Kapasitas Produksi 85 MW

Turbin Eff. 80 %
Running at (80% Cap.) 96 MW

Preheat P
f
T
enthalpy

Extrac. 1 P
f
T
enthalpy

Extrac. 2 P
f
T
enthalpy

Total Enthalpy drop is 432 GJ

Preheat enthalpy drop 103 GJ

Extrac. 1 enthalpy drop 55 GJ
Extrac. 2 enthalpy drop 66 GJ

Condenser enthalpy drop 208 GJ

Flow in Condenser 251 T/H

Condenser p 0.1 bar

f 251 T/H
̊̊
T 62 ̊̊̊̊⁰C
hvap 2612 kJ/kg
hliq 259 kJ/kg

inlet at T/G P 95 bar

f 596 T/H
̊̊
T 535 ̊̊̊̊⁰C
h 3442 kj/kg

Boiler Eff.
 Blow Down

Boiler P 110 bar

f (steam) 596 T/H
̊̊
T 550 ̊̊̊̊⁰C
enthalpy 3492 kj/kg

Feed Water (Saturated)

P 150 bar
f 627 T/H
̊̊
T 210 ̊̊̊̊⁰C
enthalpy 897 kj/kg

Total Erg Gen for steam 1628 GJ

Total Erg Needed 1915 GJ

Coal Calorific Value (HHV)

Coal Consumption 64 T/H

Cooling Tower Water Loss in C/T

heat eff 90 %
P 3 bar
̊̊
T in 35 ̊̊̊̊⁰C
̊̊
T out 30 ̊̊̊̊⁰C
h in 146 kj/kg
h out 125 kj/kg

Erg. Needed in Cond. 656 GJ

f CT 31234 T/H

condensate return
Make up Wt for Boiler (demin plant)
non return from mill 185 T/H
Blow Down 31 T/H

Make up Wt for Coling Tower 625 T/H

Total Raw Water Supply 841 T/H

inlet Wt
 P in 12 bar p out 30 bar
f in 627 T/H f out 627 T/H
̊̊ ̊̊
T in 45 ̊̊̊⁰C
̊ T out 150 ̊̊̊⁰C
̊
Enthalpy 188 kj/kg Enthalpy 632 kj/kg

∆ Erg 278 GJ

∆ Erg from Preheat Steam

inlet Wt
P in 30 bar p out 150 bar
f in 627 T/H f out 627 T/H
̊̊ ̊̊
T in 150 ̊̊̊̊⁰C T in 210 ̊̊̊̊⁰C
Enthalpy 632 kj/kg Enthalpy 897 kj/kg

∆ Erg 166 GJ

Economizer Should Have Supplied at Least

Self Consumed 11 MW

Running at full load (100% cap.) 120 MW

23 bar
160 T/H
̊̊̊
220 ̊̊̊⁰C Building
2800 kj/kg ID Fan
FD Fan
15 bar Primary Air Fan
85 T/H Boiler Feed Water Pump
̊̊
200 ̊̊̊̊⁰C Condensate, WT & CT Water
2792 kj/kg Crusher, Conveyor, & ESP
LPFWP
12 bar
100 T/H
̊̊
189 ̊̊̊̊⁰C Total Self Consumed
2784 kj/kg

Total Enthalpy drop is 540 GJ

Preheat enthalpy drop 103 GJ

Extrac. 1 enthalpy drop 55 GJ
Extrac. 2 enthalpy drop 66 GJ

Condenser enthalpy drop 316 GJ

Flow in Condenser 381 T/H

Condenser p 0.1 bar

steam f 381 T/H
̊̊
T 62 ̊̊̊̊⁰C
hvap 2612 kJ/kg
hliq 259 kJ/kg

inlet at T/G P 95 bar

f 726 T/H
̊̊
T 535 ̊̊̊̊⁰C
h 3442 kj/kg
a 726 T/H boiler

85 %
 5%

Boiler P 110 bar

f (steam) 726 T/H
̊̊
T 550 ̊̊̊̊⁰C
enthalpy 3492 kj/kg

Feed Water (Saturated)

P 150 bar
f 764 T/H
̊̊
T 210 ̊̊̊̊⁰C
enthalpy 897 kj/kg

Total Erg Gen for steam 1983 GJ

Total Erg Needed 2333 GJ

30 Mj/kg
Coal Consumption 78 T/H

2%
heat eff 90 %
P 3 bar
̊̊
T in 35 ̊̊̊̊⁰C
̊̊
T out 30 ̊̊̊̊⁰C
h in 146 kj/kg
h out 125 kj/kg

Erg. Needed in Cond. 996 GJ

f CT 47433 T/H

0%
Make up Wt for Boiler (demin plant)
non return from mill 185 T/H
Blow Down 38 T/H

Make up Wt for Coling Tower 949 T/H

Total Raw Water Supply 1172 T/H

inlet Wt
 P in 12 bar p out 30 bar
f in 764 T/H f out 764 T/H
̊̊ ̊̊
T in 45 ̊̊̊⁰C
̊ T out 150 ̊̊̊⁰C
̊
Enthalpy 188 kj/kg Enthalpy 632 kj/kg

∆ Erg 339 GJ

418 GJ

inlet Wt
P in 30 bar p out 150 bar
f in 764 T/H f out 764 T/H
̊̊ ̊̊
T in 150 ̊̊̊̊⁰C T in 210 ̊̊̊̊⁰C
Enthalpy 632 kj/kg Enthalpy 897 kj/kg

∆ Erg 202 GJ

Supplied at Least 202 GJ

 2.0 MW
0.9 MW
1.3 MW
Primary Air Fan 1.0 MW
Boiler Feed Water Pump 2.9 MW
Condensate, WT & CT Water Pump 1.1 MW
Crusher, Conveyor, & ESP 0.9 MW
0.9 MW

Total Self Consumed 11.0 MW

 Boiler System T/G System
110 bar - 550 ⁰C - 726 T/H 120 bar - 535 ⁰C - 120 MW - 726 T/H

Feed Wt (Make Up) After Experiencing Preheating

Outlet from economizer
P 150 bar
f 627 T/H
̊̊
T 210 ̊̊̊̊⁰C
enthalpy 897 kj/kg

Blow down 5 % from Feed Water

P 110 bar
f 31 T/H
̊̊
T 550 ̊̊̊̊⁰C
∆Erg 81 GJ

Energy Balance
Coal Consuption 64 T/H
Calorific Value (HHV) 30 MJ/kg
7166 kcal/kg
Erg 1915 GJ

Boiler Eff 85 %
Blow Down 81 GJ
Steam Outlet Boiler 1546 GJ
1915 GJ
Mass Balance
Steam Outlet Boiler 596 T/H
Blow Down 31 T/H
627 T/H
Preheat Process
Heat Needed
Heat Supplied
Percentage
Economizer
Heat Needed 166 GJ
Heat Supplied 287 GJ Demin Plant
Percentage 58 % f
Preheat Process From Condenser
f 467 T/H f
Condensate Return
From Preheat f
f 160 T/H

Maker TKZ Krasny Kotelshchik

Unit Name Coal Fired (Anthracite)
Capacity up to 920 T/H (Needed at 726 T/H)
Steam Pressure up to 176 bar (needed at 95 bar)
Steam Temperature 545 ⁰C (Needed at 535 ⁰C)
 T/G System
35 ⁰C - 120 MW - 726 T/H

Steam Outlet from boiler Steam Inlet at T/G

p 110 bar p 95 bar
f 596 T/H f 596 T/H
T 550 ⁰C T 535 ⁰C
Enthalpy 3492 kj/kg Enthalpy 3442 kj/kg
∆Erg 1546 GJ

∆ Erg loss in piping 30 GJ

assumption :
total heat from preheat are enough for
heating the water before entering economizer
Preheat p 23 bar
f 160 T/H
T 220 ⁰C
enthalpy 2800 kj/kg
∆ Erg 103 GJ

Extrac. 1 p 15 bar Extrac. 2

f 85 T/H
T 200 ⁰C
enthalpy 2792 kj/kg
∆ Erg 55 GJ

Preheat Process
Heat Needed 278 GJ
Heat Supplied 418 GJ
Percentage 67 %

Demin Plant
 216 T/H
From Condenser
251 T/H
Condensate Return Raw Water
0 T/H f 841 T/H

Maker GE-ALSTOM
Unit Type STF15S
Power Output 120 MW (Needed 96 MW)
Steam Pressure 120 bar max (Needed at 95 bar)
Steam Temperature 565 ⁰C max (Needed at 535 ⁰C)
Type Extraction/Condensing Type
 C/T Losess
f 625

1517 T/G eff 80 %

Self Consumed 11
For mill Purpose 85

Energy Needed 432

G
Condenser p 0 bar
f 251 T/H
T 62 ⁰C
Eff 90 %
∆ in Erg T/G 208 GJ
∆ Erg in Condenser 656 GJ

p 12 bar
f 100 T/H
T 189 ⁰C
enthalpy 2784 kj/kg
∆ Erg 66 GJ

Energy Balance (∆ Erg)

Preheat 103 GJ
Extract. 1 55 GJ
Extract. 2 66 GJ
Condenser 208 GJ
432 GJ
Design Consideration

* Net Power Output 85 MW * Process Steam 2 (saturated )

flow
*Process Steam 1 (Saturated) pressure
flow 85 T/H
pressure 15 bar
 Makeup C/T
T/H f 625 T/H

MW
MW

GJ

Cooling Tower
p 3 bar
f 31234 T/H
T in 35 ⁰C
T out 30 ⁰C
∆ Erg in CT 656 GJ

Mass Balance
Preheat 160 T/H
Extract. 1 85 T/H
Extract. 2 100 T/H
Condenser 251 T/H
596 T/H
team 2 (saturated )
100 T/H
12 bar
Kurs 14000 IDR/USD
Cost per hour production
cons unit price unit
Coal
Fuel (note: HHV) 64 Ton 75
30 MJ/kg
Raw water 841 m3 0.12
Chemical Demin:
HCl 24.5 kg 0.114
NaOH 73.51 kg 0.208
H2SO4 3.56 kg 0.254

Boiler:
Package 200 Ton 0.017

CT:
Klorin 6.4 Kg 0.8
Total

Flow (T/H) P (bar) GJ GJ

Steam to Process 85 15 237.32
515.72
100 12 278.4
Electricity 85 MW 306
Total 821.72

Revenue / Hour
unit cost USD

USD/Ton 4800

USD/m3 100.92

USD/kg 2.793
USD/kg 15.29008
USD/kg 0.90424

USD/Ton 3.4

USD/kg 5.12
4928.42732

Price USD/GJ Cost (USD) Cost

6.39 1516.4748 17.84088 (USD/T)
6.39 1778.976 17.78976 (USD/T)
6.39 1955.34 0.023004 (USD/kWh)
6.39 5250.7908

322.36348 USD
4513088.72 IDR