to a base case horizontal
tension expressed as a percentage of the calculated breaking load (CBL). The values listed
in Table Z1 are expressed as horizontal tension, rather than tangential tension. This
approximation is satisfactory, except for very long spans or for spans in very steep terrain.
Some adjustments have been made in the light of operational experience, in particular with
regard to small diameter ACSR aerial conductor with high steel content where experience
has shown that, with effective damping, these aerial conductors can be strung to higher
allowable tensions.
The static bending and static compressive stresses resulting from the support arrangement
used for the base case can be reduced by using long radius shaped clamps, armour rods,
preformed ties or helical support/suspension units. Because of appropriately designed
supports, a higher static tensile stress may be tolerated.
Shaped long radius clamps and armour rods, or pin insulators with armour rods, allow an
increase in the static tensile stress of 5% to 7%, while helical support/suspension units, or
preformed ties with elastomer inserts, used in conjunction with armour rods on pin
insulators allow an increase of 10% to 15% on the base case. These allowable increases
have been converted to a percentage of CBL and included in Table Z1 under ‘clamp
category’.
The performance of AAAC irrespective of alloy is considered to related to fretting fatigue
and Table Z1 reflects this consideration.
Z4.2 Limiting dynamic stresses
Control of dynamic stresses is the most significant factor in the fatigue endurance of
overhead aerial conductors. Dynamic stresses can be limited by—
(a) terrain not conducive to laminar wind flow. Factors such as mountainous terrain, tree
cover and urban development will minimize conductor vibration;
(b) the use of effective vibration dampers;
(c) the use of spacer dampers with bundled aerial conductor; and
(d) the presence of some or all of the above factors will allow the static tensile stress
(design horizontal tension) to be increased in accordance with Table Z1.
Combinations of open or rolling terrain without dampers are in general not recommended
because the level of dynamic stresses that result can cause the fatigue life of the aerial
conductor to be reached at a very early stage. In this case the fatigue life may be relatively
insensitive to everyday tension. This is particularly important for steel and small diameter
high steel content ACSR aerial conductors which have little inherent self damping.
Z5 VIBRATION DAMPERS
Use of effective dampers is critical if use is to be made of this factor in the selection of the
higher horizontal tensions from Table Z1. Selection of dampers should be based on the
recommendations of the manufacturer and compliance with the relevant Australian or New
Zealand or equivalent International Standards. Vibration damping requirements may be
calculated, for example for Stockbridge type dampers using energy balance considerations,
which may allow higher tensions to be used. The following considerations are relevant:
(a) Damper type Spiral dampers are generally considered more effective for aerial
conductor diameters up to 12 mm, and Stockbridge type dampers for aerial conductor
diameters above 15 mm. In the range 12 to 15 mm either type may provide an
effective solution, alternatively an optimum solution may involve a combination of
the two types
(b) Damper construction Robustness of design to achieve a useful life compatible with
that of other line components; avoidance of aerial conductor damage at the point of
attachment consideration of working live line working; and corona discharge and
radio frequency interference limited to acceptable levels
(c) Damping characteristics (Stockbridge dampers only)—
(i) Frequency response and energy dissipation Should be capable of limiting
bending stress and strain anywhere along the aerial conductor to permissible
levels for all frequencies of vibration encountered in Aeolian vibration; as the
frequency is dependent on aerial conductor diameter, dampers with different
responses will be required for different aerial conductors. It is important that
the dampers have adequate energy dissipation over a wide frequency range and
cover the highest level of expected frequency; and dampers which meet the
performance criteria of AS 1154.1 will generally provide acceptable energy
dissipation and frequency range;
(ii) Impedance The reactive and resistive mechanical impedance of the damper
should match the aerial conductor as closely as possible;
(iii) Endurance The fatigue life of the damper itself should be sufficient to endure
the rigorous service life of the aerial conductor. The performance of the damper
should not deteriorate due to fatigue and ageing. With hardware using elastomer
inserts, degradation due to exposure to ozone and ultra violet light should be
taken into consideration; and
(iv) Damper stress The dampers should not create significant stresses on the aerial
conductor due to clamping or damping forces exerted by the bending stresses at
the damper clamp.
(d) Number of dampers per span For fully damped aerial conductors the number of
dampers in a span should be sufficient to dissipate wind-induced energy in the aerial
conductor. It should also be noted that dampers to be used in Category 1 Terrain
should provide substantially more energy dissipation than those used for higher
terrain categories to damp fully the aerial conductor. Consideration should be given to
damper life when selecting the number of dampers in a span. There could be
situations when effective energy dissipation can be achieved with fewer dampers, but
this may be at the expense of the damper life.
(e) Damper location The ideal location is the anti-node of the vibrating loop, however,
as vibration frequency and loop length is a function of wind velocity, the
Manufacturer’s recommendation for a location to suit the full range of frequent wind
velocities should be obtained.
266
ACSR 30/7 16 0 1.5 2.5 0 2 4 6.5 25
ACSR 54/7, 54/19 18 0 1.5 2.5 0 2 4 6.5 27
AACSR/1120 6/1, 6/7 14 0 1.5 2.5 0 2 4 6.5 23
AACSR/1120 18/1 16 0 1.5 2.5 0 2 4 7.5 26
AACSR/1120 30/7 13 0 1.5 2.5 0 2 4 6.5 22
AACSR/1120 54/7, 54/19 14 0 1.5 2.5 0 2 4 6.5 23
AACSR/6201 6/1, 6/7 13 0 1.5 2.5 0 2 4 6.5 22
AACSR/6201 18/1 14 0 1.5 2.5 0 2 4 6.5 23
AACSR/6201 30/7 12 0 1.5 2.5 0 2 4 6.5 21
Optical conductor 14 NA NA 2.0 NA NA NA 4.0 20
* Clamp category: Type A Short trunnion clamp, post or pin insulator with ties (without armour rods)
Type B Post or pin insulator (clamped or tied) with armour rods or shaped trunnion clamps with armour rods
Type C Helically formed armour grip with elastomer insert or helically formed ties with armour rods
† Terrain Category: Type 1 Flat, no obstacles (See Note 12)
Type 2 Rolling terrain with scattered trees (See Note 12)
DRAFT ONLY
Type 3 Mountain, forest or urban
DRAFT ONLY 267 DRAFT ONLY
APPENDIX AA
AERIAL CONDUCTOR SHORT TIME AND SHORT-CIRCUIT RATING
(Informative)
TABLE AA1
AERIAL CONDUCTOR CONSTANTS
AAAC/ AAAC/ HD
Constants Units AAC SC/GZ SC/AC
1120 6201A copper
* Value taken from the appropriate Australian Standard, i.e. AS 1531, AS 1746, AS 1222.1, AS 1222.2.
** Values are median values of data sourced from several references including—
— V T Morgan, ‘Rating of Bare Overhead Conductors for Intermittent and Cyclic Currents’, Proc
IEE, 1361-1376, 116(8), 1969.
— V T Morgan, ‘Rating of Conductors for Short-Duration Currents’, Proc IEE, 555-570, 118(3/4),
1971.
— Draft IEEE Standard, ‘Calculating the Current-Temperature relationship of Bare Overhead
Conductors’, 1993.
From Equation AA2 the fault rating can be determined based on maximum allowable
temperature. Constants for specific aerial conductor types are contained in the relevant
Australian Standards and as shown in Table AA1.
Aluminium loses approximately 10% of its tensile strength at a temperature of 210°C with a
significant proportion of the annealing taking place during the cooling period following a
fault. This annealing is cumulative over the life of the aerial conductor. It anneals rapidly at
temperatures exceeding 340°C and commences melting at approximately 645°C. The
mechanical properties of the steel core of ACSR are affected very little at these
temperatures. Zinc melts at approximately 420°C. Copper loses 10% of its tensile strength
at a temperature of 220°C.
To provide for a loss of aerial conductor tensile strength of less than 5% due to fault
conditions over its life, the temperatures indicated in Table AA2 should not be exceeded.
The rate of cooling is dependent on the thermal mass of the aerial conductor, therefore
lower maximum temperatures are applicable to aerial conductors of large cross-section.
TABLE AA2
GUIDELINES FOR 5% LOSS OF TENSILE STRENGTH FOR TOTAL FAULT
CLEARING TIME (INCLUDING RECLOSES)
Aerial conductor type Approximate size Maximum temperature
(mm²)
HDCu 60 200°C
AAC, AAAC/1120, ACSR/GZ, 100 160°C
ACSR/AZ,
ACSR/AC 300 to 500 150°C
AAAC/6201A 100 220°C
SC/GZ, SC/AC 400°C
OPGW ***
***Dependent on construction.
Reference: ROEHMANN, L.F. and HAZAN, E., Short time annealing characteristics of electrical
conductors, AIEE Trans 82/3 p1061, Dec 1963.
APPENDIX BB
AERIAL CONDUCTOR ANNEALING AND OPERATING TEMPERATURES
(Informative)
BB1 GENERAL
Aluminium alloys are designated by the numbering system in Table BB1. The first digit
specifies the principle alloying elements, and the remaining digits refer to the specific
composition of the alloy. The alloys are subdivided into two subgroups—heat treatable and
non heat treatable alloys. Heat treatable alloys are age hardened (precipitation hardened),
whereas non-heat treatable alloys are hardened by solid solution strengthening (not used for
aerial conductors because of the reduction in electrical conductivity), strain hardening, or
dispersion strengthening.
TABLE BB1
DESIGNATION SYSTEM FOR WROUGHT ALUMINIUM ALLOYS
1xxx Commercially pure Al (>99%) Non heat treatable
2xxx Al-Cu Heat treatable
3xxx Al-Mn Non heat treatable
4xxx Al-Si and Al-Mg-Si Heat treatable if Mg is present
5xxx Al-Mg Non heat treatable
6xxx Al-Mg-Si Heat treatable
7xxx Al-Mg-Zn Heat treatable
TABLE BB2
TEMPER DESIGNATIONS FOR ALUMINIUM ALLOYS
F As fabricated (hot rolled, forged, cast, etc)
O Annealed (most ductile condition)
H1x Cold worked only (x refers to the amount of cold working or strengthening)
H2x cold worked and partly annealed
H3x cold worked and stabilised at a low temperature to prevent age hardening
W Solution treated
Tx Age hardened (x refers to the amount of strain hardening)
Resistance to room temperature creep and annealing varies with composition or fabrication
variations. EC alloy 1350 has about 0.20% (by weight) Fe and 0.08% Si. Addition of iron
decreases resistances to creep and annealing. Addition of Mg to a high iron alloy increased
the resistances to creep and annealing. Production of rod by the continuous cast process
also causes higher resistances to creep and annealing than the conventional hot-rolled
process.
TABLE BB3
ANNEALING EQUATION CONSTANTS
Alloy Wa A′ B′ C′ D′
(%) (K) (K)
1350-H19 56 7.8 150 −4700 7.5
6201A-T81 60 16.2 270 −9000 4
HDC (110A-H) 41 14 175 −6700 3
TABLE BB4
TYPICAL AERIAL CONDUCTOR MAXIMUM ALLOWABLE SHORT TERM
TEMPERATURES
Aerial conductor type csa Maximum temperature
(mm²)
HDCu 60 200°C
AAC, AAAC/1120, ACSR/GZ, 100 160°C
ACSR/AZ, ACSR/AC 300 to 500 150°C
AAAC/6201A 100 220°C
SC/GZ, SC/AC 400°C
OPGW Dependent on construction
If ratings for emergency conditions are to be applied then the combined effects of elevated
temperature and sustained high aerial conductor tension on the sag of the line should be
taken into account. Practically, the tension in a line reduces with increasing temperature so
the effect is less severe.
For main grid transmission lines, where it is possible to control the loads in the lines to a
great extent, the emergency condition rating concept may be applied. For radial
transmission lines and sub-transmission lines, the maximum temperature limit of 100°C
should be applied.
For distribution lines where a lower standard of load control and monitoring usually applies
it is recommended that an additional margin be applied. Maximum Design Temperatures of
75°C to 100°C are commonly used.
REFERENCES
1. KIESSLING, F. et al, Overhead Power Lines – Planning and Design , Springer, pp
250– 251
2. IEEE Std 1283-2004, IEEE Guide for Determining the Effects of High-Temperature
Operation on Conductors, Connectors, and Accessories
APPENDIX CC
MECHANICAL DESIGN OF INSULATOR - LIMIT STATES
(Normative)
TABLE CC1
INSULATOR LOADING CONDITIONS
State Tension insulator Suspension and vee Post and pin insulator
condition string insulator condition
condition
Everyday Everyday tension (EDT), Vertical weight span, Vertical weight span,
0 Pa wind 0 Pa wind 0 Pa wind
Serviceable Serviceable wind or Resultant load at Resultant load with
500 Pa wind serviceable wind or serviceable wind or
500 Pa transverse load 500 Pa transverse +
longitudinal unbalance
load
Failure containment Aerial conductor Resultant load for Resultant load with
calculated breaking load ultimate aerial conductor ultimate transverse wind
(CBL) wind transverse load + longitudinal unbalance
load
APPENDIX DD
EASEMENT WIDTH
(Informative)
TABLE DD1
TYPICAL EASEMENT WIDTHS FOR A RANGE OF VOLTAGES (FOR TYPICAL
SPANS)
APPENDIX EE
SNOW AND ICE LOADS
(Normative)
EE1 GENERAL
The accumulation of snow and ice on aerial conductors and supports varies greatly with
altitude, latitude and local conditions such as terrain. In general, lines located in areas
higher than 800 m above sea level in Australia and in some areas of New Zealand may be
subject to occasional snow/ice loadings. However, there is insufficient consistently re-
occurring data for most regions on which to base return periods for snow and ice loads.
Hence, details provided are considered to provide a reasonable guide to designers.
Only combined wind and ice loads on aerial conductors are considered in this standard.
Wind loads on ice covered supports and insulators may be treated similarly when
appropriate drag factors are used.
The effect of wind on an ice-covered aerial conductor is determined by three variables:
(a) The wind speed during the period of time that the aerial conductor is ice covered; and
(b) The mass of the ice layer;
(c) The shape of the ice layer, i.e. the diameter and the relevant drag factor.
Reference should also be made to the provisions contained in AS/NZS 1170.3 and CIGRE
Technical Brochure 291, Guidelines for meteorological icing models, statistical methods
and topographical effects, April 2006.
In particular, the following specific provisions should be made:
EE1.2 Australia
In areas with ice and snow loadings, the minimum design loads should be based on a radial
ice thickness of 12 mm with a density of 900 kg/m3 (SG = 0.9) and coincident with a wind
pressure of 100 Pa at an aerial conductor temperature of –5°C. These loads may be taken as
corresponding to a return period of 50 years though the appropriateness is uncertain.
Provision should also be made for the unbalanced longitudinal loads produced by ice
forming on certain spans but not others, due to local topographic effects. In this regard, line
sections with large adjacent span ratios should also be investigated.
In regions within Tasmania, icing can occur at low altitudes but with reduced thickness of
accretion. In this area the requirements provided in Table EE1 shall be included in design
loadings.
TABLE EE1
TASMANIA REGION ICE LOADING CONDITIONS
These effects may then be used to evaluate wire tensions and the calculation of wire loads
on structures.
EE1.3 New Zealand
Ice (or wet snow) is to be considered on wires only. For ice cases, which include wind, the
reduced return period wind should be applied to un-iced pole or tower, taking into account
the structure’s overall drag coefficient. On towers heavily congested by members, all gaps
of less than 75 mm should be considered as being filled with ice.
For exposed sites on ridges, non-uniform ice build may result and the ice build up shall be
taken as the full ice accretion thickness on one side of the structure and 40% of ice build up
on the other side.
All large deviation (greater than 30°) and section poles shall be designed for the full ice
accretion thickness on one side of the structure and no ice build up on the other side.
The drag coefficient to be used for wind co-incident with ice conditions shall be taken as
1.1 times the relevant drag coefficient (Cd) for wind conditions only, but in no case be less
than 1.2.
EE1.3.1 Temperature effects
Unless specific data is available, the following design temperatures shall be used.
(a) Snow—0ºC
(b) Ice—
(i) Coastal areas: temperature = –0.0085 × altitude −3ºC
(ii) Inland areas >5 km from coast: temperature = −0.0085 × altitude −5ºC
The temperature shall be based on the highest altitude of the line. If there is significant
variation in altitude along the line, then the line shall be broken into several temperature
zones.
EE1.3.2 Aerial conductor tensions (FT)
The aerial conductor tensions shall be based on a span equal to the ruling span.
Consideration shall be made for the overall effect of differences in tension of adjacent
spans on the structure.
Where significant span differences arise, the structure shall be checked for full loading on
one side of the structure and 40% of loading on the other side.
Allowance shall be made for some flexibility of post and pin insulators when calculating
tensions.
EE1.3.3 Snow and ice zones
The snow and ice zones are based on AS/NZS 1170.3 (snow zones). These are based on the
1988 Council Boundaries. (See Figure FF1).
Specific historical knowledge and records of other lines in the same locality may be utilized
in generating ice and snow loading requirements.
TABLE EE2
ICE AND SNOW PARAMETERS FOR NEW ZEALAND
Radia snow or ice thickness (Rice) on aerial conductors
Co-incident
Wet snow
Ice thickness at wind return
Zone Altitude thickness at
7000 kg/m 3 period for ice
400 kg/m 3
(years)
N0 450–600 25 — 1
Upper North Island 600–900 30 5 1
900–1200 35 8 1
>1200 40 10 5
N1 150–450 25 — 1
Lower North Island 450–600 30 10 1
600–900 35 15 1
900–1200 40 20 5
>1200 45 25 5
N2, N3, N5 0—150 30 10 1
South Island 150–300 35 15 1
300–450 40 20 1
450–600 45 25 1
600–750 — 30 5
750–900 — 35 5
900–1200 — 40 5
>1200 — 45 5
N4 0—150 45 (30 15 (10) 1
Canterbury 150–300 50 (35) 20 (15) 1
300–450 55 (40) 25 (20) 1
450–600 60 (45) 30 1
600–750 65 (50) 35 5
750–900 — 40 5
900–1200 — 45 5
NOTES:
1 The figures in brackets are the existing standard thicknesses. Ice density has been assumed as 900 kg/m³.
[Based on current knowledge, this appears too high]. The snow values are based on AS/NZS 4676 and
equivalent Transpower radial thicknesses (these were converted to uniform density values).
2 For wind associated with ice, it is recommended that at low altitudes that a 1 year return period be used;
for higher altitudes a higher value has been adopted on the basis that wind is more likely to occur and
that ice formation may remain for many days.
3 AS/NZS 4676 requires 30 mm radial snow (0.4 SG) be considered at all below 600m altitudes for
Canterbury (N4).
4 AS/NZS 1170.3 suggests that 30 mm radial ice (0.9 SG) at 0ºC combined with a 10 year return period
wind be used for building structures in sub alpine regions. This may be appropriate for rigid structures
only; it is very conservative for overhead lines (which are very flexible).
5 ISO 12494 suggests that combined actions be considered involving maximum wind (50 year RP) and
reduced icing (factor = 0.7) also maximum icing (50 year RP) and reduced wind cases (50 year RP); wet
snow is usually taken in still air conditions. This is similar to IEC 60826 requirements.
6 For wind associated with ice, the overall effect is similar to current overhead line standards. Although
the ice density has been reduced from 915 to 700 kg/m³ and the wind speed reduced, the iced diameter
has been increased slightly to compensate. Most lines companies do not want to see a reduction in
transverse loading on the poles hence results should be comparable.
7 The proposed wet snow values are based on limited data on 2006 June storm in Orion’s area (this was up
to a 50 year event in some locations). Reported snow build up was 20 mm to 50 mm radial thickness at
an equivalent of 400 kg/m³ snow density. This indicates that current standards are probably too low at
particularly at lower altitudes.
TABLE EE3
DIFFERENTIAL ICE AND SNOW LOADING CONDITIONS
Differential ice and snow loading conditions
Longitudinal condition Torsional condition
Support type Left span Right span Left span Right span
Single circuit xyabc XYABC XYABC XYABC
abc ABC ABC ABC
Double circuit xabcdef XABCDEF XABCDEF XABCDEF
abcdef ABCDEF ABCDEF ABCDEF
A,B,C,D,E,F represent aerial phase conductors and x,y are earthwires.
A,B,C,D,E,F,X,Y represent spans loaded with 70% of maximum ice/snow weight.
The letters a,b,c,d,e,f,x,y represent spans loaded with 30% maximum ice/snow weight.
APPENDIX FF
DETERMINATION OF STRUCTURE GEOMETRY
(Informative)
Figure FF1 shows how the working distances and wind speeds are used to establish a
132 kV structure geometry for a round pole. The wind pressures assumed for the electrical
clearance states are —
(a) low wind of 100 Pa for maintenance approach and live line working
(b) moderate wind of 300 Pa for switching and lightning impulse flashover (lightning
impulse assumed coincident with moderate wind)
(c) high wind of 500 Pa for power frequency flashover
2
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Hand reach clearance for power frequency flashover from the centre of the climbing aid—
for a typical tower where the climbing corridor is 700 mm from the face the recommended
hand reach clearance is 1700 mm from the tower face, under a wind pressure of 100 Pa. For
a pole, the hand reach clearance is 1700 mm from the pole centre line.
The shielding angle was determined by lightning simulation studies to achieve the desired
lightning performance.
During the development process, Australian/New Zealand Standards are made available in
draft form at all sales offices and through affiliated overseas bodies in order that all
interests concerned with the application of a proposed Standard are given the opportunity to
submit views on the requirements to be included.
The following interests are represented on the committee responsible for this draft
Australian/ New Zealand Standard:
CIGRE
Electrical Engineers Association of NZ Inc
Electrical Regulatory Authorities Council
Electricity Engineers Association (New Zealand)
Energy networks Association
Engineers Australia
National Electrical and Communications Association
Transpower New Zealand Limited
Vector Ltd
International Involvement
Standards Australia and Standards New Zealand are responsible for ensuring that the Australian
and New Zealand viewpoints are considered in the formulation of international Standards and that
the latest international experience is incorporated in national and Joint Standards. This role is vital
in assisting local industry to compete in international markets. Both organizations are the national
members of ISO (the International Organization for Standardization) and IEC (the International
Electrotechnical Commission).
www.standards.org.au www.standards.co.nz
www.standards.com.au